Download - Downtime Status (Autosaved)
DOWN TIME STATUS IN CURING
Press #24/03/2015 25/03/2015
ReasonsDowntime(min)
ReasonsA B C
E-Row
E-01/02 BC IF 390 100E-03/04 BC 100E-05/06 MF 180 Tread FlashE-07/08E-09/10 BC(L), H/W line MF 120 220+90 480 Gland leak
F-RowF-01/02 BCF-03/04F-05/06F-07/08 BOR Leak MF 60F-09/10 IF 180 PCIF-11/12 BC(L), Shapping MF,IF 120+40 U/L arm,PCIF-13/14 U/L arm MF 75 PCI unlockingF-15/16 PCI locking IF 60 PCI, OperatingF-17/18 PCI airpipe leakF-19/20 Vacuum MF,IF 120 30 BCF-21/22F-23/24 C/W tubeleakF-25/26 U/L, PO, VCL MF,EF,IF 30+45+30 60+60
G-RowG-01/02G-03/04 PCI,BC IF,BC 360 30 30 C/MshaftG-05/06 PipingG-07/08G-09/10 Shapping IF 60G-11/12G-13/14 PLCG-15/16 U/L arm IF 120 C/W leak,C/M shaftG-17/18 MF 120G-19/20G-21/22 BC,Shapping BC,IF 90 90+45 BC
J-RowJ-01/02 SF SF 120 BC(L)J-03/04 Sibe bent+RC RC 480 480 IF,RCJ-05/06 IF,PCI unlocking IF,EF 120 60 EFJ-07/08 SF SF 120 opening prob,PCIJ-09/10J-11/12 STEAM LEAKAGE,item 5 IF,SF,RC 240+60 120 240 RCJ-13/14 IF IF 120 RC,pipingJ-15/16 STEAM LEAKAGE IF 120 120J-17/18 IF IF 480J-19/20
Responsible Department
K-RowK-01K-02K-03K-04K-05
K-06/07K-08/09K-10/11K-12/13
N-RowN-01N-02N-03N-04
N-05/06N-07/08N-09/10N-11/12
P-RowP-09/10P-11/12
Q-RowQ-01/02Q-03/04Q-05/06Q-07/08Q-09/10Q-11/12Q-13/14Q-15/16Q-17/18Q-19/20
R-RowR-01/02R-03/04R-05/06R-07/08R-09/10R-11/12R-13/14R-15/16R-17/18
DOWN TIME STATUS IN CURING25/03/2015 26/03/2015
Downtime(min)Reasons
Downtime(min)A B C A
IF 60IF Auto opening IF
MF 60
IF,MF 180+60 60 TOR leak MF
BC 60
Steam leakage IF
MF 240 240 PCI MF 120EF,MF 90 60 Plunger down+BC+operat IF,BC,EF 60+60
IF 60 Steam leakage+T/flash IF 300IF,EF 60+60 BOR leak,BC,PCI MF,BC,IF 120
IF 45BC 60
IF,IF 180 60RC, B/clamp loose, vcl L RC,MF,IF 360
MF,IF/MF 300+180 120 PCI MF 180IF,BC 150+60
IF 240 Treadflash MFIF 240
Treadflash,BOR leak MF,MF 60EF 90 Operating prob EF 60
IF,IF,MF 240 60+360 BC BC
BC 60 Vacuum IF 360
BC 180IF,RC 120 240 U/L arm,B mark MF,BC 120
EF 60IF,IF 120 60 opening prob IF,EF
RC 240 short vent IF 180IF,IF 300 120
Responsible Department
Responsible Department
DOWN TIME STATUS IN CURING26/03/2015 27/03/2015
Downtime(min)Reasons
Downtime(min)B C A B C
60
U/L arm MF 3565 MF MF 95
120 tImer fault IF,EF 360 30BOR Leak MF 420
240 PCI,Top ring down MF, EF 180 180 60210120 60 Size change,MC,BC MC,BC 390 330 240210 60 PCI EF,IF 120 60
BC, Bottom leakage,IF BC,MF,IF 120 80 60
90 60
BC,BC BC,BC 60 120
RC RC 6075
BC BC 3060
180 Vacuum IF 85INT pipeleak IF,IF 180 180
BC BC 240240
Bottomleak,BC MF,BC 300 240210 422 DEF MR 60
60 70 Timer fault EF 60
Responsible Department
Operating prob EF 60Opening prob IF 180
MF 480
C/M, gland pipe leak,BC MF,MF,BC 360 240 180+240BC BC 420
U/L arm operating Ef 60
BC BC 240 gaskit leak,BC,Plunger raise, supply pipe leakBC BC 180
segment slow MF 420
vcl finger IF,MF 240+210
C/M shaft MF 150
BC BC 90
28/03/2015 29/03/2015
ReasonsDowntime(min)
ReasonsDowntime(min)
A B C A
Auto opening prob EF 60Tread flash, B/C cut mark MF,BC 60 90
BOR leak MF 60PCI unlocking EF,EF 30 30EF EF 30 30MF,C/M shaft,BC MF,MF,BC 480 180+135MF,PCI MF,PCI,EF 300 180 60
BC, Plunger up,345 Def, Tread F BC,IF,RC,MF 120 60+60 60PCI,PCI locking EF,MF 120 90MF,Tyre stcuk u/l arm MF,MF,EF 240 120+60
BC,MF BC,MF 45 30BC BC 60VCL EF 30
BC,Operating prob BC,EF 120+60RC
steampipe lea, shapping IF,IF,IF 90+90 60Vacuum IF 120vacuum IF 120
BC(L) BC 60
shapping IF 60
PCI,U/L arm EF,EF 120Off cure,RC IF,RC 60+180
Off cure IF 360 480
Ext drop IF 60
Responsible Department
C/M shaftdue to blast IF,MF,MF 300+180 480 480
gaskit leak,BC,Plunger raise, supply pipe leakMF,BC,MF,IF 60 60+180+180BC BC 120 180
Opening prob IF 120
29/03/2015 30/03/2015Downtime(min)
ReasonsDowntime(min)
B C A B C
IF IF 300
BC BC 60BC,EF,MF BC,EF,MF 60 210+120
BC Mark,RC BC,RC 60 285PCI unlocking MF 90PCI unlocking MF 90
Steam line leak IF 375 240BC 416 Def,PCI BC,IF 90 60PCI rotation, press lock EF 60+30Shapping line, Plunger raise IF,IF 150 60Off Cure,RC IF,RC 120+90Side wall clean,BC RC,BC 90 60
Side wall clean RC 90
Off Cure,RC IF,RC 120+60C/M shaft,Top ring raise MF,EF,MF 240 60+120
B/C cur mark BC 45BC(L), Timer Fault,u/l arm BC,EF 120+180 210
External drain IF 240
U/L arM EF,MF 60+60RC,Shapping RC,IF 420 360+60
OFf Cure IF 420Top ring raise, cylinder Leak EF,MF 120+120Dome
Responsible Department
31/03/2015 24/03/2015
ReasonsDowntime(min)
ReasonsDowntime(min)
A B C A
BC BC 90BOR leak,BC MF,BC 45 60
MF MF 180
PCI unlocking EF 160Press opening,BC EF,BC 60+60
PCI,PCI locking EF,IF 240 90PCI locking,RC,U/L arm MF,RC,EF 260 330 90
MF MF 145
PCI air pipe leak,Vent block IF,RC 105+30
Press opening,U/L arm EF,MF 240+150BC BC 180
Vacuum IF 40PCI def MF 180
Platen temp high IF 60
PCI locking MF 40
BC BC 60
External drain IF 240
Responsible Department
24/03/2015 24/03/2015 24/03/2015Downtime(min)
ReasonsDowntime(min)
ReasonsDowntime(min)
B C A B C A B
24/03/2015 24/03/2015Downtime(min)
ReasonsDowntime(min)
C A B C
DOWN TIME STATUS IN CURING
Press #4/1/2015
ReasonsDowntime(min)
A BE-Row
E-01/02 Top ring leak MF E-03/04 BOR leak, Bottom Leak MF,MF 40 30E-05/06E-07/08 B/C cut mark,Bead offcure BC,MF,IF 60 90+120E-09/10 BC, SR# misplace BC,RC 60F-Row
F-01/02 VCL EF 30F-03/04 PCI beam down MF 30F-05/06F-07/08F-09/10 BC BC 40F-11/12 PCI limit deff EF 75F-13/14 Plunger IF 60F-15/16F-17/18F-19/20F-21/22 RC,VCL center RC,MF 60 75F-23/24 C/W copper tube leakF-25/26 Sr# screw deff RC 45G-Row
G-01/02G-03/04 PCI deff,EF MF,EF 30 100G-05/06G-07/08 B/C 141 Deff,water in tyre,Item 3,4 leak,BC,RC BC,IF,BC,RC 90 140G-09/10G-11/12 U/L arm return MFG-13/14G-15/16 BC BC 60G-17/18 Vacuum IF 90G-19/20G-21/22 Ext drain prob, water in tyre, Bottom leak,C/M leak IF,IF,MF,MF 270 120
J-RowJ-01/02J-03/04 U/L arm MFJ-05/06J-07/08 BC(leak), Plunger raise BC,IF 120J-09/10 BC BC 60J-11/12J-13/14 BC,Back pressure BC,IFJ-15/16J-17/18J-19/20K-RowK-01 EF, U\L arm EF,IF 120K-02
Responsible Department
K-03K-04K-05
K-06/07 C/W drain, BC,C/M shaft,Top ring IF,BC,MF,IF 270+90 180+180K-08/09 Short vent IFK-10/11K-12/13 K-12MFN-RowN-01 IF,BC,MF IF,BC 345 165+150N-02 IF IF 330N-03 IF IF 330 90N-04 IF,VCL deff IF,MF 360 90
N-05/06 IF IF 360 150N-07/08 IF, Tread off register IF,RC 360 150+120N-09/10 IF IF 420 120N-11/12 IF IF 420 150P-Row
P-09/10 IF IF 420 120P-11/12 IF IF 420 120Q-Row
Q-01/02Q-03/04Q-05/06Q-07/08Q-09/10Q-11/12Q-13/14Q-15/16Q-17/18Q-19/20R-Row
R-01/02R-03/04R-05/06R-07/08R-09/10R-11/12R-13/14R-15/16R-17/18
DOWN TIME STATUS IN CURING
4/1/2015 4/3/2015Downtime(min)
ReasonsDowntime(min)
C A B C
Off cure IF 120Item leak, RC, BOR leak BC,RC,MF 45+225 90 120
30
BC BC 30
PCI unlock EF,IF 60 120 330PCI Locking IF 60
VCL operating,RC IF,EF 85 60+60 90
RC RC 150
BC BC 60180 PCI EF 60
Off cure,BC IF,BC 60+60 360180+240
90 U/L arm, VCL finger, Off cure MF,IF 400 120+60 120
U/L arm MF 60
RC RC 300 60480 Off cure, water in cure tyre IF 480 180 480
120 Top ring raise, U/L arm EF,MF 60+60
60 Press late open, Timer, Auto open EF,IF 90 120 60
Top ring leak MF 60240+120 Press auto open IF 60 120 240
300 U/L arm IF
Responsible Department
BH adjust MF 120
420 Int steam gland pipe MF 180 42060 C/W line leak, U/L arm IF,IF 420 120
180+60 Shapping Late IF 240 120
60 VCL down EF 60Auto open prob IF 180 480 180
U/L arm break MF 330 120BC BC 60
C/W line leak IF 60BC pin hole BC 60
BC BC 120
U/L arm MF 120Deff 273 DE 480 240 480
Off cure IF 240 210 480
Internal valve close IF 480
BC BC 60
BC BC 210
DOWN TIME STATUS IN CURING
4/4/2015 5/4/2015
ReasonsDowntime(min)
A B C
IF IF 120
BC BC 60
B/H adjsut, C/M shaft MF,MF 60 90IF,IF,Off cure,MF,EF IF,IF,IF,MF,EF 240 180 60+60+60
EF EF 120EF EF 120
RC RC 120 480Sr# misplace,U/L arm return RC,IF 120 60
RC RC 480RC RC 270
IF,IF,PCI unlocking IF,IF,MF 240 180 120MF MF 30
BC,IF BC,IF 60+120
MF,BC,Shapping MF,BC,IF 60 60+60
BOR leak MF 60IF IF 90 120
IF,Steam pipe leak IF,IF 480 180 150
IF IF 120
IF IF 480BC,MF BC,MF 180 180
Responsible Department
SUNDAY
Dome not coming IF 60
IF IF 90
BC Due to 416 BC 60
MF MF 60
B/H adjsut,BC MF,BC 60 60355 Deff RC 30
Internal not come, panel tripped,BC IF,EF,BC,IF 30 180+60+90
Mold adjusted,355 Deff RC,RC 60 30
VCL finger close prob,EF,Deff133 MF,EF,BC 120+90 90Steam leakage, Tread light deff IF,DE 150 60
BC,Shapping BC,IF 60 120
Deff 134,162 BC 60
Steam line leak IF 120VCL in/out,C/W pipe leak MF,IF,IF 120+60 120
Item dented BC 60BC(L) BC 300 240
SUNDAY
DOWN TIME STATUS IN CURING
6/4/2015
ReasonsDowntime(min)
A B C
Shapping variation IF,IF 480 330 60TOR leak MF 120
U/L arm deff MF 150
MF MF 60
PCI unlocking prob,BC EF,IF,BC 60+60 90PCI unlocking prob IF,EF,MF 60+120 60
Size change MC 480 240BC(L), Plunger down prob,Shapping BC,EF,IF 120+60+60
PCI locking MF,EF 90 60 60
VCL down, U/L arm, TR down IF,IF,MF 60+60+60 90VCL deff EF 60
VCL in prob IF 120
Off cure,RC, PCI locking IF,RC,EF 30 180+120 60Steam pipe leak,PCI deff IF,IF 450 240 60
Vacuum IF 300
Steam pipe leak IF 180
BC,PCI deff BC,EF 60 120+60
Drain prob IF 120
EF EF 60Auto open prob, Water leakage IF,IF 120 240
BC(L) BC 120 180
Responsible Department
Plunger raise MF 180
Size change, BC(L) MC,BC 480 120+180 60Size change,MF,IF MC,MF,IF 480 180+120 120
VAcuum+Plunger down IF 240 120Plunger MF 480 480 480
Dome gaskit leak MF 60
MF,EF MF,EF 60+120
Off cure, Dome gasket leak MFIF, 60 60Top ring down prob MF 360 360 60
OFf cure, Vents block IF+RC 45+420 480OFf cure, Vents block IF+RC 45+420 480
U/L arm deff, BC(Pin hole) MF,BC 60 60
Air pipe broken, Brake fail, Operating prob IF,MF 60 60+35+330Off cure,BC(L), Top ring(L), C/W pipe leak IF,BC,MF 210+150 60
133 BC 150VCL finger MF 210
VCL copper tube IF 90Top ring down prob, steam pipe leak MF,IF 240 330
MF MF 180
BOR leak MF 180Platen steam pipe leak,VCL IF,MF 120 60
VCL finger EF 60
DOWN TIME STATUS IN CURING
7/4/2015
ReasonsDowntime(min)
A B
Shapping IF 270 300
Dirty mold RC 300
DIrty mold,IF RC,IF 390 360
Press locking EF 180
Dirty mold RC 420BC(L) BC 90 90
Plunger early raise EF 60PCI locking problem,MF MF 60 60PCI locking problem,IF EF,IF 60 60
BC BC 60U/L arm EF 120
BC, Dirty mold BC,RC 60
Off cure 2 times, Timer air drop IF,IF 210 120
Open vacuum, Int not coming IF,EF 210 60BC(Twice cut mark+ item 3/4 leak) BC
VCL down,BC IF,BC 90 60
BC(L) BC 60Open vacuum,BC, TOR leak IF,BC,MF 90 120
Drain problem,RC IF,RC 120 90
H/W pipe leaK, Press operating,C/W line leak IF,EF,IFPress auto open IF 240
Auto open IF 120
Press opening EF
Responsible Department
Tread flash MF 60BC BC 60
Press auto open,BC(cut mark), Auto open IF,BC,IF 300 180
Housing leak MF 480 480
u/L arm EFPress power off EF
Brake fail EF 300
Top ring down MF+EF 120+120
Press operating MF 90 150
BC BC 120BC(L), Side wall clean, U/L arm hold BC,RC,MF 120+60+120
VCL in/out MFPress operating,Side wall,BC(L) EF,RC,BC 270+60+60 120
BC(L) BCBC(L) BC
OFF cure TF 150
Leakage,BC(rough) IF,RC 60+60
BC,422 Deff(Shapping) BC,IF 60+150
VCL in, Int steam pipe IF,IF 300BC BC 120
BC(mark) BC 210
DOWN TIME STATUS IN CURING
7/4/2015 8/4/2015Downtime(min)
ReasonsDowntime(min)
C A B
Shapping IF 60BOR leak MF 60
