downtime status (autosaved)

DOWN TIME STATUS IN CURING

Press #24/03/2015 25/03/2015

ReasonsDowntime(min)

ReasonsA B C

E-Row

E-01/02 BC IF 390 100E-03/04 BC 100E-05/06 MF 180 Tread FlashE-07/08E-09/10 BC(L), H/W line MF 120 220+90 480 Gland leak

F-RowF-01/02 BCF-03/04F-05/06F-07/08 BOR Leak MF 60F-09/10 IF 180 PCIF-11/12 BC(L), Shapping MF,IF 120+40 U/L arm,PCIF-13/14 U/L arm MF 75 PCI unlockingF-15/16 PCI locking IF 60 PCI, OperatingF-17/18 PCI airpipe leakF-19/20 Vacuum MF,IF 120 30 BCF-21/22F-23/24 C/W tubeleakF-25/26 U/L, PO, VCL MF,EF,IF 30+45+30 60+60

G-RowG-01/02G-03/04 PCI,BC IF,BC 360 30 30 C/MshaftG-05/06 PipingG-07/08G-09/10 Shapping IF 60G-11/12G-13/14 PLCG-15/16 U/L arm IF 120 C/W leak,C/M shaftG-17/18 MF 120G-19/20G-21/22 BC,Shapping BC,IF 90 90+45 BC

J-RowJ-01/02 SF SF 120 BC(L)J-03/04 Sibe bent+RC RC 480 480 IF,RCJ-05/06 IF,PCI unlocking IF,EF 120 60 EFJ-07/08 SF SF 120 opening prob,PCIJ-09/10J-11/12 STEAM LEAKAGE,item 5 IF,SF,RC 240+60 120 240 RCJ-13/14 IF IF 120 RC,pipingJ-15/16 STEAM LEAKAGE IF 120 120J-17/18 IF IF 480J-19/20

Responsible Department

K-RowK-01K-02K-03K-04K-05

K-06/07K-08/09K-10/11K-12/13

N-RowN-01N-02N-03N-04

N-05/06N-07/08N-09/10N-11/12

P-RowP-09/10P-11/12

Q-RowQ-01/02Q-03/04Q-05/06Q-07/08Q-09/10Q-11/12Q-13/14Q-15/16Q-17/18Q-19/20

R-RowR-01/02R-03/04R-05/06R-07/08R-09/10R-11/12R-13/14R-15/16R-17/18

DOWN TIME STATUS IN CURING25/03/2015 26/03/2015

Downtime(min)Reasons

Downtime(min)A B C A

IF 60IF Auto opening IF

MF 60

IF,MF 180+60 60 TOR leak MF

BC 60

Steam leakage IF

MF 240 240 PCI MF 120EF,MF 90 60 Plunger down+BC+operat IF,BC,EF 60+60

IF 60 Steam leakage+T/flash IF 300IF,EF 60+60 BOR leak,BC,PCI MF,BC,IF 120

IF 45BC 60

IF,IF 180 60RC, B/clamp loose, vcl L RC,MF,IF 360

MF,IF/MF 300+180 120 PCI MF 180IF,BC 150+60

IF 240 Treadflash MFIF 240

Treadflash,BOR leak MF,MF 60EF 90 Operating prob EF 60

IF,IF,MF 240 60+360 BC BC

BC 60 Vacuum IF 360

BC 180IF,RC 120 240 U/L arm,B mark MF,BC 120

EF 60IF,IF 120 60 opening prob IF,EF

RC 240 short vent IF 180IF,IF 300 120





Downtime(min)B C A B C

60

U/L arm MF 3565 MF MF 95

120 tImer fault IF,EF 360 30BOR Leak MF 420

240 PCI,Top ring down MF, EF 180 180 60210120 60 Size change,MC,BC MC,BC 390 330 240210 60 PCI EF,IF 120 60

BC, Bottom leakage,IF BC,MF,IF 120 80 60

90 60

BC,BC BC,BC 60 120

RC RC 6075

BC BC 3060

180 Vacuum IF 85INT pipeleak IF,IF 180 180

BC BC 240240

Bottomleak,BC MF,BC 300 240210 422 DEF MR 60

60 70 Timer fault EF 60


Operating prob EF 60Opening prob IF 180

MF 480

C/M, gland pipe leak,BC MF,MF,BC 360 240 180+240BC BC 420

U/L arm operating Ef 60

BC BC 240 gaskit leak,BC,Plunger raise, supply pipe leakBC BC 180

segment slow MF 420

vcl finger IF,MF 240+210

C/M shaft MF 150

BC BC 90

28/03/2015 29/03/2015



A B C A

Auto opening prob EF 60Tread flash, B/C cut mark MF,BC 60 90

BOR leak MF 60PCI unlocking EF,EF 30 30EF EF 30 30MF,C/M shaft,BC MF,MF,BC 480 180+135MF,PCI MF,PCI,EF 300 180 60

BC, Plunger up,345 Def, Tread F BC,IF,RC,MF 120 60+60 60PCI,PCI locking EF,MF 120 90MF,Tyre stcuk u/l arm MF,MF,EF 240 120+60

BC,MF BC,MF 45 30BC BC 60VCL EF 30

BC,Operating prob BC,EF 120+60RC

steampipe lea, shapping IF,IF,IF 90+90 60Vacuum IF 120vacuum IF 120

BC(L) BC 60

shapping IF 60

PCI,U/L arm EF,EF 120Off cure,RC IF,RC 60+180

Off cure IF 360 480

Ext drop IF 60


C/M shaftdue to blast IF,MF,MF 300+180 480 480

gaskit leak,BC,Plunger raise, supply pipe leakMF,BC,MF,IF 60 60+180+180BC BC 120 180

Opening prob IF 120

29/03/2015 30/03/2015Downtime(min)


B C A B C

IF IF 300

BC BC 60BC,EF,MF BC,EF,MF 60 210+120

BC Mark,RC BC,RC 60 285PCI unlocking MF 90PCI unlocking MF 90

Steam line leak IF 375 240BC 416 Def,PCI BC,IF 90 60PCI rotation, press lock EF 60+30Shapping line, Plunger raise IF,IF 150 60Off Cure,RC IF,RC 120+90Side wall clean,BC RC,BC 90 60

Side wall clean RC 90

Off Cure,RC IF,RC 120+60C/M shaft,Top ring raise MF,EF,MF 240 60+120

B/C cur mark BC 45BC(L), Timer Fault,u/l arm BC,EF 120+180 210

External drain IF 240

U/L arM EF,MF 60+60RC,Shapping RC,IF 420 360+60

OFf Cure IF 420Top ring raise, cylinder Leak EF,MF 120+120Dome


31/03/2015 24/03/2015



A B C A

BC BC 90BOR leak,BC MF,BC 45 60

MF MF 180

PCI unlocking EF 160Press opening,BC EF,BC 60+60

PCI,PCI locking EF,IF 240 90PCI locking,RC,U/L arm MF,RC,EF 260 330 90

MF MF 145

PCI air pipe leak,Vent block IF,RC 105+30

Press opening,U/L arm EF,MF 240+150BC BC 180

Vacuum IF 40PCI def MF 180

Platen temp high IF 60

PCI locking MF 40

BC BC 60

External drain IF 240


24/03/2015 24/03/2015 24/03/2015Downtime(min)



B C A B C A B

24/03/2015 24/03/2015Downtime(min)


C A B C


Press #4/1/2015


A BE-Row

E-01/02 Top ring leak MF E-03/04 BOR leak, Bottom Leak MF,MF 40 30E-05/06E-07/08 B/C cut mark,Bead offcure BC,MF,IF 60 90+120E-09/10 BC, SR# misplace BC,RC 60F-Row

F-01/02 VCL EF 30F-03/04 PCI beam down MF 30F-05/06F-07/08F-09/10 BC BC 40F-11/12 PCI limit deff EF 75F-13/14 Plunger IF 60F-15/16F-17/18F-19/20F-21/22 RC,VCL center RC,MF 60 75F-23/24 C/W copper tube leakF-25/26 Sr# screw deff RC 45G-Row

G-01/02G-03/04 PCI deff,EF MF,EF 30 100G-05/06G-07/08 B/C 141 Deff,water in tyre,Item 3,4 leak,BC,RC BC,IF,BC,RC 90 140G-09/10G-11/12 U/L arm return MFG-13/14G-15/16 BC BC 60G-17/18 Vacuum IF 90G-19/20G-21/22 Ext drain prob, water in tyre, Bottom leak,C/M leak IF,IF,MF,MF 270 120

J-RowJ-01/02J-03/04 U/L arm MFJ-05/06J-07/08 BC(leak), Plunger raise BC,IF 120J-09/10 BC BC 60J-11/12J-13/14 BC,Back pressure BC,IFJ-15/16J-17/18J-19/20K-RowK-01 EF, U\L arm EF,IF 120K-02


K-03K-04K-05

K-06/07 C/W drain, BC,C/M shaft,Top ring IF,BC,MF,IF 270+90 180+180K-08/09 Short vent IFK-10/11K-12/13 K-12MFN-RowN-01 IF,BC,MF IF,BC 345 165+150N-02 IF IF 330N-03 IF IF 330 90N-04 IF,VCL deff IF,MF 360 90

N-05/06 IF IF 360 150N-07/08 IF, Tread off register IF,RC 360 150+120N-09/10 IF IF 420 120N-11/12 IF IF 420 150P-Row

P-09/10 IF IF 420 120P-11/12 IF IF 420 120Q-Row

Q-01/02Q-03/04Q-05/06Q-07/08Q-09/10Q-11/12Q-13/14Q-15/16Q-17/18Q-19/20R-Row

R-01/02R-03/04R-05/06R-07/08R-09/10R-11/12R-13/14R-15/16R-17/18


4/1/2015 4/3/2015Downtime(min)


C A B C

Off cure IF 120Item leak, RC, BOR leak BC,RC,MF 45+225 90 120

30

BC BC 30

PCI unlock EF,IF 60 120 330PCI Locking IF 60

VCL operating,RC IF,EF 85 60+60 90

RC RC 150

BC BC 60180 PCI EF 60

Off cure,BC IF,BC 60+60 360180+240

90 U/L arm, VCL finger, Off cure MF,IF 400 120+60 120

U/L arm MF 60

RC RC 300 60480 Off cure, water in cure tyre IF 480 180 480

120 Top ring raise, U/L arm EF,MF 60+60

60 Press late open, Timer, Auto open EF,IF 90 120 60

Top ring leak MF 60240+120 Press auto open IF 60 120 240

300 U/L arm IF


BH adjust MF 120

420 Int steam gland pipe MF 180 42060 C/W line leak, U/L arm IF,IF 420 120

180+60 Shapping Late IF 240 120

60 VCL down EF 60Auto open prob IF 180 480 180

U/L arm break MF 330 120BC BC 60

C/W line leak IF 60BC pin hole BC 60

BC BC 120

U/L arm MF 120Deff 273 DE 480 240 480

Off cure IF 240 210 480

Internal valve close IF 480

BC BC 60

BC BC 210


4/4/2015 5/4/2015


A B C

IF IF 120

BC BC 60

B/H adjsut, C/M shaft MF,MF 60 90IF,IF,Off cure,MF,EF IF,IF,IF,MF,EF 240 180 60+60+60

EF EF 120EF EF 120

RC RC 120 480Sr# misplace,U/L arm return RC,IF 120 60

RC RC 480RC RC 270

IF,IF,PCI unlocking IF,IF,MF 240 180 120MF MF 30

BC,IF BC,IF 60+120

MF,BC,Shapping MF,BC,IF 60 60+60

BOR leak MF 60IF IF 90 120

IF,Steam pipe leak IF,IF 480 180 150

IF IF 120

IF IF 480BC,MF BC,MF 180 180


SUNDAY

Dome not coming IF 60

IF IF 90

BC Due to 416 BC 60

MF MF 60

B/H adjsut,BC MF,BC 60 60355 Deff RC 30

Internal not come, panel tripped,BC IF,EF,BC,IF 30 180+60+90

Mold adjusted,355 Deff RC,RC 60 30

VCL finger close prob,EF,Deff133 MF,EF,BC 120+90 90Steam leakage, Tread light deff IF,DE 150 60

BC,Shapping BC,IF 60 120

Deff 134,162 BC 60

Steam line leak IF 120VCL in/out,C/W pipe leak MF,IF,IF 120+60 120

Item dented BC 60BC(L) BC 300 240

SUNDAY


6/4/2015


A B C

Shapping variation IF,IF 480 330 60TOR leak MF 120

U/L arm deff MF 150

MF MF 60

PCI unlocking prob,BC EF,IF,BC 60+60 90PCI unlocking prob IF,EF,MF 60+120 60

Size change MC 480 240BC(L), Plunger down prob,Shapping BC,EF,IF 120+60+60

PCI locking MF,EF 90 60 60

VCL down, U/L arm, TR down IF,IF,MF 60+60+60 90VCL deff EF 60

VCL in prob IF 120

Off cure,RC, PCI locking IF,RC,EF 30 180+120 60Steam pipe leak,PCI deff IF,IF 450 240 60

Vacuum IF 300

Steam pipe leak IF 180

BC,PCI deff BC,EF 60 120+60

Drain prob IF 120

EF EF 60Auto open prob, Water leakage IF,IF 120 240

BC(L) BC 120 180


Plunger raise MF 180

Size change, BC(L) MC,BC 480 120+180 60Size change,MF,IF MC,MF,IF 480 180+120 120

VAcuum+Plunger down IF 240 120Plunger MF 480 480 480

Dome gaskit leak MF 60

MF,EF MF,EF 60+120

Off cure, Dome gasket leak MFIF, 60 60Top ring down prob MF 360 360 60

OFf cure, Vents block IF+RC 45+420 480OFf cure, Vents block IF+RC 45+420 480

U/L arm deff, BC(Pin hole) MF,BC 60 60

Air pipe broken, Brake fail, Operating prob IF,MF 60 60+35+330Off cure,BC(L), Top ring(L), C/W pipe leak IF,BC,MF 210+150 60

133 BC 150VCL finger MF 210

VCL copper tube IF 90Top ring down prob, steam pipe leak MF,IF 240 330

MF MF 180

BOR leak MF 180Platen steam pipe leak,VCL IF,MF 120 60

VCL finger EF 60


7/4/2015


A B

Shapping IF 270 300

Dirty mold RC 300

DIrty mold,IF RC,IF 390 360

Press locking EF 180

Dirty mold RC 420BC(L) BC 90 90

Plunger early raise EF 60PCI locking problem,MF MF 60 60PCI locking problem,IF EF,IF 60 60

BC BC 60U/L arm EF 120

BC, Dirty mold BC,RC 60

Off cure 2 times, Timer air drop IF,IF 210 120

Open vacuum, Int not coming IF,EF 210 60BC(Twice cut mark+ item 3/4 leak) BC

VCL down,BC IF,BC 90 60

BC(L) BC 60Open vacuum,BC, TOR leak IF,BC,MF 90 120

Drain problem,RC IF,RC 120 90

H/W pipe leaK, Press operating,C/W line leak IF,EF,IFPress auto open IF 240

Auto open IF 120

Press opening EF


Tread flash MF 60BC BC 60

Press auto open,BC(cut mark), Auto open IF,BC,IF 300 180

Housing leak MF 480 480

u/L arm EFPress power off EF

Brake fail EF 300

Top ring down MF+EF 120+120

Press operating MF 90 150

BC BC 120BC(L), Side wall clean, U/L arm hold BC,RC,MF 120+60+120

VCL in/out MFPress operating,Side wall,BC(L) EF,RC,BC 270+60+60 120

BC(L) BCBC(L) BC

OFF cure TF 150

Leakage,BC(rough) IF,RC 60+60

BC,422 Deff(Shapping) BC,IF 60+150

VCL in, Int steam pipe IF,IF 300BC BC 120

BC(mark) BC 210


7/4/2015 8/4/2015Downtime(min)


