a servo titel gb - jerome.faure74.free.frjerome.faure74.free.fr/yk/technical...

C O M B I V E R T

00.F

5.S

EM

-KA

01

11/2004

Installation Guideline

�

GB

A-Housing

2

This manual describes the KEB COMBIVERT F5. Particular attention is paid to theinstallation, the connection as well as the basic operation. Due to the various applicationand programming possibilities, the application-specific connection and/or wiring diagram,the parameter adjustment as well as instructions to the start-up are to be taken from thedocumentation of the machine manufacturer.A list of instruction manuals and documents giving assistance for the construction,documentation and service is provided at the end of this manual. The safety andwarning notes listed in this instruction manual as well as in other documentation must beobserved at any rate to ensure a safe operation. The safety and warning instructionsspecified in this manual do not lay claim on completeness. KEB reserves the right tochange/adapt specifications and technical data without prior notice. The used pictogramshave following significance:

DangerWarningCaution

Attention,observe atall costs

InformationAideTip

3

1. Safety and Operating Instructions ............................................................ 4

2. Product description ...................................................................................... 52.1 Intended use ....................................................................................................... 52.2 Unit identification ................................................................................................ 52.3 Technical data .................................................................................................... 62.4 Dimensions and Terminals ................................................................................. 7

3. Installation and Connection ........................................................................ 83.1 Control cabinet installation ................................................................................ 83.2 EMC-conform Installation ................................................................................... 83.3 Connection of Power Circuit ............................................................................. 93.3.1 Wiring instructions ............................................................................................................. 93.3.2 Terminal Strip X1.A ............................................................................................................. 93.3.3 Mains connection ............................................................................................................. 103.3.4 Motor connection terminal strip X1.B ............................................................................... 103.3.5 Connection of the temperature monitoring ...................................................................... 113.3.6 Connection of a braking resistor with temperature monitoring in accordance with UL . 123.4 Encoder interface connection ......................................................................... 123.4.1 Resolver connection at KEB motors with connector X3A .............................................. 123.4.2 Incremental encoder input / -emulation X3B ................................................................... 133.5 Control board .................................................................................................... 143.5.1 Control terminal strip X2A ................................................................................................ 143.5.2 Connection of the control terminal strip ......................................................................... 15

4 Operation of the Unit ................................................................................... 164.1 Operation Accessories ................................................................................... 164.1.1 With HSP5 cable and without operator ........................................................................... 164.1.2 Digital operator (part number 00.F5.060-1000) ............................................................... 164.1.3 Interface operator (part number 00.F5.060-2000) .......................................................... 164.1.4 Remote control (HSP5-extension) .................................................................................. 174.1.5 Other operators ................................................................................................................ 174.2 Keyboard Operation ........................................................................................ 174.2.1 Parameter numbers and values ...................................................................................... 174.2.2 Resetting error messages ............................................................................................... 184.3.3 Password input ................................................................................................................. 18

5. Parameter description ............................................................................... 19

6. Certifications ................................................................................................ 236.1 CE-Marking ....................................................................................................... 236.2 Manufacturer´s Declaration ............................................................................ 236.3 UL / CUL - Marking ........................................................................................... 23

7. Additional Manuals ...................................................................................... 24

Inhaltsverzeichnis

4

1. General

In operation, drive converters, depending on their degree ofprotection, may have live, uninsulated, and possibly alsomoving or rotating parts, as well as hot surfaces.

In case of inadmissible removal of the required covers, ofimproper use, wrong installation or maloperation, there isthe danger of serious personal injury and damage to property.

For further information, see documentation.

All operations serving transport, instal lat ion andcommissioning as well as maintenance are to be carriedout by skilled technical personnel (Observe IEC 364 orCENELEC HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident prevention rules!).

For the purposes of these basic safety instructions, „skilledtechnical personnel“ means persons who are familiar withthe installation, mounting, commissioning and operationof the product and have the qualifications needed for theperformance of their functions.

2. Intended use

Drive converters are components designed for inclusion inelectrical installations or machinery.

In case of installation in machinery, commissioning of thedrive converter (i.e. the starting of normal operation) isprohibited until the machinery has been proved to conformto the provisions of the directive 89/392/EEC (MachinerySafety Directive - MSD). Account is to be taken of EN 60204.

Commissioning (i.e. the starting of normal operation) isadmissible only where conformity with the EMC directive(89/336/EEC) has been established.

The drive converters meet the requirements of the Low-Voltage directive 73/23/EEC. They are subject to theharmonized standards of the series DIN EN 50178/VDE0160 in conjunction with EN 60439-1/ VDE 0660, part 500,and EN 60146/ VDE 0558.

The technical data as well as information concerning thesupply conditions shall be taken from the rating plate andfrom the documentation and shall be strictly observed.

3. Transport, storage

The instructions for transport, storage and proper use shallbe complied with.

The climatic conditions shall be in conformity with EN50178.

4 Installation

The installation and cooling of the appliances shall be inaccordance with the specif icat ions in the pert inentdocumentation.

