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15. SAT 3C/D/F 15. SAT 3C/D/F Installation Guide Installation Guide WCC III

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Page 1: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

15. SAT 3C/D/F 15. SAT 3C/D/F Installation GuideInstallation Guide

WCC III

Page 2: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WattMaster Controls Inc.8500 NW River Park Drive · Parkville , MO 64152Toll Free Phone: 866-918-1100PH: (816) 505-1100 · FAX: (816) 505-1101 · E-mail: [email protected] our web site at www.wcc-controls.comForm: WCCIII-SAT3CDF-INSTALL-TGD-01A Copyright 2012 WattMaster Controls, Inc. WattMaster Controls, Inc. assumes no responsibility for errors, or omissions.This document is subject to change without notice.

TABLE OF CONTENTS

SECTION 15: SAT 3C/D/F INSTALLATION GUIDE

SAT 3C/D/F General Specifi cations................... 15-1

SAT 3C/D/F Benefi ts and Features .................... 15-2

Typical WCC III System Installation ................. 15-3

Globally Addressable Control Points ............... 15-5

SAT 3C Zone Summary Sheet........................... 15-6

SAT 3D Zone Summary Sheet........................... 15-7

SAT 3F Zone Summary Sheet .......................... 15-8

Dip Switch Settings and LEDs .......................... 15-9

SAT 3C/D/F Controller Installation

and Mounting .................................................. 15-10

SAT 3C Satellite Addressing........................... 15-12

SAT 3D/F Satellite Addressing ........................ 15-13

TUC Addressing .............................................. 15-14

RTU-17 Addressing ......................................... 15-15

SAT 3F Zone Addressing ................................ 15-16

Typical System Confi guration

with SAT 3C ..................................................... 15-17

Typical System Confi guration with SAT 3D ... 15-18

Typical System Confi guration with SAT 3F .... 15-19

System Components ....................................... 15-20

Page 3: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-1

15. SAT 3C/D/F INSTALLATION

SECTION 15: SAT 3C/D/F INSTALLATION GUIDE__________________________________________

SAT 3C/D/F Overview

SAT 3C/D/F General Specifications:

The SAT 3C/D/F controller is a drop-in replacement for the older SAT 2d or SAT 2c line of controllers that WattMasterControls Inc. manufactured from 1983 to 2006. The SAT 3C/D/F is an advanced product improvement over the older SAT 2c/dtype controller.The SAT 3C/D/F is a communication interface that converts/transfers data between the WCC III satellite based system and theWattMaster Controls series of standalone controllers that are referred to as TUC (Terminal Unit Controllers) or RTU (RoofTop Units.The SAT 3C provides the ability to communicate with up to 8 RTUs or TUC5Rs depending on the SAT 3C’s application softwarecode.The SAT 3D provides the ability to communicate with up to 32 TUC2Rs, VAVZ IIs, TUC5RXs or TUC5Rs depending on theSAT 3D’s application software code.The SAT 3F provides the ability to communicate with up to 16 TUC2Rs, VAVZ IIs, TUC5RXs or TUC5R depending on theSAT 3F’s application software code.

The SAT 3C/D/F features the following:Two RS-485 communication ports. The satellite communications port runs at 19.2K baud and is connected to other SAT 3 typedevices, while the TUC communication port runs at 9600 baud and connects between the SAT 3C/D/F interface and to theTUC or RTU type devices.

On the front cover of the SAT 3C/D/F controller, there are 8 LEDs for easier user troubleshooting diagnostics.There are two 8 position dipswitches that are also located on the cover of the SAT 3C/D/F controller. One dipswitch is asatellite address base switch, and the other is an option switch to select various different options on the SAT 3C/D/F controller.

The SAT III type interconnecting communications:It is a WattMaster Controls proprietary RS-485 based protocol, and it is based on packetized data in pre-defined parameterblocks. Troubleshooting of the SAT III RS-485 communication’s loop and the TUC RS-485 communication’s loop is possiblewith a Digital Volt Meter. (The older SAT II communications was based on Manchester encoded data, and was very reliable,but was hard to troubleshoot)

For the WCC III system. WattMaster Controls has developed a new isolated 485 communication bus that can support 239 SATIIIs on four separate communications channels (60 Satellite loads per channel) .A single channel can support up to 60 SAT III type loads on one communications loop. This is for redundant operation—if forsome unknown reason a WCC III communications channel loop goes down, it will not cause other SAT III type controllers onthe other loops to lose communications to the WCC III - MCD.

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

XCDF

TUC COMMUNICATIONS LOOP

RS-485 @ 9600 BAUD

SAT COMMUNICATIONS LOOP

RS-485 @ 19200 BAUD

OPTION 3OPTION 4

Page 4: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-2

15. SAT 3C/D/F INSTALLATION

SAT 3C/D/F Benefits and Features

SAT 3C/D/F CONTROLLER VERSES SAT 2C/D CONTROLLER BENEFITS

THE SAT 3C/D/F CONTROLLER HAS A SMALLER MECHANICAL FOOT PRINT THAN THE OLD SAT 2C/D CONTROLLERTHE SAT 3C/D/F CONTROLLER USES THE SAME WIRING AS THE SAT 2C/D CONTROLLER

THE SAT 3C/D CONTROLLER USES THE SAME TUC AND RTU COMMUNICATION PROTOCOL AS THE SAT 2C/D CONTROLLER -SO IN THEORY, A TUC OR RTU CHANGE OUT IS NOT REQUIRED WHEN CHANGING A SAT 2C/D CONTROLLER TO A SAT 3C/DCONTROLLER. BUT MUCH BETTER CONTROL IS GENERALLY POSSIBLE WITH THE NEWER WCC III BASED TUC/RTU SOFTWARE.THE SAT 3C/D/F CONTROLLER USES THE SAME SATELLITE DATA FILES AS THE SAT 2C/D CONTROLLER

