nera sat b mk2 installation manual

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Nera Satcom B MK2 Installation Manual

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  • Saturn Bm MarineClass 2Installation Manual

  • Safety Warnings, Cautions and WarrantyGeneralTo avoid interference, do not run cables parallel to AC wiring, or near fluorescent lights or other highmagnetic fields. Interference from this kind of sources causing equipment to be faulty or fail workingproperly will automatically void warranty conditions.Access to the interior of the equipment shall be made only by a Nera qualified technician.The equipment shall be installed by a NERA SatCom approved Installation & Service Agent.Warranty is not valid until the "Nera Satcom AS Warranty Certificate" (at the back of the Registration andWarranty Certificate booklet enclosed with the equipment) is signed and returned to Nera SatCom.

    GroundingGrounded AC power socket shall be installed near the equipment and shall be easily accessible.Connection to all type of equipment meant for operation of the unit must be done while the unit ispowered off.

    Cables and connectionsCables must be shielded. The shield must be grounded at both ends. All peripheral equipment must begrounded.Cable lengths exceeding those specified for the equipment interface and connectors, will automaticallyvoid warranty conditions.

    Telephone 150 m 0.5 mm2 min ASD 15 m 0.5 mm2 min HSD 1.5 m 0.5 mm2 min Telex 15 m 0.5 mm2 min

    Cable lengths beyond their maximum require special arrangements, cable extenders, short haul mo-dems etc.Connection of two (2) Telephone Instruments in parallel is not acceptable.Configuration of incoming calls to more than four (4) Telephone Instruments may defect the equipment.Be aware that ports configured for telefax service can not be used for telephone (voice).

    Power supplyPower supply voltage specification: 220 VAC 10%, 50 60 Hz.Operation from 110 VAC is possible with optional transformer.Operation from 12 28 VDC is also possible.It is strongly recommended that a 24 VDC source of energy is connected to the 220 VAC/28 VDC PowerSupply.

    Equipment ventilationTo ensure adequate cooling of MCU and Power Supply a 10 cm unobstructed space must be main-tained around all sides of the units (except the bottom side).Ambient temperature range: 0 45 C.When installed inside rack or locker, the ambient temperature for the MCU shall not exceed 30 C.

    Failure to comply with the above rules for installation will automatically void the warranty.

    Nera SatCom AS, 2000

    A MEMBER OF CIRM

  • 3Installation Manual

    Saturn Bm CONTENTSN

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    Below Decks Equipment BDE . . . . . . . . . . . . . . . . . . . . . . 4Above Decks Equipment ADE . . . . . . . . . . . . . . . . . . . . . . 5

    Placing the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Designing the Antenna mast . . . . . . . . . . . . . . . . . . . . . . . . . 8Outline dimensions of Antenna radome . . . . . . . . . . . . . . . . . 9Physical characteristics of main units . . . . . . . . . . . . . . . . . 10Example of BDE Installation . . . . . . . . . . . . . . . . . . . . . . . . 13Example of Saturn Bm installation . . . . . . . . . . . . . . . . . . . . 14Placing the Main Control Unit (MCU) . . . . . . . . . . . . . . . . . . 15Placing the Distress Alarm and the Message Indicator . . . . 15Placing the telephone(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Placing the telefax (option) . . . . . . . . . . . . . . . . . . . . . . . . . 16Placing the PC & Printer (telex, option) . . . . . . . . . . . . . . . . 16Placing the DTE Equipment . . . . . . . . . . . . . . . . . . . . . . . . . 16Requirements relating to GMDSS power supply . . . . . . . . . 16Grounding considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 17Recommended location of units . . . . . . . . . . . . . . . . . . . . . 18Laying cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Installing the Above Decks Equipment (ADE) . . . . . . . . . . . 20Mounting the Main Control Unit (MCU) . . . . . . . . . . . . . . . . 21Display Handset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Handset cradle/holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22ADE Connecting the coaxial cable to the Antenna . . . . . . 23BDE Connecting the coaxial cable to the MCU . . . . . . . . . 23Telephones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Telephone and/or telefax socket (option) . . . . . . . . . . . . . . . 24Gyro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25NMEA-0183 input sources . . . . . . . . . . . . . . . . . . . . . . . . . . 26PC (telex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27PC (data) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Distress Alarm Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Message Indicator Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Example of local or near-by installation . . . . . . . . . . . . . . . . 30Example of remote installation . . . . . . . . . . . . . . . . . . . . . . . 31Interconnection diagrams for termination/connection boxes 32Location and grounding of units, example 1 . . . . . . . . . . . . 33Location and grounding of units, example 2 . . . . . . . . . . . . 34Location and grounding of units, example 3 . . . . . . . . . . . . 35Connecting up Below Decks Equipment . . . . . . . . . . . . . . . 36Connecting up Above Decks Equipment . . . . . . . . . . . . . . . 37

    Power Supply connected to MCU . . . . . . . . . . . . . . . . . . . . 38Power Supply connected to telex and printer . . . . . . . . . . . . 39