Press locking MF 30 120BC BC 30
BOR leak MF
Press auto opening, B/clamp loose IF,MF 60+6075 BC,Brake fail BC,MF 60 90
PCI locking EF,MF,MF 60+60PCI locking MF 60
U/L arm(twice), Shapping adjust ,EFEF,IF 60+90150 Dirty mold RC 390
BC,Shapping BC,IF 60+30
Timer air not come IF 480 120PCI locking EF 60
Open vaccuM IF 90240 BH adjustment MF 60
U/L arm diaphragm line IF 60Offcure,RC IF,RC 120+300
BC(L) BC35 BC BC 60
IF IF 120
60+60+60 C/W line leak IF 480 120
60
Responsible Department
MF MF 12060
PLY rating plate RC 6060+60 BC(L),auto open,locking,Timer,BC(L),Plunger BC,IF,MF,MF 60+300 120
Open vaccuM, Gland leak IF,MF 60480 Housing leak MF 480 480
Top ring raise MF
60 U/L arm holding,Open vaccuM,C/M shaft,416 EF,IF,MF,BC 60+90 6075 Press power off EF
Top ring raise IF 60
Dome gasket leak MF 60U/L arm up EF 60
Press auto open EF
355 deff RC60
BC(mark) BC
6060 Mold sibe bent DE
162 Deff BC 120BC BC 90
BOR leak MF 45
Dirty mold,BC RC,BC 390120 BC BC 120
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING
8/4/2015 9/4/2015Downtime(min)
ReasonsDowntime(min)
C A
Tread flash,BC MF,BC 30
BOR leak, BC(L) MF,BC 60+60
BC(L) BC
45PCI locking EF 60
MF MFPCI locking EF 60
60EF,IF EF,IF
30 PCI locking,MF EF,MF 60BOR Leak,IF MF,IF 30
45 Size change MC 240PM PM PM
416 Deff BC
U/L arm diaphragm leak,BC(mark) IF,BC 180480 C/M shaft,Drain prob MF,IF 240
60
Platen temp adjust IF
C/w leakage IF 120
BC BCTop ring down, supply pipe leak, PLC deff EF,IF,EF 60+180
U/L arm late in,EF IF,EF
Responsible Department
Press auto open,BC EF,IF,BC 60+180
locking problem MF60+60+60+180 Plunger up problem MF 480
360 Bottom gland leak,Off cure MF,IF 360Housing leak MF 480
120 PM PM PM
60210 VCL operating EF,IF
IF IF 60
IF IF 120MF MF 60
IF IF 60
Timer fault EF60
VCL finger loosed, 134 deff, C/W pipe LeaK,DraiN MF,BC,IF,IF 60U/L arm IF,MF
C/W leakage/ VCL finger loosed IF,MF 120+3090 Top O ring leakBC(pin) Q10 MF,BC
60 BC(rough), C/M shaft BC,MF 240+240C/M shaft leak MF 150
300 SIbe bent DE 300
BOR leak MF 120BC R-8 BC
30BH adjusted,B/clamp loose,BC MF,BC,MF 60
BC(mark) BC 120Stopper work IF
DOWN TIME STATUS IN CURING
9/4/2015 10/4/2015Downtime(min)
ReasonsB C
120
60 BH adjustment MF
U/L arm adjustment MF
60
MF MF120+180
60 PCI locking(4 times) 3MF,EF60 PCI locking MF
PM PMBOR leak MF
60
15120
60 BC BC
60U/L arm adjustment IF
60 Plunger down IF420 PLC deff, leakage work EF,MF
120 180+180
Responsible Department
60 BH adjustment,BC, U/L arm up MF,BC,IFShapping slow IF
120180 Tyre drop from item, U/L arm EF,IF
240 Short vent+off cure, Unloading arm broken IF,MF480 480PM PM Housing leak PM
60 120+120
60
60+120 180150 90
90 60
90
60+60
240
DOWN TIME STATUS IN CURING
10/4/2015 11/4/2015Downtime(min)
ReasonsA B C
Plunger upc/m shaft leak,BC
BOR leaK,U/L arm deff30 BOR leaK,BC
60Brake FaiL
60PCI deff
30+60+60+12060
BCShapping hold+MF+VCL up,BC
90 BOR leak,BC
PCI deff
60
60Top ring uP
60180+60 Press auto open,BC,AutO open
45 120 6045
C/m shaft leak,Dome not come120+120 120 Dome gaskit Leak
300 300 U/L arM deffHousing leak,IF
480 480 480 PM
Q-01 B/Clamp loose
BCSegment operating,PlateN temP(off cure),Vents block
BH,BOR leakQ-14 VCL center out,Brake Fail
BC,Plunger down,BC(L)BC
BC(L)BC
RC,Plunger up,Gear deff,Timer Air valve
DOWN TIME STATUS IN CURING
11/4/2015 12/4/2015Downtime(min)
A B C
IF 120 120MF,BC 90+120
MF,MF 60 60MF,BC 150 180
MF 120
EF 240
BC 120IF+MF+IF+BC 120+270+60 120+120
MF,BC 60 120
MF 120
MF 360
EF,IF,BC,IF 120+60 120 120
Responsible Department
SUND
AY
MF,IF 300+180 60IF 240MF 480 480 480
MF,IF 360 120PM PM PM PM
MF 60 60
BC 60RC,IF,DE 240+150 90+90
MF 60MF 60 90
BC,MF,BC 150 180+150BC 60
BC 90BC 60
RC,IF,MF,IF 330+90 120+120
SUND
AY
DOWN TIME STATUS IN CURING
13/4/2015
ReasonsDowntime(min)
A B
Plunger up,Vacuum,Plunger up IF 60 45
Tread off register, BOR+Gland leak MF 60BC(mark) BC
BC BC 60Brake fail MF 255
BOR, TOR leak,PCI deff MF,IF 120+120BH adjustment, PCI locking MF,EF
VCL up,Ring down height IF,RC 60
BC BC 30
PCI deff IF,IF,EF,MF 240IF,BOR leak IF,MF 270
BC BC 30VCL up,mold change IF,MC
BOR leak MF 60
BC(L) BC
BC BC 60BC(leak) BC 60
IF,PLC deff(3),BC(L) IF,EF,BC 60 120+60
Responsible Department
Shapping IFShapping IF
Off Cure,RC,U/L arm,Off cure MF,IF,RC,EF,IF 120+120+180 60+240EF,BC,SteaM pipe leaK EF,BC,IF 180 60+ 60EF,BC,SteaM pipe leaK PM PM PM
BC BC 120
BC(L),Press auto open BC,IF 60BC BC 60
Shifting conveyor MF 60Sensor proB,Vents block EF,RC 60 180
Timer deff,BC(L),Off cure,C/M shaft seal change EF,BC,IF,MF 90
U/L arm MF 120Vents block DE 270
VCL center,133,BC(L) MF,BC 90+60 45+90
VCL EF 60133 BC 80
R15VCL center MF 120 405BC(L18),BC(mark17) BC 120+90
DOWN TIME STATUS IN CURING
13/4/2015 14/4/2015Downtime(min)
ReasonsDowntime(min)
C A
60 Plunger up,BC(L) IF,BC 330
120 Off cure,Steam pipe leak IF,IF 30030
Steam pipe leak IFPF=60
Off cure, Tread MF 300
PCI unlocking MF
BC BC
30+30 MC MCBCIF IF 120
240 Shapping,U/L arm IF,EF 180
60+60+60 BC BC 12030 PCI unlocking MF
60+480 G12 Technical follow
30
60
Internal line leak,CM Shaft IF,MF 480
240+240 MF+EF,PLC,Steam copper tube MF+EF 480
Responsible Department
Operating prob EF 60
60 DS DS 30060 DS,External temp drop,Gaskit leak DS,IF,MF 240
IF IF 180
PM PM PM PM
IF IF 240
180 IF IF 300
BC,EF BC,EF 120+60
(power fail 60) SF=85
Vents block DE 480
BC(L)355 RC 420
BC(L) BC60+60+210 C/M shaft seal leak,BC(L) MF,BC 240
Piping work,BC(L) IF,BC 90C/W pipe leak MF 180
Mold sibe bent,press operating DE,EF 180(power fail 60) SF=85
120
BC BC 60
Copper tube leak IF 150480 VCL center MF 480
DOWN TIME STATUS IN CURING
14/4/2015 15/4/2015Downtime(min)
ReasonsDowntime(min)
B C ASF=90 SF=30
150
60
60 Steam pipe leak IF
SeaL change MF 150PCI unlocking EF
30
60 PCI unlocking MF
480 480 PCI Locking EFPCI locking EF
60
60 Panel tripped,PCI unlocking EF,MF
IF,Operating problem,chuck loader IF,EF,MF 300Piping work IF
RC,B/mark RC,BC 120Open vacuum IF
BC BC240+180
Plunger,Vents block MF,RC120+60 180 IF ,BC(L),BC(mark) IF,BC 300
Responsible Department
C/M shaft MF
360 120+300 IF IF 480
PM PM PM PM PM
B/clamp loose MFauto opening, u/l arm, shapping IF,EF,IF
Shapping prob IF
120 360 Vents block RC VCL Center out MF 60
60480
6565 VCL Center out MF
90 Steam pipe leak IF 180VCL Center out MF 60
30 35
Shapping direct IF 75
VCL Center out MF 180
Stopper not working,BC(L) MF,BC
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING
15/4/2015Downtime(min)
ReasonsDowntime(min)
B C APF=60 Pipe Welding IF 40
60Pipe Welding IF 75
Press open problem EF60
PM PM PM60
PCI stopper up MF,EF6060
Pipe Welding IF 120TOR leak MF
60 90
60+6060 RC,OFF cure,RC RC,IF,RC 180
BC(L),C/W line leak BC,MF
Shapping,BOR leak IF,MF
15060
60
60 30060 60
U/L arm up problem IF
16/4/2015㎝Responsible Department
180
PM PM PM PM PM
BC(L) BCauto opening IF
60 Plunger deff MF60+60+61 Operating prob,Piping EF,IF 120
.
240
Plunger Raise, B/Leak, clamp loose IF,BC 60+75120 Vacuum,BC(rough) IF ,BC 60
B/C 133 BC 90
BC BCBead off cure,BC(L),Press locking IF,BC,MF 30
60 RC RC 480BC(L) BCBC(L) BCGear MF 150
RC RCBC(L),BC(162) BC 150
60 Chuck loader in,VCL,Shapping over IF,EF,IF 60
BC BC 255
Chuck loader in IF 12060 120
DOWN TIME STATUS IN CURING
Downtime(min)Reasons
Downtime(min)B C A B
u/l arm copper tube leak IFBC(L) BC
BOR leak,Offcure E5 MF,IFDent impression, B out E8 DE
210 BC BC 120PCI unlocking MF
PM PM PM PM PM PM
405 90 PCI deff MF,EF 120
Size change 6.00-16 ND6 SC
Shapping IF 120
25BOR leak,PCI unlocking MF,MF 30
RC,G8 4.50-12 PJC8 RC 480
180+300 480 IF,Piping work IF 480 180
90 90 BOR leak MF 60
120+30
135 120 MF,Pipng work MF,IF 120 300
17/4/2015㎝Responsible Department
BC(L) BC 60Plunger raise, U/L arm IF
PM PM PM PM PM PM
BC(L),B/clamp loose BC 15075 12060
BC(7) BC 6060 MF MF 120
120
Q2 VCL center out MF 60150 150 U/L arm deff EF 60
BC(133),BC(L) BC 60
90 VCL center out,BC(leak 10) MF,BC 120 120120+60 Q12 BC(L) BC 240
120 Steam Pipe leak IF 120120 BC(L) BC 60120 BC(133) BC 60
Brake fail MF 90
BC(1) BC 60120120
60+270 420 Shapping,VCL center IF 150Steam Pipe leak(R10) IF 120
BC BC 60R16 133 BC 60
DOWN TIME STATUS IN CURING
Downtime(min)Reasons
Downtime(min)C A B
7560
30+60 Press locking,Shaping MF,IF360 Supply Checking,C/W pipe Leak IF,MF 120 30
C/M shaft MF 240 120
BC(162) BC 6060
PM PM PM PM PM
EF,PCI plate EF,MF 6090 PCI deff,PCI unlocking EF,IF 90
180
Plunger raise EF 90
C/M shaft leak,B( leak25) 2 times MF,BC
60 PCI deff,PCI unlocking MF,(MF+IF) 60Platen temp adjust IF 60 90
480G10BC BC 45
BC(L),BOR leak18 BC
BC BC 120
Auto opening IF 180
BC BC 60
480 Lube line leak IF 480
18/4/2015㎝Responsible Department
180120 IF, Dome gasket leak IF,MF 240
PM PM PM PM PM
240+150 Dome gasket leak,Tread off register MF 240
Auto opening IF 120
Press operating EF
BC(L) BC 120u/l arm IF 90
90 BC(L) BCSteam pipe leak IF 240 60Shapping over IF 30
RC RC 480 120BC(mark) BC 90
120
RC,BC RC,BC 210 60BC(pin hole 6) BC 60
RC RC 450 120BC(L) BC
BC(pin hole 15),vcl finger BC,IF 60R17BC(mark)+(pinhole),Shaping, side wall flash BC,IF,RC 180+60+180 60
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING
19/4/2015Downtime(min)
ReasonsDowntime(min)
C A B
BC BC 40BC BC 30
180+60 locking IF 30
BC BC 30
105 steam pipe leakage IF 480 180
PCI unit inflation EF 40PM PM PM PM PM
30240 pci locking EF 120
PCI unit open IF 40
60 IF IF 120
80+60+105 vcl down EF 120
60+60 PCI,Off cure,RC EF,IF,RC 90+120 75+90Tread flash IF 50
Timer operating 160
Platen temp drop IF 135
60+60 RC RC 240
Auto lubrication,U/L arm(2) MF,EF 180 120+50
U/L armup EF
20/4/2015㎝
SUNDAY
Responsible Department
Dome gasket leak MF 45
PM PM PM PM PM
60 Ext drain IF 105
120 EF EF 480
Screw missing,B/H adjust DE,MF 120 30C/M shaft leak MF 120
BC BCBC(L) BC 120
VCL center ouT MF 120
VCL center out MF 90
VCL center out,BC MF,BC 60 60SIZE change Q19 MC 360 480
BOR leak,BC(L),Dirty side wall MF,BC,RC 60+180 300BC(pin hole)R4 BC 120
RC RC 360
60 locking,u/L arm MF,IF 60+30dirty side wall RC 360
60 Shaping,BC(l) IF,BC 60 12060 Mold adjust RC 60
zxcv
SUNDAY
DOWN TIME STATUS IN CURING
Downtime(min)Reasons
Downtime(min)C A B
BC(L),c/m shaft leak,Bottom Leakage BC,MF,MF 60+180Shaping,Platen temp drop IF 455 120+120Steam leakage,BC(L),MF IF,BC,MF 60 120+60
c/w pipe leak,IF IF 45
Steam pipe leak IF 60
Tread flash, Platen pipe MF,IF 30+150PM PM PM PM PM
PCI locking MF
Chuck loader in EF 30
MC MC 480Steam line leak,PCI locking,shaping IF,EF,IF 150+60 60
480 RC due to off cure,MF IF,MF 480 180
120 PM PM PM PM
21/4/2015㎝Responsible Department
C/W leakage MFPM
BC BC
BC(133),VCL BC,MF 6060
BC(133) BC 60U/L arm,BC MF ,BC 60 60
BC BC 60VCL center out MF
60 Dirty mold,B/H adjust RC 420 150+150TF(Q19 Size),R/D H adjust TF,RC 480 150
OFF cure TF 60
Platen steam pipe leak IF 120
BOR Leak MF 30
DOWN TIME STATUS IN CURING
Downtime(min)Reasons
Downtime(min)C A B C
Steam pipe leak,BOR leak IF,MF 45 60240 Bead offcure MF 300
Press locking,Tread flash,Press locking EF,MR 60+120 30060 BOR leak,vacuum MF,iF 60 3060 BC(mark) BC 60
RC,BC(162),BC(2) RC,BC 120+180 120PCI unlocking,BC,IF EF,BC,IF 90+60 300
Tread flash,Platen pipe leak,BC MF,IF,BC 60+120+60PM .
