training in the australian coal mining industry kızıl - avustral… · 1960 south africa 435...

Training in the Australian coal

mining industry

A pathway for vocational training to graduate education

2

The Worst Mining Accidents in the

World

Date Country No of Fatality Location

1942 China 1549 Honkeiko mine.

1906 France 1099 Courrières mine.

1914 Japan 687 Mitsubishi Hojyo mine.

1960 China 684 Laobaidong mine.

1963 Japan 458 Mitsui Miike mine, 833 Injuries

1913 England 439 Senghenydd mine

1960 South Africa 435 Coalbrook mine

1972 Zimbabwe 426 Wankie mine

1866 England 388 Senghenydd mine

1965 India 375 Dhanbad mine

2014 Turkey 301 Soma

3

Mining Accidents in Turkey in the

last 30 years

4

Australian Mining Industry Safety Record

The total number of fatalities in major mining accidents in Australia is 656!

Mine typeCoal 397Metal 235Unknown 24

656

Mining methodSurface 132Underground 492Unknown 32

656

5

Australian Safety Survey 2000-2014 Experience of Deceased

6

Australian Safety Survey 2000-2014 Age of Deceased

7

Australian Safety Survey 2000-2014 Site Familiarisation

8

Australian Safety Survey 2000-2014 Supervisor Experience

9

Australian Safety Survey 2000-2014 Procedure Compliance

10

Australian Safety Survey 2000-2014 Trigger

Events That Caused a Fatality Due to an Unsafe Act

11

Australian Safety Survey 2000-2014 Trigger events that caused a fatality due to an unsafe workplace

12

• Nearly 50% of the fatalities occurred within the first two years of being in that role. This highlights the importance of proper training and supervision within the initial stages of employment.

• 89% of the fatalities occurred when there was either non-compliance or no procedure available, thus 89% of fatalities could have potentially been avoided with proper hazard management.

• The following are recommended:

Hazard identification – Every employee on a mine site must be aware of the hazards they may

encounter whilst working

Work procedure development - For every hazard that has been identified in the workplace,

there needs to be a written work procedure that is adaptable to modifying situations.

Training and site familiarisation - Everybody entering a mine site, regardless of if they are

new the industry or old, must be appropriately inducted.

Fatigue management - The chance of someone being involved in a human error incident is increased

due to fatigue and exhaustion, thus mining companies must make sure that employees take adequate breaks during the shift.

Australian Safety Survey 2000-2014 Conclusions

13

Health and Safety Management System

14

• The AQF was first introduced in 1995 to underpin the national system of qualifications in Australia encompassing higher education, vocational education and training and schools.

• In 2011, the AQF was revised to ensure that qualification outcomes remain relevant and nationally consistent.

• The AQF is the national policy for regulated qualifications in Australian education and training.

• It incorporates the qualifications from each education and training sector into a single comprehensive national qualifications framework.

The Australian Qualifications

Framework (AQF)

15

The Australian Qualification

Framework

Vocational Education and Training Sector

Higher Education Sector

16

AQF Qualification/University-TAFE-School

Award / Coal Mining Industry Positions

17

• This Certificate I is a pathway qualification. There are no specific job outcomes, however; it will prepare an individual in successfully undertaking a Certificate II and III.

• This certificate allows individuals to develop basic functional skills and knowledge to prepare for work in the Resources and Infrastructure Industries. The range of technical skills and knowledge is limited.

• Total number of units = 6

• 3 core units plus 3 elective units

Level 1 – Certificate I in Resource

and Infrastructure

Core units of competency

Unit code Unit title

RIIBEF201D Plan and organise work

RIICOM201D Communicate in the workplace

RIIWHS201D Work safely and follow WHS policies and procedures

Elective units


BSBITU101 Operate a personal computer

BSBSUS201 Participate in environmentally sustainable work practices

RIICCM201D Carry out measurements and calculations

RIICCM203D Read and interpret plans and specifications

RIIENV201D Identify and assess environmental and heritage concerns

RIIQUA201D Maintain and monitor site quality standards

RIIRIS201D Conduct local risk control

RIISAM201D Handle resources and infrastructure materials and safely dispose of nontoxic materials

RIISAM203D Use hand and power tools

RIISAM204D Operate small plant and equipment

RIISTD201D Read and interpret maps

RIISTD202D Collect routine site samples

18

• This qualification reflects the role of an individual working as an operator in an underground coal mine, who performs a range of mainly routine tasks using limited practical skills and fundamental operational knowledge, in a defined context working under direct supervision.



