kilang kelapa sawit changkat chermin · - 184.070 ---73.820 - - ... sg.pulau allagar estate batu...

Date 20-06-16

(No. Syarikat: 15043-V)KILANG KELAPA SAWIT CHANGKAT CHERMIN

.(MOHD HADZRI BIN ARSAD)

Senior Manager

KILANG KELAPA SAWIT CHANGKAT CHERMIN

Progress Report

For the month ofMAY 2016

KUALA LUMPUR KEPONG BERHAD

PAGE 1

HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

PRODUCTION

RAINFALL RECORD (mm) Year 2016

Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FY 294.00 354.75 192.00 142.50 130.75 77.50 247.25 142.25 95.75 76.25 142.00 169.25This FY 306.25 401.25 120.25 84.50 71.50 14.50 58.75 302.25

OTHER HIGHLIGHTS

DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :This month OER decreased by 1.09% and KER decreased 0.07% as compared to last month figure.The todate OER low by 0.54% as compared to last year same period.Rainfall has shown a trend of increase and is higher compared to previous year of the same month.

21.99

4.524.78

21.45

4.54

20.39 21.48

PROGRESS REPORT ON

(8TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF MAY 2016


Todate Current Financial Year Same Period Last Year

100.0%0.0%

Last Month TodateThis Month This Month

ITEM

4.85

O.E.R %

K.E.R %

21.14

4.44

PAGE 2

1 PRODUCTION REPORT

1.1. FFB STATEMENT

1.1.1. FFB CONTRIBUTION

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

KLK Estates MT MT MT MT MT MT3,548.180 37,131.260 5,164.000 38,714.000 -31.29% -4.09%3,742.770 31,652.290 4,736.000 39,826.000 -20.97% -20.52%2,236.290 25,569.260 3,730.000 28,205.000 -40.05% -9.34%

974.280 6,941.800 1,253.000 9,978.000 -22.24% -30.43%468.730 4,934.140 783.000 6,232.000 -40.14% -20.83%362.580 2,219.330 442.000 3,502.000 -17.97% -36.63%873.100 8,813.830 1,400.000 11,503.000 -37.64% -23.38%289.540 2,295.210 333.000 3,021.000 -13.05% -24.02%

- -- -- -- -- -- -- -- -- -

Sub Total 12,495.470 119,557.120 17,841.000 140,981.000 -29.96% -15.20%

Non-KLK Estates718.550 4,338.860 564.000 6039.000 27.40% -28.15%159.200 1,205.350 270.000 3096.000 -41.04% -61.07%

43.210 704.020 84.000 1003.000 -48.56% -29.81%- 142.920 - -196.030 562.550 - -

- 184.070 - -- 73.820 - -- 90.790 - -

- -- -- -

Sub Total 1,116.990 7,302.380 918.000 10,138.000 21.68% -27.97%

Outsiders- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Grand Total 13,612.460 126,859.500 18,759.000 151,119.000 -27.44% -16.05%

Comment :

BUKIT KATHO

SUBURKAMPAR

Total FFB received for the month lower 27.44% or 5146.54m/t as compared to the estimated for this month.Pinji Estate, Batu Dua Estate, Menglembu Estate contribute 8.21% from total crops this month.

MENGLEMBU

NURSEMANSG.PULAU

ALLAGAR ESTATE

BATU DUA

KUALA KANGSAR ESTATE

PINJI

LEKIR ESTATECHANGKAT CHERMIN ESTATERAJA HITAM ESTATESERAPOH ESTATEGLENEALY ESTATESENGGANG ESTATE

PAGE 31.1.2. FFB COMPOSITION

Composition of crop from various years of planting are :-

MT % MT %1984 66.01 0.48 486.26 0.38 1985 27.17 0.20 162.94 0.13 1986 31.99 0.24 219.63 0.17 1987 77.99 0.57 367.51 0.29 1988 - - 1989 45.74 0.34 147.27 0.12 1990 83.35 0.61 506.52 0.40 1991 339.57 2.49 2,717.28 2.14 1992 353.29 2.60 2,700.82 2.13 1993 12.35 0.09 90.67 0.07 1994 55.55 0.41 474.62 0.37 1995 46.06 0.34 335.79 0.26 1996 75.68 0.56 635.05 0.50 1997 55.43 0.41 507.88 0.40 1998 387.13 2.84 2,974.14 2.34 1999 381.79 2.80 3,631.75 2.86 2000 330.24 2.43 2,604.60 2.05 2001 1,037.13 7.62 9,516.14 7.50 2002 1,719.29 12.63 19,129.19 15.08 2003 763.91 5.61 8,046.56 6.34 2004 1,060.58 7.79 11,753.24 9.26 2005 739.59 5.43 7,710.88 6.08 2006 1,160.70 8.53 12,116.19 9.55 2007 1,730.97 12.72 14,853.94 11.71 2008 187.81 1.38 1,487.56 1.17 2009 1,003.15 7.37 8,772.82 6.92 2010 536.87 3.94 5,074.32 4.00 2011 810.32 5.95 6,433.11 5.07 2012 352.81 2.59 2,955.32 2.33 2013 139.99 1.03 447.50 0.35

- - - - - - - - - - - - - - - - - - - -

Total 13,612.46 100.00 126,859.50 100.00

Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %

Immature 1st - 3rd 1% 0%Young 4th - 9th 34% 31%Prime 10th - 18th 56% 61%Old 19th and above 9% 7%Comments :

This Month TodateYear of Planting

Remarks

FFB composition vary from the years 1984 to 2012 with most of the crop come from 1998 till 2011

1.1.3. FFB QUALITY

CONTRIBUTING This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

C/CHERMINRAJA HITAMLEKIRSERAPOHGLENEALYSENGGANGALLAGARPINJIKUALA KANGSARMENGLEMBUBATU DUA

Total/Average 0 0

1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

FFB INTAKE (MT) % %

Comments :

WEIGHT (MT)LOADING RAMP

WEIGHT (MT)FFB GRADING

No grading carried out at mill ramp.

PAGE 4

No. of Grading % Black % Underripe % Long Stalk % Pest Damaged % Empty Bunch% Overnight % Rotten

1.1.5. LOOSE FRUIT & TRASH CONTENT

This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

1 LEKIR2 C.CHERMIN3 RAJA HITAM4 GLENEALY5 SERAPOH6 ALLAGAR7 KUALA KANGSAR8 SENGGANG9 PINJI

10 KAMPAR11 BUKIT KATHO12 SUBUR

Average 0 0

NO Outsider Estate123

Average 0 0

1.1.6. LOOSE FRUITS TO FFB RATIO

NO ESTATES12345678

1.1.7. STONES & TRASH IN FFB

NO ESTATES1 All Estate2345678

Comments :Trash analysis was stop from February 2016.

-

TrashTonnage (mt) % to FFBStones (kgs) per 100 tn FFB

This Month Last MonthTotal Tonnage

This Month Last Month% to FFB

Fruit in Load Loose Fruit (%) FFB %

PAGE 4.1

No. of Grading % Loose Trash Content in Trash Content in

PAGE 5

1.2. PRODUCTION QUALITY

1.2.1. PRODUCTION OIL / DESPATCH OIL

X S.D. X S.D. X S.D. X S.D.

FFA %

Moisture (VM) %

Dirt %

Peroxide Value %

DOBI

ANALYSIS RESULT BY (KDC/TQCC)

TaikoSAMPLE Average StandardFFA 3.42 3.0 MaxVM 0.14 0.13 MaxDIRT 0.05 0.03 MaxPEROXIDE VALUE 0.70 0.60 MaxIODINE VALUE 52.10 50 - 54DOBI VALUE 2.74 3.0 MinCAROTENE 523.00 600 MinE233 (1% CORR.) 1.17 1.20 MaxE269 (1% CORR.) 0.25 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 16.75 20.0 MinQUALITY RATING NIL

Comments :

0.07 2.83 0.032.82 0.042.83

1.15

0.02

5.073

0.01 0.13

0.0500.70

Oil quality was graded as fair.

