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Page 1: NIFPHATT Profile 1952-2009ifpkochi.gov.in/NIFPHATT Profile.pdf · and fish silage. 3.2.2. Marketing Section Receipt of fish landed by the vessels of the Institute and those of sister
Page 2: NIFPHATT Profile 1952-2009ifpkochi.gov.in/NIFPHATT Profile.pdf · and fish silage. 3.2.2. Marketing Section Receipt of fish landed by the vessels of the Institute and those of sister
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Contents1. History of the Institute ................................................... 5

2. Objectives before Bifurcation ........................................ 7

3. Facilities before Bifurcation ........................................... 8

4. Achievements before Bifurcation................................. 12

5. Attuning to changing needs ..................................... 18

6. Inter Institutional interface ......................................... 24

7. Future Prospects And Potential: ............................... 24

8. Conclusion ..................................................................... 24

9. Vision 2020 of NIFPHATT forPost Harvest Fishery Technology & Training .............. 25

10. Annexures I - XII ....................................................... 27-46

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The history of National Institute of FisheriesPost Harvest Technology and Training(NIFPHATT), erstwhile Integrated Fisheries

Project (IFP) goes back to October 17th 1952 whena tripartite AGREEMENT was signed by theGovernment of Norway and India and the UnitedNations in which it was agreed that the Governmentof Norway would assist the Government of India incarrying out a programme of developmental projectsto contribute to the furtherance of the economic andsocial welfare of the people of India. TheSupplementary Agreement signed on 24th January,1953 gave shape to an INDO NORWEGIANPROJECT for fisheries and fishermen communitydevelopment at Neendakara in the then Travancore-Cochin State (present Kerala State).

The activities of the Indo Norwegian Project atNeendakara was subsequently extended to Cochinwith the establishment of a fishing centre in 1957under the Second Supplementary Agreement signedon 21st April, 1956. The Project was continued tobe administered by the State Govt. under thesupervision of the Govt. of India and in consultationwith the Norwegian representatives till 1st April, 1963.With the extension of the activities of the Project tothe adjoining States of Tamilnadu and Karnataka,the Govt. of India took over the administration ofthe Project and shifted its headquarters fromNeendakara to Kochi, as conceived in the ThirdSupplementary Agreement which was signed on 27thNovember, 1961.

The main objectives of the Project at Neendakarahaving been fulfilled, it was handed over to the Govt.of Kerala with its different units, such as Health

1. History of the Institute

Centre, Ice Plant and Cold Store, Boat building yard,Workshop and Premo Pipe Factory etc. The Projectestablished new centres at Cannanore in Kerala State,Karwar in Karnataka and Mandapam in TamilnaduState during 1963-64, in addition to expanding theactivities at Ernakulam by acquiring a fleet of modernfishing trawlers and research vessels. The Projectacquired new dimensions with the construction of amodern marine workshop and slipway capable ofcatering to underwater repairs to fishing trawlers upto250 tonnes displacement, the first of its kind in thefishing industry of the country and a fish processingcum training centre at Kochi. Assistance was alsorendered to the construction of a fishing harbour atCannanore.

Under a new agreement signed between Govt.of India and Norway during 1967, the activities ofthe Project expanded to the new vistas coveringoffshore and deep sea exploratory fishing, practicaltraining and demonstration of modern technologyashore and at sea.

On termination of agreement with Govt. ofNorway in 1972, the administration of the Projectwas completely taken over by Govt. of India and theIndo Norwegian Project was renamed asINTEGRATED FISHERIES PROJECT. However,Non-Project aid from Norway in the form ofequipment and expertise continued and IntegratedFisheries Project functioned as the Central Agencyfor the import of Norwegian aid materials and fordistribution among other Fisheries organizations. Theestablishments of the Project at Cannanore, Karwarand Mandapam were handed over to the respectiveState Fisheries Departments. From 1st April, 1972

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onwards the Project is administered by Govt. of Indiaand the Project continued its programmes as aCentral Sector Scheme under the Ministry ofAgriculture.

Realising the impact of the activities of the Projecton the development of Indian fisheries and thecontinued need for its developmental activities in thevarious fields in fishing industry, Govt. of Indiadeclared Integrated Fisheries Project as a permanentorganization with effect from 26.12.1974 videMinistry’s letter No.10-10/72-Fy(B&A) dated26.12.1974. Thereafter the programmes and policiesof the Project are framed and implemented undervarious Five Year Plans.

Consequent to the recommendations of twocommittees including Cadre Review Committeeconstituted by the Ministry of Agriculture to studythe working of IFP, made several recommendations

regarding reorientation of the project by transferringsome of its sections and activities to other subordinateoffices and also redefining the mandate. As a resultof this, 58 posts with 100 staff were transferred toFSI and 20 posts with 25 staff were transferred toCIFNET along with the vessel Tharangini during thelast quarter of 2005 vide Order No. 5-16/2002 Fy (T-5) (II) & (III) dated 19.05.2005. The processing andmarketing division, refrigeration section, trainingsection and civil engineering section had beenretained in IFP with a revised mandate.

During the year 2008, The Govt. of Indiarenamed the Project as National Institute of FisheriesPost Harvest Technology and Training vide GazetteNotification No. S.O. 937 dated 03.05.2008.Consequent on renaming the acronym “NIFPHATT”pronounced as “NIFFAT” has been selected for theInstitute.

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The objectives of the Institute under the 8th FiveYear Plan are as follows:-

(a) To conduct simulated commercial fishing for theexploitation of the under exploited fisheryresources and to assess the optimum fleetrequired to harvest these resources at both MSYand MEY levels.

(b) To provide slipway and maintenance facilities forthe fishing vessels upto 650 tonnes displacementbelonging to the Govt. of India as well as thefishing industry.

(c) Optimum utilization of low value fishes byconverting them into value added products.Development of suitable animal/poultry feedmaking use of the waste/offal etc. Introductionof solar drying unit and utilization of paddy huskin fish drying and fish smoking.

(d) Disseminate the results of the experimentalfishing and commercial feasibility studies to the

2. Objectives before Bifurcation

fishing industry, conduct market surveys andpopularize the diversified fishery products amongthe public through intensive extension methods.

(e) To popularize the fishery products, specially fromlow value fish and products made from the offalsfor cattle feed & poultry feed in rural areas ofthe country.

(f) To create necessary infrastructure for training ofpersonnel in the fishing industry for proper useof acoustic equipments onboard and to interpretthe results, assisting in the estimation andmonitoring of the resources through acousticstudies and establish a system for servicing ofacoustic equipments used on board fishingvessels.

(g) To study commercial feasibility of exploiting thedeep sea resources in the east coast andconverting the low valued fish obtained duringthe study into value added products.

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3. Facilities before Bifurcation

The Institute has its headquarters in Cochin anda unit at Visakhapatnam. The Head quarters issituated in 3.15 hectors area along with Cochin backwaters adjacent to Cochin Ship Yard Ltd. TheInstitute has 3 jetties with a total berthing length of84 m and a slipway along the waterfront of about250 m. The shore structure includes a Fisherydivision, Processing & Marketing division, MarineEngineering division and Administrative division.

3.1. Fishery Division

The Division consists of a fleet section, fishinggear section and fishery biology section. Besidesstatistical section and radio communication sectionare also functioning under the division. In vesseltraining in sea fishing on board and engine side offishing vessels was also coordinated by the division.

3.1.1. Fishing Fleet

The fleet section consisted of diversified vesselsat times ranging from 12.8 to 28 m LOA. The detailsof fishing vessels operated by the Institute is furnishedin Annexure-I. The Institute had four modern fishingtrawlers – two with on- board freezing plant and twowith chilled fish hold. The objectives of fishing vesselswere introduction and popularization of modern seafishing methods, location of potential fishing grounds,diversification of fishing efforts, testing operationalefficiency of different vessel-gear combinations andstudying economic feasibility of fishing operations.The radio telephony section maintainscommunication with fishing vessels. (Annexure I)

3.1.2. Fishing Gear Section

The section attended to design and fabricationof experimental fishing gears required for theInstitute’s fishing vessels and timely maintenance of

the gears. The section also maintained a museum ofcraft and gear.

3.1.3. Fishery Biology Section

The section consisted of biological museum ofcommercially important species of marineorganizations. The section undertaken studies in theharvestable and harvested stock of marine wealth inconjunction with the fleet operations. The sectionalso received satellite generated PFZ data andchannelized it to Institute vessels.

3.1.4. Statistical Section

The section is responsible for collection,classification, analysis, storage and disseminiation ofdata generated by the operating divisions. Besidesit acts as nodal section for introduction ofManagement Information System (MIS) in the Projectand uplinking the Institute with the administrativeMinistry and other sister organizations.

3.2. Processing & Marketing Division

The activities of the division consists of all postharvest operations of sea fish to turn it into edibleproducts and by products, popularization ofprocessed fish products, Research and Developmentactivities in value added product development,consultancy to fish processing industry and trainingin post harvest operations and quality assurance. Thework in the division is organized into Processingsection, Marketing section and R&D and Trainingsection.

3.2.1. Processing Section

This is a factory unit consisting various plantssuch as Freezing plant, Drying plant, Canning plant,Value addition plant and byproducts plant.

