circuit breakers for power distribution a1 ordering information

14
2.6 - UL FORMULA Molded Case Circuit Breakers Circuit breakers for power distribution A1 Ordering information A1 100A - Fixed (F) 1 pole - Front terminals (F) Thermomagnetic trip unit - TMF Icu (240 V) In I3 A (10kA) N (18kA) 15 400 A1A015TW-1 A1N015TW-1 20 400 A1A020TW-1 A1N020TW-1 25 400 A1A025TW-1 A1N025TW-1 30 400 A1A030TW-1 A1N030TW-1 40 400 A1A040TW-1 A1N040TW-1 50 500 A1A050TW-1 A1N050TW-1 60 600 A1A060TW-1 A1N060TW-1 70 700 A1A070TW-1 A1N070TW-1 80 800 A1A080TW-1 A1N080TW-1 90 900 A1A090TW-1 A1N090TW-1 100 1000 A1A100TW-1 A1N100TW-1 A1 100A - Fixed (F) 2 pole - Front terminals (F) Thermomagnetic trip unit - TMF Icu (240 V) In I3 A (10kA) N (25kA) 15 400 A1A015TW-2 A1N015TW-2 20 400 A1A020TW-2 A1N020TW-2 25 400 A1A025TW-2 A1N025TW-2 30 400 A1A030TW-2 A1N030TW-2 40 400 A1A040TW-2 A1N040TW-2 50 500 A1A050TW-2 A1N050TW-2 60 600 A1A060TW-2 A1N060TW-2 70 700 A1A070TW-2 A1N070TW-2 80 800 A1A080TW-2 A1N080TW-2 90 900 A1A090TW-2 A1N090TW-2 100 1000 A1A100TW-2 A1N100TW-2 A1 100A - Fixed (F) 3 pole - Front terminals (F) Thermomagnetic trip unit - TMF Icu (240 V) In I3 A (10kA) N (25kA) 15 300 A1A015TW A1N015TW 20 300 A1A020TW A1N020TW 25 300 A1A025TW A1N025TW 30 300 A1A030TW A1N030TW 40 400 A1A040TW A1N040TW 50 500 A1A050TW A1N050TW 60 600 A1A060TW A1N060TW 70 700 A1A070TW A1N070TW 80 800 A1A080TW A1N080TW 90 900 A1A090TW A1N090TW 100 1000 A1A100TW A1N100TW

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2.6 - UL FORMULA Molded Case Circuit Breakers

Circuit breakers for power distribution

A1 Ordering information

A1 100A - Fixed (F) 1 pole - Front terminals (F)

Thermomagnetic trip unit - TMF Icu (240 V)

In I3 A (10kA) N (18kA)

15 400 A1A015TW-1 A1N015TW-1

20 400 A1A020TW-1 A1N020TW-1

25 400 A1A025TW-1 A1N025TW-1

30 400 A1A030TW-1 A1N030TW-1

40 400 A1A040TW-1 A1N040TW-1

50 500 A1A050TW-1 A1N050TW-1

60 600 A1A060TW-1 A1N060TW-1

70 700 A1A070TW-1 A1N070TW-1

80 800 A1A080TW-1 A1N080TW-1

90 900 A1A090TW-1 A1N090TW-1

100 1000 A1A100TW-1 A1N100TW-1

A1 100A - Fixed (F) 2 pole - Front terminals (F)

Thermomagnetic trip unit - TMF Icu (240 V)

In I3 A (10kA) N (25kA)

15 400 A1A015TW-2 A1N015TW-2

20 400 A1A020TW-2 A1N020TW-2

25 400 A1A025TW-2 A1N025TW-2

30 400 A1A030TW-2 A1N030TW-2

40 400 A1A040TW-2 A1N040TW-2

50 500 A1A050TW-2 A1N050TW-2

60 600 A1A060TW-2 A1N060TW-2

70 700 A1A070TW-2 A1N070TW-2

80 800 A1A080TW-2 A1N080TW-2

90 900 A1A090TW-2 A1N090TW-2

100 1000 A1A100TW-2 A1N100TW-2

A1 100A - Fixed (F) 3 pole - Front terminals (F)

