DEALER’S STAMP

NERVES OF STEEL

K

BRIGHT BARS(PEELED, COLD DRAWN)

ROLLED ALLOY STEEL BARS

FORGING QUALITY INGOTS

STEEL CASTINGS

SG, ADAMITE & FORGED ROLLS

FORGED PRODUCTS

DIE BLOCKS

Quenched & Tempered Steel

Complete Steel Manufacturing House

Since 1992

TS16949

PED97/23/EC

AD 2000

MerkblattW0

IBR

AutomotiveQuality

ManagementSystem

German Code for Pressure Vessel

Design & Manufacture

Pressure Equipment Directive for EU

Empaneled

ISO 9001

Quality Management

System

EnvironmentalManagement

System

OccupationalHealth & Safety

ManagementSystem

ISO 14001

OHSAS 18001

Bhadla Road, Guru Ki Nagri, Mandi Gobindgarh-147301, Punjab-india

Mob: +91 9216110000, +91 9216022287, +91 9216022297

Email : info@kisco.in, marketing.ho@kisco.in

Website : www.kisco.in, www.kiscosteel.in

KISCO CASTINGS (INDIA) LIMITED

CHAIRMAN’S MESSAGE

- Kuldeep Goel

Steel Trading House

Steel Castings

Heat Treatment Division

Rolled Bars (Rounds, Flats, Squares)

Steel Rolls for Rolling Mills

ISO 9001 Certified

Machining Division

for Steel Rolls

Forge Shop (forged bars, gears, pinions, blocks, rings etc)

Steel Castings upto 15MT single piece

New Vacuum Degassing (VD) facility

Dango Manipulator for Forging

ISO 14001,18001 Certified

1992 1993 1994

1998

1999

2001

2002

2004

2006

2010

2011

2012

2013

2014

2015

Vacuum Degassing & Refining with Argon Purging

CNC: 5m Horizontal turning lathe

Hardening & Tempering Plant Commissioned, MPI upto 7m Length,

PED 97/23/EC & AD 2000 Merkblatt Certification

Bright Bar Division Commissioned (Cold Drawn,Peeled)

ISO/TS 16949:2009 Certification

“Deliver Reliable Products With Trust & Commitment”

Our Mantra -

OUR ACHIEVEMENTSK

NERVES OF STEEL

Since 1992

Kuldeep Goel

Chairman

Kisco Castings India Limited

Abhishek GoelB. Tech. (Manufacturing Sc. & Engg.), IIT Delhi

Raghav GoelMS (Management), Stanford University, USA-2006

B. Tech. (Metallurgy), IIT Bombay (2002)

MANAGEMENT

KISCO is a progressive and forward-thinking organisation dedicated to the pursuit of global growth opportunities. Our steel manufacturing company was incorporated in 1992, has foundation with nerves of steel, based on strong values and commitment that has retained and augmented our customers over time.

Although the group has multiple business verticals, there are two main: Steel manufacturing and Healthcare manufacturing. With nearly four decades of experience in steel, Kisco has developed expertise in enhancing performance and providing best quality steel with highest value to its customers. Starting from steel trading in 1970s to smooth transition in steel manufacturing, today Kisco has the ability to deliver right quality steel with a combination of modern technology, latest testing and inspection facilities and well controlled operational process flow.

Our core values are Integrity, Reliability and Excellence.

Integrity - Genuineness in our product and process to stand the test of public scrutiny.Reliability - Quality to the best of our knowledge.Excellence - Constantly finding areas of improvement in our products, manufacturing

processes, impact on environment and employee health & safety.

We work on a long term strategy, aiming to keep ourselves up to-date with the latest developments in steel making and working towards increased product value by vertical integration. An important part of our strategy is the emphasis we place on good corporate governance. My aspiration for KISCO is to be recognized as a customer centric company and a quality steel manufacturer in the world rather than a company that has only grown in quantity.

Our MANTRA is “Deliver reliable products with trust and commitment”

As Chairman, I feel it is my responsibility to deliver on our goals of creating value and generating superior returns for our shareholders. With the support of our board and management team, I am confident that we have the best tools and people in place.