THE SAT 3C/D/F CONTROLLER PROGRAM UPDATES ARE AVAILABLE VIA A "FLASH" PROGRAMMING OR A DOWNLOADEDUPDATE. THE SAT 2C/D CONTROLLER SOFTWARE UPDATES HAD TO BE CHANGED OUT WITH A EPROM. THE SAT 3C/D/FCONTROLLER CAN BE CHANGED BY REMOTELY DOWNLOADING THE SOFTWARE OR BY "FLASHING" A NEW PROGRAMINTO THE SAT 3 D CONTROLLER'S MEMORY. A FLASHC/ /F PROGRAMMING TOOL IS AVAILABLE TO THE CONTRACTOR.BOTH USB AND PARALLEL PORT VERSIONS OF THE FLASH PROGRAMMING TOOL ARE AVAILABLE.

ADDED SAT 3C/D/F CONTROLLER FEATURESA TUC2R (WM part # 320) would have 2 control relays on board. (With two different types of optional expansion boards there could be eitherOE

A TUC5R (WM part # OE330-21) would have 5 control relays on board. (No expansion possible) (-21 is on metal back plate)A TUC5R+ (WM part # OE331-21)would have 5 control relays on board. (With a series of different types of expansion boards)

A TUC5RX (WM part # OE332-23) would have 5 control relays on board. (With a series of different types of expansion boards)

A VAVZ-II Box Controller (WM part # OE324-23) is an all in one plastic housing for VAV Zoning control that can be used with the optionalWM OE217 LCD display Temperature sensor. An optional I C Relay expansion board is available for this controller, but it is different

2

than the O 321 and OE322. (-23 is in plasticE enclosure)

The most common TUC2R application is what is called VAVBOX control, with a tri-state actuator used to modulate a damper for the temperatureZone. This VAVBOX software can be configured for pressure dependent operation or pressure independent operation with the addition of an optionalpressure sensor. An optional expansion board can be added for control of Series or Parallel Fan and stages of electric Box Heat. There is anotheroptional expansion board that can be added instead for control of series or parallel fan, stages of electric box heat, and an analog output for an analog

WM software version is 2.03. WattMaster WCC III VAVBOX. WM Software # 5010. Updated version of WCC II VAVBOX software thatSSVAVBOX Controllers. Current version is 3.04 and uses the TUC32K2 PAL for use in

The most common TUC5R+ application is what is called a WCC III Heat Pump / CV Air Handler.WattMaster WCC III Heat Pump / CV Air Handler with CO Sensor control. WM Software # SS5011. The current version is 1.02, and it is for a²

New to the WCC III is the VAVZ-II Box Controller. SAT 3D version is WM Software # SS5014, and the current software is version 3.10.When ordering a WattMaster controller, please specify the controller’s "OE" part number followed by the "SS" software part number.

WM part # OE321 is a 4 Relay expansion board for the TUC2R controller and is software dependent. ( 5001 only)SSWM part # OE322 is a 3 Relay and one analog output for HW valve control, is an expansion board for the TUC2R controller, and is software

There was "custom" TUC2R and TUC5R software that was written in 1980s and 1990s, and you would have to read the EPROM label of the boards

to get replacement controllers if needed. Call WattMaster for further details.

THE SAT 3C/D/F CONTROLLER HAS AN ADDITIONAL FOUR LEDS THAT DISPLAY THE STATUS OF THE RECEIVE AND TRANSMITFOR THE SAT LOOP RS-485 AND TUC LOOP RS-485 COMMUNICATIONS. IT DOES THIS FOR BOTH THE SAT III COMMUNICATIONSLOOP AND THE TUC PORT. IN ADDITION, THERE IS A SEPARATE LOCAL SET LED, AND THREE STATUS LEDS.THE SAT 2C/D CONTROLLER ONLY HAD AN LED THAT WAS A COMBINATION - POWER, COMMUNICATIONS, AND LOCAL SETINDICATOR FOR THE SATELLITE MANCHESTER COMMUNICATIONS LOOP.

SAT III - COMMUNICATIONSTHE SAT 3C/D/F CONTROLLER NOW USES RS-485 COMMUNICATIONS. THE SAT 2C/D CONTROLLER USED A TRANSFORMERCOUPLED MANCHESTER ENCODED PROTOCOL THAT WAS DIFFICULT TO TROUBLESHOOT. THE BEST BENEFIT OF HAVINGRS-485 COMMUNICATIONS IS THAT IT CAN BE TROUBLESHOT WITH A DIGITAL VOLTMETER.

SAT 3C/D/F CONTROLLER

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

D

WATTMASTER CONTROLSSATELLITE PART NUMBERS

OE421 SAT III CONTROLLER(SS5003)

OE454 SAT 3C CONTROLLER(SS5004)

OE455 SAT 3D CONTROLLER(SS5005)

OE456 SAT 3F CONTROLLER(SS5016)

3 or 4 more relays)

(-21 is on metal back plate)

Dependent. (SS5010 only)

TUC5R+ board.

was modified from the WattMaster Control’s other line ofolder versions of the TUC2R controller so that software upgrades are possible.

(-23 is a Plastic circuit board cover)

controlled actuator for hot water reheat. WattMaster WCC II VAVBOX WM Software #S 5001. Original WCC II VAVBOX - last released 1995. TheS

OPTION 3OPTION 4

Page 5: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-3

15. SAT 3C/D/F INSTALLATION

Typical WCC III System Installation

OE210

TYPICALSENSOR

(X8)

ON/OFF RELAYPUMPS, LIGHTS,ETC.

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

4

3

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FOR

A 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENT

INPUT

THERMISTOR

INPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

4

3

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FOR

A 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENT

INPUT

THERMISTOR

INPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommuncations Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLELOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

OE320TUC-2R

OE331TUC-5R+

W

A

R

M

E

R

C

O

O

L

E

R

OVR

OE213TYPICAL

SENSOR

OE421- SAT III

CONTROLLER

OE454 / O 455 / OE456E

SAT 3C/D/FCONTROLLER

W

A

R

M

E

R

C

O

O

L

E

R

OVR

OE213TYPICAL

SENSOR

WCC II TO WCC IIIGLOBAL BRIDGE

WCC III-MCD

SINGLE PULSEINPUT FROMPOWER METER

UP TO 32 TOTALFAN COIL, HEAT PUMPPD VAV TERMINAL UNITS

PI VAV TERMINAL UNITSPARALLEL FAN BOX, ETC.

VAV BOX

16 OUTPUTSPER SAT III

TO THE ISP

(INTERNET SERVICE PROVIDER)CONNECTION TO THE INTERNET

(BY OTHERS)

HIGH SPEED CABLE

MODEM / ROUTER

ETHERNETCABLE

Optional V-OUT Board

( 8 RELAY OUTS)

(2 PER SAT III)

Optional B-INPUT Board

( 8 BINARY INPUTS)

(2 PER SAT III)

HSS PORT HEAT PUMP

GND

24VAC

C

R/T SHLD

COMM T

COMM RDRIVER

485

EEPROM

VBAT

COMM

CHASSIS GND

POWER

SAT II STAT

SAT II

SAT III

PROGRAM SOCKET

YS102210 REV 1

GLOBAL BRIDGE

MADE IN USA

ADDRESS

24C128

PCF8583

LT1785

WATTMASTER CONTROLS INCCONNECTIONTO OLD WCC IIMANCHESTERCOMM LOOP

PULSE 1

PULSE 2

PULSE 3

PULSE 4

PULSE 5

PULSE 6

PULSE 7

PULSE 8

STAT REC

STAT XMIT

LOCAL SET

STATUS

COMM

ADD

12

4

8

16

3264

128

ADDRESS

SATIII-PPULSE METER BOARD

ATTMASTER CONTROLS

YS102268 REV0

MADE IN USA

P1

P2

P3

P4

P5

P6

P7

P8

GND

GND

POWER

SEL

TESTLOCALL DIS

OPT 1

OPT 2

OPT 3

SH

R

T

24 VAC

GND

OPTIONS

PULSE INPUTS

“P” MODE ADDRESSING NOTESSAT III ADDRESSING STARTSATADDRESS NUMBER 8.EACH "P" MODE SAT III TAKES UP(8) SAT III LOGICAL ADDRESSES.THERE ARE ONLY (8) USED ACTIVEINPUTS PER SAT 3P.ANALOG INPUT #1 (PULSE INPUT #1)ON EACH SAT III ADDRESS IS ACTIVE.ALL OTHER INPUTS AND OUTPUTS ONTHE SAT 3P ARE NOT FUNCTIONAL.

TOTAL WIRING FOR EACH INPUT NOTTO EXCEED 100 FEET.USE 18 GAUGE TWISTED PAIR WITHSHIELD FOR EACH PULSE METERCONNECTION.CONNECT THE SHIELD WIRE TO GND.

HSS PORT

MULTIPLE PULSEINPUTS FROM

POWER METERS

OE455-PSAT 3P

CONTROLLER

UP TO 60 TOTAL SAT III

OR SAT 3C/D/F/P PER LOOP.THERE ARE 4 POSSIBLESAT III RS485COMMUNICATIONS LOOPS

(UP TO 239 SAT III MAXIMUM)

B B

PL102224POWER ANDSWITCHABLE COMM

USUALLY ONEOR TWO PERFLOOR

MAXIMUM OF 2.5 MILES

(USES "ST" CONNECTORS)

BUILDING # 2

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARYINPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

4

3

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FOR

A 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENT

INPUT

THERMISTOR

INPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

OE421- SAT III

CONTROLLER

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARYINPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

4

3

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FOR

A 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENT

INPUT

THERMISTOR

INPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

OE421- SAT III

CONTROLLER

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommuncations Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 3

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

OE320TUC-2R

W

A

R

M

E

R

C

O

O

L

E

R

OVR

OE213TYPICALSPACE

SENSOR

OE455

SAT 3DCONTROLLER

VAV BOX

PL102335

RS-485 TO FIBEROPTIC ADAPTER

USED IN MULTIPLESOF TWO

PL102335RS-485 TO FIBEROPTIC ADAPTER

SAT COMM LOOP

SAT COMM LOOP

SAT COMM LOOP

UP TO 32 TOTALFAN COIL, HEAT PUMP

PD VAV TERMINAL UNITSPI VAV TERMINAL UNITSPARALLEL FAN BOX, ETC.

TUC COMM LOOP

Typical WCC III System Installation - Multiple buildings with fiber optics connecting the two buildings.

The WCC III - MCD is the data collection point for all of the WCC III information. It is also serves as the ethernet

connection point to the internet or building intranet. This WCC III - MCD must be on at all times for the WCC III system

to function.

The SAT III Controller is used for general purpose control and is provided with 8 analog inputs, 8 analog outputs, and

16 control outputs (each relay contact is rated 1.0 Amp @ 24 VAC). Up to two additional optional 8 input Binary Input

boards and three optional binary output boards (two in Binary Output Mode and One in V-Out mode - each relay contact

is rated 1.0 Amp @ 24 VAC) may also be connected to the SAT III Controller via an HSS connector that is located on

the side of the SAT III Controller. Electrically, this SAT III device only takes up "ONE" satellite load. There may be up

to 60 satellite loads per WCC3 satellite communications loop. An optional additional WCC3 M-COMM loop EXP

board is available that will provide an additional two WCC3 satellite communications loops if needed.

