mercedes-benz - xentry portal · a 1.6.3 plastics painting: mixing ratios for uno hd cp a 1.6.4...

Please refer to the EU Material Safety Data Sheet for product labelling as required by Directive 1999/45/EC and the respective national rules. The products are suitable for professional use only.

The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification. The latest version supersedes all previous versions. You can obtain the latest version from our website at www.rmpaint.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. It cannot be ruled out that this product contains particles < 0.1 µm.

R-M Automotive Refinish Paints, Z.I.du Merret F-60676 Clermont de l'Oise Cedex, Tel. (+33) (0) 3 44 77 77 77, 04/2011

Mercedes-Benz

Contents

General information

A Refinishing processes

A 0 Warranty refinishing processes

A 0.1 Warranty refinishing process with 2K PU primer filler

A 0.2 Warranty refinishing process with epoxy primer filler

A 0.3 Warranty refinishing process – Plastics refinishing

A 1 PREP'ART surface preparation

A 1.1 PREP'ART: steel, OEM spare parts with e-coat

A 1.2 PREP'ART: steel, damaged part

A 1.3 PREP'ART: aluminium, new part

A 1.4 PREP'ART: aluminium, damaged part

A 1.5 PREP'ART: plastic, new part

A 1.6 PREP'ART: plastic, damaged part

A 1.6.1 Plastics painting: mixing ratios for undercoats

A 1.6.3 Plastics painting: mixing ratios for UNO HD CP

A 1.6.4 Plastics painting: mixing ratios for ONYX HD and clears

A 2 BLEND'ART blend-in processes with ONYX HD

A 2.1 BLEND'ART: repairing minor paintwork damage with ONYX HD

A 2.2 BLEND'ART: blend-in repair with ONYX HD on the panel being repaired

A 2.3 BLEND'ART: blend-in repair with ONYX HD, fading out on the adjacent panel

A 3 Refinishing process with “scratch-resistant clear”

Contents

B Special processes

B 1 Putty guide

B 1.1 Vehicles damaged by hail

B 2 UNO HD CP: Blending on one panel

B 2.1 UNO HD CP: Blending on the adjacent panel

B 3 ONYX HD: colours for interiors

B 3.1 ONYX HD: blending process for three-coat systems

B 3.2 ONYX HD: blending process for four-coat systems

B 4 HYDROCLEAN: treatment of waste water

B 5 Polishing guide

B 6 Matt Shade Concept

B 6.1 Finishing operations and maintenance of matt clearcoat surfaces

B 7 “Scratch-resistant clears”: Pre-treatment and finishing operations

B 8 Refinishing process with Designo Titanium Alubeam Metallic

B 8.1 Blending process with Designo Titanium Alubeam Metallic

C Product data sheets

C 1 Cleaners

C 2 Undercoat materials

C 2.1 Putties

C 2.2 Primers

C 2.3 Fillers

C 3 Basecoats & topcoats

C 3.1 ONYX HD

C 3.2 DIAMONT

C 3.3 UNO HD

C 4 Clears

C 5 Additives & special products

Contents


The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.rmpaint.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. It cannot be ruled out that this product contains particles < 0.1 µm.

R-M Automotive Refinish Paints, Z.I.du Merret F-60676 Clermont de l’Oise Cedex, Tel. (+33) (0) 3 44 77 77 77, 01/2013

D Annexes

D 1 List of processing pictograms

D 2 Flow times, measured with different viscosity cups

D 3 Sanding paper grit sizes For undercoats

D 4 Infrared drying Infrared drying parameters for R-M products

Product list

Cleaners C 1

PK 700 / PK 900 Cleaning agents

PK 1000 / PK 2000 Degreasing and cleaning agents with low solvent content

Putties C 2.1

STOP FILLER II Polyester spray filler

STOP FLEX Polyester putty for plastics

STOP MULTI Multi-purpose putty

STOP UNI Multi-purpose polyester putty

Primers C 2.2

EUROFILL Chromate-free wash primer

AKROFILL 2K SF Primer

Fillers C 2.3

EUROXY CP Chromate-free epoxy primer filler

HYDROFILLER II Water-soluble filler

TRANSPARENT SEALER CP Transparent acrylic 2K sealer

AM 870 SEALERPLAST 90 Adhesion primer for plastics

EXTRASEALER WHITE 2K Sealer

EXTRASEALER BLACK 2K Sealer

DIRECTFILLER 2K Primer filler

PERFECTFILLER BLACK 2K Fast dry surfacer

PERFECTFILLER GREY 2K Fast dry surfacer

PERFECTFILLER WHITE 2K Fast dry surfacer

PROFILLER BLACK 2K Primer filler

PROFILLER BLACK 2K Primer filler – high build version

PROFILLER GREY 2K Primer filler

PROFILLER GREY 2K Primer filler – high build version

Product list

Fillers C 2.3

PROFILLER WHITE 2K Primer filler

PROFILLER WHITE 2K Primer filler – high build version

ONYX HD basecoats C 3.1

ONYX HD Waterborne basecoat line

ONYX HD HB 203 Jet black HB 203

ONYX HD INTERIOR Direct-gloss systems (without a clearcoat)

ONYX HD DB 403 Deep Black DB 403

Topcoats / DIAMONT C 3.2

DIAMONT Basecoat for basecoat/clearcoat systems

DIAMONT Basecoat for three-stage systems

PUR BLACK DIAMONT D 403 Jet black basecoat

UNO HD topcoats C 3.3

UNO HD SC 804 Matt black

UNO HD 420 Jet black SC 203

UNO HD CP High-density topcoat for solid-colour finishes

UNO HD CP High-density topcoat for matt and/or textured solid-colour finishes

Clears C 4

CHRONOLUX CP Fast drying clear with low solvent content

CHRONOTOP Fast drying clear

CRYSTALTOP HD High solids 2K clear

CRYSTALCLEAR CP Clear with low solvent content

DIAMONTCLEAR CP Clear with low solvent content

SATINTOP Clear for a silky matt surface

SILICATOP Clear for a matt surface

STARLUX CP Clear with low solvent content

STARLUX CP / CHRONOLUX CP Gloss-reduced and/or textured finishes

STARTOP HS 2K PU clear

SUPREMELUX CP Scratch resistant clear with low solvent content

Product list




Additives & special products C 5

FLEX Plasticiser for polyurethane products

FLEXPRO Additive to prepare EXTRASEALER WHITE / BLACK for direct application to plastics

BLENDING FLASH Blending thinner

AM 950 BLENDING FLASH Blending thinner

MT 900 Fine concentrated texturing agent with matting effect

MULTIFLASH Additive to accelerate drying

MULTI SPOT Blending thinner

ONYX BLENDER PRO Additive for blend-in repairs with ONXY HD

ONYX HD ACTIVATOR Activator for waterborne basecoats

BRIL 852 Fine polishing compound

FINE BRIL Extra fine polishing liquid

SPECIAL MAT 09 Multi-purpose matting agent

SPEEDFLASH Additive to accelerate drying

SPEEDFLASH S Additive to accelerate drying

Warranty refinishing process with 2C polyurethane primer filler A 0.1

Pre-treatment

Cleaning PK 1000

Sand damaged areas down to the bare metal P80 / P150

Cleaning PK 1000

Putty (coarse & fine)

Mixing ratio

Stir thoroughly before use. < 12°C 12-25°C > 25°C STOP MULTI 100 g 100 g 100 g Hardener 3 g 2.5 g 1.5 g Mix intensively to avoid any marble effect. Respect the mixing ratio. Using too much hardener can lead to topcoat discoloration (peroxide spots) while using too little hardener can increase the drying time.

Potlife 5 min. at 20 °C

Application Number of spraycoats: 2 – 3

Drying 20°C 20 min. 60°C 10 min. Drying will take longer when product is applied to a cold substrate.

Infrared drying (short wave) 4 min. at 50% (medium wave) 6 min.

Sanding dry P 80, P 150, P 240, P 320

Cleaning PK 1000


Primer filler

Mixing ratio

Stir thoroughly before use. DIRECTFILLER 100 (vol.) D 701 20 (vol.) FR 500 20 (vol.)

Spray viscosity Potlife

40-50 s. ISO 4mm/20 °C 90 min. at 20 °C

Sprayguns HVLP gravity-feed spraygun 1.7 – 1.9 0.7 bar at the nozzle Compliant gravity-feed spraygun 1.6 – 1.8 2.0 – 2.5 bar

Application Number of spraycoats: ½ + 1 Film thickness: 50 - 70 µm

Drying 20°C 12 h 60°C 35 min.

Infrared drying (short wave) 10 min.

Sanding P400

UNO HD CP topcoat mixing system

Mixing ratio

Stir thoroughly before use. UNO HD CP colour with SC 07 and SC 17 100 (vol.) depending on colour H 420 25 (vol.) 28 g SC 850 25 (vol.) 23 g Mix well and strain before application. Use the SC 820 thinner for small repairs or when working in low temperatures. Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.


37-52 s. ISO 4mm/20°C 90 min. at 20°C

Sprayguns HVLP gravity-feed spraygun 1.3 – 1.5 0.7 bar at the nozzle Compliant gravity-feed spraygun 1.3 – 1.4 2.0 - 2.5 bar

Application Number of spraycoats: 1 thin + 1 wet coat Film thickness: 60 µm

Drying 20°C no 60°C 30 min.

Infrared drying (short wave) 3 min. at 50% + 10 min. at 100% (medium wave)

Further treatment Finishing operations after curing or after the specified drying time + cooling. May be overcoated with the same product after the indicated drying times.


ONYX HD basecoat mixing system

Mixing ratio

Stir the ONYX HD mixing bases on the mixing machine twice a day for 15 minutes. ONYX HD basecoat 100 (vol.) depending on colour HYDROMIX 60 (vol.) 60 g Mix intensively immediately after weighing. Strain before application. Attention: Do not insert a screen in the spraygun when applying a metallic or pearl-effect basecoat. When usingHB004 slow in the mixing formula, HYDROMIX slow must also be used.


42 to 68 seconds ISO 4 cup at 20°C ONYX HD colours mixed to formula: 6 months in a sealed plastic vessel. ONYX HD ready for use: 1 week in a sealed plastic vessel.

Sprayguns HVLP gravity-feed spraygun 1.4 - 1.5 mm 0.7 bar at the nozzle

Application

Solid colours Metallic or pearl-effect colours: Number of spraycoats: 2 – 3 1 or 2 + 1 coat to match the effect Film thickness: 20 - 25 µm 12 - 15 µm Flash off until matt after each spraycoat.

Drying

20°C approx. 15 min. The drying process can be accelerated by additional blow drying. 60°C approx. 10 min. + cooling

Infrared drying

1st spraycoat Flash off at room temperature until matt 2nd spraycoat at 40-50°C (max 70°C) surface temperature to matt surface + cooling Harmonising coat Flash off at room temperature until matt

Further treatment Apply one of the recommended R-M clears. ONYX HD basecoats may be overcoated with the same product after the indicated drying times





Clearcoat

Mixing ratio

SUPREMELUX CP 300 (vol.) 100 g H 420 100 (vol.) 37 g SC 850 100 (vol.) 29 g Mix well and strain before application. Note: Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.


44-52 s. ISO 4mm/ 20°C 2 hours at 20°C


Application

Number of spraycoats: 2 Film thickness: 50 - 60 µm 3 min. between the spraycoats. On vertical surfaces, apply one thin and one full spraycoat without intermediate flash-off (film thickness of approx. 50 µm).

Drying 60°C 30 min.

Infrared drying (short wave) 8 min. (medium wave)

Further treatment Finishing operations after specified drying times and cooling

Or alternatively: UNO HD 2K topcoat (non VOC-compliant) DIAMONT basecoat mixing system + CRYSTALTOP HD (non VOC-compliant)

Warranty refinishing process with epoxy primer filler A 0.2

Pre-treatment

Cleaning PK 1000


Cleaning PK 1000

Alternative: PK 700


Mixing ratio


Potlife 5 min. at 20°C




Sanding dry P 80, P 150, P 240, P 320


Primer filler

Mixing ratio

Stir thoroughly before use. EUROXY CP 100 (vol.) 100 g EUROXY CP Reactive 25 (vol.) 16 g FR 500 25 (vol.) 15 g Ideal application conditions for two-component EPOXY products: 20°C and a relative air humidity below 80%. Application not possible in temperatures below 15°C.


40-50 s. ISO 4mm/20°C 8 hours at 20°C in a closed container

Sprayguns HVLP gravity-feed spraygun 1.7 – 1.9 0.7 bar at the nozzle Compliant gravity-feed spraygun 1.6 – 1.8 2.0 bar

Application Sand primer filler Number of spraycoats: 2 Film thickness: 40 - 50 µm

Drying 20°C 8 hours 60°C 30 min.

Infrared drying (short wave) 11 min. (medium wave) 10 – 15 min.

Further treatment Dry-sand primer filler with P400.


Mixing ratio



37-52 s. ISO 4mm/20°C 90 min. at 20°C





Further treatment Finishing operations after full curing or after the specified drying times + cooling. May be overcoated with the same product after the indicated drying times.



Mixing ratio





Application

Solid colours Metallic or pearl-effect colours Number of spraycoats: 2 – 3 1 or 2 + 1 coat to match the effect Film thickness: 20 - 25 µm 12 - 15 µm Flash off until matt after each spraycoat.

Drying


Infrared drying







Clearcoat

Mixing ratio



44 – 52 s. ISO 4mm/20°C 2 hours at 20°C


Application




Further treatment Finishing operations after specified drying times and cooling.

Or alternatively: UNO HD 2K topcoat (non VOC-compliant) DIAMONT basecoat mixing system + CRYSTALTOP HD (non VOC-compliant)

Warranty refinishing process Plastics refinishing A 0.3

Pre-treatment

Cleaning PK 700

Cleaning PK 1000

Sanding P 400

Cleaning PK 1000

Fine stopping

Mixing ratio

Stir thoroughly before use. < 12°C 12-25°C > 25°C STOP FLEX 100 g 100 g 100 g Hardener 3 g 2.5 g 1.5 g Mix intensively to avoid any marble effect. Respect the mixing ratio. Using too much hardener can lead to topcoat discoloration (peroxide spots) while using too little hardener can increase the drying time.

Potlife 5 min. at 20°C

Application Number of spraycoats: 1 – 2 Film thickness: max. 1-2 mm

Drying 20°C 25 - 35 min. 60°C 15 min.

Infrared drying (short wave) 8 min. 50% (medium wave) 10 min.

Sanding dry P 80, P 150, P 240, P 320

Primer

Mixing ratio AM 870 SEALERPLAST 90 Shake well for 2 min. before use.

Application Spraycoats: 1 – 2 Film thickness: 5 µm

Flash-off time 20°C 15 min.


Filler

Mixing ratio

PERFECTFILLER GREY 400 (vol.) 100 g FLEX 100 (vol.) 16 g D 70 / D 80 150 (vol.) 23 g FR 500 100 (vol.) 14 g or use filler mixtures and/or mixtures for highly flexible plastic parts listed in A1.6.1 “Undercoat mixing ratios”.

Application Number of spraycoats: 2 Film thickness: 50 - 70 µm

Drying

20°C 4 hours 60°C 30 min.


Sanding dry P 400, then clean with PK 2000



Mixing ratio



37 - 52 s. ISO 4mm/20°C 90 min. at 20°C








Mixing ratio





Application

Solid colours Metallic or pearl-effect colours Number of spraycoats: 2 - 3 1 or 2 + 1 coat to match the effect Film thickness: 20 - 25 µm 12 - 15 µm Flash off until matt after each spraycoat.

Drying


Infrared drying







Clearcoat

Mixing ratio



44 – 52 s. ISO 4mm/20°C 2 hours at 20°C


Application





Or alternatively: UNO HD 2K topcoat (non VOC-compliant) DIAMONT basecoat mixing system + CRYSTALTOP HD (non VOC-compliant) When using non VOC-compliant clears, mix in 20% FLEX!

PREP’ART Steel, new panel with cathodic electro-coat (OEM primer) A 1.1




Process description

PREP’ART is a system of 6 matching processes for refinishing all substrates commonly encountered in automotive coating operations.

These processes have been developed in order to enable professional refinishers to maintain the quality standards of high-grade automotive finishes with outstanding efficiency.

Substrates

- Cathodic e-coat (OEM primer)

Products required

- PK 700 or PK 1000 - EXTRASEALER WHITE / BLACK - R-M topcoat

Pretreatment

Degreasing PK 700 or PK 1000

Filler

Mixing ratio EXTRASEALER WHITE / BLACK 300 (vol.) D 80 / D 70 100 (vol.) FR 500 / SC 820 / SC 850 / SC 880 100 (vol.)

Application Spraycoats: 1 Film thickness: 20 – 35 µm

Flash-off 20°C 15 minutes

Topcoat

ONYX HD UNO HD CP Apply in accordance with the Technical Data Sheet.

PREP’ART Steel, damaged panel A 1.2

Process description



Substrates

- Bare automobile body sheet - Electro-coated surfaces - R-M fillers - Automotive OEM finishes, fully cured and solvent-resistant - Automotive refinishes, fully cured and solvent-resistant

Products required

- PK 700, PK 1000 or PK 2000 - STOP UNI - EUROFILL - PERFECTFILLER GREY - MULTIFILLER CP - R-M topcoat

Pretreatment


Sanding P80 / P150


Putty

Mixing ratio STOP UNI 100 g Hardener 3 g

Application Coats: 2 - 3 Film thickness: 2 – 3 mm maximum

Drying 20°C 20 min. 60°C 10 min.

Infrared drying

(short wave) 4 min. at 50% (medium wave) 6 min.

Sanding Dry with P80, P150, P240.

PREP’ART Steel, damaged panel A 1.2




Primer

Mixing ratio EUROFILL 100 (vol.) 100 g EUROFILL CATALYST 100 (vol.) 74 g


Flash-off 20°C 10 – 15 minutes

Filler

Mixing ratio

PERFECTFILLER GREY 100 (vol.) 100 g D 70 / D 80 25 (vol.) 15 g FR 500 25 (vol.) 13 g You may use PERFECTFILLER WHITE / BLACK or PROFILLER WHITE / GREY & BLACK instead of PERFECTFILLER GREY

Application Spraycoats: 2 3 Film thickness: 50 – 70 µm 80 – 120 µm


Infrared drying

(short wave) 9 min.