4.830 0.033

0.14

52.102.77

523.00

0.120.0400.7052.102.74

508.00

0.25

16.71

1.160.25

17.1916.71

0.110.0520.70

2.72532.00

52.10

1.180.26

16.39

0.180.0380.7052.102.74

529.001.200.25

< 0.25

> 2.31

1st Week 2nd Week 3rd Week3.30 3.42 3.48 3.49

0.13

0.045

2.78

0.01

0.06

0.046

0.13

4th Week

0.033

0.13 0.01

2.080

DESPATCH PRODUCTIONThis Month Last Month This Month Last Month

2.500

3.49 0.67

Marketing

< 5.0

Specification

3.39 0.23 3.18 0.22 3.48 0.16

PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL

MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

4.90 0.24 4.85 0.11 4.86 0.19 4.76 0.21 6%5.39 0.23 5.46 0.22 5.55 0.10 5.45 0.13 7%1.15 0.15 1.13 0.03 1.10 0.18 1.12 0.03

15.18 0.76 16.15 1.11

1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

tn tn tn1- 34.730 34.750 0.0202- 3934.950 3934.330 -0.6203- 210.500 210.460 -0.0404- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000

10- 0.000 4180.180 4179.540 -0.640

1.2.4. PK DESPATCHBUYER MILL

NETWEIGHT

tn1- 523.8402- 200.960 3- 4-5-6-7-

Total : 724.800

1.2.5. CXC REPORT

Comments :

MOISTURE %

THIS MONTH

DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %

Unitata Berhad (SG)

PRODUCTIONLAST MONTH

DESPATCHTHIS MONTH LAST MONTH

105Total CPO tankers dispatched with no GPS installed (C)

90

Cargill (SG)ISF (SG)Mewah (SG)

Sang Kee (SG)

THIS MONTH LAST MONTH

The buyer net weight have shortage -0.64 m/t ( 0.015 % ) than mill net weight.

90

1010

Total CPO tankers dispatched with active GPS (A) 105

8

The Kernel quality was fair.

No. of loads with the weight shortage of 80kg and aboveTotal number of CPO tankers dispatched (A+B+C)

Total CPO tankers dispatched with non-active GPS (B)

PAGE 6.1

LOADS FROM MONTH: May 2016

Ticket No Driver Vehicle Date Mill Buyer Loss (A) BuyerA 176689 Selgan AGX 9392 5.5.16 38.710 38.420 0.290 ISF 0.270A 176878 Hasra Azlan BLP 5777 9.5.16 40.440 40.340 0.100 ISF 0.020A 176984 Normahadi BLT 7775 11.5.16 41.120 40.990 0.130 ISF 0.070A 177181 Normahadi BLT 7775 16.5.16 41.070 40.970 0.100 ISF 0.060A 177229 Thavasegaran AJV 7989 17.5.16 40.730 40.640 0.090 ISF 0.030A 177237 Normahadi BLT 7775 17.5.16 41.240 41.090 0.150 ISF 0.120A 177545 Hasrul Nizam BLY 7775 23.5.16 40.170 40.080 0.090 ISF 0.010 0.000A 177839 Ridwan BNF 1333 27.5.16 39.320 39.160 0.160 ISF 0.110A 177929 Thavasegaran AJV 7989 28.5.16 40.790 40.700 0.090 ISF 0.020A 177991 Hasra Azlan BLP 5777 30.5.16 40.790 40.700 0.090 ISF 0.020

Total 1.290 0.730 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above

Actual oil recovered (MT) at Mill

(B)

Weight Details (MT) Tanker with GPS

Charges to the

transporters (MT) *

All tankers are equipped with GPS registered with MPOB.

PAGE 6.2

No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

Total 0.000

GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON May 2016On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

PAGE 71.3. COST OF PRODUCTION

(Basis : Cost per tonne CPO)

ThisMonth Todate Year ' s

May 2016 8 mths EstimateRM / tn RM / tn RM / tn

Indirect Cost 52.78 48.67 44.85

Depreciation 174.72 142.60 106.91

Manufacturing Cost 179.33 126.73 122.23

Ex-Mill Cost 406.83 318.00 273.99

Cooking Oil Cess

Palm Oil Stabilisation Cess 2.00 2.00 2.00

CPO (Sabah) Sales Tax

Despatch & Selling 45.80 31.74 27.42

TOTAL EXPENDITURE 454.63 351.74 303.41

A/c This Month Estimate

Code RM/ton CPO RM/ton CPO Diff. (%)IC 01 1.08 0.63 41.7%IC 02 14.01 10.30 26.5%IC 03 6.31 4.65 26.3%

IC 04 3.21 2.40 25.2%IC 11 1.68 1.08 35.7%IC 19 4.38 2.87 34.5%IC 20 14.12 12.21 13.5%

PK 41 5.83 4.14 29.0%PK 42 13.54 7.81 42.3%PK 43 7.31 6.67 8.8%PK 44 57.28 34.68 39.5%

PK 45 4.40 2.56 41.8%

PK 46 2.12 1.65 22.2%PK 47 6.24 5.69 8.8%

PK 48 5.08 3.98 21.7%PK 51 6.54 2.75 58.0%

PK 52 3.63 3.53 2.8%PK 53 7.44 5.92 20.4%

PK 55 7.20 6.97 3.2%PK 56 3.47 2.24 35.4%PK 57 29.65 7.92 73.3%

Pk 63 9.56 8.42 11.9%Pk 71 45.80 27.42 40.1%

Comments :

Higher cost due to low crop processed.

Higher cost due to replace conveyor chain liner.


High cost to low crop processed.

Payment for flight ticket for foreign workers (long leave & repatriated).



Yoshimine boiler annual inspection, replace chain for fibre conveyor.


Comments

Total expenditure is higher than estimated due to low crop processed.


Higher cost due to low crop processed and serviced EFB press.

Higher cost due to low crop processed.Higher bill for staff & workers medical.



Adjustment CPO transport charge diffrence from Oct'15-Feb'16 that not taken up as commented by auditor propn until Sept'16

High cost due to Dosh inspection fees and register CEPSWAM course fees.

High cost due to major service of Westfalia decanter (RM 66,733)Higher cost due to low crop processed.

Higher cost due to mill inspection and repair sterilizer no.3 nozzle.

Higher cost due to replaced stone, gravel sand for sand filter and softener resin. Higher cost due replaced purlin for roofing.Higher cost due to repair work at effluent pond no.3 bund (piling bakau wood).

PAGE 82 PROCESS PERFORMANCE

2.1. STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

Function X (min) S.D.Deaeration 31st. Peak (1.2 Bar / 17.4 psi) 141st. Peak exhaust 1.52nd. Peak (1.2 Bar / 17.4 psi) 42nd. Peak exhaust 1.53rd. Peak (1.2 Bar / 17.4 psi) 43rd. Peak exhaust 2.54th. Peak (2.8 Bar / 40 psi) 6Holding Time 30Final exhaust 7Steaming cycle 74 0Door Open to Door Shut Time 35

X S.D. X S.D.USB after 1st Threshing (%) 1.56 0.06 1.51 0.12USB after 2nd Threshing (%) 0.95 0.27 0.78 0.13Threshing Efficiency (%)

STERILIZER CONDENSATE

This Month Last MonthX S.D. X S.D.

7.89 0.17 7.73 0.12

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

It was slightly higher compared to last month.The OLWB of Sterilizer Condensate for the month was recorded at 7.89 %.

Last MonthThis Month

Steriliser condensate (Oil Content in Wet Basis)

USB slightly higher compared to last month.

PAGE 9.02.2. DIGESTING & PRESSING STATION

2.2.1. DIGESTER TEMPERATURE OC

This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 98.00 0.60 98.00 0.65 Digester No. 2 98.00 0.50 98.00 0.50 Digester No. 3 98.00 0.81 98.00 0.45 Digester No. 4 98.00 0.62 98.00 0.61 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9

2.2.2. PRESSING

Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9

X 4.34 4.31 4.30 4.31 4.32S.D. 0.08 0.09 0.10 0.10 0.09

X 4.28 4.29 4.19 4.27 4.26S.D. 0.21 0.06 0.39 0.17 0.21

X 7.15 7.11 7.09 7.10 7.11S.D. 0.11 0.22 0.24 0.20 0.19

X 7.01 7.05 6.86 7.05 6.99S.D. 0.47 0.20 0.77 0.48 0.48

X 10.56 10.13 10.07 9.48 10.06S.D. 1.50 2.19 1.42 1.68 1.70

X 11.25 10.63 11.24 11.75 11.22S.D. 1.89 1.39 2.17 0.95 1.60

X 121.75 215.00 148.50 136.25 155.38S.D.

X 230.50 232.00 154.00 101.00 179.38S.D.

Comments :

This Month

Last Month

This Month

Last Month

OLDB maintain well below in house target 8.00 %.

OIL LOSS ON DRY BASIS (OLDB)

NUT BREAKAGE (%)

PRESS RUNNING HOURS

This Month

Last Month

This Month

Last Month

OIL LOSS ON WET BASIS (OLWB)

PAGE 9.12.2.3.

