p R o T E C T N AT u R E

HOW CAN WE TURN ANIMAL W ASTES INTO USEFUL PRODUCTS?

What kind of animal wastes are high in commercial value?

Today, soil has been saturated with longtime continuous use of chemical fertilizer. Instead of chemical fertilizer, animal

wastes such as fowl, cow and pig droppings are now being preferred by most farmers because they are organic fertilizers.

Animal wastes are not good fertilizers when used in their raw form because of the unevenly distributed ingredients.

In some parts of the world, some farmers are using the animal waste as an organic fertilizer by diluting with water. The

liquified manure is then sprayed directly to the farmlands, although such forms of organic fertilizer maybe less harmful

than chemical, they pose threat to the environment. When the liquified animal manure is absorbed by the soil it also

contaminates the underground water.

But the fermentators developed by KOHSHIN ENGINEERING has the answer and the most advanced machines that can

completely ferment animal waste and produce organic fertilizer with high commercial value. Thus, our products help you

gain more profit in livestock and poultry farming. There are various types and sizes of fermentators that will suit your

needs. Ali of the machines can be operated manually and automatically.

WHA T IS FERMENT A TION ?

W ays of processing animal wastes :

To turn animal wastes into more effective compost with even distribution of fertilizer ingredients, it is essential that the

manure are fully fermented. It should be noted that, when an incomplete fermented compost is used as it is for cultivation,

it might harın the crops.

Efficient fermentation are dependent on three factors :

1) Moisture

For more efficient fermentation the moisture content must be adjusted between 65-70 %.

Example: By mixing with the dried product produced by KOHSHIN machines, rice husk, saw dust , waste from sugar

cane and ete.

2) Oxygen Supply

Fermentation is activated by chemical resolution caused by the increase in bacteria.To increase bacteria, a large quantity

of oxygen must be supplied. For this reason, accumulated animal wastes must be turned

over and mixed while being supplied with the air using a blower.

3) Temperature

To accelerate fermentation, temperature must be controlled properly. As oxygen is supplied and mixing is made, increase

in bacteria becomes more active and the temperature of the waste products goes up from 70-80°

C in the course of

fermentation process.

KOHSHIN ENGINEERING

KNLL(H)-W TYPE Best for processing large volume of animal wastes and prod ucing uniform pelletised fertilizer

PELLETISING

These type of fermentators are equipped with hatchet blades at

the tip of the rotary blades and have more number of rotations

thus producing unifarm products.

EFFICIENT FERMENT A TION / DRYING :

Due to the special design of the blades, the wastes are piled up

above the rail farming a dome-like structure. This increases air

contact thus making fermentation and drying more efficient.

FUNCTIONS:

The W-type fermentator uses flange running motor that requires

no chain thus reducing oil maintenance. The capacity of a rotary

motor can be adjusted depending on the type and condition of

wastes. It is alsa equipped with an inverter which helps to

shorten the working hours.

MODEL ROTARY MOTOR(Kıv) RUNNING MOTOR(Kw) SLIDING MOTOR(Kıv)

KNLL-4000(H) 07.5KWX2 (7.5KWX2) O.IKWX2 (O.JKWX2) -

KNLL-5000(H) 07.5KWX2 (i JKWX2) O.IKWX2 (O.IKWX2) -

KNLL-6000(H) 07.5KWX2 (11 KWX2) O.IKWX2 (O.IKWX2) -

KNLL-4000W(HW) 07.5KWX2 (7.5KWX2) 0.1 KWX4 (O. IKWX4) 0.1 KWX2 (0.1 KWX2)

KNLL-5000W(HW) 07.5KWX2 (11 KWX2) 0.2KWX4 (0.2KWX4) O.IKWX2 (O.IKWX2)

KNLL-6000W(HW) 07.5KWX2 (i JKWX2) 0.2KWX4 (0.2KWX4) 0.1 KWX2 (0.1 KWX2)

*The motor capacity can be changed depending on the type of waste.

p R o C T N

KNLL-5000

KNLL-6000HW

USING AC200V

HYDRAULIC RUNNING SPEED (mimin) 60Hz MOTOR(Kıv)

1.5KW 0.6m/min OPTTON 0.6-l.7nılmin

l.5KW 0.6m/min OPTION 0.6......,1.7m/ınin

l.5KW 0.6rn/min OPTION 0.6-l.7nı/ınin

l.5KW 0.6 ........ 1.7ın/min -

l.5KW 0.6 ........ l .7m/min -

l.5KW 0.6-l.7m/min -

R E

KN·KN-W TYPE Suitable for processing medium volume of animal wastes and producing much better pelletised products

PELLETISING :

A high percentage of unifarm pelletised and firmer fertilizer can

be produced because of the upward mixing and fast rotation.