C A B

Shapping IF 60BOR leak MF 60

Press locking MF 30 120BC BC 30

BOR leak MF

Press auto opening, B/clamp loose IF,MF 60+6075 BC,Brake fail BC,MF 60 90

PCI locking EF,MF,MF 60+60PCI locking MF 60

U/L arm(twice), Shapping adjust ,EFEF,IF 60+90150 Dirty mold RC 390

BC,Shapping BC,IF 60+30

Timer air not come IF 480 120PCI locking EF 60

Open vaccuM IF 90240 BH adjustment MF 60

U/L arm diaphragm line IF 60Offcure,RC IF,RC 120+300

BC(L) BC35 BC BC 60

IF IF 120

60+60+60 C/W line leak IF 480 120

60


MF MF 12060

PLY rating plate RC 6060+60 BC(L),auto open,locking,Timer,BC(L),Plunger BC,IF,MF,MF 60+300 120

Open vaccuM, Gland leak IF,MF 60480 Housing leak MF 480 480

Top ring raise MF

60 U/L arm holding,Open vaccuM,C/M shaft,416 EF,IF,MF,BC 60+90 6075 Press power off EF

Top ring raise IF 60

Dome gasket leak MF 60U/L arm up EF 60

Press auto open EF

355 deff RC60

BC(mark) BC

6060 Mold sibe bent DE

162 Deff BC 120BC BC 90

BOR leak MF 45

Dirty mold,BC RC,BC 390120 BC BC 120

DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING

8/4/2015 9/4/2015Downtime(min)


C A

Tread flash,BC MF,BC 30

BOR leak, BC(L) MF,BC 60+60

BC(L) BC

45PCI locking EF 60

MF MFPCI locking EF 60

60EF,IF EF,IF

30 PCI locking,MF EF,MF 60BOR Leak,IF MF,IF 30

45 Size change MC 240PM PM PM

416 Deff BC

U/L arm diaphragm leak,BC(mark) IF,BC 180480 C/M shaft,Drain prob MF,IF 240

60

Platen temp adjust IF

C/w leakage IF 120

BC BCTop ring down, supply pipe leak, PLC deff EF,IF,EF 60+180

U/L arm late in,EF IF,EF


Press auto open,BC EF,IF,BC 60+180

locking problem MF60+60+60+180 Plunger up problem MF 480

360 Bottom gland leak,Off cure MF,IF 360Housing leak MF 480

120 PM PM PM

60210 VCL operating EF,IF

IF IF 60

IF IF 120MF MF 60

IF IF 60

Timer fault EF60

VCL finger loosed, 134 deff, C/W pipe LeaK,DraiN MF,BC,IF,IF 60U/L arm IF,MF

C/W leakage/ VCL finger loosed IF,MF 120+3090 Top O ring leakBC(pin) Q10 MF,BC

60 BC(rough), C/M shaft BC,MF 240+240C/M shaft leak MF 150

300 SIbe bent DE 300

BOR leak MF 120BC R-8 BC

30BH adjusted,B/clamp loose,BC MF,BC,MF 60

BC(mark) BC 120Stopper work IF


9/4/2015 10/4/2015Downtime(min)

ReasonsB C

120

60 BH adjustment MF

U/L arm adjustment MF

60

MF MF120+180

60 PCI locking(4 times) 3MF,EF60 PCI locking MF

PM PMBOR leak MF

60

15120

60 BC BC

60U/L arm adjustment IF

60 Plunger down IF420 PLC deff, leakage work EF,MF

120 180+180


60 BH adjustment,BC, U/L arm up MF,BC,IFShapping slow IF

120180 Tyre drop from item, U/L arm EF,IF

240 Short vent+off cure, Unloading arm broken IF,MF480 480PM PM Housing leak PM

60 120+120

60

60+120 180150 90

90 60

90

60+60

240


10/4/2015 11/4/2015Downtime(min)

ReasonsA B C

Plunger upc/m shaft leak,BC

BOR leaK,U/L arm deff30 BOR leaK,BC

60Brake FaiL

60PCI deff

30+60+60+12060

BCShapping hold+MF+VCL up,BC

90 BOR leak,BC

PCI deff

60

60Top ring uP

60180+60 Press auto open,BC,AutO open

45 120 6045

C/m shaft leak,Dome not come120+120 120 Dome gaskit Leak

300 300 U/L arM deffHousing leak,IF

480 480 480 PM

Q-01 B/Clamp loose

BCSegment operating,PlateN temP(off cure),Vents block

BH,BOR leakQ-14 VCL center out,Brake Fail

BC,Plunger down,BC(L)BC

BC(L)BC

RC,Plunger up,Gear deff,Timer Air valve


11/4/2015 12/4/2015Downtime(min)

A B C

IF 120 120MF,BC 90+120

MF,MF 60 60MF,BC 150 180

MF 120

EF 240

BC 120IF+MF+IF+BC 120+270+60 120+120

MF,BC 60 120

MF 120

MF 360

EF,IF,BC,IF 120+60 120 120


SUND

AY

MF,IF 300+180 60IF 240MF 480 480 480

MF,IF 360 120PM PM PM PM

MF 60 60

BC 60RC,IF,DE 240+150 90+90

MF 60MF 60 90

BC,MF,BC 150 180+150BC 60

BC 90BC 60

RC,IF,MF,IF 330+90 120+120

SUND

AY


13/4/2015


A B

Plunger up,Vacuum,Plunger up IF 60 45

Tread off register, BOR+Gland leak MF 60BC(mark) BC

BC BC 60Brake fail MF 255

BOR, TOR leak,PCI deff MF,IF 120+120BH adjustment, PCI locking MF,EF

VCL up,Ring down height IF,RC 60

BC BC 30

PCI deff IF,IF,EF,MF 240IF,BOR leak IF,MF 270

BC BC 30VCL up,mold change IF,MC

BOR leak MF 60

BC(L) BC

BC BC 60BC(leak) BC 60

IF,PLC deff(3),BC(L) IF,EF,BC 60 120+60


Shapping IFShapping IF

Off Cure,RC,U/L arm,Off cure MF,IF,RC,EF,IF 120+120+180 60+240EF,BC,SteaM pipe leaK EF,BC,IF 180 60+ 60EF,BC,SteaM pipe leaK PM PM PM

BC BC 120

BC(L),Press auto open BC,IF 60BC BC 60

Shifting conveyor MF 60Sensor proB,Vents block EF,RC 60 180

Timer deff,BC(L),Off cure,C/M shaft seal change EF,BC,IF,MF 90

U/L arm MF 120Vents block DE 270

VCL center,133,BC(L) MF,BC 90+60 45+90

VCL EF 60133 BC 80

R15VCL center MF 120 405BC(L18),BC(mark17) BC 120+90


13/4/2015 14/4/2015Downtime(min)


C A

60 Plunger up,BC(L) IF,BC 330

120 Off cure,Steam pipe leak IF,IF 30030

Steam pipe leak IFPF=60

Off cure, Tread MF 300

PCI unlocking MF

BC BC

30+30 MC MCBCIF IF 120

240 Shapping,U/L arm IF,EF 180

60+60+60 BC BC 12030 PCI unlocking MF

60+480 G12 Technical follow

30

60

Internal line leak,CM Shaft IF,MF 480

240+240 MF+EF,PLC,Steam copper tube MF+EF 480


Operating prob EF 60

60 DS DS 30060 DS,External temp drop,Gaskit leak DS,IF,MF 240

IF IF 180

PM PM PM PM

IF IF 240

180 IF IF 300

BC,EF BC,EF 120+60

(power fail 60) SF=85

Vents block DE 480

BC(L)355 RC 420

BC(L) BC60+60+210 C/M shaft seal leak,BC(L) MF,BC 240

Piping work,BC(L) IF,BC 90C/W pipe leak MF 180

Mold sibe bent,press operating DE,EF 180(power fail 60) SF=85

120

BC BC 60

Copper tube leak IF 150480 VCL center MF 480


14/4/2015 15/4/2015Downtime(min)


B C ASF=90 SF=30

150

60

60 Steam pipe leak IF

SeaL change MF 150PCI unlocking EF

30

60 PCI unlocking MF

480 480 PCI Locking EFPCI locking EF

60

60 Panel tripped,PCI unlocking EF,MF

IF,Operating problem,chuck loader IF,EF,MF 300Piping work IF

RC,B/mark RC,BC 120Open vacuum IF

BC BC240+180

Plunger,Vents block MF,RC120+60 180 IF ,BC(L),BC(mark) IF,BC 300


C/M shaft MF

360 120+300 IF IF 480

PM PM PM PM PM

B/clamp loose MFauto opening, u/l arm, shapping IF,EF,IF

Shapping prob IF

120 360 Vents block RC VCL Center out MF 60

60480

6565 VCL Center out MF

90 Steam pipe leak IF 180VCL Center out MF 60

30 35

Shapping direct IF 75

VCL Center out MF 180

Stopper not working,BC(L) MF,BC


15/4/2015Downtime(min)


B C APF=60 Pipe Welding IF 40

60Pipe Welding IF 75

Press open problem EF60

PM PM PM60

PCI stopper up MF,EF6060

Pipe Welding IF 120TOR leak MF

60 90

60+6060 RC,OFF cure,RC RC,IF,RC 180

BC(L),C/W line leak BC,MF

Shapping,BOR leak IF,MF

15060

60

60 30060 60

U/L arm up problem IF

16/4/2015㎝Responsible Department

180

PM PM PM PM PM

BC(L) BCauto opening IF

60 Plunger deff MF60+60+61 Operating prob,Piping EF,IF 120

.

240

Plunger Raise, B/Leak, clamp loose IF,BC 60+75120 Vacuum,BC(rough) IF ,BC 60

B/C 133 BC 90

BC BCBead off cure,BC(L),Press locking IF,BC,MF 30

60 RC RC 480BC(L) BCBC(L) BCGear MF 150

RC RCBC(L),BC(162) BC 150

60 Chuck loader in,VCL,Shapping over IF,EF,IF 60

BC BC 255

Chuck loader in IF 12060 120



Downtime(min)B C A B

u/l arm copper tube leak IFBC(L) BC

BOR leak,Offcure E5 MF,IFDent impression, B out E8 DE

210 BC BC 120PCI unlocking MF

PM PM PM PM PM PM

405 90 PCI deff MF,EF 120

Size change 6.00-16 ND6 SC

Shapping IF 120

25BOR leak,PCI unlocking MF,MF 30

RC,G8 4.50-12 PJC8 RC 480

180+300 480 IF,Piping work IF 480 180

90 90 BOR leak MF 60

120+30

135 120 MF,Pipng work MF,IF 120 300


BC(L) BC 60Plunger raise, U/L arm IF

PM PM PM PM PM PM

BC(L),B/clamp loose BC 15075 12060

BC(7) BC 6060 MF MF 120

120

Q2 VCL center out MF 60150 150 U/L arm deff EF 60

BC(133),BC(L) BC 60

90 VCL center out,BC(leak 10) MF,BC 120 120120+60 Q12 BC(L) BC 240

120 Steam Pipe leak IF 120120 BC(L) BC 60120 BC(133) BC 60

Brake fail MF 90

BC(1) BC 60120120

60+270 420 Shapping,VCL center IF 150Steam Pipe leak(R10) IF 120

BC BC 60R16 133 BC 60



Downtime(min)C A B

7560

30+60 Press locking,Shaping MF,IF360 Supply Checking,C/W pipe Leak IF,MF 120 30

C/M shaft MF 240 120

BC(162) BC 6060

PM PM PM PM PM

EF,PCI plate EF,MF 6090 PCI deff,PCI unlocking EF,IF 90

180

Plunger raise EF 90

C/M shaft leak,B( leak25) 2 times MF,BC

60 PCI deff,PCI unlocking MF,(MF+IF) 60Platen temp adjust IF 60 90

480G10BC BC 45

BC(L),BOR leak18 BC

BC BC 120

Auto opening IF 180

BC BC 60

480 Lube line leak IF 480


180120 IF, Dome gasket leak IF,MF 240

PM PM PM PM PM

240+150 Dome gasket leak,Tread off register MF 240

Auto opening IF 120

Press operating EF

BC(L) BC 120u/l arm IF 90

90 BC(L) BCSteam pipe leak IF 240 60Shapping over IF 30

RC RC 480 120BC(mark) BC 90

120

RC,BC RC,BC 210 60BC(pin hole 6) BC 60

RC RC 450 120BC(L) BC

BC(pin hole 15),vcl finger BC,IF 60R17BC(mark)+(pinhole),Shaping, side wall flash BC,IF,RC 180+60+180 60




C A B

BC BC 40BC BC 30

180+60 locking IF 30

BC BC 30

105 steam pipe leakage IF 480 180

PCI unit inflation EF 40PM PM PM PM PM

30240 pci locking EF 120

PCI unit open IF 40

60 IF IF 120

80+60+105 vcl down EF 120

60+60 PCI,Off cure,RC EF,IF,RC 90+120 75+90Tread flash IF 50

Timer operating 160

Platen temp drop IF 135

60+60 RC RC 240

Auto lubrication,U/L arm(2) MF,EF 180 120+50

U/L armup EF

20/4/2015㎝

SUNDAY


Dome gasket leak MF 45

PM PM PM PM PM

60 Ext drain IF 105

120 EF EF 480

Screw missing,B/H adjust DE,MF 120 30C/M shaft leak MF 120

BC BCBC(L) BC 120

VCL center ouT MF 120

VCL center out MF 90

VCL center out,BC MF,BC 60 60SIZE change Q19 MC 360 480

BOR leak,BC(L),Dirty side wall MF,BC,RC 60+180 300BC(pin hole)R4 BC 120

RC RC 360

60 locking,u/L arm MF,IF 60+30dirty side wall RC 360

60 Shaping,BC(l) IF,BC 60 12060 Mold adjust RC 60

zxcv

SUNDAY



Downtime(min)C A B

BC(L),c/m shaft leak,Bottom Leakage BC,MF,MF 60+180Shaping,Platen temp drop IF 455 120+120Steam leakage,BC(L),MF IF,BC,MF 60 120+60

c/w pipe leak,IF IF 45


Tread flash, Platen pipe MF,IF 30+150PM PM PM PM PM

PCI locking MF

Chuck loader in EF 30

MC MC 480Steam line leak,PCI locking,shaping IF,EF,IF 150+60 60

480 RC due to off cure,MF IF,MF 480 180

120 PM PM PM PM


C/W leakage MFPM

BC BC

BC(133),VCL BC,MF 6060

BC(133) BC 60U/L arm,BC MF ,BC 60 60

BC BC 60VCL center out MF

60 Dirty mold,B/H adjust RC 420 150+150TF(Q19 Size),R/D H adjust TF,RC 480 150

OFF cure TF 60

Platen steam pipe leak IF 120

BOR Leak MF 30



Downtime(min)C A B C

Steam pipe leak,BOR leak IF,MF 45 60240 Bead offcure MF 300

Press locking,Tread flash,Press locking EF,MR 60+120 30060 BOR leak,vacuum MF,iF 60 3060 BC(mark) BC 60

RC,BC(162),BC(2) RC,BC 120+180 120PCI unlocking,BC,IF EF,BC,IF 90+60 300

Tread flash,Platen pipe leak,BC MF,IF,BC 60+120+60PM .