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

X 42.36 44.57 20.00 19.00 56.79 59.81 4.32 4.26 15.34 15.63 22.30 20.80S.D.N

True Nut TrashTrue Mesocarp (ripe)

True Mesocarp (unripe)

Oil in Mesocarp OLWB Normal Parthenocarp

Abnormal Partnenocarp

PAGE 9.2

2.2.4. EFB PRESSING

Press Press Press Press Super SuperNo. 1 No. 2 No. 3 No. 4 Press 1 Press 2

PRESS RUNNING This Month 196.50 177.50 200.00 246.50 HOURS Last Month 102.00 240.50 230.75 188.00 DOWN TIME This Month

Last Month

2.2.5. OIL RECOVERED

This Month F F A (%) DOBI

VM (%)OLWB (%)

Press 1 Press 2 Press 3 Press 4 Press 5 Press 6 Press 7 Press Fibre (OLDB) 3.30 3.12 3.46 0.00 0.00 0.00 0.00 Ratio EFB Liquor to FFB (%)

2.2.6. SPLITTER

RUNNING HOURSThis Month Last Month

No. 1 No. 2

Comments :

3.15

Last Month6.121.5388.366.99

6.001.57

87.80

3.29

Quality for oil recovered almost same compared last month figure.

7.11

PAGE 10

2.3. CLARIFICATION STATION

2.3.1. CLARIFICATION TANK

This Month Last MonthTank 1 Tank 2 Tank 3 Tank 1 Tank 2 Tank 3

X 98.00 98.00 98.00 98.00S.D

% Oil in underflow X 7.35 7.44 7.26 7.39 (% OLWB) S.D 0.09 0.14 0.09 0.16

2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

DA 30 (1) DA 30 (2) DA45 (1) DA45 (2) C1 C2 C3 C4 C5 C6Decanter

(HP)X 0.47 0.52 0.86 0.86 0.93

S.D 0.09 0.03 0.03 0.03 0.02X 0.74 0.69 0.87 0.87 0.94

S.D. 0.19 0.17 0.01 0.01 0.02T Mth X 65.75 72.50 199.00 200.75 14.00 5.00 8.00 2.15 2.50 2.00L Mth X 30.00 50.25 193.75 192.25 19.25 2.50 22.25 9.50 2.00 2.50T Mth X 1.60 1.60 1.90 1.90L Mth X 1.60 1.60 1.90 1.90T Mth XL Mth XT Mth XL Mth X

Comments :

Separate Waste Basculator (mt)

Oil losses on Absolute Terms (Kg/tn FFB)

The temperature of clarification tank maintained above 95OC.The OLWB of heavy phase for separator was below 1%.DA 30 no.1 and no.2 are running to process decanter heavy phase.

Nozzle size (mm)

Temperature OC

This MonthLast

Month

% Oil loss on wet basis (x)

Operating Hours (hrs)

PAGE 11

2.3.2. DECANTER (D)

Inlet98.0098.00 D1 D2 D1 D2 D1 D2

X 7.58 3.58 70.22 0.93S.D 0.11 0.17 0.37 0.02X 7.60 3.50 70.40 0.94

S.D. 0.07 0.16 1.61 0.02X 88.43 75.85 9.66 95.32

S.D 0.49 0.40 0.13 0.55X 88.56 75.91 9.30 95.12

S.D. 0.14 0.59 0.13 0.10X 3.99 20.57 20.12 3.75

S.D 0.43 0.37 0.37 0.54X 3.84 20.59 20.30 3.89

S.D. 0.18 0.56 1.63 0.10T Mth X 257.25L Mth X 285.50

Comments :

Last Month

Decanter running satisfactory.

Temperature (oC)

Operating Hours

NOS % (x)

Heavy Phase

This MonthLast

Month

This Month

This Month

This MonthLast

Month

Light Phase

Oil % (x) Last Month

Solid Phase

VM % (x)

PAGE 12

2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

X S.D. X S.DDILUTION RATE % 19.60 1.43 20.56 1.08Separator Waste to FFB ratio 0.55 0.01 0.56 0.02Decanter cake to FFB ratio 0.03 0.05 0.03 1.22Absolute Oil loss in Separator/Centrifuge kg/mt FFB 4.56 0.22 4.85 0.19Absolute Oil loss in Decanter Cake kg/mt FFB 0.96 0.06 0.92 0.06Total Oil loss kg/MT FFB 5.52 0.28 5.77 0.25

2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionAfter Deoiling tank (OLWB)After Cooling pond

Comments :

Dilution rate low compared to last month.

0.840.85

0.880.87

This Month Last Month


The total oil loss OLWB slightly lower to last month.

PAGE 13

2.3.5. PURIFIER & VACUUM DRYER

No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X 0.55

S.D 0.06X 0.53

S.D. 0.04X 0.05

S.D 3.87X 0.05

S.D. 4.89X

S.DX

S.D.X

S.DX

S.D.

2.3.6. VACUUM DRYER

X S.D X S.D X S.DThis Month 0.55 0.04 0.13 0.01 76.36Last Month 0.53 0.04 0.13 0.01 75.47This MonthLast MonthThis MonthLast Month

Comments :

% Dirt

This MonthLast

Month

PURIFIER After PurifierBefore Purifier

% VM

This MonthLast

Month

VM Rem. Eff

This MonthLast

Month

Dirt Rem. Eff

This MonthLast

Month

No: 2

No: 3

Production oil quality for dirt quite high.To improve further on decompaction of tanks.

VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before DryerVM.

Removal Eff.

No: 1

2.4. NUT & KERNEL STATION PAGE 13.1

2.4.1. NUT SILO & KERNEL SILOS

DESCRIPTION No: 1 No: 2 No: 3 No: 4X 20.98 20.92

S.D 0.08 0.03X 20.90 20.93

S.D. 0.06 0.07X 20.10 20.21

S.D 0.04 0.05X 20.12 20.21

S.D. 0.19 0.11X 3.83 3.39

S.DX 3.73 3.44

S.D.

2.4.2. KERNEL SILO

1 2 3 4 5 1 2 3 4 5Top 36.00 34.00 36.00 34.00 32.00 36.00 36.00 38.00 34.00 34.00

Middle 45.00 44.00 46.00 42.00 42.00 45.00 44.00 46.00 42.00 44.00Bottom 70.00 68.00 72.00 62.00 60.00 70.00 68.00 74.00 64.00 65.00

% VM Fresh Kernel X 20.16 20.17S.D 0.05 0.15X 4.90 4.94 4.88 4.95 4.79 4.85 4.34 4.46 5.03 5.10

S.D% Drying Efficiency 75.69 75.95

Comments :

This MonthLast

Month

The quality of kernel was satisfactory.


% Drying Efficiency

% Dried Kernel

Temperature oC

% VM Fresh Nut

This MonthLast

Month

% Dried Nut

This MonthLast

Month

2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%) 87.05 2.67 89.11 1.14Broken Nut (%) 5.07 1.99 3.27 1.22Whole Kernel (%) 4.12 1.44 3.92 1.36Brokern Kernel (%) 3.83 1.97 2.60 1.51

X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 36.05 2.92 34.52 3.94Broken Kernel (%) 12.77 1.82 12.89 2.51Uncracked Nut (%)Half cracked Nut (%) 3.50 1.31 4.68 1.21

X SD X SDRipple Mill No: 1 96.20 1.53 95.51 2.06Ripple Mill No: 2 94.92 1.36 95.04 1.77Ripple Mill No: 3Ripple Mill No: 4Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9

Comments :

No: 6 No: 7 No: 8 No: 9Mixture Composition after Cracker

No: 1 No: 2 No: 3 No: 4 No: 5

Nut cracking and recovery efficiency were satisfactory.

R I P P L E M I L L

R I P P L E M I L L

No: 1 No: 2 No: 3

Nut Cracking Eff.

Kernel Recovery Eff.

Nut Composition before Cracker (INPUT)

No: 4 No: 5 No: 6 No: 7 No: 8 No: 9

PAGE 142.4.4. KERNEL LOSSES / COST

X SD X SD X SD X SD X SD X SD

0.55 0.08 0.54 0.10

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

0.75 0.75 0.56 0.63

Claybath0.99 0.04 1.00 0.09

2.4.5. RUNNING COST

Comments :

Line 3Line 1 Line 2 Line 3 Line 1 Line 2

1,296.360

Cost / MT of PK (RM)

Cost / MT of FFB (RM)

1.992 2.060 2.404

0.095 0.099

Cyclone Fibre

LTDSHydrocyclone (PK in wet shell)

This Month Last Month Todate

1,553.670 13,855.000

Last MonthThis Month

0.109

All the losses was maintained at < 1%.

Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)

650.590 754.140 5,762.510

PAGE 152.5. BOILER / POWER HOUSE

2.5.1. BOILER HOUSE

Description This Month Last Month TodateBoiler Chemical Cost (RM) 1905.74 2178.13 17760.33 Cost / MT FFB (RM) 0.14 0.14 0.14

2.5.2. POWER HOUSE

DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

Turbines > NadrowskiNo. 1 (504 KW) - 9.3 - 3255.0No. 2 (504 KW) - - - -No. 3 (1200 KW) - 9.5 - 7000.0No. 4 (1500 KW) 308.0 294.0 277200.0 294000.0Diesel Gen Set > CaterpillarNo. 1 (250 KW) - - - - - -No. 2 (150 KW) 35.0 22.0 1767.0 1218.0 589.00 405.0 3.00 3.01No. 3 (360 KW) 14.0 3.0 1419.0 330.0 473.00 111.0 3.00 3.36KwHr / mt FFB (Turbine + Genset)

2.5.3. TNB POWER SUPPLY

KwHr RM KwHr RM KwHr RMPalm Oil Mill 91416.00 39557.58 66807.00 28905.42 679118.00 2919223.70Rubber FactoryEcomat PlantTotal 91416.00 39557.58 66807.00 28905.42 679118.00 2919223.70

Comments :

3.6

TNB power supply started on 21/4/2014.

This Month

Steam Consumption per KwHr (Turbine)20.6

Last Month Todate

Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption

(Litres)

PAGE 16

2.6. WATER TREATMENT PLANT

2.6.1. WATER CONSUMPTION

Description This Month Last Month This Month Last Month m3/mt FFBOwn 366.00 365.00Estate

Mill 20827.00 24271.00 1.53 FCTOTAL 21193.00 24636.00 0.00 0.00 1.53

2.6.2. WATER TREATMENT COST

This Month Last Month TodateChemical Cost (RM) 760.00 680.00 5720.00Cost /m3 water (cts / m3) 0.04 0.03Cost /mt FFB (cts / mt FFB) 0.06 0.04 0.04Water Consumption (m3 / mt FFB) 1.53 1.56

2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

This Month Last Month TodateTotal Volume of water (m3) consumedTotal Cost (RM)

Comments :

Domestic

Water consumed%

Water consumption was recorded at 1.53 m3/mt FFB. Which is slightly lower than previous month.Raw water is pumped from tube well. Domestic usage supplied by LAP.

PAGE 17

2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1. Visitation

Date16.5.1616.5.1619.5.16

2.7.2. Training

Date

2.7.3. Security

Date

2.7.4. OSH Matter

Date6.5.16

2.7.5. RSPO Matter

Date

2.7.6. Amenities

Date

2.7.7. Water Supply

Date

2.7.8. EFB DISPOSAL

2.7.9. DECANTER CAKE DISPOSAL

Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)- 346.99 341.99 5.00

1,944.39 10.00 Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

- 1,954.39

Remarks

Remarks

Remarks

10 person Pejabat Daerah &Tanah Manjung.

RemarksPersonMohd Faisal & Mohd Shahre Jabatan Alam Sekitar.Md.Najib JKKP - Annual inspection of mechinary.

Remarks

Remarks

RemarksMeeting.

PAGE 17.1

2.8.0. Effluent Treatment

Date

2.8.1 Mill Downtime

Date Hours Date Hours24.5.16 4 1/2

Total 4.5 0

2.8.2 Housekeeping / Beautification / Linesite / Compound

Date

2.8.3. Others

Date

Comments

Remarks

Details DetailsLine 1 Line 2

Inclined conveyor to thresher drum chain snapped.

Remarks

Remarks

PAGE 17.2

2.8.4. Effluent Result For May 2016

abcdefgh

2.8.5 Trailing Report

Location TimeTime taken

in Hrs/Min Distance in km Remarks(estimate)

From To From To- - - - - - -

COD (mg / l) NA Total Nitrogen (mg / l)

DOE LimitpH NA BOD (mg / l) 5000 Max

NA Ammonical Nitrogen (mg / l)

NA

NA

32

8185Total Solids (mg / l) NA 389

TQCC Result7.61771272373299

Findings : -

Suspended Solids (mg / l)Oil & Grease (mg / l) NA

PAGE 183.0 MANPOWER

3.1. EMPLOYEES

MALAYS CHINESE INDIANS OTHERS TOTAL Executives 2 1 1 4 Subordinate Staff 13 1 3 17 TOTAL 15 2 4 0 21

3.2. SUBORDINATE STAFF LEAVE STATUS

Leave Leave Leave B/F from Earned Todate TakenYear '15 for Year '16 (A+B) This Bal

No. Position (Days)-A (Days)-B Total Month (A+B-C)1 BURHANUDDIN BIN MOHD LAB SUPERVISOR 0 24 24 2 8 162 W/BRIDGE CLERK 0 24 24 0 6 183 LAI AH FONG BOILER C/MAN 0 18 18 0 4 144 ABDUL RASHID BIN SARMON SUPERVISOR 0 24 24 2 4 205 ZULINA BT MAT JUNOS CLERK 0 24 24 2 5 196 JOHARI BIN ALI SUPERVISOR 0 24 24 1 4 207 FADLIZA BINTI MOHD SALLEH CHIEF CLERK 0 21 21 1 13 88 ABDUL RAHIM BIN ARSAD STORE CLERK 0 24 24 6 15 99 MOHD SAAD BIN BAKAR BOILERMAN 0 18 18 2 7 1110 ABU HASSAN SHAARI BIN MOHAFOREMAN 0 24 24 3 7 1711 JAMALUDDIN BIN AHMAD MANSBOILERMAN 0 18 18 0 4 1412 NORHAYATI BT MAT ISA W/BRIDGE CLERK 0 24 24 2 21 313 VELAN A/L SUBRAMANIAM BOILERMAN 0 17 17 1 9 814 ARUMUGAM A/L MUNIANDY ASST. FOREMAN 0 15 15 1 5 1015 DEVADAS A/L MARIAPPAN BOILERMAN 0 15 15 2 4 1116 ELECTRICAL C/MA 0 21 21 4 18 317 ASST. FOREMAN 0 21 21 8 10 111819 202122232425262728

Comments :

MOHD YUSOFF BIN MOHD HUSS

FARIDAH BT TALIB

Leave Taken Todate

(C)

MOHAMAD HAFIS BIN HASSAN

NAME

PAGE 18.13.3 EMPLOYEE (MILL WORKERS)

(A) CHECKROLL

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera 28 3 31 - 31 Chinese - - - Indian 16 1 17 - 17 Grand Total 44 4 48 - - - 48

(2) NON-MALAYSIAN Sri Lanka - - - India 18 18 - 18 Indonesia 14 14 - 14 Bangladeshi 6 6 - 6 Thai - - - Filipino - - - Grand Total 38 - 38 - - - 38 Total Checkroll 82 4 86 - - - 86

(B) CONTRACT / TEMPORARY

(1) MALAYSIAN Male Female Sub Total Male Female Sub Total Bumiputera - - - Chinese 1 1 - 1 Indian - - - Grand Total 1 - 1 - - - 1

Employees Dependants (Resident)Total

Employees Dependants (Resident)Total

PAGE 19Appendix 1

Unit This Month Last Month Todate1.0 FFB

1.1.1 Weight of FFB processed MT 13,612.460 15,558.060 126,859.500 1.1.2 Estimate MT 18,759.000 17,660.000 151,119.000 1.1.3 Shift Hours Hrs -

2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,775.940 3,341.690 27,208.840 2.1.2 Estimate MT 4,222.000 3,973.000 34,003.000 2.1.3 Oil Extraction Rate % 20.39 21.48 21.45 2.1.4 Estimate % 22.51 22.50 22.50 2.1.5 Press Running Hours Hrs. 621.50 717.50 5,819.25 2.1.6 Production Hours Hrs. 233.25 261.00 2,146.25 2.1.7 Downtime (Line 1) Hrs. 4.50 - 29.00 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 21.90 21.68 21.80 2.2.0 F.F.B. Manufactured / Hours MT / hr 58.36 59.61 59.11 2.2.1 Oil Recovered / Hours MT / hr 11.90 12.80 101.32

3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 650.590 754.140 5,762.520 3.1.2 Estimate MT 938.000 882.000 7,554.000 3.1.3 Kernel Extraction Rate % 4.78 4.85 4.54

;3.1.4 Estimate % 5.00 4.99 5.00 3.1.5 Production Hours Hrs. 233.25 261.00 2,146.25 3.1.6 Kernel Recovered / Hr MT / hr 2.79 2.89 2.68

4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 4,179.540 3,531.290 28,326.550 4.1.2 Oil in Stock MT 812.870 2,216.470 15,986.460 4.1.3 Kernels Despatched MT 724.800 570.410 5,754.680 4.1.4 Kernels in stock MT 211.240 285.450 2,302.290

- Packed / Bulk Silo MT 211.240 285.450 2,302.290 - Kernel in Bag MT -

Remarks :

