silage runoff characterization

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Silage Runoff Characteristics Michael Holly University of Wisconsin - Madison Dr. Rebecca Larson, Advisor April 3rd, 2013

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Proceedings available at: http://www.extension.org/67602 Silage leachate is a high strength waste which contributes to surface and groundwater contamination of various pollutants from runoff, direct leaching through concrete storage structures, and infiltration of runoff. Feed storage is required for the majority of dairy operations in the country (which are expanding in size and fed storage requirements) leading to widespread potential contamination. Limited data on silage leachate quality and treatment has made management and regulation based solely on observation. This project investigated three bunker silage storage sites to assess the water quality characteristics of silage leachate and runoff from various feed sources and surrounding environmental factors. Surface samples were collected from feed storage structures and analyzed for numerous water quality parameters. Using collected hydrologic data, contaminant loading was analyzed for various storm events and assessed for first flush effects and potential to impact handling and treatment designs. Determination of first flush provides essential data for separation of waste streams (high and low strength) to ease management in terms of operation and cost, reduce loading to treatment systems, and reducing the overall environmental impact.

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Page 1: Silage Runoff Characterization

Silage Runoff Characteristics

Michael HollyUniversity of Wisconsin - Madison

Dr. Rebecca Larson, AdvisorApril 3rd, 2013

Page 2: Silage Runoff Characterization

Introduction Silage

Fermented forage used as animal feed Corn and alfalfa are commonly used forage for

dairy operations Silage Leachate

Liquid by-product from ensiling forage High nutrient concentration

Silage Runoff Flow of surface excess water over an area

containing silage

Page 3: Silage Runoff Characterization

Introduction Silage Runoff Characteristics

Nutrient concentrations within silage runoff are variable

Dependent on the following factors Event size Seasonality Bunker condition Silage quantity

First-flush Analyzed in studies of urban runoff 80% of the total pollutant mass is transported within the

first 30% of the total volume (Bertrand-Krajewski el al.,1998)

Page 4: Silage Runoff Characterization

Introduction Impacts Surfacewater

Phosphorus and nitrogen loading of watersheds Oxygen depletion Eutrophication and fish kills Low pH erodes structures and harms vegetation

Groundwater Conversion of organic nitrogen to nitrates Metal leaching Contamination of aquifers

Page 5: Silage Runoff Characterization

Introduction Benefits of Silage

Runoff Characterization Knowledge of

relationship of loading throughout an event Reduction of

utilized manure storage and hauling

Improved treatment of silage runoff

Standards for

protection of watersheds

Page 6: Silage Runoff Characterization

Introduction

Characteristic Raw Silage

Leachate

Residential

Wastewater

pH 3.5-5.5 6-9

P (mg/L) 300-600 5-20

Organic N (mg/L) 800-3,700 5-40

NH3 (mg/L) 350-700 10-50

BOD5 (mg/L) 12,000-90,000 100-400

Table 1 Typical Silage Leachate and Residential Wastewater Characteristics (McDonald et. al., 1991 and Burks, et al., 1994)

Page 7: Silage Runoff Characterization

Introduction Horizontal Bunkers

Common type of silage storage for large dairies

Filled immediately after harvest

Forage is compacted and sealed

High potential for silage runoff

Page 8: Silage Runoff Characterization

Methods Three Sites Sampled in WI over Spring, Summer

and Fall Arlington Agricultural Research Station (AARS) US Dairy Forage Research Center (DFRC) Private Producer

ISCO Automated Samplers Used for Sampling 2 Samples per bottle, 14 bottles total Flow activated samples Samples refrigerated within sampler