PCI locking,Plunger down MF,IF 210 60 210270 PCI plate deff RC 480 90

c/m head leak MF 150 180

RC RC 180RC

480 MC,B out G1 MC 480 480 480BOR leak,BC(mark),BOR leak MF,BC,MF 60+60 60

60 Chuck loader pickup EF 60

BOR Leak MF 60

BC(L) BC 60

PCI locking EF 120Tread flash MF 60

IF IF 60PM IF IF 60

BC ,Shaping over BC,IF 90 60


Shaping over IF 60Auto opening IF 60

120PM PM PM PM PM


60

u/l arm,Brake EF 480 480

BC(mark) BC 18060

Shapping,BC(mark) IF,BC 90+75

u/l arm,Plunger raise,vacuum MF,Mf,IF 30 60+120BC(L) BC 90

120 BC(L) BC 210Press Opening EF 120

BC(L) BC 150BC BC 60

Chuck loader in EF 120BC,R12 vents block BC,DE 60 300


A B CH/W line leak SF 300

Shaping,BC(mark) IF,BC 90+30

Press Operating EF 60PM PM PM PM PM

Auto open IF 120

Chuck loader in EF 60

MC MC 405MF MF 60

G8 gland pipe leak MF 30

Plunger up poblem,BC MF,BC 240+60BC(item 2 leak),BC MF,BC 60+60 90

u/l arm EF 60Dome problem IF 60

BC BC 60


Pressure light not on EF 120 120

u/l arm MF 60Plunger raise IF 180

PM PM PM PM PM

BC(416) BC 120

U/l arm MF 165 180Press Operating,c/w pipe leak, steam pipe leak EF,MF,IF 180+60+240


Brake fail EF 360

Shaping over IF 30Plunger full raise MF 300 PM PM

Shaping hold,c/m shaft leak IF,MF 90 180Q16 steam pipe leak IF 120

BC BC 120

Vents block RC 240Vents block,BC RC,BC 120 60

Dirty mold RC 300


A B C

Pipe leakage IF 120Pipe leakage IF 90

Plunger down,IF EF,IF 60 30PM PM PM PM PM

PCI locking,PCI,PCI MF,IF,MF 60 60 150BC BC 60

BC BC 60

RC,BC(L),Shaping RC,BC,IF 480 60+60BC BC 120 240

BOR leak,Shaping,BC(mark) MF,IF,BC 30+30+180

BC BC 60

Pluner raise MF 420


Late Open MR 30

Dome gasket leak,Shaping MF,IF 60+120Auto opening MF,IF 240 60

Pipeing work,Gland leak,BOR leak IF,MF 240+120+120PM PM PM PM PM

BC BC 75Offcure,RC IF,RC 420 120

Piping work,BC(L) IF,BC 420 60Shaping,BC(mark) IF,BC 150+60Shaft head leakage MF 240

BC(L) BC 120BC(L) BC 120

BC BC 90PM PM PM PM PM

Shaping hold IF 240BC(15),BC(16 leak) BC 60 120

BC(L) BC 150Internal Pipe leak IF 240




A B C

Shaping,BOR leak IF,MF 30+30

Offcure(c/m shaft leak) MF 180BC(mark) BC 90

c/m shaft,BC(2) MF,BC 60+60+120Tread flash MF 30

PCI plate 446 MF 480 240 330

PCI unlocking,IF MF 65 60

c/w line leak IF 240BC BC 30

Tread flash MF 30

Press Open,Plunger raise,Steam line(L)BOR leak MF 90

BC BC 60BOR leak MF 180 120


PM PM PM PM PM


Q3 c/m shaft leak MF 120Side wall clean,BC(mark) RC,BC 120 120

Operating problem,BC(deshape) EF,MF,BC 60+60 120

BC(L) BC 90

BC BC 180




A B C

BOR leak MF 120

BOR leak MF 60

PM PM PM PM PMPCI locking MF 60

PCI unlocking EF 90

EF,Offcure EF,IF 120 480 480

IF IF 60

Press Open,Plunger raise,Steam line(L) EF,IF,IF 180+180 480

IF Drain problem IF 120 480 480


PM PM PM PM PM

MF MF 480

BC(leak) BC 75BC(pin hole),Top ring raise BC,EF 90 75

Brake fail MF 120

BC(leak) BC 300

Steam line leak IF 60

VCL in EF 90Press OPerating EF 180

RC RC 60


27/4/2015


A B C

c/m shaft leak, Shaping MF,IF 330+120 120

Shaping,c/m shaft deff IF,MF 240 120+150

Press over travel,Motor problem EF 210+60

PM PM PM PM PM

Vents Block,PCI RC 390 120Top ring up MF 30Pitted mold RC 120

BC BC 120

Steam pipe leak,BC(L) IF,BC 180+120

BC(L),Drain BC,IF 120+360

BOR leak MF 120Top ring down MF 420


Dome+Drain Problem,u/l arm IF,MF 120 60Drain IF 60

Molding MF 360Dome+Drain Problem IF 360

PM PM PM PM PM

BC(L) BC 60

BC(L),Double molding,Gasket leak BC,IF,MF 120+180+30

Offcure,Dome not coming,5/9 valve unopeated IF,EF 120+240

Mold cleaning,Press Opening,Dome temp drop RC,EF,IF 480 120+120

BC(L) BC 90BC(deshape) BC 60

BC(L) ,BC(pinhole) BC 120 60

BC(L),U/l arm hold `BC,EF 120 90

BC(L) BC 120

TF R1 480 480

BC(L),Shaping direct,VCL finger adjust BC,IF,MF 120 90 30

BC(mark) BC 60Top ring down EF 120



A B C

Mold cleaning RC 210

Steam pipe leak IF 240 150

BC BC 30

Motor burn EF 480 300 480Plunger raise IF 90

PM PM PM PM PMRC RC 60

BC,Plunger up BC,EF 240 135PCI unlocking,BC,PCI air drop IF,BC,EF 180 120 60

F20 Shaping IF 120 180Press Operating EF 30

RC RC 180BOR leak MF 90

PLC deff EF 300PCI locking,PCI stopper limit,MF IF,EF,MF 60+60 60 60

MF MF 60

Supply pipe leak,Tread light IF,MR 60 270

Tread flash,Power off MF,EF 60 60

Over head leakage IF 360

U/l arm roller slip MF 120Tread flash MF 60

Top ring down,CM shaft MF 480 480 300

Dome late apply IF 60


Oiling and greasing MF 60

IF IF 60

PM PM PM PM PM

BC(L) BC 85

Shapping over IF 300 120Press open,Rubber remove EF,RC 120+60

Top ring raise IF 420Dome plate leak, TOR leak RC,MF 360+60 180

Sidewall cleaned,BC,BC(Q2) RC,BC 90+60 120

RC RC 450 420

Stopper work IF 120Sidewall cleaned RC 60

BC(L) BC 90BC(L) BC 60

BC(rough),U/l arm BC,MF 300 60Side wall cleaned RC 90

Vacuum,TF IF,TF 60 480

BC BC 120

BC(L),BC(L) BC 60 120Tyre shifting conveyor MF 90

BC(pinhole),VCL finger,BC(rough),VCL center BC,IF,BC,MF 120 30+120+360


29/4/2015


A B C

Mold cleaning Rc 330

Press operating EF 90 90

PCI deff EF 360Dowel deff,345 deff DE,MF 270 300 480PCI,Platen pipe leak MF,IF 60+120 120

MF MF 240BOR leak MF 90

PCI unlocking(3),Plunger down,PCI IF,EF,MF,EF 120+120+120+60 30

BC BC 60

PLC,Press locking,BC,Timer fault,PLC EF,BC,EF 120+120+30 60 405PCI locking(3) EF,MF 60+60 30

Tread flash IF 300 120

PLC powe off EF 60

B/H adjustment MF 30

MF,PCI MF 120 420

IF IF 120

Top ring down problem IF 480 300

BOR leak MF 60


Press locking MF 120Auto opening IF 60

Housing broken MF 180 480PM PM PM PM PM

PLC EF 120

BC,B/clamp BC,MF 60 60

Side wall dirty RC 60 150

BC(L),c/m shaft leak BC,MF 180+150Dirty mold RC 450 420

Q14 vcl center out MF 300 240

u/l arm,BC(rough) MF,BC 60 60Q20BC(L) BC 90

R1 TF 480 480 480BC,Plunger down BC,MF 90+240 480

Shaping IF 30Shaping IF 30

R16 vcl work MF 180 480 480


30/4/2015


A B C

BC,BOR leak BC,MF 30 120c/m shaft leak MF 300

c/m shaft leak MF 120

BC ,IF BC,IF 60+270 270Press over travel EF 450

PM PM PM PM PMPCI deff MF 60

EF,PCI EF,IF 120 60

VCL deff IF 210BC BC 60

EF,IF,BC EF,IF,BC 180+210+90 120IF,PCI IF,EF 120 30

BC BC 120

BC(cut mark) BC 65

MF,IF,PCI MF,IF,MF 240+75 60+60 315

Tread off register RC 60+270MF,BC MF,BC 300 120

BC BC 60

MF MF 480

Double molding IF 120Double molding IF 120


Housing leak MF 480PM PM PM PM PM

IF IF 150 60IF IF 150 60

Bottom ring leak,BC MF,BC 300 180+60BC(pin hole) BC 60

BC,Dome gasket leak BC,MF 60 60

Offcure(external drop),RC IF,RC 420 240

Stopper work IF 180 .BC,Vacuum BC,IF 90+90

Shaping not come,c/m shaft seal change IF,MF,IF 210 60+210 120

VCL center out MF 210 480 480ring down hight adjust RC 30

BC,Off cure,BC BC,IF,BC 90+90 60

R1 b/out TF 480 480 480R4 c/ shaft change MF 480 390

Press operating EF 30

u/l arm MF 60 120

R16 vcl center out MF 450 480 480


31/4/2015


A B CResponsible Department

DOWN TIME STATUS CURING

Press #1/5/2015 2/5/2015


A BE-Row

E-01/02E-03/04E-05/06 MF,Offcure MF,IF 150E-07/08E-09/10 H/w pipe leak,Press operating IF,EFF-Row

F-01/02F-03/04 Over travel,PCI locking EF,MF 240+60F-05/06 PM PM PM PMF-07/08 PCI locking MF,EF 60+60F-09/10F-11/12 F12BC(L),Motor deff BC,EF 60 120F-13/14 PCI locking MF,IF 60+60F-15/16F-17/18F-19/20 BOR leak MF 60F-21/22 Press operating,chuck loader in EF,IF 60 60F-23/24 U/L arm copper tube,BC(L) IF,BC 90F-25/26 VCL center out EF 60G-Row

G-01/02 c/w line leak IFG-03/04 Offcure,Vents block,PLC deff IF,RC,EF 120+300 240+240G-05/06G-07/08G-09/10G-11/12G-13/14 PLC deff EFG-15/16G-17/18G-19/20G-21/22

J-RowJ-01/02J-03/04 u/l arm, Plunger down,Deff 422 EF,MF,IF 60+120 120+300J-05/06J-07/08 Timer deff EF 480J-09/10J-11/12 Shaping late,BC(L) IF,BC 300 180J-13/14 BC(L),Vacuum BC,IF 120+180 120J-15/16J-17/18J-19/20K-RowK-01K-02K-03K-04

LABOUR DAY


K-05K-06/07K-08/09 Dome gasket leak MF 120K-10/11 Housing broken MF 480 480K-12/13 PM PM PM PMN-RowN-01N-02N-03N-04 Dome gasket leak,Double molding MF,IF 60+60

N-05/06N-07/08 Dome gasket leak,Double molding MF,IF 60+60N-09/10N-11/12P-Row

P-09/10P-11/12Q-Row

Q-01/02Q-03/04Q-05/06 BC BC 105Q-07/08Q-09/10 Q-10 BC(L) BC 120Q-11/12Q-13/14 Q14-VCL center out MF 420 480Q-15/16 Offcure,c/m shaft seal IF,MF 90Q-17/18 VCL center out MF 60Q-19/20 BC(L) BC 120R-Row

R-01/02 R1 TF 480 480R-03/04 c/w line leak IF 120 60R-05/06 BC(L) BC 120R-07/08R-09/10 BC BC 90R-11/12 c/w line leak,BC IF,BC 60 90R-13/14R-15/16 R16 vcl center out MF 420 30R-17/18

LABOUR DAY

DOWN TIME STATUS CURING2/5/2015 3/5/2015 4/5/2015


Downtime(min)C A B

Operating EF 120

480 Piping IF 480 480Plunger down IF 60

60+270 Operating EF 330

PCI deff MF 30PM PM PM PM PM

Press auto opening IF480

PCI deff MF 60

Mold cleaning,PCI deff RC,EF,IF,MF 420

60 IF IF 36060

60480 Offcure,PCI unlocking IF,MF 180

IF IF 240

480Offcure,RC,Housing broken IF,RC,MF 60 180+300

Internal pipe leak IFBC,TOR leak BC,MF 120

150 PCI deff MF,IF 180 375

Press opening EF

60 Shaping IF,MF 120+180480 Vacuum,Internal drain IF 480 360

Press operating EF

SUNDAY SUNDAY


EF,c/m head leak,Tread flash,shaping over EF,MF,IF 180 120480 Housing MF 480 480PM PM PM PM PM

u/l arm hold IF 240Dome plate leak,VCL deff MF 60 60

c/m shaft seal leak,BC MF,BC 210 60

Shaping IF 480 120VCL center out,c/m shaft,R/D adjust MF 75+210 120

BOR leak MF 150480 VCL center out(2)Q14 B out MF 480 480240 u/l arm hold IF 120

VCL center out MF 30Shaping IF

480 TFR1 TF 480 480TOR leak MF 150

VCL MF 120 30

u/l arm hold,Steam pipe leak MF,IF 120

60 Shaping IF 480 180Shaping IF 90

SUNDAY SUNDAY

DOWN TIME STATUS CURING DOWN TIME STATUS CURING4/5/2015 5/5/2015


Downtime(min)C A

480 Piping work IF 480

PM

60 IF,Press auto opening IF 60

60 PCI,c/m head leak MF 240+360PCI locking MF

60+60+60BOR leak MF 30

VCL in problem IF 60u/l arm problem MF

60 IF,MF IF,MF 120+120

BOR leak MF 60

BC BC 60Mold cleaning,Plunger raise RC,IF 240

480 Housing,Mold fitting,c/m shaft deff B out,Tread flash MF,RC,MF 480

120 Steam line leak,BOR leak IF,MF 240+6060 Plunger down,Bottom O ring leak IF,MF 120

120 PCI deff MF 360

60BC BC 120+240

BC(L),B/clamp loose BC 480 Shaping+Operating,u/l arm IF,EF,MF 360+120

Lubrication of gearbox,Brake fail MF 120IF,BC,c/m head leak IF,BC,MF 60+180

60 BC,EF BC,EF 180+60

IF IF 120

u/l arm slow work IF


K-07BC(2) BC60+60 Double molding,Locking point set,vents block IF,EF,RC 120

480 K-10 MF 480PM PM PM PM

BC BC 120

Double molding IF 60

BC BC 120

Shaping drain,c/m shaft IF,MF 240

240 steam down IF 60mold cleaning RC BC(deshape) BC

Side wall clean RCu/l arm problem MF 210

480 PM PM PMBC(L) BC

BC BC 12030 BC(L) BC

R1 TF 480R4BC,VCL in BC,IF

Overtravel 448 EF 60

120 BC(162) ,u/l arm BC,MF

DOWN TIME STATUS CURING5/5/2015 6/5/2015


B CSF,PF SF,PF

360 360 Piping work IF

SF Bead off register,RC MF,RC

PM PMPCI unlocking EF

60 Steam pipe leak IF

480 480 c/m shaft deff,PCI unlocking MF,IF80 Steam pipe leak,PCI deff IF,EF

BH adjust MF

60 c/m shaft leak MFSF

MF MF

MC MC

30 BC,Plunger up BC,IF,EF180+300 480 Shaping,Top O ring leak IF,MF

Bottom O ring leak MF30 Tire stck top side,Press operating MF,EF

SF

double molding,Hot water pressure IF,SF

60 60 BC BC 60

180180 240 c/m head leak,Offcure,vents block MF,IF,RC

SFDouble molding,Hot water pressure IF,SF

120 u/l arm slow work IF


60+6060+360 480 RC,Locking RC,EF

480 480 K-10,K-11(brake fail) MFPM PM PM PM

SFDouble molding,BC(L),Double IF

Double molding IFDouble molding IF

240+180Top ring raise MF

120 vcl center out MF60 side wall clean RC

BC(133),beake fail BC,MF422 deff IF

180 side wall clean RC

PM PM PM PM60 side wall clean RC

90 RC,BH adjust RC

480 480 R1 TF60+120

BC BC

60 180 side wall clean RCRC,BC(162) RC,BC



A B C60+45

210

BOR leak MF60

120+606.00-16-AT 6 SC

PM PM PM PM PM60 BC BC

60 480 Piping,PCI stopper IF,MFBC(L) BC

480 180 60 PCI deff MF480 90+60 100

60

6060

60 PCI deff EF

240 B/clamp loose MF

60 90+60240 30

60 BC,c/m shaft deff BC,MF60 30 Back pressure,Opening problem,BC(rough) IF,EF,BC

60 J-11 to J-16 SF

B/clamp loose,PCI locking BC,EF60+350

12.00-20 HCT MC120

300 60+300 RC RC

60 SF185 300 Leakage work IF

300


180 120480 480 480 K-10 Housing MFPM PM PM PM PM

75 33075 90

60240 Press open EF

Press operating EF

480 Top ring raise,Vents block MF,RC

60 Plunger raise IF120 Side wall cleaned RC120 90

120120 RC RC

PM PM PM180

BC(133) BC300 120 Rubber stck with mold RC

480 480 480 TF TF

60

180330 60

VCL problem MF



A B C

BOR leak MF

Internal pipe leak IF60

BC(L) BC 60

PM PM PM60

300 60270

60BC(L),Top ring up(2) BC,MF

Press opening EF

60

60 PLC defect,BC(L) EF,BC

Tread light,u/l arm problem NP,EF

BC BC 60 300

300 60 360 Brake plate,Piping,BC(pin hole),BC(L) MF,IF,BC120

PCI beam up problem EF 60 60 B/clamp loose,Bottom O ring leak,SyPON MF,IF

480 480 MC MCMold cleaning MF

480 240

6060


480 480 480 k-11 leak IFPM PM PM PM PM

60 shaft down,Sypon IF

180 Brake fail EF

480 300+120 480 RC RC

90 BC(rough)2 BC 180

c/w pipe leak,Brake fail MF.

