sp lp - awea

12
A-SPLP-EN-201803 AWEA MECHANTRONIC CO., LTD. Copyright 2018 by AWEA Mechantronic Co., Ltd. All rights reserved HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, Taiwan TEL : +886-3-588-5191 FAX : +886-3-588-5194 Website : www.awea.com CENTRAL TAIWAN SCIENCE PARK BRANCH 15, Keyuan 2 nd Rd., Central Taiwan Science Park, Taichung 407, Taiwan TEL : +886-4-2462-9698 FAX : +886-4-2462-8002 E-mail : [email protected] ISO 9001 ISO 14001 SP / LP Ultra Performance Bridge Type Machining Center Series

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Page 1: SP LP - AWEA

A-SPLP-EN-201803

AWEA MECHANTRONIC CO., LTD.

Copyright 2018 by AWEA Mechantronic Co., Ltd. All rights reserved

HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com

CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]

ISO 9001 ISO 14001

SP / LPUltra Performance Bridge Type Machining Center

Series

Page 2: SP LP - AWEA

ULTRA PERFORMANCE BRIDGE TYPE MACHINING CENTER

2,500 3,000

1,600

2,100

2,500

3,300

760 ( 1,000 / 1,200 / 1,400 , Opt. )

4,000 5,000 6,000 7,000

Y

X

Z

X

Y

Z

2,100

1,600

760

3,060 4,000

SP-2016 / SP-3016 / SP-4016SP-2016 / SP-3016 / SP-4016

LP-3025 / LP-4025 / LP-5025 / LP-6025LP-3025 / LP-4025 / LP-5025 / LP-6025

LP-3021 / LP-4021 / LP-5021 / LP-6021LP-3021 / LP-4021 / LP-5021 / LP-6021

LP-4033 / LP-5033 / LP-6033 / LP-7033LP-4033 / LP-5033 / LP-6033 / LP-7033

AWEA is pleased to introduce the SP/LP series bridge type vertical machining centers with advanced machining abilities and progressive technology skills. The SP and LP series bridge type vertical machining centers combine strong spindle power and a super rigid machine structure with high quality automation equipment. The full product line provides high efficiency, high productivity machining capabilities. The SP and LP series can be broadly applied in the automotive, precision mold, aerospace, and energy industries.

The LP series can be equipped with an automatic head changer and a vertical / horizontal ATC system, turning it into a 5-face machining center and providing more cutting flexibility to meet your demands of today and tomorrow.

SP SERIES PRODUCT MAP

LP SERIES PRODUCT MAP

Unit : mm

1 2

Page 3: SP LP - AWEA

Due to our advanced developing skills and strict assembly process, the SP series ultra performance bridge type machining center provides optimum rigidity, accuracy, and e�ciency.

The modular spindle design offers cutting flexibility for various

working conditions.

Super rigid roller type linear guide ways on the X and Y axes provide

heavy-duty cutting, fast movement and low friction capabilities.

T h e Z- a x i s i s e q u i p p e d w i t h h a rd e n e d a n d

precision ground super rigid box guide ways,

w h i c h a r e o p t i m a l f o r h e a v y - d u t y c u t t i n g

conditions. ( Opt. : The Z-axis can be adopted with

roller type linear guide ways if equipped with high

speed direct driven spindle. )

SeriesP 2016 / 3016 / 4016

Ultra Performance Bridge Type Machining Center

( SP-2016 model shown with optional manual attachment head storage )

3 4

Page 4: SP LP - AWEA

PSeries

Precision Hand Scraping All contact surfaces are meticulously hand scraped to ensure maximum precision and rigidity.

Axial Torque Clutch

The ball screws are equipped with mechanical torque clutches to minimize damages in case of over load issues or a crash.

Precision Feedback System

The semi- closed loop system with encoders directly connected to the ball screws ensures high repeatability and positioning accuracy.

The bridge and the base are cast in one piece each to provide maximum structural integrity.

Hand scraped contact surfaces ensure optimum assembly precision, strong mechanical integrity and perfect load distribution.

The rib reinforced work table reduces vibrations while increasing machining stability.

Employing the Finite Element Analysis (FEA) in the design process assured optimal rigidity and helped in reducing the machine weight.

