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  • CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18

    SERVICE MANUAL & SPARE PARTS LIST

    MK2 ELECTRONIC MACHINES

    H850 MK2

    WIRING DIAGRAMS

    PART TWO OF THREE BOOKS

    REVISED ~ APRIL 2004

  • BLANK

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    PARTS LIST & TECHNICAL INFORMATION

    H850 MK 2 ELECTRONIC

    REVISED ~ APRIL 2004

  • BLANK

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-1A

    CONTENTS

    COVER PAGE 2-1

    CONTENTS LIST PAGE 2-1A

    CABINET & PANELS DRAWING PAGE 2-2

    CABINET & PANELS PART LIST PAGE 2-3

    WASH SYSTEM DRAWING PAGE 2-4

    WASH SYSTEM PARTS LIST PAGE 2-5

    RINSE SYSTEM DRAWING PAGE 2-6

    RINSE SYSTEM PARTS LIST PAGE 2-7

    CONTROLS/WASH HEATER PAGE 2-8

    CONTROLS/WASH HEATER PARTS PAGE 2-9

    ELECTRICAL LAYOUT DRAWING PAGE 2-10

    ELECTRICAL LAYOUT PARTS LIST PAGE 2-11

    COMPONENT WIRING PAGE 2-12

    12 VOLT WIRING PAGE 2-13

    240 VOLT WIRING PAGE 2-14

    WO 11/99

    wayneH850 MK 2

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-2

    REVISED ~ APRIL 2004

    CABINET &PANELS

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-3

    ITEMDESCRIPTION PART No 1WASH TANK HY1012HOOD HY1023UPPER COVER HY103A4BASE HY1045BOTTOM PANEL HY1056REAR PANEL HY1067GUIDE FOR HOOD HY1079WASHER 7.9.13/610NUT 11.2.311REAR FRAME HY11112RIGHT FRAME COVER HY11213LEFT FRAME COVER HY11314MIDDLE FRAME COVER HY11415HANDLE HY11516UPPER COVER FOR HANDLE HY11617LOWER COVER FOR HANDLE HY11718PIN FOR HANDLE HY11819BUSH HY11920BUSH WASHER HY12021NUT 7.3.1322SCREW HY12223SCREW HY12324NUT 11.2.325CONNECTION FOR SPRING HY12526SPRING HY12627SPRING PILLAR HY12728WASHER HY12829NUT HY12930SIDE BLOCK HY13032SCREW 7.2.4033NUT 11.2.334ADJUSTABLE LEG HY13435SCREW HY13536WASHER HY13637TOOTHED WASHER HY13738NUT HY13839SCREW 7.2.40/140RAMP FOR BASKET HY140

    CABINET & PANELS

    REVISED ~ APRIL 2004

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    WASH SYSTEMSPARE PARTS

    Page 2 - 4REVISED ~ APRIL 2004

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-5

    ITEM DESCRIPTION PART No 1TOP BOSS HY2012CORK SEAL HY2023NUT EXT. PIPE HY1244SCREW 11.1.35NUT 11.2.36ACENTRE BOSS 11.1.0/16BWASH ARM ONLY 14.1.6/56CRINSE ARM ONLY 14.1.6/67BUSH FOR CENTRE BOSS 11.1.98SPINDLE UPPER 11.1.7/38ASPINDLE LOWER 11.17/29SPINDLE BOLT 8MM 11.1.8/210SEAL 9.8.1311FILTER BOSS 9.8.412FILTER SPIGOT HY21213FILTER NUT 7.8.114PLASTIC FILTER COMPLETE 9.8.2/D14BPLASTIC FILTER TOP ONLY 9.8.2/B14CPLASTIC FILTER BOTTOM ONLY 9.8.2/C15WASH JET 'D' 11.1.6/10W16WASH JET 'S' 11.1.6/9W17WASH JET NUT 11.1.6/718SCREW 7.4.1719A'O' RING FOR WASH ARM 11.1.6/1519B'O' RING FOR RINSE ARM 11.1.6/1620RINSE JET NUT 11.1.6/1121RINSE JET 11.1.6/1222BLANK FOR RINSE JET 11.1.6/1426 HOSE BTM PUMP 'INLET' HY22627NUT 9.8.628JUBILEE CLIP 7.4.1229LOWER SUPPORT 11.1.530SPINDLE SPACER 11.1.7/731HOSE 'OUTLET ( BOTH PUMPS) HY23132WASH PUMP 9.6.0/B33WASH PUMP 9.6.0/B34HOSE - TOP PUMP 'INLET' HY23435BOSS SPACER 11.1.5/337STAINLESS PIPE FOR TOP BOSS HY23738 -:- PIPE FOR LOWER BOSS HY23839SPECIAL BOLT HY239