    Mounting connector type 11N-50-10-4 . . . . . . . . . . . . . . . . . 40Mounting connector type 11N-50-12-10 . . . . . . . . . . . . . . . . 41Mounting connector type 11N-50-23-10 . . . . . . . . . . . . . . . . 42Mounting connector type 11N-50-32-2/11N-50-42-2 . . . . . . 43Main items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449 pin-to-25 pin RS 232 cable . . . . . . . . . . . . . . . . . . . . . . . . 469 pin-to-9 pin RS 232 cable . . . . . . . . . . . . . . . . . . . . . . . . . 46Centronics cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Printer switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Reception of L-band Broadcast signals . . . . . . . . . . . . . . . . 48Activation of "Radio Silence" . . . . . . . . . . . . . . . . . . . . . . . . 49Rotary Joint mounting instruction . . . . . . . . . . . . . . . . . . . . . 50Azimuth angle map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Elevation angle map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

    Doc. No. QLZB911053 Rev. G Nera Satcom AS 11/02

    SYSTEM

    PLANNING

    APPENDIX 1 4

    POWER SUPPLY

    APPENDIX 5APPENDIX 6

    APPENDIX 7APPENDIX 8APPENDIX 9

    APPENDIX 10APPENDIX 11

    INSTALLATION

  • 4 Installation Manual

    Saturn BmSYSTEM

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    Below Decks Equipment BDEMain Control UnitThe Saturn Bm Main Control Unit (MCU) which constitutes the majorelectronic part is designed for wall or desktop installation. The MCU sup-plies 28 VDC power to the ADE through the coaxial cable. The MCU powerrequirement is 200 W at 11 - 34 VDC (12 V or 24 VDC nominal): - standby3.5 A, high power 6.7 A, medium power 6.1 A and low power 5.3 A.

    Display HandsetThe Display Handset keypad and built-in display allow dialling andcontrol of the MCU and antenna.

    Distress AlarmThe Distress Alarm Unit provides remote activation of an alert transmissionand indication of incoming distress calls.

    Power SupplyThe AC/DC Power Supply is designed for 220 VAC (110 VAC by strapping)and 24 VDC inputs, and provides 28 VDC output.24 VDC input from battery is recommended to prevent mains drop problems.

    Options DTMF telephones (max 5) Telefax (replacing one of the DTMF telephones) Message Indicator, activated on reception of telex, telefax or data traffic PC (Telex) PC (Data) Serial printer

  • 5Installation Manual

    Saturn Bm

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    Above Decks Equipment ADEThe Saturn Bm Mk2 Above Decks Equipment consists of: Stabilized Antenna with RF-Unit and

    Antenna Control Unit (ACU) Radome

    SYSTEM

    BDE ADE Coaxial Cable

  • 6 Installation Manual

    Saturn Bm

    PLANNING

    Placing the AntennaAvoiding obstructions For GMDSS installations

    If the installation shall comply with GMDSS in accordance with the interna-tional standard IEC 61097-10, please note as follows:It is desirable that the antenna be sited in such a position that no obstaclelikely to significantly degrade the performance of the equipment appears inany azimuth down to an elevation angle of -5 degrees.The siting of the antenna needs careful consideration, taking into accountthe adverse effect of high levels of vibration which may be introduced bythe use of a tall mast and the need to minimise shadow sectors. Objects,especially those within 10 m of the radome which cause a shadow sector ofmore than 6 degrees, are likely to significantly degrade the performance ofthe equipment.

    For non-GMDSS installationsThe antenna has a beamwidth of 10 degrees and ideally requires a freeline of sight in all directions above an elevation angle of +5 degrees.Any obstruction will cause blind sectors, resulting in signal degradation oreven loss of communication with the satellite.Degradation of the satellite signal can only be completely avoided by plac-ing the antenna higher than any obstructions. This is often not feasible anda compromise must be made to reduce the number of blind sectors andcost of installation.The degree of signal degradation depends on the size of the obstructions;the distance to them must therefore be considered.Preferably, all obstructions within 3 m of the antenna should be avoided.Obstructions less than 15 cm in diameter can be ignored beyond thisdistance.

    Radiation precautions Passengers should not be admitted in areas closer than 5 m from theantenna.However, no restrictions are required when the antenna radome is installedat least 2 m above the highest point accessible to passengers.Authorized personnel should not be near the antenna for periods of morethan 1 hour per day without switching off the RF transmitter.

  • 7Installation Manual

    Saturn Bm PLANNING

    Avoiding interference Do not locate the antenna close to interfering signal sources, or in such aposition that the source (e.g. radar-antenna) radiates directly into the Sat-urn antenna.

    The Above Decks Equipment (ADE) should be separated as far as possiblefrom other transmitters, and preferably by at least 5 m from the antenna ofother communication or navigation equipment, such as the antenna of thesatellite navigator, the VHF antenna or radar equipment.

    Compass safe distance For installation on British or Norwegian vessels, the antenna should belocated at a distance of at least 1.0 metres from the magnetic steeringcompass. Be aware that requirements may vary from one country toanother.

    Other precautions Do not place the antenna close to the funnel, as smoke deposits will theneventually degrade antenna performance.Regardless of the location chosen for the antenna, it should point forwardin parallel with the ships longitudinal axis when in the middle of its azimuthrange, which will correspond to zero degrees on the azimuth indicator. Theforward direction is indicated on the antenna radome with a heading markThe antenna should be installed so that severe vibration and shockare avoided.If installed on top of a signal and radar mast, the mast must besupported by stays.The coaxial cable runs out from the antenna foot in the direction ofthe heading mark.