PCI locking,Plunger down MF,IF 210 60 210270 PCI plate deff RC 480 90
c/m head leak MF 150 180
RC RC 180RC
480 MC,B out G1 MC 480 480 480BOR leak,BC(mark),BOR leak MF,BC,MF 60+60 60
60 Chuck loader pickup EF 60
BOR Leak MF 60
BC(L) BC 60
PCI locking EF 120Tread flash MF 60
IF IF 60PM IF IF 60
BC ,Shaping over BC,IF 90 60
22/4/2015㎝Responsible Department
Shaping over IF 60Auto opening IF 60
120PM PM PM PM PM
Dome gasket leak MF 60
60
u/l arm,Brake EF 480 480
BC(mark) BC 18060
Shapping,BC(mark) IF,BC 90+75
u/l arm,Plunger raise,vacuum MF,Mf,IF 30 60+120BC(L) BC 90
120 BC(L) BC 210Press Opening EF 120
BC(L) BC 150BC BC 60
Chuck loader in EF 120BC,R12 vents block BC,DE 60 300
ReasonsDowntime(min)
A B CH/W line leak SF 300
Shaping,BC(mark) IF,BC 90+30
Press Operating EF 60PM PM PM PM PM
Auto open IF 120
Chuck loader in EF 60
MC MC 405MF MF 60
G8 gland pipe leak MF 30
Plunger up poblem,BC MF,BC 240+60BC(item 2 leak),BC MF,BC 60+60 90
u/l arm EF 60Dome problem IF 60
BC BC 60
23/4/2015㎝Responsible Department
Pressure light not on EF 120 120
u/l arm MF 60Plunger raise IF 180
PM PM PM PM PM
BC(416) BC 120
U/l arm MF 165 180Press Operating,c/w pipe leak, steam pipe leak EF,MF,IF 180+60+240
Dome gasket leak MF 60
Brake fail EF 360
Shaping over IF 30Plunger full raise MF 300 PM PM
Shaping hold,c/m shaft leak IF,MF 90 180Q16 steam pipe leak IF 120
BC BC 120
Vents block RC 240Vents block,BC RC,BC 120 60
Dirty mold RC 300
ReasonsDowntime(min)
A B C
Pipe leakage IF 120Pipe leakage IF 90
Plunger down,IF EF,IF 60 30PM PM PM PM PM
PCI locking,PCI,PCI MF,IF,MF 60 60 150BC BC 60
BC BC 60
RC,BC(L),Shaping RC,BC,IF 480 60+60BC BC 120 240
BOR leak,Shaping,BC(mark) MF,IF,BC 30+30+180
BC BC 60
Pluner raise MF 420
24/4/2015㎝Responsible Department
Late Open MR 30
Dome gasket leak,Shaping MF,IF 60+120Auto opening MF,IF 240 60
Pipeing work,Gland leak,BOR leak IF,MF 240+120+120PM PM PM PM PM
BC BC 75Offcure,RC IF,RC 420 120
Piping work,BC(L) IF,BC 420 60Shaping,BC(mark) IF,BC 150+60Shaft head leakage MF 240
BC(L) BC 120BC(L) BC 120
BC BC 90PM PM PM PM PM
Shaping hold IF 240BC(15),BC(16 leak) BC 60 120
BC(L) BC 150Internal Pipe leak IF 240
VCL center out MF 120
DOWN TIME STATUS IN CURING
ReasonsDowntime(min)
A B C
Shaping,BOR leak IF,MF 30+30
Offcure(c/m shaft leak) MF 180BC(mark) BC 90
c/m shaft,BC(2) MF,BC 60+60+120Tread flash MF 30
PCI plate 446 MF 480 240 330
PCI unlocking,IF MF 65 60
c/w line leak IF 240BC BC 30
Tread flash MF 30
Press Open,Plunger raise,Steam line(L)BOR leak MF 90
BC BC 60BOR leak MF 180 120
25/4/2015㎝Responsible Department
PM PM PM PM PM
Dome gasket leak MF 60
Q3 c/m shaft leak MF 120Side wall clean,BC(mark) RC,BC 120 120
Operating problem,BC(deshape) EF,MF,BC 60+60 120
BC(L) BC 90
BC BC 180
VCL center out MF 240
DOWN TIME STATUS IN CURING
ReasonsDowntime(min)
A B C
BOR leak MF 120
BOR leak MF 60
PM PM PM PM PMPCI locking MF 60
PCI unlocking EF 90
EF,Offcure EF,IF 120 480 480
IF IF 60
Press Open,Plunger raise,Steam line(L) EF,IF,IF 180+180 480
IF Drain problem IF 120 480 480
26/4/2015㎝Responsible Department
PM PM PM PM PM
MF MF 480
BC(leak) BC 75BC(pin hole),Top ring raise BC,EF 90 75
Brake fail MF 120
BC(leak) BC 300
Steam line leak IF 60
VCL in EF 90Press OPerating EF 180
RC RC 60
DOWN TIME STATUS IN CURING
27/4/2015
ReasonsDowntime(min)
A B C
c/m shaft leak, Shaping MF,IF 330+120 120
Shaping,c/m shaft deff IF,MF 240 120+150
Press over travel,Motor problem EF 210+60
PM PM PM PM PM
Vents Block,PCI RC 390 120Top ring up MF 30Pitted mold RC 120
BC BC 120
Steam pipe leak,BC(L) IF,BC 180+120
BC(L),Drain BC,IF 120+360
BOR leak MF 120Top ring down MF 420
Responsible Department
Dome+Drain Problem,u/l arm IF,MF 120 60Drain IF 60
Molding MF 360Dome+Drain Problem IF 360
PM PM PM PM PM
BC(L) BC 60
BC(L),Double molding,Gasket leak BC,IF,MF 120+180+30
Offcure,Dome not coming,5/9 valve unopeated IF,EF 120+240
Mold cleaning,Press Opening,Dome temp drop RC,EF,IF 480 120+120
BC(L) BC 90BC(deshape) BC 60
BC(L) ,BC(pinhole) BC 120 60
BC(L),U/l arm hold `BC,EF 120 90
BC(L) BC 120
TF R1 480 480
BC(L),Shaping direct,VCL finger adjust BC,IF,MF 120 90 30
BC(mark) BC 60Top ring down EF 120
DOWN TIME STATUS IN CURING
ReasonsDowntime(min)
A B C
Mold cleaning RC 210
Steam pipe leak IF 240 150
BC BC 30
Motor burn EF 480 300 480Plunger raise IF 90
PM PM PM PM PMRC RC 60
BC,Plunger up BC,EF 240 135PCI unlocking,BC,PCI air drop IF,BC,EF 180 120 60
F20 Shaping IF 120 180Press Operating EF 30
RC RC 180BOR leak MF 90
PLC deff EF 300PCI locking,PCI stopper limit,MF IF,EF,MF 60+60 60 60
MF MF 60
Supply pipe leak,Tread light IF,MR 60 270
Tread flash,Power off MF,EF 60 60
Over head leakage IF 360
U/l arm roller slip MF 120Tread flash MF 60
Top ring down,CM shaft MF 480 480 300
Dome late apply IF 60
28/4/2015㎝Responsible Department
Oiling and greasing MF 60
IF IF 60
PM PM PM PM PM
BC(L) BC 85
Shapping over IF 300 120Press open,Rubber remove EF,RC 120+60
Top ring raise IF 420Dome plate leak, TOR leak RC,MF 360+60 180
Sidewall cleaned,BC,BC(Q2) RC,BC 90+60 120
RC RC 450 420
Stopper work IF 120Sidewall cleaned RC 60
BC(L) BC 90BC(L) BC 60
BC(rough),U/l arm BC,MF 300 60Side wall cleaned RC 90
Vacuum,TF IF,TF 60 480
BC BC 120
BC(L),BC(L) BC 60 120Tyre shifting conveyor MF 90
BC(pinhole),VCL finger,BC(rough),VCL center BC,IF,BC,MF 120 30+120+360
DOWN TIME STATUS IN CURING
29/4/2015
ReasonsDowntime(min)
A B C
Mold cleaning Rc 330
Press operating EF 90 90
PCI deff EF 360Dowel deff,345 deff DE,MF 270 300 480PCI,Platen pipe leak MF,IF 60+120 120
MF MF 240BOR leak MF 90
PCI unlocking(3),Plunger down,PCI IF,EF,MF,EF 120+120+120+60 30
BC BC 60
PLC,Press locking,BC,Timer fault,PLC EF,BC,EF 120+120+30 60 405PCI locking(3) EF,MF 60+60 30
Tread flash IF 300 120
PLC powe off EF 60
B/H adjustment MF 30
MF,PCI MF 120 420
IF IF 120
Top ring down problem IF 480 300
BOR leak MF 60
Responsible Department
Press locking MF 120Auto opening IF 60
Housing broken MF 180 480PM PM PM PM PM
PLC EF 120
BC,B/clamp BC,MF 60 60
Side wall dirty RC 60 150
BC(L),c/m shaft leak BC,MF 180+150Dirty mold RC 450 420
Q14 vcl center out MF 300 240
u/l arm,BC(rough) MF,BC 60 60Q20BC(L) BC 90
R1 TF 480 480 480BC,Plunger down BC,MF 90+240 480
Shaping IF 30Shaping IF 30
R16 vcl work MF 180 480 480
DOWN TIME STATUS IN CURING
30/4/2015
ReasonsDowntime(min)
A B C
BC,BOR leak BC,MF 30 120c/m shaft leak MF 300
c/m shaft leak MF 120
BC ,IF BC,IF 60+270 270Press over travel EF 450
PM PM PM PM PMPCI deff MF 60
EF,PCI EF,IF 120 60
VCL deff IF 210BC BC 60
EF,IF,BC EF,IF,BC 180+210+90 120IF,PCI IF,EF 120 30
BC BC 120
BC(cut mark) BC 65
MF,IF,PCI MF,IF,MF 240+75 60+60 315
Tread off register RC 60+270MF,BC MF,BC 300 120
BC BC 60
MF MF 480
Double molding IF 120Double molding IF 120
Responsible Department
Housing leak MF 480PM PM PM PM PM
IF IF 150 60IF IF 150 60
Bottom ring leak,BC MF,BC 300 180+60BC(pin hole) BC 60
BC,Dome gasket leak BC,MF 60 60
Offcure(external drop),RC IF,RC 420 240
Stopper work IF 180 .BC,Vacuum BC,IF 90+90
Shaping not come,c/m shaft seal change IF,MF,IF 210 60+210 120
VCL center out MF 210 480 480ring down hight adjust RC 30
BC,Off cure,BC BC,IF,BC 90+90 60
R1 b/out TF 480 480 480R4 c/ shaft change MF 480 390
Press operating EF 30
u/l arm MF 60 120
R16 vcl center out MF 450 480 480
DOWN TIME STATUS IN CURING
31/4/2015
ReasonsDowntime(min)
A B CResponsible Department
DOWN TIME STATUS IN CURING
DOWN TIME STATUS CURING
Press #1/5/2015 2/5/2015
ReasonsDowntime(min)
A BE-Row
E-01/02E-03/04E-05/06 MF,Offcure MF,IF 150E-07/08E-09/10 H/w pipe leak,Press operating IF,EFF-Row
F-01/02F-03/04 Over travel,PCI locking EF,MF 240+60F-05/06 PM PM PM PMF-07/08 PCI locking MF,EF 60+60F-09/10F-11/12 F12BC(L),Motor deff BC,EF 60 120F-13/14 PCI locking MF,IF 60+60F-15/16F-17/18F-19/20 BOR leak MF 60F-21/22 Press operating,chuck loader in EF,IF 60 60F-23/24 U/L arm copper tube,BC(L) IF,BC 90F-25/26 VCL center out EF 60G-Row
G-01/02 c/w line leak IFG-03/04 Offcure,Vents block,PLC deff IF,RC,EF 120+300 240+240G-05/06G-07/08G-09/10G-11/12G-13/14 PLC deff EFG-15/16G-17/18G-19/20G-21/22
J-RowJ-01/02J-03/04 u/l arm, Plunger down,Deff 422 EF,MF,IF 60+120 120+300J-05/06J-07/08 Timer deff EF 480J-09/10J-11/12 Shaping late,BC(L) IF,BC 300 180J-13/14 BC(L),Vacuum BC,IF 120+180 120J-15/16J-17/18J-19/20K-RowK-01K-02K-03K-04
LABOUR DAY
Responsible Department
K-05K-06/07K-08/09 Dome gasket leak MF 120K-10/11 Housing broken MF 480 480K-12/13 PM PM PM PMN-RowN-01N-02N-03N-04 Dome gasket leak,Double molding MF,IF 60+60
N-05/06N-07/08 Dome gasket leak,Double molding MF,IF 60+60N-09/10N-11/12P-Row
P-09/10P-11/12Q-Row
Q-01/02Q-03/04Q-05/06 BC BC 105Q-07/08Q-09/10 Q-10 BC(L) BC 120Q-11/12Q-13/14 Q14-VCL center out MF 420 480Q-15/16 Offcure,c/m shaft seal IF,MF 90Q-17/18 VCL center out MF 60Q-19/20 BC(L) BC 120R-Row
R-01/02 R1 TF 480 480R-03/04 c/w line leak IF 120 60R-05/06 BC(L) BC 120R-07/08R-09/10 BC BC 90R-11/12 c/w line leak,BC IF,BC 60 90R-13/14R-15/16 R16 vcl center out MF 420 30R-17/18
LABOUR DAY
DOWN TIME STATUS CURING2/5/2015 3/5/2015 4/5/2015
Downtime(min)Reasons
Downtime(min)C A B
Operating EF 120
480 Piping IF 480 480Plunger down IF 60
60+270 Operating EF 330
PCI deff MF 30PM PM PM PM PM
Press auto opening IF480
PCI deff MF 60
Mold cleaning,PCI deff RC,EF,IF,MF 420
60 IF IF 36060
60480 Offcure,PCI unlocking IF,MF 180
IF IF 240
480Offcure,RC,Housing broken IF,RC,MF 60 180+300
Internal pipe leak IFBC,TOR leak BC,MF 120
150 PCI deff MF,IF 180 375
Press opening EF
60 Shaping IF,MF 120+180480 Vacuum,Internal drain IF 480 360
Press operating EF
SUNDAY SUNDAY
Responsible Department
EF,c/m head leak,Tread flash,shaping over EF,MF,IF 180 120480 Housing MF 480 480PM PM PM PM PM
u/l arm hold IF 240Dome plate leak,VCL deff MF 60 60
c/m shaft seal leak,BC MF,BC 210 60
Shaping IF 480 120VCL center out,c/m shaft,R/D adjust MF 75+210 120
BOR leak MF 150480 VCL center out(2)Q14 B out MF 480 480240 u/l arm hold IF 120
VCL center out MF 30Shaping IF
480 TFR1 TF 480 480TOR leak MF 150
VCL MF 120 30
u/l arm hold,Steam pipe leak MF,IF 120
60 Shaping IF 480 180Shaping IF 90
SUNDAY SUNDAY
DOWN TIME STATUS CURING DOWN TIME STATUS CURING4/5/2015 5/5/2015
Downtime(min)Reasons
Downtime(min)C A
480 Piping work IF 480
PM
60 IF,Press auto opening IF 60
60 PCI,c/m head leak MF 240+360PCI locking MF
60+60+60BOR leak MF 30
VCL in problem IF 60u/l arm problem MF
60 IF,MF IF,MF 120+120
BOR leak MF 60
BC BC 60Mold cleaning,Plunger raise RC,IF 240
480 Housing,Mold fitting,c/m shaft deff B out,Tread flash MF,RC,MF 480
120 Steam line leak,BOR leak IF,MF 240+6060 Plunger down,Bottom O ring leak IF,MF 120
120 PCI deff MF 360
60BC BC 120+240
BC(L),B/clamp loose BC 480 Shaping+Operating,u/l arm IF,EF,MF 360+120
Lubrication of gearbox,Brake fail MF 120IF,BC,c/m head leak IF,BC,MF 60+180
60 BC,EF BC,EF 180+60
IF IF 120
u/l arm slow work IF
Responsible Department
K-07BC(2) BC60+60 Double molding,Locking point set,vents block IF,EF,RC 120
480 K-10 MF 480PM PM PM PM
BC BC 120
Double molding IF 60
BC BC 120
Shaping drain,c/m shaft IF,MF 240
240 steam down IF 60mold cleaning RC BC(deshape) BC
Side wall clean RCu/l arm problem MF 210
480 PM PM PMBC(L) BC
BC BC 12030 BC(L) BC
R1 TF 480R4BC,VCL in BC,IF
Overtravel 448 EF 60
120 BC(162) ,u/l arm BC,MF
DOWN TIME STATUS CURING5/5/2015 6/5/2015
Downtime(min)Reasons
B CSF,PF SF,PF
360 360 Piping work IF
SF Bead off register,RC MF,RC
PM PMPCI unlocking EF
60 Steam pipe leak IF
480 480 c/m shaft deff,PCI unlocking MF,IF80 Steam pipe leak,PCI deff IF,EF
BH adjust MF
60 c/m shaft leak MFSF
MF MF
MC MC
30 BC,Plunger up BC,IF,EF180+300 480 Shaping,Top O ring leak IF,MF
Bottom O ring leak MF30 Tire stck top side,Press operating MF,EF
SF
double molding,Hot water pressure IF,SF
60 60 BC BC 60
180180 240 c/m head leak,Offcure,vents block MF,IF,RC
SFDouble molding,Hot water pressure IF,SF
120 u/l arm slow work IF
Responsible Department
60+6060+360 480 RC,Locking RC,EF
480 480 K-10,K-11(brake fail) MFPM PM PM PM
SFDouble molding,BC(L),Double IF
Double molding IFDouble molding IF
240+180Top ring raise MF
120 vcl center out MF60 side wall clean RC
BC(133),beake fail BC,MF422 deff IF
180 side wall clean RC
PM PM PM PM60 side wall clean RC
90 RC,BH adjust RC
480 480 R1 TF60+120
BC BC
60 180 side wall clean RCRC,BC(162) RC,BC
DOWN TIME STATUS CURING6/5/2015 7/5/2015
Downtime(min)Reasons
A B C60+45
210
BOR leak MF60
120+606.00-16-AT 6 SC
PM PM PM PM PM60 BC BC
60 480 Piping,PCI stopper IF,MFBC(L) BC
480 180 60 PCI deff MF480 90+60 100
60
6060
60 PCI deff EF
240 B/clamp loose MF
60 90+60240 30
60 BC,c/m shaft deff BC,MF60 30 Back pressure,Opening problem,BC(rough) IF,EF,BC
60 J-11 to J-16 SF
B/clamp loose,PCI locking BC,EF60+350
12.00-20 HCT MC120
300 60+300 RC RC
60 SF185 300 Leakage work IF
300
Responsible Department
180 120480 480 480 K-10 Housing MFPM PM PM PM PM
75 33075 90
60240 Press open EF
Press operating EF
480 Top ring raise,Vents block MF,RC
60 Plunger raise IF120 Side wall cleaned RC120 90
120120 RC RC
PM PM PM180
BC(133) BC300 120 Rubber stck with mold RC
480 480 480 TF TF
60
180330 60
VCL problem MF
DOWN TIME STATUS CURING DOWN TIME STATUS CURING7/5/2015 8/5/2015
Downtime(min)Reasons
A B C
BOR leak MF
Internal pipe leak IF60
BC(L) BC 60
PM PM PM60
300 60270
60BC(L),Top ring up(2) BC,MF
Press opening EF
60
60 PLC defect,BC(L) EF,BC
Tread light,u/l arm problem NP,EF
BC BC 60 300
300 60 360 Brake plate,Piping,BC(pin hole),BC(L) MF,IF,BC120
PCI beam up problem EF 60 60 B/clamp loose,Bottom O ring leak,SyPON MF,IF
480 480 MC MCMold cleaning MF
480 240
6060
Responsible Department
480 480 480 k-11 leak IFPM PM PM PM PM
60 shaft down,Sypon IF
180 Brake fail EF
480 300+120 480 RC RC
90 BC(rough)2 BC 180
c/w pipe leak,Brake fail MF.