K

NERVES OF STEEL

Since 1992

OUR INFRASTRUCTURE

PLANT & MACHINERY

STEEL CASTING DIVISION (FOUNDRY)

• Air compressor from kirloskar and ingersoll rand with 200 cfm

• Sand dryer

• Sand mixer

• Sand muller

• Swing frame grinder

• Pedestal grinder

• Chipping machine

• Pneumatic tools, welding set and hand grinder

• Mold boxes for light, medium and heavy molding jobs

“We judge ourselves by what we feel capable of doing,

while others judge by what we have already done” -H W Longfellow

Crucibles for Steel Melting - 2

Refining And Vacuum Degassing Ladles - 2

Vacuum Degassing setup with pumps and blowers

Temperature and Oxygen Measurement System

Argon purging system

Generator set of capacities 125, 230, & 325 KVA for Captive Generation

Ferro-alloys & bottom pouring set preheating system

Overhead cranes - 4

Mobile weighing Scales of 10 and 20MT

Cored wire feeder

Scrap bundle Making machine and Scrap Cutting Machine

STEEL MELTING DIVISION

Forging Division

Heat Treatment Division (AP16A / AMS2750)

Machine Shop Division

Steam hammer capacity 5 MT - 1 5MT mobile forging manipulator by Dango and Dienenthal from Germany - 1Oil fired heating furnace with capacity upto 20MT capacity -2Overhead cranes - 3Three band saw cutting machines for cutting 100mm - 700mm diameter

Heat Treatment Furnace with 6 Point Temperature Recorder (Oil Fired) of different sizes

Hardening furnace (4m length)- 4MT capacity with oil & water quenching facility with

automated charging machine

Tempering furnace - 15MT Capacity

Lathe Machines, Horizontal 100-1200mm, Length 1000-7000mm

Vertical Turret Lathe upto 1500mm - 2

Boring Machine (90 mm Spindle), Horizontal

Drilling Machine (1.0” Spindle), Radial - 2

Shaper Machine - 2

Milling Machines (Horizontal & Duplex) - 2

Flat bed CNC Turning Machine, Length 5000mm and Max. 12MT

Rolled Product Division

Peeling Machine (Peeled Bar) upto 100 mm

Reeling/Straightening Machines for round upto 100 mm

Cold Drawing Machines (Bright Bar) upto 100 mm

Straightening Machines for Square - 12 to 63 mm

Straightening Machines for Round - 16 to 150 mm

Band Saw Cutting Machines - 300 mm to 850 mm

Power hexa Cutting Machines - 160 MM

Hydraulic Press (for Straightening Round & Square) upto 150 mm

MANUFACTURING PROCESS FLOW

RE-HEATING IN PROCESS INSPECTION

LAB TESTING

UST

HEAT TREATMENT

FORGING / ROLLING

MACHINING

SCRAP MELTING EIF & LADDLE REFINING

VACUUM DEGASSING FETTLING / STRIPPINGINGOT / ROLLS / CASTINGS

FINAL INSPECTION DISPATCH CLEARANCE

R & D AND QUALITY CONTROLEQUIPMENT

• Two spectrometers (27 & 31 Channels ) by spectro analytical instruments (Germany)

• Fully equipped wet analysis chemical lab

• Ultrasonic flaw detectors with all accessories (EEC, Modsonic)

• Equotip 3 unit D hardness testing (by Proceq, Switzerland)

• Muffle furnaces for accurate testing at temperatures upto 1200 C

• Digital universal testing machine

• Rockness and poldi hardness testing equipment

• Sand testing lab

• MPI any size upto 6000 mm long/ DP testing apparatus by Magnaflux

• Jominy testing facility

• Metallurgical microstructure image analyzer (with all attachments)

• Sample cutting machine

• Impact testing machine with ‘V’ and ‘U’ notch

• Moisture meter

• Portable infrared temperature indicator (Raytek, USA) for temperatureat any surface

• Micrometers, dial and vernier calipers for dimensional accuracy

Ÿ

APPROVALS

NOTE: Calibration Certificates of all equipments are traceable to NABL

“Quality is never an accident, it is always the result of intelligent effort.” -John Ruskin

CERTIFICATIONS

(ISO 9001, ISO 14001& OHSAS 18001)

INTECO

PED

Certificate of RegistrationQUALITY MANAGEMENT SYSTEM - ISO/TS 16949:2009

This is to certify that: Kisco Castings India LimitedBhadla RoadGuru Ki NagriMandi Gobindgarh 147 301PunjabIndia

Holds Certificate No: TS 640612

and operates a Quality Management System which complies with the requirements of ISO/TS 16949:2009 for thefollowing scope:

The Manufacture of Ingots, Processing and Heat Treatment of Rolled Non Alloy & AlloyMaterial.