2016 / 3016 / 4016

Ultra Performance Bridge Type Machining Center

5 6

Page 5: SP LP - AWEA

Complete product line with full range speci�cations, the LP series can be equipped with a high flexibility automatic head changer and a vertical / horizontal ATC system to provide full automation 5-face machining capability.

The Z-axis is equipped with hardened and precision ground super

rigid box guide ways, which are optimal for heavy-duty cutting

conditions. ( Opt. : The Z-axis can be a dopted with roller type linear

guide ways if equipped with high speed direct driven spindle. )

Super rigid roller type linear guide ways on the X and Y axes provide

heavy-duty cutting, fast movement and low friction capabilities.

P 3021 / 4021 / 5021 / 6021 / 3025 / 4025 / 5025 / 6025 4033 / 5033 / 6033 / 7033Series

Ultra Performance Bridge Type Machining Center

The modular spindle design provides cutting flexibility for a wide

variety of working conditions.

7 8

Page 6: SP LP - AWEA

P Series

The base structure is cast in one piece to ensure maximum structural

support. ( The base of machines with an X-axis travel exceeding 6,000 mm

may be split into two sections due to shipping issues. )

Compound 4 guide ways design for maximum structural support and to

reduce work table over hang.

Wide span symmetrical center-driven X-axis design with the ball screw

placed in the center of the table to provide high precision axial feeding.

Ball screw vibration absorbers reduce the vibration of long ball screws to

increase machining accuracy.

Ultra Performance Bridge Type Machining Center

3021 / 4021 / 5021 / 6021 / 3025 / 4025 / 5025 / 6025 4033 / 5033 / 6033 / 7033

9 109

Page 7: SP LP - AWEA

The LP series can be equipped with an automatic head changer and a vertical /

horizontal ATC system to provide a maximum efficiency 5-face machining center.

The optional automatic head storage magazine provides two cabinets with

independent swing doors for each cabinet to avoid contamination during head

changes. Linear guide ways enable quick head changes to reduce non-cutting time.

The vertical / horizontal ATC system provides quick tool change with sensors and

sequence scanning to ensure safety and reliability.

The standard ATC magazine has a capacity of 32-tools. ( 60, 90, 120, or more capacity

ATC magazines are optional ) .

LP-5025F fully enclosed splash guard with roof ( Opt. ) LP-7033F with 4-piece splash guard

High Flexibility 5-Face Machining CapabilityAutomatic Head Changer AndVertical / Horizontal ATC system

11 1312

Page 8: SP LP - AWEA

MIN.

Z 軸滑動面

雙配重油缸

Z 軸滑動面

雙配重油缸

Z 軸螺桿

主軸主軸馬達

Linear guide ways

Center line of Z-axis

Hardened way Hardened way

Twin hydraulic cylindersfor counter-balance

Linear guide ways

Twin hydraulic cylindersfor counter-balance

Center line of spindle

Center line of spindle motor

High Torque Gear Spindle High Speed, High Torque Built-in Motorized Spindle

2-speed super heavy-duty gear box.

A floating type hydraulic tool release

device e l iminates pressure on the

spindle bearing when releasing a tool.

The 4,000 rpm high torque spindle is

equipped with a powerful 26 kW motor

that delivers a maximum torque output

of 977 Nm at 254 rpm, ideal for heavy-

duty cutting conditions.

The 6,000 rpm high torque spindle is

equipped with a powerful 26 kW motor

that delivers a maximum torque output

of 642 Nm at 387 rpm.

The built-in motor design reduces centrifugal force effects and minimizes spindle vibrations, which increases the spindles life span and improves long-term machining accuracy.

A floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.

6,000 rpm and 8,000rpm spindles are available. Both provide a maximum torque of 600 Nm at 350 rpm to meet various working conditions.

A direct-driven spindle is efficiently separated from the heat generated by the motor, which reduces deformation, thereby increasing machining accuracy.

A floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool.

8,000 rpm and 10,000 rpm spindles are available. Both provide a maximum torque of 165 Nm at 1,500 rpm to meet various high speed working conditions.

Centro-symmetric Spindle Head Design

The unique spindle head design, with the main spindle, spindle motor, and ball screw all aligned along the center of the spindle head and the hydraulic counter weight cylinders placed symmetrically, prevents thermal distortion and minimizing de�ection thereby assuring high accuracy and heavy cutting capability.

Powerful Cutting CapabilityThe embraced guide way design provides super rigidity and optimal load distribution. The Y-axis roller type linear guide ways o�set increases structural rigidity and reduces the distance between spindle head and cross beam to minimize distortion and vibration issues, thereby enhancing the overall cutting performance.

Y-axis sectional roller type guide ways design

Centro-symmetric spindle head design

977 NmMaximum Torque

8,000 rpm Direct-driven Spindle

01500

2000 4000 6000 8000 rpm

50

100

150140

165

200

10

20

30

40

Constant Torque Constant Output

10,000 rpm Direct-driven Spindle

0 2000 4000 6000 8000 rpm

10

20

30

40

20

40

60

53

62

80

Constant Torque Constant Output

6,000 rpm Built-in Motorized Spindle

0 300

350

600

200

900 1200 1500 rpm

400

600

504

800

10

20

30

40

Torque[ Nm ]

Output[ kW ]

Low-Speed

Constant Torque Constant Output

100

150

0 1000 2000

50

3000 4000 5000 6000 rpm

10

20

30

40200184

162

1300

Constant Torque Constant Output

8,000 rpm Built-in Motorized Spindle

0 300350

600

200

900 1200 1500 rpm

400

600

504

800

10

20

30

40

Constant Torque Constant Output

50

100

150140

165

200

10

20

30

40

0

1500

2000 4000 6000 8000 10000 rpm

Constant Torque Constant Output

0 2000 4000

20

6000 8000 10000 rpm

10

20

30

40

40

6062

53

80

Constant Torque Constant Output

22 kW ( 30 min. )

18.5 kW ( Cont. )

25 kW ( 30 min. )

22 kW ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )

26 kW ( 30 min.)

22 kW ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )22 kW ( 30 min. )

18.5 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

100

150

13000 2000 4000

50

6000 8000 rpm

10

20

30

40200184

162

Constant Torque Constant Output

25 kW ( 30 min. )

22 kW ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque[ Nm ]

Output[ kW ]

High-Speed

Torque[ Nm ]

Output[ kW ]

Low-Speed Torque[ Nm ]

Output[ kW ]

High-SpeedTorque[ Nm ]

Output[ kW ]

Low-Speed

Torque[ Nm ]

Output[ kW ]

Low-Speed Torque[ Nm ]

Output[ kW ]

High-Speed

Torque[ Nm ]

Output[ kW ]

High-Speed

4,000 rpm Gear Spindle

1000

750

977

827

500

250

30

22

15

7.5

0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 rpm

Torque[ Nm ]

Output[ kW ]

244207

254 1,017

26 kW ( 30 分 )

22 kW ( Cont. )

Low-Gear

High-Gear

Torque ( 30 min. )

Torque ( Cont. )

6,000 rpm Gear Spindle

800

600

642

543

400

200

30

22

15

7.5

0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 rpm

Torque[ Nm ]

Output[ kW ]

160136

Low-Gear

387 1,548

26 kW ( 30 分 )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

High-Gear

8,000 rpm Direct-driven Spindle

01500

2000 4000 6000 8000 rpm

50

100

150140

165

200

10

20

30

40

Constant Torque Constant Output

10,000 rpm Direct-driven Spindle

0 2000 4000 6000 8000 rpm

10

20

30

40

20

40

60

53

62

80

Constant Torque Constant Output

6,000 rpm Built-in Motorized Spindle

0 300

350

600

200

900 1200 1500 rpm

400

600

504

800

10

20

30

40

Torque[ Nm ]

Output[ kW ]

Low-Speed

Constant Torque Constant Output

100

150

0 1000 2000

50

3000 4000 5000 6000 rpm

10

20

30

40200184

162

1300

Constant Torque Constant Output

8,000 rpm Built-in Motorized Spindle

0 300350

600

200

900 1200 1500 rpm

400

600

504

800

10

20

30

40

Constant Torque Constant Output

50

100

150140

165

200

10

20

30

40

0

1500

2000 4000 6000 8000 10000 rpm

Constant Torque Constant Output

0 2000 4000

20

6000 8000 10000 rpm

10

20

30

40

40

6062

53

80

Constant Torque Constant Output

22 kW ( 30 min. )

18.5 kW ( Cont. )

25 kW ( 30 min. )

22 kW ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )

26 kW ( 30 min.)

22 kW ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )22 kW ( 30 min. )

18.5 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

100

150

13000 2000 4000

50

6000 8000 rpm

10

20

30

40200184

162

Constant Torque Constant Output

25 kW ( 30 min. )

22 kW ( Cont. )

26 kW ( 30 min. )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

Torque[ Nm ]

Output[ kW ]

High-Speed

Torque[ Nm ]

Output[ kW ]

Low-Speed Torque[ Nm ]

Output[ kW ]

High-SpeedTorque[ Nm ]

Output[ kW ]

Low-Speed

Torque[ Nm ]

Output[ kW ]

Low-Speed Torque[ Nm ]

Output[ kW ]

High-Speed

Torque[ Nm ]

Output[ kW ]

High-Speed

4,000 rpm Gear Spindle

1000

750

977

827

500

250

30

22

15

7.5

0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 rpm

Torque[ Nm ]

Output[ kW ]

244207

254 1,017

26 kW ( 30 分 )

22 kW ( Cont. )

Low-Gear

High-Gear

Torque ( 30 min. )

Torque ( Cont. )

6,000 rpm Gear Spindle

800

600

642

543

400

200

30

22

15

7.5

0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 rpm

Torque[ Nm ]

Output[ kW ]

160136

Low-Gear

387 1,548

26 kW ( 30 分 )

22 kW ( Cont. )

Torque ( 30 min. )

Torque ( Cont. )

High-Gear

High Speed, High Power Direct-driven Spindle

Optimum Spindle System

Page 9: SP LP - AWEA

G.L

Ø 412

Ø 270Ø 162

93

109

147

470

695

33

23 291

496

35°

Ø 200

Ø344

5231

1

Ø180

37 204

35°

G.L

554

376

4335° Head

Ø344

G.L

104 260 140

190

200

Ø180

Ø180

185

536

549

Universal Head

G.L

Ø344

350

Ø212

Ø180

516

Extension Head

Ø 344

190

99Ø18

4

203 185

G.L

400

436

90° Head

Ø 396

G.L

104 260 140

190

200

Ø 180

Ø180

185

561

549

35° Head

90° Head

Extension Head

Universal Head

( Unit : mm ) ( Unit : mm )

Manual head clamp / tool clamp

Manual 90° indexing

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )

Manual head clamp / tool clamp

Manual 90° indexing

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )

Manual head clamp / automatic tool clamp

No index function

Max. speed : 3,000 rpm

Max. output : 22 kW ( 30 HP )

Automatic head clamp / tool clamp

C-axis automatic 5° / 2.5° ( opt. ) indexing

Max. speed : 3,000 rpm

4,500 rpm (opt. )

Max. output : 22 kW ( 30 HP )

Optional CTS

Automatic head clamp / tool clamp

No index function

Max. speed : 3,000 rpm

6,000 rpm ( opt. )

Max. output : 22 kW ( 30 HP )

Optional CTS

Automatic head clamp / tool clamp

C-axis automatic 5° / 2.5° ( opt. ) indexing

Max. speed : 2,000 rpm

3,000 rpm / 4,500 ( opt. )

Max. output : 22 kW ( 30 HP )

Optional CTS

Automatic head clamp / manual tool clamp

C-axis automatic 5° indexing

A-axis manual 5° indexing

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )

Manual head clamp / tool clamp

C-axis manual 90° indexing

A-axis manual 5° indexing

Max. speed : 2,000 rpm

Max. output : 22 kW ( 30 HP )

Optional Milling Head ( Manual ) Optional Milling Head ( Automatic )

G.L

Ø412

Ø20

0

Ø17

4

Ø20

0

Ø260

492

201.5 241

147

93

230

115

Ø412

Ø360

Ø270

Ø200

93155

350

295

320

517

G.L

Ø412

Ø200

93147

709 35

020

1.5

201 215

R15

0

R17

0

100 85

G.L

60°

All milling heads are self developed and assembled.

The contact surface of all milling heads and covers are precisely hand scraped

while using the Japanese 2-piece curvic coupling for precision positioning.

Milling Head Options Brand NewBrand New

Automatic head clamp / tool clampA / C axes automatic 5° / 2.5° ( opt. ) indexingMax. speed : 3,000 rpm / 4,500 rpm ( opt. )Max. output : 22 kW ( 30 HP )Optional CTS

Automatic Universal Head

Page 10: SP LP - AWEA

LP-Z

/ LP

-YZ

= 4,

100

LP /

LP-Y

= 3

,510

SP =

3,5

20Ø

28

- 0.1

2

295

1129

40

74

M 2

4

45˚25 ± 0.1

34 ± 0.1

15˚

Ø 2

5

Ø 2

1- 0

.1 30˚

Table Dimensions

37

22H9

1642

46

28H9

2048

( SP Series ) ( LP Series )

T-slot Dimensions

BT50 ( Std. )

DIN69871-A ( #50 ) ( Opt. )

TAPER 7/24

GAUGE LINE

101.75 - 0.33.2 ± 0.115.9 - 0.1

Ø 2

5

M 2

4

Ø 6

9.85

Ø 9

7.5

11.1 ± 0.160˚

M 24

C0.5R0.5

C1R2 R0.5

55

5 8

45˚

35 - 0.1

8

10

Ø 2

5

Ø 3

17

60˚ Ø 2

3

45 - 0.140

85

3

R0.5

60˚

15 + 0.1

3 ± 0.4

GAUGE LINE

Ø 8

100

- 0.

05

25.7

+ 0

.21

Ø 6

9.85

Ø 2

1

M 2

4

Ø 2

27

Ø 4

0.1

TAPER 7/24

101.8 ± 0.235

23.2 ± 0.1

60˚

1145

31

Machine Dimensions

F

ESP = 184LP = 230

SP = 155LP = 105

@ G

× H

Tool Shank and Pull Stud Dimensions

D

( Pac

king

hei

ght )

SP =

1,4

60LP

= 1

,435

SP =

780

LP =

750C

710

SP =

4,1

25

A

B

( Z-a

xis

at m

ax. h

eigh

t )

Type i magazine

Type i magazine

687

910

845a

dbe

c

a 32T=2,550 b 40T=3,060c 60T=4,325

Type II magazined 32T=2,250 e 60T=3,990

710A

B

( Z-a

xis

at m

ax. h

eigh

t )

LP-Z

/ LP

-YZ

= 4,

850

LP /

LP-Y

= 4

,125

Type II magazine

Models A B C D E F G H

SP2016 2,970 3,860 6,750 4,680 2,310 1,500 170 73016 2,970 3,860 8,760 4,680 3,260 1,500 170 74016 2,970 3,860 10,760 4,680 4,200 1,500 170 7

LP

3021 3,650 4,550 8,580 5,375 3,020 2,010 200 94021 3,650 4,550 10,580 5,375 4,020 2,010 200 95021 3,650 4,550 12,680 5,375 5,020 2,010 200 96021 3,650 4,550 14,680 5,375 6,020 2,010 200 93025 4,050 4,950 8,580 5,775 3,020 2,400 200 114025 4,050 4,950 10,580 5,775 4,020 2,400 200 115025 4,050 4,950 12,680 5,775 5,020 2,400 200 116025 4,050 4,950 14,680 5,775 6,020 2,400 200 114033 4,850 5,750 10,580 6,575 4,020 2,400 200 115033 4,850 5,750 12,680 6,575 5,020 2,400 200 116033 4,850 5,750 14,680 6,575 6,020 2,400 200 117033 4,850 5,750 16,630 6,575 7,020 2,400 200 11

LP

3021Y 4,050 4,950 8,580 5,375 3,020 2,010 200 94021Y 4,050 4,950 10,580 5,375 4,020 2,010 200 95021Y 4,050 4,950 12,680 5,375 5,020 2,010 200 96021Y 4,050 4,950 14,680 5,375 6,020 2,010 200 94025Y 4,850 5,750 10,580 5,775 4,020 2,400 200 115025Y 4,850 5,750 12,680 5,775 5,020 2,400 200 116025Y 4,850 5,750 14,680 5,775 6,020 2,400 200 115033Y 5,490 5,750 12,680 6,575 5,020 2,400 200 116033Y 5,490 5,750 14,680 6,575 6,020 2,400 200 117033Y 5,490 5,750 16,630 6,575 7,020 2,400 200 11

Models A B C D E F G H

( Unit : mm )

Models A B C D E F G H

Specifications are subject to change without notice.

*This chart is based on 1,000 mm Z travel ; please contact AWEA for 1,200 or 1,400 mm dimensions.

LP

3025YZ 5,235 6,050 8,580 6,175 3,020 2,400 200 114025YZ 5,235 6,050 10,580 6,175 4,020 2,400 200 115025YZ 5,235 6,050 12,680 6,175 5,020 2,400 200 116025YZ 5,235 6,050 14,680 6,175 6,020 2,400 200 114033YZ 6,060 6,750 10,580 6,735 4,020 2,400 200 115033YZ 6,060 6,750 12,680 6,735 5,020 2,400 200 116033YZ 6,060 6,750 14,680 6,735 6,020 2,400 200 117033YZ 6,060 6,750 16,630 6,735 7,020 3,010 200 14

Models A B C D E F G H

*This chart is based on 1,000 mm Z travel; please contact AWEA for 1,200 or 1,400 mm dimensions.

LP

3021Z 4,160 4,850 8,580 5,375 3,020 2,010 200 94021Z 4,160 4,850 10,580 5,375 4,020 2,010 200 95021Z 4,160 4,850 12,680 5,375 5,020 2,010 200 93025Z 4,560 5,250 8,580 5,775 3,020 2,400 200 114025Z 4,560 5,250 10,580 5,775 4,020 2,400 200 115025Z 4,560 5,250 12,680 5,775 5,020 2,400 200 116025Z 5,730 5,250 14,680 5,775 6,020 2,400 200 114033Z 5,370 6,050 10,580 6,575 4,020 2,400 200 115033Z 5,370 6,050 12,680 6,575 5,020 2,400 200 116033Z 5,370 6,050 14,680 6,575 6,020 2,400 200 117033Z 5,370 6,050 16,630 6,575 7,020 2,400 200 11

Dimensions( Unit : mm )

19 20

Page 11: SP LP - AWEA

SP Series

AWEA's self-developed i Console intelligent

s o f t w a r e e n h a n c e m e n t s y s t e m p r o v i d e s you with a user-friendly interface, real-time

machine status information and diagnosis

functions. I t not only effectively reduces

complex working processes but also enables

intelligent machining abilities.

( For 10.4" LCD only )

■ Real time operation information

■ Tool list■ Work piece measurement■ M code illustration■ PLC function■ Calculator■ CNC optimize parameter ( Opt. )■ Spindle thermal

compensation ( Opt. )

The c i rcular work piece p r o g r a m c a n c a l c u l a t e the center coordinate of a work piece by measuring t h e p o i n t A , B a n d C coordinates.The calculated center coordinate can be transferred to the work piece coordinate system ( G54 ~ G59 ).

The rectangular work piece p r o g r a m c a n c a l c u l a t e t h e c e n t e r c o o r d i n a t e and the slant angle of a work piece by measuring the point A, B, C, D and E coordinates; the calculated center coordinate can be transferred to the work piece coordinate system( G54 ~ G59 ).

After manually measuring t h e t o o l l e n g t h , t h e controller will automatically c a l c u l a t e t h e t o o l t i p position and input the data into the tool length offset table.

From rough cutt ing to f i n e m a c h i n i n g, u s e r s c a n s e l e c t d i f f e r e n t work modes, define the allowable tolerances and enter the weight of the w o r k p i e c e . B a s e d o n this input the i Console p r o g r a m w i l l m o d i f y machining parameters to reduce machining time.

When an alarm appears, the program will display the cause for the alarm and a suitable troubleshooting procedure.Users can easily troubleshoot m i n o r p ro b l e m s to avo i d down time.