Level 2 – Certificate II in

Underground Coal Mining



RIICOM201D Communicate in the workplace

RIIERR203D Escape from hazardous situation unaided

RIIGOV201D Comply with site work processes/procedures

RIIRIS201D Conduct local risk control

RIIWHS201D Work safely and follow WHS policies and procedures

19

Level 2 – Certificate II in

Underground Coal Mining -Electives


RIIERR205D Apply initial response first aid

RIIMCU201D Operate power tram

RIIMCU202D Conduct tracked vehicle/plant operations

RIIMCU203D Conduct wheeled vehicle operations (non-articulated)

RIIMCU204D Conduct wheeled vehicle operations (articulated)

RIIMCU205D Conduct rotational drilling

RIIMCU206D Install, maintain and recover gas drainage systems

RIIMCU207D Install, maintain and recover electrical services

RIIMCU208D Conduct basic strata control operations

RIIMCU209D Conduct roadway maintenance

RIIMCU210D Conduct stonedusting operations

RIIMCU211D Install and maintain explosion barriers

RIIMCU212E Construct and maintain basic ventilation devices

RIIMCU213D Conduct feeder breaker operations

RIIMCU214D Conduct face ventilation operations

RIIMCU215D Operate longwall ancillary equipment

RIIMCU216D Maintain lamp cabin operations

RIIMCU402D Apply spontaneous combustion management measures

RIIMPO208E Operate support equipment

RIIMPO307D Conduct wheel grader operations in underground mines

RIINHB304D Conduct air drilling

RIIPEO208D Extend, retract and maintain conveyor componentry

RIIUND201D Install, maintain and recover reticulation systems


BSBDIV301 Work effectively with diversity

BSBITU101 Operate a personal computer

BSBPUR301 Purchase goods and services

BSBSUS201Participate in environmentally sustainable work

practices

ICTICT308 Use advanced features of computer applications

RIIBLA202E Support underground shotfiring operations

RIIERR201D Conduct fire team operations

RIIERR204D Provide aided rescue to endangered personnel

RIIERR302D Respond to local emergencies and incidents

RIIHAN201D Operate a forklift

RIIHAN208D Perform dogging

RIIHAN209D Perform basic rigging

RIIHAN210D Perform intermediate rigging operations

RIIHAN211D Conduct basic scaffolding operations

RIIHAN212D Conduct non-slewing crane operations

RIIHAN301D Operate elevating work platform

RIIHAN302D Conduct intermediate scaffolding operations

RIIHAN305D Operate a gantry or overhead crane

RIIHAN307D Operate a vehicle loading crane

RIIQUA201D Maintain and monitor site quality standards

RIISAM205D Cut, weld and bend materials

20

• This qualification reflects the role of employees such as production operators in an underground coal mine, who perform tasks involving a broad range of skilled applications in a varied work context, using some discretion and judgement in selecting equipment, services or contingency measures.



Level 3 – Certificate III in




RIICOM301D Communicate information

RIIERR201D Conduct fire team operations

RIIGOV201D Comply with site work processes/procedures

RIIMCU208D Conduct basic strata control operations

RIIMCU214D Conduct face ventilation operations

RIIRIS301D Apply risk management processes

21

Level 3 – Certificate III in

Underground Coal Mining - Electives

Group A


RIIMCU209D Conduct roadway maintenance

RIIMCU301D Conduct specialised strata control operations

RIIMCU302E Construct and maintain ventilation devices

RIIMCU303D Conduct continuous miner operations

RIIMCU304D Conduct shuttle car operations

RIIMCU305D Conduct outburst mining operations

RIIMCU306D Conduct shearer operations

RIIMCU307D Conduct longwall face equipment operations

RIIMCU308D Install and recover longwall equipment

RIIMCU309D Operate breaker line supports

RIIMCU310D Conduct flexible conveyor train (FCT) operations

RIIMCU311D Monitor control processes

RIIMCU401D Conduct special roadway operations

RIIMCU402D Apply spontaneous combustion management measures

RIINHB304D Conduct air drilling

RIINHB310D Conduct surface directional drilling

Group B


BSBDIV301 Work effectively with diversity

RIIBLA302D Conduct shotfiring operations in underground coal mines

RIIENV301D Conduct atmospheric monitoring

RIIERR203D Escape from hazardous situation unaided

RIIERR204D Provide aided rescue to endangered personnel

RIIERR205D Apply initial response First Aid

RIIERR301D Respond to mine incident

RIIERR302D Respond to local emergencies and incidents

RIIERR303D Operate in self-contained regenerative oxygen breathing apparatus

RIIERR304D Control emergencies and critical situations

RIIERR305D Control underground fires

RIIERR306D Conduct underground search

RIIERR307D Extricate casualties from underground incident

RIIERR308D Extricate and transport people involved in incidents

RIIERR309D Establish and operate from fresh air base

RIIERR310D Provide support for rescue operations

RIIHAN304D Conduct slewing crane operations

RIIPEO202D Provide deck support for conveyor-car high wall mining operations

RIIPEO301D Conduct conveyor-car high wall mining operations

RIIRIS202D Respond to site based spills

RIISAM304D Install, commission and maintain major conveyor equipment and systems

RIISAM305D Repair and splice conveyor belting

RIISAM311D Maintain winder equipment

RIISAM312D Inspect and maintain shafts and structures

RIISAM313D Monitor, inspect and service ropes and attachments

RIIUND205D Respond to a workforce incident

RIIUND208D Conduct skip operations

RIIUND209D Operate automated winder

RIIUND301D Operate manual winder

RIIUND302D Conduct cage operations

RIIUND303D Operate winder for shaft sinking

RIIWHS301D Conduct safety and health investigations

TLILIC3008A Licence to operate a slewing mobile crane (up to 20 tonnes)

22

• This qualification reflects the role of employees such as mine supervisor, team leader or deputy, in an underground coal mine who perform tasks involving a broad range of varied activities most of which are complex and non-routine. They are responsible for the quantity and quality of the output of others, contribute to the development of technical solutions to non-routine problems and apply safety management plans to the workplace.

• Total number of units = 13 (9 core units plus 4 elective units)

Level 4 – Certificate IV in



RIIERR402D Apply and monitor underground coal mine emergency preparedness and response systems

RIIMCU403D Apply and monitor the gas management plan

RIIMCU406D Apply and monitor the inrush management plan

RIIMCU407D Apply and monitor the strata management plan

RIIMCU408D Apply the spontaneous combustion management plan

RIIMEX406D Apply and monitor mine transport system and production equipment

RIIRAI401D Apply and monitor mine services and infrastructure systems

RIIRIS402D Carry out the risk management processes

RIIUND401D Apply and monitor the ventilation management plan

23

• This qualification reflects the role of mine managers who work in an underground coal mine who perform tasks involving a high level of autonomy and requiring the application of significant judgement in planning and determining the selection of equipment/roles/techniques for themselves and others. They are required to demonstrate the application of a broad range of technical, managerial, coordination and planning skills and implement safety management plans.


Level 5 – Diploma of Underground

Coal Mining Management


RIIERR501D Implement underground coal mine emergency preparedness and response systems

RIIMCU501D Implement the spontaneous combustion management plan

RIIMCU502D Implement the gas management plan

RIIMCU505D Implement the inrush management plan

RIIMCU506D Implement the strata management plan

RIIRAI501D Implement mine transport systems and production equipment

RIIRAI503D Implement site services and infrastructure systems

RIIRIS402D Carry out the risk management processes

RIIUND501D Implement the ventilation management plan

24

• This qualification reflects the role of mine managers who perform tasks that are broad, specialised, complex and technical and include strategic areas and initiating activities. They are required to demonstrate self-directed application of theoretical and technical knowledge and initiate solutions to technical problems or management requirements.


Level 6 – Advanced Diploma of Underground

Coal Mining Management


RIIERR602D Establish and maintain underground coal mine emergency preparedness and response systems

RIIMCU601D Establish and maintain the spontaneous combustion management plan

RIIMCU602D Establish and maintain the gas management system

RIIMCU605D Establish and maintain the inrush management plan

RIIMCU606D Establish and maintain the mining method and strata management systems

RIIRAI603D Establish and maintain mine transport systems and production equipment

RIIRAI604D Establish and maintain mine services and infrastructure systems

RIIRIS601D Establish and maintain the risk management system

RIIUND601D Establish and maintain the ventilation management system

25

Training Animations Example

http://www.bits.com

26


http://www.bits.com

NO

27


http://www.bits.com

YES

28

• Training is becoming a high priority for the minerals industry due to high injury and fatality rate and for improving safety and productivity.

• Only with successful education and effective training can miners recognise possible hazards, assess the risks and learn to implement the necessary procedures to control them.

• According to Australian mining legislations, workers need to have special certificates to start working for certain jobs.

• Queensland Coal Mining Health and Safety Regulation 2001 has a special part about training. This part consists of training scheme, new coal miner, refresher training and coal mine workers competency.

Training in the Minerals Industry

29

• There must be training process to ensure both employees and supervisors are well trained. The training will ensure that the relevant parties have knowledge of the hazards they may face.

• Everybody entering a mine site, regardless of if they are new the industry or old, must be appropriately inducted.

• Training and assessment using Training Packages must be conducted by a Registered Training Organisation (RTO) that has the qualifications or specific units of competency on its scope of registration, or that works in partnership with another RTO as specified in the AQTF Standards for Registered Training Organisations.

• Each package has different content with mandatory and elective competencies.

Training in the Minerals Industry

training in the australian coal mining industry kızıl - avustral… · 1960 south africa 435...

Documents