Thermomagnetic trip unit - TMF Icu (240 V)

In I3 A (10kA) N (25kA)

15 300 A1A015TW A1N015TW

20 300 A1A020TW A1N020TW

25 300 A1A025TW A1N025TW

30 300 A1A030TW A1N030TW

40 400 A1A040TW A1N040TW

50 500 A1A050TW A1N050TW

60 600 A1A060TW A1N060TW

70 700 A1A070TW A1N070TW

80 800 A1A080TW A1N080TW

90 900 A1A090TW A1N090TW

100 1000 A1A100TW A1N100TW

4.2 - UL FORMULA Molded Case Circuit Breakers

All FORMULA circuit breakers can be used under the following environmental conditions:

-25°C to 70°C (-13°F to 158°F): range of temperature where the circuit breaker is installed

-40°C to 70°C (-40°F to 158°F): range of temperature where the circuit breaker is stored

To determinate tripping time using time/current curves, use I t°C values indicated in the tables below.

Temperature performances

FORMULA A1 circuit breaker with thermomagnetic trip unit TMF In [A] 10°C 20°C 30°C 40°C 50°C 60°C 70°C

5 6.5 6.1 5.8 5.4 5 4.8 4.5

10 12.9 12.2 11.5 10.8 10 9.6 9.0

15 19.4 18.4 17.3 16.2 15 14.4 13.5

20 24.6 23.5 22.4 21.2 20 19.2 18.0

25 29.2 28.2 27.2 25.9 25 24.0 22.5

30 36.8 35.3 33.6 31.8 30 28.8 27.0

40 46.7 45.2 43.5 41.5 40 38.3 36.0

50 58.3 56.5 54.3 51.9 50 47.9 45.0

60 70.0 67.8 65.2 62.2 60 57.5 54.0

70 81.7 79.1 76.1 72.6 70 67.1 63.0

80 91.0 88.5 85.6 82.1 80 76.7 72.0

90 102.4 99.6 96.3 92.4 90 86.3 81.0

100 116.7 113.0 108.7 103.7 100 95.9 90.0

FORMULA A2 circuit breaker with thermomagnetic trip unit TMFIn [A] 10°C 20°C 30°C 40°C 50°C 60°C 70°C

125 161 153 144 135 125 114 102

150 184 176 168 159 150 138 126

160 196 188 179 169 160 148 135

175 215 206 196 185 175 160 144

200 246 235 224 212 200 183 165

225 290 276 260 243 225 205 184

250 323 306 289 270 250 228 204

NOTE: Temperature ratings and performances above are per IEC standard test results.

UL FORMULA Molded Case Circuit Breakers - 4.3

For each circuit breaker, the table gives the dissipated power values for a single pole circuit breaker. The maximum total dissipated

power of a two-pole or three-pole circuit breaker used at 50/60Hz is equal to the dissipated power for the single pole multiplied by

the number of poles.

Technical information

Dissipated powers

Power [w/pole] TMF

In [A] A1 A2

15 2.5 -

20 3 -

25 3 -

30 4 -

40 4.5 -

50 5.5 -

60 6 -

70 8 -

80 9 -

90 7 -

100 8 -

125 - 7

150 - 8

175 - 10

200 - 12

225 - 14

250 - 16

NOTE: Dissipated powers above are per IEC standard

test results.

5.2 - UL FORMULA Molded Case Circuit Breakers

Information for reading and graphic symbols

Graphic Symbols (IEC 60617 and CEI 3-14…3-26 Standards)

Thermal effect

Electromagnetic effect

Mechanical connection (link)

Operated by pushing

Plug and socket

(male and female)

Resistor (general symbol)

Make contact

Break contact

Terminal

Circuit breaker with

automatic release

Operating device

(general symbol)

Change-over break before

make contact

Connection of conductors

State of operation represented

The diagram is shown under the following conditions:

Incompatibility

A1 A2

Accessory circuits cannot be supplied with single-pole circuit breakers. The applications indicated in figures 1-2-6, which are sup-

plied as an alternative, can be supplied with two-pole circuit breakers. All the applications indicated in the figures can be supplied

with three-pole circuit breakers. Figures 1-2-3-4 are provided as an alternative. Figures 5-6 are provided as an alternative. See

pages 5.4 and 5.5.

