5003 series - sensata ?· the airpax™ 5003 series is a rohs compliant, positive snap action,...

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5003 Series1/2 BIMETAL DISC THERMOSTAT

Lowprofiledesign Idealforsurfaceandairsensing

FEATURES

RoHScompliantperEUdirective2002/95/EC 1/2discbuttonstyle

DESCRIPTION

TheAirpax5003seriesisaRoHScompliant,positivesnapaction,singlepole/singlethrow,bimetallicthermostatwhichprovidesaccurateandreliablesensingandswitchinginasingledevice.The5003seriesisidealforapplicationswhenspaceisatapremium.Overalldepthwithoutprojectingterminalsisonly0.250inches.

Thebasicswitchassemblyisoperatedbyabimetaldiscwithpositive,reinforcedsnap-action,whichisknownforitsreliablerepeatability.Theconstructionoftheswitchassemblyoffersexcellentshockandvibrationresistance.Thermalresponseisfastduetolowmass.

The5003seriesoffersmanyterminalandmountingoptionstofityourapplicationneeds.Forhighhumidityandcontaminatingatmosphereapplications,thedeviceissealedwithanon-volatileresin.Narrowdifferentialdevicesareidealforcontrol,whilestandarddifferentialscanbeusedforhighorlowtemperaturelimitswitches.Theseries5003thermostatiscUuscertified.

SPECIFICATIONS

Contact Ratings Cycles Voltage Amps (resistive) 100,000 120VAC 5100,000 240VAC,24VDC 3100,000 48VDC 1.5

Contact Operations Eithercloseonrise(make)oropenonrise(break),SPST(SinglePole,SingleThrow)

Operating Temperature +35Fto325F(+1.67Cto162.78C)

Temperature Tolerance Standardof5Fwithnominaloperatingtemperaturesettingsin5Fincrements

Long Term Exposure Limit -40Fto350F(-40Cto176.67C)

Dielectric Strength 1500VRMS60Hz,1minute,terminalstocase

Weight 2.3grams(0.08oz)

* cUuscertifiedto168Coperatingtemperature.Loadsunder100mA,5Vdc,willrequiregold-platedcontacts,withrecommendedminimumloadof10mA,5Vdc.

2. TERmINAL SELECTION

A B C D E

F G H J K

L m R U V

NOTES : The standard lead wire materials for different temperature ranges are as follows :

i. Up to 220F (104.4C): #18 stranded UL 1015 AWN and CSA TEW approved, black PVC insulation

ii. 221F to 350F (105C to 176.6C): #18 stranded black type I TFE, Teflon insulation per MIL-W-22759

N S W

P T Z

0.093(2.36)

0.272(6.91) 0.046

(1.17)

0.061(1.55)

0.156(3.96)

See notes i & ii forlead wire specifications

2 Leads6.000 0.250

(152.40 6.35)

Same as terminal selection M

Except 2 Leads12.000 0.500

(304.80 12.70)

See notes i & ii forlead wire specifications

Same as terminal selection M

Except 2 Leads24.000 0.750

(609.60 19.05)

See notes i & ii forlead wire specifications

See notes i & ii forlead wire specifications

2 Leads6.000 0.250

(152.40 6.35)

Same as terminal selection R

Except 2 Leads12.000 0.500

(304.80 12.70)

See notes i & ii forlead wire specifications

Same as terminal selection R

Except 2 Leads24.000 0.750

(609.60 19.05)

See notes i & ii forlead wire specifications

0.133(3.38)

0.110 - 0.115(2.79 - 2.92)

0.280(7.11)

0.578(14.68)

0.156(3.96)

0.020(0.51)

0.048(1.22)

0.055(1.40)

0.156(3.96)

0.048(1.22)

0.356(9.04)

0.016(0.41)

0.060(1.52)

0.156(3.96)

0.062(1.57)

0.450(11.43)

0.016(0.41)

Same as View "B"Except Formed 90

0.077(1.96)

0.285(7.24)

0.048(1.22)

0.311(7.90)

0.136(3.45)

0.156(3.96)

0.016(0.41)

0.093(2.36)

Same as View "E"Except Formed 90

0.078(1.98)

0.421(10.69)

0.187(4.75)

0.250(6.35)

0.250(6.35)

0.156(3.96)

0.585(14.86)

0.020(0.51) Same as View "G"

Except Formed 90

0.078(1.98)

0.422(10.72)

0.312(7.92)

0.250(6.35)

0.312(7.92)

0.609(15.47)

0.156(3.96)

0.032(0.81) Same as View "J"

Except Formed 90

0.078(1.98)

0.442(11.23)

0.545(13.84)

White SleevePotted (Sealed)

0.635(16.13)

2 Leads6.000 0.250

(152.40 6.35)

See notes i & ii forlead wire specifications

Same as terminal selection U

Except 2 Leads12.000 0.500

(304.80 12.70)

See notes i & ii forlead wire specifications

Same as terminal selection U

Except 2 Leads24.000 0.750

(609.60 19.05)

See notes i & ii forlead wire specifications

SpecialRequirementsCustomerto Specify

1. CONTACT OPERATION

CODE DESCRIPTION

O LetterO=OpenonRise

C LetterC=CloseonRise

Tobuildyourpartnumber(PN),choosethepropercodesfrompages2to4. ConsultSensataTechnologieswhenacodeZisusedtoindicateaspecialrequirement.Sensatawillassignaunique,customer-specificfourdigitnondescriptnumber.Tocompletethecustomerspecificpartnumberbuild,replacethebottomtemperatureandtolerance(codes7&8)afterthedashwiththeassignedfourdigitnondescript.

