sp lp - awea
TRANSCRIPT
A-SPLP-EN-201803
AWEA MECHANTRONIC CO., LTD.
Copyright 2018 by AWEA Mechantronic Co., Ltd. All rights reserved
HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com
CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]
ISO 9001 ISO 14001
SP / LPUltra Performance Bridge Type Machining Center
Series
ULTRA PERFORMANCE BRIDGE TYPE MACHINING CENTER
2,500 3,000
1,600
2,100
2,500
3,300
760 ( 1,000 / 1,200 / 1,400 , Opt. )
4,000 5,000 6,000 7,000
Y
X
Z
X
Y
Z
2,100
1,600
760
3,060 4,000
SP-2016 / SP-3016 / SP-4016SP-2016 / SP-3016 / SP-4016
LP-3025 / LP-4025 / LP-5025 / LP-6025LP-3025 / LP-4025 / LP-5025 / LP-6025
LP-3021 / LP-4021 / LP-5021 / LP-6021LP-3021 / LP-4021 / LP-5021 / LP-6021
LP-4033 / LP-5033 / LP-6033 / LP-7033LP-4033 / LP-5033 / LP-6033 / LP-7033
AWEA is pleased to introduce the SP/LP series bridge type vertical machining centers with advanced machining abilities and progressive technology skills. The SP and LP series bridge type vertical machining centers combine strong spindle power and a super rigid machine structure with high quality automation equipment. The full product line provides high efficiency, high productivity machining capabilities. The SP and LP series can be broadly applied in the automotive, precision mold, aerospace, and energy industries.
The LP series can be equipped with an automatic head changer and a vertical / horizontal ATC system, turning it into a 5-face machining center and providing more cutting flexibility to meet your demands of today and tomorrow.
SP SERIES PRODUCT MAP
LP SERIES PRODUCT MAP
Unit : mm
1 2
Due to our advanced developing skills and strict assembly process, the SP series ultra performance bridge type machining center provides optimum rigidity, accuracy, and e�ciency.
The modular spindle design offers cutting flexibility for various
working conditions.
Super rigid roller type linear guide ways on the X and Y axes provide
heavy-duty cutting, fast movement and low friction capabilities.
T h e Z- a x i s i s e q u i p p e d w i t h h a rd e n e d a n d
precision ground super rigid box guide ways,
w h i c h a r e o p t i m a l f o r h e a v y - d u t y c u t t i n g
conditions. ( Opt. : The Z-axis can be adopted with
roller type linear guide ways if equipped with high
speed direct driven spindle. )
SeriesP 2016 / 3016 / 4016
Ultra Performance Bridge Type Machining Center
( SP-2016 model shown with optional manual attachment head storage )
3 4
PSeries
Precision Hand Scraping All contact surfaces are meticulously hand scraped to ensure maximum precision and rigidity.
Axial Torque Clutch
The ball screws are equipped with mechanical torque clutches to minimize damages in case of over load issues or a crash.
Precision Feedback System
The semi- closed loop system with encoders directly connected to the ball screws ensures high repeatability and positioning accuracy.
The bridge and the base are cast in one piece each to provide maximum structural integrity.
Hand scraped contact surfaces ensure optimum assembly precision, strong mechanical integrity and perfect load distribution.
The rib reinforced work table reduces vibrations while increasing machining stability.
Employing the Finite Element Analysis (FEA) in the design process assured optimal rigidity and helped in reducing the machine weight.
2016 / 3016 / 4016
Ultra Performance Bridge Type Machining Center
5 6
Complete product line with full range speci�cations, the LP series can be equipped with a high flexibility automatic head changer and a vertical / horizontal ATC system to provide full automation 5-face machining capability.
The Z-axis is equipped with hardened and precision ground super
rigid box guide ways, which are optimal for heavy-duty cutting
conditions. ( Opt. : The Z-axis can be a dopted with roller type linear
guide ways if equipped with high speed direct driven spindle. )
Super rigid roller type linear guide ways on the X and Y axes provide
heavy-duty cutting, fast movement and low friction capabilities.