360 Segment operating EFc/w pipe leak,BC(rough) MF,BC

Offcure,c/m shaft IF,MF90 piping work IF

120

480 R1,R2u/l arm problem TF,MFRC,Pull vents RC

Operating EF

BC(133) BC 60 BC(133) BC



A B CSF SF

180

240

30

PM PMPCI deff MF

BC,BOR leak BC,MF

90+75 90 c/m shaft raise MFBC,u/l arm problem BC,MF

BOR leak MF30 Press operating,Gland pipe leak,opeating EF,MF,EF

Steam leakage IFBOR leak,steam line leak MF,IF

60+45

180 30 RC RC

50

120 90+60 330 Press locking MF

6060 120 120 Ext drain problem,TOR leak,PCI unlocking IF,MF,EF

BC,TOR leak BC,MF480

60 u/l arm return IFBC SF

Press opening EF


BC BC Dome gasket leak,double molding MF,IF

300 480 480 k-10 Housing MFPM PM PM PM PM

miss match MFTop ring down IF

240 150 120 Top ring down,u/l arm cylinder IF,MF

Shaping IF120

480 180

c/w pipe leak,u/l arm back MF,EF

60 150RC,BC RC,BC

120 180BC(L) BC

180 gland leak,BC(pin hole) MF,BC150 90 cold water pressure,vacuum problem IF

PM Pm120 210 c/m shaft deff,BC(L)16 MF,BC

150

480+60 TF TF180 Mold replace RC

60 vcl finger IFu/l arm tube leak IF

BC BC90 355 def RC

120



A B C330 480 480 SF

Auto opening,Piping,auto open,vacuum

Piping work

shaping latePCI locking, c/m shaft deff

PM PM PM PM60 60 BC60 60 Tyre stuck b/w u/l arm

Tyre stuck b/w u/l arm,BC,shaping

180120 120 BOR leak

30 BC(133),vacuum45 120+120 B/clamp loose,steam pipe leak

180 480 480 Piping work,Press operating45 120 BC(133),vacuum and shaping

TOR leak

G8(Gland leak)

480 150Plunger up

G17BC,supply pipe leak,vacuum

30 Shaping,internal not,Press opening

BC

240 60 60 dome gasket leak,steam leakage,RC270 60 Tread flash

15060 auto opening,internal not come,offcure

u/l arm,short ventu/l arm

BC

120

60 12060 60 Double molding(3)

480 480 480 k-10PM PM PM PM

75 External drop180

150 150 c/w pipe leakBC(L)

60

External temperature drop

95+115Piping work

operating,BC,vcl center out300 180 shaping over

120120 90 Timer120 60Pm Pm PM PM390 150

side wall cleanTimer,TOR leak

480 480 480300

120 BC(L)30

vacuum,BC(162),vacuum90 shaping over

60 BC(leak),355BC(439),vcl center out

DOWN TIME STATUS CURING11/5/2015

Downtime(min)A B C

SF 75IF 360 30+180 480

IF 480 480 480

IF 150 120IF,MF 60+210

PM PM PM PMBC 120MF 60

MF,BC,IF 60 60+180

MF 60BC,IF 120+60 60MF,IF 60 480 480IF,EF 120 480 480BC,IF 120+240 60

MF 45

MF 165

IF 180

BC,IF 135 480 120

IF,EF 360+75 120

BC 120

MF,IF,RC 120+120+180MF 120

IF,EF,IF 60 300 120

MF,IF 300 240 120IF 120

BC 330


IF 300 300 240

MF 480 480 480PM PM PM PM

IF 405

IF 480 150BC 180

IF 60

IF 120

EF,BC,MF 240 120 55IF 90

EF 120

Pm PM pM PM

RC 240EF,MF 180 120

BC 120

IF,BC,IF 120 120 180IF 90

BC,PR 90 60BC,MF 180 90

DOWN TIME STATUS CURING12/5/2015


A BSF SF 300

Vacuum problem,shaping,Plunger raise problem IF 480 120+120BC BC 60

Steam line leak IF 480 300BC,E-10 c/m head problem BC,MF 60

Shaping late,BC,shaping late IF,BC,IF 120+60 270PCI locking MF 120

PM PM PM PMBC,Internal pipe leak BC,IF 240 60

PCI deff EFVacuum problem IF 60

PCI unlocking EF,IF,MF 120+120+120

Steam line leak,ring down height IF,RC 480 120+120Press opening EF 480 480

Shaping IF 120

BC BC 150

BC,shaping BC,IF 60+60BC(L) BC 60

BC BC 60BC,shaping BC,IF 60

J-02BC(L) BC 240Platform welding MF 120

Steam line leak,Vent block,Top ring leak IF,RC,MF 480 360PCI locking EF 120

External temp drain problem,B/clamp loose,Tread flash IF,MF 120+60 180

Press opening EF 180 120

u/l arm MF 60Top ring raise MF 120

Double molding IF 260Double molding IF 260


D/M problem,Plunger raise,Dome gasket leak IF,MF 300 180BC(cut mark) BC 180

k-10 MF 480 480PM PM PM PM


shaping IF 180

c/w line leak,vcl,Gland pipe leak EF,MF,IF,MF 60+60+240 120

B/clamp loose BC 180Piping work IF 180

Segment operating problem IF

BC(133/162) BC 60

c/w line leak,Q10 BC(L),VCL MF,BC,MF 30 60

MC,VCL MC,MF 240+240 210+240BC(pin hole) BC 150

R2BC(rough) BC 120BC(mark) BC 120

Press operating,BC(L) EF,MF,BC 60+90

BC(L) BC 300Vacuum problem,BC(mark) IF,BC 120+90

Segment cylinder leak MF 390




Plunger raise problem,auto open IF 120 60

480 c/m shaft deff,Press opening,u/l arm MF,EF,MF 480 120 60

shaping IF 60Bottom shaft leak,offcure,PCI locking MF,IF,MF 90+90 120

PM PM PM PM PM PM30060 auto opening,RC,auto opening IF,RC,IF 60 300+60

6.50-16 TR10 SC 240PCI locking IF 60

120+120+120

BOR leak MF 60480 Opening problem MF 480

Shaping,BC IF,BC 120 120


Press operating,Plunger raise,IF EF,EF,IF 240+210 480

BC,Shaping BC,IF 60 180

60u/l arm MF 60 60

PCI locking MF 60120 PCI locking EF 60

Tread flash,piping work,drain problem MF,IF 60+420 180+120 480BC BC 60

120RC,Press opening RC,EF 480 120 240

BC(L 2 times),B/clamp,BC(L),u/l arm BC,MF,BC,EF 300 120+180 60

Opening problem EF 40

Press operating EF 70 480


120

480 k-10 MF 480 480 480PM


60 shaping IF 360Dome gasket leak MF 120 180

U/l arm return,BC,EF IF,BC,EF 60+60 480120 Piping work,Gland pipe leak IF,MF 360 180

Operating,u/l arm EF,MF 90+90 300

PF PF 30150 Offcure IF 165

355 RC 90Q-06BC(L) BC 90

55 BC(pin hole) BC 90BC(L) BC 150

480 VCL in out,vcl sensor MF,EF 480 180 120VcL in out MF,IF,MF 90+90 165

BC(deshape) BC 120BC(pin hole) BC 150

Plunger down,offcure MF,IF 300 105100

480 Segment cylinder leak,vcl finger loose MF 360 90

14/5/2015

Reasons Responsible DepartmentDowntime(min)

A B

Auto opening IF 120 60BOR leak MF 60

Vacuum IF 60

PCI locking MF 120PM PM PM PM

PCI locking IF 120Auto opening,PCI unlocking,auto opening IF,EF,IF 180 90+60

Mold cleaning,Tread off register RC 375 60

PCI beam MF 60

Bottom leak,Fingers operating,BC(deshape) MF,EF,BC 45+40 60BC BC 60

Chuck loader def IF 150c/m shaft leak MF 330

PCI locking MF 150u/l arm copper tube IF 120 90

Press operating,BC(L),press operating,c/m shaft leak EF,BC,EF,MF 390+90 360+120Press opening EF 60

BOR leak MF 60

BC BC 60

BC BC 180

Press opening,steam line leak EF,IF 300+180 120

Tread flash MF 60BC BC 60

External drain,TOR leak IF,MF 120 420Press operating EF 300

k-10 MF 480 480PM PM PM PM

BC(L)Dome gasket leak(2),Drain opening BC,MF,IF 60+60+180

u/l arm up problem EF 60

Shaping,BC IF,BC 180 60

Plunger up problem EF 120Plunger up problem EF 60

Q2 BC(439),448,c/m shaft seal leak BC,IF,MF 60BC(deshape) BC 60

Q8 Tread offcure IF 60

Q14 BC(L), Shaping BC,IF 60+90Q16BC(pin hole),vcl center out,side wall clean,vcl pipe leak BC,MF,RC,IF 60+30 390

Press operating EF 60Shaping IF 30

SMO cylinder MF 90


c/w pipe leak IFRC,Brake fail RC,MF 120+120

BC BC 60

VCL finger loose,vcl center out MF 60Total 2565 3480

14/5/2015 15/5/2015Downtime(min)


C APF PF

BOR leak,Shaping MF,IF 45

E-6 BC BCu/l arm MF

PF PFu/l arm,PM MF,PM 150+270

PCI unlocking MFPM PM, shaping PM,IF PM+60

PCI stopper MF

Internal pipe leak IF 180RC RC 180

120 u/l arm adjustment MFPF PF

Trip off EFBC BC

180 c/m shaft,B/H adjustment MF 345

u/l arm not working EF 125

Steam leakage from gland IF

Timer fault,PCI locking,Tread flash,shaping EF,IF,MF,IF 65Timer fault,u/l arm wire loose EF,MF 120

u/l arm,Tread flash EF,Mf 60u/l arm MF

Shaping,BC IF,BC 60


480 k-10 maintainance, k-11 top ring raise MF 480PM

150 External drain IF 480

u/l arm out of order EF 75Dome gasket leak MF

Shaping IFDome plate leak MF

Plunger raise,BC(Leak 10) MF,BC

9.00-20 HCT 14 MC 480PF PF

205+180 c/m shaft seal change,Segment operating,Plunger deff MF,IF 120+360Gear deff MF 420Dirty mold RC

195/65 R15ES MC

Segment operating,BC(L) EF,BC 180Operating EF

345+135 vcl up, Offcure,c/m shaft seal change MF,IF,MF 120+120Vents block RC

Steam line leak IFc/w pipe leak MF 90

VCL center out,BC,vcl center out IF,MF,BC,MF 120+210BC BC 60

90

Shaping ,BC IF,BC 420120 BC BC 150

1140 Total 4015

15/5/2015 16/5/2015Downtime(min)


B C A B15

120 shaping,auto opening,Plunger raise IF 480 120Plunger deff MF 30

60 BC BC 3060

15 PF PF 35PM PM PM PM PM PM60 IF IF

PCI deff MF 30

60 BC BC 60

BC(deshape) BC 30

270 Vent block on tread RC60 BC BC 6015

606060

180

BC(L) BC 35

Press operating,Internal pipe leak EF,IF 45 120

60 u/l arm MF 60

IF,PCI IF,EF 24060+60+120

60

60+120 BC(L),C/W pipe leak BC,MF 60120

Press late opening EF 60

BC BC 6060


480 480 k-10 MF 480 480PM PM PM PM

240 Mismatch MF 75

Vacuum IF 6060

240240

240 90 BC BCu/l arm EF 120

18030 PF PF 30+30 30

330 90 BC,Timer recycle BC,EF 60 240480 480 Gear deff,copper tubes MF,IF 480 180+105

60 Side wall clean,Press opening RC,EF 90 210480 480 Housing,ring down,chuck loader MF 480 240+240

Q10 BC(pinhole),vacuum BC,IF 60 30120 Vacuum IF 30150 operating EF 360

360180 Dirty mold RC 480

150

60+90Operating EF 30

240 140 vcl height adjust MF 30

4785 2630

16/5/2015 18/5/2015Downtime(min)


C A BSF SF 30

Plunger raise IF 390 120Mold cleaning DE,RC 180+210 210

BOR leak MF 60

SF SF 30PM PM PM PM PM380 PCI locking, Heavy tread flash IF,EF,RC 390+90

BOR leak MF 60PCI inflation problem IF,MF 300 30

Supply pipe leak IF 420 240Shaping IF 60

180 VCL down+u/l arm IF 300180

shaping,c/m shaft deff IF,MF 300 480

Mold cleaning,BC(L) RC,BC 180 360

480 Internal supply pipe leak IF 480 360

u/l arm MF 300

360 Press open problem, EF,MF,IF 120 240+240

180 BC BC 60Press open problem EF 60

U/l arm IF 360 240

SF SF 60

MF MF

BC BC 60


480 k-10 MF 480 480EF u/l arm,Plunger raise EF,IF,EF 60+240+120 180

Drain problem IF 420 120Shaping,Plunger IF,MF 120

240BC BC 180

480 Press operating,Vacuum EF,IF 360 150

480 opening,brake fail,platen steam pipe,RC EF,MF,IF,RC 120+120+180+60 480Segment operating MF 480 360

Press operating,BC(L) EF,BC 30 90

Plunger down,BC(L),448,VCL IF,EF 60 120+60+60u/l arm hold IF 150BC(rough) BC 120BC(rough) BC 150

PM PM PM PM

BOR leak,shaping direct MF,IF 90

Shaping over IF 60

18/5/2015 19/5/2015Downtime(min)

Reasons Responsible DepartmentDowntime(min)

C A

Tread offcure IF 210BC(L) BC

Operating EFBC(L) BC 90

PM PM PM PM450 Supply pipe leak,PCI IF 120

BC(L) BCOperating EF

shaping,BC(416) IF,BC

BC(L) BC

shaping,vcl deff IF,MF 90BC BC

VCL adjust MF,IF 30

BC,Plunger down,PCI BC,IF,EF 60+90+60+120480 c/m shaft, Supply pipe leak,TOR leak,Leakage MF,IF,MF,IF 300+120+120

90 TOR drop, BC EF,BCOffcure IF

Temperature over EF 120BC BC 60BC BC 30


60

480 Pressure switch,PCI IF,EF 480Steam line leak IF

BC BC

Supply pipe leak,Auto opening IF 120

480 VCL deff MF 480

B/clamp broken,Dome gasket leak MF

k-10 MF 480120 BC(L),Plunger down,Plunger down,Offcure BC,EF,IF 120+60

c/m shaft bent MF 480

60 Shaping IF 300

BC/Bclamp BCBC,Press operating,BC BC,EF,BC

240 Vacuum problem(2) IF 90+90VCL in/out MF 30

480 BC(deshape),Pitted mold BC,RC480 Vacuum problem(2),vcl finger adjust,255,vacuum IF,MF,RC,IF 90+90+60

90 Steam line leak IFBC BC

Shaping,Top ring raised IF,MFPM PM PM PM

Shaping direct,BC IF,BC

375 shaping IF 480BC BC

3630

19/5/2015 20/5/2015Downtime(min)

