subset selection in predictive modeling of the cmm digitization uncertainty
TRANSCRIPT
Journal ofManr~fucrurin,q Systems
Subset Selection in Predictive Modeling of the CMM Digitization Uncertainty
Chang-Xue (Jack) Feng and Xianfeng Wang, Dept. of Industrial and Manufacturing Engineering, Bradley University, Peoria, Illinois, USA. E-mail: [email protected]
Abstract A number of factors affect digitizing accuracy, such as the
travel speed of the probe, pitch values, probe angles (part orientations), probe sizes, and feature sizes. A proper selec- tion of these parameters in a digitization or automatic inspec- tion process will improve the digitizing accuracy. Factorial design of experiments is used to plan the experiments. Re- gression analysis is applied to developing the empirical mod- els for prediction of digitizing uncertainty. Four criteria, namely the PRESS statistic, the adjusted R2, the C, statistic, and the residual mean square 9, are employed to select the best re- gression model. Hypothesis testing is conducted to check the goodness of each model in construction and to qualify the validation of the model. It is shown that the prediction model has a satisfactory goodness of fit.The method for model selec- tion and validation as well as the best model selected can be used in both computer-aided reverse engineering and automatic inspection for error prediction and accuracy improvement.
Keywords: Coordinate Measuring Machine, Computer-Aid- ed Reverse Engineering, Quality Design and Control, Regres- sion Analysis, Predictive Process Engineering
Introduction Reliable and accurate digitizing and measuring
results could be obtained by using a coordinate mea- suring machine (CMM) if proper operation strategies are adopted. With the increasing demand for higher product quality and growing competition in the glo- bal market, coordinate measuring machines have been widely used in industry to improve the efficiency and effectiveness of digitization and inspection (Shaffer 1982; Bosch, Harlow, Thompson 1998).
A number of studies in the field of coordinate measuring techniques have been conducted during the past few years. These studies mainly concen- trated on the accuracy improvement by developing hardware, software, and operating strategies. For example, Balsamo, Marques, and Sartori (1990) studied the correction of temperature-induced length changes and deformation on the coordinate measur-
ing machine or on the workpiece being measured or both. The issues of acquisition and computational correction of the equipment-specific deviation behav- ior of coordinate measuring machines have been ex- amined by Kunzmann, Trapet, and Waldele (1990); Sartori and Zhang (1995); and Zhang and Zhang (1991).
In addition, the error compensation issue of a CMM has been studied in Zhang et al. (1985); Kreuci (1990); Yee and Gavin (1990); Weckenmann, Knauer, and Kunzmann (1998); and Shen and Zhang (1999). Gu and Chan (1996) and Limaiem and ElMaraghy (2000) have recently investigated inspection planning for CMM by means of optimum sequencing and resource allocating.
Two closely related studies are reviewed next. Phillips et al. (1998) provided a study on measure- ment uncertainty under the guideline of the IS0 stan- dard (IS0 1995). The drawbacks with that research are: (1) its experiments were not based on factorial designs, (2) it did not examine the impact of multiple factors on measurement uncertainty, and (3) it could not examine the interaction issue due to its experi- mental design and no presence of multiple factors. In addition, Phillips et al. investigated the measurement uncertainty for the center location of a circle, and this paper deals with the radius of a circle. Although each of the previous studies reviewed above has contrib- uted to the study of one or several factors, none of them has systematically examined all the above five factors simultaneously, and nor has an empirical model dealing with digitizing (or inspection) error been developed.
Tang and Sun (2001) dealt with a scanning probe in digitization, and this paper deals with a touch trig- ger probe; they considered sample size (related to pitch value in our study), speed, stylus deflection (probe length related), internal diameter vs. outside
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Journal of Manufacturing Systems Vol. 211No. 6 2002
diameter, and feature size, but did not include probe size and orientation. It is important to distinguish digi- tizing with a touch trigger probe in this research and scanning with a true scanning probe. Because a true scanning probe is not available in this research, the digitization process is actually an automatic measure- ment process once the starting point, ending point, pitch value, and speed are specified. A t-test from our original experimentation has found no statistically significant impact from the probe length when using a touch trigger probe for digitization in this study, as opposed to a scanning probe discussed in Tang and Sun. As a result, the probe length factor was excluded from the experiments and models in this study.
Therefore, when applying a CMM with a touch trigger probe to digitizing a mechanical object, the following five controllable parameters tend to most impact the accuracy of digitizing: probe sizes, part orientations (probe angles), pitch values, travel speeds, and feature sizes. Feng and Pandey (2002) have con- ducted a comprehensive experimental study of the effect of the above five factors on digitizing (scan- ning or automatic inspection) uncertainty in reverse engineering. On the basis of their research, this pa- per presents empirical modeling for predicting digi- tizing uncertainty. For details of digitization with a CMM for reverse engineering applications, refer to Feng (2003), Feng and Wang (2002b), Wohlers (2001), and Feng and Xiao (2000). Otto and Wood (2001) discussed reverse engineering under the frame- work of the entire product design life cycle.
Improving predictability of the performance of a precision process or product has become a critical concern in industry and academia. Consequently, the National Science Foundation’s two manufacturing programs under the Design and Manufacturing Divi- sion have targeted this area for the past several years. To predict the performance of a manufacturing pro- cess, including a digitization and automatic measure- ment process, a mathematical model is needed. Developing such a model is usually difficult, interest- ing, and rewarding. A number of techniques have been available in statistics, machine learning, and recently data mining, but they have not been applied to empiri- cal modeling of precision processes for the prediction and simulation of a precision (manufacturing) process or have not caught the attention of domain experts in precision engineering and manufacturing.
Four criteria, namely the PRESS statistic, the ad- justedR2, the C, statistic, and the residual mean square s2, are employed to select the best regression model. Hypothesis testing is conducted to check the good- ness of each model in construction and to qualify the validation of the model. It is shown that the predic- tion model has a satisfactory goodness of fit.
While Feng and Pandey (2002) focused on the de- sign and analysis of factorial experiments in the CMM uncertainty study, this paper concentrates on the fol- low-up work, that is, developing an empirical model to predict the CMM digitization uncertainty for ap- plications in reverse engineering. Furthermore, this follow-up is not only interested in developing any predictive model, but the best model possible as well as the methodology used to derive such a model. As a result, the model will be useful for future application on the particular CMM, while the method employed for model construction, selection, and cross valida- tion will be of value to similar applications of CMM digitization uncertainty study as well as other preci- sion process studies. For example, the authors have applied the above methodology to predictive model- ing of turning surface roughness (Feng and Wang 2003, Feng and Wang 2002a) and honing surface roughness (Feng, Wang, Yu 2002).