Based on researches conducted by Kohshin, about 70 percent of

chicken manure will be converted between 4 to Ilının size of

pellets.

MIXING AND FERMENTATION DAYS:

Since the machine in designed far upward mixing, the movement

of the products will be shorter. The frequency of operation will

depend on the volume of wastes processed.

Moreover, with the machines specifications,

the duration of fermentation can !ast from 20

to 25 days. PELLETISED PRODUCT

MODEL ROTARY MOTOR(Kıv) RUNNING MOTOR(Kıv)

KN-3500/4000(W) 7.5KW (7.5KWX2) 0.1KWX2 (O.IKWX2)

KN-5000(W) l!KW (IIKWX2) 0.1 KWX2 (0.1 KWX2)

W-TYPE

Efficient fermentation of two pits with W-type

Previously, with a single type fermentator, the mixing ıs done

from one pit to another with the use of a machine cart. But with

the introduction of the W -type, the churning part can slide horizontally.

And far convenience, these types can be operated automatically

even far two pit operation.

In addition, ali types of KOHSHIN FERMENTORS can be manu­

factured either as single or W-type. Since the KS-KN types have

higher frequency of rotation per day, they are designed to have

two rotary portions mixing simultaneously. But far those models

with smaller number of rotations, the mixing part should slide

horizon tally.

K () N

KN-4000

KN-5000W

USING AC200V

HYDRAULIC RUNNING SPEED (mimin) 60Hz MOTOR(Kıv)

l.5KW 0.65m/min 1 OPTION 0.6-l.7nı/min

1.5KW 0.65m/min 1 OPTION 0.6 ........ l .7m/min

KNLL-5000W

KN-5000W

l{_ I

KSLL(H)-W TYPE Suitable for processing large volume of wastes

It is a durable and cost-effective model and was designed for

processing large volume of wastes. The depth of wastes depends

on the design of the machine such as lm, 1.3m or 1.5 and can be

adjusted depending on the customers request.

Zinc plated frame :

Like the rest of Kohshin machines, ali the frames are zinc plated

to ensure durability.

ACTUAL CHURN!NG(KSLL)

CHURNING PORT!ON IS L!Fl'ED USlNG A HYDRAULIC SYSTEM(KSLL)

MODEL ROTARY MOTOR(Kw) RUNNING MOTOR(Kw) SLIDING MOTOR(Kw)

KSLL-3000(H) 7.5KW (5.5KWX2) 0.1 KWX2 (0.1 KWX2) -

KSLL-4000(H) 5.5KWX2 (7.5KWX2) O.lKWX2 (O.lKWX2) -

KSLL-5000/6000(H) 7.5KWX2 (l lKWX2) 0.1 KWX2 (0.1 KWX2) -

KSLL-3000W(HW) 7.5KW (5.5KWX2) O. IKWX4 (O. lKWX4) 0.1 KWX2 (0.1 KWX2)

KSLL-4000W(HW) 5.5KWX2 (7.5KWX2) 0.lKWX4 (0.IKWX4) O.IKWX2 (O.lKWX2)

KSLL-5000W/6000W(HW) 7.5KWX2 (11 KWX2) 0.1 KWX4 (0.1 KWX4) 0.1 KWX2 (0.1 KWX2)

KSLL-3150H(W) 7.5KWX2 (7.5KWX2) 0.2KWX2 (0.2KWX4)

KSLL-4150H(W) l lKWX2 (i lKWX2) 0.2KWX2 (0.2KWX4)

KSLL-5150H(W) 11KWX2 (l 1KWX2) 0.2KWX2 (0.2KWX4)

KSLL-6 l 50H(W) 15 KWX2 (15KWX2) 0.2KWX2 (0.2KWX4)

AH TYPE (AUTO HOPPER)

Adjusting the wastes with high moisture content at the middle of the pit

Through efficient fermentation, the decomposition of organic

matter will be reduced gradually. If the raw manure is placed in

the pit without proper moisture !eve!. the volume of finished

product will be reduced. In this case, fully fermented products

can be mixed to raw wastes with high moisture !eve! in order to

increase the volume of the finish product.