The SAT 3D controller is used to interface to terminal unit controllers (TUC type controllers), VAV boxes, heatpumps,

and even small Constant Volume AHU controllers. Each one of the SAT 3D controllers takes up 4 Satellite addresses

and then can communicate with up to 32 of these TUC type controllers. Only a limited amount of data points (4 Analogs

and 2 Binary) from the TUC type controllers can be addressable and then used within the WCC III system.

Electrically, this SAT 3D device only takes up "ONE" satellite load. There may be up to 60 satellite loads per WCC3

satellite communications loop. An optional additional WCC3 M-COMM loop EXP board is available that will provide

an additional two WCC3 satellite communications loops if needed.

The SAT 3F controller is used to interface to terminal unit controllers (TUC type controllers), VAV boxes, heat pumps,

and even small Constant Volume AHU controllers. Each one of the SAT 3F controllers takes up 4 Satellite addresses

and then can communicate with up to 16 of these TUC type controllers. The SAT 3F doubles the amount of data points

(8 Analogs and 8 Binary) from the TUC type controllers that can be addressable and then used within the WCC III

system. Electrically, this SAT 3F device only takes up "ONE" satellite load. There may be up to 60 satellite loads per

WCC3 satellite communications loop. An optional additional WCC3 M-COMM loop EXP board is available that will

provide an additional two WCC3 satellite communications loops if needed.

FIBER OPTIC LINES

OPTION 2

OPTION 4

OPTION 2OPTION 3OPTION 4

Page 6: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-4

15. SAT 3C/D/F INSTALLATIONTypical WCC III Installation

The SAT 3C controller is used to interface to dedicated Roof Top controller units (RTU-17 type controllers) and other

more specialized controllers (GPC type devices). Each one of the SAT 3C controllers takes up 8 Satellite addresses and

then can communicate with up to 8 special dedicated controllers. Electrically, this SAT 3C device only takes up "ONE"

satellite load. There may be up to 60 satellite loads per WCC3 satellite communications loop. An optional additional

WCC3 M-COMM loop EXP board is available that will provide an additional two WCC3 satellite communications

loops if needed.

The SAT 3P controller is used to measure up to 8 dry contact closures from up to 8 pulse meters, such as a Emon-Dmon

KWH meters. (Please note: Each SAT III controller can also interface to a single dry contact closure from a single pulse

meter on A1 input.) This SAT 3P controller is a stripped down SAT III controller with only 8 pulse type inputs. Besides

logging abilities, there are not any other functioning satellite features in this SAT 3P controller. Each one of the SAT 3P

controllers takes up 8 Satellite addresses. Electrically, this SAT 3P device only takes up "ONE" satellite load. There may

be up to 60 satellite loads per WCC3 satellite communications loop. An optional additional WCC3 M-COMM loop

EXP board is available that will provide an additional two WCC3 satellite communications loops if needed.

The WCC II to WCC III global bridge is a device that allows for data from the "old" WCC II system to be shared with a

"new" WCC III system. It was designed as a temporary solution while the WCC II system was being changed over to a

WCC III system. Electrically, this WCC II to WCC III Global Bridge device only takes up "ONE" satellite load. There

may be up to 60 satellite loads per WCC3 satellite communications loop. An optional additional WCC3 M-COMM

loop EXP board is available that will provide an additional two WCC3 satellite communications loops if needed.

The high speed cable \DSL modem is used to connect the WCC III - MCD to the internet. Alternate connections to the

internet, or even the building intranet is possible, but they will require additional IT support at the contractor level.

Typical WCC III System Installation - Multiple buildings with fiber optics connecting the two buildings. Also

shown with the use of Power and Switchable comm boards.

OE210

TYPICALSPACE

SENSOR

(X8 MAX)

ON/OFF RELAYPUMPS, LIGHTS,

ETC.8

7SAT ADDRESS

21

4

8 WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

43

5

6

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

CURRENT

INPUT

THERMISTOR

INPUT

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

8

7SAT ADDRESS

21

4

8 WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

43

5

6

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

CURRENT

INPUT

THERMISTOR

INPUT

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES

"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

OE320

TUC-2R

OE331

TUC-5R+

W

AR

M

ER

CO

O

LE

R

OVR

OE213TYPICAL

SPACESENSOR

OE421- SAT IIICONTROLLER

OE454/O 455/OE456E

SAT 3C/D/FCONTROLLER

WA

R

ME

R

C

O

OL

E

R

OVR

OE213

TYPICALSPACE

SENSOR

WCC II TO WCC III

GLOBAL BRIDGE

WCC III-MCD

SINGLE PULSEINPUT FROM

POWER METER

UP TO 32 TOTAL

FAN COIL, HEAT PUMP

PD VAV TERMINAL UNITSPI VAV TERMINAL UNITS

PARALLEL FAN BOX, ETC.

VAV BOX

16 OUTPUTSPER SAT III

UP TO 60 TOTAL SAT III

OR SAT 3C/D/F/P PER LOOP.