Experimental Design and Conditions The fixed bridge-type of Mitutoyo RV507 CMM
under investigation is shown in Figure I. For details about a CMM, refer to Bosch, Harlow, and Thomp- son (1998). The three holes on the two artifacts used in this investigation are from two master gage rings in good condition used to calibrate the respective gage in a production environment. The feature of interest in digitization is the inside diameter of the master rings. The digitization uncertainty is defined by an error percentage calculated in Eq. (l), where the measured radius was obtained by manually measur- ing the radius 30 times with a digital caliper and by joystick measuring 30 times with the CMM, respec- tively, and taking the average of them. In joystick measuring of the diameter, the probe started from the center of the hole approximately each time.
Error % = IScanned radius - Measured radius1 x 100%
Measured radius (1)
420
Fixed bridge type
Figure 1 Configuration and Coordinates of Mitutoyo RV507 CMM
Table 1 Postulation of Error Prediction Model Factors and Levels of Screening Experiments
In regression analysis, postulation of the appropri- ate form of empirical models is of critical importance (Box and Draper 1987; Draper and Smith 1998). In general, an empirical model can be linear or nonlin- ear. Nonlinear models can be developed with data transformation, for example, logarithmic transforma- tion, or without any data transformation. This research will examine these forms of models. A good tutorial is provided in chapter 9 of Hogg and Ledolter (1992) on how to fit equations to data with statistical model- ing methods. For an in-depth discussion of this issue, refer to Daniel and Wood (1980), Draper and Smith (1998), and Montgomery, Peck, and Vining (2001).
Levels
Factors Low High
Probe size (A) 4mm 5mm
Pitch value (B) 2.54 mm 5.08 mm
Speed (C) 5 mm/set. 8 mm/set.
Feature size (D) 31.7134 mm 4 1.3228 mm
Probe angle (E) (90, -9o)* (90, o)**
Notes: * - (90, -90) means YZ plane, and ** - (90,O) means XZ plane.
The factors and levels in the screening experiment are given in Table 1. An early decision was made to divide the 48 experiments into two blocks of 24 ex- periments on the basis of the part orientation. This is because a significant error from each setup of the part on the CMM was discovered in the preliminary ex- periments. Thus the “block” is confounded with fac- tor E, that is, the part orientation or the probe angle. A randomized run order was generated with Minitab and applied to each of the two blocks of 24 experi- ments. The data from the 48 experiments are presented in Table 2.
The experimental study in Feng and Pandey (2002) has eliminated part orientation from further consid-
Jourac~l of Manufacturing Systems Vol. 211No. 6
2002
eration because their study has shown that the XZ plane in the configuration shown in Figure 1 resulted in the best digitization accuracy. It has also shown that a high pitch value working with a high speed and a low pitch value working with a low speed led to better digitization accuracy. Therefore, these two pa- rameters have been combined to form one composite factor pitch/speed. This has reduced the number of parameters by another one. As a result, only three factors are significant, and we could afford to design a full experiment 3’ to investigate any possible sec- ond-order main factor effects, such as n,‘. The fac- tors and levels in the confirmation experiment are shown in Table 3. A replicate number of two is used, leading to 3” x 2 = 54 experiments. Refer to Mont- gomery (2001); DeVor, Chang, and Sutherland ( 1992); and Box, Hunter, and Hunter (1978) for de- tails on design and analysis of experiments. The de- sign of the 33 experiment and the experimental data are presented in TabZe 4.
Simply Linear Models
The functional relationship between digitization uncertainty in terms of the relative error and the digi- tizing factors under investigation can be postulated as simply as a linear model, shown in Eq. (2).
R<, = cc, + c,P., + czpr + cg,, + c.,jl + CP, (2)
where R,, p,?, pv, ps,, jy, and pa are, respectively, the relative error, probe size, pitch value, probe speed, feature size, and probe angle.
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Table 2 Data for 48 Screening Experiments
Table 3 Factors and Levels of Confirmation Experiment
Factors I Levels
Symbol 1 Name 1 Low 1 Medium 1 High
Equation (2) can be rewritten into the following standard linear mathematical model:
“rl = P, + P,x, + P*x, + P,x, + P&$+ P$x, (3)
where q is the true value of the relative error, x,, x2, x3, x,, and x5 is, respectively, the probe size, pitch value, probe speed, feature size and probe angle, while PO, B,, P2, B3, P4, Bs are the corresponding pawn-
eters to be estimated. Among the five parameters, only
the probe angle is qualitative, and the other four are quantitative.
Due to experimental errors, the true response is y =y-&where y s i th e measured relative error and E is the experimental error.
For simplicity, Eq. (3) is rewritten as:
j= b, + b,x, + b,x, + b,x, + b4x4 + bp 5 (4)
whereiis the predicted relative error value, and b,, b,, b,, b,, b,, and b, is the estimate of parameters B “, P , , P 2, P 3r P 4, and P 5r respectively.
Polynomial Models
Because of the strong nonlinear relationship be- tween the digitizing uncertainty and the main factors and interactions revealed in Feng and Pandey (2002) a nonlinear functional relationship of the second-or- der form can be postulated without any data transfor- mation by Eq. (5):
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Standard Order
Probe Size
(A)
Table 4 Design of 33 Experiment and Data
Factor % Error
Pitch/Speed Feature Size Replicates Mean Error
(W (E) 1 2 e’)
1 I 3 1 0.137 0.139 0.138
2 3 2 2 0.042 0.042 0.042
3 1 1 1 3 ) 2 ) 0.045 ) 0.045 1 0.045
0.005
.---h-+-y : : :::: :::: 0.142
6 1 3 3 0.003 0.003 0.003
7 3 3 2 0.041 0.044 0.043
I 0.141 ( 0.142 / 0.142
0.045 0.046 0.045
: f 0.003 0.003 0.003
0.042 0.042 0.042
---G--K : : 0.002 0.002 0.002
---k-j-:
0.044 0.044
: : 0.134 ::‘“;z 0.132
I 2 I 7- I 0.045 I 0.045 I ~~~~~~ - 0.045
18 3 3 1 0.127 0.120 0.124
19 I I 1 0.142 0.140 0.141
0.134 0.137 0.135
-+---+- 5 ? : 0.046 0.045 0.045
22 1 2 2 0.044 0.043 0.044
23 2 2 3 0.005 0.005 0.005
24 1 2 3 0.004 0.004 0.004
25 1 I 3 0.004 0.004 0.004
26 3 2 I 0.132 0.132 0.132
27 2 I 3 0.005 0.006 0.005
9 = b. + b,x, + b2x2 + b3x1 + b4x4 + bsxs + b,?x,x2 +
b,,x,x, + b,etx,xb + b,,x,xs + bnxzx3 + bzhxzxd +
b75xzxs + b?s,xixa, + bsx,xg + box4xs + _.
