1

Precision Light Heavy

February, 2002

0 5030 35 40 452520155 10

Repetitive Non-Repetitive*

6055

*If job is > 30 seconds, indicate the percentage of cycle time where same motion(s) is repeated or sustained:

RepetitionOperator cycle time (seconds)

N/A 100%

60%

70%

80%

90%

50%

40%

33%

10%

20%

Non-Rep. Repetitive

30º

-30º

30º

-30º

45

30

15

0SecondsRepetitive

4 Vertical Hand Height:

Light Work, <= 10 lbs. (5 kg)

Precision Work, < 2 lbs. (1kg)

Heavy Work, > 10 lbs. (5 kg)

Measured from standing surface to where the work is performed (hand height).

One Hand Force

Neutral Wrist

2

3

Deviated Wrist(½ the force of neutral wrist)

Finger Force/Pinch Grip

Neutral Wrist

+/-5º

+/-5º

2 141210640 16 188

Non-RepetitiveRepetitive

1 765320 84

lbs.

kg.

1 765320 8 94

Non-RepetitiveRepetitive

3 4

lbs.

kg.

1 10320 4

Non-RepetitiveRep.

6 875 9lbs.

kg. 1 320 44.55

1 20

lbs.

kg.

Stressor Design-in Graphics# OutsideOK Guidelines N/A

Program: ___________________________ Job/Operation Description: ____ _______________________ Analyst: ______________________

Analysis Type: ___Design ___Mock-up ___Pre-Production ___Other (list:__________________ ) Date: ________________

Ergonomics Checklist Latin America Native Population

Page 1 of 6

There are no ergonomics guidelines for cycle time. Cycle times should be based on lean manufacturing principles. Cycle time is, however, classified:

Repetitive:

Non-Repetitive:

1 320 4

Non-RepetitiveRep.

5

1 20 2.3

Deviated Wrist(½ the force of neutral wrist)

373432 3329 30 31 35 36

Preferredcm. 7481

949184

in.

76 79

434038 3935 36 37 41 42

Preferredcm. 89 96 10910199

in.

91 94

Preferred

42 4338 39 40 4441 45

96 101 11499 109 112cm.

in.

Left Hand

Optimal Work Area (Both Hands)

Right Hand

Operator

15 in. [38cm]

19 in. [48cm]

10 in. [26cm]

6 in. [15cm]

10°

R25 in. [64cm] R21 in. [53cm]

60 in. [152cm]

7 in. [18cm]

Infrequent Reaches OnlyOptimal Work Area for Repetitive and Infrequent Reaches

5 Horizontal Reach (Measured from front of table to where hands perform work.)

6 Monitors

Monitors should be easily accessible. Is monitor location adjustable?

VerticallyHorizontallyTilt

Not applicableNot adjustable*

Swing Arm

Stressor Design-in Graphics#

OutsideOK Guidelines N/A

Program: ___________________________ Job/Operation Description: ____________________________ Analyst:_______________________

Analysis Type: ___Design ___Mock-up ___Pre-Production ___ Other (list: ________________) Date: _______________

Ergonomics Checklist Latin America Native Population

Page 2 of 6

StressorDesign-inGraphics#

OutsideOK Guidelines N/A

Ergonomics Checklist Latin America Native Population

Page 3 of 6

7

8

Clearances for Stand Only

Clearances for Sit/Stand

Foot Height

Foot DepthKnee

Clearance

Foot Depth

Foot Height

Knee Depth

Leg Width

Knee Depth Knee Depth

Leg Width

6+54” Minimumin.

cm. 10cm Minimum 15+13

6+54” Minimumin.

cm. 10cm Minimum 15+13

7+65” Minimumin.

cm. 13cm Minimum 18+15

22+2120” Minimumin.

cm. 51cm Minimum 56+53

26+2524” Minimumin.

cm. 61cm Minimum 66+64

NoiseSee Delphi-A Sound Level Specifications or Industrial Hygiene for further information.

Would internal machine lighting aid operator in operation, changeover, set-up, P.M., etc.?

Lighting

9

10

http://apollo.delphiauto.net/health_safety/procedur.htm

Picture not available

Top View

Bench, Rotary Table, Assy Line, Etc.

18” min.

15” max. 15” max.CL

4”

4”

Dual Controls

Vertical Location:(Measured from standing surface)

Horizontal Location:(Measured from center of controls)

12

Center 60 39 6 1512312 9

Not in Range

15

OptimalOptimal

23 3823 38 cm.

in.

13Component Placement into Fixture - Visual Access

Component Alignment Options into Fixture

Picture not available

Picture not available

11

15(Further analysis using gmenergy.xls required if an operator must...)

1.Walk, carry, push or pull a >5 lbs. (2 kg.) object more than 50 feet (15 m) in a one minute period.

andActivity is part of the normal work cycle.