P 3021 / 4021 / 5021 / 6021 / 3025 / 4025 / 5025 / 6025 4033 / 5033 / 6033 / 7033Series
Ultra Performance Bridge Type Machining Center
The modular spindle design provides cutting flexibility for a wide
variety of working conditions.
7 8
P Series
The base structure is cast in one piece to ensure maximum structural
support. ( The base of machines with an X-axis travel exceeding 6,000 mm
may be split into two sections due to shipping issues. )
Compound 4 guide ways design for maximum structural support and to
reduce work table over hang.
Wide span symmetrical center-driven X-axis design with the ball screw
placed in the center of the table to provide high precision axial feeding.
Ball screw vibration absorbers reduce the vibration of long ball screws to
increase machining accuracy.
Ultra Performance Bridge Type Machining Center
3021 / 4021 / 5021 / 6021 / 3025 / 4025 / 5025 / 6025 4033 / 5033 / 6033 / 7033
9 109
The LP series can be equipped with an automatic head changer and a vertical /
horizontal ATC system to provide a maximum efficiency 5-face machining center.
The optional automatic head storage magazine provides two cabinets with
independent swing doors for each cabinet to avoid contamination during head
changes. Linear guide ways enable quick head changes to reduce non-cutting time.
The vertical / horizontal ATC system provides quick tool change with sensors and
sequence scanning to ensure safety and reliability.
The standard ATC magazine has a capacity of 32-tools. ( 60, 90, 120, or more capacity
ATC magazines are optional ) .
LP-5025F fully enclosed splash guard with roof ( Opt. ) LP-7033F with 4-piece splash guard
High Flexibility 5-Face Machining CapabilityAutomatic Head Changer AndVertical / Horizontal ATC system
11 1312
MIN.
Z 軸滑動面
雙配重油缸
Z 軸滑動面
雙配重油缸
Z 軸螺桿
主軸主軸馬達
Linear guide ways
Center line of Z-axis
Hardened way Hardened way
Twin hydraulic cylindersfor counter-balance
Linear guide ways
Twin hydraulic cylindersfor counter-balance
Center line of spindle
Center line of spindle motor
High Torque Gear Spindle High Speed, High Torque Built-in Motorized Spindle
2-speed super heavy-duty gear box.
A floating type hydraulic tool release
device e l iminates pressure on the
spindle bearing when releasing a tool.
The 4,000 rpm high torque spindle is
equipped with a powerful 26 kW motor
that delivers a maximum torque output
of 977 Nm at 254 rpm, ideal for heavy-
duty cutting conditions.
The 6,000 rpm high torque spindle is
equipped with a powerful 26 kW motor
that delivers a maximum torque output
of 642 Nm at 387 rpm.
The built-in motor design reduces centrifugal force effects and minimizes spindle vibrations, which increases the spindles life span and improves long-term machining accuracy.
A floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
6,000 rpm and 8,000rpm spindles are available. Both provide a maximum torque of 600 Nm at 350 rpm to meet various working conditions.
A direct-driven spindle is efficiently separated from the heat generated by the motor, which reduces deformation, thereby increasing machining accuracy.
A floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.
8,000 rpm and 10,000 rpm spindles are available. Both provide a maximum torque of 165 Nm at 1,500 rpm to meet various high speed working conditions.
Centro-symmetric Spindle Head Design
The unique spindle head design, with the main spindle, spindle motor, and ball screw all aligned along the center of the spindle head and the hydraulic counter weight cylinders placed symmetrically, prevents thermal distortion and minimizing de�ection thereby assuring high accuracy and heavy cutting capability.
Powerful Cutting CapabilityThe embraced guide way design provides super rigidity and optimal load distribution. The Y-axis roller type linear guide ways o�set increases structural rigidity and reduces the distance between spindle head and cross beam to minimize distortion and vibration issues, thereby enhancing the overall cutting performance.
