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    12/2004

    STOP

    COMBIVERT

    BETRIEBSANLEITUNG Leistungsteil

    INSTRUCTION MANUAL Power Circuit

    MANUEL D'INSTRUCTIONS Circuit de Puissance

    MANUALE D'ISTRUZIONE Circuito di potenza

    MANUAL DE INSTRUCCIONES Circuito de Potencia

    Erst Betriebsanleitung Teil 1 lesen !

    Read Instruction manual part 1 first !Lisez d'abord le manuel d'instructions partie 1 !Prima leggere le manuale di istruzione 1 parte ! 1 !Leer manual de instrucciones parte 1 antes !

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    GB

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    F

    RU

    E

    0,37...160 kW

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    Diese Betriebsanleitung beschreibt die Leistungsteile der KEB COMBIVERT F5 - Serie. Sie ist nurgltig in Verbindung mit der Betriebsanleitung Teil 1 und Teil 3. Alle Anleitungen mssen jedem

    Anwender zugnglich gemacht werden. Vor jeglichen Arbeiten mu sich der Anwender mit dem Gertvertraut machen. Darunter fllt insbesondere die Kenntnis und Beachtung der Sicherheits- undWarnhinweise aus Teil1. Die in dieser Betriebsanleitung verwendeten Piktogramme entsprechenfolgender Bedeutung:

    SeiteD - 3 ....... D - 20

    D

    InformationHilfeTip

    GefahrWarnungVorsicht

    Achtung,unbedingtbeachten

    PageGB - 3 .... GB - 20

    This Instruction Manual describes the power circuit of the KEB COMBIVERT F5 series. It is onlyvalid together with the Instruction Manuals Part 1 and Part 3. Both Instruction Manuals must bemade available to the user. Prior to performing any work on the unit the user must familiarize himselfwith the unit. This includes especially the knowledge and observance of the safety and warningdirections of Part 1. The pictographs used in this Instruction Manual have following meaning:

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    Danger Attention, InformationWarning observe at HelpCaution all costs Tip

    PageF - 3 ........ F - 20

    F Ce manuel d'instruction dcrit le circuit de puissance des KEB COMBIVERT de la serie F5. Il est utiliser avec les manuels d'instruction Partie 1 et Partie 3. L'ensemble des manuels d'instructiondoit tre fournit l'utilisateur. Avant d'intervenir sur l'appareil, l'utilisateur doit se familiaris lui-mme avec l'appareil. Ceci inclu de respecter les remarques de scurit et de mise en garde dela partie 1. Les pictogrammes utiliss dans ce manuel ont la signification suivante:

    Danger Attention, InformationAvertissement respecter AidePrcaution obligatoirement Astuces

    Questo manuale distruzione descrive il circuito di potenza delle serie KEB COMBIVERT F5. E validosolo unitamente ai manuali parte 1 e parte 3. Entrambi i manuali distruzione devono essere residisponibili allutente. Prima di procedere a qualsiasi lavoro sullapparecchiatura lutente devefamiliarizzare con la stessa. Questo include in special modo la conoscenza e losservanza delledirettive di sicurezza e delle avvertenze della parte 1. I simboli utilizzati in questo manuale hanno ilseguente significato:

    PaginaI - 3 ......... I - 20

    I

    Avvertimento Attenzione, InformzionePericolo osservare AiutoCautela assolutamente Suggerimento

    KEB COMBIVERT

    F5. 1 3.

    . ,

    . 1.

    .

    RU - 3 ..... RU - 20

    RU

    PginasE - 3 ........ E - 20

    Este manual de instrucciones describe las series estndar del KEB COMBIVERT F5. Estemanual de instrucciones debe estar a disposicin de cualquier usuario. Antes de manipular elconvertidor el usuario debe familiarizarse con l. Esto debe aplicarse especialmente alconocimiento de las indicaciones de advertencia y seguridad. El significado de los pictogramasusados en este manual son:

    E

    Peligro Atencin, ConsejoAdvertencia Cuidado ComentarioPrecaucin Informacin

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    Table of Contents

    1. General ..................................................5

    1.1 Product Description .................................................. 5

    1.2 Rating Plate................................................................ 6

    1.3 Installation Instructions ............................................ 7

    1.3.1 Cooling Systems ............................................... 7

    1.3.2 Control Cabinet Installation ............................... 8

    1.4 DC-Supply .................................................................. 8

    2.Technical Data .......................................9

    2.1 Technical Data 230V Class ....................................... 9

    2.2 Technical Data 400V Class ..................................... 11

    2.3 Dimensions and Weight .......................................... 15

    2.4 Survey of Power Circuit Terminals ......................... 16

    2.5 Connection of Power Circuit .................................. 17

    3.Annex ...................................................19

    3.1 Overload Characteristics ........................................ 19

    3.2 Overload Protection in the lower Speed Range.... 19

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    General

    1.2 Rating Plate

    10.F5.G1B3200

    at FI: Cooling at Servos: Motor cooling0: Standard 0: Self-cooling1: Flat rear 1: External cooling2: Water-cooled3: Convection

    Encoder interface type see control part

    0: no interface 5: Resolver a. SSI A: Inc.-Input a. Initiator F: Hiperface a. Inc.-Outp.1: Inc.-Input a. Inc.-I/O 6: Hiperface a. SSI B: Resolver a. Init iator G: Inc.-Input a. Inc.-Inp.2: Resolver a. Inc.-I/O 7: Inc.-Input a. Tacho C: Hiperface a. Initiator H: Resolver a. Inc.-Inp.

    3: Hiperface a. Inc.-I/O 8: Resolver a. Tacho D: Inc.-Input a. Inc.-Outp. I: Hiperface a. Inc.-Inp.4: Inc.-Input a. SSI 9: Hiperface a. Tacho E: Resolver a. Inc.-Outp.

    at FI: Switching frequency / max. short time current / OC-tripping current0: 2 kHz/125%/150% 5: 4 kHz/150%/180% A: 8 kHz/180%/216% F: 16 kHz/200%/240%1: 4 kHz/125%/150% 6: 8 kHz/150%/180% B: 16 kHz/180%/216% G: 2 kHz/400%/480%2: 8 kHz/125%/150% 7: 16 kHz/150%/180% C: 2 kHz/200%/240% H: 4 kHz/400%/480%3: 16 kHz/125%/150% 8: 2 kHz/180%/216% D: 4 kHz/200%/240% I: 8 kHz/400%/480%4: 2 kHz/150%/180% 9: 4 kHz/180%/216% E: 8 kHz/200%/240% K: 16 kHz/400%/480%

    at Servos: Motor speed1: 1500 rpm 2: 2000 rpm 3: 3000 rpm 4: 4000 rpm 6: 6000 rpm

    Input identification

    0: 1ph 230V AC/DC 5: 400V DC class A: 6ph 400V AC1: 3ph 230V AC/DC 6: 1ph 230V AC Z: 230V AC oder AC/DC2: 1/3ph 230V AC/DC 7: 3ph 230V AC Y: 400V AC oder AC/DC3: 3ph 400V AC/DC 8: 1/3ph 230V AC W: 230V DC4: 230V DC class 9: 3ph 400V AC V: 400V DC

    Housing type A, B, D, E, G, H, R, U, W

    Accessory0: without1: braking transistor2: integrated filter3: braking transistor, integrated filter

    Control typeB: BASICC: COMPACTG: GENERAL (controlled frequency inverter)M: MULTI (regulated, field-oriented frequency inverter for three-phase asynchronous motors)S: SERVO (regulated frequency inverter for synchronous motors)

    Series F5

    at FI: Unit size

    at Servos: Motor identification / motor dimension wide

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    1.3 Installation Instructions

    1.3.1 Cooling Systems The KEB COMBIVERT F5 is available for different cooling systems:

    StandardStandard design with heat sink and fan (below described).

    The dissipation of the power loss must be guaranteed by the machinebuilder.

    Flat rearThe heat sink is omitted at this design. The unit must be mounted onto

    an appropriate base to ensure the heat dissipation. Water-coolingThis design is laid out for the connection to an existing cooling system.The dissipation of the power loss must be guaranteed by the machinebuilder. To avoid moisture condensation the minimum inlet temperaturemay not fall below the room temperature. The maximum inlettemperature shall not exceed 40C. Measurements againstcontamination and calcifying must be taken externally. The maximumpressure on the cooling system shall not exceed 4 bar (special versionwith higher pressures on request).

    Convection (through-mount version)At this design the heat sink is moved through a section of the controlcabinet to the outside.

    General

    Standard

    Special versions

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    General

    1.3.2 Control CabinetInstallation

    Direction of cooling fins

    Warm airoutlet

    Cool air inlet

    Minimum distances

    3 x rated motor voltage x rated motor current x motor cos DC voltage (540V)

    400V Class:

    3 x rated motor voltage x rated motor current x motor cos DC voltage (310V)

    230V Class:

    The DC input current of the inverter is basically determined by theused motor. The data can be taken from the motor name plate.

    The DC input peak current is determined by the operating range:

    if you accelerate on the hardware current limit, the short-time limitcurrent of the inverter must be used in the formula above (instead ofthe rated motor current).

    if the motor in normal operation is never stressed with rated torque, it

    can be calculated with the real motor current. a good practice value corresponds approx. to 1,5-times of the rated

    motor current (from 90kW 1,25-times)

    1.4 DC-Supply

    30

    150

    100

    F4 F4

    KEBCOMBIVERT

    F5 F5

    IDC

    =

    IDC

    =

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    2. Technical Data2.1 Technical Data 230V Class

    Technical Data

    Site altitude max. 2000m. With site altitudes over 10