+ 6, ,x; + b?,x; + b,,x; t b,x,2 + b,,x;
(3
Montgomery, Peck, and Vining (2001) referred to the above model as polynomial, a special type of linear regression model, while the authors prefer to call it quadratic (for example, see Miller 2002).
One of the most popularly used data transforma- tions, the logarithmic data transformation, can be used
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to process the input and output data first, and then the regression model is constructed based on the trans- formed data. The beauty of performing such a trans- formation is that it can obtain a very easy and concise form of model, such as
where j, k, 1, m, and n could be any decimal number, positive or negative. Of course, this is under the as- sumption that the four criteria for model selection outlined earlier will favor such form of the model.
Best Subset Regression Preliminary Analysis
To find the best prediction model, the “best sub- sets” regression option was used with Minitab (Minitab 2000). The following three issues are of in- terest for a comparative study: (1) using averaged data vs. individual observations for model construction and validation, (2) using full experiment data or fractional experiment data for model construction and valida- tion, and (3) simply using a linear model vs. polyno- mial with the second order and interaction terms. The latter will be termed as a polynomial model follow- ing the convention of Montgomery, Peck, and Vining (200 1). These three issues will be examined and com- pared first in this section.
In Tables 5 to 12, “Vars” stands for the number of variable terms in the model. In Table 13, “Ln( 16 data)” and “Ln(48 data)” means the models with logarith- mic transformation for the 16 data and 48 data, re- spectively, p is the number of parameters in the model including the constant term b,, S is the root mean re- sidual squares, and PRESS is the prediction sum of squares,
where PRESS = cr=,Sf (Walpole et al. 2002).
Given a minimum possible number of p in Table 13, the larger the adjusted R*, the closer the C, statistic to the p value, the smaller the S value and the PRESS value, the better the model is among the four criteria for selecting the best regression model (Draper and Smith 1998; Walpole et al. 2002). Thus, the polyno- mial model from 48 individually observed data with- out logarithmic transformation highlighted in Table 13 (model 6) is the best model among all possible options. This model is then obtained using Minitab and provided in Table 14.
The main effect plot of this model is given in Fig- ure 2, and the interaction plot of this model is in Fig- ure 3. Based on the above model presented in Table 14 and without considering any interactions, Figure 2 shows that the larger feature size D = 4 1.3228 mm led to a smaller uncertainty because its p-value in Table 14 is much less than 0.05. Similarly, it has also shown that the X2 plane (level 1 of factor E) led to a smaller uncertainty as itsp-value in Table I4 is much less than 0.05. In addition, because the p-values for the other three factors in Table 14 are also much smaller than 0.05, it can be concluded that the larger probe size A = 5.0000 mm, smaller pitch value B = 2.5400 mm, and higher speed C = 8.0000 mm/s re- sulted in a smaller uncertainty.
Figure 3a indicates a strong interaction between the probe size and the feature size. For a given larger feature D = 4 I .3228 mm, a larger probe A = 5.0000 mm should be used to reduce the digitizing uncer- tainty to the minimum level. On the other hand, a smaller probe size D = 4.0000 should be used to reduce the uncertainty of digitization if a smaller feature A = 3 1.7 134 mm is given. Figure 3b also reveals a strong interaction between the pitch value (B) and the speed (C). Either a smaller pitch value B = 2.540 mm working with a slower speed C = 5.000 mm/s, or a larger pitch value B = 5.080 mm work- ing with a faster speed C = 8 mm/s led to a smaller digitizing uncertainty. This observation can guide the design of the next round of experiments to re- duce the number of factors because the two param- eters go in the same direction to reduce or increase the digitizing uncertainty. Finally, Figure 3c sug- gests that the larger feature working in the YZ plane resulted in the smallest digitization uncertainty, and regardless of the probe angle or part orientation? the larger feature size resulted in smaller digitizing un- certainty within the range of feature sizes investi- gated in Table I.
Figure 4 graphically compares the 48 observed data with the fitted data from the polynomial model and linear model constructed from these data. Fig- ure 4 also shows that the fitted values from the poly- nomial model presented in Table 14 are satisfactorily close to the respective observed data. Figure 5 de- picts the relative error from the best polynomial model (model 6) in Table 14 and the best linear model (model 5) in Table 9.
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Table 5 Best Subsets Regression with 16 Averaged Data (Linear model without data transformation)
VXS R-Sq R-Sq(adj) CP S A B C D E
I 72.9 70.9 -1.9 0.0097408 X 2 73.1 69.0 0.0 0.010068 X X 3 73.1 66.4 2.0 0.010473 X X X 4 73.1 63.4 4.0 0.010937 X X X X 5 73.1 59.7 6.0 0.011470 X X X X X
Table 6 Best Subsets Regression with 16 Averaged Data (Polynomial without data transformation)
A A A A B B B C C D VXS R-Sq R-Sq(adj) C,, S A B DEBCDEC DEDEE
I 72.9 70.9 27.9
2 76.8 73.3 24.1
3 81.5 76.8 19.3
4 85.9 80.7 14.8
5 88.4 82.7 13.0
6 94.5 90.8 6.2
7 97.0 94.4 4.4
8 98.3 96.3 4.5
9 98.8 97.0 5.8
10 99.2 97.7 7.1
II 99.3 97.3 9.1
12 99.3 96.5 11.0
13 99.3 94.9 13.0
14 99.3 89.8 15.0
0.0097408
0.0093426
0.0086975
0.0079325
0.0075269 0.0054928
0.0042707
0.0034587
0.0031512
0.0027209
0.0029772
0.0033612
0.0040823
0.0057678
x X X
x x X
x x x X
x x X X X
x x x x X X
x x X X X X X x x x x x x X X x x x x x x X X X
x x x x x x x x X X
x x x x x x x x x X X
x x xxxxxxx x x X
x x xxxxxxx x x x X
x x xxxxxxx xxxxx
Table 7 Best Subsets with 16 Averaged Data (Linear model after data transformation)
VarS R-Sq R-Sq (adj) C” S A B C D E
1 67.7 65.4 -1.1 0.88330 X 2 69.1 64.3 0.4 0.89664 X X 3 70.3 62.8 2.0 0.91543 X X X 4 70.3 59.5 4.0 0.95520 X X X X 5 70.3 55.5 6.0 1.0013 X X X X X
Model Construction
As discussed earlier, the experiment can be sim- plified into three factors, as shown in Table 3, based on the study of Feng and Pandey (2002). Therefore, a full three-level experiment, 33, could be conducted with data shown in Table 4. It is as important to construct models out of these 54 experiments from Table 4 as it is to construct models of those 48 experiments from Table 2. Again, the best subsets regression has been
conducted to compare the goodness of fit of the mod- els from averaged data with those from individual ob- servation, from full experiment with fractional experiment, and from linear with polynomial. The modeling results are reported in TubEes 15 to 18 from the full experiment data.