(O.lKWX2)

(O.lKWX2)

(0.IKWX2)

(O.lKWX2)

MODEL

AH-6000 Below

US!NG AC200V

HYDRAULIC RUNNING SPEED (mimin) 60Hz MOTOR(Kw)

l.5KW 0.6111/min OPTJON 0.6�1.7m/min

l.5KW 0.6m/min OPTTON 0.6-l.7m/min

l.5KW 0.6m/min OPTION 0.6----l.7m/ınin

1.5KW 0.6-l.7m/min -

l.5KW 0.6-l.7m/min -

l.5KW 0.6----l .7m/min -

l.5KW 0.6� l .7ın/min -

2.2KW 0.6----l .7m/ınin -

2.2KW 0.6----1.?m/min -

2.2KW 0.6-l.7m/ınin -

AH-6000

USING AC200V

INVERSION MOTOR(Kw) RUNNlNG MOTOR(Kw)

0.75KW 0.75KW

p R o E C N A R E

KSD·KSDL-W TYPE Fermentation and drying using solar energy

These are medium-size dryers that can accumulate manure up to

550mm in height. KSDL is equipped with hydraulic cylinder and

during mixing the rotary portion descends but it is lifted when

mixing is not required.

However, KSD has no hydraulic unit making the rotary blades

run over the wastes causing the machine to slip. But as shown in

the photo on the right. pulleys can be installed to prevent slippage.

MODEL ROTARY MOTOR(Kw) RUNNING MOTOR(Kw) SLIDING MOTOR(Kw)

KSD-5000 Below 7.5KW O.lKWX2 -

KSD-6000 5.5KWX2 O.lKWX2 -

KSDL-5000 Below 7.5KW 0.1KWX2 -

KSDL-6000 5.5KWX2 O.lKWX2 -

KSDL-5000W Bclow 7.5KW O.IKWX4 O.IKWX2

KSDL-6000W 5.5KWX2 O.IKWX4 O.IKWX2

KFII-W TYPE

U sing chain type mixer to prod uce uniform products

Since it uses chain at the churning part and the churning is done

upward, a good fermentation process is achieved.

Up to 1800mm depth of wastes can be processed:

It is suitable for processing large volume of wastes with a small

space requirement.

However, compared to rotary type fermentators, the exhaustion

of the chain is faster which increases maintenance.

MODEL ROTARY MOTOR(Kw) RUNNING MOTOR(Kw) SLIDING MOTOR(Kw)

K.F-ll 2130S/2180S 5.5KWX2

K.F-ll 3130S/3180S 7.5KWX2

K.F-ll 2180W 5.5KWX2

KF-ll 3180W 7.5KWX2

Nr""

0. IKWX2

O.lKWX2

0.IKWX4

O.lKWX4

1� L,

-

-

O.IKWX2

O.IKWX2

N'

�

KSD-5000 KSD SUP PROTECTION(OPTION)

USlNG AC200V

HYDRAULIC RUNNING SPEED (mimin) 60Hz

MOTOR(Kw)

- 1.0m/min -

- 1.0ın/min -

l.5KW I.Om/ınin -

l.5KW 1.0m/min -

l.5KW 0.6m/ınin OPTION 0.6-l.7m/min

l.5KW 0.6m/min OPTION 0.6-l .7ın/min

KFII2180W KFII 2180W

USING AC200V

HYDRAULIC RUNNING SPEED (mimin) 60Hz MOTOR(Kw)

l.5KW 0.6m/min OPTION 0.6-l .7m/min

l.5KW 0.6111/min OPTION 0.6-1. 7m/ınin

l.5KW 0.6-l.7m/min -

l.5KW 0.6-1.?m/min -

1\J l ·,

KS·KS-H(W) TYPE

Drying process thru solar energy

Drying the raw manure and fully fermented products :

Spread the wastes with a high moisture content thinly into the

pit to facilitate drying during mixing.