Permitted exclusions: Product Design.

For and on behalf of BSI:

Managing Director, BSI India, Venkataram Arabolu

Issue Date: 13/10/2015 Latest Issue: 13/10/2015 Expiry Date: 12/10/2018

IATF Number: 0221126

Page: 1 of 1

This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.An electronic certificate can be authenticated online.Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +91 11 2692 9000.Further clarifications regarding the scope of this certificate and the applicability of ISO/TS 16949:2009 requirements may be obtained by consulting theorganization.This certificate is valid only if provided original copies are in complete set.

IATF Contracted Office: BSI Group Americas Inc., 12950 Worldgate Drive, Suite 800, Herndon, VA 20170-6007 USA.

BSI, The MIRA Corporate Suites (A-2), Plot 1 and 2, Ishwar Nagar, Mathura Road, New Delhi 110 065.A Member of the BSI Group of Companies.

EMPANELED

TS 16949

Quality

Engineering

QUALITY ASSURANCE PLAN

• Dimensional Inspection

Chemical Testing

Physical Testing

Mechanical Testing

Metallurgical Testing

NDT

Mix-up Testing

Visual Inspection

Heat Treatment Cycle Validation

Incoming Inspection

Supplier Survey

Supplier Evaluation

Supplier Surveillance

Final Inspection

Pre Dispatch Inspection

Third Party Inspection

NDT

Test Certification

Dispatch Clearance

Calibration

QMS Internal Audit

Inspection & Test Plan

Customer Complaints Analysis

Training

Process Improvement

“Quality in a service or product is not what you put into it

but what the customer gets out of it.”-Peter Drucker

Vendor Quality Assurance /

Incoming Quality Control

Inprocess Product

Quality Control

Outgoing Product

Quality Control

PRODUCTS

The products offered are in accordance with various international standards viz: IS, DIN, GOST, ASTM & BS standards or

as per TDC (Technical delivery condition) / QAP (Quality assurance plan) given by the Customer. We can supply the products

with any third party inspections Lloyds / SGS etc.

SIZE

PROCESS

Shafts / Flats-130-500mm and 5m long upto 8MT single piece

Hot forged, heat treated and machined or un- machined

FORGED BARS, FLATS, STEP SHAFTS, WHEELS, BLANKS ROLLED ROUNDS, SQUARES, FLATS

SIZE

PROCESS

Squared or round corner square (25-140mm) Rounds - (12-152mm)Flat - Width (30 - 300mm)

Rolling with specified reduction ratios and heat treatment

SIZE

PROCESS

Rolls for rolling mills from 200 kg to 8MT single piece

Static casted, heat treated and finish machined or proof machined

ROLLS - ALLOY STEEL (ADAMITE IRON) AND S.G IRON (NODULAR)

SIZE

PROCESS

END USERS

From 400 kg to 8400 kg single piece

Bottom pouring with vacuum degassing (VD)

All forging plants

FORGING QUALITY INGOTS

“The future depends on what we do in the present.”

-Mahatma Gandhi

SIZE

PROCESS

From 1MT to 12MT single piece

Bottom pouring using CO2 and green sand molding, fettled and heat treated

STEEL CASTINGS

Die Blocks

GRADE

SIZE

DB6, EN24(H&T), EN19(H&T), SS420(H&T)

All Different Size

Bright Bar (Peeled) Bright Bar (Cold Drawn)

TOOL STEEL

H10, H11, H12, H13, DB6, O1, O2, SS420

GRADE

SIZE

LENGTH

SUPPLY CONDITIONS

20 mm TO 50 mm

UP TO 6 MTR

Rolled, Heat Treated & Peeled

ROLLED (ROUND, SQUARE, RCS, FLATS)