PROGRESS REPORT FOR THE MONTHOF MAY 2016

PAGE 20

MAJOR MAINTENANCE REPORT FOR THE MONTH OF MAY 2016

(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

Main

KKS Progress Report version 1.43 for May 2016

Please select your desire section by a mouse click

Section ASection B

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3

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Information for the Progress Report

Co NameKUALA LUMPUR KEPONG BERHAD

Co Reg No.15043-VSetup

OC Code157

OC NameKILANG KELAPA SAWIT CHANGKAT CHERMIN

Co Start of Fin Mth10

Current Year2016Reset

Current Month5May

Current Month, YrMay 2016

Current Fin Mth #8th

Current Fin Mth8th

Current Fin Yr2016

Current Period2015/16

Asst/Manager NameMOHD HADZRI BIN ARSADTitleSenior Manager

Wt Shortage Limit80Kg

By: Chan Kok LeongInstalled to:C:\eProgressRep\version 1.43

Sys last updated:25-Oct-2013Set:28-May-2013

Title ListYearMonthYesNo

Assistant20111No

Senior Assistant20122Yes

Acting Manager20133

Manager20144

Senior Manager20155

20166

20177

20188

20199

202010

202111

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Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

++ means click tab for more pages

11. Process Performance

1. Highlights

2. Production Report

4. FFB Quality

5. LF and Trash Content

6. Production Quality

7. Production and Despatch Kernel

8. CPO Despatch Loads with wt shortage

9. GPS Violation Report

10. Cost of Production

12. Digesting & Pressing Station ++

13. EFB Pressing

1. Clarification Station

2. Decanter

3. Dilution Rate & Absolute Oil Loss

4. Purifier & Vacuum Dryer

5. Nut & Kernel Station

6. Nut Cracking Efficiency

7. Kernel Losses / Cost

8. Boiler / Power House

9. Water Treatment Plant

10. General (Visitors/Security/Breakdown, etc.) ++

11. Man Power

12. Appendix 1

3. FFB Composition

13. Major Maintenance Report ++

CoverPage


Progress Report

For the month of

MAY 2016

Date6/20/16KUALA LUMPUR KEPONG BERHAD

(No. Syarikat: 15043-V)


.

(MOHD HADZRI BIN ARSAD)

Senior Manager

Highlights

PROGRESS REPORT ONPAGE 1


FOR THE MONTH OF MAY 2016

(8TH MONTH OF FINANCIAL YEAR)

HIGHLIGHTS

Estimated percentage of FFB pushed by shovel100.0%

Percentage FFB pushed due to grading0.0%

PRODUCTION

Current Financial YearSame Period Last Year

This MonthLast MonthTodateThis MonthTodate

O.E.R %20.3921.4821.4521.1421.99

K.E.R %4.784.854.544.444.52

RAINFALL RECORD (mm)Year2016

Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

Last FY294.00354.75192.00142.50130.7577.50247.25142.2595.7576.25142.00169.25

This FY306.25401.25120.2584.5071.5014.5058.75302.25

OTHER HIGHLIGHTS

ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

This month OER decreased by 1.09% and KER decreased 0.07% as compared to last month figure.

The todate OER low by 0.54% as compared to last year same period.

Rainfall has shown a trend of increase and is higher compared to previous year of the same month.

Main Menu

ProductionReport

PAGE 2

1PRODUCTION REPORT

1.1.FFB STATEMENT

1.1.1.FFB CONTRIBUTION

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

KLK EstatesMTMTMTMTMTMT

LEKIR ESTATE3,548.18037,131.2605,164.00038,714.000-31.29%-4.09%

CHANGKAT CHERMIN ESTATE3,742.77031,652.2904,736.00039,826.000-20.97%-20.52%

RAJA HITAM ESTATE2,236.29025,569.2603,730.00028,205.000-40.05%-9.34%

SERAPOH ESTATE974.2806,941.8001,253.0009,978.000-22.24%-30.43%

GLENEALY ESTATE468.7304,934.140783.0006,232.000-40.14%-20.83%

SENGGANG ESTATE362.5802,219.330442.0003,502.000-17.97%-36.63%

ALLAGAR ESTATE873.1008,813.8301,400.00011,503.000-37.64%-23.38%

KUALA KANGSAR ESTATE289.5402,295.210333.0003,021.000-13.05%-24.02%

--

--

--

--

--

--

--

--

--

Sub Total12,495.470119,557.12017,841.000140,981.000-29.96%-15.20%

Non-KLK Estates

PINJI718.5504,338.860564.0006039.00027.40%-28.15%

BATU DUA159.2001,205.350270.0003096.000-41.04%-61.07%

MENGLEMBU43.210704.02084.0001003.000-48.56%-29.81%

BUKIT KATHO-142.920--

KAMPAR196.030562.550--

SUBUR-184.070--

NURSEMAN-73.820--

SG.PULAU-90.790--

--

--

--

Sub Total1,116.9907,302.380918.00010,138.00021.68%-27.97%

Outsiders

--

--

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Grand Total13,612.460126,859.50018,759.000151,119.000-27.44%-16.05%

Comment :

Total FFB received for the month lower 27.44% or 5146.54m/t as compared to the estimated for this month.

Pinji Estate, Batu Dua Estate, Menglembu Estate contribute 8.21% from total crops this month.

Main Menu

FFBComposition

PAGE 3

1.1.2.FFB COMPOSITION

Composition of crop from various years of planting are :-

Year of PlantingThis MonthTodate

MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

198466.010.48486.260.3832139.994621.937580.361270.18

198527.170.20162.940.1331447.539577.0777482.699352.24

198631.990.24219.630.1730

198777.990.57367.510.2929

1988- 0- 028

198945.740.34147.270.1227

199083.350.61506.520.4026

1991339.572.492,717.282.1425

1992353.292.602,700.822.1324

199312.350.0990.670.0723

199455.550.41474.620.3722

199546.060.34335.790.2621

199675.680.56635.050.5020

199755.430.41507.880.4019

1998387.132.842,974.142.3418

1999381.792.803,631.752.8617

2000330.242.432,604.602.0516

20011,037.137.629,516.147.5015

20021,719.2912.6319,129.1915.0814

2003763.915.618,046.566.3413

20041,060.587.7911,753.249.2612

2005739.595.437,710.886.0811

20061,160.708.5312,116.199.5510

20071,730.9712.7214,853.9411.719

2008187.811.381,487.561.178

20091,003.157.378,772.826.927

2010536.873.945,074.324.006

2011810.325.956,433.115.075

2012352.812.592,955.322.334

2013139.991.03447.500.353

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

Total13,612.46100.00126,859.50100.00

Append below the classification of Palms According to Age :-

CategoryPalm Age (years)TM %RemarksTD %

Immature1st - 3rd1%0%

Young4th - 9th34%31%

Prime10th - 18th56%61%

Old19th and above9%7%

Comments :

FFB composition vary from the years 1984 to 2012 with most of the crop

come from 1998 till 2011

Main Menu

FFBQuality

PAGE 4

1.1.3.FFB QUALITY

No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

CONTRIBUTINGThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

C/CHERMIN

RAJA HITAM

LEKIR

SERAPOH

GLENEALY

SENGGANG

ALLAGAR

PINJI

KUALA KANGSAR

MENGLEMBU

BATU DUA

Total/Average00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0

1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

LOADING RAMPFFB GRADING

FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

Comments :

No grading carried out at mill ramp.

Main Menu

LF_TrashContent

PAGE 4.1

1.1.5.LOOSE FRUIT & TRASH CONTENT

No. of Grading% LooseTrash Content inTrash Content in

Fruit in LoadLoose Fruit (%)FFB %

ThisLastThisLastThisLastThisLast

NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

1LEKIR

2C.CHERMIN

3RAJA HITAM

4GLENEALY

5SERAPOH

6ALLAGAR

7KUALA KANGSAR

8SENGGANG

9PINJI

10KAMPAR

11BUKIT KATHO

12SUBUR

Average00- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1

2

3

Average00- 0- 0- 0- 0- 0- 0

1.1.6.LOOSE FRUITS TO FFB RATIO

Total Tonnage% to FFB

NOESTATESThis MonthLast MonthThis MonthLast Month

1

2

3

4

5

6

7

8

1.1.7.STONES & TRASH IN FFB

Trash

NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

1All Estate- 0

2

3

4

5

6

7

8

Comments :

Trash analysis was stop from February 2016.

Main Menu

ProductionQuality

PAGE 5

1.2.PRODUCTION QUALITY

1.2.1.PRODUCTION OIL / DESPATCH OIL

PRODUCTIONDESPATCHMarketing

This MonthLast MonthThis MonthLast MonthSpecification

XS.D.XS.D.XS.D.XS.D.

