high voltage test system results, 03-04/07 j. long, indiana university system overview and...
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High Voltage Test System Results, 03-04/07
J. Long, Indiana University
System Overview and Modifications
Readout system
Breakdown tests of acrylic
System performance away from breakdown
Direct monitoring of resting current
stainless canaluminumplate
wire sealflange
G-10standoff
HV plungercontrol rod
Indium seal
ceramicstandoff
HV electrodeground electrode
groundcontrol rod
Vacuum-LHeHV feedthrough
bearingsbellows
0.53 m
quartz window
High voltage system prototype at LANL
Vacuumchamber
Supplycryostat
HVfeedthrough
Actuator
Test proposed amplification method
Measure breakdown properties of large volumes of LHe
Existing data: 150 kV/cm at 4 K, 1cm gap
LHe bath pumping line
Previous results from prototype system
Maximum leakage currents under these conditions (95% C. L.) :SF (2.07 K): 733 pANormal State (3.98 K): 169 pA
Short-duration breakdown not affected by neutron radiation (106/s, ~MeV)
Small commercial HV feedthrough exceeded maximum rating in air (40 kV) by 25% when immersed in SF
Maximum potentials sustained:11.8 liters Normal State (4.38 K), 7.2 cm gap:
(96 ± 7) kV/cm
12.8 liters SF at 2.14 K, 7.8 cm gap:
(31 ± 3) kV/cmPossible further degradation below 1.9 K
Bubble formation (common breakdown culprit) observed when charging above 10 kV, likely coincident with noise
HV System – Previous modifications
2005-2006: “Common sense” improvements
Polished electrodes, plasma discharge cleaner (for Hydrocarbons), dry pumps only, LN2 traps on pumps, pre-cool with cold He gas, basic LHe filtering, attempt electrode conditioning
Results: no improvement (pitting, contamination, mechanical failure, discharges behind HV electrode)
Acrylic Breakdown Tests
Replaced ceramic standoffs behind HV electrode with acrylic
Advantages
Poor match of actual perimeter of reference cell designReference cell perimeter = 2 (50 cm + 10 cm) = 120 cm
Total perimeter of standoffs = 44 cm
More expensive than slab between electrodes (?)
Disadvantages
Hollow construction possible
Leakage current monitoring comparable to baseline (ceramic)
Avoids problems associated with holding objects between electrodes
Strong fields (60 kV/cm) available at gaps comparable to reference gap
Mimic electrode recesses without modifying electrodes
Field behind HV electrode less uniform
Modified Standoff Design for Acrylic Breakdown Tests
6” long, 2” diameter acrylic tube replaces ceramic
Steel end pieces same dimensions as on ceramic, mimic recesses
John Ramsey, LANL
Modified Standoff Design for Acrylic Breakdown Tests
Spring-loaded retaining ring holds acrylic annulus in place against slipping from thermal contraction
John Ramsey, LANL
Condition of HV electrode – 12/06 and 02/07 runs
Fill-holes and scratches
http://www.jlab.org/~tajima/edm/EDM_HV.html
Shim with sharp edges
Installation of acrylic – 04/07 runshttp://www.jlab.org/~tajima/edm/EDM_HV.html
Holes patched and polished (insulators have through-holes)
No shims necessary
Capacitances Relevant to Voltage, Currents
CHG
CHC
CHP
Capacitances Relevant to Voltage, Currents (cont.)