ReasonsB C

BC BCBC,Operating BC,EF

120210 BC(2) BC

MF MF

PM PM PM PM60 PCI deff EF

10560

60 120

60

30 VCL MF60

90 BC BCBC,shaft raise BC,MF

90480 480 IF,Panel trip IF,EF

c/m shaft(G5) MF60+45 u/l arm problem,BC(L) IF,BC

60 RC,Offcure RC,IF120 BC BC

BC BC

60 Gear deff MF210 IF steam line leak IF

50 Plunger up problem MFauto opening IF

150 BC BC

480 480 VCL EF


180 120

480 k-10 MF240 300 Offcure EF,IF

RC RC 300

Press operating EF240

60 60+60 BC BC

vacuum IF150

120+120 480 Dirty mold RC240 60 vacuum IF

60 VCL up EF,IF120 Gear deff MF

180 240+240 c/m shaft,shaping MF,IFPM PM 134 BC

120+60 u/l arm deff MF

300 BC BC150 Gear deff MF,PM

Side wall dirty,VCL center out RC,MF

4280 3015

20/5/2015 21/5/2015Downtime(min)

ReasonsA B C

60150+60

60 15060

PM PM PM60 vacuum IF

PCI limit deff EF

60

60120 60 120

210 60 Press open,PCI locking,IF,vents block EF,IF,RC120 480 G-05 c/m head MF240 120 u/l arm problem,MF IF,MF

120 240 Shaping IF60 VCL down IF

60

480 Gear deff MF390 270 410 Steam pipe leak,PCI deff IF,MF

240 Plunger raise MF60 Brake fail EF

60

120 VCL deff MF


480 480 480 k-10 MF480 120

BH/adjustment,Supply pipe leak MF,IF270 390

180 Opening EF

240

Press locking EF

60 SMO c/w pipe leak,Timer fault IF,EFBC,steam leakage,c/w pipe leak BC,IF,MF

180 D/mold RC180 Segment operating EF

BC BC120+180 VCL sensor, BC,Drain problem EF,BC,IF

240 u/l arm hold IF,MF

BC BC

BC,BC(mark) BC330+150 360 60 Shaping late,BC(deshape) IF,BC

75 BC(pinhole) BC180 c/w pipe leak IF

155/70 R12EK,BOR leak MC,MF90

300 480 Steam flash leak IF60 120 30 BC BC

4050 3855 2180

21/5/2015 22/5/2015Downtime(min)

ReasonsA B C

c/w copper tube IFBOR leak,TOR leak MF,MF

PM PM60 BC,PCI locking(3) BC,MF

Timer recycle EF

60BC BC

BC,shaping regulator,Gland pipe leak BC,IF,MFVacuum,BOR leak,shaping regulator IF,MF,IF

Vacuum ,chuck loader IF,EF

30+90 120 480 vent block RC480 VacuumG5 IF

180 6060 Press operating,Motor EF

60 Offcure IF

Leakages plunger,Press operating,P/switch leak IF,EF,IFPlunger raise IF

BC BC

MC MC480 480 480 Gear deff,Piping work MF ,IF480 120 85 PCI locking EF

480 300 Mold clean RC180 480 480 Brake fail EF

240

Press auto opening IF


Tread flash,Dome gasket leak MF

Timer fault EF480 480 480 k-10,k-11 mold clean,piping work MF,RC,IF

270+60 120 Offcure,rubber remove,auto opening IF,RC,IF

Operating EF60 Press opening,piping work EF,IF

Piping work IFu/l arm MF

60

60+6060+30 120 60

9060

9060+60 60

330 240

90

90 90300 360 60

6090

120 90 60

135 12060

4050 3765 2485

22/5/2015 23/5/2015Downtime(min)

ReasonsA B C

6060 30 u/l arm deff IF

PM PM PM PM PM60+60+60 60 PCI locking,Vacuum MF,IF

90 Tread flash MF

SC SC120

PCI locking MF,EF

60+60 12060+60+60 BC(deshape) BC

90 120 BC BCBC(deshape) BC

150 PCI locking IF,MF240 480 G5Vacuum IF

60 480 480 Motor EF180 Offcure,Platen controlling IF,EF

BOR leak MF390 60+90 Pressure switch leak IF

240u/l arm supply leak MF

70

120480 180+300 480 Piping work,PCI PM,IF,EF180 PCI MF

420 480 480 Mold clean RC180 Brake fail EF

Tread flash,u/l arm MF

SF SF

60 120 480 Press auto opening IF


60+300Dome gasket leak MF

60 Dome gasket leak,auto opening MF,IF480 480 480 Piping work PM,RC

Press operating EFSF SF

BC BC60+150 60

60 Press operating,auto opening EF,IF180+60

60180 u/l arm MF

BC(deshape) BCBrake fail MF

BC BCvcl finger loosed,vacuum MF,IF

BC(L),BC(pin hole) BC

BC BCInternal steam pipe leak IF

BC(L) BC255 RC

steam leak+TF IF,TF

vcl center out,locking,center out MF

vcl sensor EFRC RC

2580 2920 3360

23/5/2015 25/5/2015Downtime(min)

ReasonsA B C

SF SFBC BC

60 Offcure,mold tight IF,RC

Plunger raise MF

SF SFPM PM PM PM PM

120+60 180 60 PCI,Tread flash,shaping over tead flash,offcure IF,MF60 Press opening,Motor jam,shaping over tread EF,MF,IF

Shaping over tread flash IF480 480 SC SC

Size change,PCI unlocking SC,IF60+60

BC BC

60 Shaping IF60 RC RC

120SF SF

PCIunlocking EF120+60 90

480 240

480 480 480 Press locking EF 480 360 360 Platen temp drop,Int pipe leak IF60

210

60B/H adjustment MF

PM 120 120 c/w pipe leak IF60 480 480 PCI beam MF

Short circuit,PCI locking,OGDC EF,RC480 480 480 RC,Tread flash RC

360 Power off,press opening EF

60 120 Bottom leakage,u/l arm MF

240BC BC

480 120


Plunger raise MF120 c/w line leak IF60 60 auto opening,Press operating IF,EFPM 420 Ext drop problem IF120240

back pressure,piping work,dome gasket(2) IF,MF120 MF

piping work,u/l arm, IF,EF

420 210 60 auto opening IFc/w pipe leak MF

BC BC60 EXt drop problem IF

90 355 RC60 vacuum,355 IF,RC

120 sensor change vcl EF90 30

120 120355 RC

60 drain IF330

9060 448,b/clmap loose,vcl center,355 IF,MF

480 480 480 back pressure IF

60 465 120 vcl center out MF

VCL finger MF

60 vcl center out MF330 240 355,offcure DE,IF

Segment operating EF5220 5355 4620

25/5/2015 26/5/2015Downtime(min)

ReasonsA B C30 c/w line leak IF60

180 60+210 BC BC

75 BC BC

30PM PM PM PM PM60 30 60+30 BOR leak,PCI MF,IF

120+180 90 Press over travel,shaping EF,IF90 Shaping over IF

360 BH adjustment MFPCI MF

240 360 60 u/l arm EF

180 BOR leak MF

90240 300 Press open EF

EF,chuck loader up,vcl out EF,MF,IF30

60 leakage IF

120 BC,B/clamp loose BC240 20

BC BC

60

120 MF,IF MF,IF480 210 60 PCI MF

360 180+60+60 PCI IF,EF480 360 180 tread flash MF

60+60 u/l arm EFPiping work IF

360 120 120

60 PM PM

gear MF


6060 Plunger up MF

120 180 120 IF IF180 BC BC

300 240 60+60 dome gasket leak MF120

150+90 Steam pipe leak IF

180 Plunger down,copper tube leak MF,IF360 21060

120

Locking EF

55 c/w pipe leak MF240 55240

Segment broken DEBrake fail MF

55 Dirty mold,Plunger raise RC,EF120 60 vcl center out MF

vcl air pipe IF120+60 60 55 BC(L),Side wall clean BC,RC

330 MC,Platen drop MC,IFc/w pipe leak,BC MF,BC

480u/l arm return EF

120Top ring raise IF

60 60 BC BC480 330 R16DE DE,RC30

26/5/2015 26/5/2015Downtime(min)


A B C A B C120

u/l arm,BC EF,BC 30+30150

BC,TOR leak,u/l armBC,MF,EF 60 90+30255

480 480 480 PM,vcl in PM,EF,IF,EF 480 120+150 12090 60

30+60auto opening,u/l armIF,MF 60 1206060

30 Plunger raise IF 24030

30

MC MC 480 12030 VCL in IF 120

180 60 60 MC,vcl in MC,IF 360 30

120PCI locking IF 90

G08 MC MC 240240 60

60

BC(L) BC 150

120+360120 60 BC,Press late openBC,EF 150 60

60+60 EF EF 210180

60c/w line leak,Brake failIF,EF 480 300 420180 120

480 480 480 PM PM 480 480

120 480 MF MF 390

Responsible

Department

60 IF,BC,item 3/4 leakIF,BC 120+60 120 360240 Press operating EF 480

60

120

75

240+180Motor brake EF 480

BC BC 120BC,Press operatingBC,EF,IF 240 240+240

60

High pressure downSF 9090 steam line leak IF 180

Brake fail MF 60BC(deshape),Q6 vcl sensorBC,EF 60 90

465 480 480Segment operatingDE,EF 480 480 48060 120Segment operating EF 60 120

480 180+60 120Segment operatingEF,MF 180+150 12030

60 BC(deshape) BC 60120 60 Side wall dirty,BH adjustment,BOR leakRC,MF 90 30 115

SF SF 45+90480 120 145R12cssR1 MC 300 480150 60

60 VCL in IF 120

85 c/m shaft seal MF 18060 BOR leak MF 30

480 180 BC(deshape) BC 60

28/5/2015

Reasons

BC BCBC(2) BC

RC RC

RC RC

VCL IFPCI MF,IF,EF

Int drop,u/l arm,PCI beam IF,EF,MF

RC,vcl problem,c/w line leak RC,EF,IF

PCI unlocking MF

Operating EF

BH adjustment MFBC(L) BC

PCI unlocking,leakage work IFDome plate leak MF

Brake fail EFLeakage work IFTop ring raise EF

PM PM

Responsible

Department

Operating EF

u/l arm,top o ring EF,MF

Press operating EFSF SF

Brake plate MFVCL sensor EF

Segment slow work MF,EF

BC(deshape) BCSegment operating EF

Offcure IFauto opening IF

RC,vcl down RC,EF

vcl in EF

448 IF

Dirty mold RC448 int,Vacuum IF

Operating,brake fail EF,MF

28/5/2015 30/5/2015Downtime(min)

ReasonsA B C

30190 Offcure,Press operating MF,EF

390 75

240 90

18045 30+60 PCI air IF

c/m shaft,Timer recycle MF,EF60 105 120 PCI beam MF

BC(L),PCI locking BC,EFPress open, TORleak EF,MF

Bottom leaked,BC MF,BC300 40 60 VCL finger MF

c/m head plate bolt,steam leakage MF,IF90

Bottom o ring leak,TOR leak Rc,MF

BC BC 60 Press opening IF

90 Bottom leaked MF120

BC(L) BCEXt drain,PCI locking IF,EF

PCI beam MF240 120

120240 120 480 u/l arm c/w pipe leak IF

12060 auto opening,Offcure IF

480 480 480 PM PM

BC BC

Responsible

Department

480 480 480 Motor,Press operating EF,MF

Shaping IF

Shaping direct IFBC(L),c/m shaft leak,Piping BC,MF,IF

60 60 u/l arm c/w pipe leak,Sypon problem IFSF SF

60120 SF SF

120 RC RC 60 BC(deshape),vcl center out BC,MF

210 480

60120 u/l arm, vcl in out,c/w line leak,RC MF,IF

180300

90 60dirty mold RC

60 120MC MC

90

18060 30 VCL finger colaps IF

60 1503600 2525 3270


A B C

480 30+45 480

65 60135 30

120

160 60210+30

90 6060

480 120

240 240 45

35230

60

120300 60

45

240 60

60 240

480 480 480

60

480 420 240

120

70105+105 120

80 120120 150

90

33060+150

315 180+180 300

180

360 120

180

4525 2460 2685


Press #1/6/2015


A BE-Row

E-01/02E-03/04 Plate leak,RC,Offcure MF,RC,MF 240+170 480E-05/06E-07/08 Plunger raise MFE-09/10F-Row

F-01/02 BC BC 60F-03/04 BC BC 60F-05/06 Offcure,TOR leak IF,MF 150 150F-07/08 Press locking EF 60F-09/10F-11/12 PCI locking MF 30F-13/14F-15/16 PCI locking EF,IF 60+120F-17/18F-19/20F-21/22 BC,c/m shaft BC,MF 60F-23/24 BOR leak MF 60F-25/26 BC BCG-Row

G-01/02 c/m shaft MFG-03/04G-05/06 Int drop, shaping IF 420 150+120G-07/08 Auto opening IF 300 180G-09/10G-11/12 Press operating EF 60G-13/14G-15/16G-17/18G-19/20G-21/22 Air fluctuation IF 90

J-RowJ-01/02J-03/04 BC(mark) BC 180J-05/06J-07/08 Steam line leak IF 210 120+60J-09/10J-11/12 BC(L) BC 180J-13/14 u/l arm IF 240 420J-15/16J-17/18 Offcure IF 480 60J-19/20K-RowK-01 PM PM 480 480K-02 Press operating,VCL brake fail EF,MF 120 120K-03


K-04K-05

K-06/07K-08/09 BC(mark) BC 60K-10/11 Plunger raise MF 120K-12/13 BC BC 180N-Row SF 60N-01N-02 c/m shaft,BC,double molding,operating,Plunger down MF,BC,EF,MF 120+120. 60+60N-03N-04 High pressure down IF 480

N-05/06N-07/08 BC(mark) BC 240N-09/10N-11/12P-Row SF SF 180

P-09/10 Offcure,Rubber remove IF,RC 120+300P-11/12Q-Row SF SF 120 30

Q-01/02 Bottom o ring leak MF 60Q-03/04Q-05/06Q-07/08 Operating,BC(L),c/w line leak EF,BC,IF 120+60Q-09/10 BC(L) BCQ-11/12Q-13/14Q-15/16 VCL in,c/w line,cavity jurking IF,MF 180 120+330Q-17/18Q-19/20 Pressure switch EF,IF 120+60 120R-Row SF SF 120 30

R-01/02R-03/04 Shaping late IFR-05/06R-07/08R-09/10 Bottom o ring leak MFR-11/12R-13/14R-15/16 VCL finger colaps IF 240R-17/18

4290 3060




480 Offcure problem MF 480 480Press open EF 75

120

PCI MF 3060

PCI MF 30

120Brake fail EF 180 75

60 c/m shaft deff/leak MF,IF 165+270

480 c/m shaft MF 240

VCL operating EF 160Offcure problem IF 210

lube line leak,c/w pipe leak MF,IF 60+60Piping work,u/larm IF,EF 240 140

TOR leak MF 60BC(L) BC 255

u/l arm IF 100u/l arm MF 40

480 PM PM 480 480 480

Responsible

Department

480 Plunger deff MF 420

480

19590

480

135

90

3750

DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING4/6/2015


A B C

448 MF 480 60

Tread off register RC 120 210 480BC,c/m shaft BC,MF 30 150

c/m shaft,Back pressure,Press open MF,IF,EF 300 75+45c/w pipe leak MF 60u/l arm,RC EF,RC 90 300