Sanding Dry with P400, then degrease with PK 2000.

Topcoat


PREP’ART Aluminium, new panel A 1.3

Process description



Substrates

- New aluminium panels

Products required

- PK 700 or PK 1000 - EUROFILL - EXTRASEALER WHITE / BLACK - R-M topcoat

Pre-treatment


Sanding P240 / P400


Primer

Mixing ratio EUROFILL 100 (vol.) EUROFILL CATALYST 100 (vol.)



PREP’ART Aluminium, new panel A 1.3




Sealer

Mixing ratio

EXTRASEALER WHITE / BLACK 300 (vol.) D 80 / D 70 100 (vol.) FR 500 / SC 820 / SC 850 / SC 880 100 (vol.)



Topcoat

ONYX HD UNO HD CP

Apply in accordance with the Technical Data Sheet.

PREP’ART Aluminium, damaged panel A 1.4

Process description



Substrates

- Aluminium panels

Products required

- PK 700, PK 1000 or PK 2000 - STOP UNI - EUROFILL - PERFECTFILLER GREY - PROFILLER - R-M topcoat

Pretreatment


Sanding P80 / P150


Putty


Application Coats: 2 – 3 Film thickness: 2 – 3 mm maximum

Drying

20°C 20 min. 60°C 10 min.

Sanding Dry with P80, P150, P240.

PREP’ART Aluminium, damaged panel A 1.4




Primer

Mixing ratio Primer version

EUROFILL 100 (vol.) EUROFILL CATALYST 100 (vol.)

Application Spraycoats: 2 Film thickness: 10 - 15 µm

Flash-off 20°C 10 – 15 minutes

Filler

Mixing ratio

PERFECTFILLER GREY 100 (vol.) D 70 / D 80 25 (vol.) FR 500 25 (vol.) You may use PROFILLER instead of PERFECTFILLER



Infrared drying

(short wave) 9 min.


Topcoat


PREP’ART Plastic, new panel A 1.5




Process description



Substrates

- New automotive plastic add-on parts - All common plastic substrates - Non-modified polypropylene (PP) and polyethylene (PE) are unpaintable.

Note: Automotive add-on parts are often just labelled PP or PE although they are, in fact, modified and thus paintable substrates.

Products required

- PK 700 / PK 1000 - EXTRASEALER WHITE / BLACK - FLEXPRO

Pretreatment

Degreasing PK 700

Degreasing PK 1000 using a sanding pad

Degreasing PK 1000

Sealer

Mixing ratio EXTRASEALER WHITE / BLACK 300 (vol.) D 80 100 (vol.) FLEXPRO 100 (vol.)



Topcoat

ONYX HD UNO HD CP

Apply in accordance with the Technical Data Sheet. See for information on how to plasticise topcoat with FLEX A 1.6.2 – A 1.6.4

PREP’ART Plastic, damaged panel A 1.6

Process description



Substrates

- Plastic add-on parts with surface defects

- Plastic parts repaired using a plastic repair kit (e.g., Teroson)

Products required

- PK 700 / PK 1000 - STOP FLEX - AM 870 SEALERPLAST 90 - PERFECTFILLER GREY - FLEX

Pretreatment

Degreasing PK 700

Degreasing PK 1000

Sanding P400

Degreasing PK 1000

Putty

Mixing ratio

STOP FLEX 100 g Hardener 3 g Unsuitable for highly flexible plastic substrates

Application Coats: 1 – 2

Drying 20°C 25 – 35 min. 60°C 15 min.

Infrared drying


Sanding Dry with P80, P150, P240, P320.

PREP’ART Plastic, damaged panel A 1.6




Primer

Mixing ratio AM 870 SEALERPLAST 90 Shake vigorously for 2 min. before use

Application Spraycoats: 1 – 2 Film thickness: 5 µm


Filler

Mixing ratio

PERFECTFILLER GREY 400 (vol.) 100 g FLEX 100 (vol.) 16 g D 70 / D 80 150 (vol.) 23 g FR 500 100 (vol.) 14 g Alternatively, use filler mixes or mixes for highly flexible plastic parts as shown in Appendix A 1.6.1, “Undercoat mixing ratios”.


Drying

20°C 4 hours 60°C 30 min.



Topcoat

ONYX HD UNO HD CP

Apply in accordance with Appendices A 1.6.2 – A 1.6.4.

Painting of plastic parts Undercoat mixing ratios A 1.6.1

Process description

List of mixing ratios for plasticising undercoat materials with FLEX, for use on rigid and flexible plastics. Pretreat the surface to be painted in keeping with the appropriate recommendations of “PREP’ART” A 1.5 – A 1.6.

Rigid plastics

Mixing ratio TRANSPARENT SEALER CP 300 (vol.) 100 g D 80 100 (vol.) 28 g FLEXPRO 100 (vol.) 25 g

Mixing ratio EXTRASEALER WHITE 300 (vol.) 100 g D 70 / D 80 100 (vol.) 23 g FLEXPRO 100 (vol.) 20 g

Mixing ratio EXTRASEALER BLACK 300 (vol.) 100 g D 70 / D 80 100 (vol.) 23 g FLEXPRO 100 (vol.) 21 g

Mixing ratio

PERFECTFILLER WHITE 400 (vol.) 100 g FLEX 100 (vol.) 15 g D 70 / D 80 150 (vol.) 24 g FR 500 100 (vol.) 13 g

Mixing ratio

PERFECTFILLER GREY 400 (vol.) 100 g FLEX 100 (vol.) 16 g D 70 / D 80 150 (vol.) 23 g FR 500 100 (vol.) 14 g

Mixing ratio

PERFECTFILLER BLACK 400 (vol.) 100 g FLEX 100 (vol.) 17 g D 70 / D 80 150 (vol.) 25 g FR 500 100 (vol.) 14 g

Mixing ratio

PROFILLER WHITE 400 (vol.) 100 g FLEX 100 (vol.) 15 g D 70 / D 80 150 (vol.) 22 g FR 500 100 (vol.) 13 g

Mixing ratio

PROFILLER GREY 400 (vol.) 100 g FLEX 100 (vol.) 15 g D 70 / D 80 150 (vol.) 22 g FR 500 100 (vol.) 13 g

Mixing ratio

PROFILLER BLACK 400 (vol.) 100 g FLEX 100 (vol.) 15 g D 70 / D 80 150 (vol.) 22 g FR 500 100 (vol.) 13 g

Painting of plastic parts Undercoat mixing ratios A 1.6.1




Flexible plastics (PU foam)

Mixing ratio

TRANSPARENT SEALER CP 300 (vol.) 100 g FLEX 50 (vol.) 15 g D 80 125 (vol.) 37 g SC 850 100 (vol.) 26 g

Mixing ratio

EXTRASEALER WHITE 300 (vol.) 100 g FLEX 50 (vol.) 11 g D 70 / D 80 125 (vol.) 29 g FR 500 100 (vol.) 20 g

Mixing ratio

EXTRASEALER BLACK 300 (vol.) 100 g FLEX 50 (vol.) 12 g D 70 / D 80 125 (vol.) 29 g FR 500 100 (vol.) 21 g

Mixing ratio

PERFECTFILLER WHITE 400 (vol.) 100 g FLEX 200 (vol.) 30 g D 70 / D 80 200 (vol.) 29 g FR 500 100 (vol.) 13 g

Mixing ratio

PERFECTFILLER GREY 400 (vol.) 100 g FLEX 200 (vol.) 32 g D 70 / D 80 200 (vol.) 31 g FR 500 100 (vol.) 14 g

Mixing ratio

PERFECTFILLER BLACK 400 (vol.) 100 g FLEX 200 (vol.) 34 g D 70 / D 80 200 (vol.) 33 g FR 500 100 (vol.) 14 g

Mixing ratio

PROFILLER WHITE 400 (vol.) 100 g FLEX 200 (vol.) 30 g D 70 / D 80 200 (vol.) 29 g FR 500 100 (vol.) 13 g

Mixing ratio

PROFILLER GREY 400 (vol.) 100 g FLEX 200 (vol.) 30 g D 70 / D 80 200 (vol.) 29 g FR 500 100 (vol.) 13 g

Mixing ratio

PROFILLER BLACK 400 (vol.) 100 g FLEX 200 (vol.) 30 g D 70 / D 80 200 (vol.) 29 g FR 500 100 (vol.) 13 g

Painting of plastic parts UNO HD CP mixing ratios A 1.6.3




Process description

Pretreat the surface to be painted in keeping with the appropriate recommendations of “PREP’ART” A 1.1 – A 1.6. Please also observe the instructions given in the Technical Data Sheets of the products.

Substrates

- 1) and 2) for high-gloss, gloss-reduced and textured finishes applied to rigid plastics - 3) high-gloss finish for PU foam You will also find mixing formulas for plastics on the Color Explorer Online and SHOP MASTER. These mixing formulas contain the products (SPECIAL MAT 09 and/or FLEX and/or MT 900) that are necessary in order to reliably reproduce the gloss level or the texture of the original finish.

You can identify these formulas easily by means of the following pictograms:

Mixing formula for a high-gloss finish

Mixing formula for a gloss-reduced or semi-gloss finish

Mixing formula for a textured finish

1) Rigid plastics

2) Gloss-reduced and/or textured finish for rigid plastics

Mixing ratio

High gloss

UNO HD CP 100 (vol.) depending on colour H 420 25 (vol.) 28 g SC 850 25 (vol.) 23 g

Gloss-reduced and/or textured

or

UNO HD CP 100 (vol.) depending on colour H 420 25 (vol.) 28 g SC 850 25 (vol.) 23 g

Note: It is also possible to reduce the gloss of or add texture to a high-gloss finish. In this case, please refer to the Technical Data Sheets of SPECIAL MAT 09 and MT 900, respectively.

3) PU foam

Mixing ratio High gloss

UNO HD CP 100 Vol. FLEX 20 Vol. H 420 30 Vol. SC 850 25 Vol.

Painting of plastic parts ONYX HD and clears A 1.6.4

Process description

Pretreat the surface to be painted following the instructions of PREP’ART A 1.5 – A 1.6. Attention: never use FLEX in ONYX HD basecoats. Please also observe the instructions given in the Technical Data Sheets of the products used.

Substrates

- 1) and 2) for high-gloss, gloss-reduced and textured finishes applied to rigid plastics - 3) high-gloss finish for PU foam

Products required

- STARLUX CP - SUPREMELUX CP - CHRONOLUX CP - CRYSTALCLEAR CP - DIAMONTCLEAR CP - FLEX

1) Rigid plastics

Do not add FLEX to the clear when applying a clear-over-base system with ONYX HD to rigid plastics. 2) Gloss-reduced and/or textured finish for rigid plastics

Mat and/or Gloss-reduced and/or textured textured

Mixing ratio

STARLUX CP 150 (vol.) 200 (vol.) SPECIAL MAT 09 / MT 900 150 (vol.)* 100 (vol.)* H 420 100 (vol.) 100 (vol.) SC 820 100 (vol.) 100 (vol.)

Mixing ratio

CHRONOLUX CP 150 (vol.) 200 (vol.) SPECIAL MAT 09 / MT 900 150 (vol.)* 100 (vol.)* H 420 100 (vol.) 100 (vol.) SC 820 100 (vol.) 100 (vol.)

Mixing ratio

CRYSTALCLEAR CP 150 (vol.) 200 (vol.) SPECIAL MAT 09 / MT 900 150 (vol.)* 100 (vol.)* H 420 100 (vol.) 100 (vol.) SC 820 100 (vol.) 100 (vol.)

Mixing ratio

DIAMONTCLEAR CP 150 (vol.) 200 (vol.) SPECIAL MAT 09 / MT 900 150 (vol.)* 100 (vol.)* H 420 100 (vol.) 100 (vol.) SC 820 100 (vol.) 100 (vol.)

or as specified in the mixing formula

Painting of plastic parts ONYX HD and clears A 1.6.4




3) PU foam

Mixing ratio

STARLUX CP 300 (vol.) FLEX 60 (vol.) H 420 120 (vol.) SC 820 100 (vol.)

Mixing ratio

SUPREMELUX CP 300 (vol.) FLEX 60 (vol.) H 420 120 (vol.) SC 850 100 (vol.)

Mixing ratio

CHRONOLUX CP 300 (vol.) FLEX 60 (vol.) H 420 120 (vol.) SC 820 100 (vol.)

Mixing ratio

CRYSTALCLEAR CP 300 (vol.) FLEX 60 (vol.) H 420 120 (vol.) SC 850 100 (vol.)

Mixing ratio

DIAMONTCLEAR CP 300 (vol.) FLEX 60 (vol.) H 420 120 (vol.) SC 820 100 (vol.)

BLEND'ART Repairing minor paintwork damage with ONYX HD A 2.1

Process description BLEND’ART is a universally suitable system of three processes, providing solutions for all types of blend-in repairs.

This method of repairing minor paintwork damage with ONYX HD has been developed for professional refinish centres. The goal is to reliably achieve invisible repairs for all shades of the colour range.

We recommend to use this refinishing method on vertical surfaces. When repairing colours formulated mainly with aluminium and effect pigments, we advise against using this method in the middle of upper visible surfaces.

Substrates

- R-M fillers - Automotive OEM finishes, fully cured and solvent-resistant - Refinishes, fully cured and solvent-resistant

Products required

- PK 1000 / PK 2000 - FINE BRIL - ONYX HD - ONYX BLENDER PRO - HYDROMIX - CHRONOLUX CP - BLENDING FLASH

Pretreatment

1) Sanding of filler area

Degrease with PK 1000.

Sand with P800 – P1200.

2) Sanding of ONYX HD blending area

Sand with P2000.

3) Polishing of CHRONOLUX CP melt-in zone

Polish with FINE BRIL + moist, medium-hard sponge.


BLEND'ART Repairing minor paintwork damage with ONYX HD A 2.1




1) ONYX HD: application and blending into the adjacent area

Mixing ratio: ONYX HD 100

ONYX BLENDER PRO 100

Mix (ONYX HD : ONYX BLENDER PRO) 100 HYDROMIX 60

Spraygun: 1.0 mm mini HVLP

Pressure: 0.8 - 1.5 bar

Application: 4 – 6 thin, overlapping spraycoats, fading out into the surrounding area.

Flash-off between spraycoats: Flash off until mat.

Cleaning: Use a tack rag to remove overspray after every spraycoat.

2) CHRONOLUX CP

Mixing ratio: CHRONOLUX CP 300 H 420 100 SC 820 / SPEEDFLASH 100

Spraygun: 1.2 mm mini HVLP

Pressure: 1.5 – 2.0 bar

Application: 1 thin and 1 full spraycoat, overlapping.

Flash-off: No flash-off between coats.

3) BLENDING FLASH

Spraygun: 1.0 – 1.2 mm mini HVLP


Application: 2 – 3 spraycoats to melt in the CHRONOLUX CP fade-out area.

Drying: 15 min at 60°C 10 min at 60°C with SPEEDFLASH or short-wave infrared, 8 min at 100%

BLEND’ART Blend-in repair with ONYX HD on the panel being repaired A 2.2

Process description BLEND’ART is a universally suitable system of three processes, providing solutions for all types of blend-in repairs.

This process for blend-in repairs on the panel being repaired using ONYX HD has been developed for professional refinish centres. The goal is to reliably achieve invisible repairs for all shades of the colour range.

Substrates


Products required

- PK 1000 / PK 2000 - FINE BRIL - ONYX HD - ONYX BLENDER PRO - HYDROMIX - CHRONOLUX CP - BLENDING FLASH

Pretreatment

1) Sanding of filler patch


Sand with P400 / P500, then P1000 so as to remove filler overspray from the surrounding areas.


Sand with P1000 – P2000.

3) Polishing of CHRONOLUX CP melt-in zone

Polish with FINE BRIL and a moist, medium-hard sponge.


1) Hiding the filler patch

Mixing ratio: ONYX HD 100 HYDROMIX 60

Spraygun: 1.4 – 1.5 mm HVLP


Application: 1 or 2 coats until the filler patch is almost invisible.

Flash-off: Flash off until mat.

BLEND’ART Blend-in repair with ONYX HD on the panel being repaired A 2.2




2) Applying ONYX BLENDER PRO

Mixing ratio: ONYX BLENDER PRO 100 HYDROMIX 60


Pressure: 2.0 bar

Application: 1 spraycoat

Flash-off: not necessary

3) Blending into the surrounding area and applying the ONYX HD effect coat

Mixing ratio: ONYX HD / HYDROMIX (ready for use) 100 ONYX BLENDER PRO HYDROMIX (ready for use) 100



Application: 2 or 3 thin spraycoats, fading out into the surrounding area.

Flash-off: Flash off until mat. 1 thin coat to match the effect.

4) CHRONOLUX CP



Pressure: 2.0 bar



5) BLENDING FLASH



Application: 2 – 3 spraycoats to melt in the CHRONOLUX CP fade-out area.

Drying: 15 min at 60°C with SC 820 10 min at 60°C with SPEEDFLASH or short-wave infrared, 8 min at 100%

BLEND’ART Blend-in repair with ONYX HD, fading out on the adjacent panel A 2.3

Process description BLEND’ART is a universally suitable system of three processes, providing solutions for all types of blend-in repairs. This process for blend-in repairs with ONYX HD, fading out on the adjacent panel, has been developed for professional refinish centres. The goal is to reliably achieve invisible repairs for all shades of the colour range.

Substrates - R-M fillers - Automotive OEM finishes, fully cured and solvent-resistant - Refinishes, fully cured and solvent-resistant Products required - PK 1000 / PK 2000 - ONYX HD - ONYX BLENDER PRO - HYDROMIX - CHRONOLUX CP

Pretreatment

1) Filler sanding


Sand with P400 / P500


Sand with P1000 / P2000.