THERE ARE 4 POSSIBLESAT III RS485

COMMUNICATIONS LOOPS

(UP TO 239 SAT III MAXIMUM)

TO THE ISP

(INTERNET SERVICE PROVIDER)

CONNECTION TO THE INTERNET

(BY OTHERS)

HIGH SPEED CABLE

MODEM / ROUTER

ETHERNETCABLE

Optional V-OUT Board

( 8 RELAY OUTS)

(2 PER SAT III)

Optional B-INPUT Board

( 8 BINARY INPUTS)

(2 PER SAT III)

HSS PORT HEAT PUMP

SAT II

SAT III

PROGRAM SOCKET

ADDRESS

24C128

PCF8583

LT1785

WATTMASTER CONTROLS INCCONNECTION

TO OLD WCC IIMANCHESTER

COMM LOOP

1

2

4

8

16

32

64

128

ADDRESS

SATIII-P

TEST

LOCAL

L DIS

OPT 1

OPT 2

OPT 3

R

T

24 VAC

GND

OPTIONS

PULSE INPUTS

“P” MODE ADDRESSING NOTESSAT III ADDRESSING STARTSATADDRESS NUMBER 8.EACH "P" MODE SAT III TAKES UP(8) SAT III LOGICAL ADDRESSES.THERE ARE ONLY (8) USED ACTIVEINPUTS PER SAT 3P.ANALOG INPUT #1 (PULSE INPUT #1)ON EACH SAT III ADDRESS IS ACTIVE.ALL OTHER INPUTS AND OUTPUTS ONTHE SAT 3P ARE NOT FUNCTIONAL.

TOTAL WIRING FOR EACH INPUT NOTTO EXCEED 100 FEET.USE 18 GAUGE TWISTED PAIR WITHSHIELD FOR EACH PULSE METERCONNECTION.CONNECT THE SHIELD WIRE TO GND.

HSS PORT

MULTIPLE PULSEINPUTS FROM

POWER METERS

OE455-P

SAT 3P

CONTROLLER

PL102224POWER AND

SWITCHABLE COMM

USUALLY ONEOR TWO PER

FLOOR

SAT COMM LOOP

SAT COMM LOOP

SAT COMM LOOP

TUC COMM LOOP

B B

PL102224POWER AND

SWITCHABLE COMM

USUALLY ONEOR TWO PER

FLOOR

FIBER OPTIC LINES

MAXIMUM OF 2.5 MILES

(USES "ST" CONNECTORS)

BUILDING # 2

8

7SAT ADDRESS

21

4

8 WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

32

16

64

L4L3L2L1

L6L5

L7

L11

L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

4

3

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

CURRENT

INPUT

THERMISTOR

INPUT

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

OE421- SAT III

CONTROLLER

8

7SAT ADDRESS

21

4

8 WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

32

16

64

L4L3L2L1

L6L5

L7

L11

L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

4

3

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

CURRENT

INPUT

THERMISTOR

INPUT

0 TO 10V

INPUT

0 TO 5V

INPUT

0 TO 1V

INPUT

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

L

O

A

D

+V

ATI

OE421- SAT III

CONTROLLER

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES

"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

OE320

TUC-2R

WA

R

ME

R

C

OO

L

ER

OVR

OE213TYPICAL

SPACESENSOR

OE455SAT 3D

CONTROLLERVAV BOX

PL102335

RS-485 TO FIBEROPTIC ADAPTER

USED IN MULTIPLES

OF TWO

PL102335RS-485 TO FIBER

OPTIC ADAPTERSAT COMM LOOP

SAT COMM LOOP

SAT COMM LOOP

UP TO 32 TOTAL

FAN COIL, HEAT PUMPPD VAV TERMINAL UNITS

PI VAV TERMINAL UNITSPARALLEL FAN BOX, ETC.

TUC COMM LOOP

OPTION 4OPTION 3

OPTION 4OPTION 3

Page 7: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-5

15. SAT 3C/D/F INSTALLATION

Globally Addressable Control Points

Globally Addressable Control PointsThe main differences between the different types of SAT 3C/D/F controllers primarily have to do with the amount of data from the various TUC/RTU type controllers that then can be globally addressed to a logical control point within the existing satellite data structure and then used within the WCC III system as a recognizable control point.

The SAT 3D controller can allow each TUC/VAVZ II controller to have up to 4 Analog logically addressable control point values and 2 Binary logically addressable control point values that can be globally used within the WCC III program. These address-able control points are “shoehorned” into the existing satellite data structure. As such, there can only be 32 TUC/VAVZ II type controllers connected via the TUC communications loop to the SAT 3D controller. Each one of the SAT 3D controllers takes up 4 physical satellite addresses.

The SAT 3F controller can allow each TUC/VAVZ II controller to have up to 8 Analog logically addressable control point values and 8 Binary logically addressable control point values that can be globally used within the WCC III program. These addressable control points are “shoehorned” into the existing satellite data structure. As such, there can only be 16 TUC/VAVZ II type control-lers connected via the TUC communications loop to the SAT 3F controller. Each one of the SAT 3F controllers takes up 4 physical satellite addresses.

The SAT 3C controller can allow each RTU/TUC controller to have up to 32 Analog logically addressable control point values and 48 Binary logically addressable control point values that can be globally used within the WCC III program. These addressable control points are “shoehorned” into the existing satellite data structure. As such, there can only be 8 RTU/TUC type controllers connected via the TUC communications loop to the SAT 3C controller. Each one of the SAT 3C controllers takes up 8 physical satellite addresses.

Typical Control point data from a single VAVZ II controller that is connected to a SAT 3F controller. (Please note: These points are application software specifi c.)

ANALOG VALUESXXXA1 - Room Temperature XXXA2 - Carbon Dioxide XXXP1 - Damper Position XXXP2 - Proportional Heat Signal XXXR1A - Heat/Cool Demand XXXR2A - Discharge TemperatureXXXR1B - Airfl ow CFM XXXR2B - Supply Air Temperature

BINARY VALUESXXXL1 - Override XXXL2 - Heating Mode XXXL9 - Generic Alarm XXXL10 - Cooling Mode XXXK1H - Not Used XXXK1C - Not Used XXXK2H - Not Used XXXK2C - Not Used XXXXO1 - Fan XXXXO2 - Heat Relay #1 XXXXO9 - Heat Relay # 2 XXXXO1O - Auxiliary HeatXXX = 1 to 239 and corresponds to the satellite address of 1 to 239.