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    Saturn BmPLANNING

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    Designing the Antenna mastThe mast must be designed to carry the weight of the antenna unit, approxi-mately 90 kg. It must be able to withstand wind forces of up to 120 knots onthe radome as well as the onboard vibration levels. The radome is 1.445 mhigh and has a maximum diameter of 1.42 m.The top end of the mast should be fitted with a flange with holes matching thebolts extending from the bottom of the radome. See figure below. The flangemust not be so large as to interfere with the hatch at the bottom of the an-tenna unit. The holes through the mast flange must be positioned symmetri-cally about the ships longitudinal axis.A HEADING mark on the radome indicates the forward direction of theantenna.

    NOTE: If necessary to disalign heading mark, (because of hatch accessibility),the antenna inside the radome has to be aligned towards ship's heading. Thismust be done before fixed to the antenna mast. (Pedestal coax outlet = Ped-estal heading mark. (See Installation: "Connecting up Above Decks Equip-ment").NOTE: On ships with excessive vibration the mast must be supported by staysor other adequate means.

    If the height of the mast makes it neces-sary to climb up to the antenna unit, aladder must be provided on the mastcolumn. A guard rail must be attached tothe upper section for safety purposes. If theheight of the mast exceeds approximately4.5 metres, an access platform should beattached to the mast approximately 1 metrebelow the radome bottom.Be aware that requirements may vary fromone country to another.

  • 9Installation Manual

    Saturn Bm PLANNING

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  • 10 Installation Manual

    Saturn BmPLANNING

    Physical characteristics of main units

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    Saturn Bm PLANNING

    Physical characteristics of main units

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    Physical characteristics of main units

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  • 13Installation Manual

    Saturn Bm PLANNING

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  • 14 Installation Manual

    Saturn Bm

    Example of Saturn Bm installation with Display Handset, telefax, 4 telephones, 3 DistressAlarm units, 2 Message Indicator units, PC (telex), printer and data equipment.

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  • 15Installation Manual

    Saturn Bm PLANNING

    Placing the Main Control Unit (MCU)The Main Control Unit should be placed in a ventilated area. To ensure ad-equate cooling of the MCU a 10 cm unobstructed space must be maintainedaround all sides of the unit. See also "Recommended location of units".Ambient temperature range 0 - 45 C.The MCU is manufactured as a cabinet for wall or desktop installation withdimensions as shown. The cabinet is equipped with a mounting plate. Fourholes through the mounting plate allows the unit to be secured to the wall.

    Placing the Distress Alarm Unitand the Message Indicator Unit (option)

    Up to six (6) Distress Alarm Units and four (4) Mes-sage Indicator Units may be connected in series.The units may be installed anywhere onboardthe vessel, but near a dedicated Telephone orPC Telex.Max cable length: 100 m, 4x0.5 mm2.

    Placing the telephone(s)Additional two-wire telephones can be installedanywhere onboard the vessel. Five separate telephone ports are available on the MCU.Max. cable length 150 m, 0.5 mm2 min.

  • 16 Installation Manual

    Saturn Bm

    Placing the telefax (option)TEL2 is configured for telefax as default.However, any of the telephone ports can beconfigured for telefax.Max. cable length 150 m, 0.5 mm2 min.For connection directly to the MCU, usetelephone cable with grounding tail,and employ fax adapter.

    Placing the PC telex & serial printer (if equipped)The PC Telex and Printer must be installedclose to the Main Control Unit.Max. cable length 15 m, 0.5 mm2 min.

    Placing the DTE equipment connected to the DTE portThe equipment must be installed as close aspossible to the Main Control Unit.Max. cable length 15 m, 0.5 mm2 min. for ASD

    1.5 m, 0.5 mm2 min. for HSD

    Requirements relating to GMDSS power supplyThe ship earth station shall normally be poweredfrom the ship`s main source of electrical energy.In addition, it shall be possible to operate theship earth station and all equipment necessaryfor its normal functioning, including the antennatracking system, from an alternative source ofenergy.Changing from one source of supply to anotheror any interruption up 60 secs of the supply ofelectrical energy shall not render the equipmentinoperative or require the equipment to be manu-ally re-initialized.If provision is made for operating the equipmentfrom more than one source of electrical energy,arrangements for rapidly changing from onesource to the other shall be provided but notnecessarily incorporated in the equipment.

    PLANNING

  • 17Installation Manual

    Saturn Bm

    A successful installation of a maritime satellite terminal must take intoaccount the noisy environment in which the equipment shall operate.

    Electrical noise The electrical environment on board a ship is usually quite noisy. Power-ful electrical installations cause voltage variations and transients, as wellas low and high frequency noise. Radio and radar equipment radiateradio frequency signals which frequently impregnate cables on boardwith unwanted interference.

    Ground plane Most ships have a steel hull. One should think that the steel constructionof the ship would constitute a good ground plane. This is often not quitetrue. Rust, other forms of corrosion, paint and grease, often prevent agood ground connection. A consequence of this is that high energypower distribution on board a ship can cause significant ground potentialdifferences.