Y-axis sectional roller type guide ways design
Centro-symmetric spindle head design
977 NmMaximum Torque
8,000 rpm Direct-driven Spindle
01500
2000 4000 6000 8000 rpm
50
100
150140
165
200
10
20
30
40
Constant Torque Constant Output
10,000 rpm Direct-driven Spindle
0 2000 4000 6000 8000 rpm
10
20
30
40
20
40
60
53
62
80
Constant Torque Constant Output
6,000 rpm Built-in Motorized Spindle
0 300
350
600
200
900 1200 1500 rpm
400
600
504
800
10
20
30
40
Torque[ Nm ]
Output[ kW ]
Low-Speed
Constant Torque Constant Output
100
150
0 1000 2000
50
3000 4000 5000 6000 rpm
10
20
30
40200184
162
1300
Constant Torque Constant Output
8,000 rpm Built-in Motorized Spindle
0 300350
600
200
900 1200 1500 rpm
400
600
504
800
10
20
30
40
Constant Torque Constant Output
50
100
150140
165
200
10
20
30
40
0
1500
2000 4000 6000 8000 10000 rpm
Constant Torque Constant Output
0 2000 4000
20
6000 8000 10000 rpm
10
20
30
40
40
6062
53
80
Constant Torque Constant Output
22 kW ( 30 min. )
18.5 kW ( Cont. )
25 kW ( 30 min. )
22 kW ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )
26 kW ( 30 min.)
22 kW ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )22 kW ( 30 min. )
18.5 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
100
150
13000 2000 4000
50
6000 8000 rpm
10
20
30
40200184
162
Constant Torque Constant Output
25 kW ( 30 min. )
22 kW ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque[ Nm ]
Output[ kW ]
High-Speed
Torque[ Nm ]
Output[ kW ]
Low-Speed Torque[ Nm ]
Output[ kW ]
High-SpeedTorque[ Nm ]
Output[ kW ]
Low-Speed
Torque[ Nm ]
Output[ kW ]
Low-Speed Torque[ Nm ]
Output[ kW ]
High-Speed
Torque[ Nm ]
Output[ kW ]
High-Speed
4,000 rpm Gear Spindle
1000
750
977
827
500
250
30
22
15
7.5
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 rpm
Torque[ Nm ]
Output[ kW ]
244207
254 1,017
26 kW ( 30 分 )
22 kW ( Cont. )
Low-Gear
High-Gear
Torque ( 30 min. )
Torque ( Cont. )
6,000 rpm Gear Spindle
800
600
642
543
400
200
30
22
15
7.5
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 rpm
Torque[ Nm ]
Output[ kW ]
160136
Low-Gear
387 1,548
26 kW ( 30 分 )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
High-Gear
8,000 rpm Direct-driven Spindle
01500
2000 4000 6000 8000 rpm
50
100
150140
165
200
10
20
30
40
Constant Torque Constant Output
10,000 rpm Direct-driven Spindle
0 2000 4000 6000 8000 rpm
10
20
30
40
20
40
60
53
62
80
Constant Torque Constant Output
6,000 rpm Built-in Motorized Spindle
0 300
350
600
200
900 1200 1500 rpm
400
600
504
800
10
20
30
40
Torque[ Nm ]
Output[ kW ]
Low-Speed
Constant Torque Constant Output
100
150
0 1000 2000
50
3000 4000 5000 6000 rpm
10
20
30
40200184
162
1300
Constant Torque Constant Output
8,000 rpm Built-in Motorized Spindle
0 300350
600
200
900 1200 1500 rpm
400
600
504
800
10
20
30
40
Constant Torque Constant Output
50
100
150140
165
200
10
20
30
40
0
1500
2000 4000 6000 8000 10000 rpm
Constant Torque Constant Output
0 2000 4000
20
6000 8000 10000 rpm
10
20
30
40
40
6062
53
80
Constant Torque Constant Output
22 kW ( 30 min. )
18.5 kW ( Cont. )
25 kW ( 30 min. )
22 kW ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )
26 kW ( 30 min.)