Operated by turning

Current transformerInstantaneous overcurrent

or rate-of-rise relay

Overcurrent relay with inverse

long time-lag characteristic

UL FORMULA Molded Case Circuit Breakers - 5.3

Wiring diagrams of the circuit breakers

Operating status A1 A2

Single pole circuit breaker with

thermomagnetic trip unit

Two pole circuit breaker with

thermomagnetic trip unit

Three pole circuit breaker with

thermomagnetic trip unit

Caption

Q = Main circuit breaker

5.4 - UL FORMULA Molded Case Circuit Breakers

Electrical accessories

Shunt opening and undervoltage releases A1 A2

Figure:

1) Shunt opening release (SOR-C o YO)

2) Undervoltage release (UVR-C o YU)

3) Instantaneous undervoltage release with an early contact in series (AUE-C+UVR-C)

4) Instantaneous undervoltage release with two early contacts in series (AUE-C+UVR-C)

Notes

B) The undervoltage release is supplied for power supply branched on the supply side of the circuit breaker or from an independent source: circuit

breaker closing is only allowed with the release energised (the lock on closing is made mechanically).

C) The S4/1 and S4/2 contacts shown in figures 3-4 open the circuit with circuit breaker open and close it when a manual closing command is given

by means of the rotary handle in accordance with the Standards regarding machine tools (closing does not take place if the undervoltage release

is not supplied).

F) Additional external undervoltage resistor supplied at 250V DC.

Caption

Q/0 = Circuit breaker auxiliary contacts

R = Resistor (see note F)

S4/1-2 = Early auxiliary contacts activated by the rotary handle of the circuit breaker (see note C)

SO = Pushbutton or contact for opening the circuit breaker

V1 = Circuit breaker applications

V4 = Indicative apparatus and connections for control and signalling, outside

the circuit breaker

XV = Terminal boards of the applications

YO = Shunt opening release (SOR-C)

YU = Undervoltage release (UVR-C) (see notes B and C)

6.2 - UL FORMULA Molded Case Circuit Breakers

1.50

38.1

0.98

25

0.98

25

2.56

65

5.12

130

1.26

32

2.80

71

3.00

76.2

2.00

50.8

1.49

37.9

0.98

25

0.92

23.4

5.12

130

2.56

65

2.56

65

5.12

130

1.0

25.4

2.87

73

2.68

68

2.36

60

0.55

14

0.63

16

1.77

45

1.61

41

3.54

90

0.12

3

.08

2

0.92

23.4

2.56

65

5.12

130

1.50

38.1

0.98

25

0.98

25

1.26

32

2.80

71

3.00

76.2

5.12

130

2.56

65

2.00

50.8

1.49

37.9

0.98

25

5.12

130

2.56

65

2.00

50.8

1.0

25.4

0.92

23.4

0.92

23.4

3.54

90

.30

7.5

2.87

73

2.68

68

2.36

60

.06

1.5

1.38

35

0.22

5.5

0.63

16

1.77

45

1.61

41

0.55

14

Approximate dimensions

A1 - Circuit breaker and terminals

Fixing onto the back plate

Fixing onto DIN 50022 rail

Distance between compartment door

and back of switchboardA [mm/in]

Without flange1, 2, & 3 pole 69/2.72

1, 2, & 3 pole 61/2.40

Caption

1 Fixing bracket

3 pole 2 pole 1 pole

3 pole 2 pole 1 pole

The circuit breaker installed at:

- A = 69mm/2.72in has the face around the operating lever extending from

the compartment door;

- A = 61mm/2.40in has the face around the operating lever and steel with

construction characteristics extending from the compartment door.