Analysis Completed at UW-Madison Alkalinity, NH3, BOD5, COD, NO2, NO2 + NO3, SRP,

pH, total P and total solids

Page 9: Silage Runoff Characterization

Methods - AARS 530 head dairy 1.3 acre concrete

silage bunker 0.3 acres pad 1 acre bunker

Separate surface and subsurface collection system

Surface samples collected

Page 10: Silage Runoff Characterization

Methods - AARS

Page 11: Silage Runoff Characterization

Methods - DFRC 350 Head

Dairy 0.6 acre

asphalt bunker 0.2 acres

bunker pad 0.4 acres

bunker No subsurface

collection Surface

samples collected for analysis

Page 12: Silage Runoff Characterization

Methods – DFRC

Page 13: Silage Runoff Characterization

Methods - Private Producer 3,500 head dairy 1.7 acre bunker

0.5 acres bunker pad

1.2 acres bunker Surface and

subsurface were routed to the same culvert

Surface and subsurface was sampled

Page 14: Silage Runoff Characterization

Methods – Data Analysis Average Storm

Nutrient Concentrations (mg/L)

Normalized Cumulative Pollution Load Curves

Dimensionless plot of the distribution of

pollutant load with volume

(Tabei et. al., 2004)

Page 15: Silage Runoff Characterization

AARS – Storm Characteristics

No. Date Depth, inDuration,

h

Max intensity,

in/h

AverageIntensity,

in/h

MaxFlow,

cfs

AverageFlow,

cfs

1 11/2/2011 0.98 14.3 0.36 0.0698 0.639 0.046

2* 11/5/2011 1.5 24.2 0.72 0.0190 n/a n/a

3 4/26/2012 0.52 86.5 0.04 0.0056 0.857 0.085

4 5/30/2012 0.19 7.3 0.12 0.0267 0.699 0.236

5 7/18/2012 1.7 17.7 0.36 0.0972 2.544 0.253

6* 7/24/2012 0.64 7.7 0.92 0.0821 n/a n/a

7* 7/24/2012 0.56 46.9 1.16 0.0119 n/a n/a

8 8/2/2012 0.05 47.6 0.04 0.0010 1.818 0.016

9 8/7/2012 0.18 103.7 0.04 0.0001 3.774 0.230

Table 2 AARS Storm Characteristics

Page 16: Silage Runoff Characterization

Results - AARS

Figure 1 Normalized Nutrients vs. Normalized Flow for AARS Grouped by Season

0.98’

0.52’

0.05’

1.7’

Page 17: Silage Runoff Characterization

Results - AARS Maximum average storm nutrient concentrations

for NH3, BOD5 and TP took place during early spring

Minimum concentrations for COD and TP occurred in the summer

Storms three, five and eight illustrated an increase in concentrations with flow and a moderate delayed storm curve

A mild first flush occurred in the fall

Page 18: Silage Runoff Characterization

DFRC – Storm Characteristics

No. Date Depth, inDuration,

h

Max intesity,

in/h

AverageIntensity,

in/h

MaxFlow,

cfs

AverageFlow,

cfs1 10/23/2011 0.19 7.283333 0.32 0.02375 0.628 0.0488182 11/2/2011 1.04 12.63333 0.48 0.152461 0.766 0.1918013 11/8/2011 1.14 17.33333 0.52 0.12 0.79 0.1467874 4/29/2012 0.76 12.25 0.4 0.057281 1.141 0.1674885 5/30/2012 0.28 6.983333 0.16 0.036894 0.348 0.0592836 7/18/2012 1.26 3.45 3.68 0.33767 0.684 0.1279777 7/24/2012 0.56 41.18333 0.84 0.013363 2.663 0.1943898 8/26/2012 0.38 21.78333 0.08 0.014462 1.536 0.0517889 9/6/2012 0.03 77.91667 0.04 0.00036 0.923 0.019656

10 10/9/2012 0.19 6.466667 0.08 0.026525 0.036 0.00928511 10/13/2012 0.33 12.8 0.08 0.026946 0.171 0.01905412 10/14/2012 0.28 20.21667 0.04 0.0126 0.45 0.03485213 10/25/2012 0.28 9.266667 NA NA 0.13 0.011481

Table 3 DFRC Storm Characteristics

Page 19: Silage Runoff Characterization

Results - DFRC

Figure 4 Normalized Nutrients vs. Normalized Flow for DFRC for Select Storms

0.56’

1.26’

1.14’

0.52’