3.390.233.180.223.490.673.480.16

FFA %< 5.0

0.130.010.130.010.130.010.130.02< 0.25

Moisture (VM) %

0.0452.5000.0462.0800.0334.8300.0335.073

Dirt %

Peroxide Value %

2.780.062.830.072.820.042.830.03

DOBI> 2.31

ANALYSIS RESULT BY (KDC/TQCC)

1st Week2nd Week3rd Week4th WeekTaiko

SAMPLEAverageStandard

FFA3.303.423.483.493.423.0 Max

VM0.180.110.140.120.140.13 Max

DIRT0.0380.0520.0500.0400.050.03 Max

PEROXIDE VALUE0.700.700.700.700.700.60 Max

IODINE VALUE52.1052.1052.1052.1052.1050 - 54

DOBI VALUE2.742.722.772.742.743.0 Min

CAROTENE529.00532.00523.00508.00523.00600 Min

E233 (1% CORR.)1.201.181.161.151.171.20 Max

E269 (1% CORR.)0.250.260.250.250.250.20 Max

IRON0.005.0 - 3.0

PHOSPHORUS0.008.0 - 5.0

D.F. (Delta Y)16.7116.3917.1916.7116.7520.0 Min

QUALITY RATING0.00NIL

Comments :

Oil quality was graded as fair.

Main Menu

ProdDesKernel

PAGE 6

1.2.2.PRODUCTION / DESPATCH KERNEL

PRODUCTIONDESPATCH

THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

XS.D.XS.D.XS.D.XS.D.SPECIFICATION

MOISTURE %4.900.244.850.114.860.194.760.216%

DIRT %5.390.235.460.225.550.105.450.137%

FFA %1.150.151.130.031.100.181.120.03

TOTAL BROKEN KERNEL %15.180.7616.151.11

STONE CONTENT %

1.2.3.CPO DESPATCH

BUYERMILLBUYER'S+ / -

NETNETON MILL

WEIGHTWEIGHTNET WEIGHT

tntntn

1-Cargill (SG)34.73034.7500.020

2-ISF (SG)3934.9503934.330-0.620

3-Mewah (SG)210.500210.460-0.040

4-0.000

5-0.000

6-0.000

7-0.000

8-0.000

9-0.000

10-0.000

4180.1804179.540-0.640

1.2.4.PK DESPATCH

BUYERMILL

NET

WEIGHT

tn

1-Unitata Berhad (SG)523.840

2-Sang Kee (SG)200.960

3-

4-

5-

6-

7-

Total :724.800

1.2.5.CXC REPORT

THIS MONTHLAST MONTH

Total CPO tankers dispatched with active GPS (A)10590

Total CPO tankers dispatched with non-active GPS (B)

Total CPO tankers dispatched with no GPS installed (C)

Total number of CPO tankers dispatched (A+B+C)10590

No. of loads with the weight shortage of 80kg and above1010

Comments :

The Kernel quality was fair.

The buyer net weight have shortage -0.64 m/t ( 0.015 % ) than mill net weight.

8

Main Menu

CPODes

PAGE 6.1

EXTRACTED FROM CXC REPORT

CPO Despatch Loads With Weight Shortage of 80kg and Above

LOADS FROM MONTH: May 2016

Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS

Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer

A 176689SelganAGX 93925.5.1638.71038.4200.290ISF0.2700.000

A 176878Hasra AzlanBLP 57779.5.1640.44040.3400.100ISF0.0200.000

A 176984NormahadiBLT 777511.5.1641.12040.9900.130ISF0.0700.000


A 177229ThavasegaranAJV 798917.5.1640.73040.6400.090ISF0.0300.000


A 177545Hasrul NizamBLY 777523.5.1640.17040.0800.090ISF0.0100.000

A 177839RidwanBNF 133327.5.1639.32039.1600.160ISF0.1100.000

A 177929ThavasegaranAJV 798928.5.1640.79040.7000.090ISF0.0200.000

A 177991Hasra AzlanBLP 577730.5.1640.79040.7000.090ISF0.0200.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

Total1.2900.7300.000

* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

All tankers are equipped with GPS registered with MPOB.

Main Menu

GPSRep

PAGE 6.2

GPS VIOLATION REPORT FOR KILANG KELAPA SAWIT CHANGKAT CHERMIN ON May 2016

On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

Total0.000

Main Menu

COP

PAGE 7

1.3.COST OF PRODUCTION

(Basis : Cost per tonne CPO)

This

MonthTodateYear ' s

May 20168 mthsEstimate

RM / tnRM / tnRM / tn

Indirect Cost52.7848.6744.85

Depreciation174.72142.60106.91

Manufacturing Cost179.33126.73122.23

Ex-Mill Cost406.83318.00273.99

Cooking Oil Cess

Palm Oil Stabilisation Cess2.002.002.00

CPO (Sabah) Sales Tax

Despatch & Selling45.8031.7427.42

TOTAL EXPENDITURE454.63351.74303.41

A/cThis MonthEstimateComments

CodeRM/ton CPORM/ton CPODiff. (%)

IC 011.080.6341.7%Higher cost due to low crop processed.


IC 036.314.6526.3%Payment for flight ticket for foreign workers (long leave & repatriated).


IC 111.681.0835.7%Higher bill for staff & workers medical.

IC 194.382.8734.5%High cost to low crop processed.

IC 2014.1212.2113.5%High cost due to Dosh inspection fees and register CEPSWAM course fees.

PK 415.834.1429.0%Higher cost due to low crop processed.



PK 4457.2834.6839.5%Yoshimine boiler annual inspection, replace chain for fibre conveyor.

PK 454.402.5641.8%Higher cost due to replaced stone, gravel sand for sand filter and softener resin.

PK 462.121.6522.2%Higher cost due replaced purlin for roofing.

PK 476.245.698.8%Higher cost due to repair work at effluent pond no.3 bund (piling bakau wood).


PK 516.542.7558.0%Higher cost due to mill inspection and repair sterilizer no.3 nozzle.

PK 523.633.532.8%Higher cost due to replace conveyor chain liner.

PK 537.445.9220.4%Higher cost due to low crop processed and serviced EFB press.



PK 5729.657.9273.3%High cost due to major service of Westfalia decanter (RM 66,733)

Pk 639.568.4211.9%Higher cost due to low crop processed.

Pk 7145.8027.4240.1%Adjustment CPO transport charge diffrence from Oct'15-Feb'16 that not taken up as commented by auditor propn until Sept'16

0.0%

Comments :

Total expenditure is higher than estimated due to low crop processed.

Main Menu

ProcPerf

PAGE 8

2PROCESS PERFORMANCE

2.1.STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

FunctionX (min)S.D.

Deaeration3BarPsi

1st. Peak(1.2 Bar / 17.4 psi)141.217.4

1st. Peak exhaust1.5

2nd. Peak(1.2 Bar / 17.4 psi)41.217.4

2nd. Peak exhaust1.5

3rd. Peak(1.2 Bar / 17.4 psi)41.217.4

3rd. Peak exhaust2.5

4th. Peak(2.8 Bar / 40 psi)62.840

Holding Time30

Final exhaust7

Steaming cycle740

Door Open to Door Shut Time35

This MonthLast Month

XS.D.XS.D.

USB after 1st Threshing (%)1.560.061.510.12

USB after 2nd Threshing (%)0.950.270.780.13

Threshing Efficiency (%)

STERILIZER CONDENSATE


XS.D.XS.D.

Steriliser condensate (Oil Content in Wet Basis)7.890.177.730.12

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

The OLWB of Sterilizer Condensate for the month was recorded at 7.89 %.

It was slightly higher compared to last month.

USB slightly higher compared to last month.

Main Menu

DigPressStation

PAGE 9.0

2.2.DIGESTING & PRESSING STATION

2.2.1.DIGESTER TEMPERATURE OC

ThisMonthLastMonth

DIGESTERXS.D.XS.D.

Digester No. 198.000.6098.000.65

Digester No. 298.000.5098.000.50

Digester No. 398.000.8198.000.45

Digester No. 498.000.6298.000.61

Digester No. 5

Digester No. 6

Digester No. 7

Digester No. 8

Digester No. 9

2.2.2.PRESSING

PressPressPressPressPressPressPressPressPressAverage

No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9

OIL LOSS ON WET BASIS (OLWB)This MonthX4.344.314.304.314.32

S.D.0.080.090.100.100.09

Last MonthX4.284.294.194.274.26

S.D.0.210.060.390.170.21

OIL LOSS ON DRY BASIS (OLDB)This MonthX7.157.117.097.107.11

S.D.0.110.220.240.200.19

Last MonthX7.017.056.867.056.99

S.D.0.470.200.770.480.48

NUT BREAKAGE (%)This MonthX10.5610.1310.079.4810.06

S.D.1.502.191.421.681.70

Last MonthX11.2510.6311.2411.7511.22

S.D.1.891.392.170.951.60

PRESS RUNNING HOURSThis MonthX121.75215.00148.50136.25155.38

S.D.0.00

Last MonthX230.50232.00154.00101.00179.38

S.D.0.00

Comments :

OLDB maintain well below in house target 8.00 %.