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3.2.1.1.Freezing Plant

The freezing plant is equipped with a chill roomof 25 tonne capacity maintained at +400 C, a tunnelfreezer of 8 tonne capacity per charge, a battery ofcontact plate freezers with an aggregate capacity of1 tonne per charge and an IQF. Automation in theplant is achieved by filleting machine, nobbingmachine, mincing machine, squid cutting machine,carton strapping machine and vacuum packagingmachine. A raw material store of 120 tonne capacityand frozen product store of 25 tonne capacity aremaintained at -300C.

3.2.1.2. Drying Plant

The Plant has facility for hygienic salting and sundrying of fish.

3.2.1.3. Canning Plant

The canning line is equipped with a smoking unit,precooking unit, steam kettles, one automated andone semi automated seaming lines, automatic canwashing unit and two super pressure autoclaves, allinter connected with cross conveyors. A 2000 kg.horizontal shell and tube type boiler suppliesnecessary steam to the plant. The canning line iscompatible to various types of round and flat cans.Besides canned fish, the plant is also poised to candrinking water for use in inflatable liferaft andsterilization of fish packing in retortable pouches.

3.2.1.4. Value Addition Plant

The Plant is equipped with a silent cutter,extruding equipments, industrial cooking lines,electric kettle and maturing kilns. The products fromthis plant include fish cutlets, fish burgers, fish andshell fish pickles, extruded products and pouchedproducts.

3.2.1.5. By products Plant

The waste generated out of processing and fishnot found suitable for processing is converted intoedible byproducts in this plant. The main byproducts

developed are dried animal/poultry feed gradeintermediary products, manure grade dried productsand fish silage.

3.2.2. Marketing Section

Receipt of fish landed by the vessels of theInstitute and those of sister organizations,procurement of adequate type and quantity of rawmaterials from open market for product development,popularization of processed fish products within thecountry, pilot scale of export of value added productsfor demonstrating commercial feasibility are the mainactivities of this section. The section seeks to achievethese objectives through maintaining twodepartmental outlets and operating a fleet of mobilemarketing units consisting of insulated, refrigeratedand catering vehicles. The section also sells productsthrough a net work of dealers. The section regularlyparticipates in exhibitions and fairs by setting up stallsfor product popularization.

3.2.3. R & D and Training

The section attends to developing new productsand trained manpower in post harvest technologyand assurance of fish product quality. A fishprocessing technician course of six months durationand an apprenticeship training of one year durationfor candidates passing out the Vocational HigherSecondary stream are regularly conducted. In situtemperature monitoring of cold storages and freezingsystems are achieved through computerized sensorsand printers. Section also interacts with its researchfindings through seminars and media.

3.3. Marine Engineering Division

The Division’s activities aimed at extendingservice and maintenance support to the fishingindustry in general and the Institute’s functionaldivisions in particular. The division’s work wasorganized through workshop section, slipway section,refrigeration section, electronic & electrical section,design section, liferaft servicing section and civil workssection.

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3.3.1. Workshop Section

Marine Engineering workshop is built up in 2038sq. m., houses fitting shop, welding shop, smithy,machine shop, wood cutting shop, wood workingshop and IC engine shop. Equipments includehydraulic press, gantry crane, radial drilling machine,lathes, wood working machines, pneumatic hammer,plate rolling machine and portable generator sets.The section attends to all productive, routine,preventive and other maintenance of fishing vesselsand other shore installations.

3.3.2. Slipway Section

The slipway is capable of hauling up vessels upto250 tonnes displacement and 34 m OAL. There weresix berths and the facility could attend to under watermaintenance of seven fishing vessels at a time.Besides ancillary equipments, cranes, fork lift, waterjet cleaner and pneumatic tools are available.

3.3.3. Refrigeration section

The section manns the main refrigeration cumice plant. The plant consists of compressors with anaggregate capacity of 2,17,000 kcal/hr (72.3 TR) runon liquified ammonia and 2 compressors with an

aggregate capacity of 45000 kcal/hr (15 TR) run onFreon. The plant maintains required temperature inthe cold stores and freezing units. The refrigerationsection also attends to preservative and correctivemaintenance of refrigeration plants of the vessels,freezers kept at the departmental outlets and airconditioning systems at various points. Besides, thisis the nodal section for conducting refrigerationtechnicians training programme of 10 monthsduration.

3.3.4. Electronic & Electrical Section

The section attends to installation,commissioning, maintenance & up keep of fishfindings, navigational & communication andelectrical systems of fishing vessels and various otherfunctional sections. The section also mans the captivepower plant of the Institute with a capacity of 326KVA.

3.3.5. Design Section

The section supports the other functional sectionsof the division by producing mechanical and civildesigns required for various fabrications andprocurement needs.

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3.3.6. Liferaft Servicing Station

The station was licenced by Director General ofShipping, Govt. of India, for servicing of Inflatablelife rafts of any make and is capable of servicing fourinflatable life rafts at a time. Besides life rafts,hydrostatic release units, life buoys, life jackets andinflatable boats are serviced in the station. The stationwas brought under ISO 9000-2000 ceritification.

3.3.7. Civil works Section

The section attends to maintenance and up keepof the water front and all civil structures includingliving campuses of the Institute. The section alsomaintains the Institute’s guest house. Liaisoning withCPWD regarding major construction for the Instituteat Cochin and Visakhapatnam also carried throughthe section.

3.4. Administrative Division

The division attends to the personnel,administrative and accounting functions.Commercial accounting of fish products marketingand costing of services extended to the fishingindustry are attended to by this division.

The Institute had 395 employees on its rollsincluding 6 officers in the Group A (Gazetted, 12officers in the Group B (Gazetted) and 23 in GroupB (non Gazetted) and 354 in Group C & D. Theorganizational chart before bifurcation and afterbifurcation of the Institute is placed at Annexure IIA& IIB.

3.5. Visakhapatnam Unit of IFP

Realising the need for extending the activities ofdeveloping post harvest technologies along the uppereast coast and to gainfully utilize the abundantlandings of low value fishes and shrimp trawlerdiscards, the Govt. of India decided to set up a unitin Visakhapatnam. The unit with a Skeletal staffstarted functioning in a rented premises during 1989.Subsequently construction of permanent plant andoffice complex at an estimated cost of Rs.262 lakhsin a one acre and 3.5 cents by Visakhapatnam PortTrust (VPT) adjacent to Visakhapatnam fishingharbour was commenced in 1994 and the civilstructure from CPWD was taken over during 1995.Erection of Ammonia Plant, boiler, forming, batteringand frying line, flake ice plant and plate freezer etc.were also set up.

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Table 1. Total area surveyed by IFP vessels

Continental shelf area(approximately within 200m depth zone)

Oceanic area(beyond 200 m depth zone upto the

limit of EEZ)

Total area available(sq.km)

Total area covered byIFP vessels (sq.km)

Total areaavailable (sq.km)

South west 71,389 64,489 5,14,628 25,300Sub division (90.33%) (4.9%)

South East 54,358 16,100 1,92,027 9,200Sub division (18.38%) (4.8%)

Total area coveredby IFP vessels

(sq.km)

4. Achievements before bifurcation

The contributions made by the Institute towardsharvest and post harvest operations of marinefish, infra structure support and man power

development for fishing industry are significantachievements are presented below:

4.1. Fish Harvesting Technology

The contribution in this area mainly consisted of:

(i) Survey and mapping of resources alongsouth east and south west coast,

(ii) Location of commercial concentrations offish and shell fish.

(iii) Introduction of diversified fishing methodsand training.

4.1.1. Resources Survey and monitoring

During the period between 1952-1998 a totalfishing effort of 68,380 hours was expended mainlyalong south west and south east coasts. Thedistribution of fishing effort in continental shelf and

oceanic waters of the region is furnished in the Table1. The Institute’s research vessel RV Varuna didpioneering work in fish resource studies and alsoparticipated in Indian Ocean expedition. The firstever fishing chart for this region was produced bythe Institute from the data generated.

4.1.2. Location of Commercial concentrationfish and shell fish.

During the period 1963-2001 the Institute’svessels landed the total of 15181 tonnes of fish andshell fish through diversified fishing operations.

4.1.2.1. Shrimp ground

Through sustained operation of the Institute’sboats during 1954-59 using diversified gearcombinations, commercially viable shrimp groundswere located at Karwar (9-33 m depth), Mangalore(16-29 m depth), Cannanore (9-25 m depth), Cochin(9-37 m depth) and Alleppey – Quilon belt (9-37 mdepth). Year wise break up of fish landed is furnishedin Annexure III.

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4.1.2.2. Deep Sea Lobster Ground

The deep sea lobster resources (Puerulus sewelli)in depth range of 180 – 460 m along South westcoast between Karwar and Cape Comorin was firstidentified by the Institute during 1968-69. Thecommercial viability of this resource wasdemonstrated by the Institute by resorting to fishingfor this resource during 1969-1976.

4.1.2.3. Other Bottom fish resources

Extensive fishing in other areas lead to locatingperch grounds in the Wadge Bank, and the rockystructures between Mahe and Cochin andNemipterids between depth range of 36-55 mbetween Quilon and Calicut. Priacanthids and deepsea prawns are the other potential resources locatedduring the period.

4.1.2.4. Pelagic resources

Demonstrating the potential for Sardine,Mackerel and Anchovies through single boat and twoboat pelagic trawling and purse seining was a landmark achievement by the Institute on the south westcoast. Long lining for Tuna was attempted by theInstitute during 1975-77 and positive indications onits development potential recorded along west coast.

4.1.2.5. Antarctic Krill

The Institute was chosen to lead the first IndianExpedition to exploit Antarctic Krill, supposed to bethe sea food of future, organized by Department ofOcean Development (DOD), Govt. of India deployingits Antarctic Research vessel, Sagar Sampada during1996. The multi disciplinary and multi institutionalteam during its three months expedition to Antarcticwaters collected a lot of data on Antarctic Krill fisheryand brought a substantial quantity of krill to theInstitute for various product development studies.

4.1.3. Diversification of fishing methods andtraining.

Introduction of mechanized boats and deep seafishing vessels by the Institute through import and

indigenous construction paved the way for strategicshift of Indian fishing from traditional to modernmethods. Bottom trawling, pair trawling, bobbintrawling for deep sea resources, single boat and twoboat mid water/pelagic trawling, purse seining, longlining, trap fishing and handlining are the mainmethods introduced by the Institute during the pastfour decades. The technologies developed weredisseminated by the Institute.

To disseminate the experience and knowledgegained from the Institute’s experimental andexploratory fishing operations and to transmit thedevelopment of technology to other areas, theInstitute initiated various activities by way ofextending facilities, conducting short term trainingcourses, providing consultancy services and alsobringing out periodic publications in the form ofreports, scientific and technical papers and bulletins.Both fishermen and concerned officials were giventraining in batches at Cochin since 1959. A regulartraining programmes to train master fishermendeputed by State Govts. and industries was startedin August, 1969. Details of training coursesconducted along with the number of candidatestrained during the period 1967 to till 2009 and a listof publications of the Institute are given in AnnexureIV and Annexure V respectively.

The Institute conducted practical fisheryworkshops in purse seining, pelagic trawling etc. invarious maritime states. The purpose of theseworkshops was to make available to the fishermen,entrepreneurs and the concerned fishery officials, theknowledge gained by the investigations conductedby the Institute on various fishing methods and tocreate awareness in them with regard to the necessityto diversify the fishing techniques employed by them.The first workshop of this kind was organized atMangalore during March 1975 and subsequentlysimilar workshops were conducted at Beypore,Mandapam and Mahe.

4.2. Post Harvest Technology

The Achievements of the Institute in the fields of

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post harvest technology can be summarized as:

(i) Development of processed fish products andby-products.

(ii) Pilot scale export of processed fish products.

(iii) Popularisation of processed fish products inthe domestic market.

(iv) R&D, Training and Consultancy.

4.2.1. Development of processed fishproducts.

When the Institute was set up, the domesticconsumer was not used to anything other than freshfish and the export trade had just begun a humblebeginning with moderate shrimp exports. TheInstitute commenced processing of fish into diverseproducts with the establishment of freezing plantmachinery during 1965-66, tunnel drier during 1975and fish canning plant in 1978. During the periodfrom 1966 to 2008 the Institute processed 8794tonnes of fish & shell fish in its various plants. Thedetails of annual production are furnished inAnnexure VIII.

4.2.1.1. Frozen Products

Procedure for bulk handling of shrimp,development of peeled and frozen shrimp products,hygienic proteins and quality control for shrimpproduction was introduced. Necessary technologicalsupport and consultancy was offered till the shrimpprocessing industry got stabilized.

With the location of rich grounds for deep sealobster in 1967, procedure for its processing andpackaging for export was standardized.

Cuttle fish processing was commenced in 1973-74 and procedures were evolved for its packagingand export.

Procedures for fin fish processing developedincluded block frozen and IQF round fish, fish steakes,fish fillets, fish fritters and minced fish meat.Processed products such as perch, cat fish, scianids,pink perch, baracuda, sardine, mackerel, tuna, horse

mackerel, ribbon fish, lizard fish etc. were marketedby the Institute.

4.2.1.2. Dried Products

Hygienic salted and dried products fromcommon and uncommon varieties of fishes in smallpackets at prices affordable to the consumer wereintroduced for the first time in India by this Institute.Dried products from shark, mackerel, pink perch,anchovies, silverbellies etc. found very goodacceptance, especially in land locked areas.

4.2.1.3. Smoked and Canned products

Smoked and canned oyster and mussels andcooked and canned tuna, marlin, mackerel andsardine were initially packed in imported aluminiumcans with easy open lids. The products were lateron packed in indigenous tin cans by a chilling importsubstitution. As a next step indigenous aluminiumcans were standardized and products were marketedin these cans. Various formulations for canned fishwith different packing media were tested andpopularized during the past two decades. Theproducts were reached to consumers in the urbansector and large scale users such as Defencedepartment.

4.2.1.4. Value added products

Fish cutlets, fish burgers and canned fish ballswere produced from fish mince obtained fromuncommon and low value white fish. Proceduresfor producing pickles from fish mince, fin fish, shrimpand bivalve meat and their packaging werestandardized. Fish curry in retortable pouches weredeveloped and test marketed.

4.2.1.5. Fishery by-products

Products for processing shark fin and fin rayswere standardized and popularized during 1981-82.Dried unsalted fish and fish powder as feed ingredientfor poultry, fish manure and fish silage were other byproducts developed in the Institute’s plant. Theseproducts were found ready acceptance in theagriculture and animal husbandry sectors.

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4.2.2. Pilot scale export of processed fisheryproducts

In marine products exporting sector which waspredominantly shrimp oriented, governmental effortsto demonstrate the export potential of processed finfish and cuttle fish products were found necessary.The Institute addressed to this requirement byresorting to pilot scale export of consignments of suchproducts to various destinations. The significantachievements were:

(i) For the first time export of processed deep sealobster tails and lobster meat worth Rs.52 lakhsduring 1969-75.

(ii) Frozen cuttle fish was first exported from Indiaduring the period 1973-74.

(iii) Shark fin rays were exported for the first timefrom India by the Institute during 1984-85.Subsequent exports were made during 1986 and87.

(iv) Consignments consisting of value addedproducts such as fish mince, fish cutlets, fishfritters and clam meat were exported to MiddleEast during 1994-95.

(v) A consignment of squid and cuttle fish were airlifted from Trivandrum to Colombo during 1994-95.

4.2.2. Popularization of processed fishproducts in domestic market.

The implication of the popularization ofprocessed fish products in early sixties and seventiesby the Institute can be conceived only with anunderstanding that the fish eating public whichconfined to the narrow coastal belt would acceptnothing other than fresh fish, while sea fish is totallyunfamiliar to the populace in the hinder lands. Theurban dwellers would like to have it but it is not simplyavailable in places other than the coastal towns andcities.

4.2.3.1. Geographical coverage and outlet-wise sales

The marketing activities of the Institute started

during Sixties and at that time all efforts were madeto popularize fish in fresh form, iced form and also infrozen form throughout Kerala State. Subsequentlyduring Seventies, efforts were made to popularizefish products of all types in the neighbouring statesof Tamil Nadu and Karnataka. As a specificpromotional effort modern fish stalls were set up inthe cities of Chennai and Bangalore and the productswere sent from Cochin. After establishing theseoutlets in metropolitan cities, these were handed overto the respective State Governments. But directdistribution of fish and fish products by IFP in otherarea of the neighbouring states continued and duringeighties IFP started covering other regions of thecountry with canned and dried fish products. Tocreate more awareness about processed fish productsthe Institute conducted sea food special drives invarious places on all India basis to find out the effectof market promotion activities.

4.2.3.1.1. Ernakulam Stall

Situated in the heart of Cochin city, attached tothe Institute premises, this stall has been the mostpotential channel for distribution of IFP products. Alltypes of products like frozen fish, dried fish, cannedfish and speciality products are sold to the consumersin retail from this stall.

4.2.3.1.2. Alwaye Stall

Situated in the factory township of FACT at Eloor,this stall has a very limited potential in that theclientele here are strictly confined to the residentfactory employees of FACT, Travancore-CochinChemicals and Indian Rare Earth Movers. This stallhas been shifted to Angamali in December 1998 forbetter coverage.

4.2.3.1.3. Palai Stall

Situated in the suburban town of Palai on thevalleys of the high ranges in Kottayam district, thestall has good sales potential. Frozen, dried andcanned products find good market here.

4.2.3.1.4. Rural Marketing

The Institute has been conducting ruralmarketing and survey programmes since 1976-77

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to cover the various market centres in the suburban,rural and high range areas of the Kottayam,Ernakulam, Edukki, Pathanmthitta and Quilondistricts in Kerala. Though interrupted due tounsteady supply levels, the programme could becarried out to the level of assessing the potentials inthe various marketing centres. It was understood thatregular and steady supply according to the marketrequirements will help to boost the sales in these areasimmensely. Fresh, frozen and dried products are wellaccepted in these ares.

4.2.3.1.5. Canned and dried fish outlet inKrishi Bhavan, New Delhi.

This outlet was established during 1983 October.The aim of this outlet was to popularize the cannedfish and dried fish products to the middle class andlower middle class population of the city. Publicitywas given through newspapers about the stall andproducts available. The initial hesitation about thecanned fish thinking it was too sophisticated wasproved to be otherwise. In due course, bulk of thecustomers was from middle class and lower middleclass sections of the society. With regard to the driedfish it was observed that initially people who areotherwise used to dry fish eating only came forwardand that too for the familiar varieties like mackerel,shark etc. In subsequent years almost all varieties ofdried fish were accepted not only by the regularcustomers but also large number of new customerswho never had eaten dried fish before.

This was possible only by continuous promotionand giving the recipes, leaflets etc. through the stalland explaining the various types of recipies andnutritive value to the customers through the stall.During 1993-94 pickle products in pouches andbottles were introduced in this stall which was alsoreadily accepted by the customers. The Govt.however decided to close down the stall with effectfrom 30.4.1994. From a mere Rs.1000 a month salein the initial stage, the sale in due course came toRs.25,000 per month and more. With steady supplyof canned, dried and pickled products it is possible

to promote the products in the capital city andneighbouring towns from Krishi Bhavan.

4.2.3.1.6. DealersIn recent years, a large number of dealers located

in various states of the country have shown a keeninterest in marketing IFP products. Presently theyaccount for about 25% of total sales in value terms.The dealers are from the public as well as privatesectors. The public sector dealers include Matsyafedof Kerala, Tamil Nadu Fisheries DevelopmentCorporation, Madhya Pradesh Matsya Nigam,Department of Fisheries of Assam and KovalamGrove etc. These dealers are spread over severalstates. The sales through dealers would have beensubstantially more but for supply constraints. Thedetails of sales through different outlets are given inAnnexure VI.

4.2.3.1.7. Transportation of products

The bulk of the frozen material and otherproducts sold in Kerala were transported by IFP’sown insulated vans. In case of sales outside Kerala(which included mainly dried and canned products),the materials were transported either by rail or byroad. The infrastructure for transporting frozenmaterial through rail and insulated trucks is adequate.However, infrastructure for preservation and sale offish in frozen condition at retail outlets level is gettingdeveloped at major demand centres. Thisinfrastructure is being used for multiple purposesincluding handling of poultry and meat products.

4.2.4. R&D, Training and Consultancy

New product development and value additionwas achieved through sustained R&D efforts of thedivision. The major R&D break through in the recentyears were:

(i) Standardisation of fish curry products inretortable pouches and commencement of pilotscale production and test launching of theproduct in Goa during 1995.

(ii) Acquisition of Surimi technology andconducting a series of training programmes in

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association with MPEDA on fish paste basedproducts for the benefit of fish processingindustry.

(iii) Standardisation and induction of differentdenominations of indigenous drawn aluminiumcans for packing of fish.

(iv) Completion of R&D studies on packing of steriledrinking water for use in life saving appliancesfor ships.

(v) Transportation studies and product developmentfrom farmed green mussel during 1997-98.

(vi) Studies onboard processing of Antarctic krill andproduct development and test marketing indomestic sector during 1997.

(vii) Standardisation of fish, prawn and bivalvepickles and its packaging in bottles and sachets.

Besides regular training in fish processingtechnology of six months duration and apprenticeshiptraining of one year duration, special trainingprogrammes as per the requirements of usergovernment/organizations were also designed andexecuted. State Govt. fisheries department of Kerala,NABARD and International Organisations and ITEKwere some of the important user agencies.

A special programme to reach low costtechnologies in fish processing to the target group ofcoastal fisherwomen was designed and successfullyexecuted by the Institute in association with the KeralaState Women’s Development Corporation forbeneficiaries of two coastal districts of Kerala. FewSSI units formed by the master trainers and newmembers are functioning viably in these districts. Theprogrammes are suitable for replication in othercoastal districts of the country if the respective stategovernments come forward.

Consultancy continued to be provided inprocessing of fin fish to the industry. As a promotionalmeasure, specific fin fish processing operations suchas filleting, production of steaks, development of IQF

fin fish products and fin fish drying used to beundertaken by the Institute for the exporters.

4.3. Marine Engineering Division

The division catered to the Institute’s own worksand job assistance to the clients in various fabrication,repair and maintenance needs.

The slipway section extended under watermaintenance support to vessels of sister organizations,fishing industry and other classes of seagoing vesselsbesides Institute’s own vessels. During the periodfrom 1967-68 to 2004-05 the section handled 788nos. of vessels with an aggregate tonnage of 51735.Year wise break up of slipway utilization is furnishedin Annexure VIII.

Institute’s ice plant produced 58192 tonnes ofice during 1969-2001. Depending on externaldemand, ice was also sold to external users(Annexure-IX).

Training activities of the division in refrigerationtechnology (10 months) and workshopapprenticeship (6 months) used to be regularlyextended. The total number of 474 candidatestrained in these streams during 1970 to 2001 periodis furnished in Annexure IV.

Consultancy in setting up of cold storage andfreezing plants and other supporting activities infisheries is being extended by the Institute’s team ofexperts. Dredgers when not engaged in maintenanceof Institute’s water front are hired out for job workearning revenue.

The Liferaft Servicing Station which wasestablished in 1985 was transferred from the controlof Fishery Division to Marine Engineering Divisionduring 1985 after relocating it into more spaciouspremises with new Marine Engineering Complex.The station has so far serviced 970 ILR’s and 618HRU’s since its inception. Year wise breakup of theprogramme is furnished in Annexure X.

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5.0 Attuning to changing needs

The aforesaid achievements in the nationalservice not withstanding, the need for

revalidating the Institute’s mission and mandatetailoring to suit to the needs of the changing timescan hardly be over emphasized. Accordingly inpursuance, the Ministry of Agriculture throughappropriate administrative measures has remodelledthe Institute’s mandate and mission.

Technology and skill upgradation is acontinuous process in the post harvest sector offisheries and there is an ever growing need for thesewithorientation towards a large scale demonstration.Sea food industry is predominantly comprised ofsmall scale units which cannot afford internationalgrade R&D for:

(i) Technology upgradation.

(ii) Product diversification.

(iii) Process diversification.

(iv) Market surveys and consumer responsestudies.

(v) HRD and appropriate dissemination of all theabove.

Keeping an ear to the ground, NIFPHATThas been performing the above for and on behalfof the domestic as well as export industry throughadaptive research and hence can claim asubstantial credit for the export promotion anddirect involvement in domestic market promotion.This needs to continue and hence in pursuance ofGovernment policy decision, NIFPHATT has beenreoriented with new mandate and mission to focuson the changed techno socio economic situationof the fisheries post harvest sector.

5.1 The current objectives

1. Value added product development by way ofprocess and product diversification from allvarieties of fish including low value,unconventional species and seasonallyabundant fishes.

2. Technology development and transfer tobeneficiaries consisting of rural fishermencommunity, small scale industries and ExportProcessing Houses through consultancy andjob work.

3. Imparting training in the field of post harvesttechnology, refrigeration technology, Qualitycontrol and value added products.

4. Providing consultancies and training for ruraldevelopmentprogrammes/ womenempowerment programmes in fish processing,supporting local fish farmers, self help groups offisher community, fishermen’s cooperativesocieties functioning under Panchayath RajInstitution.

5. Popularisation and test marketing of valueadded products of all fish varieties includinglow value, unconventional species andseasonally abundant fishes.

6. Extension of the activity of popularization andtest marketing of value added products to newareas and develop markets in all states in aphased manner with added attention to ruralareas and enthusing entrepreneurs to enter intosea food processing industry.

Fishery Section and Gear Section of NIFPHATTwere transferred to CIFNET and Marine

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Engineering Section, Slipway, departmental canteento Fishery Survey of India during May 2005.

The following divisions were retained withNIFPHATT.

1. Processing & Marketing Division.

2. Refrigeration Section.

3. Training Section and

4. Civil Engineering Section.

5.2 Landscaped to the Future FisheryEconomy

The Institute has been functionally andtechnologically upgraded and revamped to take uphead on the new challenges and opportunities in thefisheries sector. Post harvest technology upgradationfor achieving value addition to suit the everincreasing and fast changing consumer needs isthe key function of the Institute now. Appropriatedissemination of the upgraded technology isachieved through consultancy, training,popularisation of products and consumer responsesurveys.

NIFPHATT is conducting adaptive researchin utilization of new and unconventional varieties offish. New processes, products and packagings aredeveloped on a pilot scale and popularized byinducting the same into the ramifying net work ofNIFPHATT’s marketing channels. To support theabove, our processing facilities have been refurbishedwith state of the art equipments, processes andinfrastructure.

5.3 Facilities available after bifurcation

Fish Processing Complex with most modernfish processing & freezing plant, canning plant,drying plant, tunnel freezer, plate freezers, chillrooms, flake ice plant and 3 cold storages.

Quality Assurance Laboratory with facilities formicrobiological and biochemical quality assessmentof frozen, dried, canned and value added products.

Marketing wing effects the procurement ofraw materials from department vessels of sisterorganizations and the fishermen co-op. societiesfor marketing of products through retailoutlets and Mobile units in rural areas andthrough a network of dealers in all metropolis.The Section also conducts consumer responsesurveys and creates market on test & trial basisfor the novel products introduced by theInstitute from time to time.

Training Section with well-qualified &experienced faculty members, audio visualequipped class rooms and a well stocked library tocater to the training needs in Post HarvestTechnology and related subjects.

Refrigeration Section with Cold storages,freezing plants & ice plant to support processing& marketing activities.

Civil Section for maintenance of the entireinfrastructure and water front and for consultancyworks in fisheries infrastructure.

A regional base at Vizag with freezing plantcomplex with tunnel freezer, cold rooms, platefreezers, machineries & equipments for processingand class rooms for conducting training.

5.4 Activities after bifurcation

5.4.1 Product development:

Quite a few ready to serve, ready to cook, heat& eat products have been developed andpopularized by NIFPHATT including newgeneration products such as Retortable pouchpacked fish.

A few are enlisted in the following:

5.4.1.1 Canned Products

Canned Tuna Fillets in Oil, Canned Tuna Flakesin Oil, Canned Mackerel Fillets in Oil, CannedSardine Spread, Canned Mussels, Canned Sardinein Oil, Canned Sardines in Tomato Sauce.

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5.4.1.2 Frozen Products

Blocked Fish, Individual Quick Frozen Products,Fish Steaks, Fillets, Fish kheema, Dressed fish

5.4.1.3 Battered and Breaded Products

Fish Cutlet, Fish Burger, Fish Fingers, SquidRings, Frozen Breaded IQF Prawns, Frozen BreadedIQF Fish Fillets

5.4.1.4 Dried and smoked Products

Smoked Salmon, Dried squid wafer, Dried glassperch, Dried ray slice, Dried ribbonfish, DriedSharkfin, Dried Lizard fish Dried Anchovella.

5.4.1.5 Retortable Pouch Packed Products

Instant Tuna Curry, Instant Mackerel Curry,Instant Sardine Curry.

5.4.1.6 Other value added Products

Fish Fritters, Fish Soups, Fish Powder, PrawnPickle, Fish Pickle, Clam Pickle, Mussel Pickle, FishCakes.

5.4.1.7 Products from Antarctic Krill

Krill Burger Frozen, Krill Sauce Frozen, Krill BallsFrozen, Krill Pickle Frozen, Canned Krill Ball inTomato Sauce, Krill Cutlet Frozen

5.5 Market research and sensitizing throughtest marketing

Popularisation and test marketing of value addedproducts of all fish varieties including low value,unconventional species and seasonally abundantfishes is one of the missions for the MarketingSection after reorganization of NIFPHATT. To achievethe same, schemes have been formulated forextending the reach of Institute’s marketingefforts commensurate with the augmentedproduction process to reach larger segments ofconsumers.

The Institute’s marketing network consists ofstalls, mobile units plying in high ranges & rural

areas and also dealership all over India especiallymetros like Goa, Calcutta, Mumbai, Chennai,Bangalore, Delhi and pockets in North WesternStates.

Surveys have been carried out across thecoastal belts & cities, test & trial marketings have beencarried out and necessary advices have been givento the fishermen & fishermen Co-op. societies asregards marketing of their produce as and whenrequired.

5.6 Training Programmes:

Fisheries sector has gained wider acclaim inrecent years. Therefore, for the efficientmanagement of this multifaceted sector, it hasbecome necessary to deploy true fisheriesprofessionals in achieving the deemed goals. Thetraining programmes at NIFPHATT are sectoralspecific and also subject specific in different disciplinesof the post harvest technology and refrigerationtechnology. The training programmes are designedin such a way that it provides intensive hands onexperience (On Job Training) on a commercialscale to the students who are pursuing specializededucation in Fisheries, Bio-technology, FoodScience, Food Engineering and professionalsworking in the fisheries sector.

The training programmes at NIFPHATT willequip the candidates with an insight into the subjectand also help them to gain sufficient proficiency inthe same. So far umpteen number of studentsfrom various disciplines at Graduate, Postgraduate,Research Scholars and Engineering Graduates(Food technology) from all over the country andeven candidates from abroad have been trained inthis Institution in the above disciplines.

5.6.1 NIFPHATT runs two regular trainingprogrammes:

Processing Technician training programme fora duration of three months to the candidatessponsored by industry with an objective to educate

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Processing Supervisors from the industry on thediversified methods of fish processing. The courseincludes theoretical and practical modules of postharvest technology, written exercises, tests and localtours.

Refrigeration Technician’s training programmefor a duration of six months to the candidates.Refrigeration engineering theory and on the jobtraining in electrical works connected withrefrigeration, basic Physics, Chemistry, Welding,Psychrometry, Thermodynamics and practicalsessions on repairs and maintenance.

Various Short term miscellaneous trainingprogrammes are offered by NIFPHATT:-

On Job Training programmes for students:NIFPHATT conducts ‘OJT’ to students at graduateand postgraduate levels. Students from 45 differentcolleges are the regular beneficiaries of NIFPHATT’sOJT programmes 2065 no. of candidates havebeen trained during last five years.

Details of beneficiaries are given below:

Kerala

St. Xaviers College, Vaikom

Govt. College, Kottayam

MES Asmabi College, Kodungaloor.

MES College, Ponnani

Assumption College, Changanassery

St. Aloysious College, Edathua,

School of Health Science, University of Calicut

School of Applied Life Science, MG University

S.B College, Changanassery,

NSS Hindu College, Changanassery

S.N. College, Kollam

BCM College, Kottayam

School of Industrial Fisheries, CUSAT

Indira Gandhi College of Arts & Science,Kothamangalam, University of Calicut

School of Applied Science, Pathanamthitta

West Bengal

APC College, Kolkata

B.K.C.College, Kolkata

Uttaranchal

Fisheries College, G.B.Pant, University

Bihar

RDS College, Muzaffarpur

M.L.S.M. College, Darbanga

Jawaharlal Nehru College, Dheri-on-sone

S.K. Mahila College, Begusari.

Munshi Singh College,

Motihari SNS College, Motihari

Ganga Singh College, Chapra

Madhya Pradesh

Barkuttullah University, Bhopal

Orissa

Government Polytechnic, Berhampur

Andhra Pradesh

Andhra University, Visakhapatnam

Tamilnadu

Udaya School of Engineering Kanyakumari

Andal Alagar College of Engineering

P. Bharatidasan College of Engg. Trichy

Hindustan college of Arts & Science, Coimbatore

Tamilnadu Agriculture University, Coimbatore

Karpagam Arts&Science College, Coimbatore

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RVS College, Coimbatore

Dr. N.G.P Arts & Science College, Coimbatore

Dr. G.R. Damodaran College of Science,Coimbatore

Vellore Institute of Technology, Vellore

Adhiyamaan College of Engineering, Hosur

S.N.G. College of Arts & Science, Coimbatore

Sree Amman Arts & Science College, Erode

Madras Christian College, Tambaram, Chennai

P.S.G College of Technology, Coimbatore

Vivekananda College of Engineering for Women,Namakkal

5.6.2 Other need based training programmesoffered are Canning of sea foods, Productdevelopment from fresh water fish, Fish filletingand freezing, HACCP concepts, Refrigerationtechnology, Training on freezing plant and coldstorage service & maintenance.

Apprenticeship to VHSE completedstudents: NIFPHATT offers one year apprenticeshipto students who have completed VHSE in fishprocessing. So far 850 candidates have passed outfrom NIFPHATT.

Rural development programme: TheInstitute has launched skill upgradation programmein value added product processing for fisherwomen.Extensive training programmes are provided to SelfHelp Groups from fishermen community aimingat the dissemination of rural appropriate technologydeveloped by the Institute in seafood processing.

Processing and marketing of GreenMussel produce farmed by fishermen societies: NIFPHATT has enthused the fishermen societiesfor collective efforts of harvesting and makingavailable large quantities of green mussel for pre-processing. The material harvested from differentlocalities were brought to one destination anddepuration & shucking were carried out at a singlepoint under the supervision of the technical staff fromNIFPHATT. The produce was subjected to product

development and test marketing.

Processing & marketing of fresh waterfishes: NIFPHATT has experience in productdevelopment and its standardisation of fresh waterfishes while working in association with the KeralaFisheries Department’s Peoples campaign for freshwater fish culture. In addition, Department ofFisheries, West Godavari district, Government ofAndhra Pradesh has identified 200 Nos. ofIntermediate (+2) studied and above qualifiedentrepreneurs as Master Trainers to be intensivelytrained by NIFPHATT on Post harvest technologyand value added products from fresh water fish.The Master trainers in turn will transfer thetechnology to thousands of Kolleru lake inhabitantsunder Kolleru rehabilitation programme.

5.7 Recent R&D Efforts:

NATP: NIFPHATT was identified as the nodalagency for the commercial production, testmarketing and consumer response research of valueadded products from low-priced fish in major citiesand small towns under the World Bank fundedNational Agriculture Technology Project (NATP).The Institute disseminated all the successful workscarried out by it to the fishing industry by way ofworkshops, publication of booklets and byimparting Training and extending consultancy tothe Industry, etc.

Introduction of products in TFS (TinFree Steel) Cans: Processing section hasintroduced a new generation container for packingtuna fish in Tin Free Steel (TFS) cans duringJanuary 2004. These cans are made indigenouslyand are with easy open lids. There is a priceadvantage of almost 100% over that of theimported cans and hence a substantial saving inforeign exchange by way of import substitution.

“Light meat tuna in oil” and “Diet Tuna inwater” were introduced in TFS Cans. Diet tuna withno added oil is a totally novel concept in India to

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provide low calorie canned food at a reasonableprice, and it is well accepted in the market as ahealthy food as it contains natural omega 3 andno added oil. Both these cans are introduced in themarket. So far NIFPHATT has produced more than1,00,000 cans and marketed in all major metrosin India. The feedback received from the dealersshows that NIFPHATT’s Sagar brand cannedproducts have replaced many reputed internationalbrands in supermarkets/ hypermarkets especially afterthe introduction of tuna products in TFS cans.

Instant fish curry in retortable flexiblepackages: NIFPHATT has developed fish curryproducts in retortable pouches as early as in 1994with the collaboration of Defence Food ResearchLaboratory (DFRL), Mysore.

DFRL used to produce meat and vegetablecurry products for supply to Defence forces. Butthe fish curry in retortable pouches is a totallynew concept conceived by NIFPHATT and theProject had standardized the product afterconducting extensive heat penetration studies ofdifferent products with different media usingmodern electronic gadgets like Ellab’s (Denmark)F0 Value monitor.

Consultancy is continuously provided inprocessing of fin fish to the industry especially inRetortable pouch packed products. Consultancy isalso extended by experts of the Institute in setting upof canning plant, processing plants, cold rooms,freezers and ice plants. User agencies being LDCL,A&N Administration, private industrialists andfishermen societies.

5.8 Specialized programmes:

Post tsunami relief and rehabilitationmeasures: Under this programme, NIFPHATThad extended its hand to the Tsunami affected Statesof Kerala, Andhra Pradesh and Andaman &Nicobar islands for providing training andconsultancy services in post harvest seafoodtechnology & quality control, establishment of cold

storages & chains under the livelihood securitycomponent. Whereas Government of Kerala isutilizing the technology and services of NIFPHATTin the following:-

Training of Master Resource Persons: Throughthis programme, it is intended to produce a group oftrained personnel who can in turn train morebeneficiaries along the coastal area to producefishery products through hygienic and low costtechniques. This programme was implementedwith the help of NIFPHATT along the tsunamiaffected coastal districts. The Master ResourcePersons are being trained in NIFPHATT for onemonth in hygienic fish processing and quality controlusing rural appropriate technologies so thattechnically trained manpower rendered availablewill add momentum to the healthy growth of ourfishery economy. By using these trained MRPs,training can be imparted at secondary levels tohundreds of fishermen and women. An array of goodquality products and services will be renderedavailable to the society in general and a livelihoodmeans ensured to fisherwomen.

Sea Food Kitchen: Creation of job opportunitiesand expansion of economic activities are consideredimportant development strategies in tackling socialand economic trauma like Post Tsunami crisis.20 Sea Food Kitchens were proposed to beestablished at strategic locations of tsunami affecteddistricts by the individual groups (funded byGovernment departments), with technical andtechnological support of NIFPHATT. Each Unit willprovide employment to 10 people directly andnumber of people indirectly. Only ready to serve/cook products like Cutlets, fish curry, rice, tapioca,kababs, fish balls, breaded & battered anchovies,white sardine and other sea food snack items likecoated prawns, coated fillets, coated mussels, etc.are made in these Units on a daily basis. Theseenterprises can perform essential functions likecreating quality job opportunities and additionalincome, providing quality goods and services andcontribute significantly to the local economies.

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For the common cause and mission of fisheriesdevelopment, we have consolidated the

synergies of all related institutions for every given taskthrough appropriate inter institutional linkages. Forexample in the instance of gender developmentof the fishermen community, NIFPHATT had

6.0 Inter Institutional interface

mutually beneficial interactions with Womens’Development Corporation, Social WelfareDepartment and local self governments(Panchayathi Raj institutions) fisheries departmentsof States like Kerala, Andhra Pradesh, Tamilnadu andOrissa.

7.0 Future Prospects And Potential:

NIFPHATT will provide an ideal post harvesttechnology upgradation and dissemination facility,which can be easily replicated in all fishing States.

NIFPHATT’s services can be extended to allfishing States by opening Institute’s RegionalProcessing, Training & Extension Centres atminimum possible costs at locations where largequantities of fish are landed.

This will not only benefit the fish processingindustry of the country but also indirectly benefit theprimary producers (fishermen) by returning a bettershare of benefit.

The post harvest scenario including catering tothe domestic and overseas markets offers quite

a few opportunities and vistas to explore andexploit which undoubtedly pose quite as manyattendant challenges and demands. NIFPHATT islooking forward to utilizing these opportunities andtaking head on these challenges.

NIFPHATT will continue its key function ofPost harvest technology upgradation and itsappropriate dissemination by way of large scaleproduction and marketing of various value addedproducts from all varieties of captured and culturedfishes with accent on non-conventional resourcesand new generation products.

HRD efforts: As the national fisheryeconomy grows, there will be a heavy demand forqualified fishery professionals. NIFPHATT willcontinue to offer several need based on job

training programmes for all the students of thefisheries education system and build up a competentcadre. Also training of industry sponsored candidateswill be taken up.

Consultancy

NIFPHATT will also cater to the needs of the industrythrough consultancy, demonstration processingsand consumer response surveys.

Rural development programmes

In order to empower the rural populace in copingwith the developing national economy, NIFPHATTproposes to transfer rural appropriate technology tothe needy section with special accent on womenempowerment. The technologies so transferred willbe locally relevant, easily assimilable andeconomically viable so that transcribing of thesame will be easy for the beneficiaries.

8.0 ConclusionState Government’s Fisheries Departments will

also be exposed to new vistas of fish handling andprocesses as well as value addition and thus help intheir endeavours of regional development.

NIFPHATT, or any organisation for that matterhas to readjust itself to the changing needs ofchanging times. We are quite aware, however, thatwe will be adjudged based on how far we couldforesee changes to which we should redefineourselves. Our endeavours will be in that directionin the days to come.

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Though fisheries are a state subject, being aNational Institute we envision it from a national

fisheries perspective. By the year 2020 NIFPHATTenvisages the best post harvest fish utilization andconsumption with the least post harvest losses anddelivery of the best quality fish and fish products inall the states of India through the proactiveparticipation and partnership of NIFPHATT with allstate fisheries departments of the country. We donot envisage creation of state level branches ofNIFPHATT. But we do propose to identify existingstate and central level fisheries institutions in eachstate for the requisite capacity building, projectformulation and fund sourcing to enable theachievement of above objective.

The proposed components are given below:

(1) Development of novel value addedunconventional products from unconventionalmarine and inland fish varieties and alsoseasonally abundant fish and Promotionalactivities for the development of fish productswhich are locally acceptable and appealing,incorporating locally acceptable process anduse of locally appealing ingredients andcondiments

(2) State level and national level campaignsprojecting the message that the fish is thehealthiest food emphasizing its vital role in thecardiac health and anti-aging properties.

(3) Spreading the message “the immense potentialof fish as a remedy for the protein deficientpopulation” among fisheries administrators andplanners of different states.

(4) Impressing upon state fisheries depts. the cryingnecessity for increased fish production and

VISION 2020 OF NIFPHATT FOR POST HARVEST FISHERYTECHNOLOGY UPGRADATION & TRAINING

consumption as well as reducing fish wastage.

(5) Active, persuasive and sustained interactionwith State Govts, Local Self Governments(Panchayati raj institutions) and local socialinstitutions to impress upon the dire necessityfor increasing fish production andconsumption.

(6) Partnership building with all the state fisheriesdepartments (DoFs) all over the country forrequisite capacity building among state fisheriesfunctionaries in the formulation of enablingprojects and sourcing the requisite fundthrough appropriate tools such as national andstate level workshops and training programmesin order to build up conviction among themthe dire necessity of the above mentionedobjectives.

(7) The component Projects shall be tailored in sucha way as to pose before the appropriate fundingagencies like NFDB, etc including state fisheriesbudget provisions. NIFPHATT will ensurerequired hand holding for state fisheriesfunctionaries to enable them to achieve theabove objectives.

(8) In order to enable NIFPHATT, the institute itselfshall be strengthened and the requisite capacitywill be built up.

(9) NIFPHATT will make appropriate interventionsin the fisheries education system of the countrywith renewed vigor in order to deliver a trainedcadre of fisheries experts in post harvesttechnology in the states and sub-sectors wheretheir service will be needed.

(10) NIFPHATT will act as a common facility centrefor exporters to enable them to venture into

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26

new export activities. It will act as the R&Dincubation centre for development of novelproducts in pilot scale and demonstrate exportof sample consignments.

(11) NIFPHATT will act as rural appropriatetechnology design and dissemination centre forlocally relevant, easily assimilable andeconomically viable low cost techniques for thebenefit of the rural folk of coastal and inlandareas with special emphasis on genderdevelopment.

Tools to achieve the above.

i ) National level workshops, discussions and otherconsultations involving all state fisheriesdepartments and their top level functionaries.

ii) NIFPHATT and state level fisheries organellesof all states where fishery resource is relevantshould have one-to-one consultations anddeliberations as frequently as needed.

iii) National level fisheries promotion campaignsunder the leadership of NIFPHATT with mediapromotions for increased fish consumption.

iv) Organizing training programs for State levelfunctionaries, state level colleges and universitystudents to build up a cadre of fisheries expertsrequired for achieving the vision objectives.

v) Overall strengthening of NIFPHATT’s R&Dprograms on product development, training,extension, test marketing and popularizationcapabilities through –

(a) Requisite infrastructure building up

(b) sourcing of fund through budget provision

and outside funding agencies

(c) In-house capacity building by training ofhands in all the above mentioned facultiesat leading national and internationalfisheries institutions.

(d) Roping in of Projects under various R&Dand developmental programs like NationalAgricultural Innovative Projects.

(e) Recruiting more hands and training themfor increasing NIFPHATT’s capacity.

(f) Playing an active role in setting up ofnational standards for fish and fisheryproducts and synchronizing with Codexstandards wherever possible withoutjeopardizing the interest of the nation.

(g) Playing an active role in the Internationalstandard Organisation (ISO) andrepresenting India, as a ParticipatingMember of the organization.

(h) Making appropriate intervention in thedomestic marketing sector by setting up ofstandards and guidelines for model fishmarkets and formulating layout and designto enable them to act as a cushion for thevagaries of export sectors.

(i) Acting as a consultant in fisheriesinfrastructure for setting up of model fishprocessing plants, canning plants, byproduct plant, waste utilization plat, coldstorages, ice plants, chill room and tunnelfreezers. Also will help in setting up ofmicro processing units like seafood kitchensand kiosks.

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Annexure – IDetails of Institute’s fishing fleet before bifurcation

Kalava 1916 20.25 160.0 Norway 53.00 Wood Purse seining Till 2/1971

INP - 167 1956 8.53 24.0 India 3.00 Wood Purse seining Till 4/1970

Norind 1956 9.13 36.0 India 4.00 Wood Purse seining Till 6/1969

M-1 1956 10.97 48.0 Norway 12.00 Wood Purse seining Till 10/1968

M-2 1956 10.97 48.0 Norway 12.00 Wood Purse seining Till 5/1975

M3 1956 10.97 48.0 Norway 12.00 Wood Purse seining Till 2/1982

M-4 1956 10.97 48.0 Norway 12.00 Wood Purse seining Till 1/1969

Velameen 1960 23.85 480 Norway 117.21 Steel Trawling Till 1991

Tuna 1960 23.80 480 Norway 115.62 Steel Trawling Till 1994

Varuna 1961 28.0 400 Norway 160.32 Steel Trap fishing Till 8/1984

Klaus Sunnana 1963 19.81 220 Norway 61.78 Steel Trap fishing & Till 1991trawling

Karwar-1 1963 13.11 90.0 India 18.00 Wood Trap fishing Till 10/1972

M-11 1968 9.76 48 India 7.00 Wood Purse seining Till 6/1981

M-12 1968 9.76 48 India 7.00 Wood Purse seining Till 12/1981

M-13 1968 9.76 48 India 7.00 Wood Purse seining Till 6/1981

M-14 1968 9.76 48 India 7.00 Wood Purse seining Till 6/1981

Norind -2 1972 17.50 233 India 47.25 Wood Purse seining Till 1991& Pelagictrawling,trapping,hand-lining

Samudradevi 1973 27.31 750 Norway 193.86 Steel Purse seining Till 1999Bottom &Pelagictrawling

Kalava-2 1975 13.16 71.5 India 19.27 wood Purse seining Till 2/1983& Pelagictrawling

Sagar Jyothi 1989 12.80 128 “ 28.0 Ferro- Stern trawling Till 1995cement

Samudrika 1993 28.80 650 Japan 189 Steel Stern trawling Transferredto FSI -2001

Sagarika 1993 28.80 650 Japan 189 Steel Stern trawling Transferredto FSI -2001

Lavanika 1995 24.00 500 India 151 Steel Stern trawling -do-

Tharangini 1995 24.00 500 India 151 Steel Stern trawling Transferred toCIFNET –2005

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Annexure – II AOrganizational Chart before bifurcation

DIRECTOR

FISHERY DIVISON PROCESSING &MARKETING DIVISION

MARINE ENGINEERINGDIVISION

ADMINISTRATIONAND ACCOUNTS

VIZAKHAPATNAMUNIT

DEPUTYDIRECTOR (EF)

DEPUTYDIRECTOR (P&M)

PROCESSINGSECTION

PROCESSING TECHNOLOGIST

PROCESSINGASSISTANT (5)

QULAITY CONTROL &TRAINING SECTION

PROCESSINGTECHNOLOGIST

LAB ASSISTANT(2)

APPRENTICE &TRAINEES

MARKETING SECTION

MARKEITINGOFFICER

MARKETINGASSISTNAT(2)

STAFF(7)

FISH STALL(3)

MABILE UNITS (5)

MECHANICALMARINE ENGINEER

WORKSHOP & SLIPWAY SECTION

ASST. ENGINEER( WORKSHOP&SLIPWAY )

STAFF (88)

DESIGN SECTION

ASST. ENGINEER(DESIGN)

STAFF(1)

REFRIGERATION SECTION

REFRIGENRATIONENGINEER

STAFF(26)

CIVIL ENGINEERING SECTION

ASST. ENGINEER(CIVIL)

STAFF(4)

ELECTRICALSECTION

ASST.ENGINEER(ELE.)

STAFF(6)

ELECTRONIC SECTION

ASST. ENGINEER(ELECTRONICS)

STAFF(2)

LIFERAFT SERVICING STN.

SERVICE TECHNOLIGST(1)

STAFF(3)

ACCOUNTS OFFICER

ADMIN. & STABLISH -MENT SECTION

SUPDT. (ADMIN)

STAFF(14)

COST ACCOUNTSECTION

ACCOUNTANT(COST)

STAFF(4)

BUDGET & ACCO-UNTS SECTION

ACCOUNTANT(B&A)

STAFF(5)

COMMERCIALACCOUNTS

ACCOUNTANT(COM)

STAFF(4)

BILL SECTION

HEAD CLERK (BILLS)

STAFF(5)

SECURITY SECTION

HEAD CLERK(SECURITY)

STAFF(10)

STAFF CANTEEN

STAFF (7)

PROCESSINGTECHNOLOGIST

MARKETING

ASSISNTANT

HEAD CLERK

STAFF(13)

ASSISTANT DIRECTOR (VAC)

FIHSERY OFFICER

FISHING GEARSECTION

GEAR TECHNICIAN

NET MENDING STAFF(9)

FISHING SECTION

FISHING VESSEL (6)

FLOATING STAFF(74)

STATISTICALSECTION

STATISTICIAN

STAFF (1)

FISHERY BIOLOGYSECTION

SCIENTIFICASSISTANT

MUSEUM

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Ann

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Annexure IIIFISH LANDINGS BY IFP VESSELS DURING 1963-2007

Year Landings (Qty.in tons)

1963-64 4951964-65 4891965-66 4471966-67 3461967-68 5641968-69 4931969-70 6271970-71 5801971-72 5801972-73 6001973-74 5601974-75 7481975-76 6741976-77 10071977-78 12801978-79 9191979-80 6531980-81 3571981-82 3061982-83 2801983-84 3741984-85 4361985-86 3091986-87 2421987-88 2321988-89 2891989-90 1761990-91 641991-92 281992-93 281993-94 471994-95 2251995-96 2101996-97 951997-98 1091998-99 85199-00 1772000-01 502001-022002-032003-042004-052005-06 The remaining one fishing vessel

Tharangini transferred to CIFNET

Out of 4, 3 fishing vessels (Samudrika,Sagarika and Lavanika) transferred to FSI

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31

AN

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32

85-8

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33

2000

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ANNEXURE –V

LIST OF PUBLICATIONS BROUGHT OUT BY THE INSTITUTE SINCE INCEPTION FORTHE BENEFIT OF THE FISHING INDUSTRY.

Sl. No. Publications Year of Subjectpublication

1 IFP Publication 1997 Diversified Fishing in Indian Waters

2 IFP Souvenir 1977 Various subjects related fisheries sector authoredby eminent personalities

3 IFP Bulletin No. 1 1977 A study on capacity utilization of the slipway ofIntegrated Fisheries Project.

4 IFP Bulletin No. 2 1978 Diversified fishing

5 IFP Bulletin No. 3 1980 Purse seining – Development in Indian Waters

6 IFP Bulletin No. 4 1980 Result of the Exploratory fishing in Quilon bankand Gulf of Mannar.

7 IFP Bulletin No. 5 1980 Repair and maintenance of Fishing Gear

8 IFP Bulletin No. 6 1984 Hand Book on Fish Handling.

9 IFP Bulletin No. 7 1984 Design and Rigging 500 meshes of Bottom trawls

10 IFP Bulletin No. 8 1984 Design and Rigging of Bottom trawls.

11 IFP Bulletin No. 9 1984 Design and Rigging of Mid water trawls

12 IFP Bulletin No. 10 1985 Design and Rigging of Shrimp trawls

13 IFP Bulletin No. 11 1985 Deep sea resources of south west coast

14 IFP Bulletin No. 12 1989 A critical study on the exploitation of fishingresources by the Integrated Fisheries Project

15 IFP Bulletin No. 13 1997 Product Development from Antarctic krill

16 IFP Bulletin No. 14 1997 Results of the Exploration of unexploited and otherexploitable marine resources of the west coast ofIndia by MFV Sagarika and MFV Samudrika.