22 kW ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )22 kW ( 30 min. )
18.5 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
100
150
13000 2000 4000
50
6000 8000 rpm
10
20
30
40200184
162
Constant Torque Constant Output
25 kW ( 30 min. )
22 kW ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque[ Nm ]
Output[ kW ]
High-Speed
Torque[ Nm ]
Output[ kW ]
Low-Speed Torque[ Nm ]
Output[ kW ]
High-SpeedTorque[ Nm ]
Output[ kW ]
Low-Speed
Torque[ Nm ]
Output[ kW ]
Low-Speed Torque[ Nm ]
Output[ kW ]
High-Speed
Torque[ Nm ]
Output[ kW ]
High-Speed
4,000 rpm Gear Spindle
1000
750
977
827
500
250
30
22
15
7.5
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 rpm
Torque[ Nm ]
Output[ kW ]
244207
254 1,017
26 kW ( 30 分 )
22 kW ( Cont. )
Low-Gear
High-Gear
Torque ( 30 min. )
Torque ( Cont. )
6,000 rpm Gear Spindle
800
600
642
543
400
200
30
22
15
7.5
0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 rpm
Torque[ Nm ]
Output[ kW ]
160136
Low-Gear
387 1,548
26 kW ( 30 分 )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
High-Gear
High Speed, High Power Direct-driven Spindle
Optimum Spindle System
G.L
Ø 412
Ø 270Ø 162
93
109
147
470
695
33
23 291
496
35°
Ø 200
Ø344
5231
1
Ø180
37 204
35°
G.L
554
376
4335° Head
Ø344
G.L
104 260 140
190
200
Ø180
Ø180
185
536
549
Universal Head
G.L
Ø344
350
Ø212
Ø180
516
Extension Head
Ø 344
190
99Ø18
4
203 185
G.L
400
436
90° Head
Ø 396
G.L
104 260 140
190
200
Ø 180
Ø180
185
561
549
35° Head
90° Head
Extension Head
Universal Head
( Unit : mm ) ( Unit : mm )
Manual head clamp / tool clamp
Manual 90° indexing
Max. speed : 2,000 rpm
Max. output : 22 kW ( 30 HP )
Manual head clamp / tool clamp
Manual 90° indexing
Max. speed : 2,000 rpm
Max. output : 22 kW ( 30 HP )
Manual head clamp / automatic tool clamp
No index function
Max. speed : 3,000 rpm
Max. output : 22 kW ( 30 HP )
Automatic head clamp / tool clamp
C-axis automatic 5° / 2.5° ( opt. ) indexing
Max. speed : 3,000 rpm
4,500 rpm (opt. )
Max. output : 22 kW ( 30 HP )
Optional CTS
Automatic head clamp / tool clamp
No index function
Max. speed : 3,000 rpm
6,000 rpm ( opt. )
Max. output : 22 kW ( 30 HP )
Optional CTS
Automatic head clamp / tool clamp
C-axis automatic 5° / 2.5° ( opt. ) indexing
Max. speed : 2,000 rpm
3,000 rpm / 4,500 ( opt. )
Max. output : 22 kW ( 30 HP )
Optional CTS
Automatic head clamp / manual tool clamp
C-axis automatic 5° indexing
A-axis manual 5° indexing
Max. speed : 2,000 rpm
Max. output : 22 kW ( 30 HP )
Manual head clamp / tool clamp
C-axis manual 90° indexing
A-axis manual 5° indexing
Max. speed : 2,000 rpm
Max. output : 22 kW ( 30 HP )
Optional Milling Head ( Manual ) Optional Milling Head ( Automatic )
G.L
Ø412
Ø20
0
Ø17
4
Ø20
0
Ø260
492
201.5 241
147
93
230
115
Ø412
Ø360
Ø270
Ø200
93155
350
295
320
517
G.L
Ø412
Ø200
93147
709 35
020
1.5
201 215
R15
0
R17
0
100 85
G.L
60°
All milling heads are self developed and assembled.
The contact surface of all milling heads and covers are precisely hand scraped
while using the Japanese 2-piece curvic coupling for precision positioning.