Typical Control point data from a single TUC2R controller that is connected to a SAT 3D controller. (Please note: These points are application software specifi c.)

ANALOG VALUESXXXA1 - Room Temperature XXXP1 – Damper Position XXXR1A - Heat/Cool Demand XXXR1B - Airfl ow (CFM)

BINARY VALUESXXXL1 - Override XXXL9 - Generic Alarm XXX = 1 to 239 and corresponds to the satellite address of 1 to 239.

Page 8: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-6

15. SAT 3C/D/F INSTALLATION

SAT 3C Zone Summary Sheet

Page 9: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-7

15. SAT 3C/D/F INSTALLATION

SAT 3D Zone Summary Sheet

Page 10: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-8

15. SAT 3C/D/F INSTALLATION

SAT 3F Zone Summary Sheet

Page 11: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-9

15. SAT 3C/D/F INSTALLATION

Dip Switch Settings and LEDs

24VAC & GND (POWER CONNECTIONS)This SAT 3C/D/F controller’s power requirements are 24VAC and it draws 10 VA. Please note: You must observe polarity when connecting thepower connections to the SAT 3C/D/F controller or else damage to the SAT 3C/D/F controller could result.

.

R & T & SHIELD (SAT COMMUNICATIONS CONNECTIONS)

Communications loop can be “home run" to a power and switchable comm board - WM part # PL102224. The use of a shielded twisted pairwire is required, such as WM part # WR-NL-WR-18 or WR-LL-WG-18. When connecting the communication wiring from satellite controllersto other satellite controllers, you must wire "R" to "R" and "T" to "T", and "SHIELD" to SHIELD". The shield connection for all of the WCC IIItype RS-485 communications loops is required for all WCC III devices, SAT III, SAT 3C/D/F, SAT 3P, TUCs, RTUs, and VAVZ II controllers.

R & T & SHIELD (TUC COMMUNICATIONS CONNECTIONS)This RS-485 TUC communications loop can be daisy chained from one TUC/RTU type controller to the next TUC/RTU type controller or the TUCcommunications loop can be "home run" to a power and switchable comm board - WM part # PL102224. The use of a shielded twisted pair wireis required, such as WM part # WR-LL-WG-18 or WR-NL-WR-18. When connecting the TUC communication's loop wiring from the satellitecontrollers (SAT 3C/D/F) to the first TUC/RTU device, you must wire "R" to "T" and "T" to "R" and "SHLD" to "SHLD". But other TUC/RTU

WCC III type RS-485 communications loops is required for all WCC III devices, SAT III, SAT 3C/D/F, SAT 3P, TUCs, RTUs, and VAVZ II controllers.

SAT 3C/D/F ADDRESS DIPSWITCH

TOP DIPSWITCH

OPTION 2 switch is not used at this time.OPTION 1 switch is not used at this time.LOCAL SET DISABLE switch is used to disable the SAT 3C/D/F controller's LOCSET (LOCAL SET) mode.

TEST switch is used for testing purposes.

LEDsThere are eight LEDs on the front of the SAT 3C/D/F controller.

TUC REC- Every time a communications packet is received by the SAT 3C/D/F controller this LED will blink.

TUC XMIT - transmitted .Every time a communications packet is by the SAT 3C/D/F controller this LED will blink

LOCAL SET - The local set will turn on if the SAT 3 C/D/F controller stops communicating with the WCC III - MCD.

STATUS, "C" MODE and "D" MODE- See chart listed below:

Heart Beat : Blinks for every calculation loopSATIII Status3 LEDSAT3C LED "C"SAT3D LED "D"SAT3F LED "D"

Second Blink: Blinks for every secondSAT3 Status1 LEDSATC Status LEDSATD Status LEDSATF Status LED

Power On Delay: Blinks for every second during power on delaySAT3 Status2 LEDSAT3C LED "D"SAT3D LED "C"SAT3F LED "C"

Watchdog Enable: Blinks for every 8 seconds if watchdog is enabledSAT3 Status2 LEDSAT3C LED "D"SAT3D LED "C"SAT3D LED "C"

SAT XMIT- Every time a communications packet is transmitted by the SAT 3C/D/F controller, this LED will blink. This communications packet originatesat the SAT 3C/D/F controller.

SAT REC - Every time a communications packet is received by the SAT 3C/D/F controller, this LED will blink. This communications packet originates

LOCAL SET switch is used to enable the SAT 3C/D/F controller’s LOCSET mode and is used when the SAT 3C/D/F controller is still communicating

at the WCC III - MCD.

BAT ON/OFF switch does nothing. It was originally intended to blank out the memory on the satellite’s CPU RAM chip and was a carry-overfrom the old SAT 2 C/D controller.

Address to #20. Whenever setting this address dipswitch setting, you must cycle power up to the SAT 3C/D/F controller.switch #3 and switch #4 ON sets the SAT 3 D/F Controller’s to #12. Another example setting with switches #3 and #5 on, sets the SAT 3 D/F controller’sSets the SAT 3C/D/F controller’s address to #64. Switch #8 ON sets the SAT 3 C/D/F controller’s address to #128. These 8 switches are additive, so setting

This dipswitch sets the address setting for the SAT 3 C/D/F controller. The SAT 3 D/F controller has a valid address range is from 4 to 239 in incrementsof 4 starting at address #4. The SAT 3C controller has a valid address range from 8 to 239 in increments of 8 starting at address #8. The following explainshow to set the SAT 3C/D/F controller’s address: Switch #3 ON sets the SAT 3D/F controller’s address to #4. Switch #4 ON sets the SAT 3C/D/F controller’saddress to #8. Switch #5 ON, sets the SAT 3C/D/F controller’s address to #16. Switch #6 ON sets the SAT 3C/D/F controller’s address to #32. Switch #7 ON

type controllers on the TUC communications loop must be wired "R" to "R" and "T" to "T", and "SHIELD". The shield connection for all of the

The RS-485 satellite communications loop can be daisy chained from one satellite controller to the next satellite type controller or the satellite

OPTION 4 switch is not used at this time.OPTION 3 switch is not used at this time.