Table 19 summarizes the statistics of the four best models of one each from Tables 15 to 18. Although the other statistics are comparable, the residual mean
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Table 8 Best Subsets Regression with 16 Averaged Data (Polynomial after data transformation)
AAAABBCD VarS R-Sq R-Sq(adj) Cm s A B CDBCDECDDE
1 67.7 65.4 26.7 0.88330 2 71.7 67.3 23.9 0.85861 3 77.3 71.7 19.1 0.79893 4 83.1 76.9 14.2 0.7208 1 5 84.9 77.4 14.0 0.71341 6 89.9 83.2 10.1 0.61486 7 94.4 89.5 6.7 0.48569 8 96.6 92.7 6.1 0.40425 9 97.2 93.1 7.3 0.39423 10 97.4 92.3 9.1 0.41741 11 97.5 90.5 11.0 0.46229 12 97.5 87.5 13.0 0.53138
X
X x x
x x x x x x x x x x x x x x x x
Table 9 Best Subsets Regression with 48 Individual Observations (Linear model without data transformation)
vars R-Sq R-Sq (adj) CP S A B C D E
1 73.0 72.4 -1.5 0.0093372 X 2 73.2 72.0 0.1 0.0093991 X X 3 73.3 71.4 2.1 0.009498 1 X X X 4 73.3 70.8 4.0 0.0096022 X X X X 5 73.3 70.1 6.0 0.0097156 X X X X X
Table 10 Best Subsets Regression with 48 Individual Observations (Polynomial without data transformation)
A A B C D VXS R-Sq R-Sq(adj) C,, S A B C D E B D C D E
1 73.0 72.4 1448.3 0.0093372 X 2 77.0 76.0 1229.0 0.0087125 X X 3 81.5 80.2 981.5 0.0078989 x x X 4 85.5 84.2 762.2 0.0070721 X X X X 5 88.5 87.1 598.4 0.00637 14 x x x x x 6 92.8 91.7 364.8 0.0051130 x x x x X X 7 97.0 96.5 131.6 0.0033157 x x X x x x x 8 99.3 99.2 8.3 0.0016236 xxxxx x x X 9 99.3 99.2 9.6 0.0016313 xxxxx x x x x 10 99.3 99.1 11.0 0.0016394 x x x x x x x x x x
Table 11 Best Subsets Regression with 48 Individual Observations (Linear model after data transformation)
VZiI3 R-Sq R-Sq (adj) CIJ S A B C D E
1 68.2 67.5 1.6 0.82595 X 2 69.6 68.2 1.6 0.81685 X X 3 70.7 68.7 2.0 0.8 1073 X X X 4 70.7 68.0 4.0 0.81976 X X X X 5 70.7 67.3 6.0 0.82944 X X X X X
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Tdle 12 Best Subsets with 48 Individual Data (Polynomial model after data transformation)
AABBCD
vars R-Sq R-Sq(adj) C, S A BC DED ECDDE
I 68.2 67.5 674.8 0.82595 X
2 71.8 70.6 595.0 0.78613 X X
3 77.5 76.0 468.9 0.71061 X X
4 81.4 79.7 381.8 0.65283 X x x 5 84.8 83.0 308.4 0.59834 X X x x 6 89.6 88.1 201.3 0.50052 x x x x x
7 94.3 93.3 97.5 0.37597 X x x x x 8 96.7 96.0 44.3 0.28846 X x x x x x 9 98.4 98.0 9.1 0.20652 x x x x x x x x
10 98.4 98.0 10.1 0.20650 x x x x x x x x x 11 98.4 97.9 12.0 0.20894 x x x x x x x x x
# of Data
Table 13 Comparison of Simply Linear and Polynomial Models
Type of Model Name of Model R2 R’(adj.) P C” S PRESS
16 data
Ln( 16data)
48 data
Ln(48data)
Linear Polynomial
Linear Polynomial
Linear Polynomial
Linear Polynomial
73.1 63.4 5 4 0.01094 0.00278 94.5 90.8 7 6.2 0.005493 0.00095 70.3 59.5 5 4 0.95520 21.2344 94.4 89.5 8 6.7 0.38569 7.72568 73.3 70.8 5 4 0.009602 0.00494 99.3 99.2 9 8.3 0.00162 0.00016 70.7 68.0 5 4 0.81976 36.00700 98.4 98.0 10 9.1 0.20652 2.58590
Table 14 Best Regression Model from 25-’ Experiment (48 individual observations, polynomial, no logarithmic transformation)
Error = -0.250 + 0.0688 A + 0.0202 B + 0.0116 C + 0.00526 D - 0.0393 E - 0.00186 AD - 0.00309 BC + 0.00105 DE
Predictor Coef SE Coef t P
Constant -0.24967 0.01660 A 0.068796 0.003593 B 0.0201662 0.0008206 C 0.0115833 0.000494 1 D 0.0052639 0.0004417 E -0.039332 0.001797
AD -0.00186449 o.ooOO9755
BC -0.0030949 0.0001230 DE 0.00105366 0.00004878
S = 0.001624 R-Sq = 99.3% R-Sq(adj) = 99.2% PRESS = 0.000156 R-Sq(pred) = 98.95%
-15.04 0.000
19.15 0.000
24.57 0.000
23.45 0.000
11.92 0.000
-21.89 0.000
-19.11 0.000
-25.16 0.000
21.60 0.000
Analysis of Variance
Source DF ss MS F P
Regression 8 0.0147377 0.0018422 698.8 1 0.000
Residual Error 39 0.0001028 O.OOOOO26 Total 47 0.0148405
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0.037
0.029
A
w 1
Figure 2 Main Effect Plot of Best Model in Table 14
0.032
31.734 D 41.3228
Probe size (A) and feature size (D) interaction
A ?? 4 1 5
B ?? 2.54 ?? 5.08
5 c 8
Pitch value (B) and speed (0 interaction
::::: \
8 5 0.022-
0.012- __-- -I
___--- ___--- 0.002 - ,__----
D ?? 31.7134 1 41.3228
-1 E I Feature size (D) and probe angle (E) interaction
Figure 3 Interaction Plot of Best Regression Model in Table 14
square S and PRESS favor the polynomial model with 27 averaged data highlighted in Table I9 (model 10). This best model and its key statistics are provided in Table 20. The model’s main effect plot and interaction plot are presented in Figures 6 and 7, respectively. These two kinds of plots confirm earlier observations made of the best model shown in Table 14.