Milling Head Options Brand NewBrand New
Automatic head clamp / tool clampA / C axes automatic 5° / 2.5° ( opt. ) indexingMax. speed : 3,000 rpm / 4,500 rpm ( opt. )Max. output : 22 kW ( 30 HP )Optional CTS
Automatic Universal Head
LP-Z
/ LP
-YZ
= 4,
100
LP /
LP-Y
= 3
,510
SP =
3,5
20Ø
28
- 0.1
2
295
1129
40
74
M 2
4
45˚25 ± 0.1
34 ± 0.1
15˚
Ø 2
5
Ø 2
1- 0
.1 30˚
Table Dimensions
37
22H9
1642
46
28H9
2048
( SP Series ) ( LP Series )
T-slot Dimensions
BT50 ( Std. )
DIN69871-A ( #50 ) ( Opt. )
TAPER 7/24
GAUGE LINE
101.75 - 0.33.2 ± 0.115.9 - 0.1
Ø 2
5
M 2
4
Ø 6
9.85
Ø 9
7.5
11.1 ± 0.160˚
M 24
C0.5R0.5
C1R2 R0.5
55
5 8
45˚
35 - 0.1
8
10
Ø 2
5
Ø 3
8Ø
17
60˚ Ø 2
3
45 - 0.140
85
3
R0.5
60˚
15 + 0.1
3 ± 0.4
GAUGE LINE
Ø 8
5Ø
100
- 0.
05
25.7
+ 0
.21
Ø 6
9.85
Ø 2
1
M 2
4
Ø 2
5Ø
27
Ø 4
0.1
TAPER 7/24
101.8 ± 0.235
23.2 ± 0.1
60˚
1145
31
Machine Dimensions
F
ESP = 184LP = 230
SP = 155LP = 105
@ G
× H
Tool Shank and Pull Stud Dimensions
D
( Pac
king
hei
ght )
SP =
1,4
60LP
= 1
,435
SP =
780
LP =
750C
710
SP =
4,1
25
A
B
( Z-a
xis
at m
ax. h
eigh
t )
Type i magazine
Type i magazine
687
910
845a
dbe
c
a 32T=2,550 b 40T=3,060c 60T=4,325
Type II magazined 32T=2,250 e 60T=3,990
710A
B
( Z-a
xis
at m
ax. h
eigh
t )
LP-Z
/ LP
-YZ
= 4,
850
LP /
LP-Y
= 4
,125
Type II magazine
Models A B C D E F G H
SP2016 2,970 3,860 6,750 4,680 2,310 1,500 170 73016 2,970 3,860 8,760 4,680 3,260 1,500 170 74016 2,970 3,860 10,760 4,680 4,200 1,500 170 7
LP
3021 3,650 4,550 8,580 5,375 3,020 2,010 200 94021 3,650 4,550 10,580 5,375 4,020 2,010 200 95021 3,650 4,550 12,680 5,375 5,020 2,010 200 96021 3,650 4,550 14,680 5,375 6,020 2,010 200 93025 4,050 4,950 8,580 5,775 3,020 2,400 200 114025 4,050 4,950 10,580 5,775 4,020 2,400 200 115025 4,050 4,950 12,680 5,775 5,020 2,400 200 116025 4,050 4,950 14,680 5,775 6,020 2,400 200 114033 4,850 5,750 10,580 6,575 4,020 2,400 200 115033 4,850 5,750 12,680 6,575 5,020 2,400 200 116033 4,850 5,750 14,680 6,575 6,020 2,400 200 117033 4,850 5,750 16,630 6,575 7,020 2,400 200 11
LP
3021Y 4,050 4,950 8,580 5,375 3,020 2,010 200 94021Y 4,050 4,950 10,580 5,375 4,020 2,010 200 95021Y 4,050 4,950 12,680 5,375 5,020 2,010 200 96021Y 4,050 4,950 14,680 5,375 6,020 2,010 200 94025Y 4,850 5,750 10,580 5,775 4,020 2,400 200 115025Y 4,850 5,750 12,680 5,775 5,020 2,400 200 116025Y 4,850 5,750 14,680 5,775 6,020 2,400 200 115033Y 5,490 5,750 12,680 6,575 5,020 2,400 200 116033Y 5,490 5,750 14,680 6,575 6,020 2,400 200 117033Y 5,490 5,750 16,630 6,575 7,020 2,400 200 11
Models A B C D E F G H
( Unit : mm )
Models A B C D E F G H
Specifications are subject to change without notice.
