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Download Georgia Tech’s Aerospace Systems Design Education Program – A Springboard for CDIO Implementation at Georgia Tech Dr. Daniel P. Schrage Dr. Lakshmi Sankar

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  • Georgia Techs Aerospace Systems Design Education Program A Springboard for CDIO Implementation at Georgia Tech Dr. Daniel P. Schrage Dr. Lakshmi Sankar Dr. Dimitri Mavris Professors School of AE Georgia Tech
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  • Presentation Outline What is CDIO? Aerospace Systems Design Program Product Lifecycle Engineering (PLE) and Student Lifecycle Engineering (SLE) Example Programs along the SLE Potential Alignment with CDIO
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  • What is CDIO? CDIO stands for Conceive Design Implement Operate. Its an innovative educational framework for producing the next generation of engineering leaders. Industry benefits from CDIO because it produces engineers who have the knowledge, talents and experience it specifically needs.
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  • Why CDIO? Educators are interested because the CDIO Syllabus forms a basis for curricular planning and outcome based assessment that is universally adaptable for all engineering schools. And, students are enthusiastic because theyre graduating with a unique array of personal, interpersonal, and system- building experiences that allows them to excel in real engineering teams, and produce new products and systems.
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  • Georgia Tech and School of AE Georgia Tech is the largest U.S. university producer of engineers, including women and minorities The Georgia Tech School of AE has the largest U.S. number of graduate students (>400) and close to the largest number of undergraduate students (>800) The Georgia Tech School of AE graduate program in Aerospace Systems Design (>300 students) is the largest in the world The Graduate Program in Aerospace Systems Design serves as a catalyst for Undergraduate Design/CDIO focus courses High School Engineering Design Summer Camps School Professional Education Program
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  • Georgia Tech Masters Degree Program in Aerospace Systems Design
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  • Led by SE Significant SE role Integrated Product/Process Development Deployment of The Product Operations & Life Cycle Support Strategic Design System Design Detailed Design Development/ Fabrication System Concept System Req. Sys Req. Valid Operations/ Maint Concept System Architecture System Safety System Integration Subsys Reqt Alloc Production Planning System Verification and validation Lean - Six Sigma Process Improvement Identification of upgrades Capture lessons learned MRO Market Analysis Implementation Plans Deployment Strategy Stakeholder Interface System Safety Management Risk Management Product Baseline Management PLE Supported by P/SLM is Implemented through IPPD PRODUCT LIFE-CYCLE ENGINEERING PRODUCT/SIMULATION LIFE-CYCLE MANAGEMENT
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  • Undergraduate Program Graduate Program (MS/Ph.D.) Professional Education Technical Colleges K- MS- HS K-12 Colleges and Universities Employment Goal is on Identifying and Attracting Students through High School Summer Camps; Nurturing & Developing them through Formal UG Engineering Programs and Re-educating and Retaining them through Certificate Programs UG/Grad. Student competitions K-12 Student competitions Summer camps/workshops GT design courses Nurture and DevelopIdentify & Attract:Re-Educate & Retain Georgia Tech Aerospace Systems Design Approach for supporting the Student Lifecycle
  • Slide 9
  • Example K-12 Engineering Design Summer Camps With support of Dassault Systemes (DS) PLM Tools and Agusta- Westland Funding the following K-12 Education Initiatives have taken place over the past years: Engineering Design- CATIA Summer Camp 2007 for High School Students (~20) Engineering Design- CATIA Summer Camps 2008 for High School Students (~40) Introduction to 3-D Sketching- Cosmic Blobs Summer Camp 2008 for Middle School Students (10- 12 yrs) (~30) Introduction to 3-D Modeling- Solid Works Summer Camp 2008 for Middle School Students (12-14 yrs) (~30) GT participation with DS in K-12 Workshop at ASEE Conference, Pittsburg, PA for High School Teachers
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  • Engineering Design-CATIA Summer Camp for Gifted High School Students Using CATIA V5 in IPLE Lab, July 2007
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  • Engineering For the 21 st Century -CATIA High School Summer Camp June 2008
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  • Challenges The summer camp lasted for two weeks Each student learned using CATIA and modeled an aircraft or some other product during the first week Course was taught by a graduate student in the IPLE Lab, with assistants
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  • Team project The students were tasked to form design teams and model a complex product of their choice, provided it was an assembly of multiple components and could be made functional They were given less than one week to complete the model, create a large-size poster explaining their project, and do a 20 minute presentation on the last day to parents and faculty
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  • Teams Students formed teams of their choice They helped each other to complete the challenging task of assembly modeling, having only one week of CATIA training.