AIRPAX 5003 SERIES DECISION TABLES

3. TERmINAL ORIENTATION

A B C Z NOTES :

Terminal orientation restrictions :

A (Opposed) = A, B, E, G, J, R to T, Z

B (Parallel) = A, B, E, R to T, Z

C (Vertical) = C, D, F, H, K to P, U to Z

OPPOSED - Terminals on oppositesides of thermostat, on a parallel plane

to the mounting bracket / base

SpecialRequirementsCustomerto Specify

PARALLEL - Terminals on sameside of thermostat, on a parallel plane

to the mounting bracket / base

VERTICAL - Both terminals extendup and away, on a perpendicular plane

to the mounting bracket / base

4. mOUNTING AND ENCLOSURE SELECTION

A B C D E

F G H J Z

0.131(3.32)

MAX0.250(6.35)

0.606(15.39)

0.300(7.61)

0.640(16.26)

0.906(23.01)

0.018(0.46)

1.187(30.15)

2 Mounting Slots

0.140(3.56)

0.172(4.37)

x

0.640(16.26)

0.937(23.80)

0.018(0.46)

1.187(30.15)

0.140(3.55)

0.640(16.26)

0.937(23.80)

0.018(0.46)

1.187(30.15)

0.109(2.76)

0.640(16.26)

0.937(23.80)

0.018(0.46)

1.166(29.62)

0.140(3.56)

0.140(3.56)

0.125(3.18)

0.018(0.46)0.147

(3.73)

0.843(21.41)

REF

0.437(11.10)

0.687(17.45)

0.018(0.46)

1.375(34.92)

1.000(25.40)

0.125(3.18)

0.687(17.45)

0.375(9.52)

0.406(10.31)

6-32 UNC-2A Thread

Undercut to Allow Studto Screw Down Flat

0.031(0.79)

0.375(9.52)

0.406(10.31)

8-32 UNC-2A Thread

Undercut to Allow Studto Screw Down Flat

0.031(0.79)

SpecialRequirementsCustomerto Specify

1. ContactOperation

* BasicProductSeries

C 53 1 0 5

2. TerminalSelection

G

3. TerminalOrientation

A

4. Mounting&Enclosure

B

5. TopTemperatureinF

6. TopTemperatureToleranceCode

A 0 9 0 Y

7. BottomTemperatureinF

8. BottomTemperatureToleranceCode

EXAmPLE : C53GAB105A-090Y Closecontactsontemperaturerise,5003series,0.25horizontalquick-connectswithopposedorientation,0.140twoholemountingbracket,105Ftoptemperaturewitha5Fstandardtoptoleranceandastandard15Fdifferentialbetweentopandbottomtemperaturefortemperaturerangeof35Fto200F,differentialhelpscalculateabottomtemperatureof90Fwithastandardminimumresetforcontactstoopenatorabovethebottomtemperaturesetpoint.

SENSATATECHNOLOGIES 529PleasantStreetAttleboro,MA02703-0964USA 1-508-236-3287(Main) 1-508-236-1598(Fax) http://airpax.sensata.com http://www.sensata.com

ImportantNotice:SensataTechnologies(Sensata)reservestherighttomakechangestoordiscontinueanyproductorserviceidentifiedinthispublicationwithoutnotice.Sensataadvises its customers to obtain the latest version of therelevant information to verify, before placing any orders,that the information being relied upon is current. Sensataassumes no responsibility for infringement of patents orrights of others based on Sensata applications assistanceor product specifications since Sensata does not possessfullaccessconcerningtheuseorapplicationofcustomersproducts. Sensata also assumes no responsibility forcustomersproductdesigns.

2455006010 Printed In U.S.A., August, 2009

5. TOP TEmPERATURE IN F

F C F C F C

Temperature Setting 35Fto200F 1.6Cto93C 201Fto300F 94Cto149C 301Fto325F 150Cto163C

Standard Tolerance 5F 2.8C 8F 4.4C 10F 5.6C

Nominal Differential 15F 8.3C 25F 13.8C 30F 16.7C

NOTES: Select any temperature in the range of 35F to 325F. Standard choices fall on the 5F increments, for example 35F, 40F, 45F, 50F... up to 320F or 325F Specify the F temperature in the part numbering scheme as a three digit code without the F in the part number. For example, for 90F, put in code 090

6. TOP TEmPERATURE TOLERANCE

CODE A B C X Z

F 5F 8F 10F Maximum CustomertoSpecify

C 2.8C 4.4C 5.6C Maximum CustomertoSpecify

NOTES: The standard tolerance for the top temperature is based on the temperature range the top temperature falls in, please refer to 5. Top Temperature in F chart, and select the appropriate code for a standard top temperature tolerance.

7. BOTTOm TEmPERATURE IN F

BottomTemperatureinFequalstheTopTemperatureinFminustheNominalDifferentialinFforthattemperature.

Example1:50F15F=35FExample2:250F25F=225FExample3:310F30F=280F

NOTES: Specify the F temperature in the part numbering scheme as a three digit co

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