CHF
CHG
HVPS
50 kV
A C
CHC
CHP
Basic Charging and Readout Circuit
A PA G
CHF
SR570 current amplifier (pA)
Readout - details
Readout - details
Amplification Measurement
CHG CHP
A PA G
CHC
A C
- - - - - - - - - - - -
++ ++++ ++++ ++
A PA G A C
- -
- - - - - - - - - - - -
+++ ++++++ ++++ +
+ i - i - i
HC
HC
HP
HP
HG
HG
C
Q
C
Q
C
QV 0
HC
HC
HP
HP
HG
HGf C
Q
C
Q
C
QV
Amplification Measurement
CHG CHP
A PA G
CHC
A C
- - - - - - - - - - - -
++ ++++ ++++ ++
A PA G A C
- -
- - - - - - - - - - - -
+++ ++++++ ++++ +
+ i - i - i
HC
HC
HP
HP
HG
HG
C
Q
C
Q
C
QV 0
HC
HC
HP
HP
HG
HGf C
Q
C
Q
C
QV
HC
HC
HC
HC
HC
HCf C
Q
C
Q
C
QVV
0
Easiest (stays fixed, large gap,smaller errors)
Amplification Measurement
CHG CHP
A PA G
CHC
A C
- - - - - - - - - - - -
++ ++++ ++++ ++
A PA G A C
- -
- - - - - - - - - - - -
+++ ++++++ ++++ +
+ i - i - i
HC
HC
HP
HP
HG
HG
C
Q
C
Q
C
QV 0
HC
HC
HP
HP
HG
HGf C
Q
C
Q
C
QV
HC
HC
HC
HC
HC
HCf C
Q
C
Q
C
QVV
0
0VC
idtV
HC
Cf
Easiest (stays fixed,large gap,smaller errors)
Maximum voltages attained – 04/07
Maximum potentials sustained:10.5 liters Normal State (4.38 K), 6.4 cm gap:
(760 ± 70) kV = (119 ± 11) kV/cm
8.2 liters SF at 2.14 K, 5.0 cm gap:
(290 ± 40) kV = (58 ± 8) kV/cm
Ranges Comparison with previous results (means)
~20% improvement with extrapolation to 7.5 cm gap
Improved initial gap capacitance
Capacitance of HV electrode at small electrode gap:
Can now charge larger ( ~ 25%) initial capacitance to same initial voltage (35-40 kV): expect ~ 25% improvement
Range of start gaps, 4/07
Previous start gap
Likely the result of careful shimming of gap before 4/07 tests
V0 > 0.95 V0 MAX V0 ~ 0.8 V0 MAX V0 ~ 0.5 V0 MAX
4.4 K (18 tests) 6/6 8/8 4/4
2.1 K (14 tests) 0/4 2/4 2/6
V0T
Charging “statistics:”Established initial gap breakdown of V0 MAX
# successes
# attempts to charge at some fraction of V0 MAX
System performance at and below maximum voltage
Recorded:
V0 > 0.95 V0 MAX V0 ~ 0.8 V0 MAX V0 ~ 0.5 V0 MAX
4.4 K (18 tests) 2/6(?) 0/8 0/4
2.1 K (4 tests) 0/0 1/2 0/2
V0T
Number of breakdowns during amplification:
Leakage Current 04/07 – Traditional Method
t
CQCQC
t
VC
t
Qi HCINHCHCOUTHCHVHVTOTALHVTOTALHVLEAK
)]/()/[( )()()()(
QHV = (0.3 ± 2.4) nC
iLEAK ≤ 220 pA (95% C. L.)_
AVERAGE leakage current along ALL paths during holding time t between amplification (moving out) and attenuation (moving in):
QHV = (-0.4 ± 16) nC
iLEAK ≤ 5 nA (95% C. L.)_
4.4 K (t ~ 7 hr):
2.1 K (t ~ 11 min):
0 100 200 300 400
2 1013
0
2 1013
4 1013
6 1013currentAvs times
0 100 200 300 400
2 10131 1013
0
1 10132 10133 10134 1013
currentAvs times
0 100 200 300 400
4 1010
3 1010
2 1010
1 1010
0
currentAvs times
0 100 200 300 400
0
1 1010
2 1010
3 1010
4 1010
5 1010currentAvs times
0 100 200 300 400
1.5 1011
1 1011
5 1012
0
5 1012
1 1011
1.5 1011
currentAvs times
0 100 200 300 400 5000
1 1010
2 1010
3 1010
4 1010
5 1010currentAvs times
0 100 200 300 400 500
1 1011
5 1012
0
5 1012
1 1011
currentAvs times
Resting Current 04/07 – Direct monitoringLeave system at maximum gap
Set current amplifiers to maximum possible sensitivity (resolution ~ 0.01 pA [?])
Take data at 500 Hz (input filter: 100 Hz, 12 dB/octave) for ~ 500 s
Insulators GND electrode Charger
0 kV
150 kV
290 kV
2.1 K data:
N/A (bad connection)?
N/A (bad connection)?