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  • Results from 2008 Engineering Design Summer Camps The team projects produced outstanding results. In a short time, they created functional models of a CH-47, Space Ship One, a paintball gun, and a bicycle.
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  • Three Design Projects Used for Implementation with Industry Support 1.AHS International Rotorcraft Design Team Competition 2. Fixed Wing Design Derivative of the F-86 SabreJet for Boeing Certificate Program Over 80 grad & UG students and 8 professors involved in the development of the projects above. - -. 3. Undergraduate Student Design Competition
  • Slide 17
  • Design Build Fly PLM Project Developed and executed as a streamlined integration of the current AE*355 Design Competition series of classes into simplified product lifecycle management (PLM) and engineering (PLE) functions for the purpose of education and training Project provides a direct linkage to CDIO for Implementation Georgia Tech is open to joining CDIO for further implementation, including documenting, tracking, analyzing and reporting learning results Formal CDIO initially executed and documented in: * 1355 Freshman course *2355 Sophomore course 3355 Junior course*4355 Senior course Graduate students serve as mentors to UG Teams
  • Slide 18
  • Design Build Fly (DBF) Project Plans to Link Lifecycle Functions supported by PLM CATIA SIMULIA DELMIA & PDM CATIA NEED RETIRE Build DEVELOP Vertically Integrated Design Project
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  • F-86 StratoSabre A Legendary Vintage Fighter Aircraft Wing Redesign Trade Study For Professional Education Certificate
  • Slide 48
  • Vintage Fighter Aircraft Derivative Project Starts with a CATIA V5 Model Fighter Baseline Aero & Propulsion Calibration Fighter Baseline Weight Calculation Calibration Fighter Derivative Design and Analysis Aero Correction Factors Baseline Engine Deck Group Weight Correction Factors ModelCenter Flight Manuals Books Periodicals WWW Public Domain Vintage Fighter CATIA V5 Model
  • Slide 49
  • Utilizes Computer Aided Manufacturing (CAM) Simulation DELMIA for Process Design Develop manufacturing alternatives for Fighter wing design concepts Metallic and composite wing Optimize each alternative Manual vs. automated process Production layout Required floor plan Production lot size Give feedbacks to designers Design-for-manufacturing Design-for-assembly PRODUCT DESIGN PROCESS DESIGN
  • Slide 50
  • Professional Certificate Summary CURRENT STATUS -Completed Pilot Certificate Program with Boeing -Experiential Capstone Team Trade Study in third course was well received by Industry students FUTURE Plans Refine Pilot Certificate Program to introduce Team Trade Study in First Course Expand use of Applied PLM Tools to include Siemans Suite of Tools
  • Slide 51
  • Integrated Design & Manufacturing (IDM) Tradeoffs Through PLM for Redesign of the F-86 Wing Case Study for Boeing Certificate Program PLM IDM
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  • Summary and Conclusions GT School of AE has initiated an aggressive program to identify, attract, develop, mature, and retain the necessary U.S. engineering work force for continued prosperity Boeing and Agusta Westland have been big supporters of this program with both Dassault Systemes and Siemens now providing the necessary PLM tools The GT School of AE approach is informally applying many elements of the CDIO Syllabus GT School of AE is interested in formally applying the CDIO Syllabus to b

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