The drive converters shall be protected against excessivestrains. In particular, no components must be bent orisolating distances altered in the course of transportationor handling. No contact shall be made with electroniccomponents and contacts.

Drive converters contain electrostatic sensitive componentswhich are liable to damage through improper use. Electriccomponents must not be mechanical ly damaged ordestroyed (potential health risks).

5. Electrical connection

When working on live drive converters, the applicable na-tional accident prevention rules (e.g. VBG 4) must becomplied with.

The electr ical instal lat ion shall be carr ied out inaccordance with the relevant requirements (e.g. cross-sectional areas of conductors, fusing, PE connection). Forfurther information, see documentation.

Instructions for the installation in accordance with EMCrequirements, like screening, earthing, location of filtersand wir ing, are contained in the drive converterdocumentation. They must always be complied with, alsofor drive converters bearing a CE marking. Observance ofthe limit values required by EMC law is the responsibility ofthe manufacturer of the installation or machine.

6. Operation

Instal lat ions which include drive converters shall beequipped with additional control and protective devices inaccordance with the relevant applicable safetyrequirements, e.g. act respecting technical equipment,accident prevention rules etc.. Changes to the driveconverters by means of the operating software areadmissible.

After disconnection of the drive converter from the voltagesupply, live appliance parts and power terminals must notbe touched immediately because of possibly energizedcapacitors. In this respect, the corresponding signs andmarkings on the drive converter must be respected.

During operation, all covers and doors shall be kept closed.

7. Maintenance and servicing

The manufacturer’s documentation shall be followed.

KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!

Safety and Operating Instructionsfor drive converters

(in conformity with the Low-Voltage Directive 73/23/EWG)

Important, absolutely read

1. Safety and Operating Instructions

5

A6.F5.S3A–3420

Product description

2. Product description2.1 Intended use

The digital servo controller KEB COMBIVERT F5-SERVO serves exclusively for the controland regulation of synchronous servo motors. The operation of other electric consumers isprohibited and can lead to the destruction of the unit.On delivery the controllers are tuned to the servo motors supplied by KEB. Servo controllersare components which are intended for the installation in electric systems or maschines.

2.2 Unit identification

Motor cooling0: Self-cooling1: External cooling

Interface type see control circuit2: Resolver and IG-I/O

Motor speed1: 1500 rpm 2: 2000 rpm 3: 3000 rpm4: 4000 rpm 6: 6000 rpm

Input identification2: 1/3ph 230V AC/DC 3: 3ph 400V AC/DC

Housing type A

Accessories3: Braking transistor, integrated filter

Control typeS: SERVO

Series F5

Motor design / Motor identification /-sizeA0...GH: Standard systemsOthers: Customer-specific / Special version

6

2.3 Technical data

Product description

Site altitude max. 2000 m. With site altitudes over 1000 m a derating of 1% per 100 m mustbe taken into consideration.

1) Max. current before the responding of the OL function. With the regulated systems 5% are tobe subtracted as control reserve.

2) Amount of heat to be dissipated over the mounting surface at rated operation.

Overload function

07...09.F504.F5

04 07 04 09A A A A

1 3 1 3 3[V] 230 400

[kVA] 0,8 1,6 1,0 2,8[A] 2 4 1,4 4,1[A] 8 8 5,6 8,2[A] 9,6 9,6 6,7 9,8[A] 4 2,6 8 5,6 1,8 6

[kHz] 8 8 8 4[kHz] 8 8 8 8

[W] 43 35 55 50 45 65[W] 25 20 - 28 -

[Ohm] 82 60 150 110[Ohm] 82 82 330 160

[A] 5,5 7 5,5 7,5[A] 2,3 4 1,6 4,1[V] 180...260 ±0 305...500 ±0

[Hz] 50 / 60 +/- 2[V] 3 x 0...UN

[Hz] 0...400[m] 10 - 10 -[m] 40 50 20 50

0 s

20 s

40 s

60 s

80 s

100 s

120 s

100%

150%

200%

250%

300%

350%

400%

0 s50 s

100 s150 s200 s

250 s300 s

100%

120%

140%

160%

180%

200%

Servo sizeHousing sizePhasesInput rated voltageOutput rated powerOutput rated currentMax. short time current 1)

OC-tripping currentInput rated currentRated switching frequencyMax. switching frequencyPower loss at rated operationPower modules losses 2)

Min. braking resistorTyp. braking resistorMax. braking currentStand still current at rated operationMains voltage UN

Mains frequencyOutput voltageOutput frequencyMax. motor line length (shielded)Max. motor line length (unshielded)

7

Product description

2.4 Dimensions and Terminals

PEL1 L2 L3 ++--PEL1 N/L2 L3 ++ --

Wa

Ein Feschutz sist als alleiSchutzmaßna

nicht zulÌässig

Die Koentladbeträg

T2T1PBPAWVUPE

185175

144

158

76 5

U, V, W Connection for servo motorPA, PB Connection for braking resistorT1, T2 Connection for temperature sensor / switchL1, N/L2, L3 1/3-phase mains connection (230V-class)L1, L2, L3 3-phase mains connection (400V-class)++, -- DC voltage supply in-/output for DC-supply networks

250...370 V DC (230V class)420...720 V DC (400V class)

PE Connection for shielding/earthing

Pay attention to the input voltage, since 230V and 400V class (3-phase) are possible!

Inc. encoder simulation X3B

Resolver X3A

X4A

X2A

X1B

230V class X1Awith operator

with Cover

400V class X1A

191 (with terminal strip

s)

8

Installation and Connection

3. Installation and Connection3.1 Control cabinet installation

3.2 EMC-conform Installation

Installation position and min.distances

150

mm

30 mm

100

mm

START

STOP

FUNC.

SPEED

ENTER

F/R

ANTRIEBSTECHNIK

START

STOP

FUNC.

SPEED

ENTER

F/R

ANTRIEBSTECHNIK

6 in

ch

1 inch

4 in

ch

Protective system (EN 60529): IP20Operation temperature: -10...45 °C (14...113 °F)Storage temperature: -25...70 °C (-13...158 °F)max. heat sink temperature: 90 °C (194 °F)Climatic category (EN 60721-3-3): 3K3Environment (IEC 664-1): Pollution degree 2Vibration/Jolt according to: German. Lloyd; EN50155

The flat-rear design at size 04 requires coolingmeasures by the machine builder. This can be in thebest case no further measure at all (e.g. at cyclicoperation with down times) up to the dissipation of theentire, indicated heat loss at rated operation.

Protect the COMBIVERT against aggressivegases and aerosols !

• Always apply the shielding of motor andcontrol cables over a large contact surfaceon both sides.

• Distance between control and power cablesat least 10..20 cm (4...8 inch).

• Lay motor and power cable separately.• If it cannot be avoided, cross control and

power cables in a right angle.• Install all cables as close as possible to the

mounting plate - ideal in a metal cable duct.• Mount COMBIVERT well conducting with the

mounting plate. Remove the paintbeforehand.

You can find further instructions regardingthe EMC-conform wiring in the Internet atKEB.

9

7

L1L2L3++--

E


3.3 Connection of Power Circuit3.3.1 Wiring instructions

• Use a wire cross section of 1.5mm²• strip 7mm• optional use of wire-end ferrule• After removing the screwdriver absolutely

check for a firm fit.

attach / remove terminal strip only attensionless state

3.3.2 Terminal Strip X1.A

PEL1N/L2L3

++--

PEL1

L2L3

++--

Terminalstrip X1.A / 230 V class

• 230 V AC / 1-phase (L1/N)• 230 V AC / 3-phase (L1, L2, L3)• DC-Supply 250...370 V DC (++, --)

Terminalstrip X1.A / 400 V class

• 400 V AC / 3-phase (L1, L2, L3)• DC-Supply 420...720 V DC (++, --)

Absolutely observe the connecting voltage of the KEB COMBIVERT. A 230V-unitwill be immediately destructed on a 400V-power supply.

Never exchange the mains and motor cables.

Some countries demand that the PE-terminal is directly connected to the terminalbox (not over the mounting plate).

10


++--

L1PE

N/L2L3

L1PE

N

��

Mains connection 230 V 1-phase

++--

L1PE

N/L2L3

L1PE

��

L2L3

++--

L1PE

L2L3

L1PE

��

L2L3

++--

L1PE

N/L2L3

��

+-

++--

L1PE

L2L3

��

+-

1 x 230 V AC

3 x 1,5 mm²


3 x 230 V AC

4 x 1,5 mm²


3 x 400 V AC

4 x 1,5 mm²

DC-connection 230 V-class

250...370 V DC

2 x 1,5 mm²

DC-connection 400 V-class

2 x 1,5 mm²

420...720V DC

3.3.3 Mains connection

3.3.4 Motor connection terminal strip X1.B

T2T1PB

PAWV

UPE

• PE Connection for earthing• U, V, W Servo motor• PA, PB Braking resistor• T1, T2 Temperature sensor / switch

Protection• Fuse 10 A slow-blowing or power protective

Power protective switch(D-/K-characteristic at size 04)

• RCD (fault current protective switch)Type A (at size 04) / else type A or B

• at DC-supply pay attention to the permissiblevoltage range of the fuses

11

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Connector CablePIN No. Name Core No.

1 U 14 V 23 W 32 PE green-yellowA Brake + 5B Brake – 6C PTC contact 7D PTC contact 8


• Plug in all connectors only in off-circuit condition !• Observe correct phase sequence of the motor!• Shielded motor line

PTC-Connector*)

PTC-Connector*)

Brake +Brake –

MotorPower connector

A

B C

D

1

2

3

4

PEUVW

ext. brake supply unitwith own voltage supply(optionally)

Apply shieldings over a largecontact surface of the mountingplate

gr/ye123

78

56

Motor connector

3.3.5 Connection of the temperature monitoring

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Motor-PTCOther

• Terminals T1, T2• Tripping resistance 1.65...4 kOhm• Reset resistance 0.75...1.65 kOhm• Design in accordance with VDE 0660 Part 302• This function can be activated by the machine builder by software• Do not lay connecting cable together with control cable• Permissible in the motor cable only with double shielding• Connect relay K1 for fire prevention in regenerative operation (see 3.3.6)

12

12 3

4

5

678

9

10

11

12

SIN - 1SIN+ 10

REF - 5REF + 7

COS - 2COS+ 11

Housing

3.4.1 Resolver connection at KEB motors with connector X3A

3.4 Encoder interface connection

5 SIN - red4 SIN+ blue

6 REF - yellow3 REF + green

8 COS - pink7 COS+ gray

Housing

Core color

1 8

The plugs may only be connected / disconnected when the inverter and supply voltage aredisconnected !