RC,Gland pipe leak RC,MF 100+60

PCI stopper MF 60

Top ring down IF 120VCL in out EF 60

BC(L),c/m shaft BC ,MF 240 150

BC BC 120

PM PM 480 480 480

BOR leak,Plunger down MF,IF 180 60

leakage work MF 60Shaping overr IF 120

TOR leak MF 60

PM PM 480 480 480

Responsible

Department

16.9 SAGT 8,c/m shaft leak MC,MF 480 480

u/l arm raise EF,MF 60 300

BC, double molding BC,IF 270 400

Brake fail EF 180 480 480

Press operating,Ext temp drop,Piping work,Gland pipeEF,IF,MF 360+120 120 480

IF IF 480

MC,bottom o ring leak MC ,MF 480 180

BC(deshape) BC 60center out MF 120

c/w line leak,Top ring line IF,MF 90+90Int late IF 330

c/m shaft seal MF 180

RC RC 120

Brake fail,vcl in MF 120 300vacuum IF 240 360

BC BC 90

4650 4870 3660

DOWN TIME STATUS IN CURING6/6/2015


A B C

BC(2) BC 360 60 100

PCI air drop IF 60 90Press open EF 120

PCI deff EF 60 90 60PCI deff EF 240

PCI deff MF 150 120

BOR leak MF 30

u/l arm adjust,Opening MF,MF 120 90offcure,c/m shaft leak,BC IF,MF,BC 30+60 120

BC BC 60

PCI unit unlocking,Shaping MF,IF 60 60+30Offcure,mold tight,Timer IF,RC,EF 150 120+120 60

Shaping IF 60BC BC 90

BC(L) BC 120

RC,Tread flash RC,MF 480 45

PCI deff,Vacuum MF,IF 360 120

PCI deff,Vacuum EF,IF 120 60

u/l arm EF 60

Dome gasket leak,Internal drop,Housing leakMF,IF,MF 60+300 120+300 480

PM PM 480 480 480BC BC 120

Responsible

Department

auto opening IF 120 120

Operating problem,u/l arm raise EF 480 120 120

Shaping IF 120

u/l arm EF 75

Mold clean,Dome gasket leak RC ,MF 480 480 60

BC(L),Operating BC,EF 150+270

Line leak IF 120

BC,Q8 B out BC 120 480

Brake plate broken MF 210VCL adjust MF 60

MC MC 180 30c/m shaft MF 240

VCL up c/w pipe leak MF 60

c/m shaft MF 240

u/l arm hold IF 180 120

Operaating, jaming EF,MF 180+180

Plunger slow work IF 604695 2655 2680



A B C

Shaping problem,Press operating IF,EF 60 120 60+60IF IF 120

BC BC 240PCI locking IF 90

c/m shaft leak offcure MF 240

PM PM 480 480 480RC RC 300

Top ring slow IF 180 120 440Offcure,Opening,u/l arm,opening IF,EF,MF,EF 240 180 60+240

Mold clean,BC(L) RC,BC 300 120

BC,BC(L) BC 60 120

Vacuum,BC(L),PCI IF,BC,IF 120+60 180

BOR leak,internal line leak MF,IF 60+60

PM PM 480 480 480SF 150 345

Plunger down EF 240

Responsible

Department

Mismatch,Vacuum,SF DE,IF 150+60 90 345

c/m shaft leak ,offcure,SF MF,IF 270 120+120

Shaping IF 300

SF 390 480SF 390 480SF 390 480SF 390 480

Vacuum IF 240 240

Motor,Press opening EF 180 60

8.25,SF MC 300 120+180 480SF SF 180 480SF SF 30 75

Offcure,c/m shaft IF,MF 195+150 60Copper tube leak IF 195

VCL finger adjust,segment c/w pipe leak,vcl finger MF,IF,MF 60+90 30VCL up IF 120

VCL up,VCL center out IF,MF 60 60 30

Side wall dirty,BC RC,BC 270 60

R row shaping over IF 15

Top ring raise MF 90

Vacuum 446 IF 60

3600 5340 5585



A B C

locking problem MF 30

Tread flash MF 30

PCI deff EF 60

PM PM 480RC,VCL up down RC,IF 300+180

BC,VCL BC,MF 30+120Opening EF 120

PCI deff IF 150

Plunger rasie MF 270

c/w line leak IF 420

PM PM 480

Responsible

Department

Vacuum IF 120

Shaping IF 420

Leakage IF 420

Shaping IF 15

BC BC 60Brake fail MF 105

Press operating,vcl center out EF,MF 60+60

BOR leak MF 90Steam line leak IF 210

VCL in EF 90

Side wall dirty RC 4504020 0 0



A B C

Offcure IF 120BC(L) BC 180

offcure,c/m shaft leak IF,MF 90+60Offcure,BC,offcure,EF IF,BC,IF 60+60+60 180 480

BOR leak MF 60

Press locking MF 60PCI locking IF 60

BOR leak,Tread flash MF 90+30PCI limit block MF 60

6.50-16 TR10 SC 270BC(L) BC 60

PCI deff EF 60

u/l arm deff IF 120

Int pipe leak IF 480 120

Press auto opening IF 60Low gas LG 480 480 240

PCI conveyor roller MF 60

Press auto opening IF 480u/l arm return,BC(L) IF,BC 60+60Press auto opening IF 60

PM PM 480Low gas 330 480Low gas 420 480 480

Responsible

Department

Low gas 480 410 480Low gas 480 480Low gas 420Low gas 420Low gas 120Low gas 120

c/w line leak IF 240

BC(L) BC 120c/w nipple leak MF 240

Operating EF 240

Low gas SF 480 480 480

HP steam down SF 60

BC(L), vents block BC,DE 150 120VCL center out MF 60 300 30

Offcure,c/m shaft leak,Offcure,Int offcure IF,MF,IF 210 195+195 120

BC,Plunger down BC,MF 60 360

vcl center out MF 60copper tube leak IF 60

7560 3230 3330



A B CSF SF 210

Motor EF 480 480 480

SF SF 240VCL out in EF 30

Brake loose MF 90

PCIstopper down MF 60BC BC 60

PCI unlocking IF 60PCI deff,BOR leak IF,EF,MF 120 90 60

VCL up IF,EF 90 30Press opening EF 300 480

BOR leak MF 120Shaft raise IF 60

SF SF 30PCI unlocking IF 60

PCI deff,Shaping,PCI IF,EF,IF,EF 300 60+30 60Top ring raise MF 60

Piping work IF 420 180SF SF 60

Piping work,SF IF,SF 120 420

TOR leak MF 60

u/l arm, Plunger raise MF,EF,IF 60 180 120Vacuum,u/larm in IF,EF 360 120

RC,BC(L) RC,BC 360 480 120+180

SF SF 60PM PM 480 480

BC(L) BC 120


Top ring raise,piping work IF 420 180

auto opening IF 60SF SF 75

u/l arm MF 150

SF SF 120

SF,PF SF 30 15

BC BC 60BC BC 90

Rc,VCL finger loose RC,MF 240 30VCLdown IF 30Locking MF 30

VCL up air drop IF 420Plunger down EF 60

c/m shaft,c/w down, c/m shaft,BC(deshape)

SF,PF SF,PF 30 15

Plunger raise IF 120u/l arm,vcl finger,operating EF,IF,EF 75 30 90

Operating EF 45

vcl center out MF 30Shaping over IF 60

4665 3240 2730



A B C

BC BC 45

Int Pipe leak IF 60 180motor EF,IF 300+120

VCL in out IF 60

PCI, BH adjustment MF 60+60

VCL deff IF 60 120Opening problem, Dirty mold EF,RC 360 270

BOR leak,Shaping,BC MF,IF,BC 120 45+60Shaping,BC IF,BC 45+60

Plunger up MF 480 480PCI MF,IF 120+120

Piping work IF 240BC BC 60

Vacuum IF 300

BC,BOR leak BC,MF 60 30

u/l arm,PCI beam up MF,IF 300 360 60BC BC 360

PCI deff,BC EF,BC 60 240

Vacuum,BC(L) IF,BC 180 120Vacuum IF 240 180

Operating problem EF 180 300BOR leak MF 60

Pm PM 480 480 480

Offcure IF 120


Top ring down IF 60

BC,Shaping BC,IF 60+60

u/l arm MF 150BC BC 60

Plunger up EF 480 240

Plunger raise c/w pipe MF 180

MF,BC,Deff 422 MFBC,IF 120+150 195Back pressure IF 120

c/m shaft seal,Q4 offcure MF,IF 150+60

Vacuum,u/l arm,VCL center out IF,MF 60+60 240 480355 load adjusted RC 80Brake plate broken MF 120 Shaft down,Top ring c/w pipe leak,Plunger raise

VCL up IF 240 Steam pipe leak,BC(pin hole)Q-16 448,c/m shaft deff,BC(L)

c/m shaft,c/w down, c/m shaft,BC(deshape)MF,IF,MF,BC 120 150+90+30BC(deshape) BC 60

u/l arm EF 90

Operating problem EF 240BC(L) BC 60


3230 3810 3540



ReasonsA B C

PFRC, Tread flash

BC BC 90 150 Tread flashBC BC 60

BH adjust,Offcure MF,IF 180+60

Supply pipe leak IF 120 Leakage

PCI limit deff EF 120Press over travel EF 60 Over travel

Supply pipe leakRC RC 330 Open vacuum

Press operating

Plunger down MF 390 MC spjcBC BC 60 PCI deff

BH adjustedBC(L) BC 150

BOR leak MF 60

BC

u/l arm broken,BC(L) MF,BC 180 60 Piping work,BOR leakShaping,c/w pipe leak

PCI locking EF 60 PCI deff,u/l arm deff

u/l arm up and return EF,MF 60+60c/w line leak

Offcure,RC,Offcure IF,RC,IF 240 480 120+120 RC,Offcure,vents blockc/m shaft raise MF 120 Piping work

PM PM 480 480 PM

Responsible

Department

Press operating

Missmatch

u/l arm deff MF 180 Mold change 16.9

BC BC 60VCLup+u/l arm slow work IF 120

u/l arm EF 300B clamp loose

shaping IF 120 c/w line leak,shaping

Offcure,C/M shaft deff IF,MF 480 240 BC(pin hole)BC(deshape) BC 60

u/l arm, VCL center out,Operating,Steam pipe leakMF,EF,IF 480 120+60 BC(leak),OperatingSide wall clean RC 180 VCL up

Shaft down,Top ring c/w pipe leak,Plunger raiseMF,IF 90 120+60 BC,side wall dirty, segment cylinderSteam pipe leak,BC(pin hole) IF,BC 60 75 BC(leak)Q-16 448,c/m shaft deff,BC(L)IF,MF,BC 30+180 120 BC(leak)

Vents block,BC(L) DE,BC 120 60 Press operating

Vacuum IF 60 Vacuum,BC,BOR leakBC(leak)

RC,BC(L) RC,BC 150 60VCLin

Shaping BC,BC(pin hole) BC 60 120

448,vents block,Offcure IF,DE,IF 180+180 180 480 offcure

4110 2070 1365

DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING18/6/2015 20/6/2015


Downtime(min)A B C A

PF 30 PF PFRC,MF 360 270 30

MF 30

Pipe leak IF 120BH adjust MF 120

IF 270

EF 60IF 30 Operating problem,BH adjust EF,MF 300+45IF 480 480 Operating problem MFMF 240

MC MC 480

MC 360IF,MF 180 240

MF 60

BC 180 Bottom leaked,BC(L) MF,BC 135+90

IF,MF 300+60IF 180 60

IF,MF 60 150 PCI open IF 120

C/m shaft open,Offcure,Shaping MF,IF 360+120IF 420 480

RC,IF,RC 180+300 360+120 480 Brake MF 255IF 480 480 Offcure,RC,Ext drop,RC IF,RC,IF,RC 255+180

PM 480 480 480 PM PM 480VCL deff MF

BC BC

Responsible

Department

Responsible

Department

EF 150

Offcure,RC IF,RC 480RC 300 480 u/l arm+open problem EF 480

MC 240

Operating problem EF

MF 60operating,Sypon problem EF,IF 300

MF,IF 360 240+240

Plunger cylinder leak,c/w pipe leak,seal changeMF,IF,MF 60+60BC 150

BC,EF 150 60 BC(L) 4 times BC 420IF 30 355 RC 120

BC,RC,MF60+60+120 60 offcure IFBC 150 Platen steam pipe leak IF 270BC 180 c/m shaft seal change,BC(L),Offcure MF,BC,IF 480EF 60

brake fail MF

IF,BC,MF 60+120 60BC 120

EF 90 480IF 60

IF 270

3330 3270 4440 4125




15 SF SF 45

SF SF 60

PCI air inflation IF 120

Vacuum IF 80120 Operating,Bottom leaked EF 135 480 120

Steam tube leakage,Press open IF,EF 110 90 480Press locking MF 60 360

BC(L) BC 135

60 PCI locking EF,MF 60 100

60

180+300 480 vents block RC 480 480 480

480 480480 VCL deff,BC(L) IF,BC 195 60+240

180

Responsible

Department

Shaping IF 195vacuum,Plunger raise,Bottom o ring leak IF,MF 120 120+120

480 480 vents block RC 480 480 480480 480 Miss match RC 360

Double molding IF 120390 VCL c/w pipe leak MF 120

60 B/clamp open,short circuit,Operating BC,EF 120+240 480 480

BC(L),Dome temp down BC,IF 180 480 180+120

210

BC(deshape),TOR leak BC,MF 420BC(L),Shaping,c/m seal change BC,IF,MF 60+60+120

60Q14 vent block RC 210 480

150+240 C/M change,Steam pipe leak MF,IF 480 120+120 Offcure,c/m seal change,Offcure,seal change 15

30 300

c/w pipe leak,VCL in IF,EF 150+60 180

offcure RC 90 Inside offcure, c/m seal, c/m shaft down

VCL finger loose,VCL up MF 90 4202100 3225 3295 3880 3240



A B C

Tread flash MF 180

Brake fail MF 60

PCI deff MF 480

Operating problem EF 160Flash MF 60 60

BOR leak MF 60

U/l arm drop IF 120Dome valve problem IF 480

RC RC 480 120

PM PM 480 480 480


RC RC 300 480Mismatch,Dome plate leak RC,MF 480

Operating problem MF,EF 240+240


BC BC 60Top ring leak BC 60

VCL center out MF 60 480

vents block DE 90Offcure,c/m seal change,Offcure,seal change 15IF,MF,IF,MF 60 180+60+120

Plunger up down/c.w leakage MF,IF 60+60BC BC 60

Inside offcure, c/m seal, c/m shaft down MF,IF 30 120+60Gear deff MF 120

BC(deshape) BC 60

2590 930 2760

DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING24/6/2015 25/6/2015

ReasonsDowntime(min) Reasons Responsibl

A B C

Bottom leaked MF 35Bottom O riMF

Locking problem MF 60 Tread flashMF

PCI locking,PCI limit deff MF,EF 180+60Top ring le MF

Operating EF 60BC,Offcure BC,IF 75 210 Offcure IF

BOR leak MF

c/m shaft d MFDome valve deff IF 180

u/l arm deffMFu/l arm deff MF 60 360 120 u/l arm deffMF

PM PM 480 PM PM


Dome gaskeMF

u/l arm deffMFInternal no EF,BC

Shaping IFMotor,VCL fEF, MF

Timer fault EF 240

PF PF195/65 MC

Q8 VCL center out MF 465 480 480 VCL centerMF

Brake fail MF 150 BC BCBC BCc/m shaft d MF

brake fail MF

Dirty mold, RC,BC,IFBC BC

Plunger rai MF

1655 990 810


Downtime(min) ReasonsDowntime(min) Reasons

A B C A B CPFRC

7575 Tread flash MF 60 60 E6 Bladder

45

PF

PCI deff240

BC(L)Shaping IF 270 Shapping,O

VCL operat

240 BOR leak, BC(item leaked)MF,BC 75+180

Shaping IF 300 U/l arm def

240 180BC BC 60

180 480 u/l arm deff300

480 PM PM 480 480 480 PM

BC(L), Operating, BC(L),BCBC,EF,BC 75+30 60 60 BC

Responsible

Department

120VCL operatDome gasket

480 u/l arm deff MF 480 480 300 u/l arm deff60+120

Dome gaske120

180+75 60Clamp open BC 135 BC

15 15 SF330 Seal change MF 120 BOR leak

BOR leak MF 30 BC(deshape360 240Q8 VCL center out MF 480 480 480 Q8 VCL cen

BC60 Segment cylinder leak,BOR leakMF 270 30 Segment cy

6060 VCL center

BC,Pitted 90 BC,C/W pipe leakBC,IF 60 90 c/w pipe le

PF 45VCL in IF 60 VCL in

BOR leak

BC360 90+90

60 VCL finger

360 BC(L), Va145/70 R13ET MC 480 360

2685 945 1695 2505 2070 2115


ResponsiblDowntime(min) ReasonsDowntime(min)