0 kV
150 kV
290 kV
~ 1s time slices of Insulator current data
(60 Hz)
(no obvious scaling)
Insulator Ground Charger
0(offset) 0.11 0.11 -3.4
150 0.20 NA 67.4
289 0.57 NA 61.7
chV
Resting Current 04/07 – Direct monitoring
Average current (pA), 2.1 K dataAvg Insulator current vs voltage
Insulator Ground Charger
0(offset) 0.13 0.19 -8.2
-375 -0.15 0.44 -50.0
-525 -0.18 0.59 -14.0
-749 -0.13 NA -59.0
Resting Current 04/07 – Direct monitoring
Average current (pA), 4.4 K data Avg Insulator current vs voltage
Resting current spectra – 4K
Sample rate = 500 Hz
Amplifier input filter 100 Hz, 12 dB/octave
Insulators:
Ground electrode:
Resting current spectra – 4K
Sample rate = 500 Hz
Amplifier input filter 100 Hz, 12 dB/octave Charger:
Resting current spectra – 4K mean values
dzdt
dz
dz
dCV
dt
dCVi 210~ at ~ 50 Hz
(picometer oscillations cause 100 fA currents??)A/m
Transducer effect?
Resting current spectra – 4K and 2K
Sample rate = 500 Hz
Amplifier input filter 100 Hz, 12 dB/octave
Insulator data only
Factor ~ 10 greater noise below 10 Hz
Mean amplitude decreases with applied voltage
Beating of 2 additional pumps?
(switching off pumps does NOT improve breakdown)
Resting current spectra – 4K, pumps off
Sample rate = 500 Hz
Amplifier input filter 100 Hz, 12 dB/octave
Insulator data shown
LHe boil-off increases significantly (“white” effect?) over course of measurement
Resting current spectra – 4K, HV fixed vs floating
Insulators:
Ground electrode:
Set gap to 2.3 cm(ground connection OK)
Applied 40 kV with charger fixed to HV
Took ~ 5 min. data
Retracted charger
Took ~ 5 min. data
Time-averaged insulator currents:
0.05 pA (HV floating)
0.18 pA (HV fixed)
Conclusions
Initial capacitance, smooth electrode features crucial factors in system performance
No obvious breakdown / leakage current problems with (uncoated) acrylic
Stability/performance of system below 2.2 K (35 torr) still serious concern
Some trends in dc and ac resting current with applied voltage and fixed vs floating HV electrode, but no serious degradation
Readout needs improvement for sensitivity to small signals
V0 > 0.95 V0 MAX V0 > 0.8 V0 MAX V0 > 0.5 V0 MAX
4.4 K (18 tests) 6/6 14/14 18/18
2.1 K (14 tests) 0/4 2/8 4/14
V0T
Charging “statistics:”Established initial gap breakdown of V0 MAX
# successes
# attempts to charge above some fraction of V0 MAX
System performance at and below maximum voltage
Recorded:
V0 > 0.95 V0 MAX V0 > 0.8 V0 MAX V0 > 0.5 V0 MAX
4.4 K (18 tests) 2/6 2/14 2/18
2.1 K (4 tests) 0/0 1/2 1/4
V0T
Number of breakdowns during amplification:
John Ramsey, LANL
Design finished this week
Procurement by end June
Need technician to assemble and install
New inner (4K) shield
0 100 200 300 4001.4
1.2
1
0.8
0.6
0.4
0.2
0integrated currentnCvs ts
0 100 200 300 4000
0.01
0.02
0.03
0.04
integrated currentnCvs ts
0 100 200 300 4000
0.01
0.02
0.03
0.04
integrated currentnCvs ts
0 100 200 300 400
0
0.02
0.04
0.06
0.08
0.1integrated currentnCvs ts
0 100 200 300 4000
5
10
15
20
25
30
integrated currentnCvs ts
0 100 200 300 400 5000
5
10
15
20
25
integrated currentnCvs ts
0 100 200 300 400 5000
0.05
0.1
0.15
0.2
0.25
integrated currentnCvs ts
0 100 200 300 4005 1013
2.5 10130
2.5 10135 1013
7.5 10131 1012
currentAvs times
0 100 200 300 400
0
2 1013
4 1013
