manned underwater intervention during deep
TRANSCRIPT
MANNED UNDERWATER
INTERVENTION DURING
DEEP-WATER OPERATIONS
Presentation at UTC 2010
Mikal Sjur Lothe
Technip Norge Diving Manager
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The Background:
► The new frontiers are remote (Arctic), deep (Deep Triangle) or both.
Intervention methods are normally automated / remote.
► Remote operations and manned operations should be seen as
complimentary, not adverse.
► The development in remote operated systems are pre-requisite for our
pushing the deep frontiers.
► Manned underwater operations have been technologically developed over
the last 5 years
► How can these developments improve the tools available for work towards
the frontiers.
3January 2010
Technological solutions to address deeper water
(How deep are we?)
Towards 3,000 m and beyond
► Perdido (2008)
• Spar operating with
the deepest water
depth: 2,350 m
• Subsea pipelines
(depth: 2,950 m)
► Cascade & Chinook (2009)
• A new application of FSHR
further to the PDET project with
Petrobras
• 5 Free Standing Hybrid Risers
• Water depth: 2,500 - 2,640 m
► Pazflor IPB (2010)
• Following first supply
and installation of 8 IPB
risers on the Dalia field,
new contract for 2 IPB
risers on the Pazflor
project, offshore Angola
• Water depth: 800 m
4January 2010
Floating LNG solutions
Remote areas solutions
Processing systemCryogenic
flexible pipe
FPSO Subsea services
& product provider
FPSO LNG (FLNG)
Cryogenic
pipe-in-pipe
A unique combination of technologies and know-how
Options for Hybrid solutions
►Free Standing Hybrid Risers
Example
• Technip Design to install a riser from
very deep water to a depth where a
flexible riser is connected to the FSHR.
• Option to engineer the top part of the
assembly diver friendly, thereby
maximising on the divers’ flexibility
close to surface
• FSHR has been used in 1800 msw
supporting an 18” rigid riser
• The FSHR has been used in 2500 msw
to support 95/8” production riser and
7,5” Gas Export risers.
• The rigid risers and the flexibles can be
installed in a staggered manner.
• Result: optimal cost efficiency
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6February 2010
Subsea technological achievements
► Angola, Dalia (Total), 2006
• 71 subsea wells in 1,400 m of water
• Integrated Production Bundle: 10.75” ID
• Temperature monitoring with optical fibers
• High performance pipe-in-pipe (Aerogel technology)
► Brazil (Petrobras), 2006
• Deepest flexible pipe structure tested at a water depth of 2,100 m
► Norwegian Continental Shelf, Åsgard (Statoil), 2007
• First smoothbore flexible pipe gas export riser (13.7” ID)
► US Gulf of Mexico, Perdido (Shell), 2008/2009
• Deepest reeled flowline installation at a water depth of 2,961 m
• Deepest reeled steel catenary riser installation at a water depth of 2,469 m
Intervention Flexibility
Water depths down to 250 msw
►Solutions for the use of divers• The development in diving now makes it feasible
to operate with divers at 4-5 different depths,
enabling flexible manned intervention.
• Flexibility of Depth– Normal DSV: max 3 depths + decompression,
normally 2 depths
– New DSV: 5 depths + decompression
• Flexibility of hold systems and variations
in depth:– Normal DSV: Manual maintenance of depths and
decompression, risk for mistakes and high stress
on Life Support Personnel
– New DSV: PLC and automatic control of the
parameters: Very low risk for mistakes and no
increase in the stress of the Life Support
Personnel
• ROV and Diver cooperation– Normal DSV: ROV are add-on in the system.
– New DSV: ROV are integral part of the
intervention system of the vessel
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Flexibility in water depths 0 – 20 msw
Tie-in to platform / FPSO / Buoy
Most floaters have their risers and umbilicals
tied into the hull at water depths between 20
msw and surface.
Saturation diving become inflexible shallower
than 25 msw.
Surface Oriented diving• Use of Nirox and new generation surface oriented
diving platform Light Dive Craft - LDC) remote from
mother vessel ensure access in difficult areas
• LDC working parameters is up to Hs 2.2, dependent
on heading and crew seasickness
ROV operations duringTie-in
ROV operations close to surface has improved,
but the ROV start coming into its right in clear
water deeper than 30 msw.
ROV operations in shallow water has resulted
in vehicles lost in thrusters.
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Launch and Recovery System (LARS)• Dedicated LARS based on Mother-Daughter design for
Search & Rescue allows the LDC to operate the LARS
up to Hs 8
• Efficiency of system means that the operations at site
defines cut-off point, not the launch and recovery.
The Safety AspectThe problem with the small boat operations has been the LARS.
With a dedicated LARS capable of operations far above the
weather conditions when the LDC operations has to stop due to
motion and other safety aspects results in improved operations
window and improved safety in the Laundh and recovery.
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CONCLUSIONS 1
► The period from 1990 till today has seen fantastic improvements in deep
technology based on Remote Operated Systems
► Little improvement has been seen regarding Man in Water since the early
80’s.
► Since 2006, New technology is introduced in Saturation and Surface
oriented diving. The new technologies are now tested and tried, with very
good results
► The intervention method for different jobs should be based on obtaining
the most cost effective operations.
► Personnel saturated on various depths opens a new possibility for
”hybrid” operations where man and machine interface better.
► Such ”hybrid” operations improve the flexibility of the project both
regarding
• Logistics
• Flexibility
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CONCLUSIONS 2
Reasons for considering Man in Water
► Tried and tested construction method in water depths up to 180m / 250m
• Good experience from subsea tiebacks using diving
• Safety aspects of diving has not resulted in added safety concerns
► No specialist tooling required (limiting availability)
• No need to own / rent tooling
• Hubs are generally longer lead time than flanges
• Operations can be conducted with off-the-shelf equipment
► Cost effective
• More robust regarding schedule in case of deviations in engineering
• Less costly project specific equipment required
► Keeps size/weight down
• On umbilical terminations
• On flow/guide bases
► Problems are easier to spot / resolve
• Dexterity / vision of divers is far greater than ROV
• Rigging problems can be bridged using variations to low complexity equipment
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► There are still jobs that can only be made with the following tooling:
• Mk 1 H manipulators
• Mk 1 stereographich H camera system
• Mk 1 H Intelligence Technology
• Mk 1 H Coordination software
• Mk 1 H communication system
• Mk 1 H report compiler
Technip Diving Capability and Experience - 25th March 2010
VI/ Advantages of Diving