*This chart is based on 1,000 mm Z travel ; please contact AWEA for 1,200 or 1,400 mm dimensions.
LP
3025YZ 5,235 6,050 8,580 6,175 3,020 2,400 200 114025YZ 5,235 6,050 10,580 6,175 4,020 2,400 200 115025YZ 5,235 6,050 12,680 6,175 5,020 2,400 200 116025YZ 5,235 6,050 14,680 6,175 6,020 2,400 200 114033YZ 6,060 6,750 10,580 6,735 4,020 2,400 200 115033YZ 6,060 6,750 12,680 6,735 5,020 2,400 200 116033YZ 6,060 6,750 14,680 6,735 6,020 2,400 200 117033YZ 6,060 6,750 16,630 6,735 7,020 3,010 200 14
Models A B C D E F G H
*This chart is based on 1,000 mm Z travel; please contact AWEA for 1,200 or 1,400 mm dimensions.
LP
3021Z 4,160 4,850 8,580 5,375 3,020 2,010 200 94021Z 4,160 4,850 10,580 5,375 4,020 2,010 200 95021Z 4,160 4,850 12,680 5,375 5,020 2,010 200 93025Z 4,560 5,250 8,580 5,775 3,020 2,400 200 114025Z 4,560 5,250 10,580 5,775 4,020 2,400 200 115025Z 4,560 5,250 12,680 5,775 5,020 2,400 200 116025Z 5,730 5,250 14,680 5,775 6,020 2,400 200 114033Z 5,370 6,050 10,580 6,575 4,020 2,400 200 115033Z 5,370 6,050 12,680 6,575 5,020 2,400 200 116033Z 5,370 6,050 14,680 6,575 6,020 2,400 200 117033Z 5,370 6,050 16,630 6,575 7,020 2,400 200 11
Dimensions( Unit : mm )
19 20
SP Series
AWEA's self-developed i Console intelligent
s o f t w a r e e n h a n c e m e n t s y s t e m p r o v i d e s you with a user-friendly interface, real-time
machine status information and diagnosis
functions. I t not only effectively reduces
complex working processes but also enables
intelligent machining abilities.
( For 10.4" LCD only )
■ Real time operation information
■ Tool list■ Work piece measurement■ M code illustration■ PLC function■ Calculator■ CNC optimize parameter ( Opt. )■ Spindle thermal
compensation ( Opt. )
The c i rcular work piece p r o g r a m c a n c a l c u l a t e the center coordinate of a work piece by measuring t h e p o i n t A , B a n d C coordinates.The calculated center coordinate can be transferred to the work piece coordinate system ( G54 ~ G59 ).
The rectangular work piece p r o g r a m c a n c a l c u l a t e t h e c e n t e r c o o r d i n a t e and the slant angle of a work piece by measuring the point A, B, C, D and E coordinates; the calculated center coordinate can be transferred to the work piece coordinate system( G54 ~ G59 ).
After manually measuring t h e t o o l l e n g t h , t h e controller will automatically c a l c u l a t e t h e t o o l t i p position and input the data into the tool length offset table.
From rough cutt ing to f i n e m a c h i n i n g, u s e r s c a n s e l e c t d i f f e r e n t work modes, define the allowable tolerances and enter the weight of the w o r k p i e c e . B a s e d o n this input the i Console p r o g r a m w i l l m o d i f y machining parameters to reduce machining time.
When an alarm appears, the program will display the cause for the alarm and a suitable troubleshooting procedure.Users can easily troubleshoot m i n o r p ro b l e m s to avo i d down time.