Servo motorResolver plug

Socket X3A

• Max. line length 50 m

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3.3.6 Connection of a braking resistor with temperature monitoring in accordance with UL

• PA, PB Connection for braking resistor• Technical data (see chapter 2.3)• During clearing of the temperature monitoring the input voltage is switched off• for additional protection in regenerative operation connect the auxiliary contacts 11

and 12 of the line contactor K1 (see 3.3.5)

Braking resistors can develop very high surface temperatures, therefor install as safe-to-touch as possible.

230 or 24 V AC/DCdrive

at 24 V AC/DCcheck tripping

13

1 8

3.4.2 Incremental encoder input / -emulation X3B

PIN No. Signal1 12V2 GND3 A+4 B+5 B-6 A-7 N+8 N-

The encoder interface X3 is switchable from an incremental encoder emulation to anincremental encoder input. The increments of the emulation are fixed to 1024 for units withresolver interface.

Max. input frequency: < 300 kHzSignals: RS 422 / 2 track signals and zero signalsmax. transmission link: 50 mApproved encoder types: Kübler RS 422 signals with 10-30V voltage supply

The 12 V supply voltage at X3B is loadablewith altogether 100 mA. If higher voltages /currents are needed for the supply of theincremental encoder, then the encoder mustbe supplied with an external voltage.

Socket X3B

12345678

RJ45-Connector assignment

freefreeREF +SIN +SIN -REF -COS +COS -

free - 1free - 2green - 3blue - 4red - 5yellow - 6gray - 7pink - 8

14

DescriptionDifferential voltage input0...±10 VDC ^ 0...±maximum speed; Ri = 55 kÙProgrammable analog output 0...±10 VDC / 5 mA;Function is defined by the machine builderReference voltage output for set value potentiometer(+10 VDC / max. 4 mA)Ground for analog in- and outputThe function of the programmable inputs is defined bythe machine builder.Switching voltage 13...30 VDC ± 0 % smoothedRi=2,1 kÙSupply of the driver stageThis input must be supplied with an external voltage of20...30 VDC ± 0 % / 0,2 A (UBR max. 3,6 Vss). Whenswitching off this voltage an error reset is executed.

Programmable digital output 1 and 2Load capacity maximal 50 mA for both outputsFunction is defined by the machine builderSupply of the controlThis input must be supplied with an external voltage of20...30 VDC ± 0 % / 0,8 A (UBR max. 3,6 Vss). Throughthe separate supply the control can also be operated atswitched off driver/power section.

Reference potential for digital inputs/outputs

Programmable relay outputLoad capacity max. 30 VDC / 0,01...1 AFunction is defined by the machine builder


3.5 Control board3.5.1 Control terminal strip X2A

1 2 5 7 8 10 11 12 13 24 25 2616 18 19 21 22• Tightening torque 0,22...0,25 Nm (2 lb inches)• Use shielded/drilled cables• Lay shield on one side of the inverter onto earth

potential

X2A

NPN control is not possible at the A servo !

PIN125

7

81011121316

1819

21

22

242526

Function+ Set value input 1- Set value input 1Analog output

+10V output

Analog groundProgr. input 1Progr. input 2Progr. input 3Progr. input 4Voltage supplydriver stage

Transistor output 1Transistor output 2

Voltage supplyControl board

Digital ground

Relay 1 / NO contactRelay1 / NC contactRelay1 / switching contact

NameAN1+AN1-AN

OUT1CRF

COMI1I2I3I4ST

O1O2

Uin

0V

FLAFLBFLC

15

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3.5.2 Connection of the control terminal strip

Set value potentiometer3...10 kÙ

external voltage supply20...30 VDC ± 0% / 1 A

Set value signal0...±10 V DC

Analog output±10 V DC /max.5 mA

1) Connect potential equalizing line only if a potential difference of > 30 V exists betweenthe controls. The internal resistance is reduced to 30 kÙ.

To avoid interferences a separate shielding must be provided for analog and digital controllines. Depending on the use of the relay outputs, an extra shielding is to be used, too.In case of inductive load on the relay outputs a protective wiring must be provided (e.g.free-wheeling diode)!The control board must always supply by an external voltage. This keeps the controlin operation even if the power stage is switched off. To prevent undefined conditions atexternal power supply the basic procedure is to first switch on the power supply and afterthat the inverter.

max. 30 V DC0,01...1 A

16

Operation of the Unit

4 Operation of the Unit4.1 Operation Accessories4.1.1 With HSP5 cable and without operator

A special cable (part number 00.F5.0C0-0010) is necessary for the control of the KEBCOMBIVERT without operator. It is connected between the HSP5-interface X4A and aserial RS232-PC-interface (COM1 or COM2). The operation takes place via the PC-pro-gram COMBIVIS.