Depending on the quality of materials or wastes, either KS or

KS-H will be chosen. (The depth of the pit of these models are

differen t.)

These modes are not only effective for animal wastes but also for

other items with high moisture content such as grain, iron slag

ete.

In order to achieve optimal drying efficiency, the design of the

blades, and their running speed can be adjusted according to the

wastes condition.

LABOR SA VING PROCESS :

Using the KN type fermentator, drying can be done in the same

pit without moving the wastes products. The dryer which is

placed on the opposite side of the fermentator moves the wastes

in order to complete the drying process.

MODEL ROTARYMOTOR(Kw) RUNN!NG MOTOR(Kw)

KS-4000(H) 2.2KW(3.7KW) 0.75KW (0.4KWX2)

KS-5000/6000(H) 3.7KW(5.5KW) 0.75KW (0.4KWX2)

KS-4000HW 3.7KWX2 0.4KWX2

KS-5000HW/6000HW 5.5KWX2 0.4KWX2

p R o E C T N

KS-H MODEL/COFFEE BEANS DRYER(BRAZIL)

KS-5000HW MODEL

USING ACZOOV

RUNNING SPEED (mimin) 60Hz

4.0 (2.3)m/min OPTION 2.7-10.8m/min

4.0 (2.3)m/min OPTION 2.7-J0.8m/min

2.3m/min -

2.3m/min -

AT u R .E

TROMMEL·PACKAGING

Commercializing the goods :

In order to produce a marketable organic fertilizer, the pellets

should be graded or be classified according to size.

The Trommel which was developed by Kohshin uses stainless

steel mesh and the sizes can be adjusted according to customers

needs.

Increase profitability :

For a more efficient production and to meet customers needs, the

size of Trommel can be adjusted. With the hexagon shape of the

grader, the pellets can easily fail into the designated sizes of the

sere en.

Packaging:

The sorted pellets will be packed by either the fully automatic or

semi-automatic packer.

SEW AGE TREA TMENT

Eco Bottle:

Because of strict environmental laws, industries are now required

to treat their water wastes or sewage before they are disposed.

This is a simple process using a concrete tank. A corrugated Eco

Bottle is used to increase the bacteria count which helps in the

treatment of polluted water.

ECOBOTTLE BEFORE /

Sewage Treatınent Processing Data K Poultry Farın Scwage from Pullet House

--------------- BOD COD Total Nitrogen Total Phosphorus

Scwage 680 4JO 190 28

3rd day 44 85 48 6.6

5th day 19 54 47 5. 1

7th day 13 39 54 il

Unıt: mg/L

() -1 l

AUTO PACKER

N

BASIC REQUIREMENTS

���

PULLEY

MACHINE SPECIFICA TIONS

TYPE

KNLL(H)

KNLL-W(HW)

KN(W)

KSLL(H)

KSLL-W(HW)

KSLL-150H (HW)

MODEL WIDTH (mm)

4000 4890 ( 4900)

5000 5890 (5900)

C

HEIGHT LENGHT (mm) (DESCENDED) (mm)

I-IEIGHT (L!FTED) (mm)

E

CABLE WffiE

F

ELECTRIC CAPACITY (KW) AC200V

-----

-- ----- --- - ----·------------

3400 (3830) 2520 (2970) 3195 (3820)

3400 (3830) 2520 (2970) 3195 (3820)

22S -4C 16.7

22 (38) S-4C 16.7 (23.7) --------- -· --------- --

6000 6890 ( 6900)

4000 9210

5000 11210

6000 13210 - ----3500 4120 (7770) - ---- - ------. 4000 4620 ( 8770)

3400 (3830) 2520 (2970) 3195 (3820) 22 (38) S-4C 16.7 (23.7)

3565 (3960)

3565 (3960)

3565 (3960)

2690

2880 (3140) 3550 (3950) 22S -4C 17.1 ---------·------------------------ ----·----2880 (3140) 3550 (3950) 22 (38) S-4C 17.5 (24.5)

2880 (3140)

1570

3550 (3950) 22(38)S-4C 17.5 (24.5)