1) ONYX BLENDER PRO

Mixing ratio: ONYX BLENDER PRO 100 HYDROMIX/ HYDROMIX SLOW 60

Potlife: 8 hours


Pressure: 2.0 bar

Application: 1 full, wet coat on the adjacent panel.

Flash-off: No flash-off! It has to be wet during the whole blending process. At higher temperatures, it can also be applied after the first coat of ONYX HD.

2) First coat of ONYX HD

Mixing ratio: ONYX HD 100 HYDROMIX / HYDROMIX SLOW 60


Pressure: 2.0 bar

Application: 1 full spraycoat on the repaired panel fading out to the adjacent panel (~ 2cm)

Flash-off: Flash off the area coated with ONYX HD by using the ventury system

BLEND’ART Blending repair with ONYX HD, fading out on the adjacent panel A 2.3




3) Second coat of ONYX HD

Pressure: 2.0 bar

Application: 1 normal spray coat on the repaired panel fading out to the adjacent panel (~ 5cm)

Flash-off: no flash off

3a) Blending of transition area on adjacent panel (only for light and sensitive colours needed)

Mixing ratio: ONYX HD + HYDROMIX (RFU) 100 ONYX BLENDER PRO + HYDROMIX (RFU) 100


Application: 2 – 3 thin coats

Flash-off: Flash off repaired and adjacent panel until matt by using the ventury system

4) ONYX HD effect coat

Mixing ratio: ONYX HD 100 HYDROMIX 60 or mixture from Step 3a

Pressure: 1.5 - 2.0 bar

Application: 1 thin spraycoat to match the effect on the panel being repaired and fade out on the adjacent panel.


5. CHRONOLUX CP




Flash-off: not necessary

Drying: 15 min at 60°C with SC 820 10 min at 60°C with SPEEDFLASH or short-wave infrared, 8 min at 100%

BLEND’ART Blending repair with ONYX HD, fading out on the adjacent panel A 2.3




Refinishing process with “scratch-resistant clear” A 3

Pre-treatment

Cleaning PK 1000


Cleaning PK 1000


Mixing ratio


Potlife 5 min. at 20 °C




Sanding dry P 80, P 150, P 240, P 320

Cleaning PK 1000


Primer filler

Mixing ratio

Stir thoroughly before use. DIRECTFILLER 100 (vol.) D 701 20 (vol.) FR 500 20 (vol.)


40-50 s. ISO 4mm/20 °C 90 min. at 20 °C


Application Number of spraycoats: ½ + 1 Film thickness: 50 - 70 µm

Drying 20°C 12 h 60°C 35 min.


Sanding P400



Mixing ratio





Application

Solid colours Metallic or pearl-effect colours: Number of spraycoats: 2 – 3 1 or 2 + 1 coat to match the effect Film thickness: 20 - 25 µm 12 - 15 µm Flash off until matt after each spraycoat.

Drying


Infrared drying







Clearcoat

Mixing ratio



44-52 s. ISO 4mm/20°C 2 hours at 20°C

Sprayguns HVLP gravity-feed spraygun 1.3– 1.5 0.7 bar at the nozzle Compliant gravity-feed spraygun 1.3 – 1.4 2.0 - 2.5 bar

Application





Or alternatively: DIAMONT basecoat mixing system + CRYSTALTOP HD (non VOC-compliant)

Putty guide B 1




Aluminium, steel and galvanised substrates

PK 700, PK 900 or PK 1000 Sand periphery with P80 and P150.

Apply STOP MULTI or STOP UNI. P150

Apply STOP MULTI, STOP UNI. P240

Non-galvanised substrates

PK 700 or PK 900 Sand periphery with P80 and P150.

Apply STOP UNI or STOP MULTI P150

Apply STOP MULTI, STOP UNI. P240

Extensive surface damage: see B 1.1, Vehicles damaged by hail.

Putty on plastic parts: see A 1.6, PREP’ART Plastic, damaged panel.

Vehicles damaged by hail B 1.1

Process description

This refinishing process is particularly suitable for repairing vehicles damaged by hail. The process is designed to enable professional refinishers to maintain the quality standards of high-grade automotive finishes with outstanding efficiency.

Substrates

- Galvanised steel - Aluminium - Steel - R-M fillers - Automotive OEM finishes, fully cured and solvent-resistant - Electro-coated surfaces

Products required

- PK 700 or PK 900 - STOP UNI - AKROFILL - STOP FILLER II - PERFECTFILLER GREY / WHITE / BLACK - PROFILLER GREY / WHITE / BLACK - R-M topcoat

Pretreatment


Sanding P80 / P150

Degreasing PK 700

Putty


Application Coats: 2 – 3

Drying 20°C 20 min. 60°C 10 min.

Infrared drying


Sanding Dry with P80, P150, P240, then degrease with PK 1000.


Sealer

Mixing ratio AKROFILL 100 (vol.) 100 g D 501 25 (vol.) 17 g FR 500 25 (vol.) 15 g



Infrared drying

(short wave) 11 min.

Spray filler

Mixing ratio STOP FILLER II 100 (vol.) 100 g STOP FILLER Hardener 5 (vol.) 3 g

Application Spraycoats: 3 – 5 Film thickness: 150 – 300 µm

Drying 20°C 3 – 4 hours 60°C 30 min.

Infrared drying

(short wave) 10 min. at 50% (medium wave) 15 – 20 min.

Sanding Dry with P150, P240, then degrease with PK 1000.

Prime sand through with EUROFILL or AM 850 PRIMEFILL





Filler

Mixing ratio

PERFECTFILLER GREY 100 (vol.) 100 g D 70 / D 80 25 (vol.) 15 g FR 500 25 (vol.) 13 g You may use PROFILLER GREY / WHITE / BLACK or PERFECTFILLER WHITE / BLACK instead of PERFECTFILLER GREY.



Infrared drying

(short wave) 9 min.

Sanding Dry-sand with P400, then degrease with PK 2000.

Topcoat

ONYX HD UNO HD CP

Apply in accordance with the Technical Data Sheet.

UNO HD CP Blending on one panel Blending with CHRONOLUX CP on the panel being repaired B 2

Process description

When repairing solid-colour paintwork, colour differences between the OEM finish and the chosen refinish solution can be avoided by means of tinting. However, blending in the colour within the panel being repaired is often a more efficient refinish solution.

Substrates


Products required

- UNO HD CP - CHRONOLUX CP - PK 700 and PK 2000 - MULTI SPOT

1) Preparation of the substrate

Degrease with PK 700 or PK 2000.

Dry-sand the filler surfaces with P400.

Dull the blending zone with a grey sanding pad. To prepare fade-out zone for CHRONOLUX CP application, polish it with FINE BRIL + moist, medium-hard sponge.


2) Applying UNO HD CP

Masking: Cover all adjacent surfaces with masking film.

Mix the UNO HD CP colour.

Mixing ratio: UNO HD CP 100 H 420 25 SC 820 25

Application: Apply 2 spraycoats to the repaired area, fading out around the filler patch.

Flash-off: Tack-free after 10 – 15 minutes.

UNO HD CP

Blending on one panel Blending with CHRONOLUX CP on the panel being repaired B 2




3) Applying CHRONOLUX CP

Prepare CHRONOLUX CP.

Mixing ratio: CHRONOLUX CP 300 H 420 100 SC 850 100

Application: 1 thin + 1 wet coat


4) Melting in the fade-out area with MULTI SPOT

If there is no edge limiting the repair area, then you may fade out the clear coat on fairly narrow areas and melt in the fade-out zone using MULTI SPOT.

Mixing ratio: MULTI SPOT ready for use

Application: 2 or 3 spraycoats to the clear coat fade-out zone.

5) Drying

30 minutes at 60°C

If required, you may polish the blend-in area lightly with FINE BRIL after cooling.

UNO HD CP Blending on the adjacent panel Blending with CHRONOLUX CP B 2.1

Process description If the colour cannot be matched by means of blending within the panel being repaired, the most efficient repair solution may be to blend in on the adjacent panel. Blending in on the adjacent panel avoids tinting, which takes a lot of time and is therefore expensive.

Substrates


Products required

- UNO HD CP - CHRONOLUX CP - PK 700 and PK 2000


Degrease with PK 700 or PK 2000.

Dry-sand the filler surfaces with P400.

Dull the blending zone with a grey sanding pad. Degrease with PK 2000.

2) Applying UNO HD CP

Mixing ratio: Mix the UNO HD CP colour. UNO HD CP 100 H 420 25 SC 820 25

Application: 2 spraycoats, overlapping onto the adjacent panel(s).

Flash-off: 10 – 15 minutes until tack free

UNO HD CP Blending on the adjacent panel Blending with CHRONOLUX CP B 2.1




3) Applying CHRONOLUX CP

Mixing ratio: CHRONOLUX CP 300 H 420 100 SC 850 100

Application: 2 spraycoats, overlapping.

Drying: 30 minutes at 60°C

ONYX HD Colours for interiors B 3




Process description

Vehicle interiors (engine compartments and boots) often have mat or silky mat solid-colour finishes. There are ONYX HD mixing formulas for these colours on the colour information media, identified by this pictogram:

As an efficient repair solution, the process described below allows you to apply ONYX HD as a single-stage topcoat without any clear coat.

Substrates

- R-M fillers - Automotive OEM finishes, fully cured and solvent-resistant - Electro-coated surfaces

Products required

- PK 1000 and PK 2000 - ONYX HD - ONYX INTERIOR

Pretreatment

Degreasing PK 1000

Sanding P400 Use a sanding pad on areas that are difficult to reach.

Degreasing PK 2000

Topcoat

Mixing ratio

Replace the volume of HYDROBASE HB 002 indicated in the ONYX HD formula with the same volume of ONYX INTERIOR. Any HB 100 contained in the mixing formula must be left out. Mixing formula with ONYX INTERIOR 100 (vol.) ONYX ACTIVATOR 5 (vol.) SC 820 / SC 850 60 (vol.)

Sprayguns HVLP gravity-feed spraygun 1.4 – 1.5 mm 0.7 bar at the nozzle

Application Spraycoats: 2 – 3 Film thickness: 20 – 25 µm


ONYX HD Blending process for three-coat systems B 3.1

Process description

This blending process allows to achieve almost invisible paintwork repairs. In the case of three- or four-coat systems, there must be a sufficiently large area on which to fade out. This is why blending in within one panel is not suitable. The process we recommend instead is blending in on the adjacent panel.

The colour of three-coat finishes depends on the thickness of the film applied in step 2. In order to find the matching colour, you should prepare spray-out samples with different numbers of spraycoats (two to four). These spray-out samples will clearly show how the film thickness applied in step 2 will actually influence the final colour.

Substrates


Products required

- ONYX HD precoat / see step 1 of the mixing formula - ONYX HD basecoat / see step 2 of the mixing formula

- Selected clear



Dry-sand filler patch with P400.

Sand the adjacent panel with P1000. Degrease with PK 2000.

2) Applying the precoat (step 1)

Masking: Cover the adjacent panel with masking film.

Solid colour Special effect basecoat Mixing ratio: ONYX HD 100 100 ONYX ACTIVATOR 5 / HYDROMIX 80 60 Stir thoroughly after adding each of the components.

Spraying pressure: 2 bar

Application: Apply two spraycoats to the panel being repaired.


2.1) Applying the precoat (step 1)

Masking: Remove the masking film from the adjacent panel.

Spraying pressure: 1.5 bar

Application: 1 spraycoat Blend in the transition between the panel being repaired and the adjacent panel.


Cleaning: Use a tack rag to remove overspray.

3) Applying the basecoat (step 2)

Mixing ratio: ONYX HD 100 HYDROMIX 60

Stir thoroughly after adding each of the components.





3.1) Applying the basecoat (step 2)

Application: 2 spraycoats For each new spraycoat, reduce the pressure to 1.5 bar and blend in along the fade-out areas of the previous coat. Then increase the spraying pressure to 2 bar and spray the entire repair panel.

Flash-off: Flash off until mat after each spraycoat.






4) Applying the clear

Mix, apply and dry the selected R-M clear according to the instructions of the relevant Technical Data Sheet.

5) Drying the repair area

Dry the repair area according to the instructions of the Technical Data Sheet for the clear applied.

ONYX HD Blending process for four-coat systems B 3.2

Process description This blending process allows to achieve almost invisible paintwork repairs. In the case of three- or four-coat systems, there must be a sufficiently large area on which to fade out. This is why blending in within one panel is not suitable. The process we recommend instead is blending in on the adjacent panel.

The colour of four-coat finishes depends on the thickness of the film applied in step 3. In order to find the matching colour, you should prepare spray-out samples with different numbers of spraycoats (two to four). These spray-out samples will clearly show how the film thickness applied in step 3 will actually influence the final colour.

Substrates


Products required

- ONYX HD precoat / see step 1 of the mixing formula - ONYX HD basecoat / see step 2 of the mixing formula - ONYX HD basecoat / see step 3 of the mixing formula

- Selected clear



Dry-sand filler patch with P400.


2) Applying the precoat (step 1)


Mixing ratio: ONYX HD 100 ONYX ACTIVATOR 5 HYDROMIX 80


Spraying pressure: 2 bar

Application: Apply one or two spraycoats to the panel being repaired.


2.1) Applying the precoat (step 1)







Solid colour Special effect basecoat Mixing ratio: ONYX HD 100 100 ONYX ACTIVATOR 5 / HYDROMIX 80 60

Stir thoroughly after adding each of the components. Spraying pressure: 1.5 bar Application: 1 spraycoat Blend in the transition between the panel being repaired

and the adjacent panel. Flash-off: Flash off until mat.


3.1) Applying the basecoat (step 2)

Application: 2 spraycoats When starting a new spraycoat, reduce the pressure to 1.5 bar and blend in along the fade-out areas of the previous coat. Then increase the spraying pressure to 2 bar and spray the entire repair panel.








Mixing ratio: ONYX HD 100 HYDROMIX 60 Application: 2 to 4 spraycoats (depending on the desired colour)

When starting a new spraycoat, reduce the pressure to 1.5 bar and blend in along the fade-out areas of the previous coat.

Then increase the spraying pressure to 2 bar and spray the entire repair panel.

Flash-off: Flash off until mat after each spraycoat. After the final spraycoat, allow an extra 10 minutes flash-off period.


Prepare and apply the selected R-M clear according to the instructions of the relevant Technical Data Sheet.

Apply 2 spraycoats over the entire surface repaired.



HYDROCLEAN Treatment of waste water containing ONYX HD B 4

Process description

Tools (such as sprayguns, cans, filters, etc.) that were used for processing ONYX HD or HYDROFILLER II can be cleaned easily with tap water.

However, the law does not allow you to discharge directly into the public sewage system water that has been used to clean tools soiled with ONYX HD or HYDROFILLER II.

HYDROPURE coagulating powder and the automatic HYDROCLEAN filter system ensure efficient treatment of waste water and allow the waste water, once treated, to be disposed of into the public sewage system. This will considerably reduce the waste volume to be disposed of.

Analyses by independent institutes carried out on our behalf show that, on principle, discharging waste water that has been treated with HYDROPURE and HYDROCLEAN poses no problems.

But you will need to contact your national, regional or local authorities in order to correctly assess the individual waste water situation in your bodyshop. The requirements, constraints and standards may vary considerably.

After applying ONYX HD, pour the paint residue remaining in the spraygun into a vessel specifically labelled to hold “paint waste”, which must be disposed of as industrial special waste. The empty sprayguns and any other tools used can then be cleaned easily with tap water. Collect the water to be treated separately and clean it by coagulation.

Products required

- HYDROPURE

1) Addition of HYDROPURE

Add 0.1% of HYDROPURE to the waste water you need to treat, e.g. 100 g for a vessel holding 100 litres of waste water.

2) Coagulation

Scatter HYDROPURE into the waste water and stir the water for two or three minutes to start the coagulation process.

HYDROCLEAN Treatment of waste water containing ONYX HD B 4




3) Filtering

Separate the solids from the water by filtering with the recommended filters. The water treated in this way may then be transferred to the public sewage system.

4) Waste disposal

When the filter is full, tie it up and dispose of it as industrial special waste.

Polishing guide B 5




Process description

Guide to the different paintwork finishing operations in the bodyshop.

Substrates

- Automotive OEM finishes, fully cured and solvent-resistant - Refinishes, fully cured and solvent-resistant

Products required

- FINE BRIL - BRIL 852

SMALL DEFECTS, DUST and DIRT INCLUSIONS

P2000 wet

FINE BRIL

any standard silicone-free deep-gloss sealing polish

LARGE SURFACES, ORANGE PEEL, SCRATCHES FROM CAR-WASH BRUSHES, PAINT RUNS

P1000 dry or

P1200 wet

BRIL 852


FINE POLISHING, REMOVING OF OVERSPRAY IN BLEND-IN REPAIRS, FRESH REFINISHES

FINE BRIL


Matt Shade concept B 6

Application R-M Matt Shade Concept was designed to achieve equal mat surfaces on ONYX HD basecoat with the clears SILICATOP und SATINTOP. With the mixture of both mat clears gloss levels of 12 up to 65 units at an angle of 60 could be achieved.

Background:

The gloss level of the OEM and repair finishes may occasionally vary on one and the same car. This may lead to additional work in the refinishing process.

Possible reasons: Gloss level deviations or variations within the original coating (original mat finishes applied at the carmakers'

production lines, for example, show gloss level differences between vertically and horizontally coated panels) Carmakers use different paint products with different gloss levels In the refinishing process, insufficient flash-off times after the spraycoats and too high or too low film builds may

lead to different gloss levels of the mat clearcoat. Other reasons may be that the recommended basecoat film build was not respected or that the spraycoats applied did not overlap correctly.

Measures: In order to avoid the above described different gloss levels, R-M recommends to respect the specified basecoat

and clearcoat film builds and to flash off the clearcoat sufficiently after each spraycoat, i.e. until the surface is completely mat (flash off for approx. 15 minutes after the first clear spraycoat and for approx. 20 minutes after the second.