Tables 21 to 24 provide the results from best sub- sets regression of the 3”.’ experiment data to compare the goodness of fit of the model constructed from the full experiment with that from the fractional 3”’ ex- periment. The statistics from the four best models of one each from Tables 21 to 24 are summarized in Table 25 for ease of comparison. Table 25 shows that the best polynomial model of the 18 individual ob- servations or model 16 from the 3”-’ experiment is the best among the models 13, 14, 15, and 16 based on all of the four criteria. This model (model 16) and its key statistics are provided in Table 26. The main effect plot and the AC interaction plot are given in Figures 8 and 9, respectively.
For the purpose of a comparative study, computa- tional results of the best regression linear and poly- nomial model from the 3” full experiment are presented in Table 27, while those from the 33-’ are presented in Table 28. The error statistics of these four best models of one from each kind are summa- rized in Table 29. Table 29 seems to suggest that the two polynomial models, one from the full experiment and one from the fractional experiment, are better than the two linear models. To rigorously compare the above models, a hypothesis testing has been con- ducted with Minitab to check the goodness of fit of
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0.05
0.045
0.04
0.035
0.03
j 0.025
Ls 0.02
0.015
0.01
0.005
0
-0.005
No. of Experiments
Figure 4 48 Observed vs. Fitted Data from Model 5 (linear) and Model 6 (polynomial)
Polynomial model
600.00
0.00 1 2 3 4 5 6 7 8 9101112131415161718192021222324252627282930313233343536373839404142434445464748
No. of Experiments
Figure 5 Relative Errors from Model 5 (linear) and Model 6 (polynomial) for 48 Data
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Table 15 Best Subsets Regression with 27 Averaged Data (Linear model)
Vars R-Sq R-Sq(adj) c s A Y B c
1 99.5 99.5 6.3 0.004 1840 X
2 99.6 99.5 3.2 0.0038842 X X
3 99.6 99.5 4.0 0.0038679 X X X
Table 16 Best Subsets Regression with 27 Averaged Data (Polynomial model)
A A B A B C WUS R-Sq R-Sq(adj) C, S ABCB C C A B C
1 99.5 99.5 105.9 0.0041840 X
2 99.6 99.6 75.3 0.0036906 X X
3 99.7 99.7 50.4 0.0032008 X X X
4 99.8 99.8 23.4 0.0024976 X X X X 5 99.9 99.8 17.6 0.0022955 X X X X X
6 99.9 99.9 12.5 0.00208 16 X X x x x x 7 99.9 99.9 6.7 0.0017782 x x x x x x x 8 99.9 99.9 8.0 0.0017925 X x x x x x x x 9 99.9 99.9 10.0 0.0018428 x xxx x x x x x
Table 17 Best Subsets Regression with 54 Individual Observations (Linear model)
vars R-Sq R-Sq(adj) C” s A B C
1 99.4 99.4 12.8 0.0042656 X
2 99.5 99.5 4.4 0.0039348 X X
3 99.5 99.5 4.0 0.0038824 X X X
Table 18 Best Subsets Regression with 54 Individual Observations (Polynomial model)
A AB ABC VXS R-Sq R-Sq(adj) C,, S A BCB CCABC
1 99.4 99.4 193.9 0.0042656 X
2 99.6 99.5 140.3 0.0037841 X X
3 99.7 99.7 93.2 0.0032863 X X X
4 99.8 99.8 40.0 0.0025792 X X X X
5 99.8 99.8 26.5 0.0023530 X X X X X
6 99.9 99.8 17.9 0.0021863 X x x x X X
7 99.9 99.9 7.3 0.0019551 X X X x X x x
8 99.9 99.9 8.1 0.0019506 X xx xxxxx
9 99.9 99.9 10.0 0.0019694 xxxxxxxxx
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0.09
j 0.06
0.03
Figure 6 Main Effect Plot of Best Model from Full 3’ Experiment
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
12.734 31.713 41.323 C
A
?? 2 ?? 4
5
0.10 !z o 0.08 5:
0.06
12.734 31.;13 41.;23 C
B ?? 1 + 2
3
1
Figure 7 Interaction Plot of Best Model from Full 3’ Experiment
models 9 and 10 from Table 19 and models 15 and 16 from Table 25.
Refer to Montgomery and Runger (2003) for a detailed discussion of hypothesis testing. The hypoth- esis testing results are given in Table 30. These hy- pothesis tests compared the observed data with the
fitted data from each of the four models. Because all the p-values in Table 30 are greater than 0.05, much greater as a matter of fact, each of the four models has a statistically satisfactory goodness of fit. The next section will validate these four models, respectively.
Model Validation To follow the train-test-validate strategy outlined
in some recent texts on data mining (Groth 1998; Witten and Frank 2000; Hastie, Tibshirani, Friedman 2001), the data in Table 2 will be used to validate the different kinds of best models. Table 31 presents the computational results for validation of the two linear models (models 9 and 15), while Tuble 32 presents the two polynomial models (models 10 and 16). Table 33 summarizes the error statistics of the computa- tional results from Tables 31 and 32. A hypothesis testing has been conducted using Minitab to check the goodness of prediction of these four models, and the results are given in Table 34. The hypothesis tests compared the predicted value with the respective ob- served value for the four models, respectively. Be- cause all of the p-values in Table 34 are greater than or equal to 0.05, they all can provide a statistically satisfactory goodness of prediction. The t-tests com- paring the means for the two linear models (models 9 and 15 or RA 1 and RA3) have a p-value close to 0.05, meaning that they provide a marginally satisfactory goodness of prediction. Between the two polynomial models 10 and 16, model 16 would be recommended because it is simpler and the other statistics from the four criteria in Tables 19 and 2.5 and from the hy- pothesis tests in Tables 30 and 34 are comparable.