Main Menu

DigPressStation2

PAGE 9.1

2.2.3.

True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

X42.3644.5720.0019.0056.7959.814.324.2615.3415.6322.3020.80

S.D.

N

Main Menu

EFBPressing

PAGE 9.2

2.2.4.EFB PRESSING

PressPressPressPressSuperSuper

No. 1No. 2No. 3No. 4Press 1Press 2

PRESS RUNNINGThis Month196.50177.50200.00246.50

HOURSLast Month102.00240.50230.75188.00

DOWN TIMEThis Month

Last Month

2.2.5.

OIL RECOVERED


F F A(%)6.006.12

DOBI1.571.53

VM(%)87.8088.36

OLWB(%)7.116.99

Press 1Press 2Press 3Press 4Press 5Press 6Press 7

Press Fibre (OLDB)3.293.153.303.123.460.000.000.000.00

Ratio EFB Liquor to FFB (%)

2.2.6.SPLITTER

Running HoursRUNNING HOURS


No. 1

No. 2

Comments :

Quality for oil recovered almost same compared last month figure.

Main Menu

ClarificationStation

PAGE 10

2.3.CLARIFICATION STATION

2.3.1.CLARIFICATION TANK


Tank 1Tank 2Tank 3Tank 1Tank 2Tank 3

Temperature OCX98.0098.0098.0098.00

S.D

% Oil in underflowX7.357.447.267.39

(% OLWB)S.D0.090.140.090.16

2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

DA 30 (1)DA 30 (2)DA45 (1)DA45 (2)C1C2C3C4C5C6Decanter (HP)

% Oil loss on wet basis (x)This MonthX0.470.520.860.860.93

S.D0.090.030.030.030.02

Last MonthX0.740.690.870.870.94

S.D.0.190.170.010.010.02

Operating Hours (hrs)T MthX65.7572.50199.00200.7514.005.008.002.152.502.00

L MthX30.0050.25193.75192.2519.252.5022.259.502.002.50

Nozzle size (mm)T MthX1.601.601.901.90

L MthX1.601.601.901.90

Separate Waste Basculator (mt)T MthX

L MthX

Oil losses on Absolute Terms (Kg/tn FFB)T MthX

L MthX

Comments :

The temperature of clarification tank maintained above 95OC.

The OLWB of heavy phase for separator was below 1%.

DA 30 no.1 and no.2 are running to process decanter heavy phase.

Main Menu

Decanter

PAGE 11

2.3.2.DECANTER (D)

InletSolid PhaseLight PhaseHeavy Phase

Temperature (oC)This Month98.00

Last Month98.00D1D2D1D2D1D2

Oil % (x)This MonthX7.583.5870.220.93

S.D0.110.170.370.02

Last MonthX7.603.5070.400.94

S.D.0.070.161.610.02

VM % (x)This MonthX88.4375.859.6695.32

S.D0.490.400.130.55

Last MonthX88.5675.919.3095.12

S.D.0.140.590.130.10

NOS % (x)This MonthX3.9920.5720.123.75

S.D0.430.370.370.54

Last MonthX3.8420.5920.303.89

S.D.0.180.561.630.10

Operating HoursT MthX257.25

L MthX285.50

Comments :

Decanter running satisfactory.

Main Menu

Dilution

PAGE 12

2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS


XS.D.XS.D

DILUTION RATE %19.601.4320.561.08

Separator Waste to FFB ratio0.550.010.560.02

Decanter cake to FFB ratio0.030.050.031.22

Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.560.224.850.19

Absolute Oil loss in Decanter Cake kg/mt FFB0.960.060.920.06

Total Oil loss kg/MT FFB5.520.285.770.25

2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionThis MonthLast Month

After Deoiling tank (OLWB)0.840.88

After Cooling pond0.850.87

Comments :

The total oil loss OLWB slightly lower to last month.

Dilution rate low compared to last month.

Main Menu

Purifier

PAGE 13

2.3.5.PURIFIER & VACUUM DRYER

PURIFIERBefore PurifierAfter Purifier

No: 1No: 2No: 1No: 2No: 3No: 4No: 5

% VMThis MonthX0.55

S.D0.06

Last MonthX0.53

S.D.0.04

% DirtThis MonthX0.05

S.D3.87

Last MonthX0.05

S.D.4.89

VM Rem. EffThis MonthX

S.D

Last MonthX

S.D.

Dirt Rem. EffThis MonthX

S.D

Last MonthX

S.D.

2.3.6.VACUUM DRYER

VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

XS.DXS.DXS.D

No: 1This Month0.550.040.130.0176.36

Last Month0.530.040.130.0175.47

No: 2This Month

Last Month

No: 3This Month

Last Month

Comments :

Production oil quality for dirt quite high.

To improve further on decompaction of tanks.

Main Menu

NutKernelStation

2.4.NUT & KERNEL STATIONPAGE 13.1

2.4.1.NUT SILO & KERNEL SILOS

DESCRIPTIONNo: 1No: 2No: 3No: 4

% VM Fresh NutThis MonthX20.9820.92

S.D0.080.03

Last MonthX20.9020.93

S.D.0.060.07

% Dried NutThis MonthX20.1020.21

S.D0.040.05

Last MonthX20.1220.21

S.D.0.190.11

% Drying EfficiencyThis MonthX3.833.39

S.D

Last MonthX3.733.44

S.D.

2.4.2.KERNEL SILO


1234512345

Temperature oCTop36.0034.0036.0034.0032.0036.0036.0038.0034.0034.00

Middle45.0044.0046.0042.0042.0045.0044.0046.0042.0044.00

Bottom70.0068.0072.0062.0060.0070.0068.0074.0064.0065.00

% VM Fresh KernelX20.1620.17

S.D0.050.15

% Dried KernelX4.904.944.884.954.794.854.344.465.035.10

S.D

% Drying Efficiency75.6975.95

Comments :

The quality of kernel was satisfactory.

Main Menu

NutCrackingEff

2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

R I P P L E M I L L

Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Nut (%)87.052.6789.111.14

Broken Nut (%)5.071.993.271.22

Whole Kernel (%)4.121.443.921.36

Brokern Kernel (%)3.831.972.601.51

R I P P L E M I L L

Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9

XSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Kernel (%)36.052.9234.523.94

Broken Kernel (%)12.771.8212.892.51

Uncracked Nut (%)

Half cracked Nut (%)3.501.314.681.21

Nut Cracking Eff.Kernel Recovery Eff.

XSDXSD

Ripple Mill No: 196.201.5395.512.06

Ripple Mill No: 294.921.3695.041.77

Ripple Mill No: 3

Ripple Mill No: 4

Ripple Mill No: 5

Ripple Mill No: 6

Ripple Mill No: 7

Ripple Mill No: 8

Ripple Mill No: 9

Comments :

Nut cracking and recovery efficiency were satisfactory.

Main Menu

KernelLosses

PAGE 14

2.4.4.KERNEL LOSSES / COST


Line 1Line 2Line 3Line 1Line 2Line 3

XSDXSDXSDXSDXSDXSD

Cyclone Fibre0.550.080.540.10

LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

0.750.750.560.63

Hydrocyclone (PK in wet shell)

Claybath0.990.041.000.09

2.4.5.RUNNING COST

This MonthLast MonthTodate

Kernel Produced (mt)650.590754.1405,762.510

Total Kaolin or Calcium Carbonate Cost (RM)1,296.3601,553.67013,855.000

Other Cost e.g Sodium Silicate (RM)

Cost / MT of PK (RM)1.9922.0602.404

Cost / MT of FFB (RM)0.0950.0990.109

Comments :

All the losses was maintained at < 1%.

Main Menu

BoilerPowerHouse

PAGE 15

2.5.BOILER / POWER HOUSE

2.5.1.BOILER HOUSE

DescriptionThis MonthLast MonthTodate

Boiler Chemical Cost (RM)1905.742178.1317760.33

Cost / MT FFB (RM)0.140.140.14

2.5.2.POWER HOUSE

DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

Turbines>NadrowskiAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

No. 1 (504 KW)-9.3-3255.0504

No. 2 (504 KW)----504

No. 3 (1200 KW)-9.5-7000.01200

No. 4 (1500 KW)308.0294.0277200.0294000.01500

Diesel Gen Set >CaterpillarCaterpillarCumminsListerOthers

No. 1 (250 KW)------250

No. 2 (150 KW)35.022.01767.01218.0589.00405.03.003.01150

No. 3 (360 KW)14.03.01419.0330.0473.00111.03.003.36360

KwHr / mt FFB (Turbine + Genset)20.6Steam Consumption per KwHr (Turbine)3.6

2.5.3.TNB POWER SUPPLY


KwHrRMKwHrRMKwHrRM

Palm Oil Mill91416.0039557.5866807.0028905.42679118.002919223.70

Rubber Factory

Ecomat Plant

Total91416.0039557.5866807.0028905.42679118.002919223.70

Comments :

TNB power supply started on 21/4/2014.