R-M recommends the R-M Matt Shade concept swatch to determine the gloss level of the vehicle to be repaired. These specifications refer to finishes for solid-colour and metallic basecoats. Light and pure silver colours can

increase the gloss level. Therefore, we recommend producing a spray-out sample before each refinishing job. SILICATOP and SATINTOP can be used without FLEX Additive for plastic parts! Mat surfaces cannot be polished in order to remove dust inclusions. Matt clears cannot be faded out. Therefore application of whole panel is necessary.

Additional Information:

It is imperative to avoid: Polishing or sanding of clearcoat surface Usage of wax or polish Usage of "scratching" sponges (e.g. household sponge, rag, etc.) Usage of any aggressive agents (cleaner, oil, fat, etc.)

Cleaning instruction: do not use car wash sides never wash a car with mat clear in direct sunlight Not adherent particles (dust, leaves, etc.) should be removed with compressed air before washing the car Soak any remaining dead insects, bird droppings etc. with plenty of water and remove them with a high-pressure

cleaner. The vehicle should preferably be washed by hand, using a soft sponge, a neutral cleaning agent and plenty of

water. The washed car should be preferably dried with compressed air or by wiping with a soft leather rag

Substrates R-M fillers (R-M PREP’ART System) Automotive OEM finishes, fully cured and solvent-resistant Refinishes, fully cured and solvent-resistant

Products required PK 2000 ONYX HD or DIAMONT SATINTOP / SILICATOP / CRYSTALCLEAR CP or STARTOP HS H 420 or H9000 SC 850

Matt Shade concept B 6

Pre-treatment

Cleaning PK 2000

Applying the basecoat

Mixing ratio

Stir the ONYX HD mixing bases on the mixing machine twice a day for 15 minutes. ONYX HD mixing bases 100 (vol.) depending on colour HYDROMIX 60 (vol.) 60 g Mix intensively immediately after weighing. Strain before application. Attention: Do not insert a screen in the spraygun when applying a metallic or pearl-effect basecoat. When usingHB004 slow in the mixing formula, HYDROMIX slow must also be used.



Spray viscosity HVLP gravity-feed spraygun 1.4 – 1.5 0.7 bar at the nozzle

Application

Spraycoats: Film thickness:

Solid colours 2 – 3 20 – 25 µm

Metallic or pearl-effect colours 1 or 2 + 1 coat to match the effect 12 – 15 µm

Flash off until mat after each spraycoat.

Drying at 20°C: approx. 15 min. Possibility to speed up the process with additional air flow at 60°C: approx. 10 min. + cooling

Matt shade concept B 6




Applying the clear

Mixing ratio

Mixing ratio of R-M clears to achieve a gloss level of 12 – 65 units when using hardener H 9000:

Mixing ratio (%) Gloss level +/- 2 at an angle of 60°

20 25 30 40 53 65 SILICATOP 100 80 60 30 / / SATINTOP / 20 40 70 100 75 STARTOP HS / / / / / 25 Stir well before use. Clear coat mixture H 9000 SC 850

100 Vol. 25 Vol. 25 Vol.

100 g 27 g 22 g

Mix well and strain before application when using hardener H 420:

Mixing ratio (%) Gloss level +/- 2 at an angle of 60°

12 20 25 30 40 53 65

SILICATOP 100 60 40 20 / / / SATINTOP / 40 60 80 100 90 80 CRYSTALCLEAR CP / / / / / 10 20 Stir well before use. Clear coat mixture 100 g H 420 23 g SC 850 36 g Mix well and strain before application

Sprayguns HVLP gravity-feed spraygun Compliant gravity-feed spraygun

1.3 – 1.5 1.3 – 1.4

0.7 bar at the nozzle 2.0 – 2.5 bar

Application

Spraycoats: 2 Film thickness: 40 – 50 µm Flash off until mat between spraycoats and before stoving. After the first spraycoat, allow to flash off for at least 10 min, after the second spraycoat for at least 15 min.

Drying at 60°C: 30 min.

Finishing operations and maintenance of matt clearcoat surfaces B 6.1




Process description

As part of its designo programme, Mercedes-Benz offers its customers individualised, top-quality items of trim or finish such as high-grade wood varieties or finest leather for the vehicle interior and fascinating, exclusive exterior colours. Mercedes-Benz extended its designo programme to include a matt clearcoat that gives the vehicles a special visual touch.

CLS Grand Edition with special “designo magno platin” matt finish Here, the matt finish is not only an eye-catcher. It also stands out on account of its good scratch resistance and dirt repellent properties.

Pretreatment of OEM finishes

No special measures are necessary as regards abrasives and sanding processes.

Refinish paintwork

The automotive refinish paint system is applied in the familiar manner except for the type of matt clear to be used (e.g. see chapter <F> for SILICATOP application details).

Finishing operations (refinish paintwork)

As defects visible on the surface of the clearcoat, such as dust inclusions, runs, etc., can no longer be removed so as to render them invisible, great care is to be taken when applying the paint materials and meticulous cleanliness is to be observed. Polishing is not possible, as this produces changes in the gloss level!

Care of the paintwork

What you must absolutely NOT do is:

� polish the clearcoat surface � use waxes or polishes � use "scratching" sponges (e.g. household sponges, rags, etc.) � use a car wash � use any aggressive agents (cleaners, oils, fats, etc.)

Cleaning

Never wash the car in direct sunlight. � Before washing, remove loose "dirt" (dust, leaves, etc.) with compressed air. � Soak any remaining dead insects, bird droppings etc. with plenty of water and remove them with a high-pressure cleaner. � The vehicle should preferably be washed by hand, using a soft sponge, a neutral cleaning agent and plenty of water. � Preferably blow the car dry with compressed air or wipe it dry with a soft leather cloth.

“Scratch-resistant clearcoats”: Pre-treatment and finishing operations B 7

Process description

For most Mercedes Benz vehicles highly scratch-resistant clears are used in the production line coating process. The type label of the associated vehicles has a "C" in front of the paint code. Accordingly, for repairs, suitable more scratch-resistant clearcoat systems should also be used and the processes described below should be followed.

Pre-treatment of the original paintwork (as recommended by the supplier)

Sanding of the original paintwork

Depending on the hardness of the paintwork sand the surface with a random orbital sander (orbit diameter: 3 - 5 mm) and 3MTM HookitTM 255P Gold with P320 – P500 grit (or: 3MTM HookitTM Purple Premium).

Pre-treatment of the blend-in

surfaces

Sand the surface with a random orbital sander (orbit diameter: 3 – 5 mm) and 3MTM HookitTM 260L with P800 – P1200 grit. Finish-sand corners and edges using 3MTM Soft Pad ultrafine.

If the above procedure has been followed correctly, the surface treated will have a uniform mat appearance, and sanding marks will be clearly visible.

SUPREMELUX CP finishing operations

Sanding/removing

Runs: Wet sand runs with a sanding block and P 800 sanding paper to produce an even surface. Then sand the surface with a random orbital sander (orbit diameter: 3 - 5 mm) and 3MTM Hook-itTM 260L (grit size: P 1500). Textured surface (orange peel): Sand the surface with a random orbital sander (orbit diameter: 3 - 5 mm) and 3MTM Hook-itTM 260L (grit size: P 1500). Remove dirt or dust inclusions with the red side of an E50199 Finesse-itTM sanding block and abrasive discs # 00127 (9 µ) or 00128 2000A.

To reduce polishing times for all three types of paintwork defects finish sand the sanded surfaces with TrizactTM 50075 or 50076 fine finishing discs for 75 mm or 150 mm random orbital sanders. (For rather small paintwork defects you may also use TrizactTM 50079 abrasive discs fitted to the soft side of the Finesse-itTM sanding block).

“Scratch-resistant clearcoats”: Pre-treatment and finishing operations B 7




Polishing

Polish the sanded areas at low speed using a 01927 lambswool pad and 3MTM

09374 Perfect-itTM sanding paste. Do not apply too much pressure to the machine. After having sanded the surface for approx. 15 seconds slightly increase the speed and further reduce the pressure on the machine (to the point where the machine is moved over the surface carrying only its own weight).

Quality check

Once the polished surface has cooled down, apply finish control spray and remove it again instantly from the surface. If the repaired areas can no longer be distinguished from the original paintwork, continue with the fine polishing operations. If the repaired area is still visible, repeat the operations specified in the “Polishing” section.

Fine polishing

The 09550 orange Compounding Pad and 09375 Fine Sanding Paste (or Perfect it III Extra Fine Sanding Paste for scratch-resistant finishes) should be used at this stage to restore the original deep gloss of the finish. At low speed and exerting little pressure, buff all the areas previously polished with the sheepskin pad.

Thanks to the properties of the clear used, the result of these last two working steps will be of such good quality that no further buffing of the surface with 09376 Machine Polish will be necessary. It is of course possible to complete repair jobs with this working step when critical colours such as black or dark mica colours are involved.

For additional protection, the surfaces treated can be sealed with 09377 Finishing Glaze.

Refinishing processes with MB 0047 Designo Titanium Alubeam Metallic B 8

Process description

Specific repair system for the repair of MB 0047 Designo Titanium Alubeam Metallic

Substrates


Products required

- PK 2000 - ONYX HD HB 100 - ONYX HD MB 0047 - CRYSTALCLEAR CP

Pre-treatment

Cleaning PK 2000

Sanding P 500 / P 1500 Sand very carefully; use only recommended grit sizes

Cleaning PK 2000

Application of HB 100

Mixing ratio ONYX HD HB 100 100 HYDROMIX 60

Sprayguns HVLP gravity-feed spraygun 1.5 0.7 bar at the nozzle

Application Number of spraycoats: 1 Film thickness: approx. 10 µm

Flash-off time 20°C flash off until mat

Refinishing processes with MB 0047 Designo Titanium Alubeam Metallic B 8




Application of ONYX HD MB 0047

Mixing ratio ONYX HD MB 0047 100 (vol.) HYDROMIX 60 (vol.)

Sprayguns HVLP gravity-feed spraygun 1.5 mm 0.7 bar at the nozzle

Application Number of spraycoats: 2 + 2 coats to match the effect Film thickness: 10 - 15 µm

Flash-off time 20°C Flash off until mat between the coats.

Application of clear

Mixing ratio CRYSTALCLEAR CP 300 (vol.) H420 100 (vol.) SC 850, SC 820 or SC 880 100 (vol.)

Sprayguns HVLP gravity-feed spraygun 1.3 – 1.5 0.7 bar at the nozzle

Application Number of spraycoats: 2 Film thickness: 40 - 60 µm


Refinishing process Blending process with MB 0047 Designo Titanium Alubeam Metallic B 8.1

Process description

Specific repair system for the repair of MB 0047 Designo Titanium Alubeam Metallic.

Blending in within the panel being repaired does not produce a satisfying result. It is always necessary to blend in on the adjacent panel.

Substrates


Products required

- ONYX HD HB 100 - ONYX HD MB 0047 - Selected clear



Dry-sand filler patch with P500. Then sand with P1500.


2) Applying ONYX HD HB 100


Mixing ratio: ONYX HD HB 100 100

HYDROMIX 60

Pressure: 2 bar

Application: Apply the first spraycoat to the panel being repaired.


3) First spraycoat of ONYX HD MB 0047


Mixing ratio: ONYX HD MB 0047 100 HYDROMIX 60


Pressure: 2 bar

Application: 1 spraycoat


Refinishing process Blending process with MB 0047 Designo Titanium Alubeam Metallic B 8.1




4) Applying ONYX HD HB 100


Mixing ratio: ONYX HD HB 100 100

HYDROMIX 60

Spraygun: 1.5 mm HVLP

Pressure: 2.0 bar

Application: Spray 1 wet coat on the adjacent panel.

Flash-off: Not necessary

5) Second spraycoat of ONYX HD MB 0047

Application: 1 spraycoat Reduce the pressure to 1.5 bar and blend in along the fade-out areas of the previous coat. Then increase the spraying pressure to 2 bar and spray the entire repair panel.


5.1) Harmonising coats of ONYX HD MB 0047

Application: 2 harmonising coats For each new spraycoat, reduce the pressure to 0.8 - 1.3 bar and blend in along the fade-out areas of the previous coat. Then increase the spraying pressure to 2 bar and spray the entire repair panel.



Mix, apply and dry the selected R-M clear according to the instructions of the relevant Technical Data Sheet.






PK 700 / PK 900 Cleaning agents C 1 Product description Cleaners for use on surfaces which will be refinished. PK 700 is particularly suitable for the first cleaning step to remove tar, grease and silicones from vehicles which will be refinished. The product can also be used for the initial cleaning of composite plastics. PK 900 is particularly suitable for cleaning bare metal surfaces as well as OEM finishes which will be repaired using TRANSPARENT SEALER CP. PK 700: 2004/42/IIB (aI)(850)840: The EU limit value for this product (product category: IIB.aI) in ready-for-use form is max 850 grams of VOC per litre. The VOC content of this product is 840 g/l. PK 900: 2004/42/IIB (aI)(850)840: The EU limit value for this product (product category: IIB.aI) in ready-for-use form is max 850 grams of VOC per litre. The VOC content of this product is 840 g/l.

Technical characteristics Shelf life: 36 months Density PK 700: 0.765 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Density PK 900: 0.779 g/cm³ Colour: transparent Solids content: 0.0 % by weight

Pre-treatment Do not use the cleaners on solvent-sensitive or thermoplastic substrates.

Mixing ratio PK 700 and PK 900 are ready for use.

Application

Soak a clean and dry lint-free cloth with PK 700 or PK 900.

Clean small areas of approx. 0.5 m² of the surface to be painted and wipe these areas immediately afterwards with a dry cloth of the same quality.

PK 700 and PK 900 should not dry on the surface being treated. Attention: Individual paint coats may suffer surface etching from the use of PK 700 or PK 900. In this case, ensure a good flash-off of the substrate before going on with the repair so that no solvents will be trapped in the new paint system. In extreme cases, remove the affected paint coats before applying the new paint system.

Further treatment As specified in the R-M refinishing processes.




PK 1000 / PK 2000 Degreasing and cleaning agents with low solvent content C 1 Product description PK 1000 is particularly well suited for removing grease, oil and silicone and for the pre-treatment of plastic surfaces. PK 2000 is intended for cleaning operations prior to the application of HYDROFILLER II or ONYX HD. PK 1000: 2004/42/IIB (aII)(200)186: The EU limit value for this product (product category: IIB.aII) in ready-for-use form is max 200 grams of VOC per litre. The VOC content of this product is 186 g/l. PK 2000: 2004/42/IIB (aII)(200)198: The EU limit value for this product (product category: IIB.aII) in ready-for-use form is max 200 grams of VOC per litre. The VOC content of this product is 198 g/l.

Technical characteristics Shelf life: 60 months Density: 0.98 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: yellow (PK 1000) Solids content: 1.0% by weight Shelf life: 60 months Density: 0.976 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: transparent (PK 2000) Solids content: 0.0% by weight

Pre-treatment Use PK 1000 and PK 2000 before and after sanding.

Mixing ratio PK 1000 and PK 2000 are ready for use.

Application

Soak a clean and dry lint-free cloth with PK 1000 or PK 2000.

Clean small areas of approx. 0.5 m² of the surface to be painted and wipe these areas immediately afterwards with a dry cloth of the same quality.

PK 1000 and PK 2000 should not dry on the surface being treated.

Attention:

Some 1K primers may suffer surface etching from the use of PK 1000. In this case, ensure a good flash-off so that no solvents will be trapped in the new paint system. In extreme cases, remove the 1K primer coat before applying the new paint system.

Further treatment Continue with the next step of the repair process.




STOP FILLER II Polyester spray filler C 2.1 Product description Polyester filler to be applied with a gravity-feed spray gun. Particularly suitable for repairing large areas. Especially hail-damaged paintwork can be repaired efficiently with STOP FILLER II. 2004/42/IIB(b)(250)249: The EU limit value for this product (product category: IIB.b) in ready-for-use form is max 250 grams of VOC per litre. The VOC content of this product is 249 g/l.

Technical characteristics Shelf life: 8 months Density: 1.480 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: grey Solids content: 70.5% by weight

Pre-treatment: Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel, glass-fibre reinforced plastics (GRP, SMC) and well-cured solvent-resistant old paintwork with P240). Clean with PK 1000. Bare metal surfaces (steel, aluminium, galvanised substrates) must previously be primed with one coat of AKROFILL and dried at 60°C for 20 min.

Mixing ratio Stir well before use. STOP FILLER II 100 (vol.) 100 g STOP FILLER-Hardener 5 (vol.) 3 g

Potlife 25 – 30 minutes at 20°C

Sprayguns HVLP gravity-feed spraygun 2.5 – 3.0 0.7 bar at the nozzle Compliant gravity-feed spraygun 2.5 2.0 – 3 bar

Application

Number of spraycoats: 3 – 5 Film thickness: 150 µm – 300 µm If a film thickness of > 300 µm is required, a second spray body filler layer can be applied without intermediate sanding after having dried the first layer

Drying Drying at 20°C: 3 – 4 hours Drying at 60°C: 30 min.

Infrared drying (short wave) 10 min. at 50% (medium wave) 15 – 20 min.

Sanding P150 pre-sanding P240 fine sanding




STOP FLEX Polyester putty for plastics C 2.1 Product description Flexible polyester putty for repairing plastic parts. STOP FLEX allows small scratches or pores in the substrate to be levelled out, for example after repair with a repair kit. 2004/42/IIB(b)(250)180: The EU limit value for this product (product category: IIB.b) in ready-for-use form is max 250

grams of VOC per litre. The VOC content of this product is 180 g/l. Technical characteristics Shelf life: 12 months Density: 1.830 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: grey Solids content: 86.9% by weight

Pre-treatment: Clean with PK 700 or PK 1000. Sand with P80 or P150. Clean with PK 1000. STOP FLEX can be applied to all paintable plastic substrates normally used in the automotive industry. The product is not suitable for use on unpaintable pure polypropylene (PP) and polyethylene (PE).

