t1 proe revised ap 9-6-11

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    Tutorial 1: Pro/E Wildfire 5.0 Modeling andDrawing

    Dept. of Mechanical Engineering 22.321 Mechanical Design IWritten By: Chris Morand and Xiang Li

    Revised by: Nick Cleveland 9.6.2011

    Objectives:

    This tutorial is an example of the basic techniques used to create a Pro/E part and drawingfile. You can use the techniques in this tutorial to create the links and base plate needed tocomplete the design of a linkage.

    After completing this tutorial, you will be able to: Complete basic solid modeling. Create reference and sketch

    Create engineering drawings Insert new views Add and modify dimensions Add notes into drawing

    The first step in creating any Pro/E document is creating a working directory in which allfiles will be saved to and opened from. This is especially important when creatingassemblies or mechanisms since all files related to the assembly or mechanism must becontained in the same folder. Setting up a folder for each project should be the first thingyou do.

    To set up a working directory first create a folder on the hard drive or on a removablestorage device to act as a working directory. Then:

    Open Pro/E Wild Fire Start All Programs Pro Engineer Pro Engineer

    Click OK if any errors pop up to continue.

    Select File set working directory Select the previously created folderOK

    Once there is a proper working directory you are ready to begin creating parts, assemblies,and mechanisms. Remember to save your work throughout the process. To save a file click

    the Save button and click OK to save it in your specified working directory, or use File->Save.

    In this tutorial you will make a single link that has a pin on one side and a pin hole on theother. Remember that the pins and pin holes must be the same diameter if they are to beassembled and the pin lengths must be well thought out so that you dont get interference.To create the link:

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    Task 1: Creating the body of the link

    1. Select File New Select Part and create a name, such as Link1OK

    2. Click the Extrude tool icon in the right tool box

    3. Click the sketcher icon in the top of the right hand tool box. You can also clickPlacement, then Define in the top left tool box shown in Figure 1 and the Sketchdialog box will appear. You can also hold down the right mouse button until thepopup menu appears and select Define Internal Sketch.

    Figure 1 Extrusion tool options (top left tool box)

    4. Click on the FRONT datum plane (this will allow you to sketch on that plane andextrude in the direction of the arrow)

    5. Click Sketch on the Sketch dialog box.

    6. Using the circle tool (found in the right hand tool box) create two circles withthe same radius (the 2 circles are the exact same size when the notation R 1 appearsnext to both circles) with the center of one circle on the cross of the reference axes asshown in Figure 2. The exact dimensions will be altered later in the tutorial (justdraw arbitrary sizes).Use the middle mouse button to stop drawing circles and returnto the normal mouse pointer.

    Figure 2 Sketch of circular ends of links

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    7. Using the line tool (found in the right hand tool box) draw two tangent lines betweenthe circles as shown in Figure 3. (The cursor should snap to the top andbottom of each circle and there will be a T notated next to the point on either circlewhen the line is tangent to that circle). Click the middle mouse button once to stop

    drawing the first line, then draw the second line. Click the middle mouse button onceto stop drawing the second line and a second time to stop using the line tool.

    Figure 3 Overall geometry of the link

    8. Using the dynamic trim tool (found in the right side tool box) trim off the insideof the circles by clicking on each section or by using the tool to draw through them(the sections being trimmed will turn red from yellow) so that your model lookssimilar to Figure 4. Click the middle mouse button to exit the dynamic trim tool.

    Figure 4 Link geometry ready for dimension editing

    9. The distance between the centers of the two circles is the effective length of the link.Double click on that dimension and type in your link length (this length is specific toyour linkage and is predetermined), then hit Enter.

    10. Double click the dimension for the radius of the circles and type in 0.50.

    11. Click the check mark button in the right hand toolbox to exit the sketch.

    12. Click the Resume button in the top right hand corner to resume the extrude tool.13. Click OK in the Sketch dialog box.14. Enter the thickness of the extrusion as 0.125 in the top left of the screen in the

    Extrusion properties menu.

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    15. Click the green check markshould look like Figure 5.

    at the top right corner of the screen. Your results

    The first feature of the part is created, it can be rotated and viewed from different sidesusing the middle mouse button and dragging.

    Figure 5 Completed geometry of the link

    Task 2: Creating a pin hole

    Next a pin hole will be created on one side of the link. Use the following steps to create thishole.

    1. Click the Extrude tool icon in the right tool box.

    2. Click the sketcher icon in the top of the right hand tool box. You can also click

    Placement, then Define in the top left tool box which was shown in Figure 1 andthe Sketch dialog box will appear. You can also hold down the right mouse buttonuntil the popup menu appears and select Define Internal Sketch.

    3. Click on the top surface of the link and click Sketch in the Sketch dialog box.

    4. Draw a circle using the circle tool (found in the right hand tool box) at the center ofthe two references as shown in Figure 6. Use the middle mouse button to stop drawingcircles and return to the normal mouse pointer. Correctly dimension the circle size andplacement. To check dimensions in other sketch, x out and right click on Sketch 1, edit.

    Figure 6 Initial sketch of pin hole

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    5. Double click the circle diameter dimension and change it to 0.375.

    6. Click the check mark button at the right side of the screen.

    7. Click the Resume button in the top right hand corner to resume the extrude tool.8. Select the intersect with all surface tool from the pull down menu shown in #1 of

    Figure 7.9. Select the remove material button shown in #2 of Figure 7.10. Click the preview button shown in #3 of Figure 7.11. If the preview is correct then click the check mark shown in #4 of Figure 7. If it is

    incorrect click the resume button next to the preview button. Then click theflip direction button shown in #5 of Figure 7.