The HSP5-cable has an integrated level converter. The connection of a serial standardcable would destroy the PC-interface.

4.1.2 Digital operator (part number 00.F5.060-1000)As an accessory for the local operation of the KEB COMBIVERT F5 an operator is available.To prevent malfunctions, the inverter must be brought into nOP status before connecting/ disconnecting the operator (open control release). When starting the inverter, it is alwaysstarted with the last stored values or the factory setting.

4.1.3 Interface operator (part number 00.F5.060-2000)The interface operator corresponds to the functional range of the digital operator. However,it is enhanced by a serial RS232/485-interface.

A RS232-cable is needed to connect the interface operator with the PC. The assignmentis represented on the following page.

ANTRIEBSTECHNIK

START

STOP

FUNC.

SPEED

ENTER

F/R

ANTRIEBSTECHNIK

5 4 3 2 1

9 8 7 6

5-digit LED display

Operating / Error displayNormal "LED on"Error "LED blinks"Double function keyboard

RS232/RS485(only 00.F5.060-2000)

Interface controlBUS-Operation "LED on"(only 00.F5.060-2000)

PIN RS485 Signal Meaning1 - - reserved2 - TxD Transmission signal/RS2323 - RxD Receive signal/RS2324 A’ RxD-A Receive signal A/RS4855 B’ RxD-B Receive signal B/RS4856 - VP Supply voltage-Plus +5V (Imax=10mA)7 C/C’ DGND Data reference potential8 A’ TxD-A Transmission signal A/RS4859 B’ TxD-B Transmission signal B/RS485

17


4.1.4 Remote control (HSP5-extension)The HSP5-extension is connected between the COMBIVERT and the operator. It servesfor the remote control of the COMBIVERT. The HSP5-extension is equipped with specialcable drivers. Therefore the use of conventional RS232-cables is not permitted. The lastthree digits of the part number indicate the length of the cable in dm (00.F5.0C0-1005, -1010, -1030 and 1100).

4.1.5 Other operatorsIn addition to the described operators the KEB COMBIVERT can be equipped with furtheroperators for special applications (Profibus, Interbus, Sercos, CAN, DeviceNet). You findfurther information on that on our home page.

4.2 Keyboard Operation4.2.1 Parameter numbers and values

When switching on KEB COMBIVERT F5 the value of parameter CP.1 appears.

Principally during a change, parameter values are immediately accepted and stored non-volatile. However, with some parameters it is not useful that the adjusted value is acceptedimmediately. In these cases the adjusted value is accepted and stored non-volatile bypressing ENTER. When this type of parameter is changed a point appears behind the lastdigit.

The function key (FUNC) changesbetween the parameter value andparameter number.

With UP and DOWN the value of theparameter number is increased/decreased with changeable parameters.

By pressing „ENTER“ the adjusted valueis accepted and non-volatile stored.

23

5

23

7

RS232-cable 3mPC / OperatorPart number 00.58.025-001D

9pole SUB-D female

PC F5-OperatorHousing (PE)

FUNC.

SPEED

STARTSTOP STOP

START

ENTER

F/R

18

4.2.2 Resetting error messagesIf a malfunction occurs during operation, the actual display is overwritten by the alarmmessage. The alarm message in the display is reset by ENTER.

With ENTER only the error message in the display is reset. In order to reset the erroritself, the cause must be removed or a power-on reset must be made.

4.3.3 Password inputThe KEB COMBIVERT is outfitted with a comprehensive password protection. Independence on the entered password the following modes are possible:

The menu admissible for the application is defined by the machine builder. The passwordinput is generally made over the parameter CP.0. The adjusted password/menu ismaintained even after switching off.

ENTER

F/R

Password

FUNC

ENTER

UP

Error

Example: Changing the CP-parameter from read-only to read/write

Display modeCP_ro End customer menu (CP-Parameter) read-onlyCP_on End customer menu (CP-Parameter) read/writeCP_SE Service menu (like end customer menu, but with the original parameters )APPL Application menu (all parameter groups and parameters are visible)none Drive mode (COMBIVERT can be put into operation by the keyboard )


19

CP-Parameter

In parameter „inverter status“ the actual operating condition of the frequency inverteris displayed. In the case of an error the current error message is displayed, even if thedisplay has already been reset with ENTER (error-LED on the operator is still blinking).Status messages and information about the cause and removal are to be found inwww.keb.de => Documentation => Operating Instructions => Other => Serviceinformations => Error and status messages.doc.