360 Segment operating EFc/w pipe leak,BC(rough) MF,BC
Offcure,c/m shaft IF,MF90 piping work IF
120
480 R1,R2u/l arm problem TF,MFRC,Pull vents RC
Operating EF
BC(133) BC 60 BC(133) BC
DOWN TIME STATUS CURING8/5/2015 9/5/2015
Downtime(min)Reasons
A B CSF SF
180
240
30
PM PMPCI deff MF
BC,BOR leak BC,MF
90+75 90 c/m shaft raise MFBC,u/l arm problem BC,MF
BOR leak MF30 Press operating,Gland pipe leak,opeating EF,MF,EF
Steam leakage IFBOR leak,steam line leak MF,IF
60+45
180 30 RC RC
50
120 90+60 330 Press locking MF
6060 120 120 Ext drain problem,TOR leak,PCI unlocking IF,MF,EF
BC,TOR leak BC,MF480
60 u/l arm return IFBC SF
Press opening EF
Responsible Department
BC BC Dome gasket leak,double molding MF,IF
300 480 480 k-10 Housing MFPM PM PM PM PM
miss match MFTop ring down IF
240 150 120 Top ring down,u/l arm cylinder IF,MF
Shaping IF120
480 180
c/w pipe leak,u/l arm back MF,EF
60 150RC,BC RC,BC
120 180BC(L) BC
180 gland leak,BC(pin hole) MF,BC150 90 cold water pressure,vacuum problem IF
PM Pm120 210 c/m shaft deff,BC(L)16 MF,BC
150
480+60 TF TF180 Mold replace RC
60 vcl finger IFu/l arm tube leak IF
BC BC90 355 def RC
120
DOWN TIME STATUS CURING DOWN TIME STATUS CURING9/5/2015 11/5/2015
Downtime(min)Reasons
A B C330 480 480 SF
Auto opening,Piping,auto open,vacuum
Piping work
shaping latePCI locking, c/m shaft deff
PM PM PM PM60 60 BC60 60 Tyre stuck b/w u/l arm
Tyre stuck b/w u/l arm,BC,shaping
180120 120 BOR leak
30 BC(133),vacuum45 120+120 B/clamp loose,steam pipe leak
180 480 480 Piping work,Press operating45 120 BC(133),vacuum and shaping
TOR leak
G8(Gland leak)
480 150Plunger up
G17BC,supply pipe leak,vacuum
30 Shaping,internal not,Press opening
BC
240 60 60 dome gasket leak,steam leakage,RC270 60 Tread flash
15060 auto opening,internal not come,offcure
u/l arm,short ventu/l arm
BC
120
60 12060 60 Double molding(3)
480 480 480 k-10PM PM PM PM
75 External drop180
150 150 c/w pipe leakBC(L)
60
External temperature drop
95+115Piping work
operating,BC,vcl center out300 180 shaping over
120120 90 Timer120 60Pm Pm PM PM390 150
side wall cleanTimer,TOR leak
480 480 480300
120 BC(L)30
vacuum,BC(162),vacuum90 shaping over
60 BC(leak),355BC(439),vcl center out
DOWN TIME STATUS CURING11/5/2015
Downtime(min)A B C
SF 75IF 360 30+180 480
IF 480 480 480
IF 150 120IF,MF 60+210
PM PM PM PMBC 120MF 60
MF,BC,IF 60 60+180
MF 60BC,IF 120+60 60MF,IF 60 480 480IF,EF 120 480 480BC,IF 120+240 60
MF 45
MF 165
IF 180
BC,IF 135 480 120
IF,EF 360+75 120
BC 120
MF,IF,RC 120+120+180MF 120
IF,EF,IF 60 300 120
MF,IF 300 240 120IF 120
BC 330
Responsible Department
IF 300 300 240
MF 480 480 480PM PM PM PM
IF 405
IF 480 150BC 180
IF 60
IF 120
EF,BC,MF 240 120 55IF 90
EF 120
Pm PM pM PM
RC 240EF,MF 180 120
BC 120
IF,BC,IF 120 120 180IF 90
BC,PR 90 60BC,MF 180 90
DOWN TIME STATUS CURING12/5/2015
ReasonsDowntime(min)
A BSF SF 300
Vacuum problem,shaping,Plunger raise problem IF 480 120+120BC BC 60
Steam line leak IF 480 300BC,E-10 c/m head problem BC,MF 60
Shaping late,BC,shaping late IF,BC,IF 120+60 270PCI locking MF 120
PM PM PM PMBC,Internal pipe leak BC,IF 240 60
PCI deff EFVacuum problem IF 60
PCI unlocking EF,IF,MF 120+120+120
Steam line leak,ring down height IF,RC 480 120+120Press opening EF 480 480
Shaping IF 120
BC BC 150
BC,shaping BC,IF 60+60BC(L) BC 60
BC BC 60BC,shaping BC,IF 60
J-02BC(L) BC 240Platform welding MF 120
Steam line leak,Vent block,Top ring leak IF,RC,MF 480 360PCI locking EF 120
External temp drain problem,B/clamp loose,Tread flash IF,MF 120+60 180
Press opening EF 180 120
u/l arm MF 60Top ring raise MF 120
Double molding IF 260Double molding IF 260
Responsible Department
D/M problem,Plunger raise,Dome gasket leak IF,MF 300 180BC(cut mark) BC 180
k-10 MF 480 480PM PM PM PM
Dome gasket leak MF 120
shaping IF 180
c/w line leak,vcl,Gland pipe leak EF,MF,IF,MF 60+60+240 120
B/clamp loose BC 180Piping work IF 180
Segment operating problem IF
BC(133/162) BC 60
c/w line leak,Q10 BC(L),VCL MF,BC,MF 30 60
MC,VCL MC,MF 240+240 210+240BC(pin hole) BC 150
R2BC(rough) BC 120BC(mark) BC 120
Press operating,BC(L) EF,MF,BC 60+90
BC(L) BC 300Vacuum problem,BC(mark) IF,BC 120+90
Segment cylinder leak MF 390
DOWN TIME STATUS CURING12/5/2015 13/5/2015
Downtime(min)Reasons
Downtime(min)C A B C
Plunger raise problem,auto open IF 120 60
480 c/m shaft deff,Press opening,u/l arm MF,EF,MF 480 120 60
shaping IF 60Bottom shaft leak,offcure,PCI locking MF,IF,MF 90+90 120
PM PM PM PM PM PM30060 auto opening,RC,auto opening IF,RC,IF 60 300+60
6.50-16 TR10 SC 240PCI locking IF 60
120+120+120
BOR leak MF 60480 Opening problem MF 480
Shaping,BC IF,BC 120 120
Press operating EF 60
Press operating,Plunger raise,IF EF,EF,IF 240+210 480
BC,Shaping BC,IF 60 180
60u/l arm MF 60 60
PCI locking MF 60120 PCI locking EF 60
Tread flash,piping work,drain problem MF,IF 60+420 180+120 480BC BC 60
120RC,Press opening RC,EF 480 120 240
BC(L 2 times),B/clamp,BC(L),u/l arm BC,MF,BC,EF 300 120+180 60
Opening problem EF 40
Press operating EF 70 480
Responsible Department
120
480 k-10 MF 480 480 480PM
Dome gasket leak MF 120
60 shaping IF 360Dome gasket leak MF 120 180
U/l arm return,BC,EF IF,BC,EF 60+60 480120 Piping work,Gland pipe leak IF,MF 360 180
Operating,u/l arm EF,MF 90+90 300
PF PF 30150 Offcure IF 165
355 RC 90Q-06BC(L) BC 90
55 BC(pin hole) BC 90BC(L) BC 150
480 VCL in out,vcl sensor MF,EF 480 180 120VcL in out MF,IF,MF 90+90 165
BC(deshape) BC 120BC(pin hole) BC 150
Plunger down,offcure MF,IF 300 105100
480 Segment cylinder leak,vcl finger loose MF 360 90
14/5/2015
Reasons Responsible DepartmentDowntime(min)
A B
Auto opening IF 120 60BOR leak MF 60
Vacuum IF 60
PCI locking MF 120PM PM PM PM
PCI locking IF 120Auto opening,PCI unlocking,auto opening IF,EF,IF 180 90+60
Mold cleaning,Tread off register RC 375 60
PCI beam MF 60
Bottom leak,Fingers operating,BC(deshape) MF,EF,BC 45+40 60BC BC 60
Chuck loader def IF 150c/m shaft leak MF 330
PCI locking MF 150u/l arm copper tube IF 120 90
Press operating,BC(L),press operating,c/m shaft leak EF,BC,EF,MF 390+90 360+120Press opening EF 60
BOR leak MF 60
BC BC 60
BC BC 180
Press opening,steam line leak EF,IF 300+180 120
Tread flash MF 60BC BC 60
External drain,TOR leak IF,MF 120 420Press operating EF 300
k-10 MF 480 480PM PM PM PM
BC(L)Dome gasket leak(2),Drain opening BC,MF,IF 60+60+180
u/l arm up problem EF 60
Shaping,BC IF,BC 180 60
Plunger up problem EF 120Plunger up problem EF 60
Q2 BC(439),448,c/m shaft seal leak BC,IF,MF 60BC(deshape) BC 60
Q8 Tread offcure IF 60
Q14 BC(L), Shaping BC,IF 60+90Q16BC(pin hole),vcl center out,side wall clean,vcl pipe leak BC,MF,RC,IF 60+30 390
Press operating EF 60Shaping IF 30
SMO cylinder MF 90
Press operating EF 120
c/w pipe leak IFRC,Brake fail RC,MF 120+120
BC BC 60
VCL finger loose,vcl center out MF 60Total 2565 3480
14/5/2015 15/5/2015Downtime(min)
ReasonsDowntime(min)
C APF PF
BOR leak,Shaping MF,IF 45
E-6 BC BCu/l arm MF
PF PFu/l arm,PM MF,PM 150+270
PCI unlocking MFPM PM, shaping PM,IF PM+60
PCI stopper MF
Internal pipe leak IF 180RC RC 180
120 u/l arm adjustment MFPF PF
Trip off EFBC BC
180 c/m shaft,B/H adjustment MF 345
u/l arm not working EF 125
Steam leakage from gland IF
Timer fault,PCI locking,Tread flash,shaping EF,IF,MF,IF 65Timer fault,u/l arm wire loose EF,MF 120
u/l arm,Tread flash EF,Mf 60u/l arm MF
Shaping,BC IF,BC 60
Responsible Department
480 k-10 maintainance, k-11 top ring raise MF 480PM
150 External drain IF 480
u/l arm out of order EF 75Dome gasket leak MF
Shaping IFDome plate leak MF
Plunger raise,BC(Leak 10) MF,BC
9.00-20 HCT 14 MC 480PF PF
205+180 c/m shaft seal change,Segment operating,Plunger deff MF,IF 120+360Gear deff MF 420Dirty mold RC
195/65 R15ES MC
Segment operating,BC(L) EF,BC 180Operating EF
345+135 vcl up, Offcure,c/m shaft seal change MF,IF,MF 120+120Vents block RC
Steam line leak IFc/w pipe leak MF 90
VCL center out,BC,vcl center out IF,MF,BC,MF 120+210BC BC 60
90
Shaping ,BC IF,BC 420120 BC BC 150
1140 Total 4015
15/5/2015 16/5/2015Downtime(min)
ReasonsDowntime(min)
B C A B15
120 shaping,auto opening,Plunger raise IF 480 120Plunger deff MF 30
60 BC BC 3060
15 PF PF 35PM PM PM PM PM PM60 IF IF
PCI deff MF 30
60 BC BC 60
BC(deshape) BC 30
270 Vent block on tread RC60 BC BC 6015
606060
180
BC(L) BC 35
Press operating,Internal pipe leak EF,IF 45 120
60 u/l arm MF 60
IF,PCI IF,EF 24060+60+120
60
60+120 BC(L),C/W pipe leak BC,MF 60120
Press late opening EF 60
BC BC 6060
Responsible Department
480 480 k-10 MF 480 480PM PM PM PM
240 Mismatch MF 75
Vacuum IF 6060
240240
240 90 BC BCu/l arm EF 120
18030 PF PF 30+30 30
330 90 BC,Timer recycle BC,EF 60 240480 480 Gear deff,copper tubes MF,IF 480 180+105
60 Side wall clean,Press opening RC,EF 90 210480 480 Housing,ring down,chuck loader MF 480 240+240
Q10 BC(pinhole),vacuum BC,IF 60 30120 Vacuum IF 30150 operating EF 360
360180 Dirty mold RC 480
150
60+90Operating EF 30
240 140 vcl height adjust MF 30
4785 2630
16/5/2015 18/5/2015Downtime(min)
ReasonsDowntime(min)
C A BSF SF 30
Plunger raise IF 390 120Mold cleaning DE,RC 180+210 210
BOR leak MF 60
SF SF 30PM PM PM PM PM380 PCI locking, Heavy tread flash IF,EF,RC 390+90
BOR leak MF 60PCI inflation problem IF,MF 300 30
Supply pipe leak IF 420 240Shaping IF 60
180 VCL down+u/l arm IF 300180
shaping,c/m shaft deff IF,MF 300 480
Mold cleaning,BC(L) RC,BC 180 360
480 Internal supply pipe leak IF 480 360
u/l arm MF 300
360 Press open problem, EF,MF,IF 120 240+240
180 BC BC 60Press open problem EF 60
U/l arm IF 360 240
SF SF 60
MF MF
BC BC 60
Responsible Department
480 k-10 MF 480 480EF u/l arm,Plunger raise EF,IF,EF 60+240+120 180
Drain problem IF 420 120Shaping,Plunger IF,MF 120
240BC BC 180
480 Press operating,Vacuum EF,IF 360 150
480 opening,brake fail,platen steam pipe,RC EF,MF,IF,RC 120+120+180+60 480Segment operating MF 480 360
Press operating,BC(L) EF,BC 30 90
Plunger down,BC(L),448,VCL IF,EF 60 120+60+60u/l arm hold IF 150BC(rough) BC 120BC(rough) BC 150
PM PM PM PM
BOR leak,shaping direct MF,IF 90
Shaping over IF 60
18/5/2015 19/5/2015Downtime(min)
Reasons Responsible DepartmentDowntime(min)
C A
Tread offcure IF 210BC(L) BC
Operating EFBC(L) BC 90
PM PM PM PM450 Supply pipe leak,PCI IF 120
BC(L) BCOperating EF
shaping,BC(416) IF,BC
BC(L) BC
shaping,vcl deff IF,MF 90BC BC
VCL adjust MF,IF 30
BC,Plunger down,PCI BC,IF,EF 60+90+60+120480 c/m shaft, Supply pipe leak,TOR leak,Leakage MF,IF,MF,IF 300+120+120
90 TOR drop, BC EF,BCOffcure IF
Temperature over EF 120BC BC 60BC BC 30
Press operating EF 30
60
480 Pressure switch,PCI IF,EF 480Steam line leak IF
BC BC
Supply pipe leak,Auto opening IF 120
480 VCL deff MF 480
B/clamp broken,Dome gasket leak MF
k-10 MF 480120 BC(L),Plunger down,Plunger down,Offcure BC,EF,IF 120+60
c/m shaft bent MF 480
60 Shaping IF 300
BC/Bclamp BCBC,Press operating,BC BC,EF,BC
240 Vacuum problem(2) IF 90+90VCL in/out MF 30
480 BC(deshape),Pitted mold BC,RC480 Vacuum problem(2),vcl finger adjust,255,vacuum IF,MF,RC,IF 90+90+60
90 Steam line leak IFBC BC
Shaping,Top ring raised IF,MFPM PM PM PM
Shaping direct,BC IF,BC
375 shaping IF 480BC BC
3630
19/5/2015 20/5/2015Downtime(min)
ReasonsB C
BC BCBC,Operating BC,EF
120210 BC(2) BC
MF MF
PM PM PM PM60 PCI deff EF
10560
60 120
60
30 VCL MF60
90 BC BCBC,shaft raise BC,MF
90480 480 IF,Panel trip IF,EF