H10, H11, H12, H13, DB6, O1, O2, SS420

GRADE

SIZE

LENGTH

SUPPLY CONDITIONS

50 mm TO 380 mm

upto 6 MTR

Forged, Heat Treated & Proof Machined

SIZE (FLATS)

LENGTH

100 mm TO 500 mm, Width, Thickness : 100 mm-300 mm

5 MTR upto 8MT Single Piece

FORGED (BARS, FLATS, SHAFTS)

TOOL STEELK

NERVES OF STEEL

Since 1992

SIZE

LENGTH

DIA 16 mm-70 mm

1m to 6m

SIZE (SQUARES)

LENGTH

upto 55 mm

1m to 6m

SIZE

LENGTH

DIA 16 mm-70 mm

1m to 6m

PRODUCT GRADES

GRADES OF ROLLED / FORGED PRODUCTS

GRADES OF STEEEL CASTINGS

GRADES OF CASTED ROLLS

CHEMICAL COMPOSITION OF VARIOUS GRADES

Alloy Steel

Tool and Die Steel

Stainless Steel

High Alloy Grades

SAE 4145/H

DIN1.2344/H13

SS304

F5/F9/F11/F22 34CrNiMo8

SAE 4145H

DIN 1.2714/DB6

SS304L

X22 CrMoV12117CrNiMo6

SAE 52100

DIN 1.2510/O1

SS316

EN 25/26

SAE 8620

DIN 1.2601/O2

SS316L

EN 30B/31

SCM 420

SS317

EN 353

20MnCr5

SS317L

EN 36C

C

1.4-1.6

1.5-1.7

1.7-1.8

3.1-3.6

3.1-3.6

3.1-3.6

3.1-3.6

Si

.40-.55

.50-.65

.55-.70

1.6-1.75

1.55-1.7

1.45-1.65

1.4-1.6

Mn

.45-.65

.55-.75

.65-.85

.50-.65

.50-.65

.40-.60

.40-.55

Ni

1.0-1.1

1.0-1.2

1.1-1.3

1.7-1.9

1.7-1.9

2.3-2.6

3.0-3.3

Mo

.25-.35

.3-.4

.35-.45

.40-.60

.45-.65

.60-.80

.80-.95

S

.05 Max

.05 Max

.05 Max

.01 Max

.01 Max

.01 Max

.01 Max

P

.05 Max

.05 Max

.05 Max

.05 Max

.05 Max

.05 Max

.05 Max

Cr

1.0-1.2

1.15-1.35

1.3-1.5

.45-.55

.55-.65

.40-.55

.35-.50

V

.1 Max

.1 Max

.1 Max

.1 Max

.1 Max

.1 Max

.1 Max

Adamite Rolls (Hardness 40 - 45 Shore)

Adamite Rolls (Hardness 45 - 50 Shore)

Adamite Rolls(Hardness 50 - 55 Shore)

S.G. Iron Rolls Grade - I (Pearlitic) (Hardness 52 - 57 Shore)

S.G. Iron Rolls Grade - II (Pearlitic)(Hardness 58 - 63 Shore)

S.G. Iron Rolls Indefinite Chill Roll(Accicular) Grade - I (Hardness 63 - 68 Shore)

S.G. Iron Rolls Indefinite Chill Roll (Accicular) Grade - II(Hardness 68 - 75 Shore)