CP.3 Inverter status* CP.34 (do.3) = no function with F5-S in the A-housing

5. Parameter descriptionD is- P arameter Sett ing R eso - D e- Unit En- B asedplay range lut io n fault ter o nCP.0 PasswordCP.1 Encoder 1 speedCP.2 Set value displayCP.3 Inverter stateCP.4 Apparent currentCP.5 Peak apparent currentCP.6 Actual torque displayCP.7 Actual DC vo ltageCP.8 Peak DC vo ltageCP.9 Output vo ltageCP.10 Speed contro l config.CP.11 DSM rated torqueCP.12 DSM rated speedCP.13 DSM rated frequencyCP.14 DSM rated currentCP.15 DSM EM K voltage const.CP.16 DSM winding inductanceCP.17 DSM winding resistanceCP.18 DSM curr. f. zero speedCP.19 Load mot.dependent para.CP.20 Absolute position enc.1CP.21 Encoder 1 ro tationCP.22 max. reference forwardCP.23 Step value 1CP.24 Step value 2CP.25 acc time forwardCP.26 dec time forwardCP.27 S-curve time acc for.CP.28 Torque reference sourceCP.29 Abs. torque referenceCP.30 KP speedCP.31 KI speedCP.32 Switching frequencyCP.33 Relay output 1 / functionCP.34 Relay output 2 / functionCP.35 Proh. ro t. stopping modeCP.36 E. EF stopping mode

0...9999 1 - - - ud.1±4000 0,125 0 rpm - ru.9±4000 0,125 0 rpm - ru.10...255 1 0 - - ru.0

0...6553,5 0,1 0 A - ru.150...6553,5 0,1 0 A - ru.16±10000,00 0,01 0 Nm - ru.12

0...1000 1 0 V - ru.180...1000 1 0 V - ru.190...778 1 0 V - ru.20

4...6 1 4 - - cs.00,1...6553,5 0,1 LTK Nm - dr.270...32000 1 LTK rpm - dr.24

0,0...1600,0 0,1 LTK Hz - dr.250,0...710,0 0,1 LTK A - dr.23

0...1000 1 LTK V - dr.260,01...500,00 0,01 LTK mH - dr.31

0,000...50,000 0,001 LTK Ohm - dr.300,0...700,0 0,1 LTK A - dr.28

1...2 1 1 - E fr.100...65535 1 57057 - - ec.2

0...19 1 0 - - ec.60...4000 0,125 2100 rpm - op.10±4000 0,125 100 rpm - op.21±4000 0,125 -100 rpm - op.22

0,00...300,00 0,01 5 s - op.28-0,01...300,00 0,01 5 s - op.30

0,00...5,00 0,01 0 s - op.320...5 1 2 - E cs.15

±10000,00 0,01 LTK Nm - cs.190...32767 1 50 - - cs.60...32767 1 500 - - cs.90...LTK 1 LTK - E uf.110...78 1 4 - E do.20...78 1 2 - E do.3 *0...6 1 6 - - pn.70...6 1 0 - - pn.3

20

CP-Parameter

CP.10 Speed Control / ConfigurationThis parameter activates the speed or the torque control.Value Description

4 Speed control5 Torque control6 Speed / torque control

CP.19 Motor adaptionThe factory settings of the servo correspond to the size of the unit and the respectivemotorIf the motor data in CP.11...18 are changed, then CP.19 must be activated once.This re-adjusts the current controller, torque curve and torque limit. The torque limit isset at the value, that is maximally possible in the basic speed range (depending oninverter rated current). Rated motor torque x 3 at maximum.

CP.19 Pre-adjustment of the motor-dependent control-parameters.1 The voltage class of the inverter is taken as input voltage.2 The measured DC-link voltage / v2 measured at switch on is taken as input

voltage.Thus the frequency inverter can be adapted to the actuallyavailable mains voltage (e.g. USA with 460 V).

When control release is active the adjustment was not completed. „nco“ appears in thedisplay!

CP.20 Absolute position (encoder 1)The system position of the attached resolver system is adjusted at EC.07. With thisparameter it is possible to adjust the controller to a not aligned motor. If the ystemposition of the motor is unknown an automatic trimming can be done. Before startingwith the adjustment, the direction of rotation must be checked. The speed display atCP.1 must be positive when the engine runs manual in clockwise direction. If that is notthe case, the direction of rotation can be exchanged as described with CP.21. If thecorrect direction of rotation is displayed, it can be started with the adjustment.• The connected motor must be able to rotate freely.• Open control release (terminal X2A.16).• Set CP.20 = 2206.• Close control release (terminal X2A.16).Now the motor is excited with its rated current and aligned to its zero position. Theadjustment is finished when the displayed system position at CP.20 does not changefor approx. 5 s. In this case open control release and switch off the unit.If the error message E.EnC is displayed during trimming the direction of rotation mustbe checked (CP.21). In this case the position trimming must be repeated.In case that motors with aligned encoder system are used, the value which has beenestablished by the automatic trimming, can be entered under CP.20 as well. Theadjustment values of known motors of the KEB COMBIVERT S4 series must bemultiplied by the pole-pair number of the motor. The lower 16 bits of the result must beentered in CP.20.

21

CP-Parameter

CP.21 Change Rotation Encoder 1The speed display at CP.1 must be positive when the engine runs manual in clockwisedirection. The signals SIN+ and SIN- of the resolver have to be changed, if the sign iswrong. Please ensure that the signals are not short-circuited with the internal shield.The signals A(+) and A(-) must be changed for units with SIN/COS encoder. Should thisinvolve too much effort then you can achieve a rotation reversal of encoder 1 bymeans of this parameter.Value Meaning

0 tracks not exchanged1 track exchanged

2/3 reserved for initiator inputCP.28 Torque reference source

With CP.28 the required setpoint source for torque control can be adjusted.Value Meaning

0 AN1+ / AN1- 0%...±100% = 0...±CP.291 AN2+ / AN2- 0%...±100% = 0...±CP.292 digital absolute CP.29

3-5 Only application mode

CP.33 Relay output 1 / functionCP.34 Relay output 2 / function

CP.33/34 determine the function of the two relay outputs (X2A.24-26, X2A.27-29).

Value Function0 No function (generally off)1 Generally on2 Run signal; also by DC-braking3 Ready signal (no error)4 Fault relay5 Fault relay (without auto-reset)6 Warning or error message after

abnormal stopping7 Overload pre-warning8 Overtemperature alert signal power stage9 External overtemperature pre-warning

motor11 Overtemperature pre-warning OHI20 Actual value = set value (CP.3 = Fcon,

rcon; not at noP; LS; error; SSF)21 Accelerate (CP.3=FAcc; rAcc; LAS)22 Decelerate (CP.3 = FdEc; rdEc; LdS)23 Real direction of rotation = set direction

of rotation24 Utilization > switching level 1)

25 Active current > switching level 1)

27 Real value (CP.1) > switching level 1)

28 Setpoint (CP.2) > switching level 1)

No listed values are only for application mode1) Switching level of CP.33 = 100; Switching level of CP.34 = 4

Value Function31 Absolute setpoint on AN1>switching level 1)

32 Absolute setpoint on AN2>switching level 1)

34 Set value on AN1 > switching level 1)

35 Set value on AN2 > switching level 1)

40 Hardware current limit activated41 Modulation on-signal47 Ramp output value>switching level 1)

48 Apparent current (CP.4) > switching level 1)

49 Forward running (not at nOP, LS, abnormalstopping or error)

50 Reverse running (not at nOP, LS, abnormalstopping or error)

51 Warning E.OL252 Current regulator limit reached53 Speed regulator limit reached63 Absolut value ANOUT1 > switching level 1)

64 Absolut value ANOUT2 > switching level 1)

65 ANOUT1 > switching level 1)

66 ANOUT2 > switching level 1)

70 Driver voltage activ (safety relay)73 Absolut active power > switching level 1)

74 Active power > switching level 1)

22

CP-Parameter

This parameter determines the reaction of the drive to terminal X2A.14 (F) and/orX2A.15 (R), which are programmed as limit switches. The reaction of the drive is shownin the table below.

CP.35 Reaction to limit switch

CP.36 Reaction to external faultWith the external error monitoring external units can take direct influence on the drive.This parameter determines the response of the drive to a signal at terminal X2A.12 (I3)according to following table.

CP.35 Display Response0 E.PRx Immediate disabling of modulation1 A.PRx Quick stopping / disabling of modulation after reaching

speed 02 A.PRx Quick stop / holding torque at speed 03 A.PRx Immediate disabling of modulation4 A.PRx Quick stopping / disabling of modulation after reaching

speed 05 A.PRx Quick stop / holding torque at speed 06 none No effect to the drive; fault is ignored !

RestartRemove fault;

reset

Autoreset, if nofault is present

inapplicable

CP.36 Display Response0 E.EF Immediate disabling of modulation1 A.EF Quick stopping / disabling of modulation after reaching

speed 02 A.EF Quick stop / holding torque at speed 03 A.EF Immediate disabling of modulation4 A.EF Quick stopping / disabling of modulation after reaching

speed 05 A.EF Quick stop / holding torque at speed 06 none No effect to the drive; fault is ignored !

RestartRemove fault;

reset

Autoreset, if nofault is present

inapplicable

23

Certifications

6.1 CE-MarkingCE marked frequency inverter and servo drives were developed and manufactured tocomply with the regulations of the Low-Voltage Directive 73/23/EEC.The inverter / servo drive must not be started until it is determined that the installationcomplies with 89/392/EEC (machine directive) as well as the EMC-directive (89/336/EEC)(note EN60204).The frequency inverters / servo drives meet the requirements of the Low-Voltage Directive73/231/EEC. The harmonized standards of the series EN 50178 in connection with EN60439-1 and EN 60146 were used.This is a product of limited availability in accordance with IEC 61800-3. This product maycause radio interference in residential areas. In this case the operator may need to takecorresponding measures.

6.2 Manufacturer´s DeclarationA manufacturer declaration in accordance with 89/392/EEC can be provided by KEB ifneeded.

6.3 UL / CUL - Marking

6. Certifications

To be conform according to UL and CUL for the use on the NorthAmerican and Canadian Market the following instructions must beobserved:

• Inverter is suitable for use on a circuit capable of delivering not more than 10 kA rms(symmetrical), 240 V AC or 480 V AC maximum

• Maximum surrounding air temperature 45 °C (113 °F)• For control cabinet mounting as „Open Type“• For use in a pollution degree 2 environment• Motor protection by adjustment of current parameters• Not incorporated with overspeed protection• Power terminal tightening torque (see type plate)• Control terminal tightening torque (see chapter 3.4)• Overload protection at 130 % of inverter output rated current (see type plate)• Refer to this installation instructions for proper wiring

�

Additional Manuals

24

You find supplementary manuals and instructions for the download under

www.keb.de > Documentation >Operation instruction

General instructions• Part 1 EMC-and safety instructions

Unit-specific instructions• Part 2 Power Circuit• Part 3 Control Circuit

Service notes• Up- /Download of parameter lists with KEB COMBIVERT• Error messages

Instruction and information for construction and development• Application Manual• Preparation of a user-defined parameter menu• Programming of the digital inputs

All documents are also available in printed version, however we have to charge a nominalfee for these.

7. Additional Manuals

© K

EB

00.F

5.S

EM

-KA

0111

/200

4

Karl E. Brinkmann GmbHFörsterweg 36-38 • D-32683 Barntrup

fon: +49 5263 401-0 • fax: +49 5263 401-116net: www.keb.de • mail: [email protected]

KEB Antriebstechnik GmbH & Co. KGWildbacher Str. 5 • D–08289 Schneebergfon: +49 3772 67-0 • fax: +49 3772 67-281

mail: [email protected]

KEB Antriebstechnik Austria GmbHRitzstraße 8 • A-4614 Marchtrenk

fon: +43 7243 53586-0 • fax: +43 7243 53586-21Kostelni 32/1226 • CZ-370 04 Ceské Budejovicefon: +420 38 7319223 • fax: +420 38 7330697

net: www. keb.at • mail: [email protected]

KEB AntriebstechnikHerenveld 2 • B-9500 Geraadsbergen

fon: +32 5443 7860 • fax: +32 5443 7898mail: [email protected]

KEB CHINA Karl E. Brinkmann GmHShanghai Representative Office

(Xinmao Building, Caohejing Development Zone)No. 99 Tianzhou Road (No.9 building, Room 708)

CHN-200233 Shanghai, PR. Chinafon: +86 21 54503230-3232 • fax: +86 21 54450115

net: www.keb.cn • mail: [email protected]

KEB CHINA Karl E. Brinkmann GmHBeijing Representative Office

No. 36 Xiaoyun Road • Chaoyang DistrictCHN-10027 Beijing, PR. China

fon: +86 10 84475815 + 819 • fax: +86 10 84475868net: www.keb.cn • mail: [email protected]

Société Française KEBZ.I. de la Croix St. Nicolas • 14, rue Gustave Eiffel

F-94510 LA QUEUE EN BRIEfon: +33 1 49620101 • fax: +33 1 45767495

net: www.keb.fr • mail: [email protected]

KEB (UK) Ltd.6 Chieftain Buisiness Park, Morris Close

Park Farm, Wellingborough GB-Northants, NN8 6 XFfon: +44 1933 402220 • fax: +44 1933 400724

net: www.keb-uk.co.uk • mail: [email protected]

KEB Italia S.r.l.Via Newton, 2 • I-20019 Settimo Milanese (Milano)

fon: +39 02 33500782 • fax: +39 02 33500790net: www.keb.it • mail: [email protected]

KEB - YAMAKYU Ltd.15–16, 2–Chome, Takanawa Minato-ku

J–Tokyo 108-0074fon: +81 33 445-8515 • fax: +81 33 445-8215


KEB - YAMAKYU Ltd.711, Fukudayama, Fukuda

J–Shinjo-Shi, Yamagata 996 - 0053fon: +81 233 29-2800 • fax: +81 233 29-2802


KEB NederlandLeidsevaart 126 • NL–2013 HD Haarlem

fon: +31 23 5320049 • fax: +31 23 5322260mail: [email protected]

KEB Polskaul. Budapesztańska 3/16 • PL–80-288 Gdańskfon: +48 58 524 0518 • fax: +48 58 524 0519


KEB PortugalAvenida da Igreja – Pavilão A n. º 261 Mouquim

P-4770 - 360 MOUQUIM V.N.F.fon: +351 252 371318 + 19 • fax: +351 252 371320


KEB Taiwan Ltd.No.8, Lane 89, Sec.3; Taichung Kang Rd.

R.O.C.-Taichung City / Taiwanfon: +886 4 23506488 • fax: +886 4 23501403


KEB SverigeBox 265 (Bergavägen 19)

S-4393 Hälsöfon: +46 31 961520 • fax: +46 31 961124


KEBCO Inc.1335 Mendota Heights Road

USA-Mendota Heights, MN 55120fon: +1 651 4546162 • fax: +1 651 4546198

net: www.kebco.com • mail: [email protected]

a servo titel gb - jerome.faure74.free.frjerome.faure74.free.fr/yk/technical...

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