Multiple FunctionsStatus Display Trouble Shooting

CNC Optimized ParameterCircular Work Piece Measurement

Rectangular Work Piece Measurement

Manual Tool Length Measurement

Option

■ Spindle cooling system■ Centralized automatic lubricating system■ Fully enclosed splash guard w/o roof

( SP series )■ Coolant system with pump and tank■ Twin screw type chip auger■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Tool box■ Alarm light■ Water gun■ Automatic power-o� system■ Tool magazine : 32 T

■ Spindle:4,000 rpm gear spindle8,000 / 10,000 / 12,000 rpm direct-driven spindle6,000 / 8,000 rpm built-in motorized spindle

■ Z travel extension : 1,000 mm■ Column raiser : 200 / 300 / 400 / 500 mm■ Attachment head ( Manual ) :

35° / 90° / Extension / Universal Head■ Attachment head ( Automatic ) :

35° / 90° / Extension / Universal Head■ Tool magazine : 40 / 60 / 90 / 120 T

■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter■ Coolant through the spindle ( Form A )■ Automatic tool length measurement■ Automatic work piece measurement■ CNC rotary table■ Oil skimmer■ Oil mist cooling system

Standard Accessories Optional Accessories

SP-2016 SP-3016 SP-4016

SPECIFICATIONS

X-axis travel mm 2,100 3,060 4,000

Y-axis travel mm 1,600

Z-axis travel mm 760

Distance from spindle nose to table top mm 200 ~ 960

Distance between columns mm 1,700

TABLE

Table size ( X direction ) mm 2,310 3,260 4,200

Table size ( Y direction ) mm 1,500

Table load capacity kg 8,000 10,000 12,000

SPINDLE

Spindle taper BT50 / DIN50 ( Opt. ) / CAT50 ( Opt. )

Spindle motor ( cont. / 30 min. ) kW ( HP ) 22 / 26 ( 30 / 35 )

Spindle speed rpm 6,000

FEED RATE

X-axis rapid feed rate mm/min 20,000 20,000 15,000

Y / Z axes rapid feed rate mm/min 20,000 / 15,000

Max. cutting feed rate mm/min 10,000

TOOL MAGAZINE

Tool magazine capacity T 32 ( 24 / 40 / 60 Opt. )

Max. tool diameter / adj. pocket empty mm Ø125 / Ø215

Max. tool length ( from gauge line ) mm 400

Max. tool weight kg 20

ACCURACY

Positioning accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.020 / Full Travel P ≤ 0.025 / Full Travel P ≤ 0.030 / Full Travel

Repeatability ( JIS B 6338 ) mm ± 0.003

Repeatability ( VDI 3441 ) mm Ps ≤ 0.020 Ps ≤ 0.020 Ps ≤ 0.025

GENERAL

Power requirement V 220 ± 10 %

Pneumatic pressure requirement kg/cm2 5 - 8

Hydraulic tank capacity liter 120

Lubrication oil tank capacity liter 6

Coolant tank capacity ( pump ) liter ( HP ) 420 ( 2 HP )

Machine weight kg 19,000 23,000 28,000

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LP Series

Specifications are subject to change without notice.

LP-3021 LP-4021 LP-5021 LP-6021 LP-3025 LP-4025 LP-5025 LP-6025 LP-4033 LP-5033 LP-6033 LP-7033

SPECIFICATIONS

X-axis travel mm 3,000 4,000 5,000 6,000 3,000 4,000 5,000 6,000 4,000 5,000 6,000 7,000

Y-axis travel mm 2,100 ( 2,800 Opt. ) 2,500 ( 3,200 Opt. ) 3,300 ( 4,000 Opt. )

Z-axis travel mm 760 ( 1,000 / 1,200 / 1,400 Opt. )

Distance from spindle nose to table top mm 200 ~ 960 ( 200 ~ 1,200 / 200 ~ 1,400 / 200 ~ 1,600 Opt. )

Distance between columns mm 2,300 2,700 3,500

TABLE

Table size ( X direction ) mm 3,020 4,020 5,020 6,020 3,020 4,020 5,020 6,020 4,020 5,020 6,020 7,020

Table size ( Y direction ) mm 2,010 2,400 2,400 ( 3,010 Opt. )

Table load capacity kg 10,000 12,000 15,000 18,000 12,000 15,000 18,000 20,000 15,000 18,000 20,000 20,000

SPINDLE

Spindle taper BT50 / DIN50 ( Opt. ) / CAT50 ( Opt. )

Spindle motor ( cont. / 30 min. ) kW ( HP ) 22 / 26 ( 30 / 35 )