A B C APF 40RC 270

DE 420 480 480 Tread flash DE,RC 330

BC BC

Plunger down poblem EFPCI locking EFPCI unit deff EF 360

SC SCPlunger down IF 180

Operating EF 240Shaping,Press operating IF,EF

PF 40VCL up press operating EF

MF 175 PCI locking EF 140

BC 120IF,EF 180+50IF,BC 200 180

Press open problem EF

PCI locking, BC(L) EF,BCMF 90 PCI inflaion, PCI unlocking IF,EF

MF 240 480 u/l arm MF 480

PM 480 480 480 PM PM 480

BC 180 BC, C/M shaft bend BC,MF

Responsible

Department

EF 400 VCL motor MF 240MF,IF,RC 120 240+240 Vents block, Dome gasket leak RC,MF 180

Dome gasket leak, u/l arm up MF,IF,EF 90MF 480 480 U/l arm MF 480

u/l arm early in EF

VCL in,Press auto opening EF,IF

MF 60

BC 120 BC BC 180

SF 90 30 SF,PF SF,PF 60MF 25

BC BC 60BC,RC 60 90+90 DS,Pitted mold DS,De,RC 405MF,BC 240+75 420 480 VCL center out Q8 MF 180BC 60MF 300 75 VCL up down,BOR leak MF 240

MF 30 BC BCBC,RC 90 60 DS,RC Ds 300IF 270 Vacuum IF 150

EF 30MF 30 R3 VCL prob B.out MF 315

BC 60DS DS 120

MF 60 BC(L) BC 120

BC,IF 50+240 BC(L), Vacuum BC,IF 120

3375 1880 3410 5450




270 Tread flash MF 360

120PF PF 15

360 Operating EF 13560

240 PCI deff MF 240480 Size change 6.50 TR14,BC SC,BC 480 180

Top ring shaft stuck MF 95Plunger down MR 180

60+120

300 PCI deff EF 120PCI deff IF 240

60

60+120 Bottom leaked MF 12060+120 u/l arm deff,Bottom leakage MF 120+70

U/L arm deff IF 480 480300

480 480 PM PM 480 480 480

180 120+240 c/m shaft bent IF 480 480 480

Responsible

Department

27060 Dome gasket leak,Vents block MF,RC 60 480

240 120 C/M shaft deff,Safety leakage MF,IF 240 480 480480 480 U/L arm MF 480 480

60

60 60Brake fail, u/l arm cylinder,Press openEF,MF,EF 180+80 60 60

30 15 PF PF 10 15BC(deshape), BOR leak BC,MF 60 30

Side wall dirty180+210 240

480 480 VCL center out Q8,BC MF,BC 300 120 55355(3) RC 60 30+150

30 60 BOR leak MF 120BC(deshape) BC 60

120480 60120 420 vacuum, Brake fail,c/m seal changeIF,MF 240+90 120

420

Top ring down,134, c/m seal cross IF,MF 90+90+60BC(L) BC,IF 85

300 BC BC 90

5100 3315 3950 2525 3475

Press #Wednesday, July 1, 2015


A B CE-Row PF PF 15

E-01/02 Press open EF 270E-03/04E-05/06E-07/08E-09/10F-Row PF PF 15

F-01/02F-03/04F-05/06F-07/08 Press open MF 360F-09/10F-11/12F-13/14F-15/16F-17/18F-19/20 Press operating, BOR leak EF,MF 60+30F-21/22F-23/24 VCL finger open IF 60F-25/26 Shaping IF 300G-Row

G-01/02G-03/04 Press Open, Shaping over, PCI unlocking EF,IF,MF 60+90+60G-05/06 Internal line leak IF 180G-07/08 MC MC 300G-09/10G-11/12G-13/14G-15/16G-17/18G-19/20G-21/22

J-Row PF PF 15J-01/02J-03/04J-05/06J-07/08J-09/10J-11/12J-13/14 u/l arm IF 90J-15/16J-17/18J-19/20K-RowK-01 PM PM 480 480 480K-02K-03K-04 BC(L) BC 60K-05

K-06/07 Int steam pipe leak, offcure, vents block


K-08/09 Top ring shaft down,C/M shaft IF,MF 120 480K-10/11 U/L arm MF 480 480 480K-12/13 Press auto open IF 60N-RowN-01N-02N-03 Press open EF 60N-04 U/L arm early in EF 60

N-05/06N-07/08N-09/10 Plunger down MF 60N-11/12P-Row

P-09/10P-11/12Q-Row PF PF 15 15

Q-01/02 355 RC 30Q-03/04Q-05/06Q-07/08 BC(L) BC 60Q-09/10 355 RC 480 480Q-11/12 VCL center out MF 30Q-13/14 BC BC 60Q-15/16 Q16 448, vents block IF,De 165+75 480Q-17/18Q-19/20 BC BC 120R-Row

R-01/02 BC BC 60R-03/04R-05/06 BC BC 60R-07/08R-09/10R-11/12 Top ring slow work, c/m shaft deff, BC(L) IF,MF,BC 240+240 270+90R-13/14 Plunger raised IF 30R-15/16R-17/18

1710 1635 3960

Friday, July 3, 2015


A B C

Mold replace De 130BC(L) BC 120

Mold cleaning,u/l arm adjust RC,MF 345 30

BC BC 120

u/l arm cold water line leak IF 480

Shaping IF 480 480

PCI unlocking MF 300c/m shaft deff MF 180

Operating EF 40.

u/l arm deff MF 480

Internal gland leak MF 60

VCL finger open close,Back pressure EF,IF 75+240

Top ring raise IF 120 480

Int steam pipe leak, offcure, vents blockIF,RC 240 180 60+120

Responsible

Department

Safety below IF 480u/l arm MF 480 480 480

Shaping IF 240

Drain IF 255 480

PF PF 30VCL center out MF 55

BC BC 90

Shaping IF 210

Bake fail MF 405 480

145/80 R13 ET MC 240

448 DS 120BC BC 60

Locking RC 60

3800 2175 2935

Saturday, July 4, 2015 Monday, July 6, 2015


ReasonsA B C

IF IF 90

BOR leak,Plunger up down

Sr# misplace

BC BC 240

Bottom leaked,Operating MF,EF 100 270 EF,MFRC RC 180

Operating EF 60 VCL finger openShaping+Offcure

PCI unlockingPCI unlocking

U/L arm MF 390 IF, Operating

BC(L)

PCI deff MF 90

BC BC 90

press locking

BC BC 120 BC C/M shaft cross MF 90 c/w issue,c/m shaft raise, Top ring leak

Offcure, Auto opening IF 420 60 Internal leakage

Responsible

Department

u/l arm MF 480 480 480 u/l armu/l arm very slow

Operating EF 120Top ring up EF 60 Dome gasket leak

c/ shaft raiseMotor deff EF 420 480 Motor

VCL up EF 60

Plunger raise

Shaping PF PF 15 15 SF,PF

Press delay adjust,BC(L), c/m shaft seal changeEF,BC,MF 180 90 60VCL center out, BC(deshape), center out, BC(L)u/l arm cylinder, Mold sibe bent MF,DE 60 60 BC

c/w leakage work IF 90BC(L) BC 120 Opening

Press operating,BC(L)B/H adjust, VCL in

VCL in, BCTop ring up Q16 MF 210 BC(deshape)

BC(L) BC 300 Press operating,BC(deshape)Brake fail, RC MF,RC 240+240 330 Press operating, Platen steam pipe,355

BCBC(134)

u/l arm copper tube

Offcure IF 60c/m shaft seal, 448 deff MF,IF 240 60 Press locking

Locking problem EF,MF 60+60 BC(deshape),Opening165/65 R13 EUK

2920 2175 1575

Monday, July 6, 2015 Tuesday, July 7, 2015Downtime(min)


A B C A B

Mold dent DE 210 480

MF 120 180

RC 210

EF,MF 180+60 BC, C/M head leak BC,MF 210+120F19 VCLdefect MFBC, Shaping BC,IF 120 120

EF 60 65 Press open EFIF 280 vents block DE 480 480

EF,IF 120+120 75+280 PCI defect EF 240EF,IF 120+120

IF,EF 360 100

press open EF

BC 180

SF SF

EF 60u/l arm slow work MF 120

BC 180IF,MF 480 300 80

IF 480

Responsible

Department

Responsible

Department

Plunger raise MF 480MF 480 480 480 u/l arm MF 480 480IF 120

SF SFPlunger raise EF 60c/m shaft bent MF

MF 120 Steam leak IF 210 240MF 480 120EF 480

IF 480

IF 60+60SF,PF 15 15 PF PF 30

MF,BC,MF,BC210+60 60+120 120 Offcure(Trap changed) IF 90BC 60

BC(deshape) BC 60EF 210 BC(Deshape),VCL center outBC,MF 120+90

EF,BC 60 60MF,EF 60+120 RC,VCL in out RC,MF 480 270EF,BC 120+60

BC 60 Vacuum IF 330EF,BC 120 60

EF,IF,RC 180+90 90 30

BC 60 145/80 R13 ET MC 150BC 60IF 30

MF 60 Internal offcure IFBC,MF 90 360 Opening+Jaming MF 480 360

MC 480 480165/65 R13 EUK, Piping, VCL up,R17 BoutMC,iF,MF 210+120 3152700 3465 2730 3000 3765

Tuesday, July 7, 2015 Wednesday, July 8, 2015Downtime(min)


C A B C

480 Mold dented DE 480 480 480BOR leak MF 90

Tread flash MF 240 120Timer fault EF 180

BC(L) BC 120Plant air drop, Press locking SF,MF 180 50

PCI deff MF 60

Top ring up EF 120

120 MF,Press operating MF,EF 240+210 180430

80 Press operating EF 210 480

Operating EF 100

85

300 SF SF 420 285

C/M shaft raise, Steam leakage MF 360 60

SF SF 330 405

480

BC(L) BC 420

Dome gasket leak, Steam pipe leak

Responsible

Department

480 Plunger raise MF 480 480 480480 u/l arm MF 480 480

u/l arm MF 60300 SF SF 360 240

BC(L), BC(L) BC 120 195225 BC, BC(L), c/m shaft BC 30 480

c/m shaft bent MF 240Operating, Motor coupling EF,MF 85+360

u/l arm EF 60Plunger raise,BC EF,BC 120 120+120

SF SF 480 360Safety below IF 120

60 SF SF 30 15 15VCL center out,c/m shaft leak MF 90 120

BC(pinhole) BC 60c/w leakage IF 90355, BC(L) RC,BC 30 120

120 BC(pinhole) BC 90BC(pinhole) BC 60

BOR leak MF 60

c/m shaft deff, BC MF,BC 210+120145R12CSS, operating MC,EF 330 60+60

Offcure IF 6060 Offcure,Plunger raise IF,MF 300 420 480

355 RC 120 60480 VCL up, BC(deshape) MF,BC 420 120

4180 5040 4755 4410

Thursday, July 9, 2015 Friday, July 10, 2015


ReasonsA B C

MC,auto opening MC,IF 90

PM PM 480 480 480 PM

BOR leak, c/w pipe leak MF 60 120Operating, Locking EF 120 30

BC(L) BC 150 Bottom leakage

VCL down MF 70 BOR leak, VCL up, Pluger raise

BC BC 60Opening MF,EF 330

RC, offcure RC 240 360+120 RC

vents block,Platen drop, OperatingRC,IF,EF 180+90 115 PLC deff

MC

BC BC 180

SFLeakage work

PCI locking IF 70PCI beam MF 240 480 480 PCI deff, Timer faulty

PCI deff

BC(L) BC 300 BC, TOR leak

BH adjust MF 120 Dome gasket leak, Brake fail

SF SF 300

c/m shaft raise IF 60

c/m shaft raise

Dome gasket leak, Steam pipe leakMF,IF 60+60 Shaping

Responsible

Department

Plunger rasie MF 480 480 480u/l arm MF 480 480 480 u/l armu/l arm MF 480 MF,IF

c/m shaft def,BC MF,BC 480 180

brake fail,Overtravel, u/l arm MF 180+300 75+360 Timer fault

BC

MF Locking, bottom leak

SF SF 30 30 15vcl center out MF 120 Sidw wall dirty

BC(L) BC 60 BC(deshape)BC BC 60

PLC working, BC(L) EF,BC 60 90

VCL in, side wall dirty EF,RC 60+180 120

c/w copper tube leak, BC(deshape)355 RC 90 30 BC

c/w leakage work IF 180Shaping

Gear deff MF 240355, vacuum RC,IF 150+60 60 Mold adjusted, Steam leakage, 448

center sleave change MF 90 Steam leakage, vcl in4170 2970 3210

Friday, July 10, 2015 Monday, July 13, 2015Downtime(min)


A B C A

Shaping IF

PM 480 480 480 PM PM 480

IF IF 210

EF EF 150MF 180 IF IF 150

BOR leak, c/m shaft raise MF,IF

MF,EF,IF,EF 120+120+240 480 PCI plate+VCLup MF 60BOR leak MFOperating EFBOR leak MF

Rc 270 480 480 DE DE 480

Top ring raise EFEF 120 120

MC 300 480 480 Mold change, Shaping MC,IF 420BC(L), Shaping BC,IF

BC BC 60

SF 240IF 420 Steam leakage MF 480

PCI deff IFMF,EF,IF,EF 480 60

EF 60 60 PCI deff IF 405

BC,MF 360 60BC, Shaping BC,IF 180

MF 40+130 C/M shaft leak IF 480

IF 360

IF 180 480 Shaping IF 240

Responsible

Department

Responsible

Department

MF 480 480 480 u/l arm MF 480MF,iF 360+120 420 430 Double molding IF

EF 60 BC BCIF IF 120

BC 360 EF EF 210EF EF 480

MF 480MF 120 vacuum, BOR leak IF,MF

SF SF 60RC 210 Press locking MFBC 180

c/w pipe leak, BC(L) IF,BC 120c/w pipe leak IF

Offcure IF 240VCL up IF

Offcure, c/m shaft seal change IF,MF 120+60IF,BC 120+90

BC 180

Offcure, Top ring down, Timer IF,EF 120

IF,EF 120+115

RC,IF 120+120 180 R16 segment flash RC 60IF 150 120

4710 3540 3670 5685

Monday, July 13, 2015 Tuesday, July 14, 2015Downtime(min)


B C A B C

180 480 Shaping IF 315BOR leak MF 60 Press operating

480 480 PM PM PM PM PMMF, BC MF,BC 180 180

PCI open problem IF 80

120+360 120

120+15090

12090 155/80, BC, VCL out,Press open

480 480 venting work, 145 st DE,MC 480 480

120Operating., BC(L), PLC deff

BC(416) BC 90120

120+60


Mold cleaning air pipe IF 180 Press openSF SF 300

480 480 Steam leakage MF 480 480 480120 PCI locking IF 120 BC(L), PCI unit air

Pci air IF 300120

448, HMI fixing+Timer, BC(L) IF,EF,BC 60+90 12060 u/l arm deff

480 480 Top ring shaft raise, shaft fix, Motor deff IF,MF,EF 300+100 480

Mismatch RC 90300 480 Shaping IF 360 360 480

Responsible

Department

Press auto open IF 240480 480 u/l arm MF 480 480 48060 Press auto open, BC EF,BC 240 180

60 BC(L), Dome gasket leak, Operating BC,MF,EF120+120+90 Motor gearbox couplingu/l arm+PLunger, BC(L), PLC

60 Dome plate steam leak MF 60 Dome plate leak

120 18030

390 480 Motor faulty, Gear deff MF 480 480 480u/l arm tube leak IF 60

90 Q6 offcure, c/m shaft seal change IF,MF 60 120120 Shaping, BC(L)

90 VCL up MF 60Brake fail MF 120

Q-16 item deff BC 90Vacuum,Internal pipe, BC(leak+brust), vacumPress opening, BC(deshape), Operating