    12. Click the preview button again to be sure that it is correct and then click the checkmark if it is.

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    Figure 7 Tool bar used to specify details of the pin hole cut

    The second feature is now complete and should look like Figure 8.

    Figure 8 Link with pin hole

    Task 3: Creating a pin

    Next a pin will be created on the other side of the link. This will be done by extruding off ofthe surface of the link.

    1. Click the Extrude tool icon in the right tool box.

    2. Click the sketcher icon in the top of the right hand tool box. You can also clickPlacement, then Define in the top left tool box which was shown in Figure 1.

    3. Click on the top surface of the link and click Sketch in the Sketch dialog box.

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    4. On the drop down arrow on the side of the circle button , select Create

    concentric circle. Click on the right edge of the link to select it as a referencewhen the Select dialog box prompts you to.

    5. Draw a circle at the center of the new reference. Use the middle mouse button tostop drawing circles and return to the normal mouse pointer. Click the middle mouse

    button a second time to cancel the concentric circle tool6. Double click the circle diameter dimension and change it to 0.375.

    7. Click the check mark button at the right side of the screen.

    8. Click the Resume button in the top right hand corner to resume the extrude tool.9. Enter the desired distance for the length of the pin in the extrude properties menu at

    the top left of the screen, as was done for the extrusion distance when the link wascreated.

    10. Click the preview button at the top right as was done for the pin hole.11. If the preview is correct then click the green check mark near the top right corner.

    If it is incorrect click the resume button next to the preview button. Then clickthe flip direction button.

    12. Click the preview button again to be sure that it is correct and then click the checkmark if it is.

    The final feature of this part is now complete and should look like Figure 9. The part mustalso be saved before you can use it in an assembly or drawing.

    Figure 9 Completed link

    Task 4: Creating dimensioned engineering drawings

    Now we will create a dimensioned drawing of this link. To do this:

    1. Select File New select Drawing and name it the same name as the drawingfile (such as Link1) click OK.

    2. Select empty with format.3. Click Browse next to the Format option and select a.frm.

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    4. Click Open and OK.5. Click the General button icon which is on the layout tab.

    6. In the message window right below the tool bar it will sayClick a position near the middle of the page.

    7. The Drawing View dialog box will appear. Under View Type select Front and clickApply and Close. A front view of your part should appear.

    8. Click on the front view and then Right click and hold on the front view and selectthe option Insert Projection View. Do this twice to place one view below thedrawing of the front view and one to the right of the front view.

    9. To move your views, right click on a view and uncheck lock view movement.

    Now that you have the three views of the drawing it is time to put dimensions on thedrawing. To add dimensions:

    1. Click on the annotate tab.2. Select Show Model Annotations.

    You can also right click on a view to bring up the Show Model Annotations.

    3. Select the dimensions you wish to apply to each view so that all dimensions are definedbut not defined two or more times, and also so the drawing is easily readable.

    4. You can change the number of decimal places in dimensions by clicking decimal places.. inthe annotate tab. Select the dimension, enter the number you want and click the green check.

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    Your drawing must now be formatted so that all important information is readily available.Important Note! Format Your Drawing According to the Example. When completed itshould look exactly like the example except for the dimensions of the links which are

    specific to your linkage.

    1. You can zoom in on the views of the drawing by using the zoom toolsin the top toolbar and clicking the middle mouse button to get back to

    the pointer.2. You can drag the dimensions around so that they can all be seen by clicking on them

    and then clicking a second time and dragging.3. The arrows can be flipped by right clicking and holding on the dimension then

    selecting flip arrows.

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    4. To switch to a wire view of your links first click on the front view of your link to

    select it. Now click on the wire frame button on the top toolbar. Click anywhereon page to deselect your view (Note if your link view disappear dont worry just

    click the repaint button in the top toolbar to redraw the view.)

    5. Make sure the plane, axis, point and csys display buttons are turnedoff so they dont clutter your drawing. (Note if these displays dont disappear click

    the repaint button in the top toolbar to redraw the view. These displays arebrown writing on the views.)

    6. The critical dimensions on the links are the length between the hole and the pin andthe hole and pin diameters as well as pin height. Therefore these dimensions shouldbe precise to 3 decimal places. To change the number of decimal places displayedclick on the dimension (should turn red from yellow). Then right click on thedimension after it is selected and click on properties. In the properties box changethe number of decimal places to 3 in the format section. Then click OK. Likewisethe thickness of the link and the radius of the ends of the links should only be precise

    to 2 decimal places.7. Text can be added to the text blocks at the bottom of the page by clicking the Create

    note button in the top tool bar. Click Make Note at the bottom of the MenuManager and selecting a location for the note. Text is entered in the messagewindow at the top left of the screen. Pressing enter after each line of text andpressing enter twice after the last line of text. Different text patterns with andwithout leaders can be done by using the options given in the Menu Manager afterclicking the make note button. Your drawing should look similar to Figure 12 with acorrect title block (the link dimensions will differ). Once a note is created you canmove it around so it is in the correct box. Also if the text was entered wrong or if itneeds to be resized the text can be formatted by clicking on a note to select it and

    then right clicking the note and selecting properties. You only need to fill in yourname, scale, the date, the sheet, revision, material and the title of your part blocks.

    8. Important note. The drawings can be saved as a PDF file by clicking the save as PDFbutton in the top tool bar (located next to the usual save button). When using thismethod the drawing will be black writing on a white field as in Figure 12. DO NOTTAKE A DIRECT SCREEN SHOT OF PRO/E FOR A REPORT. Once the drawingis a PDF open the PDF drawing and save the PDF as a JPG file. The JPG file iseasily inserted into Microsoft Word as a normal image is.

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    Figure 12 Complete dimensioned drawing

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