Multiple FunctionsStatus Display Trouble Shooting
CNC Optimized ParameterCircular Work Piece Measurement
Rectangular Work Piece Measurement
Manual Tool Length Measurement
Option
■ Spindle cooling system■ Centralized automatic lubricating system■ Fully enclosed splash guard w/o roof
( SP series )■ Coolant system with pump and tank■ Twin screw type chip auger■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Tool box■ Alarm light■ Water gun■ Automatic power-o� system■ Tool magazine : 32 T
■ Spindle:4,000 rpm gear spindle8,000 / 10,000 / 12,000 rpm direct-driven spindle6,000 / 8,000 rpm built-in motorized spindle
■ Z travel extension : 1,000 mm■ Column raiser : 200 / 300 / 400 / 500 mm■ Attachment head ( Manual ) :
35° / 90° / Extension / Universal Head■ Attachment head ( Automatic ) :
35° / 90° / Extension / Universal Head■ Tool magazine : 40 / 60 / 90 / 120 T
■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter■ Coolant through the spindle ( Form A )■ Automatic tool length measurement■ Automatic work piece measurement■ CNC rotary table■ Oil skimmer■ Oil mist cooling system
Standard Accessories Optional Accessories
SP-2016 SP-3016 SP-4016
SPECIFICATIONS
X-axis travel mm 2,100 3,060 4,000
Y-axis travel mm 1,600
Z-axis travel mm 760
Distance from spindle nose to table top mm 200 ~ 960
Distance between columns mm 1,700
TABLE
Table size ( X direction ) mm 2,310 3,260 4,200
Table size ( Y direction ) mm 1,500
Table load capacity kg 8,000 10,000 12,000
SPINDLE
Spindle taper BT50 / DIN50 ( Opt. ) / CAT50 ( Opt. )
Spindle motor ( cont. / 30 min. ) kW ( HP ) 22 / 26 ( 30 / 35 )
Spindle speed rpm 6,000
FEED RATE
X-axis rapid feed rate mm/min 20,000 20,000 15,000
Y / Z axes rapid feed rate mm/min 20,000 / 15,000
Max. cutting feed rate mm/min 10,000
TOOL MAGAZINE
Tool magazine capacity T 32 ( 24 / 40 / 60 Opt. )
Max. tool diameter / adj. pocket empty mm Ø125 / Ø215
Max. tool length ( from gauge line ) mm 400
Max. tool weight kg 20
ACCURACY
Positioning accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel
Positioning accuracy ( VDI 3441 ) mm P ≤ 0.020 / Full Travel P ≤ 0.025 / Full Travel P ≤ 0.030 / Full Travel
Repeatability ( JIS B 6338 ) mm ± 0.003
Repeatability ( VDI 3441 ) mm Ps ≤ 0.020 Ps ≤ 0.020 Ps ≤ 0.025
GENERAL
Power requirement V 220 ± 10 %
Pneumatic pressure requirement kg/cm2 5 - 8
Hydraulic tank capacity liter 120
Lubrication oil tank capacity liter 6
Coolant tank capacity ( pump ) liter ( HP ) 420 ( 2 HP )
Machine weight kg 19,000 23,000 28,000
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LP Series
Specifications are subject to change without notice.
LP-3021 LP-4021 LP-5021 LP-6021 LP-3025 LP-4025 LP-5025 LP-6025 LP-4033 LP-5033 LP-6033 LP-7033
SPECIFICATIONS
X-axis travel mm 3,000 4,000 5,000 6,000 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000
Y-axis travel mm 2,100 ( 2,800 Opt. ) 2,500 ( 3,200 Opt. ) 3,300 ( 4,000 Opt. )
Z-axis travel mm 760 ( 1,000 / 1,200 / 1,400 Opt. )
Distance from spindle nose to table top mm 200 ~ 960 ( 200 ~ 1,200 / 200 ~ 1,400 / 200 ~ 1,600 Opt. )
Distance between columns mm 2,300 2,700 3,500
TABLE
Table size ( X direction ) mm 3,020 4,020 5,020 6,020 3,020 4,020 5,020 6,020 4,020 5,020 6,020 7,020
Table size ( Y direction ) mm 2,010 2,400 2,400 ( 3,010 Opt. )