    Antenna unit Adequate grounding of the Antenna Unit depends on the fastening boltsmaking good contact with the top flange of the mast. This is obtained byremoving paint and using enclosed toothed washers and nuts.

    Antenna cable The antenna coaxial cable normally has a solid or meshed metal screenwhich must be terminated to ground both at the antenna pedestal and atthe MCU. The length of the cable can often be more than 40 metres. Ifthe ground potential level at the two points differ, the current passingthrough the screen of the coaxial cable can be quite strong. The antennacable screen constitutes a heavy gauge wire, which is capable of con-ducting large amounts of current.If the ground lead from the MCU to the ships ground is of lighter gauge,the MCU will be raised to a different ground potential.Nera recommends that the antenna cable screen be clamped to groundat the ships deck in such a way that the screen passes through thegrounded clamp before the coaxial cable is terminated locally. This willconfine any noise current caused by potential difference to the cablescreen. This method is far superior to grounding the shield using pig tailground jumpers. This principle of using shielded cables where the shieldsare clamped to ground should be employed as far as possible to allcables connected to the Saturn satellite terminal.

    Below Decks Equipment The MCU must be provided with a good electrical connection to theships hull for grounding. This is obtained by using Termination BoxQUFC 911 948 as a common grounding point for MCU, external PowerSupply and Antenna Cable. (See Installation: "Location and groundingof units: Example 1, Example 2 and Example 3".) Length of copperfoil/3 cm should not exceed 30 cm. Length of copper foil/10 cm shouldnot exceed 300 cm. The foil/10 cm should be connected to ship's hull(deck or roof) by hard-soldering (or screws) to steel.

    Mains power/ground Mains ground is secured to the common grounding point through theexternal Power Supply. It is therefore important to use the same mainsbranch for additional equipment connected to the MCU (Fax, PC, Printeretc.).

    PLANNING

    Grounding considerations

  • 18 Installation Manual

    Saturn Bm

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    Recommended location of unitsLocation of Below Decks Units for bestpossible grounding

    Example 1see also INSTALLATION,

    "Location and grounding of units, example 1".

    Example 2see also INSTALLATION:

    "Location and grounding of units, example 2".

    Example 3see also INSTALLATION:

    "Location and grounding of units, example 3".

  • 19Installation Manual

    Saturn Bm PLANNING

    Laying cablesGeneral

    At the Antenna Unit

    At the Main Control Unit

    Distress Alarm Unit/Message Indicator Unit

    Telephone and/or telefax

    At the gyro

    The coaxial cable for connection between the MCU and the Antenna Unitshould, if possible, be laid before the equipment arrives. Make sure sufficientlength of cable is ordered.Where exposed to mechanical wear (on deck, through bulkheads etc.), thecable should be protected by steel pipes. Standard procedures should other-wise be followed for cabling in ship installations.Special attention to existing safety regulations is required if the cable passesthrough zones where there may be flammable or explosive gases. Use suit-able gasproof cable glands or bushings.Double screen 50 coaxial cable must be used. The maximum length of thecoaxial cable is limited by the DC and RF loss through the cable:

    Maximum DC loss: R loop 0.6 ohmMaximum RF attenuation at 1525-1660 MHz: < 10 dB

    The table below lists suitable double screened coaxial cables between MCU and ADE:

    A free end of approximately 1.5 m of the antenna cable above the radomebottom should be provided for connection to the coaxial connector in accord-ance with the installation instructions in "Connecting up Above DecksEquipment".The coaxial cable from the Antenna Unit should be given a free end ofapproximately 0.5 m at the Termination Box location.The prepared Distress Alarm / Message Indicator cable (2 m) with plug canbe connected directly to a locally installed unit, or to the Termination Box forremote installation of unit(s). Provide remote cable with free ends of 0.5 m atboth ends.Choose the position for the required wall sockets and lay the cables leaving afree end of 0.5 m. Also allow a free end of 0.5 m at the Termination Box.The gyro cable is terminated at the Termination Box. Allow a free end of0.5 m. The amount of free cable required at the gyro depends on type to beinstalled.

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  • 20 Installation Manual

    Saturn Bm

    Installation Procedure

    INSTALLATION

    UnpackingOpen all boxes supplied and check the contents with the enclosed packinglist. Inspect units and parts for possible transport damage.

    Installing the Above Decks Equipment (ADE)Preparations The ADE heading is marked on the radome. As assembled at the

    factory, the access hatch is at the aft end. The horizontal orientation of theantenna inside the radome can be adjusted at the factory prior to dispatch,if so specified. The heading of the pedestal itself is where the coaxial cableruns out of the post.

    Installation on the The ADE is furnished with lifting lugs attached to four of the eightantenna mast bolts on the radome, see figure below.

    Attach straps or slings to the lifting lugs and hook them on to the cranehook. (Note! Straps are not part of the delivery).Remove the straps fastening the radome to the transport pallet.Carefully start lifting the ADE.

    WARNING! Personnel must not pass underneath the ADE during hoistingoperations.Place the neoprene gasket on top ofthe steel flange, or preferablythreaded onto the radomebolts. Manoeuvre the ADEinto position directlyabove the mast flangebefore lowering it al-most down to the flange.