c/m shaft(G5) MF60+45 u/l arm problem,BC(L) IF,BC
60 RC,Offcure RC,IF120 BC BC
BC BC
60 Gear deff MF210 IF steam line leak IF
50 Plunger up problem MFauto opening IF
150 BC BC
480 480 VCL EF
Responsible Department
180 120
480 k-10 MF240 300 Offcure EF,IF
RC RC 300
Press operating EF240
60 60+60 BC BC
vacuum IF150
120+120 480 Dirty mold RC240 60 vacuum IF
60 VCL up EF,IF120 Gear deff MF
180 240+240 c/m shaft,shaping MF,IFPM PM 134 BC
120+60 u/l arm deff MF
300 BC BC150 Gear deff MF,PM
Side wall dirty,VCL center out RC,MF
4280 3015
20/5/2015 21/5/2015Downtime(min)
ReasonsA B C
60150+60
60 15060
PM PM PM60 vacuum IF
PCI limit deff EF
60
60120 60 120
210 60 Press open,PCI locking,IF,vents block EF,IF,RC120 480 G-05 c/m head MF240 120 u/l arm problem,MF IF,MF
120 240 Shaping IF60 VCL down IF
60
480 Gear deff MF390 270 410 Steam pipe leak,PCI deff IF,MF
240 Plunger raise MF60 Brake fail EF
60
120 VCL deff MF
Responsible Department
480 480 480 k-10 MF480 120
BH/adjustment,Supply pipe leak MF,IF270 390
180 Opening EF
240
Press locking EF
60 SMO c/w pipe leak,Timer fault IF,EFBC,steam leakage,c/w pipe leak BC,IF,MF
180 D/mold RC180 Segment operating EF
BC BC120+180 VCL sensor, BC,Drain problem EF,BC,IF
240 u/l arm hold IF,MF
BC BC
BC,BC(mark) BC330+150 360 60 Shaping late,BC(deshape) IF,BC
75 BC(pinhole) BC180 c/w pipe leak IF
155/70 R12EK,BOR leak MC,MF90
300 480 Steam flash leak IF60 120 30 BC BC
4050 3855 2180
21/5/2015 22/5/2015Downtime(min)
ReasonsA B C
c/w copper tube IFBOR leak,TOR leak MF,MF
PM PM60 BC,PCI locking(3) BC,MF
Timer recycle EF
60BC BC
BC,shaping regulator,Gland pipe leak BC,IF,MFVacuum,BOR leak,shaping regulator IF,MF,IF
Vacuum ,chuck loader IF,EF
30+90 120 480 vent block RC480 VacuumG5 IF
180 6060 Press operating,Motor EF
60 Offcure IF
Leakages plunger,Press operating,P/switch leak IF,EF,IFPlunger raise IF
BC BC
MC MC480 480 480 Gear deff,Piping work MF ,IF480 120 85 PCI locking EF
480 300 Mold clean RC180 480 480 Brake fail EF
240
Press auto opening IF
Responsible Department
Tread flash,Dome gasket leak MF
Timer fault EF480 480 480 k-10,k-11 mold clean,piping work MF,RC,IF
270+60 120 Offcure,rubber remove,auto opening IF,RC,IF
Operating EF60 Press opening,piping work EF,IF
Piping work IFu/l arm MF
60
60+6060+30 120 60
9060
9060+60 60
330 240
90
90 90300 360 60
6090
120 90 60
135 12060
4050 3765 2485
22/5/2015 23/5/2015Downtime(min)
ReasonsA B C
6060 30 u/l arm deff IF
PM PM PM PM PM60+60+60 60 PCI locking,Vacuum MF,IF
90 Tread flash MF
SC SC120
PCI locking MF,EF
60+60 12060+60+60 BC(deshape) BC
90 120 BC BCBC(deshape) BC
150 PCI locking IF,MF240 480 G5Vacuum IF
60 480 480 Motor EF180 Offcure,Platen controlling IF,EF
BOR leak MF390 60+90 Pressure switch leak IF
240u/l arm supply leak MF
70
120480 180+300 480 Piping work,PCI PM,IF,EF180 PCI MF
420 480 480 Mold clean RC180 Brake fail EF
Tread flash,u/l arm MF
SF SF
60 120 480 Press auto opening IF
Responsible Department
60+300Dome gasket leak MF
60 Dome gasket leak,auto opening MF,IF480 480 480 Piping work PM,RC
Press operating EFSF SF
BC BC60+150 60
60 Press operating,auto opening EF,IF180+60
60180 u/l arm MF
BC(deshape) BCBrake fail MF
BC BCvcl finger loosed,vacuum MF,IF
BC(L),BC(pin hole) BC
BC BCInternal steam pipe leak IF
BC(L) BC255 RC
steam leak+TF IF,TF
vcl center out,locking,center out MF
vcl sensor EFRC RC
2580 2920 3360
23/5/2015 25/5/2015Downtime(min)
ReasonsA B C
SF SFBC BC
60 Offcure,mold tight IF,RC
Plunger raise MF
SF SFPM PM PM PM PM
120+60 180 60 PCI,Tread flash,shaping over tead flash,offcure IF,MF60 Press opening,Motor jam,shaping over tread EF,MF,IF
Shaping over tread flash IF480 480 SC SC
Size change,PCI unlocking SC,IF60+60
BC BC
60 Shaping IF60 RC RC
120SF SF
PCIunlocking EF120+60 90
480 240
480 480 480 Press locking EF 480 360 360 Platen temp drop,Int pipe leak IF60
210
60B/H adjustment MF
PM 120 120 c/w pipe leak IF60 480 480 PCI beam MF
Short circuit,PCI locking,OGDC EF,RC480 480 480 RC,Tread flash RC
360 Power off,press opening EF
60 120 Bottom leakage,u/l arm MF
240BC BC
480 120
Responsible Department
Plunger raise MF120 c/w line leak IF60 60 auto opening,Press operating IF,EFPM 420 Ext drop problem IF120240
back pressure,piping work,dome gasket(2) IF,MF120 MF
piping work,u/l arm, IF,EF
420 210 60 auto opening IFc/w pipe leak MF
BC BC60 EXt drop problem IF
90 355 RC60 vacuum,355 IF,RC
120 sensor change vcl EF90 30
120 120355 RC
60 drain IF330
9060 448,b/clmap loose,vcl center,355 IF,MF
480 480 480 back pressure IF
60 465 120 vcl center out MF
VCL finger MF
60 vcl center out MF330 240 355,offcure DE,IF
Segment operating EF5220 5355 4620
25/5/2015 26/5/2015Downtime(min)
ReasonsA B C30 c/w line leak IF60
180 60+210 BC BC
75 BC BC
30PM PM PM PM PM60 30 60+30 BOR leak,PCI MF,IF
120+180 90 Press over travel,shaping EF,IF90 Shaping over IF
360 BH adjustment MFPCI MF
240 360 60 u/l arm EF
180 BOR leak MF
90240 300 Press open EF
EF,chuck loader up,vcl out EF,MF,IF30
60 leakage IF
120 BC,B/clamp loose BC240 20
BC BC
60
120 MF,IF MF,IF480 210 60 PCI MF
360 180+60+60 PCI IF,EF480 360 180 tread flash MF
60+60 u/l arm EFPiping work IF
360 120 120
60 PM PM
gear MF
Responsible Department
6060 Plunger up MF
120 180 120 IF IF180 BC BC
300 240 60+60 dome gasket leak MF120
150+90 Steam pipe leak IF
180 Plunger down,copper tube leak MF,IF360 21060
120
Locking EF
55 c/w pipe leak MF240 55240
Segment broken DEBrake fail MF
55 Dirty mold,Plunger raise RC,EF120 60 vcl center out MF
vcl air pipe IF120+60 60 55 BC(L),Side wall clean BC,RC
330 MC,Platen drop MC,IFc/w pipe leak,BC MF,BC
480u/l arm return EF
120Top ring raise IF
60 60 BC BC480 330 R16DE DE,RC30
26/5/2015 26/5/2015Downtime(min)
ReasonsDowntime(min)
A B C A B C120
u/l arm,BC EF,BC 30+30150
BC,TOR leak,u/l armBC,MF,EF 60 90+30255
480 480 480 PM,vcl in PM,EF,IF,EF 480 120+150 12090 60
30+60auto opening,u/l armIF,MF 60 1206060
30 Plunger raise IF 24030
30
MC MC 480 12030 VCL in IF 120
180 60 60 MC,vcl in MC,IF 360 30
120PCI locking IF 90
G08 MC MC 240240 60
60
BC(L) BC 150
120+360120 60 BC,Press late openBC,EF 150 60
60+60 EF EF 210180
60c/w line leak,Brake failIF,EF 480 300 420180 120
480 480 480 PM PM 480 480
120 480 MF MF 390
Responsible
Department
60 IF,BC,item 3/4 leakIF,BC 120+60 120 360240 Press operating EF 480
60
120
75
240+180Motor brake EF 480
BC BC 120BC,Press operatingBC,EF,IF 240 240+240
60
High pressure downSF 9090 steam line leak IF 180
Brake fail MF 60BC(deshape),Q6 vcl sensorBC,EF 60 90
465 480 480Segment operatingDE,EF 480 480 48060 120Segment operating EF 60 120
480 180+60 120Segment operatingEF,MF 180+150 12030
60 BC(deshape) BC 60120 60 Side wall dirty,BH adjustment,BOR leakRC,MF 90 30 115
SF SF 45+90480 120 145R12cssR1 MC 300 480150 60
60 VCL in IF 120
85 c/m shaft seal MF 18060 BOR leak MF 30
480 180 BC(deshape) BC 60
28/5/2015
Reasons
BC BCBC(2) BC
RC RC
RC RC
VCL IFPCI MF,IF,EF
Int drop,u/l arm,PCI beam IF,EF,MF
RC,vcl problem,c/w line leak RC,EF,IF
PCI unlocking MF
Operating EF
BH adjustment MFBC(L) BC
PCI unlocking,leakage work IFDome plate leak MF
Brake fail EFLeakage work IFTop ring raise EF
PM PM
Responsible
Department
Operating EF
u/l arm,top o ring EF,MF
Press operating EFSF SF
Brake plate MFVCL sensor EF
Segment slow work MF,EF
BC(deshape) BCSegment operating EF
Offcure IFauto opening IF
RC,vcl down RC,EF
vcl in EF
448 IF
Dirty mold RC448 int,Vacuum IF
Operating,brake fail EF,MF
28/5/2015 30/5/2015Downtime(min)
ReasonsA B C
30190 Offcure,Press operating MF,EF
390 75
240 90
18045 30+60 PCI air IF
c/m shaft,Timer recycle MF,EF60 105 120 PCI beam MF
BC(L),PCI locking BC,EFPress open, TORleak EF,MF
Bottom leaked,BC MF,BC300 40 60 VCL finger MF
c/m head plate bolt,steam leakage MF,IF90
Bottom o ring leak,TOR leak Rc,MF
BC BC 60 Press opening IF
90 Bottom leaked MF120
BC(L) BCEXt drain,PCI locking IF,EF
PCI beam MF240 120
120240 120 480 u/l arm c/w pipe leak IF
12060 auto opening,Offcure IF
480 480 480 PM PM
BC BC
Responsible
Department
480 480 480 Motor,Press operating EF,MF
Shaping IF
Shaping direct IFBC(L),c/m shaft leak,Piping BC,MF,IF
60 60 u/l arm c/w pipe leak,Sypon problem IFSF SF
60120 SF SF
120 RC RC 60 BC(deshape),vcl center out BC,MF
210 480
60120 u/l arm, vcl in out,c/w line leak,RC MF,IF
180300
90 60dirty mold RC
60 120MC MC
90
18060 30 VCL finger colaps IF
60 1503600 2525 3270
30/5/2015Downtime(min)
A B C
480 30+45 480
65 60135 30
120
160 60210+30
90 6060
480 120
240 240 45
35230
60
120300 60
45
240 60
60 240
480 480 480
60
480 420 240
120
70105+105 120
80 120120 150
90
33060+150
315 180+180 300
180
360 120
180
4525 2460 2685
DOWN TIME STATUS IN CURING
Press #1/6/2015
ReasonsDowntime(min)
A BE-Row
E-01/02E-03/04 Plate leak,RC,Offcure MF,RC,MF 240+170 480E-05/06E-07/08 Plunger raise MFE-09/10F-Row
F-01/02 BC BC 60F-03/04 BC BC 60F-05/06 Offcure,TOR leak IF,MF 150 150F-07/08 Press locking EF 60F-09/10F-11/12 PCI locking MF 30F-13/14F-15/16 PCI locking EF,IF 60+120F-17/18F-19/20F-21/22 BC,c/m shaft BC,MF 60F-23/24 BOR leak MF 60F-25/26 BC BCG-Row
G-01/02 c/m shaft MFG-03/04G-05/06 Int drop, shaping IF 420 150+120G-07/08 Auto opening IF 300 180G-09/10G-11/12 Press operating EF 60G-13/14G-15/16G-17/18G-19/20G-21/22 Air fluctuation IF 90
J-RowJ-01/02J-03/04 BC(mark) BC 180J-05/06J-07/08 Steam line leak IF 210 120+60J-09/10J-11/12 BC(L) BC 180J-13/14 u/l arm IF 240 420J-15/16J-17/18 Offcure IF 480 60J-19/20K-RowK-01 PM PM 480 480K-02 Press operating,VCL brake fail EF,MF 120 120K-03
Responsible Department
K-04K-05
K-06/07K-08/09 BC(mark) BC 60K-10/11 Plunger raise MF 120K-12/13 BC BC 180N-Row SF 60N-01N-02 c/m shaft,BC,double molding,operating,Plunger down MF,BC,EF,MF 120+120. 60+60N-03N-04 High pressure down IF 480
N-05/06N-07/08 BC(mark) BC 240N-09/10N-11/12P-Row SF SF 180
P-09/10 Offcure,Rubber remove IF,RC 120+300P-11/12Q-Row SF SF 120 30
Q-01/02 Bottom o ring leak MF 60Q-03/04Q-05/06Q-07/08 Operating,BC(L),c/w line leak EF,BC,IF 120+60Q-09/10 BC(L) BCQ-11/12Q-13/14Q-15/16 VCL in,c/w line,cavity jurking IF,MF 180 120+330Q-17/18Q-19/20 Pressure switch EF,IF 120+60 120R-Row SF SF 120 30
R-01/02R-03/04 Shaping late IFR-05/06R-07/08R-09/10 Bottom o ring leak MFR-11/12R-13/14R-15/16 VCL finger colaps IF 240R-17/18
4290 3060
DOWN TIME STATUS IN CURING1/6/2015 2/6/2015
Downtime(min)Reasons
Downtime(min)C A B C
480 Offcure problem MF 480 480Press open EF 75
120
PCI MF 3060
PCI MF 30
120Brake fail EF 180 75
60 c/m shaft deff/leak MF,IF 165+270
480 c/m shaft MF 240
VCL operating EF 160Offcure problem IF 210
lube line leak,c/w pipe leak MF,IF 60+60Piping work,u/larm IF,EF 240 140
TOR leak MF 60BC(L) BC 255
u/l arm IF 100u/l arm MF 40
480 PM PM 480 480 480
Responsible
Department
480 Plunger deff MF 420
480
19590
480
135
90
3750
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING4/6/2015
ReasonsDowntime(min)
A B C
448 MF 480 60
Tread off register RC 120 210 480BC,c/m shaft BC,MF 30 150
c/m shaft,Back pressure,Press open MF,IF,EF 300 75+45c/w pipe leak MF 60u/l arm,RC EF,RC 90 300
RC,Gland pipe leak RC,MF 100+60
PCI stopper MF 60
Top ring down IF 120VCL in out EF 60
BC(L),c/m shaft BC ,MF 240 150
BC BC 120
PM PM 480 480 480
BOR leak,Plunger down MF,IF 180 60
leakage work MF 60Shaping overr IF 120
TOR leak MF 60
PM PM 480 480 480
Responsible
Department
16.9 SAGT 8,c/m shaft leak MC,MF 480 480
u/l arm raise EF,MF 60 300