Mixing ratio

Stir well before use. < 12°C 12 – 25°C > 25°C STOP FLEX 100 g 100 g 100 g Hardener 3 g 2.5 g 1.5 g Mix intensively to avoid any marble effect. Respect the mixing ratio. Using too much hardener can lead to topcoat discoloration (peroxide spots) while using too little hardener can increase the drying time.

Potlife 5 minutes at 20°C

Application Number of coats: 1 - 2 Film thickness: 1 – 2 mm maximum

Drying Drying at 20°C: 25 – 35 min. Drying at 60°C: 15 min.


Sanding Dry with P80, P150, P240, P320




STOP MULTI Multi-purpose putty C 2.1 Product description Multi-purpose polyester putty suitable for repairing steel, galvanised steel, aluminium and glass-fibre reinforced plastics (GRP, SMC). 2004/42/IIB(b)(250)180: The EU limit value for this product (product category: IIB.b) in ready-for-use form is max 250

grams of VOC per litre. The VOC content of this product is 180 g/l. Technical characteristics Shelf life: 12 months Density: 1.763 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: white Solids content: 85.6% by weight

Pre-treatment: Clean with PK 700 or PK 900. Sand (steel and galvanised steel with P80, aluminium with P150-P180). Clean with PK 1000. Do not use the product on phosphating primers or thermoplastic substrates.

Mixing ratio

Stir well before use.

< 12°C 12 – 25°C > 25°C

STOP MULTI 100 g 100 g 100 g

Hardener 3 g 2.5 g 1.5 g Mix intensively to avoid any marble effect. Respect the mixing ratio. Using too much hardener can lead to topcoat discoloration (peroxide spots) while using too little hardener can increase the drying time.


Application Number of coats: 2 - 3

Drying Drying at 20°C: 20 min. Drying at 60°C: 10 min. Drying will take longer when product is applied to a cold substrate.


Sanding Dry with P80, P150, P240




STOP UNI Multi-purpose polyester putty C 2.1 Product description Multi-purpose polyester putty which can be applied to all substrates normally used in the automotive industry: electrocoat primers, galvanised steel, automobile body sheet, aluminium, glass-fibre reinforced plastics (GRP, SMC). 2004/42/IIB(b)(250)180: The EU limit value for this product (product category: IIB.b) in ready-for-use form is max 250

grams of VOC per litre. The VOC content of this product is 180 g/l. Technical characteristics Shelf life: 12 months Density: 1.660 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: white Solids content: 84.6% by weight

Pre-treatment: Clean with PK 700 or PK 900. Sand (steel and galvanised steel with P80, aluminium with P150-P180). Clean with PK 1000. Do not use the product on phosphating primers or thermoplastic substrates.

Mixing ratio


< 12°C 12 – 25°C > 25°C

STOP UNI 100 g 100 g 100 g

Hardener 3 g 2.5 g 1.5 g Mix intensively to avoid any marble effect. Respect the mixing ratio. Using too much hardener can lead to topcoat discoloration (peroxide spots) while using too little hardener can increase the drying time.


Application Number of coats: 2 - 3 Film thickness: 2 – 3 mm max.

Drying Drying at 20°C: 20 min. Drying at 60°C: 10 min.


Sanding Dry with P80, P150, P240




EUROFILL Chromate-free wash primer C 2.2 Product description Chromate-free wash primer for use as anti-corrosion primer on bare metal surfaces (aluminium, galvanised steel and automobile body sheet). Next coat must be an R-M PU filler. 2004/42/IIB(cIII)(780)760: The EU limit value for this product (product category: IIB.cIII) in ready-for-use form is max

780 grams of VOC per litre. The VOC content of this product is 760 g/l. Technical characteristics Shelf life: 24 months Density: 1.126 g/cm³ Theoretical spreading rate: 115 m²/l at 1 µm Colour: beige Solids content: 43.3% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel with P240). Clean with PK 1000.

Mixing ratio

Stir well before use. EUROFILL 100 (vol.) 100 g EUROFILL CATALYST 100 (vol.) 74 g Mix well and strain before application.


20 to 30 seconds ISO 4 cup at 20°C 48 hours at 20°C in a sealed plastic or glass container


Application Number of spraycoats: 2 Film thickness: 10 – 15 µm Note: EUROFILL can also be applied with a brush.

Flash off Drying at 20°C: 10 - 15 minutes

Further treatment After the specified flash-off time, apply R-M 2K PU filler wet on wet. When the flash-off time exceeds 2 hours at 20°C, de-nib the surface to which PU filler will be applied.




AKROFILL 2K SF Primer C 2.2 Product description 2-component primer for direct use on metal substrates (steel, aluminium, galvanised steel as per quality standard of the automotive industry) under STOP FILLER II 2004/42/IIB(cI)(540)520 The EU limit value for this product (product category: IIB.cI) in ready-for-use form is max

540 grams of VOC per litre. The VOC content of this product is 520 g/l. Technical characteristics Shelf life: 12 months Density: 1.48 g/cm³ Theoretical spreading rate: 400 m²/l at 1 µm Colour: grey Solids content: 70.0 % by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and old paintwork with P240). Clean with PK 1000.

Mixing ratio

Stir thoroughly before use. AKROFILL 100 (vol.) 100 g D 501 25 (vol.) 17 g FR 500 25 (vol.) 15 g


42 to 58 seconds ISO 4 cup at 20°C 3.5 hours in a sealed container

Sprayguns HVLP gravity-feed spraygun 1.7 – 1.9 0.7 bar at the nozzle Compliant gravity-feed gun 1.6 – 1.8 2.0 bar


Drying Drying at 60°C: 20 min.


Further treatment After cool down further treatment with STOP FILLER II within one working day

EUROXY CP Chromate-free epoxy primer filler C 2.3 Product description 2-component epoxy primer filler with anti-corrosive properties for direct use on metal substrates (steel, aluminium, galvanised steel as per quality standard of the automotive industry). EUROXY CP can also be used as a primer or as wet-on-wet primer filler. 2004/42/IIB(cI)(540)459: The EU limit value for this product (product category: IIB.cI) in ready-for-use form is max

540 grams of VOC per litre. The VOC content of this product is 459 g/l. Technical characteristics Shelf life: 36 months Density: 1.567 g/cm³ Theoretical spreading rate: 425 m²/l at 1 µm Colour: light grey Solids content: 78.3% by weight


Mixing ratio

Stir well before use. EUROXY CP 100 (vol.) 100 g EUROXY CP Reactive 25 (vol.) 16 g FR 500 25 (vol.) 15 g Ideal application conditions for two-component EPOXY products: 20°C and a relative air humidity below 80%. Application not possible in temperatures below 15°C.


40 to 50 seconds ISO 4 cup at 20°C 8 hours in a sealed container

Sprayguns

HVLP gravity-feed spraygun 1.7 – 1.9 0.7 bar at the nozzle Compliant gravity-feed spraygun 1.6 – 1.8 2.0 bar

Application

Primer filler (sanding) Number of spraycoats: 2 Film thickness: 40 – 50 µm

Drying Drying at 20°C: 8 hours


Infrared drying (short wave) 11 min. (medium wave) 10 – 15 min.

Further treatment Primer filler sanding: dry with P400.




EUROXY CP Chromate-free epoxy primer filler / Epoxy Wet-on-wet primer filler C 2.3 Product description 2-component epoxy primer filler / wet-on-wet primer filler with anti-corrosive properties for direct use on metal substrates (steel, aluminium, galvanised steel as per quality standard of the automotive industry) 2004/42/IIB(cI)(540)459: The EU limit value for this product (product category: IIB.cI) in ready-for-use form is max

540 grams of VOC per litre. The VOC content of this product is 459 g/l. Technical characteristics Shelf life: 36 months Density: 1.567 g/cm³ Theoretical spreading rate: 425 m²/l at 1 µm Colour: light grey Solids content: 78.3% by weight


Mixing ratio

Stir well before use. EUROXY CP 100 (vol.) 100 g EUROXY CP Reactive 25 (vol.) 16 g FR 500 25 (vol.) 15 g Ideal application conditions for two-component EPOXY products: 20°C and a relative air humidity below 80%. Application not possible in temperatures below 15°C.


40 to 50 seconds ISO 4 cup at 20°C 8 hours in a sealed container

Sprayguns

HVLP gravity-feed spraygun 1.3 – 1.9 1,3 (2.0 bar, 0.7 bar at the nozzle) Compliant gravity-feed spraygun 1.3 – 1.8 1.3 – 1.4

Application

Primer Wet-on-wet primer filler Number of spraycoats: 1 thin 1 – 2 Film thickness: 15 – 20 µm 30 – 40 µm

Drying

Drying at 20°C: 15 min. 20 min. Drying at 60°C: 20 min. /

Infrared drying (short wave) 11 min. / (medium wave) 10 – 15 min. /

Further treatment Primer: wet-on-wet application of R-M 2K primer filler Wet-on-wet primer filler: wet-on-wet application of R-M topcoat Intermediate sanding is required when flash-off time exceeds 10 hours at 20°C.




HYDROFILLER II Water-soluble filler C 2.3 Product description Water-borne and therefore low-solvent one-component filler suitable for dry sanding. Particularly suitable for repairing cosmetic damage because the filler coat can be lightly sanded and overcoated with R-M topcoat after a short flash-off. 2004/42/IIB(cI)(540)180: The EU limit value for this product (product category: IIB.cI) in ready-for-use form is max

540 grams of VOC per litre. The VOC content of this product is 180 g/l. Technical characteristics Shelf life: 12 months Density: 1.280 g/cm³ Theoretical spreading rate: 366 m²/l at 1 µm Colour: dark grey Solids content: 51% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and old paintwork with P240). Clean with PK 1000. Bare aluminium areas and rather large galvanised steel and body steel areas must be primed with EUROXY CP before filler application.

Mixing ratio Stir well before use. + 10% HYDROMIX


72 to 108 seconds ISO 4 cup at 20°C 7 days


Application

Sanding filler Cosmetic repairs Number of spraycoats: 2 2 or 3 Film thickness: 40 – 60 µm 30 – 40 µm Flash off until mat between spraycoats

Drying Drying at 20°C: 2h; temperature min. 20°C approx. 10 min. until mat humidity max. 50% Drying at 60°C: 30 min. /

Infrared drying (short wave) 3 min. at 50% + 5 min. at 100% (medium wave) 15 – 20 min.

Sanding Dry with P400

Equipment cleaning: with water immediately after use. Collect waste water and treat it with HYDROPURE, if required.




TRANSPARENT SEALER CP Transparent acrylic 2K sealer C 2.3 Product description 2-component sealer for wet-on-wet application. It can be used as an adhesion promoter and as a sealer for the refinishing of used cars. For design finishes or sign-writing on new cars, the product is suitable as an adhesion promoter. TRANSPARENT SEALER CP offers outstanding adhesion to fully cured solvent-resistant substrates that have been cleaned but not sanded. 2004/42/IIB(cII)(540)525: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max

540 grams of VOC per litre. The VOC content of this product is 525 g/l.

Technical characteristics Shelf life: 24 months Density: 1.127 g/cm³ Theoretical spreading rate: 380 m²/l at 1 µm Colour: transparent Solids content: 64.8% by weight

Pre-treatment Remove any traces of grease or silicone with PK 900. Carefully wipe only small areas at a time. When respraying older vehicles, soak a sanding pad with PK 900 and clean the surface. Areas which are exposed to excessive stress (front area of the bonnet, door handle recess areas) should be dry sanded with P500 paper.

Mixing ratio

Stir well before use. TRANSPARENT SEALER CP 300 (vol.) 100 g D 80 / D 70 100 (vol.) 27 g SC 850 100 (vol.) 25 g


34 to 45 seconds ISO 4 cup at 20°C 2 hours at 20°C


Application Number of spraycoats: 1 Film thickness: approx. 30 µm

Flash off Drying at 20°C: 30 min.

Further treatment Apply R-M topcoat wet on wet.

Intermediate sanding is required when flash-off time exceeds 3 hours at 20°C.




AM 870 SEALERPLAST 90 Adhesion primer for plastics C 2.3 Product description Adhesion primer for plastics ensures good adhesion of the following coats (filler, topcoat). 2004/42/IIB(e)(840)688: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 688 g/l. Technical characteristics Shelf life: 24 months Density: 0.890 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: transparent Solids content: 6.9% by weight

Pre-treatment Clean with PK 700 or PK 1000 using a sanding pad. Clean with PK 1000. Important: thermoplastic finishes must be removed.

Mixing ratio Shake vigorously for 2 min. before use.

Application Number of spraycoats: 1 – 2 Film thickness: 5 µm


Further treatment Apply R-M 2K PU filler wet on wet.

Apply AM 870 SEALERPLAST 90 again when the flash-off time exceeds 30 min. at 20°C.




EXTRASEALER WHITE 2K-Sealer C 2.3 Product description Two-component sealer that can be overcoated wet on wet with any R-M topcoat. Particularly suitable for use on new panels. EXTRASEALER WHITE can be mixed with 5% UNO HD mixing bases or 5% ONYX HD mixing bases. 2004/42/IIB(cI)(540)539: The EU limit value for this product (product category: IIB.cI) in ready-for-use form is max 540 grams of

VOC per litre. The VOC content of this product is 539 g/l. Technical characteristics Shelf life: 24 months Density: 1.460 g/cm³ Theoretical spreading rate: 331 m²/l at 1 µm Colour: white Solids content: 73.0% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and solvent-resistant old paintwork with P320). Clean with PK 1000. No need to sand new e-coated parts. Prime rather large bare metal areas with EUROFILL before filler application.

Mixing ratio

Stir well before use. EXTRASEALER WHITE 300 (vol.) 100g D 70 / D 80 100 (vol.) 23g FR 500 / SC 820 / SC 850 / SC 880 100 (vol.) 20g Mix well and strain before application.




Application Number of spraycoats: 1 Film thickness: 20 – 35 µm



Parts coated with EXTRASEALER can be overcoated without intermediate sanding for up to 5 days.




EXTRASEALER BLACK 2K-Sealer C 2.3 Product description Two-component sealer that can be overcoated wet on wet with any R-M topcoat. Particularly suitable for use on new panels. 2004/42/IIB(cI)(540)539: The EU limit value for this product (product category: IIB.cI) inready-for-use form is max

540 grams of VOC per litre. The VOC content of this product is 539 g/l. Technical characteristics Shelf life: 24 months Density: 1.410 g/cm³ Theoretical spreading rate: 331 m²/l at 1 µm Colour: black Solids content: 74.0% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and solvent-resistant old paintwork with P320). Clean with PK 1000. No need to sand new e-coated parts. Prime rather large bare metal areas with EUROFILL before filler application.

Mixing ratio

Stir well before use. EXTRASEALER BLACK 300 (vol.) 100g D 70 / D 80 100 (vol.) 23g FR 500 / SC 820 / SC 850 / SC 880 100 (vol.) 21g Mix well and strain before application.




Application Number of spraycoats: 1 Film thickness: 20 – 35 µm



Parts coated with EXTRASEALER BLACK can be overcoated without intermediate sanding for up to 5 days.

DIRECTFILLER 2K Primer Filler C 2.3 Product Description 2-component primer filler with special anti-corrosive properties for direct use on metal substrates (steel, aluminium, galvanised steel as per quality standard of the automotive industry). For efficient application, apply the product with ½ + 1 spraycoats. For higher build, you can also apply it with ½ + 2 spraycoats reaching an overall film thickness of up to 120 µm. Air drying requires a minimum temperature of +15°C. 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form

is max. 540 grams of VOC per litre. The VOC content of this product is 539 g/l.

Technical characteristics Shelf life: 24 months Density: 1.638 g/cm³ Calculated spreading rate: 519 m²/l at 1 µm Colour: grey Solids content: 72.8% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and solvent-resistant old paintwork with P240). Clean with PK 1000.

Mixing ratio

Stir thoroughly before use. DIRECTFILLER 100 (vol.) 100 g D 701 20 (vol.) 13 g FR 500 20 (vol.) 11 g


40 to 50 seconds ISO 4 cup at 20°C 90 min at 20°C

Sprayguns

HVLP gravity-feed spraygun 1.7 – 1.9 0.7 bar at the nozzle Compliant gravity-feed spraygun 1.6 – 1.8 2.0 – 2.5 bar

Application

Spraycoats: ½ + 1 ½ + 2 Film thickness: 50 – 70 µm 80 – 120 µm

Drying

Drying at 20°C: 12 h 12 h Drying at 60°C: 35 min 45 min

Infrared drying (short wave) 10 min 15 min.

Sanding P400


The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our products, these statements do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the products for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein are for general information purpose only; they may change without prior information and do not constitute the agreed contractual quality of the products (product specification). The latest version supersedes all previous versions. You can obtain the latest version from our website at www.rmpaint.com or directly from your sales partner. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. It cannot be ruled out that this product contains particles < 0.1 µm.


DIRECTFILLER 2K Primer C 2.3 Product Description Two-component primer to be used as corrosion protection under R-M primer filler or sealer 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form

is max. 540 grams of VOC per litre. The VOC content of this product is 539 g/l.

Technical characteristics Shelf life: 24 months Density: 1.638 g/cm³ Calculated spreading rate: 519 m²/l at 1 µm Colour: grey Solids content: 72.8% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and solvent-resistant old paintwork with P240). Clean with PK 1000.

Mixing ratio

Stir thoroughly before use. DIRECTFILLER 100 (vol.) 100 g D 701 20 (vol.) 13 g FR 500 20 (vol.) 11 g


40 to 50 seconds ISO 4 cup at 20°C 90 min at 20°C


Compliant gravity-feed spraygun 1.3 – 1.7 2.0 – 2.5 bar

Application Spraycoats: 1 thin coat (covering)

Film thickness: 10 – 20 µm

Flash-off time at 20°C 10 – 15 min

Further treatment After flash-off time, apply R-M primer filler or sealer. When the flash-off time exceeds 24 hours at 20°C, denib the surface to which primer filler or sealer will be applied.