    WARNING! Watch your hands!Install the ADE with theheading mark pointingforward.Align the bolts extendingdown from the bottomwith the holes throughthe mast flange, andlower the unit gentlyuntil it rests on the mast.Secure the ADE to themast flange using theenclosed toothed wash-ers and nuts. Tighten thenuts applying a torque of100 Nm.Finally, remove the liftingstraps and the straps retain-ing the antenna platforminside radome during trans-port.

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  • 21Installation Manual

    Saturn Bm INSTALLATION

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    Mounting the Main Control Unit (MCU)

    Attach the bracket to the wall with four 6 mmwood screws or tapping screws.Release locking bar.

    Hook rear part of MCU base onto bracket.Be sure that the lugs enter the slots in the base.Press the MCU toward bracket and replace lock-ing bar. Lugs on locking bar should enter slots infront of MCU base.Tighten screws.Attach label

    Correctly mounted MCU.

    NOTE!Secure the MCU on its bracket even when deskmounted. (Although desk mounting is not recom-mended.)

  • 22 Installation Manual

    Saturn Bm

    Display HandsetThe Display Handset plugs into the HANDSET (J13)socket located on the rear panel of the MCU.Note! It is not recommended to extend the handset cablewith more than 6 m.

    Handset holder

    The handset may be desk mounted or wall mounted.

    Attach the holder to the wall or desktop with four 4 mm woodscrews or tapping screws.

    Place the Handset on the holder as shown.

    INSTALLATION

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  • 23Installation Manual

    Saturn Bm INSTALLATION

    ADEConnecting the coaxial cable to the Antenna

    1)Strip the cable leaving a free end of approxi-mately 1 metre, ensuring adequate slack forconnection to the radome coaxial socket asshown in Installation: "Connecting up AboveDecks Equipment".

    2)Mount the N-type connector to the coaxialcable in accordance with the instructions (seeAppendices 1 5).

    3)Connect the RF plug to the Antenna Unitcoaxial connector as shown in fig.The minimum bending radius of the coaxialcable is 10 cable diameters.

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  • 24 Installation Manual

    Saturn BmINSTALLATION

    Telephones

    The telephones are connected to the TEL 1 toTEL 5 (J1 to J5) outlets located on the rear panelof the MCU. See diagrams for pin configuration.Max. extension length: 150 m, min. 0.5 mm2

    Telephoneplug

    Telephone and/or telefax wall socket (option)

    The telephone and/or telefax cablecan be terminated in wall socketsas shown.Remove approx. 3 cm of the jacketfrom the cable end, strip off 1 cm ofthe insulation from each core andconnect to centre terminals 4 and 5.Interchanging of the wires at termi-nals 4 and 5 has no effect.

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  • 25Installation Manual

    Saturn Bm

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    INSTALLATION

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  • 26 Installation Manual

    Saturn BmINSTALLATION

    PC (telex)The PC (Telex) is connected to the PC (J8) outletlocated on the rear panel of the MCU.See diagram for pin configuration.Max. extension length: 15 m, min. 0.5 mm2.

    %

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    #

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    Chassis connector as seenfrom the rear of the MCU.

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    Chassis connector as seenfrom the rear of the MCU.

    NMEA-0183 input sources (complies with IEC 61162-1)The NMEA 0183 input is a 4 15 V current loop interface located on therear panel of the MCU.Data input format:

    Baud rate 4800Data bits 8 (D7=0), parity noneStop bit 1

    The Navigator input on pins 5 & 6 recognizes the following sentences:Position: Speed: Course:RMC RMC RMCGGA VTG VTGGLL HDT

    HDG

    The Heading input on pins 1 & 2 recognizes the following sentences:HDT and HDG

    The HDT syntax is: $HDT,xxx.x,T*hh where $-- = start of sentence and Talker ID

    xxx.x = heading in degreesT = truehh = check sum (can be omitted) = carriage return & line feed

    Note! The distance between the MCU andthe NMEA source should not exceed 15 m.

  • 27Installation Manual

    Saturn Bm

    PC (data)

    The PC (Data) is connected to the DTE (J7) outletlocated on the rear panel of the MCU.See diagram for pin configuration.Max. extension length, ASD: 15 m, min. 0.5 mm2.

    HSD: 1.5 m, min. 0.5 mm2.

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    Chassis connector as seenfrom the rear of the MCU.

    INSTALLATION

    Printer

    The printer is connected to the PRINTER (P9)outlet located on the rear panel of the MCU.See diagram for pin configuration.Max. extension length: 15 m, min. 0.5 mm2.

    7.;+=

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    Communication format: 4800 b/sec., 1 start bit, 8 data bits, 1 stop bit, no parity

    Chassis connector as seenfrom the rear of the MCU.

  • 28 Installation Manual

    Saturn Bm

    1

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    The Distress Alarm Unit is connected to the EXT I/O(J10) outlet located on the rear panel of the MCU.See diagram for pin configuration.