    REVISED ~ APRIL 2004

    WASHSYSTEM

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-6 REVISED ~ APRIL 2004

    RINSE SYSTEM

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    RINSE SYSTEM

    Page 2-7

    ITEMDESCRIPTION PART No1DRAIN PLUG HY3012WASTE BOSS 9.10.23'O' RING 7.8.134NUT 7.8.65DRAIN PIPE HY3056RINSE ELEMENT 6Kw HY3067'O' RING FOR ELEMENT HY3078GUARD 7.9.15/19SCREW FOR GUARD 7.9.16/110NUT 11.2.311TAB WASHER 7.9.13/112INSULATION HY31213JUBLEE CLIP HY31314RINSE TANK HY31415MANIFOLD THERMISTOR 7.12.3/116CLIP 7.4.12/117RINSE HOSE 8.8.1518'Y' PIECE HY31819UPPER RINSE CONNECTOR HY31920SEAL HY32021NUT HY12122UPPER RINSE PIPE HY32224AIR TRAP ASSEMBLY 7.11.1A28TUBE FOR PRESSURE SWITCH RT229SOLENOID WATER VALVE 12 v 7.12.12/1030MOTOR FOR SOAP PUMPS 8LPP731SOAP PUMP HEAD 8LPP4-PMP-S32RINSE AID PUMP HEAD 8LPP533RINSE AID TUBE RT335 BRACKET FOR SOAP PUMPS 7.6.6/2036'O'RING 7.5.937"NUT 3/8""" 7.3.1338SCREW 7.9.539WASHER 7.2.4240DETERGENT ELBOW ASSEMBLY 7.2.21/H41RINSE SUPPORT HY33346FIBRE WASHER 7.9.647DRAIN BOLT 7.9.5

    REVISED ~ APRIL 2004

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2 - 8

    CONTROLS &

    WASH HEATER

    REVISED ~ APRIL 2004

    11A 10A12A 13A 14A

    9A5A

    6A7A

    20A

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-

    ITEMDESCRIPTION PART No1WASH ELEMENT 4.5KW HY4012SEAL FOR WASH ELEMENT HY4023NUT FOR WASH ELEMENT HY403N/SMICRO SWITCH ASSEMBLY ** HY901ASSNote: All '*' items included in '**'1ANUT 6MM * 11.2.32ATAB WASHER 6MM * 7.2.423ASTUD S/STEEL * HY9034APLASTIC COVER * HY9045APUSH BUTTON * HY9056ASTUD S/STEEL * HY9067ASPRING S/STEEL * HY9078AACTUATOR * HY9089ACIRCLIP * HY90910ABOX COVER * HY91011ASCREW * HY91112ANUT 3MM * HY91213ATAB WASHER 3MM * HY91314AWASHER 3MM * HY91415A2POLE MICRO SWITCH * HY91516A3 POLE MICRO SWITCH * HY91618ASUB LOOM FOR MICRO SWITCH HY91819VISUAL DISPLAY/BEZEL CABLE DISP-1219APLASTIC BOX HY91920ASCREW 3MM HY92021CONTROL PANEL HY42122ON/OFF LAMP 240V 7.12.6/1A23AON/OFF KNOB HY423A23BSWITCH BODY HY423B24INNER SWITCH 'NO' HY42425O SYMBOL HY42526I SYMBOL HY42627LAMP HY42728CYCLE KNOB HY42829INNER SWITCH 'NC' HY42930STANDBY SYMBOL HY425 ITEM 39 12V BULB -HY53931FAST WASH SYMBOL HY43032SLOW WASH SYMBOL HY43133BLANKING PLATE HY43334MANUAL RINSE SYMBOL HY43435MANUAL WASH SYMBOL HY43536CONTINOUS WASH SWITCH HY43637MANUAL RINSE SWITCH HY43738 RINSE PRIME SWITCH 7.12.4/2A REVISED ~ APRIL 2004

    CONTROLS & WASH HEATER

    9

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    Page 2-10

    6

    12V12V 240V240V240V

    8

    POWER SUPPLY UNIT

    7565543

    2

    TERMINAL BLOCK

    1

    PCB

    CONTACTOR CONTACTOR CONTACTORWASH HEATERWASH SAFETYRINSE HEATER

    CONTACTORRINSE SAFETY

    TIMERDELAY

    FUSE FUSE

    240V 12V

    DOOR CONTROL

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    LS

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    ELECTRICAL / ELECTRONIC LAYOUT

    REVISED ~ APRIL 2004

    wayne4FUSE240V 12V

  • CLASSIC GLASS & DISHWASHING SYSTEMS LTD SERVICE MANUAL

    H850S

    REVISED ~ APRIL 2004 Page 2-11

    ITEM DESCRIPTION PART No 1P.C.B. PCB-X11AMICRO CHIP SYS-082TERMINAL BLOCK 7.12.7A312 VOLT 5 AMP FUSE FUSE-043AFUSE HOLDER FUSE-05Alternaive to 3/3A RESETABLE FUSE TCB-13240 VOLT 5 AMP FUSE FUSE-015CONTACTOR 240V COIL B6 CONTACTOR/46CONTACTOR 12VOLT COIL B6C CONT/157DELAY TIMER 7.12.2/3X8POWER SUPPLY UNIT PS-01 FUSES ON PCB BOARD F1 10MA PCB FUSE FUSEX1F2 & F6 2AMP PCB FUSE FUSEX2"F3 5AMP PCB FUSE 1.1/4""" FUSEX3 ( FUSE HOLDER FUSE-05)F4 1AMP PCB FUSE FUSEX4F5 5AMP x 20mm PCB FUSE FUSEX5

    KIT OF FUSES 2off each FUSEKIT MK2

    ELECTRICAL/ELECTRONIC PARTS

    wayneH850S

    wayne3 12 VOLT 5 AMP FUSE FUSE-043A FUSE HOLDER FUSE-05

    wayne

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