Page 12: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-10

15. SAT 3C/D/F INSTALLATION

SAT 3C/D/F Installation and Mounting

Page 13: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-11

15. SAT 3C/D/F INSTALLATION

SAT 3C/D/F Installation and Mounting

Page 14: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-12

15. SAT 3C/D/F INSTALLATION

SAT 3C Satellite Addressing

Page 15: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-13

15. SAT 3C/D/F INSTALLATION

SAT 3D/F Satellite Addressing

Page 16: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-14

15. SAT 3C/D/F INSTALLATION

TUC Addressing

Page 17: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-15

15. SAT 3C/D/F INSTALLATION

RTU-17 Addressing

Page 18: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-16

15. SAT 3C/D/F INSTALLATION

SAT 3F Zone Addressing

Page 19: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-17

15. SAT 3C/D/F INSTALLATION

Typical System Configuration with SAT 3C

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SETFOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

43

56

21

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SETFOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FORA 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENTINPUT

THERMISTORINPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10VINPUT

0 TO 5VINPUT

0 TO 1VINPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

LOAD

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

TO THE REST OF SAT IIION SAT LOOP 1 TO 60

24VACLINE

VOLTAGE

24VACLINE

VOLTAGE

TO THE REST OF SAT III

ON SAT LOOP 61 TO 120

TO THE REST OF SAT IIION SAT LOOP 121 TO 180

TO THE REST OF SAT IIION SAT LOOP 181 TO 239

(MASTER COMMUNICATIONS DEVICE)

OPTIONAL EXPANSION

TO THE ISP

(INTERNET SERVICE PROVIDER)CONNECTION TO THE INTERNET

(BY OTHERS)

HIGH SPEED DSL / CABLE MODEM / ROUTER

ETHERNETCABLE

WCCIII - MCD - Rear View

120V LINEVOLTAGE

TYPICAL SYSTEM CONFIGURATION WITH SAT 3C

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

CONNECTIONFOR TUC LOOP

1 TO 8 UNITS

TO THE REST OF SAT IIION SAT LOOP 1 TO 60

24VAC INPUT FOR UPS LOSSOF POWER DETECTION

UP TO 4000 FT. OFCOMMUNICATIONSWIRE MAX PER LOOP.

PRINTER PORT - LASERPRINTER NOT SUPPORTED

ETHERNET

CABLE

C

OMRONG5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

OMRON

OMRONG5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

G5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

OMRON

OMRONG5LE-14P

24VDC

CONTACT:

UL / CSA 10A250VAC

OE330-21

OPTION 4OPTION 3

Page 20: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-18

15. SAT 3C/D/F INSTALLATION

Typical System Configuration with SAT 3D

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARY

INPUTS

BINARY

INPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

43

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FORA 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENTINPUT

THERMISTORINPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10VINPUT

0 TO 5VINPUT

0 TO 1VINPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

LOAD

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

TO THE REST OF SAT IIION SAT LOOP 1 TO 60

24VACLINE

VOLTAGE

24VACLINE

VOLTAGE

TO THE REST OF SAT IIION SAT LOOP 61 TO 120

TO THE REST OF SAT IIION SAT LOOP 121 TO 180

TO THE REST OF SAT IIION SAT LOOP 181 TO 239

(MASTER COMMUNICATIONS DEVICE)

OPTIONAL EXPANSION

TO THE ISP

(INTERNET SERVICE PROVIDER)CONNECTION TO THE INTERNET

(BY OTHERS)

HIGH SPEED DSL / CABLE MODEM / ROUTER

ETHERNETCABLE

WCCIII - MCD - Rear View

120V LINEVOLTAGE

TYPICAL SYSTEM CONFIGURATION WITH SAT 3D

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

CONNECTIONFOR TUC LOOP1 TO 32 UNITS

TO THE REST OF SAT IIION SAT LOOP 1 TO 60

24VAC INPUT FOR UPS LOSSOF POWER DETECTION

UP TO 4000 FT. OFCOMMUNICATIONSWIRE MAX PER LOOP.

PRINTER PORT - LASERPRINTER NOT SUPPORTED

ETHERNETCABLE

G5L-114P-PS

24VDC

CONTACT:

UL / CSA 5A250VAC

G5L-114P-PS

24VDC

CONTACT:

UL / CSA 5A250VAC

OMRON

OMRON

G5L-114P-PS

24VDC

CONTACT:

UL / CSA 5A250VAC

OMRON

OMRONG5L-114P-PS

24VDC

CONTACT:

UL / CSA 5A250VAC

G5L-114P-PS

24VDC

CONTACT:

UL / CSA 5A250VAC

OMRON

W

A

R

M

E

R

C

O

O

L

E

R

OVR

OE271

(-)L

O

OUT

GND

IN

setra2631005WD4MZZCWM1

RANGE: 0-5"WC

Exc: 5 VDC

Output: .25 - 4.25 VDC

S/N: 2801 3635

OE213

OE282

OE320

D

OE321

OPTION 4OPTION 3

Page 21: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-19

15. SAT 3C/D/F INSTALLATION

Typical System Configuration with SAT 3F

8

7SAT ADDRESS

21

4

8

A 3 WIRE ROOM SENSOR WILL NOT

REQUIRE A LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

WattMaster Controls Inc.