BC, double molding BC,IF 270 400
Brake fail EF 180 480 480
Press operating,Ext temp drop,Piping work,Gland pipeEF,IF,MF 360+120 120 480
IF IF 480
MC,bottom o ring leak MC ,MF 480 180
BC(deshape) BC 60center out MF 120
c/w line leak,Top ring line IF,MF 90+90Int late IF 330
c/m shaft seal MF 180
RC RC 120
Brake fail,vcl in MF 120 300vacuum IF 240 360
BC BC 90
4650 4870 3660
DOWN TIME STATUS IN CURING6/6/2015
ReasonsDowntime(min)
A B C
BC(2) BC 360 60 100
PCI air drop IF 60 90Press open EF 120
PCI deff EF 60 90 60PCI deff EF 240
PCI deff MF 150 120
BOR leak MF 30
u/l arm adjust,Opening MF,MF 120 90offcure,c/m shaft leak,BC IF,MF,BC 30+60 120
BC BC 60
PCI unit unlocking,Shaping MF,IF 60 60+30Offcure,mold tight,Timer IF,RC,EF 150 120+120 60
Shaping IF 60BC BC 90
BC(L) BC 120
RC,Tread flash RC,MF 480 45
PCI deff,Vacuum MF,IF 360 120
PCI deff,Vacuum EF,IF 120 60
u/l arm EF 60
Dome gasket leak,Internal drop,Housing leakMF,IF,MF 60+300 120+300 480
PM PM 480 480 480BC BC 120
Responsible
Department
auto opening IF 120 120
Operating problem,u/l arm raise EF 480 120 120
Shaping IF 120
u/l arm EF 75
Mold clean,Dome gasket leak RC ,MF 480 480 60
BC(L),Operating BC,EF 150+270
Line leak IF 120
BC,Q8 B out BC 120 480
Brake plate broken MF 210VCL adjust MF 60
MC MC 180 30c/m shaft MF 240
VCL up c/w pipe leak MF 60
c/m shaft MF 240
u/l arm hold IF 180 120
Operaating, jaming EF,MF 180+180
Plunger slow work IF 604695 2655 2680
DOWN TIME STATUS IN CURING10/6/2015
ReasonsDowntime(min)
A B C
Shaping problem,Press operating IF,EF 60 120 60+60IF IF 120
BC BC 240PCI locking IF 90
c/m shaft leak offcure MF 240
PM PM 480 480 480RC RC 300
Top ring slow IF 180 120 440Offcure,Opening,u/l arm,opening IF,EF,MF,EF 240 180 60+240
Mold clean,BC(L) RC,BC 300 120
BC,BC(L) BC 60 120
Vacuum,BC(L),PCI IF,BC,IF 120+60 180
BOR leak,internal line leak MF,IF 60+60
PM PM 480 480 480SF 150 345
Plunger down EF 240
Responsible
Department
Mismatch,Vacuum,SF DE,IF 150+60 90 345
c/m shaft leak ,offcure,SF MF,IF 270 120+120
Shaping IF 300
SF 390 480SF 390 480SF 390 480SF 390 480
Vacuum IF 240 240
Motor,Press opening EF 180 60
8.25,SF MC 300 120+180 480SF SF 180 480SF SF 30 75
Offcure,c/m shaft IF,MF 195+150 60Copper tube leak IF 195
VCL finger adjust,segment c/w pipe leak,vcl finger MF,IF,MF 60+90 30VCL up IF 120
VCL up,VCL center out IF,MF 60 60 30
Side wall dirty,BC RC,BC 270 60
R row shaping over IF 15
Top ring raise MF 90
Vacuum 446 IF 60
3600 5340 5585
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING11/6/2015
ReasonsDowntime(min)
A B C
locking problem MF 30
Tread flash MF 30
PCI deff EF 60
PM PM 480RC,VCL up down RC,IF 300+180
BC,VCL BC,MF 30+120Opening EF 120
PCI deff IF 150
Plunger rasie MF 270
c/w line leak IF 420
PM PM 480
Responsible
Department
Vacuum IF 120
Shaping IF 420
Leakage IF 420
Shaping IF 15
BC BC 60Brake fail MF 105
Press operating,vcl center out EF,MF 60+60
BOR leak MF 90Steam line leak IF 210
VCL in EF 90
Side wall dirty RC 4504020 0 0
DOWN TIME STATUS IN CURING13/6/2015
ReasonsDowntime(min)
A B C
Offcure IF 120BC(L) BC 180
offcure,c/m shaft leak IF,MF 90+60Offcure,BC,offcure,EF IF,BC,IF 60+60+60 180 480
BOR leak MF 60
Press locking MF 60PCI locking IF 60
BOR leak,Tread flash MF 90+30PCI limit block MF 60
6.50-16 TR10 SC 270BC(L) BC 60
PCI deff EF 60
u/l arm deff IF 120
Int pipe leak IF 480 120
Press auto opening IF 60Low gas LG 480 480 240
PCI conveyor roller MF 60
Press auto opening IF 480u/l arm return,BC(L) IF,BC 60+60Press auto opening IF 60
PM PM 480Low gas 330 480Low gas 420 480 480
Responsible
Department
Low gas 480 410 480Low gas 480 480Low gas 420Low gas 420Low gas 120Low gas 120
c/w line leak IF 240
BC(L) BC 120c/w nipple leak MF 240
Operating EF 240
Low gas SF 480 480 480
HP steam down SF 60
BC(L), vents block BC,DE 150 120VCL center out MF 60 300 30
Offcure,c/m shaft leak,Offcure,Int offcure IF,MF,IF 210 195+195 120
BC,Plunger down BC,MF 60 360
vcl center out MF 60copper tube leak IF 60
7560 3230 3330
DOWN TIME STATUS IN CURING15/6/2015
ReasonsDowntime(min)
A B CSF SF 210
Motor EF 480 480 480
SF SF 240VCL out in EF 30
Brake loose MF 90
PCIstopper down MF 60BC BC 60
PCI unlocking IF 60PCI deff,BOR leak IF,EF,MF 120 90 60
VCL up IF,EF 90 30Press opening EF 300 480
BOR leak MF 120Shaft raise IF 60
SF SF 30PCI unlocking IF 60
PCI deff,Shaping,PCI IF,EF,IF,EF 300 60+30 60Top ring raise MF 60
Piping work IF 420 180SF SF 60
Piping work,SF IF,SF 120 420
TOR leak MF 60
u/l arm, Plunger raise MF,EF,IF 60 180 120Vacuum,u/larm in IF,EF 360 120
RC,BC(L) RC,BC 360 480 120+180
SF SF 60PM PM 480 480
BC(L) BC 120
Responsible Department
Top ring raise,piping work IF 420 180
auto opening IF 60SF SF 75
u/l arm MF 150
SF SF 120
SF,PF SF 30 15
BC BC 60BC BC 90
Rc,VCL finger loose RC,MF 240 30VCLdown IF 30Locking MF 30
VCL up air drop IF 420Plunger down EF 60
c/m shaft,c/w down, c/m shaft,BC(deshape)
SF,PF SF,PF 30 15
Plunger raise IF 120u/l arm,vcl finger,operating EF,IF,EF 75 30 90
Operating EF 45
vcl center out MF 30Shaping over IF 60
4665 3240 2730
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING16/6/2015
ReasonsDowntime(min)
A B C
BC BC 45
Int Pipe leak IF 60 180motor EF,IF 300+120
VCL in out IF 60
PCI, BH adjustment MF 60+60
VCL deff IF 60 120Opening problem, Dirty mold EF,RC 360 270
BOR leak,Shaping,BC MF,IF,BC 120 45+60Shaping,BC IF,BC 45+60
Plunger up MF 480 480PCI MF,IF 120+120
Piping work IF 240BC BC 60
Vacuum IF 300
BC,BOR leak BC,MF 60 30
u/l arm,PCI beam up MF,IF 300 360 60BC BC 360
PCI deff,BC EF,BC 60 240
Vacuum,BC(L) IF,BC 180 120Vacuum IF 240 180
Operating problem EF 180 300BOR leak MF 60
Pm PM 480 480 480
Offcure IF 120
Responsible Department
Top ring down IF 60
BC,Shaping BC,IF 60+60
u/l arm MF 150BC BC 60
Plunger up EF 480 240
Plunger raise c/w pipe MF 180
MF,BC,Deff 422 MFBC,IF 120+150 195Back pressure IF 120
c/m shaft seal,Q4 offcure MF,IF 150+60
Vacuum,u/l arm,VCL center out IF,MF 60+60 240 480355 load adjusted RC 80Brake plate broken MF 120 Shaft down,Top ring c/w pipe leak,Plunger raise
VCL up IF 240 Steam pipe leak,BC(pin hole)Q-16 448,c/m shaft deff,BC(L)
c/m shaft,c/w down, c/m shaft,BC(deshape)MF,IF,MF,BC 120 150+90+30BC(deshape) BC 60
u/l arm EF 90
Operating problem EF 240BC(L) BC 60
Steam pipe leak IF 240
3230 3810 3540
DOWN TIME STATUS IN CURING17/6/2015 18/6/2015
ReasonsDowntime(min)
ReasonsA B C
PFRC, Tread flash
BC BC 90 150 Tread flashBC BC 60
BH adjust,Offcure MF,IF 180+60
Supply pipe leak IF 120 Leakage
PCI limit deff EF 120Press over travel EF 60 Over travel
Supply pipe leakRC RC 330 Open vacuum
Press operating
Plunger down MF 390 MC spjcBC BC 60 PCI deff
BH adjustedBC(L) BC 150
BOR leak MF 60
BC
u/l arm broken,BC(L) MF,BC 180 60 Piping work,BOR leakShaping,c/w pipe leak
PCI locking EF 60 PCI deff,u/l arm deff
u/l arm up and return EF,MF 60+60c/w line leak
Offcure,RC,Offcure IF,RC,IF 240 480 120+120 RC,Offcure,vents blockc/m shaft raise MF 120 Piping work
PM PM 480 480 PM
Responsible
Department
Press operating
Missmatch
u/l arm deff MF 180 Mold change 16.9
BC BC 60VCLup+u/l arm slow work IF 120
u/l arm EF 300B clamp loose
shaping IF 120 c/w line leak,shaping
Offcure,C/M shaft deff IF,MF 480 240 BC(pin hole)BC(deshape) BC 60
u/l arm, VCL center out,Operating,Steam pipe leakMF,EF,IF 480 120+60 BC(leak),OperatingSide wall clean RC 180 VCL up
Shaft down,Top ring c/w pipe leak,Plunger raiseMF,IF 90 120+60 BC,side wall dirty, segment cylinderSteam pipe leak,BC(pin hole) IF,BC 60 75 BC(leak)Q-16 448,c/m shaft deff,BC(L)IF,MF,BC 30+180 120 BC(leak)
Vents block,BC(L) DE,BC 120 60 Press operating
Vacuum IF 60 Vacuum,BC,BOR leakBC(leak)
RC,BC(L) RC,BC 150 60VCLin
Shaping BC,BC(pin hole) BC 60 120
448,vents block,Offcure IF,DE,IF 180+180 180 480 offcure
4110 2070 1365
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING18/6/2015 20/6/2015
Downtime(min)Reasons
Downtime(min)A B C A
PF 30 PF PFRC,MF 360 270 30
MF 30
Pipe leak IF 120BH adjust MF 120
IF 270
EF 60IF 30 Operating problem,BH adjust EF,MF 300+45IF 480 480 Operating problem MFMF 240
MC MC 480
MC 360IF,MF 180 240
MF 60
BC 180 Bottom leaked,BC(L) MF,BC 135+90
IF,MF 300+60IF 180 60
IF,MF 60 150 PCI open IF 120
C/m shaft open,Offcure,Shaping MF,IF 360+120IF 420 480
RC,IF,RC 180+300 360+120 480 Brake MF 255IF 480 480 Offcure,RC,Ext drop,RC IF,RC,IF,RC 255+180
PM 480 480 480 PM PM 480VCL deff MF
BC BC
Responsible
Department
Responsible
Department
EF 150
Offcure,RC IF,RC 480RC 300 480 u/l arm+open problem EF 480
MC 240
Operating problem EF
MF 60operating,Sypon problem EF,IF 300
MF,IF 360 240+240
Plunger cylinder leak,c/w pipe leak,seal changeMF,IF,MF 60+60BC 150
BC,EF 150 60 BC(L) 4 times BC 420IF 30 355 RC 120
BC,RC,MF60+60+120 60 offcure IFBC 150 Platen steam pipe leak IF 270BC 180 c/m shaft seal change,BC(L),Offcure MF,BC,IF 480EF 60
brake fail MF
IF,BC,MF 60+120 60BC 120
EF 90 480IF 60
IF 270
3330 3270 4440 4125
DOWN TIME STATUS IN CURING20/6/2015 22/6/2015
Downtime(min)Reasons
Downtime(min)B C A B C
15 SF SF 45
SF SF 60
PCI air inflation IF 120
Vacuum IF 80120 Operating,Bottom leaked EF 135 480 120
Steam tube leakage,Press open IF,EF 110 90 480Press locking MF 60 360
BC(L) BC 135
60 PCI locking EF,MF 60 100
60
180+300 480 vents block RC 480 480 480
480 480480 VCL deff,BC(L) IF,BC 195 60+240
180
Responsible
Department
Shaping IF 195vacuum,Plunger raise,Bottom o ring leak IF,MF 120 120+120
480 480 vents block RC 480 480 480480 480 Miss match RC 360
Double molding IF 120390 VCL c/w pipe leak MF 120
60 B/clamp open,short circuit,Operating BC,EF 120+240 480 480
BC(L),Dome temp down BC,IF 180 480 180+120
210
BC(deshape),TOR leak BC,MF 420BC(L),Shaping,c/m seal change BC,IF,MF 60+60+120
60Q14 vent block RC 210 480
150+240 C/M change,Steam pipe leak MF,IF 480 120+120 Offcure,c/m seal change,Offcure,seal change 15
30 300
c/w pipe leak,VCL in IF,EF 150+60 180
offcure RC 90 Inside offcure, c/m seal, c/m shaft down
VCL finger loose,VCL up MF 90 4202100 3225 3295 3880 3240
DOWN TIME STATUS IN CURING23/6/2015
ReasonsDowntime(min)
A B C
Tread flash MF 180
Brake fail MF 60
PCI deff MF 480
Operating problem EF 160Flash MF 60 60
BOR leak MF 60
U/l arm drop IF 120Dome valve problem IF 480
RC RC 480 120
PM PM 480 480 480
Responsible Department
RC RC 300 480Mismatch,Dome plate leak RC,MF 480
Operating problem MF,EF 240+240
Press operating EF 240
BC BC 60Top ring leak BC 60
VCL center out MF 60 480
vents block DE 90Offcure,c/m seal change,Offcure,seal change 15IF,MF,IF,MF 60 180+60+120
Plunger up down/c.w leakage MF,IF 60+60BC BC 60
Inside offcure, c/m seal, c/m shaft down MF,IF 30 120+60Gear deff MF 120
BC(deshape) BC 60
2590 930 2760
DOWN TIME STATUS IN CURING DOWN TIME STATUS IN CURING24/6/2015 25/6/2015
ReasonsDowntime(min) Reasons Responsibl
A B C
Bottom leaked MF 35Bottom O riMF
Locking problem MF 60 Tread flashMF
PCI locking,PCI limit deff MF,EF 180+60Top ring le MF
Operating EF 60BC,Offcure BC,IF 75 210 Offcure IF
BOR leak MF
c/m shaft d MFDome valve deff IF 180
u/l arm deffMFu/l arm deff MF 60 360 120 u/l arm deffMF
PM PM 480 PM PM
Responsible Department
Dome gaskeMF
u/l arm deffMFInternal no EF,BC
Shaping IFMotor,VCL fEF, MF
Timer fault EF 240
PF PF195/65 MC
Q8 VCL center out MF 465 480 480 VCL centerMF
Brake fail MF 150 BC BCBC BCc/m shaft d MF
brake fail MF
Dirty mold, RC,BC,IFBC BC