Energy Expenditure

or

or

14

Further analysis needed:Yes No

Left Hand:

Right Hand:

Left Hand:

Right Hand:

Under or Bottom (not

guided)

Under or Bottom (guided)

Top or Front

Side

OK Not Good

Operator Judgment

Guided/ Rough Locators

Positive/ Self Align

OK Not Good

Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________

Analysis Type: ___Design ___Mock-up _X__Pre-Production ___Other (list:__________________ ) Date: ________________

36 3732 33 34 3835

Preferred

in.

91 9481 84 86 9789 cm.

Should be placed at approximately the same vertical location as where hands are performing work. Vertical hand height _______ in. or cm.

Single Controls (whisker switch, wobble stick, etc.)

Left Hand

10

Optimal Zone Non-Rep.

18 13 5 0 5 13 1810

Right Hand

Non-Rep.

13 25 33 4613253346cm.

in.

Preferred

585655 5952 54 5753

132 142 150137 140135 145 147cm.

in.

Side View, Vertical Viewing Angles Top View, Lateral Viewing Angles

15°

40°

30°

2.Climb up and/or down repeatedly more than 8 vertical feet per minute (2 m/min).

3.Bend down to reach below the knees 4 or more times per minute.

* If not adjustable, vertical location of monitor should be ‘standing eye height’ (measured from standing surface to top of screen).

Stressor Design-in Graphics#

OutsideOK Guidelines N/A

Page 4 of 6Ergonomics Checklist Latin America Native Population

Is air exhaust directed away from operator?

Handle should be located near the tool’s center

of gravity.

16

18

Power Tools, Torque

In-Line

Right Angle

Pistol

Clutched Device

Power Tools – General,check the appropriate line:

Vibration

Exhaust

Is push-to-start activation feasible? If not, refer to MEEG for trigger guidelines.

Is the tool in question designed such that the transmission of vibration is minimized (i.e. vibration not noticeably transmitted to the hand)?

Is an overhead balancer needed? Use when tool is greater than 6 lbs. (3 kg.) or if multiple tools are used at the workstation.

Weight/Force

Static Muscle Loading/Mechanical Stress

.25 1.51.251.75.50 1.75 2 2.25

Repetitive Non-repetitive

0 1 2 3Nm.

ft.lb.

2 201510740 25 306

Repetitive Non-repetitiveNm.

ft.lb.

5 2216100 403428

Nm.

ft.lb.

7 44200 30

Repetitive Non-repetitiveNm.

ft.lb.

10 60200 40

Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________

Analysis Type: ___Design ___Mock-up _ __Pre-Production ___Other (list:__________________ ) Date: ________________

15

1 4321.50

Repetitive Non-repetitive

1 420 5.4

17

Line of Sight Obstructions Is it possible to see the fixture or perform task without having to stoop or bend?

Picture not available

Circle item(s) that fall outside design-in guidelines: 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

For each item circled, indicate by writing on page 6 either…a. Why it is acceptable to have that particular item outside of the guidelines. ORb. What the plan is to make the item fall within the design-in guidelines.

Is the equipment or process design ergonomically acceptable? Yes No (If “No” detail corrective action on page 6.)

Note: The above analysis is based on People Focus Practice sheets dated: _______________________

Stressor & Design–In Range Graphics

#Two Handed Lifting Moment19This is calculated by multiplying the Horizontal - H (in. or mm.) x Load Force - W (lbs. or kg.). If the product is >245 in-lbs. (2828 mm-kg.) and the task is repetitive, further analysis is needed (e.g. NIOSH, 3D-SSPP).

One Hand Force (lbs.)

1000 50 150245

200

Repetitive Non –Repetitive

300410

35025 75 125 175 275 325 375225

3175230911550 2828 47334329577 37521732mm-kg.

in-lbs.

20Vertical Hand Height:

Carry, Push, Pull Force

If the force is > 10 lbs. (5 kg.) and the task is repetitive, further analysis is required (e.g. Snook Tables).

Non-Repetitive

30

Repetitive

0 2 4 6 8 10 20

140 1 2 3 4 5 9kg.

lbs.

21 One Handed Lifting If the force is > 6 lbs. (3 kg.) and the task is repetitive, further analysis is required (e.g. 3D-SSPP).

4 50 1 2 3 10 20156

Non-RepetitiveRepetitive

5 70 1 2 3 9kg.

lbs.

OutsideOK Guidelines N/A

Page 5 of 6Ergonomics Checklist Latin America Native Population

Further analysis needed:Yes No

Further analysis needed:Yes No

Further analysis needed:Yes No

Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________

Analysis Type: ___Design ___Mock-up ___Pre-Production ___Other (list:__________________ ) Date: ________________

H

W

Fill in the explanation where needed. Leave blank if item is ‘OK’ and requires no explanation.

# Corrective Action or Justification: Responsible: Date:

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

Page 6 of 6 Ergonomics Checklist Latin America Native Population

Program: ___________________________ Job/Operation Description: ______________________________ Analyst: _______________________

Analysis Type: ___Design ___Mock-up ___Pre-Production ___Other (list:__________________ ) Date: ________________

20

21