VCL finger open

100 145 Dirty mold, Locking problem,Open+vacuumRC,MF,EF,IF240+30+60 450

Dirty mold RC 240Platen temp drop, vents blocked IF,DE 210 225+240

VCL, Operating EF 30 90Brake fail MF 120

BC(L) BC 240 60BC, locking problem

4330 4795 4445 3420 3900

Wednesday, July 15, 2015 Thursday, July 16, 2015



A B C A

Shaping IF 105 Shaping IF 60Press operating EF 75

PM PM PM PM PM PM PM PM

Press open problem EF 60

Plunger down problem, BC EF,BC

BOR leak MFRC RC 120 480 BOR leak MF

155/80, BC, VCL out,Press openMC,BC,IF,EF 390 120+180 150 Press open problem EF 60Press open problem EF 50

Press operating EF 60Operating., BC(L), PLC deffEF,BC,EF 80+80 330 Timer operating EF 180

Press open EF 165 180SF SF 120

Steam leakage housingMF 480 480 480 Housing leak MF 480BC(L), PCI unit airBC,IF,EF 100+120 60 BC(L), Dome gasket leak,PCI,c/w pipe leakBC,MF,IF,EF,IF100+45

PCI deff IF 135 PCI deff IF 260PCI deff IF 405

BC(L) BC 120u/l arm deff EF 60 Shaping IF,EF 180Motor faulty EF 480 480 480 Motor faulty,Operating EF 240

12.4 PL6 MC 480

Press locking EF 165

Steam leakage, BC IF,BC 285Mismatch MF 400 480 Plunger raise pipe, Missmatach IF,RC

Shaping+ dome pressIF 120 u/l arm EF

Responsible

Department

Responsible

Department

u/l arm deff MF 480 480 480 u/l arm MF 480BC BC 60 120 BC(L), Press auto open BC,IF 180

u/l arm EFBC BC 90

Motor gearbox couplingMF 480 480 480 gearbox coupling MF 480u/l arm+PLunger, BC(L), PLCEF,BC,EF 220+50 60

Dome plate leak MF 55

SF SFMoto faulty, gear deff, copper tube leakMF,IF 450 120+90

Segment block brokenDE 60 Segment block loosed DE 390BC(L) BC 60

Shaping, BC(L) IF,BC 90+60BC(L) BC 60

BC(L) BCBC(L) BC

Vacuum,Internal pipe, BC(leak+brust), vacumIF,BC,IF 60 240 120+120+60 Vacuum IF 240Press opening, BC(deshape), OperatingEF,BC,EF 60+60 120

VCL finger open EF 120 BC(deshape) BC

Press open+vacuumIF 420

Press open, c/m shaft seal changeEF,MF 240+150 BC BCLocking MF 150 BC BC

BC(deshape) BC 60u/l arm adjust,Plunger updown,u/l arm sensorMF,IF,EF 60+60+150BC, locking problemBC,MF 120+90

4315 3670 3390 4795

Thursday, July 16, 2015 Wednesday, July 22, 2015Downtime(min)


B C A B C

c/w line leak, Int gland pipe leak IF,MF 270 180 120Mold clean RC 240

PM PM PM PM PM PM PM

BC BC 60

240+60 Press overtravel, BC(L) EF,BC 120+180

BOR leak MF 12060

90

BOR leak, Bottom leakage, Opening MF,EF 60 120 120

u/l arm hold IF 360 120

VCL deff, VCL in, Shaping IF,EF,IF 120 240 30

480 480 Housing leakage MF 480 480 48060+60 480 c/w line leak, Dome gasket leak, LockingIF,MF,EF 420 180+120 480

120 vent block EF,RC 120 360 480120 PCI beam up MF 120

120+240 24060

Plunger raise, u/l arm IF,EF 180 120+120480 pl6 MC 480 480 480

240

360 120 Steam leakage, Plunger raise IF 60 12060+120

180 auto opening, u/l arm IF,EF 120 300

Responsible

Department

480 480 u/l arm MF 480 480 480120

60

480 480 Gear box coupling MF,EF 480 480 480Top ring raise IF,EF 120+360

u/l arm holding, Top ring pipe leak EF,MF 120+180Steam leakage IF 300 120

30 30c/m shaft seal change MF 120 180


BC(deshape), Operating BC,EF 60 180 90

6060 BC(L) BC 90

Vacuum,c/m shaft deff, vacuum IF,MF,IF 120 120+120 90Operating EF 180

120 BC(leak+deshape),c/m shaft BC,MF 120 75

VCL in out cylinder MF 60Press operating,BC,no shaping EF,BC,EF 180 90 480

BOR leak MF 60Press opening IF 450 60

6060 Press operating EF 180

60+60+150175/70 ET,item dirty MC,RC 480 360 60

3570 2460 5820 4740 4485

Friday, July 24, 2015


A B C TotalPF 30 30

Bead offcure, Over travel MF,EF 30 60 90 50 00 0

Top ring leaked MF 45 45 20 000 0

PCI unit deff, Motor faulty EF 90 135 225 9PCI locking cylinder MF 85 85 3

BC(L) BC 90 90 30 00 00 00 00 00 00 0

Operating EF 280 280 20u/l arm deff EF 60 60 4

00 00 0

Bottom O ring leak MF 60 60 20 00 0

Steam line leak IF 90 90 50 00 00 00 00 00

RC RC,MF 480 480 480 1440 29Locking and open, PCI def MF,IF 360 75 435 9

Offcure,PCI open IF,EF 480 180 135 795 160 00 00 00 0

u/l arm deff, Press operating MF,EF 120 110 230 5u/l arm deff,Lower ring raise MF,IF 60 120 180 4

PL6,Press operating MC,EF 480 480 375 1335 2800 00 00 0

Steam leak IF 210 480 480 1170 24DE DE 480 480 960 16

Cylinder leak, u/l arm MF,EF 120+120 0 0

Responsible

Department

Tyre Lossed

0 0u/l arm deff MF 480 480 480 1440 30

0 000 00 00 00 0

Motor deff,Offcure,BC,External drain valveEF,IF,BC,IF 480 420 180+180 900 16Shaping problem,BC IF,BC 90 360 450 8

Shaping problem, Steam line leakk IF 210 420 630 110 000 0

Locking MF 60 60 1SF SF 90 90

355,BC(pin hole) RC,BC 60 60 120 10u/l arm, 355 MF,RC 120 30 150 13

BC(deshape), VCL BC,MF 120+120 0 0355, Greasing work,BC(L) RC,MF,BC 60+120 90 90 8

c/w line leak, 355 IF,RC 330 30 360 310 0

BC(deshape) BC 210 210 180 00 0

355, B/Clamp loose RC,BC 90+30 0 000 00 0

No shaping EF 330 330 290 0

BC BC 120 120 100 00 0

BC, 355, Mold sibe bent, 355 BC,RC,DE,RC120+90 60 60 120 10Press operating EF 90 60 150 13

5160 4110 3550 12820 395

Press #Friday, July 24, 2015


A B C TotalE-Row 0

E-01/02 0 0E-03/04 0 0E-05/06 0 0E-07/08 0 0E-09/10 0 0F-Row 0

F-01/02 0 0F-03/04 PCI unlocking, BC IF,BC 180+60 0 0F-05/06 0 0F-07/08 0 0F-09/10 0 0F-11/12 0 0F-13/14 0 0F-15/16 0 0F-17/18 BOR leak MF 120 120 6F-19/20 0 0F-21/22 0 0F-23/24 0 0F-25/26 Top ring raise IF 300 300 21G-Row 0

G-01/02 0 0G-03/04 PCI unlocking EF 120 120 5G-05/06 0 0G-07/08 0 0G-09/10 greasing and oiling MF 240 240 13G-11/12 VCL deff EF 60 60 3G-13/14 0 0G-15/16 Supply pipe leak IF,MF 120+120 0 0G-17/18 0 0G-19/20 BC BC 60 60 2G-21/22 0 0

J-Row 0J-01/02 Housing leak MF 480 480 10J-03/04 u/l arm out of order MF 360 360 7J-05/06 u/l arm in problem EF 240 240 5J-07/08 0 0J-09/10 0 0J-11/12 Plunger full down MF 480 480 10J-13/14 0 0J-15/16 Motor faulty EF 480 480 10J-17/18 u/l arm MF 240 240 5J-19/20 u/l arm return EF 240 240 5K-Row 0K-01 0 0K-02 0 0K-03 0 0K-04 0 0K-05 0 0

K-06/07 0 0K-08/09 0 0K-10/11 u/l arm MF 480 480 10K-12/13 0 0N-Row 0N-01 0 0N-02 0 0N-03 Shaping lever IF 300 300 4N-04 0 0

N-05/06 h/w line leak IF 360 360 7


Tyre Lossed

N-07/08 0 0N-09/10 0 0N-11/12 Press open problem EF 60 60 1P-Row 0

P-09/10 Off register RC 300 300 7P-11/12 tread flash MF 60 60 1Q-Row 0

Q-01/02 0 0Q-03/04 BC(L) BC 60 60 5Q-05/06 BC(deshape) BC 60 60 5Q-07/08 145/70 R12ST, c/w line leak MC,IF 300+90 0 0Q-09/10 c/w line leak IF 150 150 13Q-11/12 0 0Q-13/14 0 0Q-15/16 Shaping over IF 30 30 3Q-17/18 0 0Q-19/20 Segment flash RC 90 90 8R-Row 0

R-01/02 BC BC 30 30 3R-03/04 0 0R-05/06 0 0R-07/08 0 0R-09/10 0 0R-11/12 BC, c/m shaft seal change,Offcure BC,MF,IF 60+240+90 0 0R-13/14 0 0R-15/16 press operating, segment flash EF,RC 60+150 0 0R-17/18 0 0

5400 0 0 5400 168

CODE SIZEPRODUCTION

DOWNTIME(MIN)SCHEDULE ACTUAL % ACHIEVED

113 PASSENGER CAR TYRES (RADIAL)11160 145/70TR12 PR4 RAD.ST 13 1120 0 30011133 P155/80 R13 PR4 XP2000II 6 546 0 011179 175/70 R13 PR4 EUROTYCON 2 216 0 011196 175/65 R15 PR4 EUROSTAR 4 400 0 6011193 195/65 R15 R15 PR4 EUROSTAR 16 1816 0 33011146 145/80 R13 PR4 EUROTYCON 1 108 0

121 LIGHT TRUCK TYRES (BIAS)12021 4.50-12 PR8 PJC 9 751 0 012025 4.50-12 PR8 CHIEF 1 69 012055 6.50-14 PR10 SPJC 2 120 0 012131 6.00-16 PR6 ND 2 126 0 12012139 6.50-16 PR14 TR 4 90 0 012195 7.50-16 PR14 GLT 4 152 0 012271 7.00-16 PR14 TR 2 90 0

122 LIGHT TRUCK TYRES (RADIAL)12510 145 R 12C PR8 CSS 6 648 0 012560 195 R 14C OE PR8 SS 2 138 0 60

123 RICKSHAW TYRES12002 1.35-10 PR 10 CHIEF 2 0

131 TRCK/BUS TYRES (BIAS)13156 8.25-20 PR14 TR 0 58 0 30013261 9.00-20 PR 14 HCT 2 58 0 6013375 10.00-20 PR 16 SL 2 44 0 013341 10.00-20 PR16 TR 2 52 0 24013471 11.00-20 PR16 HCT 6 104 0 84013552 12.00-20 PR18 SHCT 2 44 0 0

141 FARM TYRES (FRONT)14001 6.00-16 PR6 AT 14 816 0 18014011 7.50-16 PR6 AT 6 268 0 0

142 FARM TYRES (REAR)14061 12.4/11-28 PR6 PL 18 486 0 168014049 14.9/13-28 PR 6 SPL 8 192 0 42014088 12.4-28 PR12 BLACK BULL 2 54 0 24014043 16.9/14-30 PR8 SAGT 4 88 0 014068 18.4/15-30 OE PR8 SAGT 3 57 0 300

145 8711

NO OF CAVITIES

ALL PS&PA

TYRE CURING PRESSES ACTIVITY STATUS25/7/2015

PRESS # SIZE Ist 2 hr II 2hr III 2hr IV 2hr NEXT CHANGE PRESS # SIZE Ist 2hr II 2hr III 2hr IV 2hr NEXT CHANGEF-01/02 145/70TR12 PR4 RAD.ST K-06/07 12.4/11-28 PR6 PLF-03/04 6.00-16 PR6 AT K-08/09 12.4/11-28 PR6 PL F-05/06 7.00-16 PR14 TR K-10/11 12.4/11-28 PR6 PLF-07/08 6.00-16 PR6 AT K-12/13 12.4/11-28 PR6 PLF-09/10 7.50-16 PR14 GLT N-01 16.9/14-30 PR8 SAGTF-11/12 7.50-16 PR6 AT N-02 16.9/14-30 PR8 SAGTF-13/14 6.50-16 PR14 TR N-03 18.4/15-30 OE PR8 SAGTF-15/16 7.50-16 PR14 GLT N-04 18.4/15-30 OE PR8 SAGTF-17/18 6.00-16 PR6 ND N-05/06 14.9/13-28 PR 6 SPLF-19/20 P155/80 R13 PR4 XP2000II N-07/08 14.9/13-28 PR 6 SPL `F-21/22 P155/80 R13 PR4 XP2000II N-09/10 14.9/13-28 PR 6 SPLF-23/24 P155/80 R13 PR4 XP2000II N-11/12 14.9/13-28 PR 6 SPLF-25/26 145/70TR12 PR4 RAD.ST P-09/10 11.00-20 PR16 HCTG-01/02 6.50-14 PR10 SPJC P-11/12 9.00-20 PR 14 HCTG-03/04 6.00-16 PR6 AT Q-01/02 195/65 R15 R15 PR4 EUROSTARG-05/06 6.00-16 PR6 AT Q-03/04 195/65 R15 R15 PR4 EUROSTARG-07/08 4.50-12 PR8 CHIEF, PR8 PJC Q-05/06 175/65 R15 PR4 EUROSTARG-09/10 4.50-12 PR8 PJC Q-07/08 145/70TR12 PR4 RAD.STG-11/12 195 R 14C OE PR8 SS Q-09/10 195/65 R15 R15 PR4 EUROSTARG-13/14 6.00-16 PR6 AT Q-11/12 195/65 R15 R15 PR4 EUROSTARG-15/16 6.00-16 PR6 AT Q-13/14 195/65 R15 R15 PR4 EUROSTARG-17/18 7.50-16 PR6 AT Q-15/16 195/65 R15 R15 PR4 EUROSTARG-19/20 6.00-16 PR6 AT Q-17/18 175/65 R15 PR4 EUROSTARG-21/22 7.50-16 PR6 AT Q-19/20 195/65 R15 R15 PR4 EUROSTARJ-01/02 11.00-20 PR16 HCT R-01/02 145ET,145/70TR12 PR4 RAD.STJ-03/04 11.00-20 PR16 HCT R-03/04 145 R 12C PR8 CSSJ-05/06 10.00-20 PR16 TR R-05/06 145 R 12C PR8 CSSJ-07/08 10.00-20 PR 16 SL R-07/08 145 R 12C PR8 CSSJ-09/10 12.00-20 PR18 SHCT R-09/10 145/70TR12 PR4 RAD.STJ-11/12 12.4/11-28 PR6 PL R-11/12 145/70TR12 PR4 RAD.STJ-13/14 12.4/11-28 PR6 PL R-13/14 145/70TR12 PR4 RAD.STJ-15/16 12.4/11-28 PR6 PL R-15/16 195/65 R15 R15 PR4 EUROSTARJ-17/18 12.4-28 PR12 BLACK BULL R-17/18 175/70 R13 PR4 EUROTYCONJ-19/20 12.4/11-28 PR6 PL E-01/02 4.50-12 PR8 PJC

K-01 16.9/14-30 PR8 SAGT E-03/04 4.50-12 PR8 PJCK-02 18.4/15-30 OE PR8 SAGT E-05/06 1.35-10 PR 10 CHIEFK-03 12.4/11-28 PR6 PL E-07/08 4.50-12 PR8 PJCK-04 12.4/11-28 PR6 PL E-09/10 4.50-12 PR8 PJCK-05 16.9/14-30 PR8 SAGT

P.O / P.S / P.A : EXECUTIVE.________________ PROD.MANAGER.____________

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downtime status (autosaved)

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