17 Tharang 2005 Hindi House Magazine

18 Tharang 2007 Hindi House Magazine

19 Master Resource Persons 2007 Production of Diversified Value Added Fisherytraining Booklets – 3 Nos. Products – Recipe

20 IFP Souvenir 2007 Latest articles related fisheries industry by reputedauthors.

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Qty

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36

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Annexure -VIIQTY. OF RAW MATERIALS PROCESSED BY THE PROCESSING SECTION

Year Total fish taken for processing(Qty. in tons)

1970-71 2631971-72 2961972-73 3001973-74 2261974-75 2701975-76 3021976-77 3381977-78 2561978-79 2431979-80 2251980-81 2841981-82 3061982-83 3241983-84 4551984-85 4441985-86 4541986-87 4201987-88 4201988-89 4191989-90 3161990-91 1891991-92 811992-93 1091993-94 1211994-95 2891995-96 2731996-97 1861997-98 1741998-99 1681999-2000 1752000-2001 972001-02 652002-03 742003-04 582004-05 1012005-06 1002006-07 1102007-08 1242008-09 154

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PRODUCT /PROCESS DEVELOPMENT(1968 - 2009)

Year Products/Process developed and introduced in the Market

1968-69 1. Deep sea lobster tails - for export2. Deep sea fish fillets3. Tuna fillets4. Perch fillets5. Perch slices

1969-70 6. Deep sea lobster meat for export7. Shark fillets8. Ray fillets9. Cuttle fish fillets10. Squid fillets11. Mackerel fillets12. Horse mackerel fillets13. Dressed tuna14. Dressed mackerel

1970-71 15. Velameen fillets16. Tuna slices17. Mackerel fillets18. Sardine blocks19. Mackerel blocks

1971-72 20. Fish Kheema21. Ribbon fish fillets22. Baracuda fillets23. Fish roe24. Smoked mackerel, cat fish fillets and perch fillets

1972-73 25. Rolled cuttle fish fillets blocks for export26. Flat cuttle fish fillets blocks for export27. Dried Anchoviella

1973-74 28. Fish fritters29. Fish soup30. Caranx fillets

1974-75 31. Fish powder for human consumption (experimental)32. Semi dried prawns

ANNEXURE –VIII

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33. Hot smoked mackerel (Experimental)34. Pasteurized deep sea shrimp

1975-76 35. Marlin fillets36. Sail fish fillets37. Seer fish slices38. Minced meat from perch head

Dried fish (Artificial drying)39. Dried prawns40. Dried shark41. Dried anchoviella42. Dried silverbellies43. Dried cat fish44. Dried pink perch45. Dried platycephalus46. Dried Lizard fish47. Dried mackerel48. Dried perches49. Dried Squid waffer

1976-77 50. Seer fish minced meat51. IQF anchoviella52. Institutional packs of sardines and mackerel53. Colour improvement in ribbon fish fillets54. Colour improvement in cat fish fillets

1977-78 55. Colour improvement in minced fish meat.56. Gutting of tuna without opening belly57. Ice water storage of mackerel and sardines.

1978-79 58. Dried glass perch59. Mas-min form of tuna (experimental)

60. IQF cuttle fish and squid fillets

61. Salt cured canned sardine (experimental)62. Canned sardine in oil63. Canned sardine in tomato sauce64. Canned tuna fillets in oil65. Canned tuna chunks in oil

Year Products/Process developed and introduced in the Market

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66. Canned mackerel fillets in oil67. Canned sardine spread68. Canned anchoviella spread

1980-81 69. Canned crab meat (experimental)70. Canned mussels71. Change in receipe for tomato sauce and fish spread

72. Ribbon fish slices73. Deep sea shark fillets74. Improved yield in ray fillets75. Experimental canning of large size yellow fin tuna

1981-82 76. Frozen oyster meat77. Cat fish slices78. Dressed cat fish79. Pink perch slices80. Cat fish eggs81. Dried shark fin rays

82. Smoked oyster in oil83. Oyster in brine84. Marlin fillets in oil85. Marlin chunks in oil

1982-83 86. Canned pink perch in oil87. Canned pink perch in tomato sauce88. Canned red mullet in oil89. Canned red mullet in tomato sauce90. Canned fish spread from bombay duck

1983-84 91. Dressed Shark92. Dried ray slice93. Lobster pickle

1984-85 94. Frozen IQF deep sea prawns95. Frozen breaded IQF prawns96. Frozen breaded IQF fish fillets97. Frozen fish cakes98. Dried priacanthus99. Dried Squid

Year Products/Process developed and introduced in the Market

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1985-86 100. Canned priacanthus fillets in oil101. Canned priacanthus chunks in oil102. Canned mackerel fillets in oil103. Dried ribbon fish fillets104. Dried tuna slice

1986-87 105. Battered & breaded squid rings106. Canned clam in brine107. Canned smoked clam in oil108. Canned smoked mussel in oil

1987-88 109. Canned tuna with green peas110. Canned tuna with vegetables111. Canned tuna chunks in tomato sauce112. Fish pickles113. Fish cakes114. Canned fish balls in tomato sauce

1991-2009 115. Krill sausage116. Frozen kirll ball117. Krill berger118. Krill cutlet119. Krill kabab120. Canned krill in tomato sauce121. Krill chutney powder122. Krill pickle123. Canned krill ball124. Whole krill dried125. Dressed krill126. Krill taste maker - smoked seasoning127. Marine beef from krill128. Krill protein concentrate129. Krill meal129. Shrimp feed from krill meal130. Krill Chitin and chitosan

131. Mackerel fish curry in retortable pouch132. Sardine fish curry in retortable pouch133. Tuna fish curry in retortable pouch134. Seer fish curry in retortable pouch135. Prawn curry in retortable pouch

Year Products/Process developed and introduced in the Market

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136. Dried and fried prawn with spices137. Dried and fried anchoveilla with spices138. Dried and fried saurida with spices139. Dried and fried jew fish with spices

140. Ready to eat stuffed squid with spices141. Ready to eat stuffed tuna meat with spices142. Ready to eat stuffed prawn meat with spices143. Ready to eat stuffed crab meat with spices

144. Fish soup (frozen)145. Crab soup (frozen)146. Prawn soup (frozen)147. Oyster soup

148. Oyster curry (frozen)149. Oyster curry with vegetables

150. Prawn pickle with vegetables151. Fish pickle with vegetables152. Oyster pickle with vegetables153. Mussel pickle with vegetables154. Sweet and sour prawn pickle155. Sweet and sour fish pickle156. Sweet and sour Oyster pickle157. Sweet and sour mussel pickle

158. Battered & Breaded Oyster159. Battered & Breaded mussel

160. Prawn chutney powder161. Canned rohu in natural pack162. Canned rohu in oil163. Canned ginger flavoured smoked anchoveilla in oil164. Canned sea bass in brine165. Canned sea bass in oil166. Fish/Prawn/Crab pappads

Year Products/Process developed and introduced in the Market

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Annexure -IX

DETAILS OF SERVICE EXTENDED IN THE INSTITUTE’s SLIPWAY

Year No. of vessel slipped in Total tonnage handled

1967-68 14 4121968-69 25 14161969-70 23 10151970-71 31 13821971-72 41 16001972-73 26 10401973-74 23 10101974-75 30 13631975-76 39 13591976-77 33 19461977-78 44 25451978-79 39 18801979-80 19 6651980-81 21 14411981-82 21 8561982-83 26 13331983-84 48 18611984-85 15 10401985-86 12 7261986-87 18 18401987-88 20 17501988-89 27 27191989-90 15 16541990-91 19 17571991-92 8 10211992-93 17 17621993-94 16 15201994-95 17 16721995-96 20 26421996-97 12 8011997-98 14 22611998-99 9 14381999-00 9 10092000-01 7 5962001-02 5 7822002-03 7 4972003-04 11 9012004-05 5 243

2005-06 Section transferred to FSI

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ANNEXURE X

DETAILS OF ICE PRODUCTION DURING THE PERIOD 1969-2008

1969-70 3148 0.771970-71 2403 0.581971-72 2642 0.781972-73 2861 0.241973-74 3297 0.561974-75 3065 0.361975-76 2625 0.931976-77 3220 0.801977-78 3331 0.741978-79 2610 0.491979-80 1779 0.711980-81 2155 0.741981-82 1594 0.601982-83 2312 0.581983-84 2136 0.571984-85 2106 0.521985-86 1434 0.601986-87 2238 1.541987-88 1693 3.391988-89 1865 3.741989-90 1538 3.061990-91 1078 2.161991-92 231 0.491992-93 1046 1.381993-94 1047 2.061994-95 1099 2.21995-96 1601 3.381996-97 224 0.671997-98 286 0.851998-99 630 1.861999-00 623 2.052000-01 275 1.102001-02 Discontinued -2002-03 -do- -2003-04 -do- -2004-05 -do- -2005-06 -do- -2006-07 -do- -2007-08 -do- -2008-09 Reactivated

Year Production Revenue(Qty. in tonnes) (Rs. in lakhs)

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ANNEXURE XI

PERFORMANCE OF LIFERAFT SERVICING STATION DURING 1986-2007

Year No.of ILR serviced No.of HRU serviced Total Revenue earned(Rs.in lacs)

1986-87 16 55 -

1987-88 57 41 2.44

1988-89 43 48 2.19

1989-90 38 31 1.93

1990-91 30 27 1.20

1991-92 47 35 2.19

1992-93 26 23 2.58

1993-94 76 43 10.65

1994-95 125 53 16.65

1995-96 78 0 1040

1996-97 47 25 4.51

1997-98 66 37 9.27

1998-99 71 35 6.93

1999-00 49 29 6.86

2000-01 46 32 5.59

2001-02 66 40 2.82

2002-03 48 29 6.48

2003-04 35 32 5.10

2004-05 6 3 1.08

2005-06 Section transferred to FSI

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DETAILS OF REVENUE RECEIPTDURING THE PERIOD 1980-2008

Year Amount (Rs. in lakhs)

1980-81 18.00

1981-82 14.84

1982-83 18.18

1983-84 31.09

1984-85 38.59

1985-86 41.10

1986-87 51.45

1987-88 56.87

1988-89 51.86

1989-90 31.49

1990-91 29.59

1991-92 15.11

1992-93 26.61

1993-94 40.51

1994-95 102.54

1995-96 157.33

1996-97 62.26

1997-98 77.49

1998-99 65.54

1999-00 65.31

2000-01 41.55

2001-02 69.57

2002-03 75.52

2003-04 82.43

2004-05 64.73

2005-06 79.47

2006-07 76.35

2007-08 84.62

2008-09 109.72

ANNEXURE XII

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