    Distress Alarm Unit

    Each Distress Alarm Unit must have its own unique addressnumber from 0 6.See Planning: "Example of Saturn Bm Installation . . .".The address programming is done with the DIP switch insidethe Distress Alarm Unit(s) according to the table below.For corresponding programming of the MCU, see"Configuring Ports" in the Saturn Bm Operator's Manual.If telex is installed, see also "Configuring Telex Port" in theSaturn B Telex Operator's Manual.

    INSTALLATION

  • 29Installation Manual

    Saturn Bm

    !"#$%

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    INSTALLATION

    The Message Indicator Units (max. 4) are connected to theEXT I/O (J10) outlet located on the rear panel of the MCU.See diagram for pin configuration.

    Message Indicator Unit

    Each Message Indicator Unit must have its ownunique switch setting.The setting is done with the DIP switch insidethe Message Indicator Unit as shown in thefigure. No other combinations are allowed.For corresponding programming of the MCU,see "Various Configurations" in the Saturn BmOperator's Manual.See Planning: "Example of Saturn BmInstallation . . . ".

    Total number of units:Message Indicator and Distress Alarm- max 11Message Indicator- max 4

  • 30 Installation Manual

    Saturn BmINSTALLATION

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  • 31Installation Manual

    Saturn Bm INSTALLATION

    !"#$

    Example of remote installation oftelephones and fax.

  • 32 Installation Manual

    Saturn BmINSTALLATION

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  • 33Installation Manual

    Saturn Bm

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    Location and grounding of units, example 1 (see PLANNING)

  • 34 Installation Manual

    Saturn Bm

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  • 35Installation Manual

    Saturn Bm INSTALLATION

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  • 36 Installation Manual

    Saturn BmINSTALLATION

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  • 37Installation Manual

    Saturn Bm INSTALLATION

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  • 38 Installation Manual

    Saturn BmPOWER SUPPLY

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  • 39Installation Manual

    Saturn Bm

    Additional Power Supply QUFC 911 903-2B for PC Telex and Printeroperating from DC

    POWER SUPPLY

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  • 40 Installation Manual

    Saturn Bm

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    APPENDIX 1

    Mounting connector type 11N-50-10-4 (for cable S 10172 B-11)Tools and materialsrequired: Stanley blade File Spanners

    (18, 20, 22 mm) Sand paper (300 or 400) Scissors

    + 0+ 6+ + + + &&

  • 41Installation Manual

    Saturn Bm

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    APPENDIX 2

    Mounting connector type 11N-50-12-10 (for cable RF 1/2" 50)

  • 42 Installation Manual

    Saturn Bm

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    APPENDIX 3

    Mounting connector type 11N-50-23-10 (for cable RF 7/8" 50)

  • 43Installation Manual

    Saturn Bm

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    APPENDIX 4

  • 44 Installation Manual

    Saturn Bm

    Bm ADE Mk2 QUFF 911 09-3Radome for Bm R 906 565Pedestal for Bm/Bm Mk2 QSXK 911 951Antenna dish 3S90/Bm 10AY652AAntenna feed Bm QSXK 911 906Feeder plate QSXA 911 111Coax plug 16TNC-50-2-6CCoax plug 24N-50-2-4CCable, PSU - TRX QRPM 911 024-0500Cable for fan QRPM 911 023/0500Antenna Control Unit B/M QROF 219 9041Transceiver Bm/Mm QUFC 911 931Transceiver bracket Bm QSXA 911 362Cable wind top QSXQ 911 101Cable wind bottom QSXA 911 100Cable wind fastener QSXA 911 098Cable wind washer QSXA 911 099Cable wind washer Bm QSXA 911 339

    Bm MCU w/accessories QUAZ 911 9031 pc MCU for Bm QUFC 911 901-21 pc Handset QDGS 911 9031 pc Handset holder QSXA 911 3941 pc Termination box QUFC 911 9481 pc Connection box QUFC 911 9185 pcs Telephone cable QRPM 911 106-08001 pc Gyro cable QRPM 911 095-08001 pc NMEA cable QRPM 911 096-08001 pc Distress alarm cable QRPM 911 027/20001 pc Cable for fax QRPM 911 033/20001 pc Fax adapter QRPM 911 0321 pc Power supply, 350 W QUFC 911 903-2B1 pc Distress alarm unit QUFC 911 910/215 m Cable for Distress alarm TFKR 412 06/830 m Coax cable, S 10172 B-10 QTZC 502 0121 pc Cable, pig-tail QRPM 911 077-6002 pcs Coax plug 11N-50-10-41 pc Flange gasket R 906 5671 pc Operators Manual Bm QLZB 911 0201 pc Installation Manual Bm Mk2 QLZB 911 0531 pc B/M Enhanced Funct. Manual QLZB 911 0161 pc B Data Manual QLZB 911 0121 pc Radiation hazard label R 906 527/11 pc B/M Brief Oper. Instr. QLZB 911 0111 pc Activation inst. marine QLZT 911 0091 pc Telephone Distress Call, Bm & Mm QLZB 911 0141 pc Bm inst. check list QLZB 911 0231 pc Registration and Warranty Certificate 1001751 pc B SW diskette w/instr. QPRG 911 0100/B1 pc Saturn Bm ADE grounding kit QSXH 911 90261 pc Mounting kit QSXK 911 9036

    Main itemsThe list may be changedwithout notice.