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Table 19 Comparison of Best Subsets Models (Full 35 exaeriment)
# of Data Type of Model Name of Model R? R’(adi.) 1’ C S PRESS
” 27 Linear 9 99.6 99.5 4 4 0.003868 0.000483
Polynomial 10 99.9 99.9 8 6.7 0.001778 0.000134
54 Linear 11 99.5 99.5 4 4 0.003882 0.000889
Polynomial 12 99.9 99.9 8 7.3 0.0019s5 0.000257
Table 20 Best Model from Full 33 Experiment (27 averaged data, polynomial)
Error = 0.211 + 0.00764A - 0.00654 C + 0.000108 AC + 0.000103 BC - 0.00176 A’ - 0.000985 B* + 0.000024 C’
Predictor Coef
Constant 0.211030
A 0.007636
C -0.0065387
AC 0.00010794
BC 0.00010318
AA -0.0017593
BB -0.0009854
cc 0.00002398
s = 0.001778 R-Sq = 99.9%
PRESS = 0.000134 R-Sq(pred) = 99.84%
SE Coef
0.005300
0.002634
0.0002409
0.000023 10
0.00003337
0.0003696
0.0002556
0.00000405
R-Sq(adj) = 99.9%
Analysis of Variance
t P
39.82 0.000
2.90 0.009
-27.14 0.000
4.67 0.000
3.09 0.006
~I.76 0.000
-3.86 0.001
5.92 0.000
Source DF ss MS F P
Regression 7 0.083560 0.011937 3775.14 0.000
Residual Error 19 0.000060 0.000003
Total 26 0.083620
B C
0.00 -I_ 2 b 5
--\
___-___ _____.
Figure 8 Main Effect Plot of Best Model from 33-’ Experiment
432
0.06 -i \
12.713 31.713 41.323
C
A ?? 2 * 4
5
Figure 9 Interaction Plot of Best Model from 3’.’ Experiment
Table 21 Best Subsets Regression of
9 Averaged Data from 3’-’ Experiment (Linear model)
Van R-Sq R-Sq(aW C,, S A B C
1 99. I 99.0 3.3 0.0057737 X
2 99.3 99.1 3.3 0.0054570 x X
3 99.5 99.2 4.0 0.0053137 X X X
Finally, it appears to be interesting in comparing the predicted values of these models in pairs directly to draw a conclusion on if a polynomial model is bet- ter than a simply linear one, or if a full experiment led to a better model than a fractional experiment. Table 35 is constructed based on hypothesis tests us- ing Minitab to answer the above questions in the pro- cesses of model construction and validation based on the data in Table 4. The simply linear and polynomial model test was for model 9 (linear) and model 10 (polynomial) in Table 19, while the full and fractional test was to compare model 10 from 27 averaged data
.loumal ofMan@7rturing Systems Vol. 21/No. 6
2002
Table 23 Best Subsets Regression of 18 Individual Observations
from 3 ’ Experiment (Linear model)
Van R-Sq R-Sq(adj) C,, S A B C
I 99.1 99.0 9.6 0.005575 1 X
2 99.3 99.2 6.1 0.0050327 X X
3 99.5 99.3 4.0 0.0045871 X X X
and model 16 in Table 25 from 18 individual obser- vations.
Because all the p-values in Table 35 are much greater than 0.05, the equality null hypothesis cannot be rejected in each case. Therefore, there is no statis- tical evidence that one kind of model is better than the other, or that the full experiment would be better than the fraction experiment in model construction and validation. One implication from these hypoth- esis tests is that in future digitization uncertainty study, we might recommend the use of the fractional ex- periment because it is more cost and time effective and it did not lead to a worse model than a full ex- periment.
Conclusions Empirical models for prediction of digitization
uncertainty with a CMM in terms of percent relative error have been developed based on factorial design of digitization experiments. Four criteria from statis- tics are used to select the best model. and hypothesis tests have been conducted to check the goodness of fit and goodness of prediction. Validation computa- tion shows that the predictive models are statistically satisfactory. The models developed by means of re- gression analysis can be used for estimating the val- ues of relative error of digitization (scanning and/or
Table 22 Best Subsets Regression of 9 Averaged Data from 3’-’ Experiment (Polynomial model)
A A B A VaEY R-Sq R-Sq(adj) C,J S A B C B C C A
I 99.1 99.0 -1.5 0.0057737 X
2 99.5 99.3 -0.8 0.0049707 X X
3 99.7 99.5 0.3 0.0042463 X X X
3 99.1 99.5 2.1 0.0042989 X X X X
5 99.7 99.3 4.0 0.0048373 x x x X X
6 99.7 99.0 6.0 0.0058517 X X X X X X
I 99.8 98.0 8.0 0.0082201 X x x X x x x
433
Journal of Manufacturing Systems Vol. 21/No. 6 2002
Table 24 Best Subsets Regression of 18 Individual Observations from 33-’ Experiment (Polynomial model)
A B A c ValY? R-Sq R-Sq(adj) C” S A B C C C A C
1 99.1 99.0 35.7 0.005575 1 X
2 99.3 99.3 23.8 0.0048888 X X
3 99.6 99.6 9.8 0.0037577 X X X
4 99.7 99.7 5.9 0.0032723 X X X X
5 99.8 99.7 5.3 0.0030643 X X X X X
6 99.8 99.7 6.2 0.0030530 X X X X X X
7 99.8 99.7 8.0 0.003 1629 X X X X X X X
Table 25 Comparison of Best Models from 3”” Experiment
# of Data Type of Model Name of Model R* R*(adj.) p C” S PRESS
9 data Linear 13 99.5 99.2 4 4 0.005314 0.000462
Polynomial 14 99.7 99.0 7 6 0.005852 0.000456
18 data Linear 15 99.5 99.3 4 4 0.004582 0.000485
Polvnomial 16 99.8 99.7 7 6.2 0.003053 0.000259
Table 26 Best Regression Model from 3j-l Experiment (18 data, polynomial)
Error = 0.204 + 0.0105 A - 0.00116 B - 0.00623 C + 0.000136 AC - 0.00239 A2 + 0.000021 C’
Predictor Coef SE Coef t P
Constant 0.20429 0.01098 18.60 0.000
A 0.010459 0.005640 1.85 0.091
B 4.001162 0.001114 -1.04 0.319
C -0.0062334 0.0005052 -12.34 0.000
AC 0.00013554 0.00006133 2.21 0.049
AA -0.0023889 0.0007773 -3.07 0.011
cc 0.00002131 0.0000085 1 2.50 0.029
s = 0.003053 R-Sq = 99.8% R-Sq(adj) = 99.7%
PRESS = 0.000259 R-Sq(pred) = 99.53%
Source DF
Analysis of Variance
ss MS F P
Regression 6 0.0545344 0.0090891 975.11 0.000 Residual Error 11 0.0001025 0.0000093
Total 17 0.0546369
automatic inspection) given certain digitizing param- eters in reverse engineering or for assisting the selec- tion of digitizing parameters given a required level of minimum accuracy. This model has been implemented in Java and posted on Dr. Jack Feng’s home page at
http://hilltop.bradleyedu/-cfeng/cfeng/research.html. The model has been used in related courses as a labo- ratory tool for reverse engineering and CMM digiti- zation uncertainty study. The methodology used in this research for model selection and model valida-
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Journal of Manufacturing Systems Vol. 21/No. 6
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Table 27 Computational Results of Best Regression Models from 3’ Experiment
Run No. A Observed Fitted Error Absolute Error Relative Error
B C Error RAl RA2 RAl RA2 RAI RA2
3
5
6
I
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1
3
1
2
I I
3
3
2
2
2
3
3
3
I
3
2
3
I
2
2
I
2
I
I
3
2
3
2
3
3
2
3
3
2
2
1
3
1
1 3
1
1
1
3
1
3
2
2
2
2
1
2
1
1
2
2
3
I
3
2
3
1
1 2.