Plunger rai MF
1655 990 810
DOWN TIME STATUS IN CURING26/6/2015 27/6/2015
Downtime(min) ReasonsDowntime(min) Reasons
A B C A B CPFRC
7575 Tread flash MF 60 60 E6 Bladder
45
PF
PCI deff240
BC(L)Shaping IF 270 Shapping,O
VCL operat
240 BOR leak, BC(item leaked)MF,BC 75+180
Shaping IF 300 U/l arm def
240 180BC BC 60
180 480 u/l arm deff300
480 PM PM 480 480 480 PM
BC(L), Operating, BC(L),BCBC,EF,BC 75+30 60 60 BC
Responsible
Department
120VCL operatDome gasket
480 u/l arm deff MF 480 480 300 u/l arm deff60+120
Dome gaske120
180+75 60Clamp open BC 135 BC
15 15 SF330 Seal change MF 120 BOR leak
BOR leak MF 30 BC(deshape360 240Q8 VCL center out MF 480 480 480 Q8 VCL cen
BC60 Segment cylinder leak,BOR leakMF 270 30 Segment cy
6060 VCL center
BC,Pitted 90 BC,C/W pipe leakBC,IF 60 90 c/w pipe le
PF 45VCL in IF 60 VCL in
BOR leak
BC360 90+90
60 VCL finger
360 BC(L), Va145/70 R13ET MC 480 360
2685 945 1695 2505 2070 2115
DOWN TIME STATUS IN CURING29/6/2015
ResponsiblDowntime(min) ReasonsDowntime(min)
A B C APF 40RC 270
DE 420 480 480 Tread flash DE,RC 330
BC BC
Plunger down poblem EFPCI locking EFPCI unit deff EF 360
SC SCPlunger down IF 180
Operating EF 240Shaping,Press operating IF,EF
PF 40VCL up press operating EF
MF 175 PCI locking EF 140
BC 120IF,EF 180+50IF,BC 200 180
Press open problem EF
PCI locking, BC(L) EF,BCMF 90 PCI inflaion, PCI unlocking IF,EF
MF 240 480 u/l arm MF 480
PM 480 480 480 PM PM 480
BC 180 BC, C/M shaft bend BC,MF
Responsible
Department
EF 400 VCL motor MF 240MF,IF,RC 120 240+240 Vents block, Dome gasket leak RC,MF 180
Dome gasket leak, u/l arm up MF,IF,EF 90MF 480 480 U/l arm MF 480
u/l arm early in EF
VCL in,Press auto opening EF,IF
MF 60
BC 120 BC BC 180
SF 90 30 SF,PF SF,PF 60MF 25
BC BC 60BC,RC 60 90+90 DS,Pitted mold DS,De,RC 405MF,BC 240+75 420 480 VCL center out Q8 MF 180BC 60MF 300 75 VCL up down,BOR leak MF 240
MF 30 BC BCBC,RC 90 60 DS,RC Ds 300IF 270 Vacuum IF 150
EF 30MF 30 R3 VCL prob B.out MF 315
BC 60DS DS 120
MF 60 BC(L) BC 120
BC,IF 50+240 BC(L), Vacuum BC,IF 120
3375 1880 3410 5450
DOWN TIME STATUS IN CURING29/6/2015 30/6/2015
Downtime(min)Reasons
Downtime(min)B C A B C
270 Tread flash MF 360
120PF PF 15
360 Operating EF 13560
240 PCI deff MF 240480 Size change 6.50 TR14,BC SC,BC 480 180
Top ring shaft stuck MF 95Plunger down MR 180
60+120
300 PCI deff EF 120PCI deff IF 240
60
60+120 Bottom leaked MF 12060+120 u/l arm deff,Bottom leakage MF 120+70
U/L arm deff IF 480 480300
480 480 PM PM 480 480 480
180 120+240 c/m shaft bent IF 480 480 480
Responsible
Department
27060 Dome gasket leak,Vents block MF,RC 60 480
240 120 C/M shaft deff,Safety leakage MF,IF 240 480 480480 480 U/L arm MF 480 480
60
60 60Brake fail, u/l arm cylinder,Press openEF,MF,EF 180+80 60 60
30 15 PF PF 10 15BC(deshape), BOR leak BC,MF 60 30
Side wall dirty180+210 240
480 480 VCL center out Q8,BC MF,BC 300 120 55355(3) RC 60 30+150
30 60 BOR leak MF 120BC(deshape) BC 60
120480 60120 420 vacuum, Brake fail,c/m seal changeIF,MF 240+90 120
420
Top ring down,134, c/m seal cross IF,MF 90+90+60BC(L) BC,IF 85
300 BC BC 90
5100 3315 3950 2525 3475
Press #Wednesday, July 1, 2015
ReasonsDowntime(min)
A B CE-Row PF PF 15
E-01/02 Press open EF 270E-03/04E-05/06E-07/08E-09/10F-Row PF PF 15
F-01/02F-03/04F-05/06F-07/08 Press open MF 360F-09/10F-11/12F-13/14F-15/16F-17/18F-19/20 Press operating, BOR leak EF,MF 60+30F-21/22F-23/24 VCL finger open IF 60F-25/26 Shaping IF 300G-Row
G-01/02G-03/04 Press Open, Shaping over, PCI unlocking EF,IF,MF 60+90+60G-05/06 Internal line leak IF 180G-07/08 MC MC 300G-09/10G-11/12G-13/14G-15/16G-17/18G-19/20G-21/22
J-Row PF PF 15J-01/02J-03/04J-05/06J-07/08J-09/10J-11/12J-13/14 u/l arm IF 90J-15/16J-17/18J-19/20K-RowK-01 PM PM 480 480 480K-02K-03K-04 BC(L) BC 60K-05
K-06/07 Int steam pipe leak, offcure, vents block
Responsible Department
K-08/09 Top ring shaft down,C/M shaft IF,MF 120 480K-10/11 U/L arm MF 480 480 480K-12/13 Press auto open IF 60N-RowN-01N-02N-03 Press open EF 60N-04 U/L arm early in EF 60
N-05/06N-07/08N-09/10 Plunger down MF 60N-11/12P-Row
P-09/10P-11/12Q-Row PF PF 15 15
Q-01/02 355 RC 30Q-03/04Q-05/06Q-07/08 BC(L) BC 60Q-09/10 355 RC 480 480Q-11/12 VCL center out MF 30Q-13/14 BC BC 60Q-15/16 Q16 448, vents block IF,De 165+75 480Q-17/18Q-19/20 BC BC 120R-Row
R-01/02 BC BC 60R-03/04R-05/06 BC BC 60R-07/08R-09/10R-11/12 Top ring slow work, c/m shaft deff, BC(L) IF,MF,BC 240+240 270+90R-13/14 Plunger raised IF 30R-15/16R-17/18
1710 1635 3960
Friday, July 3, 2015
ReasonsDowntime(min)
A B C
Mold replace De 130BC(L) BC 120
Mold cleaning,u/l arm adjust RC,MF 345 30
BC BC 120
u/l arm cold water line leak IF 480
Shaping IF 480 480
PCI unlocking MF 300c/m shaft deff MF 180
Operating EF 40.
u/l arm deff MF 480
Internal gland leak MF 60
VCL finger open close,Back pressure EF,IF 75+240
Top ring raise IF 120 480
Int steam pipe leak, offcure, vents blockIF,RC 240 180 60+120
Responsible
Department
Safety below IF 480u/l arm MF 480 480 480
Shaping IF 240
Drain IF 255 480
PF PF 30VCL center out MF 55
BC BC 90
Shaping IF 210
Bake fail MF 405 480
145/80 R13 ET MC 240
448 DS 120BC BC 60
Locking RC 60
3800 2175 2935
Saturday, July 4, 2015 Monday, July 6, 2015
ReasonsDowntime(min)
ReasonsA B C
IF IF 90
BOR leak,Plunger up down
Sr# misplace
BC BC 240
Bottom leaked,Operating MF,EF 100 270 EF,MFRC RC 180
Operating EF 60 VCL finger openShaping+Offcure
PCI unlockingPCI unlocking
U/L arm MF 390 IF, Operating
BC(L)
PCI deff MF 90
BC BC 90
press locking
BC BC 120 BC C/M shaft cross MF 90 c/w issue,c/m shaft raise, Top ring leak
Offcure, Auto opening IF 420 60 Internal leakage
Responsible
Department
u/l arm MF 480 480 480 u/l armu/l arm very slow
Operating EF 120Top ring up EF 60 Dome gasket leak
c/ shaft raiseMotor deff EF 420 480 Motor
VCL up EF 60
Plunger raise
Shaping PF PF 15 15 SF,PF
Press delay adjust,BC(L), c/m shaft seal changeEF,BC,MF 180 90 60VCL center out, BC(deshape), center out, BC(L)u/l arm cylinder, Mold sibe bent MF,DE 60 60 BC
c/w leakage work IF 90BC(L) BC 120 Opening
Press operating,BC(L)B/H adjust, VCL in
VCL in, BCTop ring up Q16 MF 210 BC(deshape)
BC(L) BC 300 Press operating,BC(deshape)Brake fail, RC MF,RC 240+240 330 Press operating, Platen steam pipe,355
BCBC(134)
u/l arm copper tube
Offcure IF 60c/m shaft seal, 448 deff MF,IF 240 60 Press locking
Locking problem EF,MF 60+60 BC(deshape),Opening165/65 R13 EUK
2920 2175 1575
Monday, July 6, 2015 Tuesday, July 7, 2015Downtime(min)
ReasonsDowntime(min)
A B C A B
Mold dent DE 210 480
MF 120 180
RC 210
EF,MF 180+60 BC, C/M head leak BC,MF 210+120F19 VCLdefect MFBC, Shaping BC,IF 120 120
EF 60 65 Press open EFIF 280 vents block DE 480 480
EF,IF 120+120 75+280 PCI defect EF 240EF,IF 120+120
IF,EF 360 100
press open EF
BC 180
SF SF
EF 60u/l arm slow work MF 120
BC 180IF,MF 480 300 80
IF 480
Responsible
Department
Responsible
Department
Plunger raise MF 480MF 480 480 480 u/l arm MF 480 480IF 120
SF SFPlunger raise EF 60c/m shaft bent MF
MF 120 Steam leak IF 210 240MF 480 120EF 480
IF 480
IF 60+60SF,PF 15 15 PF PF 30
MF,BC,MF,BC210+60 60+120 120 Offcure(Trap changed) IF 90BC 60
BC(deshape) BC 60EF 210 BC(Deshape),VCL center outBC,MF 120+90
EF,BC 60 60MF,EF 60+120 RC,VCL in out RC,MF 480 270EF,BC 120+60
BC 60 Vacuum IF 330EF,BC 120 60
EF,IF,RC 180+90 90 30
BC 60 145/80 R13 ET MC 150BC 60IF 30
MF 60 Internal offcure IFBC,MF 90 360 Opening+Jaming MF 480 360
MC 480 480165/65 R13 EUK, Piping, VCL up,R17 BoutMC,iF,MF 210+120 3152700 3465 2730 3000 3765
Tuesday, July 7, 2015 Wednesday, July 8, 2015Downtime(min)
ReasonsDowntime(min)
C A B C
480 Mold dented DE 480 480 480BOR leak MF 90
Tread flash MF 240 120Timer fault EF 180
BC(L) BC 120Plant air drop, Press locking SF,MF 180 50
PCI deff MF 60
Top ring up EF 120
120 MF,Press operating MF,EF 240+210 180430
80 Press operating EF 210 480
Operating EF 100
85
300 SF SF 420 285
C/M shaft raise, Steam leakage MF 360 60
SF SF 330 405
480
BC(L) BC 420
Dome gasket leak, Steam pipe leak
Responsible
Department
480 Plunger raise MF 480 480 480480 u/l arm MF 480 480
u/l arm MF 60300 SF SF 360 240
BC(L), BC(L) BC 120 195225 BC, BC(L), c/m shaft BC 30 480
c/m shaft bent MF 240Operating, Motor coupling EF,MF 85+360
u/l arm EF 60Plunger raise,BC EF,BC 120 120+120
SF SF 480 360Safety below IF 120
60 SF SF 30 15 15VCL center out,c/m shaft leak MF 90 120
BC(pinhole) BC 60c/w leakage IF 90355, BC(L) RC,BC 30 120
120 BC(pinhole) BC 90BC(pinhole) BC 60
BOR leak MF 60
c/m shaft deff, BC MF,BC 210+120145R12CSS, operating MC,EF 330 60+60
Offcure IF 6060 Offcure,Plunger raise IF,MF 300 420 480
355 RC 120 60480 VCL up, BC(deshape) MF,BC 420 120
4180 5040 4755 4410
Thursday, July 9, 2015 Friday, July 10, 2015
ReasonsDowntime(min)
ReasonsA B C
MC,auto opening MC,IF 90
PM PM 480 480 480 PM
BOR leak, c/w pipe leak MF 60 120Operating, Locking EF 120 30
BC(L) BC 150 Bottom leakage
VCL down MF 70 BOR leak, VCL up, Pluger raise
BC BC 60Opening MF,EF 330
RC, offcure RC 240 360+120 RC
vents block,Platen drop, OperatingRC,IF,EF 180+90 115 PLC deff
MC
BC BC 180
SFLeakage work
PCI locking IF 70PCI beam MF 240 480 480 PCI deff, Timer faulty
PCI deff
BC(L) BC 300 BC, TOR leak
BH adjust MF 120 Dome gasket leak, Brake fail
SF SF 300
c/m shaft raise IF 60
c/m shaft raise
Dome gasket leak, Steam pipe leakMF,IF 60+60 Shaping
Responsible
Department
Plunger rasie MF 480 480 480u/l arm MF 480 480 480 u/l armu/l arm MF 480 MF,IF
c/m shaft def,BC MF,BC 480 180
brake fail,Overtravel, u/l arm MF 180+300 75+360 Timer fault
BC
MF Locking, bottom leak
SF SF 30 30 15vcl center out MF 120 Sidw wall dirty
BC(L) BC 60 BC(deshape)BC BC 60
PLC working, BC(L) EF,BC 60 90
VCL in, side wall dirty EF,RC 60+180 120
c/w copper tube leak, BC(deshape)355 RC 90 30 BC
c/w leakage work IF 180Shaping
Gear deff MF 240355, vacuum RC,IF 150+60 60 Mold adjusted, Steam leakage, 448
center sleave change MF 90 Steam leakage, vcl in4170 2970 3210
Friday, July 10, 2015 Monday, July 13, 2015Downtime(min)
ReasonsDowntime(min)
A B C A
Shaping IF
PM 480 480 480 PM PM 480
IF IF 210
EF EF 150MF 180 IF IF 150
BOR leak, c/m shaft raise MF,IF
MF,EF,IF,EF 120+120+240 480 PCI plate+VCLup MF 60BOR leak MFOperating EFBOR leak MF
Rc 270 480 480 DE DE 480
Top ring raise EFEF 120 120
MC 300 480 480 Mold change, Shaping MC,IF 420BC(L), Shaping BC,IF
BC BC 60
SF 240IF 420 Steam leakage MF 480
PCI deff IFMF,EF,IF,EF 480 60
EF 60 60 PCI deff IF 405
BC,MF 360 60BC, Shaping BC,IF 180
MF 40+130 C/M shaft leak IF 480
IF 360
IF 180 480 Shaping IF 240
Responsible
Department
Responsible
Department
MF 480 480 480 u/l arm MF 480MF,iF 360+120 420 430 Double molding IF
EF 60 BC BCIF IF 120
BC 360 EF EF 210EF EF 480
MF 480MF 120 vacuum, BOR leak IF,MF
SF SF 60RC 210 Press locking MFBC 180
c/w pipe leak, BC(L) IF,BC 120c/w pipe leak IF
Offcure IF 240VCL up IF
Offcure, c/m shaft seal change IF,MF 120+60IF,BC 120+90
BC 180
Offcure, Top ring down, Timer IF,EF 120
IF,EF 120+115
RC,IF 120+120 180 R16 segment flash RC 60IF 150 120
4710 3540 3670 5685
Monday, July 13, 2015 Tuesday, July 14, 2015Downtime(min)
ReasonsDowntime(min)
B C A B C
180 480 Shaping IF 315BOR leak MF 60 Press operating
480 480 PM PM PM PM PMMF, BC MF,BC 180 180
PCI open problem IF 80
120+360 120
120+15090
12090 155/80, BC, VCL out,Press open
480 480 venting work, 145 st DE,MC 480 480