Spindle speed rpm 6,000 ( Std. ) Z-axis : 1,000 / 1,200 / 1,400 mm ; 4,000 / 5,000 / 6,000 Gear Spindle ( Opt. ); 6,000 / 8,000 Built-in Spindle ( Opt. ) ; 8,000 / 10,000 / 12,000 Direct-driven Spindle ( Opt. )

FEED RATE

X-axis rapid feed rate mm/min 20,000 15,000 10,000 10,000 20,000 15,000 10,000 10,000 15,000 10,000 10,000 7,500

Y / Z axes rapid feed rate mm/min 15,000 ( Std. ) Y : 10,000 ( Y-axis : 4,000mm Opt. ) *1 Z : 10,000 ( Z-axis : 1,000 / 1,200 / 1,400mm Opt. ) *1

Max. cutting feed rate mm/min 10,000 10,000 8,000 5,000 10,000 10,000 8,000 5,000 10,000 8,000 5,000 5,000

TOOL MAGAZINE

Tool magazine capacity T 32 ( 40 / 60 / 90 / 120 Opt. )

Max. tool diameter / adj. pocket empty mm Ø127 / Ø215

Max. tool length ( from gauge line ) mm 350 ( 400 Opt. )

Max. tool weight kg 20

ACCURACY

Positioning accuracy ( JIS B 6338 ) mm ± 0.015 / Full Travel ± 0.010 / Full Travel

Positioning accuracy ( VDI 3441 ) mm P ≤ 0.025 / Full Travel

P ≤ 0.030 /Full Travel

P ≤ 0.040 /Full Travel

P ≤ 0.050 / Full Travel

P ≤ 0.025 / Full Travel

P ≤ 0.030 /Full Travel

P ≤ 0.040 /Full Travel

P ≤ 0.050 /Full Travel

P ≤ 0.030 /Full Travel

P ≤ 0.040 /Full Travel

P ≤ 0.050 /Full Travel

P = 0.040 /Full Travel

Repeatability ( JIS B 6338 ) mm ± 0.003

Repeatability ( VDI 3441 ) mm Ps ≤ 0.020 Ps ≤ 0.025 Ps ≤ 0.030 Ps ≤ 0.035 Ps ≤ 0.020 Ps ≤ 0.025 Ps ≤ 0.030 Ps ≤ 0.035 Ps ≤ 0.025 Ps ≤ 0.030 Ps ≤ 0.035 Ps = 0.030

GENERAL

Power requirement V 220 ± 10 %

Pneumatic pressure requirement kg/cm2 5 - 8

Hydraulic tank capacity liter 120

Lubrication oil tank capacity liter 6

Coolant tank capacity ( pump ) liter 650 ( 2 HP ) 750 ( 2 HP ) 1,000 ( 2 HP )

Machine weight kg 33,000 38,000 41,000 45,000 36,000 40,000 44,000 50,000 47,000 50,000 58,000 75,000

■ Spindle cooling system■ Centralized automatic lubricating system■ 4 pcs splash guard ( LP series )■ Tool magazine : 32 T

■ Coolant system with pump and tank■ Twin screw type chip auger

■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Tool box■ Alarm light■ Air gun■ Automatic power-o� system

■ Spindle :4,000 / 5,000 / 6,000 rpm gear spindle8,000 / 10,000 / 12,000 rpm direct-driven spindle6,000 / 8,000 rpm built-in motorized spindle

■ Spindle taper : DIN50 / CAT50 ■ Y travel extension : 2,800 / 3,200 / 4,000 mm■ Z travel extension : 1,000 / 1,200 / 1,400 mm■ Column raiser : 200 / 300 / 400 / 500 mm

Standard Accessories Optional Accessories■ Attachment head ( Manual ) :

35° / 90° / Extension / Universal Head■ Attachment head ( Automatic ) :

35° / 90° / Extension / Universal Head■ Tool magazine : 40 / 60 / 90 / 120 T■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter

■ Coolant through the spindle ( Form A )■ Automatic tool length measurement■ Automatic work piece measurement■ CNC rotary table■ Oil skimmer■ Oil mist cooling system

*1 Please check with our sales representative the possibility for machine sizes other than listed in this catalog,as well as additional options.

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