UL FORMULA Molded Case Circuit Breakers - 6.3

0.98

25

0.49

12.5

0.18 - M4

4.5

4.2

1

107

2.1

1

53.5

0.49

12.5 0.18 - M4

4.5

2.1

1

53.5

4.2

1

107

1.34

34

0.5

9

15

1.6

9

43

0.67

17

1.8

5

47

0.6

6

17

2.07

52.5

1.54

39

2.87

73

1.44

36.5

1.8

5

47

0.6

6

17

1.06

27

0.53

13.5

0.6

6

17

1.8

5

47

Drilling templates for support sheet

Drilling templates for compartment door

1-3 pole 2 pole

A = 69mm/2.72in

1-2 pole

A = 69mm/2.72in

3 pole

A = 61mm/2.40in

1 pole

A = 61mm/2.40in

2 pole

A = 61mm/2.40in

3 pole

Approximate dimensions

A1 - Circuit breaker and terminals

0.98

25

0.49

12.5

0.5

9

15

1.6

9

43

6.4 - UL FORMULA Molded Case Circuit Breakers

0.55

14

1.9

7

50

2.56

6.5

1.9

7

50

0.55

14

2.56

6.5

0.55

14

2.56

6.5

1.9

7

50

0.98

25

2.2

5

57.25

2.0

5

0.59

15

0.59

15

0.59

15

0.2

4 M

AX

6

0.2

4 M

AX

6

0.2

4 M

AX

6

0.98

25

0.98

25

0.61

15.5

1.9

7

50

5.1

2

130

1.9

7

50

0.33

8.5

0.98

0.98

25

0.12

5

6.0

4

153.5

1.9

7

50

0.61

15.5

0.98

25

0.33

8.5 1.9

7

50

0.61

15.5

1.00

25.4

0.33

8.5

F Terminals

EF Terminals

Caption

1 50mm insulating barriers

between the terminals

(compulsory) not supplied with

EF terminals kit, but with the

circuit breaker in base version

2 Top terminal covers with IP40

degree of protection (on request)

3 Front extended terminals

Caption

1 50mm insulating barriers

between the terminals

(compulsory) supplied

3 pole 2 pole 1 pole

3 pole 2 pole 1 pole

Approximate dimensions

A1 - Circuit breaker and terminals

UL FORMULA Molded Case Circuit Breakers - 6.5

3.94

100

0.79

20

0.79

20

0.79

20

0.33

8.53.79

96.25

4.14

105.25

4.14

105.25

3.79

96.25

0.33

8.5

3.94

100

3.94

100

1.57

40

1.57

40

2.17

55

1.38

350.20

5

0.79

20

0.79

20

0.98

25

0.20

5

Caption

1 Front extended spread terminals

2 100mm insulating barriers

between the terminals

(compulsory) supplied

3 pole 2 pole

ES Terminals

Approximate dimensions

A1 - Circuit breaker and terminals

6.6 - UL FORMULA Molded Case Circuit Breakers

3.00

76.2

2.85

72.5

2.25

57.25

1.38

350.41

10.5

1.97

50

2.56

65

1.00

25.4 2.00

50.8

1.97

50

2.56

65

1.38

352.25

57.25

50.8

2.17

55

2.17

55

1.38

35

1.38

35

FCCuAl 4-1 AWG Terminals

Caption

3 Bottom terminal covers with IP40 degree of protection (compulsory)

4 FCCuAl 4-1 AWG terminals

6 50mm insulating barriers between the terminals (compulsory) not supplied

with FCCuAl terminals kit, but with the circuit breaker in base version

7 Compartment door drilling template and fixing insulation (provided by

customer)

8 Compulsory internal 1 pole -

2 pole insulation plates (provided by customer)

3 pole 3 pole

1-2 pole 1-2 pole

1-2 pole 1-2 pole

A [mm/in] B [mm/in] C [mm/in]