Table load capacity kg 10,000 12,000 15,000 18,000 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000
SPINDLE
Spindle taper BT50 / DIN50 ( Opt. ) / CAT50 ( Opt. )
Spindle motor ( cont. / 30 min. ) kW ( HP ) 22 / 26 ( 30 / 35 )
Spindle speed rpm 6,000 ( Std. ) Z-axis : 1,000 / 1,200 / 1,400 mm ; 4,000 / 5,000 / 6,000 Gear Spindle ( Opt. ); 6,000 / 8,000 Built-in Spindle ( Opt. ) ; 8,000 / 10,000 / 12,000 Direct-driven Spindle ( Opt. )
FEED RATE
X-axis rapid feed rate mm/min 20,000 15,000 10,000 10,000 20,000 15,000 10,000 10,000 15,000 10,000 10,000 7,500
Y / Z axes rapid feed rate mm/min 15,000 ( Std. ) Y : 10,000 ( Y-axis : 4,000mm Opt. ) *1 Z : 10,000 ( Z-axis : 1,000 / 1,200 / 1,400mm Opt. ) *1
Max. cutting feed rate mm/min 10,000 10,000 8,000 5,000 10,000 10,000 8,000 5,000 10,000 8,000 5,000 5,000
TOOL MAGAZINE
Tool magazine capacity T 32 ( 40 / 60 / 90 / 120 Opt. )
Max. tool diameter / adj. pocket empty mm Ø127 / Ø215
Max. tool length ( from gauge line ) mm 350 ( 400 Opt. )
Max. tool weight kg 20
ACCURACY
Positioning accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel ± 0.010 / Full Travel
Positioning accuracy ( VDI 3441 ) mm P ≤ 0.025 / Full Travel
P ≤ 0.030 /Full Travel
P ≤ 0.040 /Full Travel
P ≤ 0.050 / Full Travel
P ≤ 0.025 / Full Travel
P ≤ 0.030 /Full Travel
P ≤ 0.040 /Full Travel
P ≤ 0.050 /Full Travel
P ≤ 0.030 /Full Travel
P ≤ 0.040 /Full Travel
P ≤ 0.050 /Full Travel
P = 0.040 /Full Travel
Repeatability ( JIS B 6338 ) mm ± 0.003
Repeatability ( VDI 3441 ) mm Ps ≤ 0.020 Ps ≤ 0.025 Ps ≤ 0.030 Ps ≤ 0.035 Ps ≤ 0.020 Ps ≤ 0.025 Ps ≤ 0.030 Ps ≤ 0.035 Ps ≤ 0.025 Ps ≤ 0.030 Ps ≤ 0.035 Ps = 0.030
GENERAL
Power requirement V 220 ± 10 %
Pneumatic pressure requirement kg/cm2 5 - 8
Hydraulic tank capacity liter 120
Lubrication oil tank capacity liter 6
Coolant tank capacity ( pump ) liter 650 ( 2 HP ) 750 ( 2 HP ) 1,000 ( 2 HP )
Machine weight kg 33,000 38,000 41,000 45,000 36,000 40,000 44,000 50,000 47,000 50,000 58,000 75,000
■ Spindle cooling system■ Centralized automatic lubricating system■ 4 pcs splash guard ( LP series )■ Tool magazine : 32 T
■ Coolant system with pump and tank■ Twin screw type chip auger
■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Tool box■ Alarm light■ Air gun■ Automatic power-o� system
■ Spindle :4,000 / 5,000 / 6,000 rpm gear spindle8,000 / 10,000 / 12,000 rpm direct-driven spindle6,000 / 8,000 rpm built-in motorized spindle
■ Spindle taper : DIN50 / CAT50 ■ Y travel extension : 2,800 / 3,200 / 4,000 mm■ Z travel extension : 1,000 / 1,200 / 1,400 mm■ Column raiser : 200 / 300 / 400 / 500 mm
Standard Accessories Optional Accessories■ Attachment head ( Manual ) :
35° / 90° / Extension / Universal Head■ Attachment head ( Automatic ) :
35° / 90° / Extension / Universal Head■ Tool magazine : 40 / 60 / 90 / 120 T■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter
■ Coolant through the spindle ( Form A )■ Automatic tool length measurement■ Automatic work piece measurement■ CNC rotary table■ Oil skimmer■ Oil mist cooling system
*1 Please check with our sales representative the possibility for machine sizes other than listed in this catalog,as well as additional options.
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