BINARYINPUTS

BINARYINPUTS

L8

ON OFF

128

3216

64

L4L3L2L1

L6L5

L7

L11L12

ON OFF

L10L9

ON OFF

L15L16

L14L13

CH

43

56

2

1

LOCAL SET

STATUS 2

STATUS 3

STATUS 1

HSS XMIT

LOCAL SETLOCAL SET DISABLE

BATT ON/ OFFPULSE INPUT

OPTION 1

TEST

OPTION 3OPTION 2

ON OFF

STATUS

HSS REC

SAT XMIT

SAT REC

ANALOG INPUT

JUMPER SELECTION

A 2 WIRE ROOM SENSOR WILL REQUIRE

A 300 OHM LOAD RESISTOR WHEN SET

FOR A 1 VOLT INPUT.

A 4 TO 20 mA SENSOR WILL REQUIRE A

50 OHM LOAD RESISTOR WHEN SET FORA 1 VOLT INPUT, OR A 250 OHM LOAD

RESISTOR WHEN SET FOR A 5 VOLT INPUT.

CURRENTINPUT

THERMISTORINPUT

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

0 TO 10VINPUT

0 TO 5VINPUT

0 TO 1VINPUT

0 - 10V

0 - 1V

0 - 5V

0 - 10V

THERM

0 - 1V

0 - 5V

THERM

0 - 1V

0 - 5V

0 - 10V

THERM

PROGRAMMABLE CONTROLLER

SAT III

H

C

COM

CHANNEL

21 3 4

21 3 4

5 6 7 8

5 6 7 8

V

OUT

GND

LOAD

+V

ATI

EACH CONTACT

IS RATED FOR

24VAC OR VDC

@ .5 AMP MAX

0-15VDC

OUTPUT

MIN LOAD

IS 1K OHM

RESISTIVE

VDC ONLY

TO THE REST OF SAT IIION SAT LOOP 1 TO 60

24VACLINE

VOLTAGE

24VACLINE

VOLTAGE

TO THE REST OF SAT IIION SAT LOOP 61 TO 120

TO THE REST OF SAT IIION SAT LOOP 121 TO 180

TO THE REST OF SAT IIION SAT LOOP 181 TO 239

(MASTER COMMUNICATIONS DEVICE)

OPTIONAL EXPANSION

TO THE ISP

(INTERNET SERVICE PROVIDER)CONNECTION TO THE INTERNET(BY OTHERS)

HIGH SPEED DSL / CABLE MODEM / ROUTER

ETHERNETCABLE

WCCIII - MCD - Rear View

120V LINEVOLTAGE

TYPICAL SYSTEM CONFIGURATION WITH SAT 3F

"D" MODE

"C" MODE

"C" MODE ADDRESSING NOTES"C" MODE SAT III ADDRESSING STARTS

AT ADDRESS 8.

EACH "C" MODE SAT III TAKES UP

8 SAT III LOGICAL ADDRESSES.

A "C" MODE SATIII CAN COMMUNICATE

WITH 8 DEVICES TOTAL.

"D" MODE ADDRESSING NOTES"D" MODE SAT III ADDRESSING STARTS

AT ADDRESS 4.

EACH "D" MODE SAT III TAKES UP 4

SAT III LOGICAL ADDRESSES.

A "D" MODE SAT III CAN COMMUNICATE

WITH 32 DEVICES TOTAL.

SAT IIICDCommunications Interface

TUC XMIT

ON OFF

ON OFF

SAT ADDRESS1

STATUS

LOCAL SET

16

42

8

6432

128

LOCAL SET DISABLE

OPTION 2

LOCAL SET

OPTION 1

TEST

BATT ON/ OFF

TUC REC

SAT XMIT

SAT REC

CONNECTIONFOR TUC LOOP1 TO 16 UNITS

TO THE REST OF SAT IIION SAT LOOP 1 TO 60

24VAC INPUT FOR UPS LOSSOF POWER DETECTION

UP TO 4000 FT. OFCOMMUNICATIONSWIRE MAX PER LOOP.

PRINTER PORT - LASERPRINTER NOT SUPPORTED

ETHERNETCABLE

OE217

F

OE320-23

DisplayOverride

OVERRIDEALARM

STAT

THERM

4-20mA

0-10V

0-5V

COMM

OPTION 4OPTION 3

Page 22: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-20

15. SAT 3C/D/F INSTALLATION

System Components

Page 23: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-21

15. SAT 3C/D/F INSTALLATION

Sensors

Page 24: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-22

15. SAT 3C/D/F INSTALLATION

OE320-23, OE324-23, & OE310-21

Page 25: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-23

15. SAT 3C/D/F INSTALLATION

OE330-21 & OE331-21

Page 26: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-24

15. SAT 3C/D/F INSTALLATION

OE256-01, OE325-01, & PL102224-21

Page 27: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-25

15. SAT 3C/D/F INSTALLATION

Notes

Page 28: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide15-26

15. SAT 3C/D/F INSTALLATION

Notes

Page 29: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

WCC III Technical Guide 15-27

15. SAT 3C/D/F INSTALLATION

Notes

Page 30: WCC III · 2015-07-14 · controller. but much better control is generally possible with the newer wcc iii based tuc/rtu software. the sat 3c/d/f controller uses the same satellite

Form: WCCIII-SAT3CDF-INSTALL-TGD-01A Printed in the USA January 2012 All rights reserved. Copyright 2012 WattMaster Controls Inc. 8500 NW River Park Drive Parkville, Mo. 64152 Phone (816) 505-1100 www.orioncontrols.com Fax (816) 505-1101