PERFECTFILLER BLACK 2K Fast Dry Surfacer C 2.3 Product description 2-component filler based on polyurethane. Very reliable in application; short drying times and very good sanding behaviour. Can be mixed with PERFECTFILLER WHITE at any ratio to produce different shades of grey. For the efficient repair the product is applied with 2 coats and for repairs requiring higher filling properties the product provides the opportunity to be applied in 3 coats up to 120 µm. 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max


Technical characteristics Shelf life: 24 months Density: 1.490 g/cm³ Theoretical spreading rate: 425 m²/l at 1 µm Colour: black Solids content: 71.3% by weight

Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and solvent-resistant old paintwork with P240). Clean with PK 1000. Prime rather large bare metal areas with EUROFILL before filler application.

Mixing ratio

Stir well before use. PERFECTFILLER BLACK 100 (vol.) 100 g D 70 / D 80 25 (vol.) 17 g FR 500 25 (vol.) 15 g


40 to 58 seconds ISO 4 cup at 20°C 1 hour at 20°C



Application Number of spraycoats: 2 3

Film thickness: 50 – 70 µm 80 – 120 µm

Drying

Drying at 20°C: 3 hours Drying at 60°C: 20 min.


Sanding P400




PERFECTFILLER GREY 2K Fast Dry Surfacer C 2.3 Product description 2-component filler based on polyurethane. Very reliable in application; short drying times and very good sanding behaviour. For the efficient repair the product is applied with 2 coats and for repairs requiring higher filling properties the product provides the opportunity to be applied in 3 coats up to 120 µm. 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max


Technical characteristics Shelf life: 24 months Density: 1.650 g/cm³ Theoretical spreading rate: 425 m²/l at 1 µm Colour: grey Solids content: 73.3% by weight


Mixing ratio

Stir well before use. PERFECTFILLER GREY 100 (vol.) 100 g D 70 / D 80 25 (vol.) 15 g FR 500 25 (vol.) 13 g



Sprayguns


Application

Number of spraycoats: 2 3 Film thickness: 50 – 70 µm 80 – 120 µm

Drying Drying at 20°C: 3 hours



Sanding P400




PERFECTFILLER WHITE 2K Fast Dry Surfacer C 2.3 Product description 2-component filler based on polyurethane. Very reliable in application; short drying times and very good sanding behaviour. Can be mixed with PERFECTFILLER BLACK at any ratio to produce different shades of grey. For the efficient repair the product is applied with 2 coats and for repairs requiring higher filling properties the product provides the opportunity to be applied in 3 coats up to 120 µm. 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max


Technical characteristics Shelf life: 24 months Density: 1.740 g/cm³ Theoretical spreading rate: 425 m²/l at 1 µm Colour: white Solids content: 77.2% by weight


Mixing ratio

Stir well before use. PERFECTFILLER WHITE 100 (vol.) 100 g D 70 / D80 25 (vol.) 14 g FR 500 25 (vol.) 12 g





Application Number of spraycoats: 2 3

Film thickness: 50 – 70 µm 80 – 120 µm

Drying



Sanding P400




PROFILLER BLACK 2K Primerfiller C 2.3 Product description

2-component filler based on polyurethane. Very reliable in application and very good sanding behaviour. Can be mixed with PROFILLER WHITE at any ratio to produce different shades of grey. PROFILLER BLACK can be mixed with SPEEDFLASH S to reduce the drying time (to 15 min at 60°C, 1.5h at 20°C or 6 min with short-wave infrared). Please observe that the potlife of the mixture is only 20 min at 20°C and can only be used for applying film thicknesses of 50 – 70µm.

2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max 540 grams of VOC per litre. The VOC content of this product is 539 g/l.



Mixing ratio

Stir well before use. PROFILLER BLACK 100 (vol.) 100g D 70 / D80 25 (vol.) 14g FR 500 / SC820 / SC850 / SC880 25 (vol.) 13g



Sprayguns


Application

Number of spraycoats: 2 Film thickness: 50 – 70 µm

Drying


Infrared drying

(short wave) 8 min. (medium wave) 10 – 15 min.

Dry-Sanding P400

Wet-Sanding P800




PROFILLER BLACK 2K Primerfiller – high build version C 2.3 Product description PROFILLER BLACK version for repairs in which high build is required 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max



Pre-treatment Clean with PK 700 or PK 900. Sand (steel with P80, aluminium with P150-P180, galvanised steel and solvent-resistant old paintwork with P240). Clean with PK 1000. Prime rather large bare metal areas with STARFILL before filler application.

Mixing ratio

Stir well before use. PROFILLER BLACK 100 (vol.) 100g D 70 / D 80 25 (vol.) 14g FR 500 / SC 820 / SC 850 / SC 880 25 (vol.) 13g







Drying

Drying at < 20°C: over night Drying at 60°C: 40 min.

Dry-Sanding P400

Wet-Sanding P800




PROFILLER GREY 2K Primerfiller C 2.3 Product description

2-component filler based on polyurethane. Very reliable in application and very good sanding behaviour. PROFILLER GREY can be mixed with SPEEDFLASH S to reduce the drying time (to 15 min at 60°C, 1.5h at 20°C or 6 min with short-wave infrared). Please observe that the potlife of the mixture is only 20 min at 20°C and can only be used for applying film thicknesses of 50 – 70µm.




Mixing ratio

Stir well before use. PROFILLER GREY 100 (vol.) 100g D 70 / D 80 25 (vol.) 14g FR 500 / SC 820 / SC 850 / SC 880 25 (vol.) 13g





Application Number of spraycoats: 2


Drying



(medium wave) 10 – 15 min.

Dry-Sanding P400

Wet-Sanding P800




PROFILLER GREY 2K Primerfiller – high build version C 2.3 Product description PROFILLER GREY version for repairs in which high build is required 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max




Mixing ratio

Stir well before use. PROFILLER GREY 100 (vol.) 100g D 70 / D 80 25 (vol.) 14g FR 500 / SC 820 / SC 850 / SC 880 25 (vol.) 13g







Drying


Dry-Sanding P400

Wet-Sanding P800




PROFILLER WHITE 2K Primerfiller C 2.3 Product description

2-component filler based on polyurethane. Very reliable in application and very good sanding behaviour. Can be mixed with PROFILLER BLACK at any ratio to produce different shades of grey. PROFILLER WHITE can be mixed with SPEEDFLASH S to reduce the drying time (to 15 min at 60°C, 1.5h at 20°C or 6 min with short-wave infrared). Please observe that the potlife of the mixture is only 20 min at 20°C and can only be used for applying film thicknesses of 50 – 70µm.




Mixing ratio

Stir well before use. PROFILLER WHITE 100 (vol.) 100g D 70 / D 80 25 (vol.) 14g FR 500 / SC 820 / SC 850 / SC 880 25 (vol.) 13g



Sprayguns


Application

Number of spraycoats: 2 Film thickness: 50 – 70 µm

Drying


Infrared drying


Dry-Sanding P400

Wet-Sanding P800




PROFILLER WHITE 2K Primerfiller – high build version C 2.3 Product description PROFILLER WHITE version for repairs in which high build is required 2004/42/IIB(cII)(540)539: The EU limit value for this product (product category: IIB.cII) in ready-for-use form is max




Mixing ratio

Stir well before use. PROFILLER WHITE 100 (vol.) 100g D 70 / D 80 25 (vol.) 14g FR 500 / SC 820 / SC 850 / SC 880 25 (vol.) 13g







Drying


Dry-Sanding P400

Wet-Sanding P800




ONYX HD Waterborne basecoat line C 3.1 Product description Mixing system for waterborne basecoats used in automotive refinishing. Mixing formulas for the whole range of (solid, metallic and pearl-effect) colours needed in automotive refinishing are available. At rather high temperatures or when refinishing large surfaces, it is possible to replace HB002 by HB004 slow, while replacing HYDROMIX adjusting base by HYDROMIX slow at the same time.

2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max 420 grams of VOC per litre. The VOC content of this product is 419 g/l.

Technical characteristics Shelf life: 60 months (tinting base) Density: 0.899 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: Solids content: approx. 15% by weight

Pre-treatment Clean with PK 2000. Sand with P400 (sanding filler or well-cured, solvent-resistant old paintwork). Clean with PK 2000. Alternative: apply to R-M wet-on-wet filler or sealer.

Mixing ratio

Stir the ONYX HD mixing bases on the mixing machine twice a day for 15 minutes. ONYX HD mixing bases 100 (vol.) depending on colour HYDROMIX 60 (vol.) 60 g Mix intensively immediately after weighing. Strain before application. Attention: Do not insert a screen in the spraygun when applying a metallic or pearl-effect basecoat. When usingHB004 slow in the mixing formula, HYDROMIX slow must also be used.




Application

Solid colours Metallic or pearl-effect colours Spraycoats: 2 – 3 1 or 2 + 1 coat to match the effect Film thickness: 20 – 25 µm 12 – 15 µm Flash off until mat after each spraycoat.

Drying

Drying at 20°C: approx. 15 min. Possibility to speed up the process with additional air flow Drying at 60°C: approx. 10 min. + cooling

Infrared arch

Drying IR 1st spraycoat, flash off at room temperature until mat. 2nd spraycoat, at 40-50°C (max 70°C) surface temperature to mat surface + cooling. Harmonising coat, flash off at room temperature until mat.

Further treatment Apply one of the recommended R-M clears. ONYX HD basecoats may be overcoated with the same product after the indicated drying times.




ONYX HD Jet black HB 203 C 3.1 Product description Jet black ONYX HD waterborne basecoat. 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max

420 grams of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 60 months Density: 0,979 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: jet black Solids content: 41,4 % by weight


Mixing ratio

Stir HB 203 on the mixing machine twice a day for 15 minutes. ONYX HD mixing bases

HB 002 71,5 Vol. 71,5 g HB 203 28,5 Vol. 28,5 g

HYDROMIX 60 Vol. 60 g

Mix HB 002 and HB 203 and homogenise the mixture. Then add HYDROMIX, stir the paint again and strain it.


52 to 68 seconds ISO 4 cup at 20°C HB 203 colour mixed to formula: 6 months in a sealed plastic vessel. HB 203 ready for use: 1 week in a sealed plastic vessel.


Application

Solid colour: Spraycoats: 2 Film thickness: 20 µm

Drying

The drying time depends on climatic conditions and equipment used. Drying at 20°C: approx. 15 min. Drying at 60°C: approx. 10 min. + cooling

Infrared drying

1st spraycoat: flash off at room temperature until mat. 2nd spraycoat: at 40-50°C (max 70°C) surface temperature to mat surface + cooling.

Further treatment Apply one of the recommended R-M clears. HB 203 may be overcoated with the same product or another ONYX HD basecoat provided that the indicated drying times have been observed.




ONYX HD INTERIOR Direct-gloss systems (without a clear coat) C 3.1 Product description Reproduction of mat or silky mat direct-gloss finishes (to which no clear coat will be applied) from the ONYX HD mixing system. 2004/42/IIB(e)(840)800: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 800 g/l. Technical characteristics Shelf life: 24 months Density: 0.899 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: Solids content: approx. 15% by weight

Pre-treatment Clean with PK 2000. Sand with P400 (sanding filler and well-cured or solvent-resistant old paintwork). Clean with PK 2000. Alternative: apply to R-M wet-on-wet filler or sealer.

Mixing ratio

Stir the ONYX HD mixing bases on the mixing machine twice a day for 15 minutes. Replace the amount of HB 002 indicated in the ONYX HD mixing formula with the same amount of ONYX INTERIOR. ONYX HD colour* with ONYX INTERIOR 100 (vol.) 0.1 l ONYX ACTIVATOR 5 (vol.) 5 g SC 820 or SC 850 60 (vol.) 52 g *ONYX HD INTERIOR is unsuitable for use in combination with waterborne dispersions CB760, CB86R and CB83R.




Application

Solid colours Metallic or pearl-effect colours Spraycoats: 2 – 3 1 or 2 + 1 mist coat Film thickness: 20 – 25 µm 12 – 15 µm Flash off until mat after each spraycoat.

Drying Drying at 20°C: 15 min. Drying at 60°C: no




ONYX HD Deep Black DB 403 C 3.1 Product description Deep Black ONYX HD waterborne basecoat. 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max

420 grams of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 36 months Density: 0,978 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: deep black Solids content: 38,3 % by weight


Mixing ratio

Stir DB 403 on the mixing machine twice a day for 15 minutes. ONYX HD mixing bases

HB 002 71,5 Vol. 71,5 g DB 403 28,5 Vol. 28,5 g

HYDROMIX 60 Vol. 60 g

Mix HB 002 and DB 403 and homogenise the mixture. Then add HYDROMIX, stir the paint again and strain it.


52 to 68 seconds ISO 4 cup at 20°C DB 403 colour mixed to formula: 6 months in a sealed plastic vessel. DB 403 ready for use: 1 week in a sealed plastic vessel.


Application

Solid colour: Spraycoats: 2 Film thickness: 20 µm

Drying

The drying time depends on climatic conditions and equipment used. Drying at 20°C: approx. 15 min. Drying at 60°C: approx. 10 min. + cooling

Infrared drying 1st spraycoat: flash off at room temperature until mat. 2nd spraycoat: at 40-50°C (max 70°C) surface temperature to mat surface + cooling.

Further treatment Apply one of the recommended R-M clears. DB 403 may be overcoated with the same product or another ONYX HD basecoat provided that the indicated drying times have been observed.




DIAMONT Basecoat for basecoat/clearcoat systems C 3.2 Product description Basecoats for repairing automotive basecoat-clearcoat finishes (metallic, pearl effect and solid colours)

Technical characteristics Shelf life: 60 months Density: 0.918 – 1.078 g/cm³ Theor. spreading rate: 105 m²/l (avrg) at 1 µm Colour: mixing system Solids content: 20.8 – 38.1% by weight

Pre-treatment Clean with PK 700 or PK 2000. Sand with P400 (sanding filler and well-cured solvent-resistant old paintwork). Clean with PK 700 or PK 2000. Alternative: apply to R-M wet-on-wet filler or sealer.

Mixing ratio

Stir well before use. Twice per day for 15 min. on the mixing machine. DIAMONT 100 (vol.) depending on colour BC 020 (15°C – 25°C) BC 030 (>25°C) 60 (vol.) 53 g Mix well and strain before application. In higher temperatures, the use of BC 030 thinner is recommended. Please note: when a film thickness of more than 35 µm is required (more than 4 spraycoats, e.g. in the case of multi-colour finishes), it is necessary to add 5% of H 9000 hardener to the basecoat.




Application

Solid colours Metallic and pearl effect colours Number of spraycoats: 2 2 + 1 to match effect Film thickness: 15 – 20 µm 15 µm


Further treatment After the flash-off, apply R-M clear wet on wet.




DIAMONT Basecoat for three-stage systems C 3.2 Product description Basecoats for repairing automotive three-stage finishes (metallic, pearl effect and solid colours)

Technical characteristics Shelf life: 60 months Density: 0.918 – 1.078 g/cm³ Theor. spreading rate: 105 m²/l (avrg) at 1 µm Colour: mixing system Solids content: 20.8 – 38.1% by weight


Mixing ratio

Stir well before use. Twice per day for 15 min. on the mixing machine. DIAMONT - Step 1 100 (vol.) depending on colour H 9000 5 (vol.) 5 g BC 020 (15°C – 25°) BC 030 (>25°C) 60 (vol.) 53 g Mix well and strain before application. DIAMONT - Step 2 100 (vol.) depending on colour BC 020 (15°C – 25°C) BC 030 (>25°C) 60 (vol.) 53 g Mix well and strain before application.


22 to 28 seconds ISO 4 cup at 20°C Step 1: 5 hours at 20°C Step 2: 24 hours at 20°C


Application

Solid colours Metallic and pearl effect colours Number of spraycoats: 2 2 + 1 to match effect Film thickness: 15 – 20 µm 15 µm






PUR BLACK DIAMONT D 403 Jet black basecoat C 3.2 Product description Jet black basecoat for repairing automotive finishes

Technical characteristics Shelf life: 24 months Density: 0.921 g/cm³ Theoretical spreading rate: 115 m²/l at 1 µm Colour: jet black Solids content: 25.3 % by weight


Mixing ratio

Stir well before use. 2 mal täglich 15 min. im Mischregal. DIAMONT D 403 100 (vol.) 100 g BC 020 60 (vol.) 53 g Mix well and strain before application.


40 seconds ISO 4 cup at 20°C 24 hours at 20°C


Application Number of spraycoats: 2 Film thickness: 20 µm






UNO HD SC 804 Mat black C 3.3 Product description Factory-packed mat black UNO HD direct-gloss topcoat. 2004/42/IIB(e)(840)600: The EU limit value for this product (product category: IIB.e)

in ready-for-use form is max 840 grams of VOC per litre. The VOC content of this product is 600 g/l.

Technical characteristics Shelf life: 36 months Density: 1.061 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: mat black Solids content: 42.0 % by weight

Pre-treatment Clean with PK 700 or PK 2000. Sand with P400 (sanding filler and well-cured or solvent-resistant old paintwork). Clean with PK 700 or PK 2000. Alternative: apply to R-M wet-on-wet filler or sealer.

Mixing ratio

Stir well before use. UNO HD SC 804 100 (vol.) 100 g H 9000 25 (vol.) 27 g SC 850 25 (vol.) 23 g

Or, with H 420 hardener: UNO HD SC 804 100 g H 420 21 g SC 850 23 g

Mix well and strain before application. Use the SC 820 thinner for small repairs or when working in low temperatures. Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.




Application Spraycoats: 2 Film thickness: 40 – 50 µm Flash off until mat between spraycoats.

Drying

Drying at 20°C: dust-free after 30 min. ready for assembly after 2 hours fully cured after 24 hours Drying at 60°C: 30 min.

Infrared drying

(short wave) 8 min. (medium wave)

Further treatment May be overcoated with the same product after full curing or after the indicated drying times.