6 1013
currentAvs times
0 100 200 300 4005 1010
4 1010
3 1010
2 1010
1 1010
0
currentAvs times
0 200 400 600
4 10123 10122 10121 1012
0
1 10122 1012
currentAvs times
0 200 400 600
6 10124 10122 1012
0
2 10124 10126 10128 1012
currentAvs times
0 200 400 6005 1010
4 1010
3 1010
2 1010
1 1010
0
currentAvs times
0 200 400 600 800
4 1012
2 1012
0
2 1012
4 1012currentAvs times
0 200 400 600 8001.5 1011
1 1011
5 1012
0
5 1012
1 1011
1.5 1011currentAvs times
0 200 400 600 8005 1010
4 1010
3 1010
2 1010
1 1010
0
currentAvs times
0 200 400 6006 1012
4 1012
2 1012
0
2 1012
4 1012
6 1012currentAvs times
0 200 400 6003 1010
2.5 1010
2 1010
1.5 1010
1 1010
5 1011
currentAvs times
0 200 400 6005 1010
4 1010
3 1010
2 1010
1 1010
0
currentAvs times
Leakage Current 12/06 – Traditional Method
t
CQCQC
t
VC
t
Qi HCINHCHCOUTHCHVHVTOTALHVTOTALHVLEAK
)]/()/[( )()()()(
QHV = (6.8 ± 2.6) C
iLEAK = (8.6 ± 3.3) nA_
AVERAGE leakage current along ALL paths during holding time t between amplification (moving out) and attenuation (moving in):
Leakage current 12/06 – Direct Monitoring
Output of current amplifier on plate (insulators):
0 200 400 600 8000
2.5 1095 109
7.5 1091 108
1.25 1081.5 108
1.75 108currentAvs times
15
10
5
00 200 400 600 800
Current (nA) vs time (s)
0 200 400 600 8000
1000
2000
3000
4000
integrated currentnCvs ts3
2
1
00 200 400 600 800
Integrated Current (C) vs time (s)
4
Leakage current 12/06 – Direct Monitoring
QP = 4.4 ± 0.1 C (zero drift only)
Output of current amplifier on plate (insulators):
0 200 400 600 8000
2.5 1095 109
7.5 1091 108
1.25 1081.5 108
1.75 108currentAvs times
15
10
5
00 200 400 600 800
Current (nA) vs time (s)
0 200 400 600 8000
1000
2000
3000
4000
integrated currentnCvs ts3
2
1
00 200 400 600 800
Integrated Current (C) vs time (s)
4
iLEAK = (5.5 ± 0.2) nA_
Leakage current 12/06 – Direct Monitoring
QP = 4.4 ± 0.1 C (zero drift only)
Output of current amplifier on plate (insulators):
0 200 400 600 8000
2.5 1095 109
7.5 1091 108
1.25 1081.5 108
1.75 108currentAvs times
15
10
5
00 200 400 600 800
Current (nA) vs time (s)
0 200 400 600 8000
1000
2000
3000
4000
integrated currentnCvs ts3
2
1
00 200 400 600 800
Integrated Current (C) vs time (s)
4
iLEAK = (5.5 ± 0.2) nA_
QHV = (6.8 ± 2.6) C
iLEAK = (8.6 ± 3.3) nA_
Consistent with traditional result but room for several nA leakage elsewhere
0 200 400 600 800
2000
1500
1000
500
0integrated currentnCvs ts
Leakage current 12/06 – Direct Monitoring
QG = 2.21 ± 0.07 C (zero drift only)
Output of current amplifier on ground electrode:
-0.5
-1.0
-1.5
-2.0
0 200 400 600 800
Integrated Current (C) vs time (s)0.0
0 200 400 600 800
8 109
6 109
4 109
2 109
0currentAvs times
0
-2
-4
-6
0 200 400 600 800
Current (nA) vs time (s)
-8
0 200 400 600 800
2000
1500
1000
500
0integrated currentnCvs ts
Leakage current 12/06 – Direct Monitoring
QG = 2.21 ± 0.07 C (zero drift only)
Output of current amplifier on ground electrode:
-0.5
-1.0
-1.5
-2.0
0 200 400 600 800
Integrated Current (C) vs time (s)0.0
0 200 400 600 800
8 109
6 109
4 109
2 109
0currentAvs times
0
-2
-4
-6
0 200 400 600 800
Current (nA) vs time (s)
-8
A PA G A C
+
++ ++
- - - --
- i
+ i
- i
A PA G A C
+ +
+++ +++ +++ +++
- - - - - - - - - - - -- -
Expectation if +6.8 nC leaked off HV via path other than CHG: