equipment reliability - smrp
TRANSCRIPT
THE MAGAZINE BY PRACTITIONERS FOR PRACTITIONERS
EQUIPMENT RELIABILITY
VOLUME 13, ISSUE 2 MAR/APR 2018
SOLUTIONS
SOLUTIONS MAR-APR 2018
02
COURSE WHO SHOULD ATTEND YOU WILL LEARN HOW TO DATES & LOCATION DAYS/CEUs COST
*LOCATION CODES: (CHS) = Charleston, SC | (CU) = Clemson University in Greenville, SC | (KU) = The University of Kansas | (OSU) = The Ohio State University
MaterialsManagement
$1,895Apply sound storeroom operations principles. Manage inventory to optimize investment. Understand the role of purchasing. Implement effective work control processes.
3 consecutive days2.1 CEUs
Materials Managers, Storeroom Manag-ers, Planner/Schedulers, Maintenance Managers and Operations Managers
MaintenancePlanning andScheduling
$2,495Apply preventive and predictive maintenance practices. Calculate work measurement. Schedule and coordinate work. Handle common maintenance problems, delays and ineffi ciencies.
4 consecutive days2.8 CEUs
Planner/Schedulers, Maintenance Supervisors, Maintenance Managers, Operations Coordinators, Storeroom Managers and Purchasing Managers
ReliabilityEngineeringExcellence
$1,895Learn how to build and sustain a Reliability Engineering program, investigate reliability tools and problem-solving methods and ways to optimize your reliability program.
3 consecutive days2.1 CEUs
Reliability Engineers, Maintenance Managers, Reliability Technicians, Plant Managers and Reliability Personnel
ReliabilityExcellencefor Managers
$7,495Build a business case for Reliability Excellence, learn how leadership and culture impact a change initiative and build a plan to strengthen and stabilize the change for reliability. CMRP exam following Session Four.
12 days total (4, 3-day sessions)8.4 CEUs
General Managers, Plant Managers, Design Managers, Operations Managers and Maintenance Managers
Risk-BasedAsset Management
$1,895Learn to create a strategy for implementing a successful asset management program. Discover how to reduce risk and achieve the greatest asset utilization at the lowest total cost of ownership.
3 consecutive days2.1 CEUs
Project Engineers, Reliability Engineers, Maintenance Managers, Operations Managers, and Engineering Technicians
Root CauseAnalysis
$1,895Establish a culture of continuous improvement and create a proactive environment. Manage and be able to effectively use eight RCA tools to eliminate latent roots and stop recurring failures.
3 consecutive days2.1 CEUs
Anyone responsible for problem solving and process improvement
Prosci® ChangeManagementPrograms
Contact us for pricing
Executives and Senior Leaders; Managers and Supervisors; Project Teams; HR and Training Groups; Employees
Build internal competency in change management. Deploy change management throughout your organization. Become licensed to use Prosci’s change management tools.
Sponsor: ½-dayCoaching: 1-day Orientation: 1-dayCertifi cation: 3-day
Planning for Shutdowns, Turnarounds and Outages
$1,895Save time and money on your next shutdown by learning how to effectively plan for and manage such large projects. Learn processes and strategies for optimal resource allocation.
3 consecutive days2.1 CEUs
Members of the shutdown or outage teams, planners, plant engineers, maintenance engineers
PredictiveMaintenanceStrategy
$1,895Collect and analyze data to assess the actual operating condition. Use vibration monitoring, thermography and tribology to optimize plant operations.
3 consecutive days2.1 CEUs
Plant engineers and managers, Maintenance, Industrial and Manufacturing Engineers, Maintenance Supervisors and Managers
CHANGING BEHAVIOR TO PRODUCE RESULTS®
REGISTER NOW: 800-556-9589 | [email protected] | www.LCE.com
MaintenanceManagementSkills
$1,895Lead a world-class maintenance department using planning and scheduling best practices to drive work execution, improve productivity, motivate staff, increase output and reduce waste.
3 consecutive days2.1 CEUs
Maintenance Managers and Supervisors, as well as Supervisors from Operations, Warehouse or Housekeeping areas
A
PPROVED
P
RO V ID ER
A1 A2 B2
A
PPROVED
P
RO V ID ER
Feb 13-15, 2018 (CHS)Oct 23-25, 2018 (CHS)
Apr 2-5, 2018 (CHS)May 7-10, 2018 (KU) July 23-26, 2018 (CHS)Sept 24-27, 2018 (CU)Nov 5-8, 2018 (OSU)
Feb 27-Mar 1, 2018 (KU)April 24-26, 2018 (CU)Jun 19-21, 2018 (CHS)Oct 23-25, 2018 (OSU)
Feb 6-8, 2018 (OSU)Mar 27-29, 2018 (CU)June 12-14, 2018 (KU)Oct 2-4, 2018 (CHS)
Contact us to schedule a private onsite class.
Aug 7-9, 2018 (CHS)
Apr 17-19, 2018 (OSU)Sept 25-27, 2018 (KU)Dec 4-6, 2018 (CHS)
Apr 3-5, 2018 (CHS)May 15-17, 2018 (OSU)July 31-Aug 2, 2018 (CU)Nov 6-8, 2018 (KU)
SESSION 1 DATES:Mar 20-22, 2018 (CHS)Aug 28-30, 2018 (CHS)
Mar 20-22, 2018 (OSU)June 12-14, 2018 (CU)Aug 21-23, 2018 (KU)Oct 30-Nov 1, 2018 (CHS)
www.LCE.com
GET CERTIFIED!
REGISTER NOW! MA
PP
ED
SE
RVICES AND TRAINING PROVID
ER™
CERTIFIED RELIABILITY LEAD
ER™
CEU APPROVED PROVIDER
2017
WWW.SMRP.ORG
03
10
LESSONS LEARNED IN PLANNING AND EXECUTION OF THE ASSET
MANAGEMENT STRATEGYAleck Santamaría De La Cruz, CMRP
06
14
16
TECHNOLOGY TRENDS IN ULTRASOUND EQUIPMENT RELIABILITY APPLICATIONS
Adrian Messer, CMRP
THREE THINGS THAT KILL YOUR RELIABILITY AND WHAT YOU CAN DO
ABOUT THEM NOWShon Isenhour, CMRP, CAMA
& Ana Maria Delgado, CRL
READY WHEN YOU NEED IT: PREDICTIVE MAINTENANCE ON YOUR
STAND-BY EQUIPMENTManuel Lombardero, MBA, CMRP
18
22
20
26
30
NEW CMRPs/CMRTs
NEW MEMBERS
SMRPCO SUSTAINING SPONSORS
04 CONTRIBUTORS, OFFICERS & DIRECTORS
05 LETTER FROM THE CHAIR Howard W. Penrose, PhD, CMRP
GOVERNMENT RELATIONS UPDATE
CHAPTER NEWS
COURSE WHO SHOULD ATTEND YOU WILL LEARN HOW TO DATES & LOCATION DAYS/CEUs COST
*LOCATION CODES: (CHS) = Charleston, SC | (CU) = Clemson University in Greenville, SC | (KU) = The University of Kansas | (OSU) = The Ohio State University
MaterialsManagement
$1,895Apply sound storeroom operations principles. Manage inventory to optimize investment. Understand the role of purchasing. Implement effective work control processes.
3 consecutive days2.1 CEUs
Materials Managers, Storeroom Manag-ers, Planner/Schedulers, Maintenance Managers and Operations Managers
MaintenancePlanning andScheduling
$2,495Apply preventive and predictive maintenance practices. Calculate work measurement. Schedule and coordinate work. Handle common maintenance problems, delays and ineffi ciencies.
4 consecutive days2.8 CEUs
Planner/Schedulers, Maintenance Supervisors, Maintenance Managers, Operations Coordinators, Storeroom Managers and Purchasing Managers
ReliabilityEngineeringExcellence
$1,895Learn how to build and sustain a Reliability Engineering program, investigate reliability tools and problem-solving methods and ways to optimize your reliability program.
3 consecutive days2.1 CEUs
Reliability Engineers, Maintenance Managers, Reliability Technicians, Plant Managers and Reliability Personnel
ReliabilityExcellencefor Managers
$7,495Build a business case for Reliability Excellence, learn how leadership and culture impact a change initiative and build a plan to strengthen and stabilize the change for reliability. CMRP exam following Session Four.
12 days total (4, 3-day sessions)8.4 CEUs
General Managers, Plant Managers, Design Managers, Operations Managers and Maintenance Managers
Risk-BasedAsset Management
$1,895Learn to create a strategy for implementing a successful asset management program. Discover how to reduce risk and achieve the greatest asset utilization at the lowest total cost of ownership.
3 consecutive days2.1 CEUs
Project Engineers, Reliability Engineers, Maintenance Managers, Operations Managers, and Engineering Technicians
Root CauseAnalysis
$1,895Establish a culture of continuous improvement and create a proactive environment. Manage and be able to effectively use eight RCA tools to eliminate latent roots and stop recurring failures.
3 consecutive days2.1 CEUs
Anyone responsible for problem solving and process improvement
Prosci® ChangeManagementPrograms
Contact us for pricing
Executives and Senior Leaders; Managers and Supervisors; Project Teams; HR and Training Groups; Employees
Build internal competency in change management. Deploy change management throughout your organization. Become licensed to use Prosci’s change management tools.
Sponsor: ½-dayCoaching: 1-day Orientation: 1-dayCertifi cation: 3-day
Planning for Shutdowns, Turnarounds and Outages
$1,895Save time and money on your next shutdown by learning how to effectively plan for and manage such large projects. Learn processes and strategies for optimal resource allocation.
3 consecutive days2.1 CEUs
Members of the shutdown or outage teams, planners, plant engineers, maintenance engineers
PredictiveMaintenanceStrategy
$1,895Collect and analyze data to assess the actual operating condition. Use vibration monitoring, thermography and tribology to optimize plant operations.
3 consecutive days2.1 CEUs
Plant engineers and managers, Maintenance, Industrial and Manufacturing Engineers, Maintenance Supervisors and Managers
CHANGING BEHAVIOR TO PRODUCE RESULTS®
REGISTER NOW: 800-556-9589 | [email protected] | www.LCE.com
MaintenanceManagementSkills
$1,895Lead a world-class maintenance department using planning and scheduling best practices to drive work execution, improve productivity, motivate staff, increase output and reduce waste.
3 consecutive days2.1 CEUs
Maintenance Managers and Supervisors, as well as Supervisors from Operations, Warehouse or Housekeeping areas
A
PPROVED
P
RO V ID ER
A1 A2 B2
A
PPROVED
P
RO V ID ER
Feb 13-15, 2018 (CHS)Oct 23-25, 2018 (CHS)
Apr 2-5, 2018 (CHS)May 7-10, 2018 (KU) July 23-26, 2018 (CHS)Sept 24-27, 2018 (CU)Nov 5-8, 2018 (OSU)
Feb 27-Mar 1, 2018 (KU)April 24-26, 2018 (CU)Jun 19-21, 2018 (CHS)Oct 23-25, 2018 (OSU)
Feb 6-8, 2018 (OSU)Mar 27-29, 2018 (CU)June 12-14, 2018 (KU)Oct 2-4, 2018 (CHS)
Contact us to schedule a private onsite class.
Aug 7-9, 2018 (CHS)
Apr 17-19, 2018 (OSU)Sept 25-27, 2018 (KU)Dec 4-6, 2018 (CHS)
Apr 3-5, 2018 (CHS)May 15-17, 2018 (OSU)July 31-Aug 2, 2018 (CU)Nov 6-8, 2018 (KU)
SESSION 1 DATES:Mar 20-22, 2018 (CHS)Aug 28-30, 2018 (CHS)
Mar 20-22, 2018 (OSU)June 12-14, 2018 (CU)Aug 21-23, 2018 (KU)Oct 30-Nov 1, 2018 (CHS)
www.LCE.com
GET CERTIFIED!
REGISTER NOW! MA
PP
ED
SE
RVICES AND TRAINING PROVID
ER™
CERTIFIED RELIABILITY LEAD
ER™
CEU APPROVED PROVIDER
2017
SOLUTIONS MAR-APR 2018
04
CONTRIBUTORS
&BOARDCONTRIBUTORS
Aleck Santamaría De La Cruz, CMRP, PMP, MBA is a CEO and Consultant in Asset Management. He has over 20 years of experience in oil & gas and the biofuel industry. Alex holds a Master’s of Science in Mechanical Engineering along with an MBA & Global MBA.
Manuel Lombardero, MBA, CMRP, Maintenance Manager, AES Corporation - Manuel has been in the power industry for over 18 years, working in the areas of operation, maintenance and reliability, both in the United States and abroad.
Shon Isenhour, CMRP, CAMA is a partner with Eruditio, which is a premiere education provider for companies that are looking for training with a return on investment. Shon is a past Chairman of SMRP and a self-proclaimed reliability nerd.
Ana Maria Delgado, CRL, Marketing Manager, LUDECA, Inc. Ana is responsible for creating awareness of the benefits of Proactive Condition Monitoring through the use of maintenance technologies such as precision laser alignment, vibration analysis, balancing and ultrasound to increase machinery reliability.
Adrian Messer, CMRP is the Manager of US Operations for UE Systems, Inc. For more than a decade, Adrian has been helping facilities around the country transform their reliability programs by successfully implementing Ultrasound technology for condition monitoring and energy conservation applications. As a subject matter expert on Ultrasound technology and implementation best practices, Mr. Messer has been a featured speaker at numerous industry events. He is a graduate of Clemson University and maintains close ties to the University assisting current students in a mentorship program through the College of Business & Behavioral Science.
SMRP OFFICERS & DIRECTORS
ChairHoward Penrose, PhD, CMRPMotorDoc, [email protected]
Vice ChairVlad Bacalu, CMRP, CMRT, [email protected]
TreasurerGina Hutto-Kittle, CMRPThe Timken [email protected]
SecretaryCarl Schultz, CMRPAdvanced Technology Solutions, [email protected]
Immediate Past ChairLarry Hoing, CMRP, CMRTWells Enterprises, [email protected]
Certification DirectorBruce Hawkins, CMRP, CAMAEmerson Process [email protected]
Body of Knowledge DirectorPaul Casto, CMRPGE [email protected]
Education DirectorChristopher Mears, CMRPNational Aerospace Solutions/[email protected]
Member Services DirectorJeff Shiver, CMRPPeople & [email protected]
Outreach DirectorNancy Frost, PhD, CMRPZap Labs [email protected]
WWW.SMRP.ORG
05
FROM THE
CHAIR
Howard W. Penrose,
PhD, CMRP
Education, Global Outreach in
the Spotlight in 2018
February was an exciting month for SMRP
and our members. We partnered once again
with Advance CTE to celebrate National
Career and Technical Educat ion (CTE)
Month and hosted another successful
Washington, D.C., Government Relations
Fly-In.
CTE Month is an annual public-awareness
campaign that celebrates the value of
CTE, as well as the accomplishments of
CTE programs throughout the US. CTE
covers industr ies such as heal thcare,
i n f o r m a t i o n t e c h n o l o g y, a d v a n c e d
manufacturing, maintenance, installation
and repair with one goal – to prepare and
create a competit ive workforce for the
next generation. SMRP and our members
suppor t CTE month through individual
and corporate programs; suppor t of
re l iabi l i t y, maintenance and physica l
asset management education; the CMRP,
CMRT and CAMA certifications; outreach
programs with national and international
organizations; the development of our
Body of Knowledge (BoK); educat ion,
conferences and symposiums; ef for ts
through our Approved Provider Education
Program; training and networking through
Chapters and SIGs; and our government
relations program.
At the end of February, we participated in
the annual Washington, D.C., Fly-In, meeting
with Federal policymakers, committees
and departments like the Occupational
Safety and Health Administration (OSHA)
to discuss topics such as, cybersecurity,
infrastructure, smart-grid and workforce
development. Additionally, SMRP acted as
the only representative for our community
in the Advance CTE panel. Our government
relations committee was involved in the
2017 reauthorizat ion of the bipar t isan
Perk ins Ac t , which prov ides Federa l
support to career education programs. We
also had an opportunity to meet with the
White House Workforce Development team
on March 1st, the outcome of which will be
shared with members in the near future.
In addition to SMRP’s efforts in education
and legislat ion, the SMRP Foundat ion
continues to offer competitive scholarships
t o s t u d e n t s p u r s u i n g d e g r e e s i n
maintenance, re l iabi l i t y and physical
asset management as part of our Student
Advancement Oppor tunit ies. This new
program, which opened on February 26,
includes the annual scholarship program,
student membership and free student
webinars. A number of chapters also
prov ide scholarship oppor tuni t ies to
students in their region. Over the past few
years, SMRP has noticed a significant rise
in the interest and number of applications
for these scholarships. We expect the 2018
class of applicants to be one of our largest
to date.
In January 2018, the SMRP and SMRPCO
boards participated in our annual Strategic
Planning Exercise. In th is ef for t , the
board reviews member surveys, reports,
statistics, competitive analysis and other
relevant input in order to review existing
strategies and goals along with our mission
and vision to ensure SMRP is moving in
the right direction. In the end, we retire
completed strategies and prioritize future
strategies for the society. Tact ics are
developed, responsibilities are assigned
and progress is measured at each board
meeting throughout the year.
Past years’ resul ts have included the
establishment of joint af f i l iat ions with
the Ins t i tu te fo r A sset Management
( IAM), educat ion programs with Plant
Engineering and Maintenance Association
of Canada (PEMAC), the Certif ied Asset
Management Assessor (CAMA) exam with
six other organizations worldwide, and the
recent agreement with the Gulf Society
for Maintenance and Reliability (GSMR)
during the Global Forum on Maintenance &
Asset Management (GFMAM) conference in
France during February. These efforts bring
together a global body of knowledge –
sharing information benefits both individual
members and our community as a whole,
while demonstrating the strength of the
CMRP and CMRT on a global scale.
As a professional society, SMRP was
created to support those in our profession
and bring recognition to our industry. We
do this both by looking inward to ensure the
integrity of our organization and members,
and by looking outward to ensure that
our voice is heard. The mission of SMRP
is to develop and promote excellence in
maintenance, reliability and physical asset
management – our vision is to be the global
leader for these professions. Our values
include collaboration, membership focus,
continuous improvement, trust and respect,
accountability and social responsibility.
SMRP’s strategy and tactics tie directly to
these values. Professional societies are
not developed for commercial purposes or
profit, nor the interests of an individual or
company, but are meant as educational and
informational bodies that set consensus
standards for their related professional
f ields. This gives us a dif ferent level of
exposure and recognit ion within other
organizations and governments.
SMRP is a body of professionals on a
global scale, with nearly one third of
our membership residing outside of the
United States. While national is often used
in our l i terature, we have evolved into
a international body. SMRP’s board has
recognized this, and over the past years
we have been developing our international
relationships and working on a support
structure for our international members.
Between a very active group of volunteers
and SMRP staf f, your society has been
busy working on the recognit ion and
exposure of our profession. Whether
you are maintaining your membership or
actively participating as a volunteer, you
have an impact on our ability to accomplish
everything we do. Thank you.
Sincerely,
SOLUTIONS MAR-APR 2018
06
The ability to monitor the condition of assets 24/7, from any location, is becoming the new trend in maintenance practices. Ultrasound, being a key technology in condition monitoring, will play a pivotal role in this trend.
Just as technology has been rapidly developing in fields like
telecom, data analytics, smart devices and infrastructure, the
same can be said of asset condition monitoring. But just how far
has technology come in asset maintenance? And what does that
mean going forward? What current technology is the equivalent
of cutting-edge developments in those other fields – playing
the role of radio-frequency identification (RFID) or the Internet
of Things (IoT)? For asset maintenance, it's remote monitoring –
the ability for technicians to utilize modern tools to collect and
sort continuous data sets from a given asset without routine
in-person attention.
It's important to recognize that new technology often calls
into question old methodologies or habits. Each time some
development emerges, the industry involved must adapt to make
the best use of it. That can be particularly difficult in the industrial
setting driven by the mantra, "if it’s not broke, don't fix it."
in Ultrasound Equipment Reliability ApplicationsTrends
Technology
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Plant maintenance technicians have increasingly recognized
the benefits of predictive maintenance (PdM) in terms of
keeping equipment online, preventing unplanned shutdowns,
increasing plant efficiency and ultimately, saving money for the
organization.
The Paradigm Shifts of Asset Condition Monitoring
In Jack Nicholas Jr.’s new book, Asset Condition Monitoring
Management, he outlines four ways asset condition monitoring
has changed over the past decades:
1. In the 1980s, microprocessors made way for more portable
data-collection devices.
2. In the 1990s, laptops emerged and software packages
gave computers better memory storage.
3. In the 2000s, wireless data transfer arrived as the methods
for reporting and analyzing data grew more sophisticated.
4. In this decade, condition monitoring paradigm shifts
include IoT, cloud computing, big data, tablets, virtual and
augmented reality, wearable devices and so on.
Though the technologies have changed, many of the challenges
remain the same: will technicians and practitioners accept the
change and alter their behavior? Can information technology
(IT) departments keep online assets safe from cybercrime? Is
the infrastructure ready for massive amounts of data? Do we
have the skilled workers necessary to champion these tools and
then pass their knowledge along to others? And finally – what
do we even do with all this data?
To add a bit of perspective, consider this: today's college
graduates were born after Amazon opened, eBay came online
and Yahoo registered its domain name. They have grown up
with computers, devices, and other technology. That's a good
thing. Recent graduates entering engineering and maintenance
roles will be comfortable using modern tools and techniques,
and organizations must be prepared for a generation of laborers
who expect the up-to-date tools to be available. Individuals with
many years of experience currently in the workforce may not
have the computer and technology of this new generation‘s
expertise, but they do have knowledge of the machines and
equipment inner workings that they have been responsible for
maintaining over their career.
The individuals involved in IoT transitions cannot be overlooked.
The challenge will be harnessing the technical and hands-on
knowledge of more seasoned workers and the computer and
technological skills of newer maintenance professionals.
Ultrasound Remote Monitoring
Ultrasound technology has emerged as an essential tool
in its own right. It's no longer simply a leak detector, it’s a
valuable technology that allows maintenance teams to identify
mechanical faults earlier in the Potential Failure (P-F) Curve
and develop a more effective lubrication practice. Ultrasound
condition monitoring data can be a good leading indicator of a
potential problem, even before other technologies.
Coupling remote monitoring with ultrasound could be a
paradigm-shifting development. Ultrasound works best when
you have as much sound information to work with as possible;
that makes it easier to identify patterns, establish baselines
and pinpoint inconsistencies. Moreover, as much as today's
maintenance technicians want to avoid reactive maintenance,
Adrian Messer, CMRP, Manager of US Operations UE Systems, Inc.
SOLUTIONS MAR-APR 2018
08
there are certain assets that take priority over others. Anything
that's closer to failure will earn more attention, meaning other
assets could fly under the radar if they're assumed to be newer or
in better shape. Remote monitoring can give technicians a way
to keep an eye (or ear) on assets that aren't being monitored.
That's true for ultrasound monitoring on both mechanical and
electrical assets.
There are few limitations on the application for ultrasound
remote monitoring.
Any instance where maintenance professionals are collecting
manual data through handheld devices might be an opportunity
to monitor remotely. In other cases, equipment that is difficult
to access – dangerous, remote, isolated or submerged – can
receive regular monitoring that extends useful life. Additionally,
slow speed assets are great candidates for remote monitoring,
as they typically require the maintenance technician to take a
longer time to gather information manually.
Beyond the advantages of larger data sets and remote
collection, remote monitoring comes with easy installation and
the potential for wireless setup. Compared to other systems,
ultrasound remote monitoring is a cost-effective choice.
Cases of Ultrasound Use
Let's break down a few of the most common ways plant
technicians utilize ultrasound maintenance to improve reliability:
• Leak detection – This is the most common application
and offers the quickest return on investment. It offers huge
energy-saving and therefore money-saving potential in
compressed air and gas leaks, steam trap testing and valve
testing. Some ultrasound tools can even be coupled with a
free leak-reporting app.
• Electrical inspection – For corona, tracking and
arcing, ultrasound usage is driven by safety, insurance
agreements, standards and improved technology and
software. Keep in mind that it's a good idea to use more
than one technology to avoid missing potential problems,
especially corona.
• Condition monitoring – Bearings, rotating equipment and
condition-based lubrication are all good candidates for
regular remote ultrasound inspection. The best practice
is to establish a route, find baseline readings, determine
trends and identify alarm levels. Ultrasound is particularly
helpful with slow-speed bearings.
Ultrasound and Remote Access Sensors
Ultrasound remote monitoring tools that interface with a
bearing asset to continuously collect data and send an alert
to the technician's route-planning software if any alarm levels
are surpassed are currently available. They work together with
ultrasonic Remote Access Sensors, which can be very useful by
themselves to inspect enclosed or hard-to-reach bearings. The
SAVE THE DATENovember 6-8, 2018
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sensors are permanently mounted on the bearings. They pick
up the ultrasound emissions and send them to the ultrasound
remote monitoring device, which then sends that information
to a data management software in the form of decibel readings
and sound file recordings. The tool collects these readings from
the sensors on a regular basis, but allows the user to specify
how often to send information to the software. It will also send
a sound file to spectrum analysis software to diagnose bearing
or gearbox defects.
With an available Ethernet connection, the ultrasound device
sends all of its readings and recordings using the plant’s
network; however, the bulk of the data storage resides onboard
the ultrasound device. The user determines how often the
data is transmitted to the ultrasound software. Therefore, the
facility’s intranet is not bogged down with heavy data transfers.
Remote monitoring offers obvious advantages: maintenance
personnel will be able to access readings and sound files even
when outside of the plant’s network – thus allowing for true 24/7
remote monitoring.
Today's facilities should capitalize on this trend in reliable
maintenance to ensure they get the most out of their assets.
Emerging technologies such as remote monitoring have a
positive net effect on the industry. Remote monitoring is just the
latest improvement in plant maintenance technology, enhancing
an already valuable tool and allowing plants to further enhance
their equipment reliability efforts.
Today's facilities should capitalize on this trend in reliable
maintenance to ensure they get the
most out of their assets. Emerging
technologies such as remote
monitoring have a positive net effect
on the industry.
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SOLUTIONS MAR-APR 2018
10
First, the incorrect type stems from a lack of understanding
of lubricants and their properties. Many practitioners operate
under the premise that “grease is grease and oil is oil.” This
can lead to the wrong lubricant in the application or even to the
mixing of lubricants which can cause additional loss of lubricity.
Each lubricant has special additive packages that allow it to
shed water or carry additional load, as well as other functions.
These must match the application. In some cases, mixing may
lead to lubricant breakdown.
During the many root cause analysis (RCA) investigations we
facilitate and coach, we notice some themes that continue to
manifest themselves in the findings. Often, they are grouped
under the heading of precision maintenance or lack thereof.
Let’s take a look at some of them and determine if they are also
killing your reliability.
The six killers are grouped into three areas: Lubrication,
Misalignment and Undiagnosed Wear.
Lubrication
Lubrication is a broad topic, but the mismanagement of
lubrication is a killer. There are two issues seen regularly within
most facilities: incorrect type of lubrication and the incorrect
amount. Let’s dive deeper into both of these.
Lubrication is a broad topic, but the mismanagement of
lubrication is a killer.
Shon Isenhour, CMRP, CAMA, CCMP - Eruditio LLC Ana Maria Delgado, CRL – LUDECA, Inc.
That Kill Your Reliability & What You Can Do About Them Now
Three THINGS
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The second is lubrication amount. It covers everything from
no lubrication at all and under-lubrication to the more common
situation, over-lubrication. We typically see “no lubrication” type
failures in new equipment that was installed and started without
filling the oil reservoir. In many cases, these oversights were
caught. Unfortunately, they were at a point where the damage
was already done, and the trip down the Potential Failure (PF)
Curve had already begun. In other words, it was too late. While
the “no lubrication” problem tends to exist in the oil-lubrication
world, the next two issues plague grease-lubricated assets.
Under-lubrication happens for a multitude of reasons ranging
from lack of effective preventative maintenance (PM) plans
or due to auto-lubrication system failures – from a root cause
standpoint, it can vary widely.
Over-lubrication is the most common killer in this group and is
born out of good intentions. “If a little grease is good, a lot is
better.” In the past, to prevent both over- and under-lubrication,
we had to calculate the volume of grease required for each
bearing based on type, size and speed of rotation – a burden
well beyond most maintenance assigned to this task. However,
thanks to modern ultrasonic tools, we can now detect if the
optimum level of lubrication has been effectively applied without
these calculations. This is done by collecting the decibel level
of the bearing both prior to and during the lubrication process.
When the user hears the reading drop to their lowest levels, the
lubricant has reached the correct level in the rolling elements of
the bearing and satisfied the bearing’s needs. If the lubrication
tech stops filling at that point, we can keep the killer at bay.
To summarize, to prevent these issues from taking away from
your reliability, you need to clearly define lubrication types for
your assets, have effective start-up procedures and lubrication
job plans, create job plans that are well-defined and clear
enough that they can be completed by different people with
the same results, and you should include ultrasonic-assisted
lubrication to ensure lubricating success.
Misalignment
Misalignment is another common cause of premature machine
failure resulting in downtime, lost production, higher labor
costs and parts consumption. Here's a list of the most common
failures due to misalignment and some recommendations on
how avoid them:
Conveyor Belt Misalignment Produces:
• Head pulley wear
• Bearing failure
• Roller failure
• Shaft failure
• Seal failure
• Product loss
• Belt edge destruction by wear, fraying or cutting
• Seam failure
• Excessive energy consumption
• Excessive heat generation
SOLUTIONS MAR-APR 2018
12
V-groove Belt Misalignment Produces:
• Pulley or sheave groove wear
• Belt failures from slippage, fraying, stretching, breaking,
jumping off and jumping time (timing belts)
• Bearing failure
• Shaft failure
• Vibration
Many machine failures and defects can be eliminated and
prevented by correctly installing belt-driven equipment. This
includes, among other things, selecting the right length and
material belt along with its pitch angle, and then correctly
installing the belts and sheaves. For example, when aligning a
multiple-belt drive, you should install (or replace) with belts from
the same manufacturer, preferably using a factory-matched set
to ensure consistent specifications and improved operating
condition, and always check and measure sheave runout.
Correcting all three types of misalignment – vertical angularity
or twist, horizontal angularity and axial offset – as part of the
precision alignment process is essential. This will help to reduce
vibration and elevated temperature levels that lead to premature
bearing failures. Good sheave alignment followed by proper
belt tensioning is key to increasing belt life and drive efficiency.
Shaft Misalignment Produces:
• Seal failures
• Bearing failures
• Bushing failure
• Shaft failure
• Coupling failures
• Gearbox failures (gears)
• Excessive energy consumption
• Excessive heat
• Fastener and bolt failure
• Vibration
As with belt-driven equipment, many machine failures and
defects can be eliminated up front by correctly installing
rotating equipment. This includes, among other things, making
sure the foundation can withstand the mass of the equipment,
any operational load stresses and vibration that the machines
will generate. It’s also important to ensure the baseplate is
properly bolted or grouted to the foundation – it should be both
flat and level. Equipment should be centered horizontally on
the baseplate with the correct amount of shims placed under
each foot. Installing jack-bolts is also recommended to facilitate
horizontal movement of the machines. All anchor bolts on the
machines should be tightened to the proper torque. Precision
laser shaft alignment of the machines to proper tolerances and
the elimination of soft foot are also both critical to increase
machine reliability.
Undiagnosed Wear
The last area that turns up in the causal chains of many a fault
tree is undiagnosed wear. It is almost never the root cause, but a
manifestation that we are required to notice and inspect for first
and then try to understand the cause. It can be found as wear
on shafts causing bearings races to spin in place or wear on a
pulley leading to slipping belts, over-tightened belts or belts
covered with goopy belt dressing.
These will be killers to your reliability. So what can you do? Your
planner needs to include steps in the job plan to use a micrometer
to check the shafts and provide what range is acceptable. You can
search online for a bearing shaft fit guide to get the specifications
for the job that you are planning. As part of the kit for the job, the
planner needs to ensure that pulley or sheave groove gauge sets
are provided with a belt tensioning tool.
By putting these quick inspections in place, you can further
reduce the potential for reliability killers at your site.
We have looked at three different areas that commonly
show up in our RCA investigations and have given you a few
options to mitigate or eliminate the risk associated with those
failures. Bringing these elements into your reliability program
will keep the reliability killers out of your plant and will lead
to increased profits.
SOLUTIONS MAR-APR 2018
14
Implementing predictive maintenance (PdM) on equipment
that operates intermittently, seasonally or not at all can be
quite challenging. Most of the available predictive technology
is designed to monitor equipment at a steady state with
repeatable conditions so that users can compare current data
with previous readings. Additionally, there is the problem that
failure modes change depending on the operating profile of
the equipment. The same type of equipment will have different
failure mechanisms depending on whether it is constantly
running, operating intermittently, in standby condition with only
periodic testing or on long-term lay-up.
The good news, though.
Anywhere there exists a problem, there is also an opportunity.
The trick is to move away from trying to adapt the mainstream
technologies to an irregular situation and start with a custom-
made PdM plan that is tailored to your individual situation. Here
is how to do it:
Take advantage of the downtime
A great place to start with PdM on standby equipment is to
understand that some technologies are meant to be applied
offline. If your equipment has a lot of standby time, there is no
excuse not to have these programs implemented.
• Precision alignment: I have seen figures from laser- and
precision-alignment equipment vendors claiming that up
to 50 percent of rotating machinery failures can be directly
attributed to misalignment. I take that with a grain of salt.
Even if the real figure is a tenth of that, precision alignment
Manuel Lombardero, MBA, CMRP-Maintenance Manager - AES CORP
Ready When You Need It:
Predictive Maintenance On Standby Equipment
WWW.SMRP.ORG
15
is worth implementing in most industries. Misalignment
is the root cause of several machine failures, which can
lead to higher energy consumption, higher vibrations,
premature wear and overheating, as well as other failure
mechanisms. If you want your equipment to run smoothly
when you need it, precision alignment is a must.
• MCA offline: Motor circuit analysis (MCA) is often divided
into two categories: online and offline. While some analysis
is capable of doing both, it comes with a hefty price tag.
For standby motors, offline MCA goes beyond insulation
resistance and allows for fault finding and condition
monitoring of both rotor and stator. It´s a growing PdM tool
that allows for trending and monitoring of the overall health
of electric motors.
Remember that some things still apply
Even if the plant is not currently producing, some predictive
testing technologies still apply. As long as electrical panels are
energized, it’s still valid and recommended to perform periodic
ultrasonic electrical inspections to detect signs of arcing, tracing
and corona. The same applies to dissolved gas analysis (DGA)
of dielectric oil in power transformers.
Lubricating and hydraulic oil analysis of standby equipment
should also be a part of your monitoring program for standby
equipment, but because your failure mode changes, so does
what you monitor. Instead of focusing on wear particles,
the oil analysis program will tend to shift its emphasis to oil
contamination, corrosion, additive depletion, etc. Special
attention should be paid to the sampling procedure to make
sure representative samples are being obtained.
Seize the opportunity
Standby equipment will, by its nature, have higher start/stop
ratios per running hour than its counterparts. This is something
you can and should take advantage of to customize your
condition monitoring program.
• Coast-down time: Chances are you perform periodic
starts on standby equipment but are you trending coast-
down times? Coast-down time is a basic condition-
monitoring technique that is often underutilized. It refers to
simply measuring the time it takes an equipment to come
to a complete stop once the power or fuel is cut off.
My experience trending coast-down times started on large
frame gas turbines. Under normal conditions, it took around
20 minutes for a turbine to come to a complete stop from
3600 rpm. I have seen that time decrease to eight minutes
under a misalignment condition. That equates to a 60%
decrease and it´s hard to miss. A myriad of variables can
affect a machine´s coast-down time, but the two most
common are unbalances and misalignment.
• Rate of rise in bearing temperature: I once read the
following phrase on an electric motor operation and
maintenance manual: “Following the initial start-up, the
bearing temperatures should be closely monitored. The
rate of rise in bearing temperature is more indicative
of impending trouble than is the actual temperature.”
Therefore, we started monitoring and trending bearing
rate of temperature rise during start-up to validate its
usefulness as a condition monitoring technique.
Your standby equipment doesn’t need to suffer from lack of
periodic check-ups when it comes to predictive technology.
A full asset health report based on multiple condition-monitoring
techniques is possible, it will just look different.
REFERENCES
Gupta, Piyush, and O. P. Ghandi. "Coast-Down Time Monitoring
for Defect Detection in Rotating Equipment ." International
Journal of Performability Engineering 10, no. 2 (March 2014):
197-210
TECO-Westinghouse. Operation & Maintenance Manual
for Three Phase Induction Motors. Round Rock, TX:
TECO-Westinghouse Motor Company.
Resu l ts Or ien ted Re l iab i l i t y and Ma in tenance Consu l t i ng and Tra in ing
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SOLUTIONS MAR-APR 2018
16
It’s necessary in any organization to structure strategic
plans for the improvement of asset management, reliability
or maintenance management. Although there are widely
applied models of strategic planning, such as those from
the UN or the World Bank, some problems persist despite
the applied methodologies. While ISO 55000 provides a
framework for action in the planning process, one should
also consider some aspects and lessons already learned
that may be more effective in implementing strategy.
Here are some helpful lessons learned in my experience that
can be implemented in your asset management strategy.
1. Don’t lose sight of the business context
The strategic asset management plan of a company with new
and well-maintained assets compared to one with older assets
or lower standards of operation and maintenance will not be
the same. It is important to structure a plan according to the
priorities and cost structure of the business. The viability of the
plan depends on the company’s structure and concrete results
that make sense for the decision makers of the business.
2. Present objectives and results in financial and
operational terms
It is necessary to have a performance baseline in terms of overall
operational effectiveness and costs, such as maintenance costs,
operating costs, energy costs and losses in terms of production
and economic units. The planning process should propose
tangible results in these variables. Business managers quickly
lose sight of the plan if it does not provide tangible, credible and
sustainable improvements that clearly affect the bottom line.
3. Don’t overlook short-term results
The organization must have a grasp on the present to consider
the future. Specific and immediate results must be foreseen
in problematic areas of cost or operational performance,
improving the plan’s credibility and generating confidence in
the organization’s viability. The achievements of each day, week
and month should contribute to the overall plan, otherwise “time
passes, nothing happens.”
Aleck Santamaría De La Cruz, CMRP, Consultant and CEO
Lessons Learned In Planning & Execution
of the Strategy
AssetManagement
WWW.SMRP.ORG
17
4. Set review times to ensure you’re following the plan
There are models for assessing maturity or compliance with
the elements of a plan to calculate the overall results and
accomplishments. Setting weekly and monthly monitoring
meetings/checkpoints will help immensely in this regard. It
is crucial to know where to improve performance or where
additional efforts must be made to attack deviations in the plan.
An organization’s most valuable resource, after its people, is
time. It’s important to remember that no resource, including
these two, are unlimited.
5. Integrate technology into the plan
In addition to the maintenance information system or
computerize maintenance management system (CMMS), it is
necessary to think in a structured way about the possibility of
updating computers with the Internet of Things (IoT), applying
predictive models from data analytics or even generating
training processes with augmented or virtual reality. The
integrated application of technology is a means, not an end,
and on some occasions a planning process is developed
where the administrative or operational processes of asset
management are seen as a result and not as a means to
achieve operational excellence with operational discipline and
consistent performance over time.
6. Remember soft skills
How do you present the proposed results and value promise
of the asset management process to the board of directors or
CEO of an organization? How do you condense the operational
advances not in terms of reliability but in financial terms of Net
Present Value (NPV) and Internal Rate of Return (IRR)? How do
you effectively translate the problems at the floor level in terms
of tangible and credible proposals for improvement in the asset
management plan? These are just some of the questions we
must answer to effectively communicate the progress, benefits
and results of a strategic asset management plan. In addition, it
is necessary to consider the cultural aspects of the organization
and, if necessary, strengthen competencies such as problem
solving, time management and teamwork.
Strategic planning works if it brings your organization in its
current state closer to what the organization should be in
the future with regard to operational discipline, continuous
monitoring and integrally managing reliability from the
most operational aspects to organizational or f inancial
aspects. This allows leadership to improve organizational
performance in terms of overall operational effectiveness
and economic performance.
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SOLUTIONS MAR-APR 2018
18
CHAPTER NEWSIn September, 2017, the SMRP CBM SIG hosted a Face to Face
at the Nissan Training Center in Smyrna, TN. The day started
with a presentation on “CBM for a 21st Century Spaceport,” then
a Panel Discussion engaged the group on Predictive Testing
and Inspection Technologies and return on investment. The
day concluded with a tour of the Nissan Training Center and
manufacturing plant. After the tour, Matt Breedlove (Nissan)
invited everyone back at another time to follow up and discuss
details about the Predictive Maintenance Lab (PdM Lab) at the
Nissan Training Center.
On Friday, November 17, Roy Smithson (PepsiCo/Frito-Lay)
came back to visit Nissan for a more in depth look at the PdM
lab. Roy wanted to benchmark common CBM technologies
and discuss how to implement the use of those technologies
at his site. Each predictive technologist from Nissan shared
and demonstrated each technology, and showed examples
of findings and applications. It was apparent that this brief
education has helped Roy understand how to apply these Best
Practices at his facility..
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SOLUTIONS MAR-APR 2018
20
GOVERNMENT RELATIONSUPDATE
Our nation is ready for President Trump’s pledged best
infrastructure in the world, but this month people across
the country are pouring into Washington D.C. with the same
message: America’s workforce is not.
The inclusion of workforce development in the White House’s
infrastructure plan is encouraging, but the problem isn’t only
manpower – in midst a skills shortage, the serious questions of
worker experience and safety loom too large to ignore.
By now, most people have heard about the “skills gap,” when
potential workers don’t have the right skills to meet the labor
market’s needs, and the “grey wave,” when older generations
are reaching retirement age without anyone to step into their
shoes because of the skills gap. Yet the lack of supply of young,
skilled workers is just one side of the story: the strong demand
for workers never lessened, resulting in smaller companies
becoming less able to provide competitive compensation
to hire workers and bigger companies taking shortcuts to fill
vacancies. Dangerous shortcuts.
To truly be competent at a job, you start with solid fundamental
skills and knowledge and build upon them with experience
– just like how we first teach children the alphabet and then
help them use that knowledge to practice and eventually
learn how to read.
However, to make up for the lack of skilled workers, companies
lowered their skill and experience standards when hiring
and promoting. Many also stopped providing professional
development for both new and long-time employees. As
older generations retired, younger workers, who were hired
under lesser criteria and perhaps never properly learned the
fundamental building blocks of their field, were promoted to
leadership positions. This cycle, where an absence of certain
skills and expertise is not required of employees nor corrected
by employers, negatively impacts the proceeding generations
of workers who themselves never get the appropriate training
to do their jobs, and equally importantly, how to do them safely.
And that’s when things start to fall apart and people are injured.
Making matters worse, when people get hurt on the job, it’s
almost always the less-experienced, new or non-full-time
employee – of which there would be many more following
a massive infrastructure expenditure. As a country and as
businesses, we can’t responsibly direct more workers to rebuild
our nation unless we’re also willing to commit to make sure
they are safe, particularly following troubling reports of federal
workplace safety efforts including ongoing leadership position
vacancies, dwindling numbers of federal workplace safety
inspectors, and the postponement or elimination of various
worker safety regulations.
Ensuring Worker Safety Despite Labor Shortage Rick Baldridge, SMRP Government Relations Chair
WWW.SMRP.ORG
21
RP continues to work actively with
Congress and the federal government
to ease the ongoing challenges that the
maintenance and reliability profession
faces: from the skills gap and grey
wave to cybersecurity and crit ical
infrastructure development.
This February, we held our fourth annual
Capitol Hill f ly-in, drawing members
from across the nation to join us in
advocating for federal programs, policies
and funding measures that address the
issues workforce development programs
such as career and technical education
(CTE). The fly-in included a special expert
panel and was bookended by meetings
with the U.S Occupational Safety &
Health Administration (OSHA) and the
White House Education Advisor’s office.
Highlights from this year’s fly-in included:
• The White House: A meeting with
the White House Education Advisor’s
team provided the opportunity to
communicate to the administration
the maintenance and reliability
professional’s perspective on the skills
gap and recommended solutions.
• The Occupational Safety & Health
Administration (OSHA): At a
meeting with the Office of Outreach
Services and Alliances within OSHA,
The Administration’s Fiscal Year (FY) 2019 budget raises both alarm
and relief in this regard: in what it describes as the recalibration
and consolidation of programs, the budget would represent an
overall significant reduction in workforce development funding and
programs, including a $1 billion reduction in just Title I state grants
under the Workforce Innovation and Opportunity Act (WIOA)
alone. On the other hand, the budget does direct additional federal
money to the U.S. Occupational Health and Safety Administration
(OSHA) and Mine Safety and Health Administration (MSHA) to
enable enforcement and employer compliance programs.
However, we also shouldn’t rely on enforcement to maintain
safe workplaces: a culture of safety is key and only established
by repeating behavior. Internalizing such a culture that would
empower workers to keep themselves and their colleagues safe is
only possible by integrating safety into every step of the workforce
development process and through valuable real-life experience.
Simply put, the Administration’s initial focus on America’s workforce
in the released infrastructure plan is a good start, but our workers
need more: comprehensive and significant federal action and
funding, and to be in the context of ensuring worker safety.
Industry leaders, workers, educators, and advocates alike are in
D.C. this month because we have to raise the bar, but we can’t
do it alone. We know we must, with certainty, recommit to higher-
standards and experience as well as replace a culture of shortcuts
with one of safety, but we need federal support through legislation
and programs such as Pell Grants and the Carl D. Perkins Act. We
are here to ensure our youth and workers have all the opportunities
and education they need so that we are all ready when the
President calls on us to help build our best America yet. We just
ask that you listen.
SMRP leaders discussed recent
advocacy initiatives surrounding
workplace safety and SMRP’s
involvement in Safe + Sound Week
2018.
• CTE Panel Briefing: SMRP
sponsored a Capitol Hill Briefing on
a report about CTE and workforce
development, “Addressing the
Nation’s Skills Gap Through Prioritizing
Access to Industry Experts,” that
was attended by congressional
staffers and industry influencers.
The briefing was held in coordination
with and featured speakers from the
National Skills Coalition, Advance
CTE, American Institute of Research,
NACE International and the offices
of Congresswoman Cheri Bustos
[IL-17] and Congressman Brian Babin
[TX-36].
• Congress: SMRP met with more than
11 congressional offices across the
U.S House of Representatives and
Senate to discuss the importance
of reliability and resiliency within
the sectors of critical infrastructure
(smart-grid), cybersecurity and
workforce safety. This included a
meeting with Congressman Raja
Krishnamoorthi of the 8th District
of Illinois – a strong proponent for
workforce development and CTE,
as demonstrated by his introduction
of legislation, the Strengthening
Career and Technical Education for
the 21st Century Act, to reauthorize
and modernize the Carl D. Perkins
Career and Technical Education
Act. SMRP also advocated for
Senate Leadership to continue
the bipartisan effort to pass Rep.
Krishnamoorthi’s bill.
• Opinion Article in The Hill: SMRP’s
Government Relations Chair,
Rick Baldridge, wrote a piece on
including workplace safety in the
federal government’s plans to
develop the workforce and make a
major infrastructure investment. The
opinion piece appeared in The Hill,
the leading political news outlet in
the country with millions of readers,
and asked that Congress listen as
SMRP shares knowledge during its
annual fly in.
SMRP continues to represent members
and the maintenance and reliability
profession on the federal policy level
year- round, punctuated by these
powerful yearly fly-ins. We encourage
any members interested in participating
in year-round initiatives or the annual fly-
ins to read about SMRP’s government
relations efforts on the website and reach
out to see how you can get involved.
SM SMRP Holds Fourth Annual Capitol Hill Fly-In
SOLUTIONS MAR-APR 2018
22
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NEW MEMBERS
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SOLUTIONS MAR-APR 2018
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Mrwan Fathlla Fathlla Muhammad Baksh Nawab Muhammad Muzrin Muhammad Zaheer Ahmad Munthir Hassan Al-Nakhli Mustakim Mohamad Mohamad Nagaraj Adimoolam Naif A. Aljohani Naim Benyakhlef Narender Kumar Nasr F Khamis Nasser Albiyahi Nicholas Bourassa Nicolas Educalan Obaid Humood Bo Odah Raja Al-Alwani Ogbonda Promise Ohochuku Olufemi Bolarimde Megbalewon Olufunke Bukola Oladele Oluwale O. Olumide Orinami Daodu Othman Saeed Al-Ghamdi Owaydhah Mohammed Alessa Pascal Page Pascal Vambe Paul R Mueller Paul Banas Paul Dayton Peter A Trzil Prabhakar Nayakawadi Pravinkumar Patil Patil Rahman Mahdi Hamoud Raju Ganga Bose Rami Abdulaziz Al-Shneiber Ramy Essam Mashhour Ray Koch Ray Boettcher Reyadh A Shiban Ricardo Guerra Chacaliaza Rich Rhamey Richard Ravell Richard Ray Hull Richard David Russell Ricky T. Stewart Riyadh Ali Al-Huraibi Rob Sparks Robert G. Knowlton Robert A. Pitt Robert J. Latino Robert Eugene Crull Robert Scott Burgoyne Roger Phillips Rohith Chandra Suvarna Russell Schuette Ryan Fauchoux
Ryan Patrick Mckillips Saad A. Al-Sulaim Saantosh Rohera Saleh Alshehri Sameh Abdelnaser Ali Samuel Olufemi Adebayo Samuel Oloja Saud Mohammed Al-Oqbi Saud Abdulaziz Matari Scott Calkins Serdar Hugul Shawn Patton Skip Munshaw Srihari R Stephen Partch Subait Mohammed Al Talal Saad Al-Shamrani Tarcisio Michel Garcia Tariq Alshamrani Teodoro Maralit Teresa Blackett Thomas Herath Tim Catherwood Timothy Brent White Timothy Marion Thomas Timothy Craig Johnson Tom Csinos Tommy Archer Tommy L. Bridges Trevor Neufeld Turki Ahmed Alturiky Tyler T. Thomas Ulf Hagman Usman Siddique Vaisakh Thandiyil Venkatramana Balasami Vernon A. Hansen Victor C. Finapri Victor Anyosa Vinay Kumar Singh Vincent Okojie Wail Abdullah Edrees Wail Foud Zamzami Waleed Hussain Almadani William Andrew Dawson Yadivinder Singh Yassine Boubrahim Youssef Azour Yusef Myrick Zahrani Saleh Al
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THE MAGAZINE BY PRACTITIONERS FOR PRACTITIONERS
MANUFACTURING PROCESS RELIABILITY
VOLUME 13, ISSUE 1 JAN/FEB 2018
SOLUTIONSTHE MAGAZINE BY PRACTITIONERS FOR PRACTITIONERS
MANUFACTURING PROCESS RELIABILITY
VOLUME 13, ISSUE 1 JAN/FEB 2018SOLUTIONS
SMRP offers a host of advertising opportunities for companies desiring to reach maintenance and reliability professionals committed to the practice of promoting excellence in physical asset management. Contact Brooke Mason ([email protected]) or visit smrp.org for more information.
We look forward to working with you in 2018!
ADVERTISE with SOLUTIONS
SOLUTIONS MAR-APR 2018
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Addax Petroleum Samuel Olufemi Adebayo
Joseph B Ekanem
Addax Petroleum Abiodun Sulaimon Ibrahim
ADNOC ONSHORE Santosh Kulkarni
Atlantic LNG Marissa Curlene Petra Williams-Matthews
Awal Gulf Manufacturing Company B.S.C Anupam Mitra
BAPCO (The Bahrain Petroleum Comapany) Subbian Sithaiyan Gopalakrishnan
Yunis Jaafar Shehab
Cristal Mohammad Aurangzeb
Dar Al Riyadh, Saudi Arabia Suriya Narayanan
DPWORLD Mohamed Imam ElFaramawy
Exxon Mobil Daniel Archibong Udo
Fluor Alexander Czernecki
Honda of America Jason Garrett
Hormel Jason Schluttner
Independent Joseph Chubbs Naim Benyakhlef Cody Boyd Anthony Castle Christopher Glass Ira Graff Garth Ludwig Mariko Mancini John Morrow Robert Nahas Jason Rice Chris Atieno Douglas Bradt Shawqi El-Tarazi
Dustin Jenkins Harve Mobley Richard Shirer John Weddington Adel Talal Al-Rhily Tariq Alshamrani Adeel Khan Durrani Rahman Mahdi Hamoud Abdulaziz Huraib Ali Jaafari Saud ABDULAZIZ Matari Majed Abdullah Onaybisi Yadivinder Singh Christopher Shane Dukes John Michael Klossner Evans Tembo Ottis Jay Amburgey Michael Fuscaldo Gregory Hubbell Brian Monborne Kyle Frederick Schneider Aaron Smith Kevin Taylor William Russell Ward Daniel Steven Zapata Jesus Mayoral Saleh M Al Zahrani Jamie Graham Borley Tajinder Singh Juan Mujica Rakesh Kumar Jha Tom Dempster Samir Elkafi David Howard Hancock Lauren Summers Markus Wess Rohith Chandra Suvarna Jeremy Emile Beaurivage Joy Becker Justis Dorma Christopher Gilchuk Brett Haas Jamie Holodniuk Tanner Hunt Whitney Hurlbut Marc Imhoff Jason Lance Kehler John Lacny Derek Rice Logan Totchek Reid Williams Ariola E Dwayne
NEW CMRPJohn William McDaniel Jeffrey O'Bryant Stephen Robbins Martin Christopher Scism Joseph Thames Gerald L. Tuin Nikhil Koolwal Sameh Abdelnaser Ali Mahmoud Mohamed Saeed Abdullah Alqhtani IV Fahad Hakami Kartik Panchasara Majeed Abimbola Robert Scott Burgoyne
Kruger Products Limited Partnership - Western Manufacturing Division Brent Corey
L&T Technology Services Abdoul Raguime Jagabar Sadic
Lanxess HPM Timothy Brent White
LLNL Barbara Macchioni
Merck Krishna Subramanian
Mosaic Terrance A Slack
NASA Headquarters Derick Cookson
NASA Headquarters Daniel William Desenberg
Nigeria National Petroleum Corporation Hillary C Moneke
Oilserv Ltd Cheta Nzube Okwuosa
Petrolabs Ponnaganti Srinivasarao
QATARGAS Thyagaraju Palisetty
QCON Rajenderpal Singh Bhamrah
SABIC Majed Alanazi
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Sandvik Mining Phillip Wilson
Sargento Foods Seth Wallander Sasref Mazen Mohammad Alsulaim
Saudi Aramco Eid Mohammed Al-Dossari Aileshkumar RAMNIKLAL Hirvania Faisal Al Al Dossary Osama J. Al Matar Ibrahim H. Al Najrani Bandar Ibrahim Al-Habbash Hussain Ali Al-Jarrash Mohammed Saleh Al-Matawah
Turki F. Alqahtani Omar S. Al-Sahalawi Naif F. Altirbaq Jamaan Muhsen Al-Zahrani Quassem Shukri Bojbarah Aftab Pasha Hassan Shaik
SI Group Jason S. Darcy Sabino A. Gonzales
SI Group Charles M. Schexnayder
SIPCHEM Sam Arthur Mascarenhas
[Enterprise Edition]
TM
Plants having successful reliabilityprograms, know that...
everyone in the plant must be trained.
Toll Free North America: (877) 550-3400, Worldwide: (+1) 615-216-4811
A U S T R A L I A - B E L G I U M - U N I T E D S T A T E S o f A M E R I C A
Tenaris Chijioke D. Ekwenze
TINSON Production AS Samuel Oloja
Warri Refining & Petrochemical Company Limited Joel Manalaku Mukollos
Westar Energy Paul Von Hertsenberg Brad Phillips
Yara Belle Plaine Gary Einarson
SOLUTIONS MAR-APR 2018
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NEW CMRTCH2M Lawrence Jacob Smith Fayetteville AR Brian T Daniels Fayetteville AR Christopher Turpin
Independent John F Ahern Fahad Eisa Almeshari Troy Ashby Mark S. Baker Philip Beach Shaun Becenti John Carothers Anthony Cox Brett Davenport Richard Foldeak Donald Gilliam Shawn P. Jennings Bradford Walter Karnes Jeremy LaCoe Douglas Lewis Joseph Madrid Tim J. Marr David Mayfield Frank Murguia Gregory Quink John Rickermann Myron Douglas Robinett Thomas Sederback Jeff Surman Jesse Howard Tibbitt John D Turley Ryan Nathan Wilcox
Minnkota Power Casey M. Axtman Tyler E. Boehm Derick C. Johnson Dallas L. Morast Kendal J. Rose Tim P. Yantzer
Saudi Aramco Nagaraj Adimoolam Abdulla Naji Al Bahri Mohammed Hussein Al Subait Adnan M. Al-Ansari Othman Saeed Al-Ghamdi Aymen Abdulmoeen Al-Hazmi Riyadh Ali Al-Huraibi Abdullah Al-Mutairi Hani N. Al-Nakhli Munthir Hassan Al-Nakhli Mohammed Saeed Al-Qarni Essam Mohammed Al-Sinani
Mobarak Alaklabi Nasser Albiyahi Khalid Aldosari Owaydhah Mohammed Alessa Hamoud Alfayez Abdulaziz Alghamdi Abdullah G. AlGhamdi Ahmed Omar Algharib Mohammed S. AlHaddad Naif A. AlJohani Waleed Hussain AlMadani Fawaz Mutlaq AlMutiri Faisal Sareh Alotaibi Ali Abdullah AlOusif Ali AlSaidi Saleh Alshehri Ibrahim A. AlSolami Turki Ahmed Alturiky Dhaifullah Atiyh AlZahrani Wail Abdullah Edrees Mohammed Ilyas Majed Mohammad Rami Reyadh A Shiban Wail Foud Zamzami
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CALENDAR OF EVENTS Check our online calendar for updated information on SMRP on the Road, Exams, and Events.
SUSTAINING SPONSORSSMRPCO
SOLUTIONS MAR-APR 2018
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Accenture
Advanced Technology Solutions, Inc.
AEDC
Agrium
Air Liquide Large Industries
Alcoa
Allied Reliability Group
Ascend Performance Materials
BEMAS
Bentley Systems
Braskem
Bristol-Myers Squibb
Cargill, Inc.
Delta Airlines
Dupont
Eli Lilly & Company
Emerson Process Management LLLP
Eruditio, LLC
Hormel Foods
Jacobs Technology – JSOG, KSC
Jacobs/MAF
Kaiser Aluminum
Koch Industries, Inc.
Life Cycle Engineering
Louis Dreyfus Commodities
Mead Johnson
Meridium, Inc.
Mosaic
Nissan North America
Nova Chemicals Inc.
NTN Bearing Corporation of America
Nucor Steel Gallatin
Owens Corning
Pfizer, Inc.
The Dow Chemical Company
Turner Industries
UE Systems
Wells Enterprises Inc.
Wyle Laboratories
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The #1 ANSI-accredited maintenance, reliability and physical asset management certification
[email protected]/CMRP
Dan Anderson
Chair, Editorial Committee
Life Cycle Engineering
843-414-4866
3200 Windy Hill Road SE Suite 600W Atlanta, GA 30339 USA
Solutions Editorial Department/smrp
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Savannah Lawandales
Communications Specialist
678-303-2994
Erin Erickson
Executive Director
720-881-6118