Main Menu

WaterTreatment

PAGE 16

2.6.WATER TREATMENT PLANT

2.6.1.WATER CONSUMPTION

Water consumed

%

DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

DomesticOwn366.00365.00

Estate

Mill20827.0024271.001.53

FC

TOTAL21193.0024636.000.000.001.53

2.6.2.WATER TREATMENT COST


Chemical Cost (RM)760.00680.005720.00

Cost /m3 water (cts / m3)0.040.03

Cost /mt FFB (cts / mt FFB)0.060.040.04

Water Consumption (m3 / mt FFB)1.531.56

2.6.3.MONTHLY LICENCE COST

PUMPING RAW WATER FROM RIVER


Total Volume of water (m3) consumed

Total Cost (RM)

Comments :

Water consumption was recorded at 1.53 m3/mt FFB. Which is slightly lower than previous month.

Raw water is pumped from tube well. Domestic usage supplied by LAP.

Main Menu

General

PAGE 17

2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1.Visitation

DatePersonRemarks

16.5.16Mohd Faisal & Mohd ShahrezaJabatan Alam Sekitar.

16.5.16Md.NajibJKKP - Annual inspection of mechinary.

19.5.1610 personPejabat Daerah &Tanah Manjung.

2.7.2.Training

DateRemarks

2.7.3.Security

DateRemarks

2.7.4.OSH Matter

DateRemarks

6.5.16Meeting.

2.7.5.RSPO Matter

DateRemarks

2.7.6.Amenities

DateRemarks

2.7.7.Water Supply

DateRemarks

2.7.8.EFB DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

-1,954.391,944.3910.00

2.7.9.DECANTER CAKE DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

-346.99341.995.00

Main Menu

General2

PAGE 17.1

2.8.0.Effluent Treatment

DateRemarks

2.8.1Mill Downtime

Line 1Line 2

DateHoursDetailsDateHoursDetails

24.5.164 1/2Inclined conveyor to thresher drum chain snapped.

Total4.50

2.8.2Housekeeping / Beautification / Linesite / Compound

DateRemarks

2.8.3.Others

DateRemarks

Comments

Main Menu

General3

PAGE 17.2

2.8.4.Effluent Result For May 2016

DOE LimitTQCC Result

apHNA7.6

bBOD (mg / l)5000 Max177

cCOD (mg / l)NA1272

dTotal Nitrogen (mg / l)NA373

eAmmonical Nitrogen (mg / l)NA299

fTotal Solids (mg / l)NA8185

gSuspended Solids (mg / l)NA389

hOil & Grease (mg / l)NA32

2.8.5Trailing Report

LocationTimeTime taken in Hrs/MinDistance in kmRemarks

(estimate)

FromToFromTo

-------

Findings : -

Main Menu

ManPower

PAGE 18

3.0MANPOWER

3.1.EMPLOYEES

MALAYSCHINESEINDIANSOTHERSTOTAL

Executives2114

Subordinate Staff131317

TOTAL1524021

3.2.SUBORDINATE STAFF LEAVE STATUS

LeaveLeaveLeaveLeave Taken Todate (C)

B/F fromEarned TodateTaken

Year '15for Year '16(A+B)ThisBal

No.NAMEPosition(Days)-A(Days)-BTotalMonth(A+B-C)

1BURHANUDDIN BIN MOHDLAB SUPERVISOR024242816

2FARIDAH BT TALIBW/BRIDGE CLERK024240618

3LAI AH FONGBOILER C/MAN018180414

4ABDUL RASHID BIN SARMONSUPERVISOR024242420

5ZULINA BT MAT JUNOSCLERK024242519

6JOHARI BIN ALISUPERVISOR024241420

7FADLIZA BINTI MOHD SALLEHCHIEF CLERK021211138

8ABDUL RAHIM BIN ARSADSTORE CLERK024246159

9MOHD SAAD BIN BAKARBOILERMAN018182711

10ABU HASSAN SHAARI BIN MOHAMADFOREMAN024243717

11JAMALUDDIN BIN AHMAD MANSURBOILERMAN018180414

12NORHAYATI BT MAT ISAW/BRIDGE CLERK024242213

13VELAN A/L SUBRAMANIAMBOILERMAN01717198

14ARUMUGAM A/L MUNIANDYASST. FOREMAN015151510

15DEVADAS A/L MARIAPPANBOILERMAN015152411

16MOHAMAD HAFIS BIN HASSANELECTRICAL C/MAN021214183

17MOHD YUSOFF BIN MOHD HUSSINASST. FOREMAN0212181011

1800

1900

2000

2100

2200

2300

2400

2500

2600

2700

2800

Comments :

Main Menu

Employee

PAGE 18.1

3.3EMPLOYEE (MILL WORKERS)

(A)CHECKROLL

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera28331- 031

Chinese- 0- 0- 0

Indian16117- 017

Grand Total44448- 0- 0- 048

(2) NON-MALAYSIAN

Sri Lanka- 0- 0- 0

India1818- 018

Indonesia1414- 014

Bangladeshi66- 06

Thai- 0- 0- 0

Filipino- 0- 0- 0

Grand Total38- 038- 0- 0- 038

Total Checkroll82486- 0- 0- 086

(B)CONTRACT / TEMPORARY

EmployeesDependants (Resident)Total

(1) MALAYSIANMaleFemaleSub TotalMaleFemaleSub Total

Bumiputera- 0- 0- 0

Chinese11- 01

Indian- 0- 0- 0

Grand Total1- 01- 0- 0- 01

Main Menu

Appendix1

PAGE 19

Appendix 1

PROGRESS REPORT FOR THE MONTH

OF MAY 2016

UnitThis MonthLast MonthTodatePrevious Todate

1.0FFB

1.1.1Weight of FFB processedMT13,612.46015,558.060126,859.500113,247.040

1.1.2EstimateMT18,759.00017,660.000151,119.000132,360.000

1.1.3Shift HoursHrs- 0- 0

2.0OIL MANUFACTURE

2.1.1Weight of Oil ProducedMT2,775.9403,341.69027,208.84024,432.900

2.1.2EstimateMT4,222.0003,973.00034,003.00029,781.000

2.1.3Oil Extraction Rate%20.3921.4821.45

2.1.4Estimate%22.5122.5022.50

2.1.5Press Running HoursHrs.621.50717.505,819.255,197.75

2.1.6Production HoursHrs.233.25261.002,146.251,913.00

2.1.7Downtime (Line 1)Hrs.4.50- 029.0024.50

2.1.8Downtime (Line 2)Hrs.- 0- 0

2.1.9Press Capacity per unitMT / hr21.9021.6821.80

2.2.0F.F.B. Manufactured / HoursMT / hr58.3659.6159.11

2.2.1Oil Recovered / HoursMT / hr11.9012.80101.3289.42

3.0KERNEL MANUFACTURE

3.1.1Weight of kernel ProducedMT650.590754.1405,762.5205,111.930

3.1.2EstimateMT938.000882.0007,554.0006,616.000

3.1.3Kernel Extraction Rate%4.784.854.54

;3.1.4Estimate%5.004.995.00

3.1.5Production HoursHrs.233.25261.002,146.251,913.00

3.1.6Kernel Recovered / HrMT / hr2.792.892.68

4.0DESPATCH AND STOCK

4.1.1Oil DespatchedMT4,179.5403,531.29028,326.55024,147.010

4.1.2Oil in StockMT812.8702,216.47015,986.46015,173.590

4.1.3Kernels DespatchedMT724.800570.4105,754.6805,029.880

4.1.4Kernels in stockMT211.240285.4502,302.2902,091.050

- Packed / Bulk SiloMT211.240285.4502,302.2902,091.050

- Kernel in BagMT- 0- 0

Remarks :

Main Menu

MajorMaintRep1

PAGE 20


(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION

(4) HOISTING / TIPPER AND THRESHING STATION

Main Menu

MajorMaintRep2

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION

(8) CLARIFICATION STATION

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MajorMaintRep3

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(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION

(12) EFFLUENT STATION

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MajorMaintRep4

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(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

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Sheet1

kilang kelapa sawit changkat chermin · - 184.070 ---73.820 - - ... sg.pulau allagar estate batu...

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