Without flange

69/2.72 33/1.30 66/2.60 1 POLE

69/2.72 58/2.28 91/3.58 2 POLE

61*/2.40* 33/1.30 66/2.60 1 POLE

61*/2.40* 58/2.28 91/3.58 2 POLE

* Distance only possible with insulation plate max 1mm / 0.04in thick

Approximate dimensions

A1 - Circuit breaker and terminals

UL FORMULA Molded Case Circuit Breakers - 6.7

50.8

2.17

55

2.17

55

1.38

35

1.38

35

3.00

76.2

2.85

72.5

2.25

57.25

0.55

14

0.28

7

1.44

36.5

1.97

50

2.56

65

1.00

25.4 2.00

50.8

1.97

50

2.56

65

1.44

36.50.28

7

2.25

57.25

FCCuAl 14 - 2 AWG Terminals

Caption

3 Bottom terminal covers with IP40 degree of protection (compulsory)

5 FCCuAl 14-2 AWG terminals

6 50mm insulating barriers between the terminals (compulsory) not supplied with

FCCuAl terminals kit, but with the circuit breaker in base version

7 Compartment door drilling template and fixing insulation (provided by customer)

8 Compulsory internal 1 pole - 2 pole insulation plates (provided by customer)

3 pole 3 pole

1-2 pole 1-2 pole

1-2 pole 1-2 pole

A [mm/in] B [mm/in] C [mm/in]

Without flange

69/2.72 33/1.30 66/2.60 1 POLE

69/2.72 58/2.28 91/3.58 2 POLE

61*/2.40* 33/1.30 66/2.60 1 POLE

61*/2.40* 58/2.28 91/3.58 2 POLE

* Distance only possible with insulation plate max 1mm/0.039in thick

Approximate dimensions

A1 - Circuit breaker and terminals

6.8 - UL FORMULA Molded Case Circuit Breakers

3.0076.2

1.5038.1

1.8

446.80.5

714.5

5.1

2130

.082

0.9

323.5

7.87200

0.8922.5 0.08

2

0.9

323.5

0.5

714.5

0.205

minimum rotation radius for door fulcrum

22.01559

1.50134.2

5.1

2130

0.123

1.2030.5

2.3660

.57

14.5

1.8146

2.1

354

0.082

5.87149

0.123

1.8146

5.28134.2

2.3660

1.2030.5

0.082

2.1

354

5.1

2130

.57

14.5

heights for door with maximum distance

heights for door with maximum distance

0.205

2.17

55

1.5038.1

1.8

446.8

5.1

2130

0.5

714.5

.082

3.0076.2

5.86149.5

4.09104

2.3660

5.1

2130

3.8698

.082

0.123

0.1

43.5

2.8071

0.5714.5

1.4035.5

0.5514

2.3

459.5

0.143.5

1.8

547

3.0

076

7.87200

minimum rotation radius for door fulcrum

Rotary handle operating mechanism on circuit breaker and compartment door drilling template (RHD)

Rotary handle operating mechanism on compartment door and compartment door drilling template (RHE)

Caption

3 Rotary handle operating

mechanism on circuit breaker

5 Template for drilling

compartment with direct handle

Caption

1 Transmission group

2 Extended rotary handle

operating mechanism

4 Template for drilling

compartment with extended

rotary handle

3 pole

3 pole

3 pole

Approximate dimensions

A1 - Accessories

6.16 - UL FORMULA Molded Case Circuit Breakers

Insulation distances to be respected for installation in cubicles

A

[mm/in]

B

[mm/in]

C

[mm/in]

A1 - 1p, 2p, 3p 50/1.97 50/1.97 50/1.97

A2 - 1p, 2p, 3p 50/1.97 50/1.97 50/1.97

Minimum center distance between two

side by side circuit breakers

Circuit breaker width

[mm/in]

Center distance I

[mm/in]

1 pole 2 pole 3 pole 1 pole 2 pole 3 pole

A1 25.4/1.00 50.8/2.00 76.2/3.00 25.4/1.00 50.8/2.00 76.2/3.00

A2 36/1.42 70/2.76 105/4.13 36/1.42 70/2.76 105/4.13

Minimum center distance between two stacked

circuit breakers

H

[mm/in]

A1 80/3.15

A2 400/15.75

Caption

1 Connection not insulated

2 Insulated cable

3 Cable terminal

Approximate dimensions

Distances to be respected