UNO HD 420 Jet black SC 203 C 3.3 Product description Factory-packed UNO HD CP topcoat. 2004/42/IIB(d)(420)410: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max

420 grams of VOC per litre. The VOC content of this product is 410 g/l. Technical characteristics Shelf life: 36 months Density: 1.024 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: jet black Solids content: 63.2 % by weight


Mixing ratio

Stir well before use. SC 203 100 (vol.) 100 g H 420 25 (vol.) 28 g SC 850 25 (vol.) 23 g Mix well and strain before application. Use the SC 820 thinner for small repairs or when working in low temperatures. Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.




Application Spraycoats: 1 thin + 1 full coat Film thickness: 50 – 60 µm

Drying Drying at 20°C: / Drying at 60°C: 30 min.

Infrared drying (short wave) 3 min. at 50% + 10 min. at 100%

(medium wave)

Further treatment Finishing operations after full curing or after the specified drying times + cooling. May be overcoated with the same product after the indicated drying time.




UNO HD CP High-density topcoat for solid-colour finishes C 3.3 Product description High solids (HD = high density) 2K solid-colour direct-gloss topcoat for automotive refinishing. 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max 420 grams

of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 36 months Density: 1.005 – 1.275 g/cm³ Theor. spreading rate: 300 m²/l (avrg) at 1 µm Colour: mixing system Solids content: 51.3 – 71.3 % by weight


Mixing ratio

Stir well before use. UNO HD CP colour with SC 07 and SC 17 100 (vol.) depending on colour H 420 25 (vol.) 28 g SC 850 25 (vol.) 23 g Mix well and strain before application. Use the SC 820 thinner for small repairs or when working in low temperatures. Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.


37 to 52 seconds ISO 4 cup at 20°C 1 hour 30 min. at 20°C


Application Spraycoats: 1 thin + 1 wet coat Film thickness: 60 µm

Drying Drying at 20°C: no Drying at 60°C: 30 min.






UNO HD CP High-density topcoat for mat and/or textured solid-colour finishes C 3.3 Product description 2K solid-colour direct-gloss topcoat for repairing mat and/or textured automotive finishes. 2004/42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 839 g/l.

Technical characteristics Shelf life: 36 months Density: 1.005 – 1.275 g/cm³ Theor. spreading rate: 300 m²/l (avrg) at 1 µm Colour: mixing system Solids content: 51.3 – 71.3 % by weight

Pretreatment Clean with PK 2000. Sand with P400 (sanding filler and well-cured or solvent-resistant old paintwork). Clean with PK 2000. Alternative: apply to R-M wet-on-wet filler or sealer.

Mixing ratio

Mat and/or Gloss-reduced and/or textured textured UNO HD CP colour with SC 07 and SC 17 50 (vol.) 70 (vol.) SPECIAL MAT 09 or MT 900 50 (vol.) * 30 (vol.) * H 420 25 (vol.) 25 (vol.) SC 820 25 (vol.) 25 (vol.)

* or as specified in the mixing formula Mix well and strain before application. Use the slower SC 850 thinner in temperatures above 25°C or when refinishing large surfaces.


37 to 52 seconds ISO 4 cup at 20°C 1 hour 30 min. at 20°C

Sprayguns HVLP gravity-feed spraygun 1.3 – 1.5 0.7 bar at the nozzle Compliant gravity-feed gun 1.3 – 1.4 2.0 – 2.5 bar

Application Spraycoats: 1 thin + 1 wet coat Film thickness: 60 µm Flash off until mat between spraycoats and before stoving.

Drying Drying at 20°C: no Drying at 60°C: 30 min.


(medium wave)

Further treatment May be overcoated with the same product after the indicated drying times.




CHRONOLUX CP Fast drying clear with low solvent content C 4 Product description Fast drying clear with low solvent content. Suitable for small repairs (blend-in repairs, refinishing of one or two vertical panels). 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is

max 420 grams of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 36 months Density: 1.024 g/cm³ Theoretical spreading rate: 315 m²/l at 1 µm Colour: transparent Solids content: 61.2% by weight

Pre-treatment CHRONOLUX CP was designed for use on ONYX HD basecoats.

Mixing ratio

CHRONOLUX CP 300 (vol.) 100 g H 420 100 (vol.) 36 g SC 820 100 (vol.) 28 g Mix well and strain before application. Note: Use the slower SC 850 thinner in temperatures above 25°C or when refinishing large surfaces.


48 to 54 seconds ISO 4 cup at 20°C 90 minutes at 20°C


Application

Number of spraycoats: 2 Film thickness: 40 – 60 µm 1 – 2 minutes between spraycoats On vertical surfaces, apply one thin and one full spraycoat without intermediate flash-off (film thickness of approx. 50 µm).

Drying

Dust-free after 2 hours Drying at 20°C: Ready for assembly after 3 hours Fully cured after 12 hours Drying at 60°C: 15 min. when using SC 820 20 min. when using SC 850

Infrared drying






CHRONOTOP Fast drying clear C 4 Product description Fast drying clear for small repairs (blend-in repairs, refinishing of one or two vertical panels).

Technical characteristics Shelf life: 36 months Density: 0.971 g/cm³ Theoretical spreading rate: 214 m²/l at 1 µm Colour: transparent Solids content: 41.5 % by weight

Pre-treatment CHRONOTOP was designed for use on DIAMONT basecoats.

Mixing ratio

CHRONOTOP 100 (vol.) 100 g H 9000 25 (vol.) 27 g BC 020 25 – 50 (vol.) 23 – 45 g Mix well and strain before application. Note: Use slow BC 030 thinner in high temperatures or when air speed in booth is high.




Application Number of spraycoats: 2 Film thickness: 50 µm

Drying

Drying at 20°C: Dust-free after 20 min. Ready for assembly after 2 hours Fully cured after 10 hours Drying at 60°C: 15 min.

Infrared drying






CRYSTALTOP HD High solids 2K clear C 4 Product description High solids (HD = high density) clear for applications ranging from repair of individual panels to overall resprays.


Pre-treatment CRYSTALTOP HD is suitable for use on DIAMONT and ONYX HD basecoats.

Mixing ratio

CRYSTALTOP HD 100 (vol.) 100 g H 9000 25 (vol.) 27 g SC 850 25 (vol.) 22 g Mix well and strain before application. Note: Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.


42 to 48 seconds ISO 4 cup at 20°C 2 hours 30 minutes at 20°C


Application Number of spraycoats: 1 thin + 1 wet coat Film thickness: 60 – 70 µm

Drying

Drying at 20°C: dust-free after 2 hours ready for assembly after 8 hours fully cured after 48 hours Drying at 60°C: 30 min.

Infrared drying






STARLUX CP / CHRONOLUX CP Gloss-reduced and/or textured finishes C 4 Product description Clears to produce gloss-reduced and/or textured finishes.

2004/42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e)

in ready-for-use form is max 840 grams of VOC per litre. The VOC content of this product is 839 g/l.

Technical characteristics Shelf life: 36 months Density: 1.022 – 1.024 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: transparent Solids content: 58.1 – 61.2 % by weight

Pretreatment STARLUX CP and CHRONOLUX CP are suitable for use on ONYX HD basecoats.

Mixing ratio

Mat and/or Gloss-reduced and/or textured textured STARLUX CP 150 (vol.) 100 g 200 (vol.) 100 g SPECIAL MAT 09/MT 900 150 (vol.) * 96 g 100 (vol.) * 48 g H 420 100 (vol.) 73 g 150 (vol.) 82 g SC 820 100 (vol.) 56 g 100 (vol.) 42 g * or as specified in the mixing formula Mix well and strain before application. Note: Use the slower SC 850 thinner in temperatures above 25°C or when refinishing large surfaces.




Application Spraycoats: 1 thin + 1 wet coat Film thickness: 40 – 50 µm Flash off until mat between spraycoats and before stoving.



(medium wave)





CRYSTALCLEAR CP Clear with low solvent content C 4 Product description Clear with low solvent content for applications ranging from repair of individual panels to overall resprays.

2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IB.d) in ready-for-use form is max

420 grams of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 36 months Density: 1.018 g/cm³ Theoretical spreading rate: 311 m²/l at 1 µm Colour: transparent Solids content: 61 % by weight

Pre-treatment CRYSTALCLEAR CP is intended for use on ONYX HD.

Mixing ratio

CRYSTALCLEAR CP 300 (vol.) 100 g H 420 100 (vol.) 37 g SC 850 100 (vol.) 29 g Mix well and strain before application. Note: Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.




Application

Spraycoats: 2 Film thickness: 40 – 60 µm On vertical surfaces, apply one thin and one full spraycoat without intermediate flash-off (film thickness of approx. 50 µm).


Infrared drying






DIAMONTCLEAR CP Clear with low solvent content C 4 Product description Clear with low solvent content for applications ranging from repair of individual panels to overall resprays.

2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max 420

grams of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 36 months Density: 1,020 g/cm³ Theoretical spreading rate: 311 m²/l at 1 µm Colour: transparent Solids content: 61 % by weight

Pre-treatment DIAMONTCLEAR CP was designed for use on ONYX HD basecoats.

Mixing ratio

DIAMONTCLEAR CP 300 (vol.) 100 g H 420 100 (vol.) 36 g SC 850 100 (vol.) 29 g Mix well and strain before application. Note: Use the slower SC 880 thinner in temperatures above 25°C or when refinishing large surfaces.




Application

Number of spraycoats: 2 Film thickness: 40 – 60 µm On vertical surfaces, apply one thin and one full spraycoat without intermediate flash-off (film thickness of approx. 50 µm).


Infrared drying






SATINTOP Clear for a silky mat surface C 4 Product description SATINTOP is a clear that produces a uniformly silky mat surface. In order to achieve different gloss levels (12-65 units at an angle of 60°), you can mix the product with R-M SILICATOP Clear. For further information, please refer to B 6 "Matt Shade concept". 2004/42/IIB(e)(840)700: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 700 g/l. Technical characteristics Shelf life: 24 months Density: 0.995 g/cm³ Theoretical spreading rate: 294 m²/l at 1 µm Colour: transparent Solids content: 45.2 % by weight

Pre-treatment SATINTOP can be applied over R-M basecoats.

Mixing ratio

Stir well before use. SATINTOP 100 (vol.) 100 g H 9000 25 (vol.) 27 g SC 850 25 (vol.) 22 g When using the hardener H 420: SATINTOP 100 g H 420 23 g SC 850 36 g Mix well and strain before application.




Application

Spraycoats: 2 Film thickness: 40 – 50 µm Flash off until mat between spraycoats and before stoving. After the first spraycoat, allow to flash off for 10 - 15 min, after the second spraycoat for 15 - 20 min.


Infrared drying (short wave) 3 min. at 50% + 6 min. at 100% (medium wave) 13 min.





SILICATOP Clear for a mat surface C 4 Product description SILICATOP is a clear that produces a uniformly mat surface. In order to achieve different gloss levels (12-65 units at an angle of 60°), you can mix the product with R-M SATINTOP Clear. For further information, please refer to B 6 "Matt Shade concept". 2004/42/IIB(e)(840)700: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 700 g/l. Technical characteristics Shelf life: 24 months Density: 0.976 g/cm³ Theoretical spreading rate: 235 m²/l at 1 µm Colour: transparent Solids content: 36.1 % by weight

Pre-treatment SILICATOP can be applied over R-M basecoats.

Mixing ratio

Stir well before use. SILICATOP 100 (vol.) 100 g H 9000 25 (vol.) 27 g SC 850 25 (vol.) 22 g When using the hardener H 420: SILICATOP 100 g H 420 23 g SC 850 36 g Mix well and strain before application.




Application

Spraycoats: 2 Film thickness: 40 – 50 µm Flash off until mat between spraycoats and before stoving. After the first spraycoat, allow to flash off for 10 - 15 min, after the second spraycoat for 15 - 20 min.


Infrared drying (short wave) 3 min. at 50% + 6 min. at 100% (medium wave) 13 min.





STARLUX CP Clear with low solvent content C 4 Product description Clear with low solvent content for applications ranging from repair of individual panels to overall resprays.

2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max 420 grams of VOC per litre. The VOC content of this product is 419 g/l.


Pre-treatment STARLUX CP was designed for use on ONYX HD basecoats.

Mixing ratio

STARLUX CP 300 (vol.) 100 g H 420 100 (vol.) 36 g SC 820 100 (vol.) 29 g Mix well and strain before application. Note: Use the slower SC 850 thinner in temperatures above 25°C or when refinishing large surfaces.




Application Number of spraycoats: 1 thin + 1 wet coat Film thickness: 40 – 60 µm 3 minutes between spraycoats



(medium wave)





STARTOP HS 2K PU clear C 4 Product description Multi-purpose clear for applications ranging from repair of individual panels to overall resprays.


Pre-treatment STARTOP HS was designed for use on DIAMONT and ONYX HD basecoats.

Mixing ratio

STARTOP HS 100 (vol.) 100 g H 9000 25 (vol.) 27 g BC 020 (15°C – 25°C) BC 030 (> 25°C) 25 (vol.) 22 g Mix well and strain before application.




Application Number of spraycoats: 2 Film thickness: 50 – 60 µm Important: Stove immediately after paint application (no flash-off).

Drying

Drying at 20°C: Dust-free after 1 hour Ready for assembly after 5 hours Fully cured after 24 hours Drying at 60°C: 30 min.

Infrared drying






SUPREMELUX CP Scratch-resistant clear with low solvent content C 4 Product description Low-solvent clear for repairing vehicles with scratch-resistant original paint finishes. 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max 420 grams of VOC per litre. The VOC content of this product is 419 g/l.


Pre-treatment SUPREMELUX CP was designed for use on ONYX HD basecoats.

Mixing ratio





Application

Number of spraycoats: 2 Film thickness: 40 – 60 µm 3 minutes between spraycoats On vertical surfaces, apply one thin and one full spraycoat without intermediate flash-off (film thickness of approx. 50 µm).



(medium wave)





FLEX Plasticiser for polyurethane products C 5 Product description Plasticiser for use in R-M polyurethane products (2K fillers, 2K topcoats, 2K clears). FLEX increases the flexibility of polyurethane products, making it possible to paint plastics and composites regardless of their flexibility.

Technical characteristics Shelf life: 36 months Density: 1,000 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: transparent Solids content: 48.5% by weight

Pre-treatment See PREP’ART A 1.5 – A 1.6

Mixing ratio The amount of FLEX to be added to the 2K products varies and depends on the flexibility of the plastic to be painted. See painting processes A 1.6.1 – A 1.6.4

Potlife The addition of FLEX does not change the potlife significantly.

Sprayguns As specified in the technical data sheet of the product in which FLEX is being used.

Application As specified in the technical data sheet of the product in which FLEX is being used.

Drying The addition of FLEX increases the drying times of the products. Do not force-dry refinishes on PU foam because this might lead to pinholing defects.




FLEXPRO Additive to prepare EXTRASEALER WHITE / BLACK for direct application to plastics

C 5 Product description Additive which makes EXTRASEALER suitable for direct application to all paintable plastic substrates normally used in the automotive industry. The addition of FLEXPRO does not produce adhesion to unpaintable pure polypropylene (PP) and polyethylene (PE).

Technical characteristics Shelf life: 24 months Density: 0.892 g/cm³ Theoretical spreading rate: 340 m²/l at 1 µm Colour: yellow, transparent Solids content: 10.6% by weight

Pre-treatment Clean with PK 700 or PK 1000 using a sanding pad. Clean with PK 1000.

Mixing ratio

Stir well before use. EXTRASEALER WHITE / BLACK 300 (vol.) 100 g D 80 D 70 100 (vol.) 23 g FLEXPRO 100 (vol.) 21 g


40 to 47 seconds ISO cup at 20°C 3 hours at 20°C

Sprayguns HVLP-gravity-feed spraygun 1,3 – 1,5 0,7 bar at the nozzle Compliant gravity-feed spraygun 1,3 – 1,4 2,5 bar

Application Sealer Sanding filler Number of spraycoats: 1 2 Film thickness: 20 – 35 µm 40 – 60 µm

Flash off 20°C 15 – 20 min., / until matt

Drying 60°C / 25 min.

Sanding / P 400

Manual sanding / P 500 – P 800

Further treatment

Apply R-M topcoat. When used in sealers: Plastic parts coated with EXTRASEALER WHITE / BLACK containing FLEXPRO can be overcoated without intermediate sanding within 5 days. If necessary, small inclusions can be removed with a fine sanding pad after 20 minutes of drying at 20°C.




MT 900 Fine concentrated texturing agent with matting effect C 5 Product description Texturing agent for R-M topcoats to reproduce the original texture and gloss level of painted plastic parts. Different textures (from fine to medium) can be produced by varying the amount of MT 900 added. MT 900 texturing agent is compatible with R-M topcoat UNO HD CP and with all R-M VOC clears. 2004/42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 839 g/l. Technical characteristics Shelf life: 24 months Density: 0.994 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: grey white Solids content: 40.5% by weight

Pre-treatment As specified in the technical data sheet of the product in which MT 900 is being used.

Mixing ratio

Option 1: When MT 900 is contained in the mixing formula, possibly in combination with SPECIAL MAT 09: mix the components respecting the amounts specified in the mixing formula. Prepare the paint for application by adding hardener and thinner as indicated in the technical data sheet of the topcoat or clear being adjusted. Option 2: When texturing an originally glossy topcoat or clear: add 25 to 50% of MT 900 to produce the desired texture. 25%: fine texture; 50%: medium texture Prepare the paint for application by adding hardener and thinner as indicated in the technical data sheet of the topcoat or clear being adjusted.

Potlife The addition of MT 900 will reduce the potlife of the topcoat in which it is used.


Application Number of spraycoats: 2 Film thickness: 50 – 60 µm Flash off until mat between spraycoats and before stoving.





MULTIFLASH Additive to accelerate drying C 5 Product description Additive used to reduce the drying times of R-M 2-component polyurethane products (fillers, topcoats and clears). MULTIFLASH increases the chemical reactivity of the products in which it is used, allowing shorter waiting times before sanding or polishing operations or reassembly can start. In addition, faster physical drying results in shorter flash-off times and higher application reliability. The amount of MULTIFLASH to be added corresponds with the amount of thinner indicated in the standard mixing ratio.