3
2
3
2
I
2
1
1 I
2
2
3
3
3
1
3
0.138
0.042
0.045
0.005
0.142
0.003
0.043
0.002
0.141
0.142
0.045
0.003
0.042
0.002
0.044
0.132
0.045
0.124
0.141
0.135
0.045
0.044
0.005
0.004
0.004
0.132
0.005
0.137
0.045
0.048
0.000
0.138
0.003
0.044
0.000
0.135
0.136
0.045
0.001
0.046
-0.001
0.050
0.135
0.047
0.133
0.139
0.134
0.046
0.049
0.001
0.004
0.005
0.134
0.002
Notes: RAI-Linear model (model 9); RA2-Polynomial model (model 10)
0.138 0.001 0.000 1 .oo 0.042 0.003 0.000 6.94
0.044 0.003 0.001 6.53
0.006 0.005 0.001 92.98
0.141 0.004 0.001 3.08
0.003 0.000 0.000 I.13
0.040 0.001 0.003 2.13
0.003 0.002 0.00 1 99.50
0.138 0.006 0.003 4.30
0.140 0.006 0.002 4.27
0.045 0.000 0.000 0.57
0.002 0.002 0.00 I 66.33
0.041 0.004 0.001 9.32
0.002 0.003 0.000 149.50
0.045 0.006 0.001 13.50
0.133 0.003 0.001 I .97
0.046 0.002 0.001 5.01
0.128 0.009 0.004 6.93
0.143 0.002 0.002 1.69
0.135 0.00 1 0.000 0.79
0.046 0.001 0.001 2.79
0.045 0.005 0.001 11.23
0.007 0.004 0.002 72.98
0.004 0.000 0.000 0.85
0.002 0.001 0.002 25.85
0.131 0.002 0.001 1.21
0.005 0.003 0.000 52.98
0.21
0.72
2.64
18.66
0.48
4.97
6.87
43.00
1.96
1.50
0.40
48.23
1.47
9.80
2.61
0.80
2.57
3.06
I .40
0.28
3.27
3.33
31.94
12.15
44.83
0.45
5.78
tion is applicable to developing empirical models for similar manufacturing processes and systems, for example, Feng and Wang (2003) and Feng and Wang (2002a).
Acknowledgments
This research has been partially funded by Cater- pillar Fellowship #25- 1 1 - 154 and Bradley University Research Excellence Award #I 3-26233 granted to Dr. Jack Feng.
References Balsamo, A.; Marques, D.; and &tori, S. (1990). “A method for thermal-
deformation corrections of CMMs.” Annals qf’ the CIRP (~39, nl), ~~557-560.
Bosch, T.; Harlow, R.; and Thompson, R.L. (1998). Fundamentals of Di- mensional Metrology, 3rd ed. Albany, NY: Delmar Publishers.
Box, G.E.P. and Draper, N.R. (1987). Empirical Model-BuiEding and Re- sponse Surfaces. New York: John Wiley & Sons.
Box, G.E.P.; Hunter, W.G.; and Hunter, J.S. (1978). Statisticsfor Experi- menters: An Introduction to Design, Data Analysis, and Model Build- ing. New York: John Wiley & Sons.
Daniel, C. and Wood, ES. (1980). Fitting Equations to Data. 2nd ed. New York: John Wiley & Sons.