    APPENDIX 5

  • 45Installation Manual

    Saturn Bm APPENDIX 5

    Spare Parts for Bm ADE Mk2Antenna Control Unit (ACU) QROF 219 9041Fan QBKV 101 001/12Step motor (Az/El/Cross) R 906 566/8415Step motor (Level platform) MM 111 100Rate sensor MM 112 266-2Fluxgate PCB assy MM 111 459Level platform PCB assy (MM 112 442) MM 151 20-2PCU PCB assy MM 113 101Drive belt (AZ motor drive belt) 108 870-13Drive belt (AZ drive belt) 108 870-5Drive belt (Cross bar drive belt) 108 870-25Drive belt (Cross bar motor drive belt) 108 870-16Drive belt (EL motor drive belt) 108 870-17Drive belt (EL drive belt) 108 870-7Tx/Rx (Transceiver) QUFC 911 931Level platform assy belt 109 770-17

    Spare Parts for Bm MCUMain Control Board QROF 219 9001-2Power Board QROF 219 9002Connection Board QROF 219 9005Gyro Board QROF 219 9003Complete fan QSXK 911 959

    Other OptionsExtra telephone (wall) DBAR 104 001/888Extra telephone (desk) DBAR 201 010/496Connection box QUFC 911 918Message Indicator Unit QUFC 911 910-3Telephone/Telefax wall socket R 906 676/1Power supply, 350 W QUFC 911 903-2BExtension cable for handset, 3 m QRPM 911 111-3000

    Siemens PC Telex incl. *) QSXK 911 998Siemens PC CU QKDD 911 004Siemens PC KB QKDT 911 004Siemens PC CRT QKDN 911 004Printer 220 V ML 280 R 906 670Serial PCB for ML 280 R 906 670/PCBPaperholder for ML 280 R 906 670/HTelex paper R 905 549Centronics cable R 906 618/2RS232 cable, 9-pin M to 9-pin F R 906 686Cable RS232 QRPM 911 010/5000

    *) Nera SatCom reserves the right to replace any of the specified units andcomponents with equivalent makes/models.

    Main items (cont'd)

  • 46 Installation Manual

    Saturn BmAPPENDIX 6

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    9 pin-to-9 pin RS 232 cable (3 m)R 906 686

    Centronics cable (3 m)R 906 618/2

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  • 47Installation Manual

    Saturn Bm APPENDIX 7

    Printer switch settings

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  • 48 Installation Manual

    Saturn Bm

    Reception of L-band Broadcast signalsIn addition to regular 1.5/1.6 GHz, used for the various Inmarsat systems, thetransponders in the satellite also broadcast leased channel info.The design of Saturn B with L-band (1.5/1.6 GHz) signals between ADE andBDE, easily enable insertion of Directional Couplers to pick up broadcast RFsignals.Such signals are Differential GPS (GPS corrections), Maritime Chart Correc-tions, Radio Broadcasting channels, etc.The diagram below indicates typical installation for reception of broadcastsignals.

    APPENDIX 8

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  • 49Installation Manual

    Saturn Bm

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    APPENDIX 9

    Activation of "Radio Silence"A Radio Silence function may be activated in the Saturn B terminal if theMCU is provided with SW version 4.0 and above.The function may be opened from the Display Handset through Function 78,which is accessible when in Service level (see Saturn Bm Technical Manual).Radio Silence is specially applicable onboard warships on which, at certainperiods, it is required that NO radiation shall take place.The "Radio Silence" function will not affect the satellite tracking function.In addition to opening the Radio Silence function an external switch must beinstalled wired to pin no.1 and 2 of the AUX connector on the MCU.This switch shall have 2 positions (OPEN or CLOSED).Pin 7 and 8 of the AUX connector may be used for external indication of"Radio Silence".See below.

    Radio Silence Mode When the MCU is opened for Radio Silence,and the switch is CLOSED(connection between pin no.1 and 2 of theAUX. port) the equipment is inhibited tosend, even Distress. The equipment may,however, receive simplex broadcastmessages.Shortly after the switch isCLOSED, an internal relaywill start to turn the "RadioSilence" indicator ON andOFF for a few secondsfollowed by steady ON(relay closed), until the the"Radio Silence" switchagain is opened.

    Normal Operation ModeWhen the MCU is openedfor Radio Silence func-tion with the switch OPEN,(no contact between pin 1and 2) Saturn Bm oper-ates as normal.