14(22) S-4C 9.2 (16.7) -- - ------ ----- 1950

1950 ----------

2690 1570 14(22) S-4C 9.2 06.7) --- ---5000 5620 ( 10770) 2690 1570 1950 14 (22) S-4C 12.7 (23.7) - ---------- - ---- -----

--- - -- - ------- - --- -------- --- ---

3000 3825 (4000) 3720 (4570)

4000 4825 ( 5000) - - -- - -·--- -- ---- - ·-----------

5000 5825 ( 6000) - -- ------6000 6825 ( 7000)

3000 7210 (7250)

3720 (4570)

3720 (4570)

3720 (4570)

3840 (4330)

2500 (3300) 3300 (4100) 22S -4C 9.2 (12.7) - ---- ---------------- -----------2500 (3300) 3300 (4100) 22S -4C 12.7 (16.7) - ----------- --------------- -------- -2500 (3300) 3300 (4100) 22(38)S-4C 16.7 (23.7)

- ----- --------- ------------2500 (3300) 3300 (4100) ------- ---------3205 (3690) 3770 (4550)

22(38)S-4C

22S -4C ----------- ----------------·------ ------ ------ -- ----------16.7 (23.7)

9.6 (13.I)

13.1 (17.I) 4000 9210 (9250)

5000

6000

3150

4150

11210 (11250)

13210 (13250)

4000 (7360)

5000 (9360) ----

3840 (4330)

3840 (4330)

3840 (4330)

4920 (4750)

4920 (4750)

3205 (3690) 3770 (4550) 22S -4C

3205 (3690) 3770 (4550) 22(38)S-4C 17.1 (24.1)-------- ------------- ------ ---------------------3205 (3690) 3770 (4550) 22(38) S-4C 17.l (24.1)

3510 (4200) 4780 (5290) 22S -4C 16.9 (17.5) ---------- ---- -- ------- ------- -------- --· 3510 (4200) 4780 (5290) 38S -4C 24.6 (25.2)

5150 6000 (11360) 4920 (4750) 3510 (4200) 4780 (5290) 38S -4C 24.6 (25.2) --·- --- - ----------- -- -· · ------------ --------- -- ----------------- ·-· --------- ---------- ---

6150 7000 (13360) 4920 (4750) 3510 (4200) 4780 (5290) 60S -4C 32.6 (33.2) ----------------- -- ----------------- - ---·--· ·- ---- - -- - - ·------------------- ·------

KSD(L)

KSDL-W

3000 3600 (3740) 2400 (2430) 2050 2050 (2160) 14S -4C 7.7 (9.2)

4000

5000

6000

3000

4000

5000

4600 (4740) 2400 (2430)

5600 (5740) 2400 (2430)

6600 (6740) 2400 (2430)

3600 2400

4600 2400

5600 2400

2050 2050 (2160) 14S -4C -----2050 2050 (2160) 14S -4C ----------------- --------2050 2050 (2160) 14S

- -------- -··- --------2050 2050 14S

2050 2050 14S ----- ------- ---- ---- -·

-4C

-4C

-4C

2050 2050 14S -4C

7.7 (9.2)

7.7 (9.2)

11.2 (12.7)

9.6

9.6

9.6

6000 6600 2400 2050 2050 14S -4C 13.1 --------- ----------------- --- -- -------- - --------- --------- --------

KFII-W

2130S 3145 3465 3345 3820 22S -4C 12.7 - - -- -- --------- - ------------- -------- ---- ---

2180S (W) 3245 (5245) 3290 3600 4200 22S -4C 12.7 (13.1)

3130S 4145 3465 3345 3820 . · ------------------------ ------------ ----- ---------------------

3180S (W) 4245 (7245) 3290 3600 4200

4000 4790 1730 880 --------------------·----- ·

22S -4C

22S -4C ---5.5S -4C

16.7 ---- -----16.7 (17.1)

2.95

KS 5000 5790 1730 880 5.5S -4C 4.45 ----------- -------- ------------------- -- --------6000 6790 1730 880 5.5S -4C 4.45 ------------------ - - --- -------------- -------------4000 4700 (8850) 2550 (3200) 1400 8S -4C 4.5 (8.2) ---------------· - ------------------------------- ----------------·------ ------ -