0.76’

0.19’

Page 20: Silage Runoff Characterization

Results - DFRC

Figure 2 BOD5 and COD (mg/L) vs. Cumulative Flow for DFRC Storms One, Three and Ten

Page 21: Silage Runoff Characterization

DFRC Sample Bottles October Event

Figure 3 Samples Bottles for DFRC Storm Number One

Page 22: Silage Runoff Characterization

Results - DFRC Maximum average storm concentrations for NH3, BOD5,

COD, SRP, TKN, TP, and TS took place immediately after filling the bunker (large amount of feed on pad)

Minimum average storm concentrations for BOD5, COD, and SRP occurred during the summer with a large storm (high dilution effect)

In the fall runoff indicated strong decay of nutrient concentrations with accumulated flow

In the spring weak first flush

In summer with large storm events with high peak flows resulted in a more delayed nutrient loading

Page 23: Silage Runoff Characterization

Private Producer – Storm Characteristics

No. Date Depth, inDuration,

h

Max intesity,

in/h

AverageIntensity,

in/h

MaxFlow,

cfs

AverageFlow,

cfs

1 4/29/2012 0.71 10.9 0.36 0.0639 15.412 1.378684

2 5/30/2012 0.53 38.81667 0.36 0.013731 8.433 0.706653

3 7/18/2012 0.82 11.91667 0.92 0.063687 32.945 3.081982

4 7/24/2012 0.75 8.116667 0.92 0.093755 7.472 0.726338

5 7/25/2012 0.49 6.766667 0.72 0.073995 4.864 0.943187

6 8/9/2012 0.44 6.9 0.68 0.065835 9.67 1.459689

7 8/16/2012 0.51 6.616667 0.64 0.079687 7.821 1.513229

8 8/25/2012 0.52 34.7 0.28 0.01508 7.821 0.665683

9 10/13/2012 1.74* 31.21667 NA NA 3.071 0.296152

10 10/17/2012 0.67* 14.95 NA NA 1.681 0.173354

11 10/18/2012 0.78* 145.4333 NA NA 0.894 0.014115

Table 4 Private Producer Storm Characteristics

Page 24: Silage Runoff Characterization

Results – Private Producer

Figure 5. Normalized Nutrients vs. Normalized Flow for Select Private Producer Storms

0.51’

0.52’

0.53’

0.49’

Page 25: Silage Runoff Characterization

Results – Private Producer Lag time in sample collection may have missed peak

concentrations

Max flow weighted nutrient concentrations for NH3, COD, TKN, TP, and TS took place during filling

Minimum flow weighted concentrations for NH3, BOD5, SRP, TP and TS were in the spring (a large portion of the feed and all corn silage had been used)

Some summer runoff events displayed a moderate delayed storm curve

Following filling in the fall, data demonstrated a moderate first flush

Page 26: Silage Runoff Characterization

Conclusions Strongest first flush evidence took place in the fall

while strongest delayed storm curves were documented in the summer

Highest average storm nutrient concentrations were in the fall following filling and sometimes in the spring

Lowest average storm nutrient concentrations were in the summer

Highest concentrations among all sites was for DFRC’s initial samples in the fall (due to collection methods)

Page 27: Silage Runoff Characterization

Acknowledgements Wisconsin Groundwater Coordinating Council

Funding Dr. Rebecca Larson

Advisor Zach Zopp

Lab and Field Tech Shayne Havlovitz

Undergraduate Research Assistant Dr. John Panuska

Committee Member Dr. KG Karthikeyan

Committee Member

Page 28: Silage Runoff Characterization

References Burks, B.D. and M.M. Minnis (1994).  "Onsite

Wastewater Treatment Systems. " Madison, WI: Hogarth House, Ltd.

McDonald, P., et al. (1991). The Biochemistry of Silage, Scholium International: 340.

Taebi, A. and R. Droste (2004). "First flush pollution load of urban stormwater runoff." Journal of Environmental Engineering and Science 3(4): 301-309.

Page 29: Silage Runoff Characterization

Questions?