Technical characteristics Shelf life: 36 months Density: 0.850 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: transparent Solids content: 0.3 % by weight

Pre-treatment As specified in the technical data sheet of the product in which MULTIFLASH is being used.

Mixing ratio


PROFILLER GREY 100 (vol.) 100 g D 70 25 (vol.) 14 g MULTIFLASH 25 (vol.) 13 g

Note: use MULTIFLASH instead of the standard thinner in 2-component polyurethane fillers.

Potlife The use of MULTIFLASH in polyurethane products will reduce the potlife of the products.

Sprayguns As specified in the technical data sheet of the product in which MULTIFLASH is being used.

Application As specified in the technical data sheet of the product in which MULTIFLASH is being used.

Drying 60°C approx. 30% shorter compared with drying time of paint mixed to standard

ratio.




MULTI SPOT Blending thinner C 5 Product description Blending thinner designed to melt in fade-out areas of UNO HD CP and R-M clears in blend-in repairs.

Technical characteristics Shelf life: 36 months Density: 0.881 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: transparent Solids content: 3.6% by weight

Pre-treatment See process described in “UNO HD Blending” B 2 and B 2.2.

. Mixing ratio

Tinted version Untinted version MULTI SPOT 5 (vol.) MULTI SPOT 100 (vol.) UNO HD CP colour RFU 1 (vol.) H 9000 2 (vol.)




Application Number of spraycoats: 2 – 3 Film thickness: 10 µm

Drying Drying at 60°C: 30 min

Further treatment See process described in “UNO HD Blending” B 2 and B 2.2.




BLENDING FLASH Blending thinner C 5 Product description Smoothes transition areas from blend-in zones to old paintwork. 2004/42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 839 g/l. Technical characteristics Shelf life: 60 months Density: 0.909 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: transparent Solids content: 1.3 % by weight

Pre-treatment See BLEND’ART processes.

Mixing ratio The product is ready for use.


17 seconds ISO 4 cup at 20°C N/A

Sprayguns HVLP minijet gun 1.0 – 1.2 0.5 – 0.7 bar at the nozzle

Application 2 – 3 spraycoats to the clear fade-out areas to smooth them.

Drying As recommended for the R-M clear used.

Further treatment If necessary, minor defects can be polished out with FINE BRIL once the clear coat has fully cured.




AM 950 BLENDING FLASH Blending thinner C 5 Product description Smoothes transition areas from blend-in zones to old paintwork. 2004/42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 839 g/l. Technical characteristics Shelf life: 24 months Density: 0.730 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: transparent Solids content: < 1% by weight

Pre-treatment See BLEND’ART processes.

Mixing ratio The product is ready for use.

Application 2 – 3 spraycoats to the clear fade-out areas to smooth them.

Drying As recommended for the R-M clear used.

Further treatment If necessary, minor defects can be polished out with FINE BRIL once the clear coat has fully cured.




ONYX BLENDER PRO Additive for blend-in repairs with ONXY HD C 5 Product description Water-based additive for refinishing with ONYX HD using a BLEND’ART process. For use in BLEND’ART processes either as a transparent precoat or as an additive in ONYX HD. 2004/42/IIB(d)(420)419: The EU limit value for this product (product category: IIB.d) in ready-for-use form is max

420 grams of VOC per litre. The VOC content of this product is 419 g/l. Technical characteristics Shelf life: 12 months Density: 0.995 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: milky white Solids content: 21.2 % by weight

Pre-treatment See process described in BLEND’ART ONYX HD

Mixing ratio

Shake well and strain before use. Transparent precoat Additive in ONYX HD ONYX BLENDER PRO 100 (vol.) 50 (vol.) ONYX HD (mixing formula) / 50 (vol.)

HYDROMIX 60 (vol.) 60 (vol.)


45 to 65 seconds ISO 4 cup at 20°C 8 h (one working day)

Sprayguns HVLP gravity-feed spraygun 1.4 – 1.5 0.7 bar at the nozzle Minijet HVLP 1.0 0.7 bar at the nozzle Select spraygun according to size of area to be refinished.

Application See process described in BLEND’ART ONYX HD

Drying See process described in BLEND’ART ONYX HD

Further treatment See process described in BLEND’ART ONYX HD




ONYX HD ACTIVATOR Activator for waterborne basecoats C 5 Product description Additive for solid-colour ONYX HD basecoats to improve tape resistance and hardness. Also suitable for use in solid-colour basecoats applied as a ground coat in ONYX HD 3-layer systems.

Technical characteristics Shelf life: 24 months Density: 1.080 g/cm³ Theoretical spreading rate: m²/l at 1 µm Colour: transparent Solids content: 78.2 % by weight


Mixing ratio

Stir the ONYX HD mixing bases on the mixing machine twice a day for 15 minutes. ONYX HD solid colour* 100 (vol.) 0.1 l ONYX HD ACTIVATOR 5 (vol.) 5 g HYDROMIX 80 (vol.) 80 g Mix the ONYX HD basecoat to the formula and stir it carefully. Add ONYX HD ACTIVATOR and stir again carefully. Add HYDROMIX and stir carefully. Strain before application. * ONYX HD ACTIVATOR is unsuitable for use in mixing formulas which contain the

waterborne dispersions CB76O, CB86R or CB 83R.


42 to 68 seconds ISO 4 cup at 20°C Two hours at 20°C.


Application

Solid colour or ground coat Spraycoats: 2 – 3 Film thickness: 20 – 25 µm For some colours, one further spraycoat may be necessary. Flash off until mat after each spraycoat.

Drying The drying time depends on climatic conditions and equipment used. Drying at 20°C: approx. 15 min. Drying at 60°C: approx. 10 min. + cooling

Infrared drying 1st spraycoat: flash off at room temperature until mat. 2nd spraycoat: at 40 – 50°C (max 70°C) surface temperature to mat surface + cooling.

Further treatment Apply one of the recommended R-M clears. ONYX HD basecoats may be overcoated with the same product after the indicated drying times.




BRIL 852 Fine polishing compound C 5 Product description Silicone-free fine polishing compound for polishing automotive paintwork.

Technical characteristics Shelf life: 24 months Density: 1.300 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: white Solids content: 20.9 % by weight

Pre-treatment Sand areas to be polished with P1200 – P2000 – P3000. Wipe sanded areas dry with a clean lint-free cloth.

Mixing ratio BRIL 852 is ready for use.

Application

Apply product to the area to be polished manually and with a lint-free cloth or use a polishing machine in combination with a mutton cloth or a medium-hard foam pad. When using a polishing machine, spread BRIL 852 on a clean mutton cloth or foam pad and apply the polishing compound at low speed (500 rpm). While polishing, increase the speed to 2000 rpm max. and polish until all defects have been removed. Wipe off excess product with a clean and dry lint-free cloth.

Further treatment For the next finer polishing step, you can use FINE BRIL. Apply any standard silicone-free deep-gloss sealing polish to the polished areas to seal them.




SPECIAL MAT 09 Multi-purpose matting agent C 5 Product description Matting agent which allows to reduce the gloss level of R-M solid-colour topcoat and clears. SPECIAL MAT 09 is compatible with all R-M VOC clears and with the R-M topcoat UNO HD CP. 2004/42/IIB(e)(840)839: The EU limit value for this product (product category: IIB.e) in ready-for-use form is max 840

grams of VOC per litre. The VOC content of this product is 839 g/l. Technical characteristics Shelf life: 24 months Density: 0.986 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: grey white Solids content: 30.8% by weight

Pre-treatment As specified in the technical data sheet of the product in which SPECIAL MAT 09 is being used.

Mixing ratio

Stir well before use. Option 1: When SPECIAL MAT 09 is contained in the mixing formula, possibly in combination with MT 900: mix the components respecting the amounts specified in the mixing formula. Prepare the paint for application by adding hardener and thinner as indicated in the technical data sheet of the topcoat or clear being adjusted. Option 2: When matting an originally glossy topcoat / clear: add SPECIAL MAT 09 to produce the desired degree of matting. Satin gloss: UNO HD CP colour 70 (vol.) DIAMONTCLEAR CP 70 (vol.) SPECIAL MAT 09 30 (vol.) SPECIAL MAT 09 30 (vol.) Mat: UNO HD CP colour 50 (vol.) DIAMONTCLEAR CP 50 (vol.) SPECIAL MAT 09 50 (vol.) SPECIAL MAT 09 50 (vol.) Stir well. Then prepare the paint for application by adding hardener and thinner as indicated in the technical data sheet of the topcoat or clear being adjusted.

Potlife SPECIAL MAT 09 will reduce the potlife of the topcoat in which it is used.


Application Number of spraycoats: 2 Film thickness: 50 – 60 µm Flash off until mat between spraycoats and before stoving.

Drying As specified in the technical data sheet of the product in which SPECIAL MAT 09 is being used.




FINE BRIL Extra fine polishing liquid C 5 Product description Silicone-free polishing liquid for touching up minor defects in acrylic and polyurethane finishes.

Technical characteristics Shelf life: 24 months Density: 1.044 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: white Solids content: 22.1% by weight

Pre-treatment Use FINE BRIL only on fully dried paintwork.

Mixing ratio

Shake well before use. FINE BRIL is ready for use.

Application

Apply FINE BRIL by hand using a lint-free cloth or by machine using a mutton cloth, a soft foam head or a felt polishing pad. Apply FINE BRIL by machine at low speed (500 rpm) using a soaked soft foam head. Increase the speed without exceeding 2000 rpm and polish until all defects have been removed. Wipe off excess product with a clean and dry cloth.

Further treatment By demand, apply any standard silicone-free deep-gloss sealing polish to give the treated surfaces a deep and lasting shine.




SPEEDFLASH Additive to accelerate drying C 5 Product description Additive to accelerate drying of R-M 2-component standard VOC clears on vertical surfaces. The additive can also be used to reduce the drying times of PERFECTFILLER. SPEEDFLASH increases the chemical reactivity of the products in which it is used, allowing shorter waiting times before sanding, polishing operations or reassembly can be started. The amount of SPEEDFLASH to be added corresponds with the amount of thinner indicated in the standard mixing ratio.

Technical characteristics Shelf life: 36 months Density: 0.875 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: transparent Solids content: < 0.5% by weight

Pre-treatment As specified in the technical data sheet of the product in which SPEEDFLASH is being used.

Mixing ratio

R-M standard VOC clear 300 (vol.) H 420 100 (vol.) SPEEDFLASH 100 (vol.) Mix well and strain before application.

PERFECTFILLER 100 (vol.) D 70 / D 80 25 (vol.) SPEEDFLASH 25 (vol.) Mix well and strain before application.

Potlife The use of SPEEDFLASH will reduce the potlife of the products.

Sprayguns As specified in the technical data sheet of the product in which SPEEDFLASH is being used.

Application As specified in the technical data sheet of the product in which SPEEDFLASH is being used.

Drying

50°C: 60°C: CHRONOLUX CP 15 min. 10 min. CRYSTALCLEAR CP / DIAMONTCLEAR CP / STARLUX CP 30 min. 20°C: 60°C: PERFECTFILLER WHITE / GREY / BLACK 2 h 15 min.




SPEEDFLASH S Additive to accelerate drying C 5 Product description Additive to accelerate drying of R-M 2-component standard VOC clears on vertical surfaces. The additive can also be used to reduce the drying times of PERFECTFILLER and EXTRASEALER. SPEEDFLASH S increases the chemical reactivity of the products in which it is used, allowing shorter waiting times before sanding, polishing operations or reassembly can be started. SPEEDFLASH S is particularly suited for body shops that, in order to save energy, bake the applied clear at panel temperatures below 60°C.The amount of SPEEDFLASH S to be added corresponds with the amount of thinner indicated in the standard mixing ratio.

Technical characteristics Shelf life: 36 months Density: 0.870 g/cm³ Theoretical spreading rate: / m²/l at 1 µm Colour: transparent Solids content: ~ 1.0 % by weight

Pre-treatment As specified in the technical data sheet of the product in which SPEEDFLASH S is being used.

Mixing ratio

R-M Standard-VOC-Klarlack 300 Vol. H 420 100 Vol. SPEEDFLASH S 100 Vol. Mix well and strain before application

PERFECTFILLER 100 Vol. D 70 / D 80 25 Vol. SPEEDFLASH S 25 Vol. Mix well and strain before application

EXTRASEALER 300 Vol. D 80 / D 70 100 Vol. SPEEDFLASH S 100 Vol. Mix well and strain before application

Potlife The use of SPEEDFLASH S will considerably reduce the potlife of the product in which it is used.

Sprayguns As specified in the technical data sheet of the product in which SPEEDFLASH S is being used.

Application As specified in the technical data sheet of the product in which SPEEDFLASH S is being used.

Drying

40°C / 45°C 50°C CRYSTALCLEAR CP 30 min. 25 min. DIAMONTCLEAR CP 30 min. 25 min. STARLUX CP 30 min. 25 min. Alternative: Dust free or ready for assembly after a drying time of 10 minutes (40°C) and after cooling. Finishing operations after specified drying times and several hours of cooling or on the next day. 20°C 60°C: PERFECTFILLER WHITE / GREY / BLACK 1,5 h 10 min. EXTRASEALER WHITE / BLACK 10 min. /

Further treatment

After drying of 30 Min. at 20°C surface with EXTRASEALER WHITE / BLACK has to be lightly sanded

Pictograms D 1

Processing pictograms

Technical Information Pretreatment

See data sheet Cleaning

Mixing

Mixing ratio 1:1 for 2 components

Mixing ratio for 2 components

Mixing ratio for 3 components

Use mixing stick Hardener addition

Shake aerosol can before use

Viscosity adjustment

Application viscosity

Water-thinnable

Pictograms D 1

Application

Gravity-feed spraygun Suction-feed spraygun UB spraygun Number of spraycoats

Airless

Body-filling Brushing Roller coating Aerosol can Drying

Flash off Drying time Infrared drying

Sanding

Hand sanding / wet

Hand sanding / dry

Random orbital sander / wet (pneumatic)

Random orbital sander / dry (pneumatic)

Oscillating sander / wet (pneumatic)

Oscillating sander / dry

Polishing

Pictograms D 1

Colour

Most popular variant of this colour

Colour for engine compartment/boot

Colour for wheel rim and hubcap

Colour for add-on part

Formula contains mixing base being phased out

Mixing formula contains lead

Textured finish Gloss-reduced finish Indicates the relevant layer within a

multi-layer system

Direct-gloss topcoat colour or colour for multi-layer system

Tinted clear Undercoat Clear Three-layer system

Colour for interior

Colour for roof

Colour for accessories

Colour for add-on parts

Colour for trim strips

Pictograms D 1

Blend-in

within one panel Colour for

overall respray Stick AT0625 label on tin

See AT0625 data sheet

Light Dark Pure Dirty Small particles

4 5 6 8

Large particles Blue Green Yellow Red

Mixing formula matches Colormaster card

M6009A

Mixing formula similar to Colormaster card M6009A (different

pigmentation)

Colour card in production

New mixing formula

Pictograms D 1




Storage

Protect from frost

Store in a cool place

Protect from humidity

Carefully seal container

Shelf life

Flow times Measured with different viscosity cups D 2




Process description

Summary of flow times measured with different flow cups for the same product at the same viscosity at 20°C.

ISO 4 BS B4 AFNOR DIN 4

20 18 15 14

25 20 16 15

30 23 18 16

35 25 20 17

40 26 21 18

45 28 23 19

50 30 24 20

55 33 26 21

60 35 28 23

65 37 29 24

70 39 30 25

75 41 32 26

80 43 34 28

85 45 36 29

90 47 37 30

The figures shown above are the flow times measured in seconds.

Sanding paper grit sizes Abrasives to be used with undercoats D 3




Process description

Recommended sanding processes and grit sizes to be used with the different products in automotive refinishing.

Sanding with orbital sander

Manual Sanding

Orbit diameter Coarse sanding Fine sanding

Putty

STOP UNI

5 – 7 mm P 80 / P 150 P 240

STOP MULTI

5 – 7 mm P 80 / P 150 P 240

STOP FILLER II

5 – 7 mm P 150 P 240

STOP FLEX

5 – 7 mm P 80 / P 150 P 240 / P 320

Primer filler

AM 850 PRIMEFILL

P 800

BASIC FILLER II CP

3 – 5 mm P 400 / P 500 P 800

EUROXY CP

3 – 5 mm P 400 P 800

HYDROFILLER II

3 – 5 mm P 400 / P 500 P 800

DIRECTFILLER

3 – 5 mm P 400 P 800

PERFECTFILLER WHITE

3 – 5 mm P 400 / P 500 P 800

PERFECTFILLER GREY

3 – 5 mm P 400 / P 500 P 800

PERFECTFILLER BLACK

3 – 5 mm P 400 / P 500 P 800

PROFILLER WHITE

3 – 5 mm P 400 / P 500 P 800

PROFILLER GREY

3 – 5 mm P 400 / P 500 P 800

PROFILLER BLACK

3 – 5 mm P 400 / P 500 P 800

Infrared drying Infrared drying parameters for R-M products D 4




Process description

Recommended infrared drying parameters in automotive refinishing

IR intensity

Undercoat materials Duration Increase temperature by Max. surface temperature

STOP putties 4 min 20°C/min 80°C

STOP FILLER II 10 min 20°C/min 90°C

AKROFILL 3 min 7 min

15°C/min 20°C/min

65°C 100°C

Fillers 4 min 5 min

15°C/min 20°C/min

60°C 80°C

PERFECTFILLER with SPEEDFLASH

6 min 20°C/min 80°C

PERFECTFILLER with SPEEDFLASH S

4 min 20°C/min 80°C

Basecoats & topcoats

ONYX HD 4 min 15°C/min 60°C

DIAMONT 4 min 15°C/min 60°C

UNO HD 4 min 4 min

15°C/min 20°C/min

60°C 90°C

Clears

4 min 4 min

15°C/min 20°C/min

60°C 90°C

mercedes-benz - xentry portal · a 1.6.3 plastics painting: mixing ratios for uno hd cp a 1.6.4...

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