  • 50 Installation Manual

    Saturn BmAPPENDIX 10

    Saturn Bm Rotary Joint mounting instruction

    2 Remove the bottom ofthe cable retainer.(2 screws)

    3 Remove the retainerbracket. (2 screws)

    4 Tighten the coax cableand cut as indicated beforemaking a coax connection.

    5 Remove the plasticbushing.

    6 Remove the nut attachingone of the end stop screwslocated at the Azimuthcogwheel.

    7 Using a pair of pliers,twist the screw clockwise.

    1 Remove the top cover from the cable retainer.(2 screws)

    8 Using a saw, cut off thescrew head accessibleunderneath the pedestal.

    Parts listThe Saturn Bm Rotary Joint Kit,part no. 101210,includes the following items:

    PreparationPrior to installing the Rotary Joint, dismount the existing coax cable retainer:

    Doc. no.101384 Rev. C 12.2002

    101373 Rotary Joint UnitQRPM911030-0550 Coaxial Cable, Rotary Joint101263 Rotary Joint Ring Assembly:

    - Limit Switch Sub-Assembly- Home Switch Sub Assembly (ring)- Unlimited Azimuth Cable Assembly

    101376 PCU PROM for Mk2 non-Wheelmark Antenna101377 PCU PROM for Mk2 Wheelmark Antenna101384 Saturn Bm Rotary Joint Mounting Instruction102583 N Coax Plug type 11N-50-2-5, straight102580 Mounting screw for Limit Switch Sub-Assembly (2)102584 Mounting screw for Rotary Joint Unit (4)

  • 51Installation Manual

    Saturn Bm APPENDIX 10

    Saturn Bm Rotary Joint mounting instruction (cont'd)Mounting

    1 Mount the end stopswitch.

    2 Cut the bracket(protect the pedestal with apaper for dust).

    3 Connect the cable.From left: brown red blue

    4 Place the cam washer onthe cogwheel.

    5 Connect the coax cableto the Rotary Joint.

    6 Attach the Rotary Joint tothe cogwheel, but do nottighten the screws.

    7 Point the pedestal in thedirection of the "Headingmark" (where the cableemerges from the pedestal).

    8 Turn the cam washer until the microswitch lies on top ofthe cam.

  • 52 Installation Manual

    Saturn BmAPPENDIX 10

    Saturn Bm Rotary Joint mounting instruction (cont'd)

    9 Adjust the switch pres-sure until a click soundswhen the cam washerpasses the switch.

    10 Tighten the screwsfastening the Rotary Joint.(4 screws)

    11 Remove themulticonnector cover.

    12 Enter the wires fromthe microswitch into themulticonnector housing:

    13 Secure with cable ties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    (+5V) Red to pin 16(Gnd) Brown to pin 37(Az.B) Blue to pin 33

  • 53Installation Manual

    Saturn Bm APPENDIX 10

    Saturn Bm Rotary Joint mounting instruction (cont'd)

    15 Mount themulticonnector cover.

    16 Tie the microswitch andthe multiconnector cablestogether.

    17 Connect the coax cablebetween the Rotary Jointand the Transceiver.

    18 Secure with cable ties. 19 Secure the coax cablewith clamp.

    14 Tighten the commoncable tie.

  • 54 Installation Manual

    Saturn Bm

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    APPENDIX 11

  • Nera ASANera SatCom ASBergerveien 12, PO Box 91N-1375 Billingstad, NorwayTel: +47 67 24 47 00Fax: +47 67 24 46 21

    www.nera.no

    Title pageSafety Warning, Cautions and WarrantyContentsSYSTEMBelow Decks Equipment BDEAbove Decks Equipment ADE

    PLANNINGPlacing the AntennaDesigning the Antenna mastOutline dimensions of Antenna radomePhysical characteristics of main unitsExample of BDE installationPlacing the Main Control Unit (MCU)Placing the Distress Alarm Unit and the Message Indicator Unit (option)Placing the telephone(s)Placing the telefax (option)Placing the PC telex & serial printer (if equipped)Placing the DTE equipment connected to the DTE portRequirements relating to GMDSS power supplyGrounding considerationsRecommended location of unitsLaying cables

    INSTALLATIONUnpackingInstalling the Above Decks Equipment (ADE)Mounting the Main Control Unit (MCU)Display HandsetHandset holderADE - Connecting the coaxial cable to the AntennaBDE - Connecting the coaxial cable to the MCUTelephonesTelephone and/or telefax wall socket (option)GyroNMEA-0183 input sources (complies with IEC 61162-1)PC (telex)PrinterPC (data)Distress Alarm UnitMessage Indicator UnitExample of local or near-by installationExample of remote installationInterconnection diagrams for Termination/Connection boxesLocation and grounding of units, example 1Location and grounding of units, example 2Location and grounding of units, example 3Connecting up Below Decks EquipmentConnecting up Above Decks Equipment

    POWER SUPPLYPower Supply QUFC 911 903-2B for DC supply to MCU onlyAdditional Power Supply QUFC 911 903-2B

    APPENDIX 1Mounting connector type 11N-50-10-4 (for cable S 10172 B-11)

    APPENDIX 2Mounting connector type 11N-50-12-10 (for cable RF 1/2" 50)

    APPENDIX 3Mounting connector type 11N-50-23-10 (for cable RF 7/8" 50)

    APPENDIX 4Mounting connector type 11N-50-32-2/11N-50-42-2 (for cables RF 1 1/4"/15/8" 50)

    APPENDIX 5Main items

    APPENDIX 69 pin-to-25 pin RS 232 cable (5 m)9 pin-to-9 pin RS 232 cable (3 m)Centronics cable (3 m)

    APPENDIX 7Printer switch settings

    APPENDIX 8Reception of L-band Broadcast signals

    APPENDIX 9Activation of "Radio Silence"

    APPENDIX 10Saturn Bm Rotary Joint mounting instruction

    APPENDIX 11Azimuth angle mapElevation angle map