KS-H (1-IW) 5000 5700 (10850) 2550 (3200) 1400 8 (14) S -4C 6.3 (11.8)

6000 6700 (12850) 2550 (3200) 1400 8(14)S -4C 6 3 (ll 8)

p R. () E C N lJ R E

A B

�==============�

L

�-ı

T t � �L___

KS / KS-H TYPE

H 12Kg STEEL RAlL

,rı.� KNLL·KN·KSLL·KSDL TYPE

ILl�,--G-·�·-G-,.�kl 1) ZAM was a rcgistcrcd trademark by NTSSHJN STEEL CO., LTD. H H H

BUILDING MEASUREMENT

TYPE

KNLL(H)

KNLL-W(HW)

KN(W)

KSLL(H)

KSLL-W(HW)

KSLL-150H (HW)

KSD(L)

KSDL-W

KFII-W

KS

KS-H(HW)

MODEL

4000

5000

6000

4000

5000

6000

3500

4000

5000

3000

4000

5000

6000

3000

4000

5000

6000

3150

4150

5150

6150

3000

4000

5000

6000

3000

4000

5000

6000

2130S

2180S (W)

3130S

3180S (W)

4000

5000

6000

4000

5000

6000

G PIT WIDTH lmml

4000

5000

6000

4000 (x2)

5000 (x2)

6000 (X2)

3500 (X2)

4000 (x2)

5000 (x2)

3000

4000

5000

6000

3000 x2

4000 x2

5000 x2

6000 x2

3000 (x2)

4000 (X2)

5000 (X2)

6000 (x2)

3000

4000

5000

6000

3000

4000

5000

6000

2000

2000 (x2)

3000

3000 (X2)

4000

5000

6000

4000 (x2)

5000 (x2)

6000 (x2)

H __ _

CONCRETE RAIL (WIDTH) (mm)

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

200

200

200

200

150

150

150

150

150

150

150

150

150

200

150

200

150

150

150

150

150

150

2) ZAM was dcvcloped by NISSHIN STEEL CO., LTD. which was hot dip coated with zinc,

aluininum and ınagnesium.

RAlL l·IEIGHT (mm)

550 (750)

550 (750)

550 (750)

550 (750)

550 (750)

550 (750)

190

190

190

1050 (1300)

1050 (1300)

1050 (1300)

1050 (1300)

1050 (1300)

1050 (1300)

1050 (1300)

1050 (1300)

1500

1500

1500

1500

550

550

550

550

550

550

550

550

1350

1800

1350

1800

160

160

160

300

300

300

PIT SIDE (ABOVE) (mm)

795 (800)

795 (800)

795 (800)

880

880

880

660

660

660

805

805

805

805

880 (900)

880 (900)

880 (900)

880 (900)

850 (880)

850 (880)

850 (880)

850 (880)

700 (720)

700 (720)

700 (720)

700 (720)

700

700

700

700

1030

1030

1030

1030

745

745

745

700

700

700

K

RAlL CENTER CABLE RAlL HEIGHT (mm) (ABOVE) (mm)

4150

5150

6150

4150 (x2)

5150 (x2)

6150 (x2)

3650 (x2)

4150 (x2)

· 5150 (x2)

3150

4150

5150

6150

3150 (x2)

4150 (x2)

5150 (x2)

6150 (x2)

3200 (x2)

4200 (x2)

5200 (x2)

6200 (x2)

3150

4150

5150

6150

3150

4150

5150

6150

2150 . ·-

2200 (X2)

3150

3200 (x2)

4150

5150

6150

4150 (x2)

5150 (x2)

6150 (x2)

3400(4000)

3400(4000)

3400(4000)

3750(4150)

3750(4150)

3750(4150)

2150

2150

2150

3500 (4300)

3500(4300)

3500(4300)

3500(4300)

3950(4750)

3950(4750)

3950(4750)

3950(4750)

5000(5500)

5000(5500)

5000(5500)

5000(5500)

2300(2400)

2300(2400) - -

2300(2400)

2300(2400)

2300

2300

2300

2300

4000

4000

4000

4000

1800

1800

1800

1800

1800

1800

KOHSHil\T F� N C l \J J,, F It I N C;