435
Journal of Manufacturing System Vol. 21/No. 6 2002
Table 28 Computational Results of Best Regression Models from 3”” Experiment
Observed Predicted Error Absolute Error Relative Error RunNo. A B C Error RA3 RA4 RA3 RA4 RA3 RA4
I 1 1
2 1 2
3 2 I
4 3 1
5 I 3
6 2 2
7 2 3
8 3 2
9 3 3
10 1 1
11 I 2
12 2 1
13 3 1
14 1 3
I.5 2 2
16 2 3
17 3 2
18 3 3
0.142 0.140
0.004 0.006
0.045 0.048
0.003
0.045
0.140
0.005 -0.00 I
0.042 0.044
0.127 0.129
0.140 0.140
0.004 0.006
0.045 0.048
0.003
0.045
0.141
0.004 -0.001
0.042 0.044
0.120 0.129
0.002
0.047
0.133
0.002
0.047
0.133
Notes: RA3-Linear model (model 15); RA4-Polynomial model (model 16)
0.142 0.002
0.003 0.002
0.048 0.003
0.003 0.001
0.045 0.002
0.137 0.007
0.006 0.006
0.040 0.002
0.126 0.002
0.142 0.000
0.003 0.002
0.048 0.003
0.003 0.001
0.045 0.002
0.137 0.008
0.006 0.005
0.040 0.002
0.126 0.009
0.000 I .24 0.10
0.00 I 39.58 16.40
0.003 7.75 5.98
0.000 29.77 16.00
0.000 5.00 I .07
0.003 4.66 2.38
0.001 123.58 12.72
0.002 4.22 5.27
0.00 1 I .39 0.64
0.002 0.17 1.53
0.001 39.58 16.40
0.003 7.75 5.98
0.000 29.77 16.00
0.000 5.00 1.07
0.004 5.34 3.07
0.002 129.48 40.90
0.002 4.22 5.27
0.006 7.30 5.16
Table 29 Error Statistics of Best Models (Models 9,10,15, and 16)
Model Name RMS Error
RAl (model 9) 0.003570
RA2 (model IO) 0.001492
RA3 (model 15) 0.004046
RA4 (model 16) 0.002387
Relative Error
Mean SD Max Error Min Error
23.90 38.88 0.009 0.000
9.38 14.66 0.003 0.000
24.77 39.27 0.009 0.000
8.66 10.02 0.006 0.000
Table 30 Hypothesis Testing to Check Goodness of Fit of Each Model
p-value
95% C.I. RAI RA2 RA3 RA4
Paired r-test for means 0.959 1.000 0.956 0.772 F-test for variances 0.996 0.997 0.984 0.992
PRESS 0.000483 0.000134 0.000485 0.000259
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Journc~l qf’ Manufacturing Systems Vol. 21/No. 6
2002
Run No. A B C
Table 31 Computational Results for Linear Model Validation
Observed Predicted Error Absolute Error Error RAl RA3 RAl RA3
Relative Error RAI RA3
1 -1
2 -1
3 I
4 I 5 -1
6 -1
I 1
8 1
9 -1
10 -1
II 1
12 1
-1 -1 0.019 0.028 0.029 0.009 0.010 41.37 52.63
1 -1 0.017 0.026 0.024 0.009 0.007 52.94 41.18
-1 1 0.001 0.001 0.003 0.000 0.002 32.16 158.10
1 I 0.002 -0.00 1 -0.003 0.003 0.005 133.92 237.95
-1 -1 0.019 0.028 0.029 0.009 0.010 47.37 52.63
1 -1 0.018 0.026 0.024 0.008 0.006 44.44 33.33
-1 1 0.002 0.00 I 0.003 0.001 0.001 33.92 29.05
1 1 0.002 -0.001 -0.003 0.003 0.005 133.92 237.95
-1 -1 0.019 0.028 0.029 0.009 0.010 47.37 52.63
1 -I 0.018 0.026 0.024 0.008 0.006 44.44 33.33
-1 1 0.001 0.001 0.003 0.000 0.002 32.16 158.10
1 I 0.002 -0.001 -0.003 0.003 0.005 133.92 237.95
Notes: RA i-27 data linear model; RA3-18 data linear model
Table 32 Computational Results for Polynomial Model Validation
Run No. A B C Observed Predicted Error
Error RA2 RA4 Absolute Error RA2 RA4
Relative Error RA2 RA4
1 -1 -1 -1 0.019 0.026 0.027 0.007 0.008 36.84 42.11
2 -1 1 -1 0.017 0.025 0.025 0.008 0.008 47.06 41.06
3 1 -I 1 0.001 0.002 0.002 0.001 0.001 5 1.54 I IO.67
4 I I 1 0.002 0.002 0.000 0.000 0.002 7.40 110.66
5 -1 -I -1 0.019 0.026 0.027 0.007 0.008 36.84 42.11 6 -1 1 -1 0.018 0.025 0.025 0.007 0.007 38.89 38.89
7 I -1 I 0.002 0.002 0.002 0.000 0.000 24.23 5.34
8 I I I 0.002 0.002 0.000 0.000 0.002 7.40 110.66
9 -1 -1 -1 0.019 0.026 0.027 0.007 0.008 36.84 42.11
10 -1 I -1 0.018 0.025
II I -1 1 0.001 0.002
12 1 1 1 0.002 0.002
Notes: RA2-27 data polynomial model; RAL18 data polynomial model
0.025 0.007 0.007 38.89 38.89
0.002 0.001 0.001 51.54 110.67
0.000 0.000 0.002 7.40 1 10.66
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Table 33 Error Statistics of Four Best Models frum Data in Table 4
RAl
RA2
RA3
RA4
RMS Error
0.006286
0.00508 1
0.006418
0.005561
Relative Error
Mean SD
65.33 41.88
32.07 16.60
110.40 88.76
64.49 39.51
Max Mitt
Error Error
0.009 0.001
0.008 0.000
0.010 0.00 I
0.008 0.000
437
Journal of Manufacturing Systems Vol. 2l/No. 6 2002
Table 34 Hypothesis Testing to Check Goodness of Prediction
95% C.I. RAl RA2
p-value
RA3 RA4
Paired t-test for means 0.050 0.399 0.081 0.45 1
F-test for variances 0.125 0.273 0.125 0.194
T&le 35 Summary of Hypothesis Testing for Model Comparison
Model Construction
Linear vs. Polynomial Full vs. Fractional
Model Validation
Linear vs. Polynomial Full vs. Fractional
95% C.I.
f-test for means
F-test for variances
0.956 0.991
0.992 0.982
p-value
0.674 0.962
0.648 0.834
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Authors’ Biographies Chang-Xue (Jack) Feng has been an associate professor of industrial
and manufacturing engineering at Bradley University since 1998. He re- ceived his PhD and MS degrees in industrial engineering and MS and BS degrees in mechanical engineering. He has applied computational tools including statistics, optimization. computational neural networks, and fuzzy logic in integrated product and process development, agile/lean manufac- turing, and quality and precision engineering. His recent research focuses on web-driven data mining with Java technology for design, modeling, prediction, and optimization of precision manufacturing processes and sys- tems, He has coauthored three books and published more than 40 technical
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papers in a number of journals and conference proceedings. His past re- search has been sponsored by Bradley University, Caterpillar Inc., China NSF, Cincinnati Machine, John Deere, Pennsylvania State University, Rockwell International, Rubbermaid, and the Society of Manufacturing Engineers. He has been a member of ASME, ASQ. BE, and SME.
Xianfeng (David) Wang received his BS, MS, and PhD in mechanical engineering from Wuhan University of Technology (Wuhan, China) and MS in endustrial engineering from Bradley University. He has completed more than 10 research projects and published about 30 technical papers in journals and professional conferences. More than 10 of his technical pa- pers have won various prizes.
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