0.35/0.45

0.35/0.45

0.90/1.20

0.12/0.18

0.70/0.85

0.45/0.55

0.20 max

0.22 max

0.28/0.33

0.38/0.43

0.18/0.23

0.15 max

0.15 max

0.10/0.20

0.05/0.15

0.15 max

0.15 max

0.30-0.4

0.14-0.19

0.26-0.34

0.33-0.43

0.30-0.40

0.10/0.35

0.10/0.35

0.10/0.35

0.10/0.35

0.10/0.40

0.50 max

0.35 max

0.55 max

0.15/0.35

0.15/0.35

0.15/0.35

0.5 max

0.50/1.00

0.50/1.00

0.50 max

1.0 max

1.0 max

1.0 max

0.15-0.40

0.4 max

0.80-1.25

0.80-1.25

0.50/0.80

0.45/0.70

0.30/0.75

0.30/0.60

0.55/0.75

0.55/0.80

0.50/1.00

1.6 max

0.40/0.60

0.60/0.80

0.70/0.90

0.30-0.60

0.30/0.60

0.30/0.80

0.30/0.60

1.00

1.25

1.25

0.40-0.60

0.5-0.8

0.20-0.60

0.20-0.60

…..……

1.30/1.80

…..……

3.00/3.75

…..……

…..……

1.00/1.50

0.3 max

…..……

1.65/2.00

0.40/0.70

0.50 max

…..……

…..……

…..……

…..……

…..……

0.5

1.40-1.70

1.8-2.2

…..……

…..……

0.20/0.35

0.20/0.35

…..……

0.10/0.25

…..……

…..……

0.08/0.15

0.08 max

0.15/0.25

0.20-0.30

0.15/0.25

0.44-0.65

0.90/1.10

0.44/0.65

0.87/1.13

…..……

…..……

…..……

0.25-0.35

0.3-0.5

1.10-1.60

1.25-1.75

0.050 max

0.050 max

0.050 max

0.050 max

0.050 max

0.050 max

0.050 max

0.035 max

0.040 max

0.040 max

0.040 max

0.03

0.03

0.040 max

0.040 max

0.03

0.15 min

0.15 min

0.035 max

0.035 max

0.030 max

0.030 max

0.050 max

0.050 max

0.050 max

0.050 max

0.050 max

0.050 max

0.050 max

0.035 max

0.040 max

0.040 max

0.040 max

0.03

0.03

0.040 max

0.040 max

0.04

0.06

0.06

0.035 max

0.025 max

0.030 max

0.030 max

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

0.30-0.60

0.20-0.50

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

…..……

1.0-1.70

0.90/1.20

0.90/1.40

1.00/1.60

0.60/1.10

…..……

0.80/1.20

0.75/1.25

0.3 max

0.80/1.10

0.70/0.90

0.40/0.60

4.0-6.0

8.0/10.0

1.00/1.50

2.00/2.50

11.5-13.5

12.0-14.0

12.0-14.0

1.50-1.80

1.8-2.2

4.75-5.50

4.75-5.50

V W

EN 19

EN 24

EN 31

EN 36C

EN 41B

EN 47

EN 353

S355J2

AISI 4130

AISI 4340

AISI 8620

F5

F9

F11

F22

SS410

SS416

SS420

17CrNiMo6

30CrNiMo6

H11

H12

0.32-0.45 0.80-1.25 0.20-0.60 …..…… 1.10-1.75 0.030 max 0.030 max 0.80-1.20 …..……4.75-5.50H13

0.85-1.00 0.50 max 1.0-1.4 …..…… .............. 0.030 max 0.030 max 0.30 max 0.40-0.600.40-0.60O1

0.85-0.95 0.50 max 1.4-1.8 0.30 max 0.30 max 0.030 max 0.030 max 0.30 max ..............0.35 maxO2

0.50-0.60 0.1-0.40 0.65-0.95 1.50-1.80 0.45-0.55 0.030 max 0.030 max 0.07-0.12 …..……1.0-1.20DB6

MnSiC Ni Cr Mo S P

C

.20-.25

.20-.33

.39-.55

.17-.35

Si

.30-.50

.30-.50

.30-.50

.30-.50

Mn

.80-1.40

1.20-1.60

.60-1.50

1.10-1.40

S

.030

.035

.035

.035

P

.030

.035

.035

.035

Spec.

IS-1030 (Grade I & III)

IS-2708 (Grade I, II & III)

IS-2707 (Grade I, II & III)

IS-2644 (Grade I, II & III)

Cr

-

.15

-

-

0.12-0.20 1.0 max 1.00 max 1.25-3.00 …..…… 0.03 max 0.04 max …..…… …..……15.0-18.0SS431

K

NERVES OF STEEL

Since 1992

SAE 4130 16MnCr5

DIN 1.2343/H11

SS410

722M24 EN 39B

DIN1.2606/H12

SS416

DIN 1.2083/420DIN 1.2365/H10

SAE 4140 En19/En18

817M40/EN 24EN 40B