120Operating., BC(L), PLC deff
BC(416) BC 90120
120+60
Press operating EF 120
Mold cleaning air pipe IF 180 Press openSF SF 300
480 480 Steam leakage MF 480 480 480120 PCI locking IF 120 BC(L), PCI unit air
Pci air IF 300120
448, HMI fixing+Timer, BC(L) IF,EF,BC 60+90 12060 u/l arm deff
480 480 Top ring shaft raise, shaft fix, Motor deff IF,MF,EF 300+100 480
Mismatch RC 90300 480 Shaping IF 360 360 480
Responsible
Department
Press auto open IF 240480 480 u/l arm MF 480 480 48060 Press auto open, BC EF,BC 240 180
60 BC(L), Dome gasket leak, Operating BC,MF,EF120+120+90 Motor gearbox couplingu/l arm+PLunger, BC(L), PLC
60 Dome plate steam leak MF 60 Dome plate leak
120 18030
390 480 Motor faulty, Gear deff MF 480 480 480u/l arm tube leak IF 60
90 Q6 offcure, c/m shaft seal change IF,MF 60 120120 Shaping, BC(L)
90 VCL up MF 60Brake fail MF 120
Q-16 item deff BC 90Vacuum,Internal pipe, BC(leak+brust), vacumPress opening, BC(deshape), Operating
VCL finger open
100 145 Dirty mold, Locking problem,Open+vacuumRC,MF,EF,IF240+30+60 450
Dirty mold RC 240Platen temp drop, vents blocked IF,DE 210 225+240
VCL, Operating EF 30 90Brake fail MF 120
BC(L) BC 240 60BC, locking problem
4330 4795 4445 3420 3900
Wednesday, July 15, 2015 Thursday, July 16, 2015
ReasonsDowntime(min)
ReasonsDowntime(min)
A B C A
Shaping IF 105 Shaping IF 60Press operating EF 75
PM PM PM PM PM PM PM PM
Press open problem EF 60
Plunger down problem, BC EF,BC
BOR leak MFRC RC 120 480 BOR leak MF
155/80, BC, VCL out,Press openMC,BC,IF,EF 390 120+180 150 Press open problem EF 60Press open problem EF 50
Press operating EF 60Operating., BC(L), PLC deffEF,BC,EF 80+80 330 Timer operating EF 180
Press open EF 165 180SF SF 120
Steam leakage housingMF 480 480 480 Housing leak MF 480BC(L), PCI unit airBC,IF,EF 100+120 60 BC(L), Dome gasket leak,PCI,c/w pipe leakBC,MF,IF,EF,IF100+45
PCI deff IF 135 PCI deff IF 260PCI deff IF 405
BC(L) BC 120u/l arm deff EF 60 Shaping IF,EF 180Motor faulty EF 480 480 480 Motor faulty,Operating EF 240
12.4 PL6 MC 480
Press locking EF 165
Steam leakage, BC IF,BC 285Mismatch MF 400 480 Plunger raise pipe, Missmatach IF,RC
Shaping+ dome pressIF 120 u/l arm EF
Responsible
Department
Responsible
Department
u/l arm deff MF 480 480 480 u/l arm MF 480BC BC 60 120 BC(L), Press auto open BC,IF 180
u/l arm EFBC BC 90
Motor gearbox couplingMF 480 480 480 gearbox coupling MF 480u/l arm+PLunger, BC(L), PLCEF,BC,EF 220+50 60
Dome plate leak MF 55
SF SFMoto faulty, gear deff, copper tube leakMF,IF 450 120+90
Segment block brokenDE 60 Segment block loosed DE 390BC(L) BC 60
Shaping, BC(L) IF,BC 90+60BC(L) BC 60
BC(L) BCBC(L) BC
Vacuum,Internal pipe, BC(leak+brust), vacumIF,BC,IF 60 240 120+120+60 Vacuum IF 240Press opening, BC(deshape), OperatingEF,BC,EF 60+60 120
VCL finger open EF 120 BC(deshape) BC
Press open+vacuumIF 420
Press open, c/m shaft seal changeEF,MF 240+150 BC BCLocking MF 150 BC BC
BC(deshape) BC 60u/l arm adjust,Plunger updown,u/l arm sensorMF,IF,EF 60+60+150BC, locking problemBC,MF 120+90
4315 3670 3390 4795
Thursday, July 16, 2015 Wednesday, July 22, 2015Downtime(min)
ReasonsDowntime(min)
B C A B C
c/w line leak, Int gland pipe leak IF,MF 270 180 120Mold clean RC 240
PM PM PM PM PM PM PM
BC BC 60
240+60 Press overtravel, BC(L) EF,BC 120+180
BOR leak MF 12060
90
BOR leak, Bottom leakage, Opening MF,EF 60 120 120
u/l arm hold IF 360 120
VCL deff, VCL in, Shaping IF,EF,IF 120 240 30
480 480 Housing leakage MF 480 480 48060+60 480 c/w line leak, Dome gasket leak, LockingIF,MF,EF 420 180+120 480
120 vent block EF,RC 120 360 480120 PCI beam up MF 120
120+240 24060
Plunger raise, u/l arm IF,EF 180 120+120480 pl6 MC 480 480 480
240
360 120 Steam leakage, Plunger raise IF 60 12060+120
180 auto opening, u/l arm IF,EF 120 300
Responsible
Department
480 480 u/l arm MF 480 480 480120
60
480 480 Gear box coupling MF,EF 480 480 480Top ring raise IF,EF 120+360
u/l arm holding, Top ring pipe leak EF,MF 120+180Steam leakage IF 300 120
30 30c/m shaft seal change MF 120 180
Press operating EF 180
BC(deshape), Operating BC,EF 60 180 90
6060 BC(L) BC 90
Vacuum,c/m shaft deff, vacuum IF,MF,IF 120 120+120 90Operating EF 180
120 BC(leak+deshape),c/m shaft BC,MF 120 75
VCL in out cylinder MF 60Press operating,BC,no shaping EF,BC,EF 180 90 480
BOR leak MF 60Press opening IF 450 60
6060 Press operating EF 180
60+60+150175/70 ET,item dirty MC,RC 480 360 60
3570 2460 5820 4740 4485
Friday, July 24, 2015
ReasonsDowntime(min)
A B C TotalPF 30 30
Bead offcure, Over travel MF,EF 30 60 90 50 00 0
Top ring leaked MF 45 45 20 000 0
PCI unit deff, Motor faulty EF 90 135 225 9PCI locking cylinder MF 85 85 3
BC(L) BC 90 90 30 00 00 00 00 00 00 0
Operating EF 280 280 20u/l arm deff EF 60 60 4
00 00 0
Bottom O ring leak MF 60 60 20 00 0
Steam line leak IF 90 90 50 00 00 00 00 00
RC RC,MF 480 480 480 1440 29Locking and open, PCI def MF,IF 360 75 435 9
Offcure,PCI open IF,EF 480 180 135 795 160 00 00 00 0
u/l arm deff, Press operating MF,EF 120 110 230 5u/l arm deff,Lower ring raise MF,IF 60 120 180 4
PL6,Press operating MC,EF 480 480 375 1335 2800 00 00 0
Steam leak IF 210 480 480 1170 24DE DE 480 480 960 16
Cylinder leak, u/l arm MF,EF 120+120 0 0
Responsible
Department
Tyre Lossed
0 0u/l arm deff MF 480 480 480 1440 30
0 000 00 00 00 0
Motor deff,Offcure,BC,External drain valveEF,IF,BC,IF 480 420 180+180 900 16Shaping problem,BC IF,BC 90 360 450 8
Shaping problem, Steam line leakk IF 210 420 630 110 000 0
Locking MF 60 60 1SF SF 90 90
355,BC(pin hole) RC,BC 60 60 120 10u/l arm, 355 MF,RC 120 30 150 13
BC(deshape), VCL BC,MF 120+120 0 0355, Greasing work,BC(L) RC,MF,BC 60+120 90 90 8
c/w line leak, 355 IF,RC 330 30 360 310 0
BC(deshape) BC 210 210 180 00 0
355, B/Clamp loose RC,BC 90+30 0 000 00 0
No shaping EF 330 330 290 0
BC BC 120 120 100 00 0
BC, 355, Mold sibe bent, 355 BC,RC,DE,RC120+90 60 60 120 10Press operating EF 90 60 150 13
5160 4110 3550 12820 395
Press #Friday, July 24, 2015
ReasonsDowntime(min)
A B C TotalE-Row 0
E-01/02 0 0E-03/04 0 0E-05/06 0 0E-07/08 0 0E-09/10 0 0F-Row 0
F-01/02 0 0F-03/04 PCI unlocking, BC IF,BC 180+60 0 0F-05/06 0 0F-07/08 0 0F-09/10 0 0F-11/12 0 0F-13/14 0 0F-15/16 0 0F-17/18 BOR leak MF 120 120 6F-19/20 0 0F-21/22 0 0F-23/24 0 0F-25/26 Top ring raise IF 300 300 21G-Row 0
G-01/02 0 0G-03/04 PCI unlocking EF 120 120 5G-05/06 0 0G-07/08 0 0G-09/10 greasing and oiling MF 240 240 13G-11/12 VCL deff EF 60 60 3G-13/14 0 0G-15/16 Supply pipe leak IF,MF 120+120 0 0G-17/18 0 0G-19/20 BC BC 60 60 2G-21/22 0 0
J-Row 0J-01/02 Housing leak MF 480 480 10J-03/04 u/l arm out of order MF 360 360 7J-05/06 u/l arm in problem EF 240 240 5J-07/08 0 0J-09/10 0 0J-11/12 Plunger full down MF 480 480 10J-13/14 0 0J-15/16 Motor faulty EF 480 480 10J-17/18 u/l arm MF 240 240 5J-19/20 u/l arm return EF 240 240 5K-Row 0K-01 0 0K-02 0 0K-03 0 0K-04 0 0K-05 0 0
K-06/07 0 0K-08/09 0 0K-10/11 u/l arm MF 480 480 10K-12/13 0 0N-Row 0N-01 0 0N-02 0 0N-03 Shaping lever IF 300 300 4N-04 0 0
N-05/06 h/w line leak IF 360 360 7
Responsible Department
Tyre Lossed
N-07/08 0 0N-09/10 0 0N-11/12 Press open problem EF 60 60 1P-Row 0
P-09/10 Off register RC 300 300 7P-11/12 tread flash MF 60 60 1Q-Row 0
Q-01/02 0 0Q-03/04 BC(L) BC 60 60 5Q-05/06 BC(deshape) BC 60 60 5Q-07/08 145/70 R12ST, c/w line leak MC,IF 300+90 0 0Q-09/10 c/w line leak IF 150 150 13Q-11/12 0 0Q-13/14 0 0Q-15/16 Shaping over IF 30 30 3Q-17/18 0 0Q-19/20 Segment flash RC 90 90 8R-Row 0
R-01/02 BC BC 30 30 3R-03/04 0 0R-05/06 0 0R-07/08 0 0R-09/10 0 0R-11/12 BC, c/m shaft seal change,Offcure BC,MF,IF 60+240+90 0 0R-13/14 0 0R-15/16 press operating, segment flash EF,RC 60+150 0 0R-17/18 0 0
5400 0 0 5400 168
CODE SIZEPRODUCTION
DOWNTIME(MIN)SCHEDULE ACTUAL % ACHIEVED
113 PASSENGER CAR TYRES (RADIAL)11160 145/70TR12 PR4 RAD.ST 13 1120 0 30011133 P155/80 R13 PR4 XP2000II 6 546 0 011179 175/70 R13 PR4 EUROTYCON 2 216 0 011196 175/65 R15 PR4 EUROSTAR 4 400 0 6011193 195/65 R15 R15 PR4 EUROSTAR 16 1816 0 33011146 145/80 R13 PR4 EUROTYCON 1 108 0
121 LIGHT TRUCK TYRES (BIAS)12021 4.50-12 PR8 PJC 9 751 0 012025 4.50-12 PR8 CHIEF 1 69 012055 6.50-14 PR10 SPJC 2 120 0 012131 6.00-16 PR6 ND 2 126 0 12012139 6.50-16 PR14 TR 4 90 0 012195 7.50-16 PR14 GLT 4 152 0 012271 7.00-16 PR14 TR 2 90 0
122 LIGHT TRUCK TYRES (RADIAL)12510 145 R 12C PR8 CSS 6 648 0 012560 195 R 14C OE PR8 SS 2 138 0 60
123 RICKSHAW TYRES12002 1.35-10 PR 10 CHIEF 2 0
131 TRCK/BUS TYRES (BIAS)13156 8.25-20 PR14 TR 0 58 0 30013261 9.00-20 PR 14 HCT 2 58 0 6013375 10.00-20 PR 16 SL 2 44 0 013341 10.00-20 PR16 TR 2 52 0 24013471 11.00-20 PR16 HCT 6 104 0 84013552 12.00-20 PR18 SHCT 2 44 0 0
141 FARM TYRES (FRONT)14001 6.00-16 PR6 AT 14 816 0 18014011 7.50-16 PR6 AT 6 268 0 0
142 FARM TYRES (REAR)14061 12.4/11-28 PR6 PL 18 486 0 168014049 14.9/13-28 PR 6 SPL 8 192 0 42014088 12.4-28 PR12 BLACK BULL 2 54 0 24014043 16.9/14-30 PR8 SAGT 4 88 0 014068 18.4/15-30 OE PR8 SAGT 3 57 0 300
145 8711
NO OF CAVITIES
ALL PS&PA
TYRE CURING PRESSES ACTIVITY STATUS25/7/2015
PRESS # SIZE Ist 2 hr II 2hr III 2hr IV 2hr NEXT CHANGE PRESS # SIZE Ist 2hr II 2hr III 2hr IV 2hr NEXT CHANGEF-01/02 145/70TR12 PR4 RAD.ST K-06/07 12.4/11-28 PR6 PLF-03/04 6.00-16 PR6 AT K-08/09 12.4/11-28 PR6 PL F-05/06 7.00-16 PR14 TR K-10/11 12.4/11-28 PR6 PLF-07/08 6.00-16 PR6 AT K-12/13 12.4/11-28 PR6 PLF-09/10 7.50-16 PR14 GLT N-01 16.9/14-30 PR8 SAGTF-11/12 7.50-16 PR6 AT N-02 16.9/14-30 PR8 SAGTF-13/14 6.50-16 PR14 TR N-03 18.4/15-30 OE PR8 SAGTF-15/16 7.50-16 PR14 GLT N-04 18.4/15-30 OE PR8 SAGTF-17/18 6.00-16 PR6 ND N-05/06 14.9/13-28 PR 6 SPLF-19/20 P155/80 R13 PR4 XP2000II N-07/08 14.9/13-28 PR 6 SPL `F-21/22 P155/80 R13 PR4 XP2000II N-09/10 14.9/13-28 PR 6 SPLF-23/24 P155/80 R13 PR4 XP2000II N-11/12 14.9/13-28 PR 6 SPLF-25/26 145/70TR12 PR4 RAD.ST P-09/10 11.00-20 PR16 HCTG-01/02 6.50-14 PR10 SPJC P-11/12 9.00-20 PR 14 HCTG-03/04 6.00-16 PR6 AT Q-01/02 195/65 R15 R15 PR4 EUROSTARG-05/06 6.00-16 PR6 AT Q-03/04 195/65 R15 R15 PR4 EUROSTARG-07/08 4.50-12 PR8 CHIEF, PR8 PJC Q-05/06 175/65 R15 PR4 EUROSTARG-09/10 4.50-12 PR8 PJC Q-07/08 145/70TR12 PR4 RAD.STG-11/12 195 R 14C OE PR8 SS Q-09/10 195/65 R15 R15 PR4 EUROSTARG-13/14 6.00-16 PR6 AT Q-11/12 195/65 R15 R15 PR4 EUROSTARG-15/16 6.00-16 PR6 AT Q-13/14 195/65 R15 R15 PR4 EUROSTARG-17/18 7.50-16 PR6 AT Q-15/16 195/65 R15 R15 PR4 EUROSTARG-19/20 6.00-16 PR6 AT Q-17/18 175/65 R15 PR4 EUROSTARG-21/22 7.50-16 PR6 AT Q-19/20 195/65 R15 R15 PR4 EUROSTARJ-01/02 11.00-20 PR16 HCT R-01/02 145ET,145/70TR12 PR4 RAD.STJ-03/04 11.00-20 PR16 HCT R-03/04 145 R 12C PR8 CSSJ-05/06 10.00-20 PR16 TR R-05/06 145 R 12C PR8 CSSJ-07/08 10.00-20 PR 16 SL R-07/08 145 R 12C PR8 CSSJ-09/10 12.00-20 PR18 SHCT R-09/10 145/70TR12 PR4 RAD.STJ-11/12 12.4/11-28 PR6 PL R-11/12 145/70TR12 PR4 RAD.STJ-13/14 12.4/11-28 PR6 PL R-13/14 145/70TR12 PR4 RAD.STJ-15/16 12.4/11-28 PR6 PL R-15/16 195/65 R15 R15 PR4 EUROSTARJ-17/18 12.4-28 PR12 BLACK BULL R-17/18 175/70 R13 PR4 EUROTYCONJ-19/20 12.4/11-28 PR6 PL E-01/02 4.50-12 PR8 PJC
K-01 16.9/14-30 PR8 SAGT E-03/04 4.50-12 PR8 PJCK-02 18.4/15-30 OE PR8 SAGT E-05/06 1.35-10 PR 10 CHIEFK-03 12.4/11-28 PR6 PL E-07/08 4.50-12 PR8 PJCK-04 12.4/11-28 PR6 PL E-09/10 4.50-12 PR8 PJCK-05 16.9/14-30 PR8 SAGT
P.O / P.S / P.A : EXECUTIVE.________________ PROD.MANAGER.____________
Shift: “ ”