ribbon blender belt conveyor systems bulk handling

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www.masterlyindia.com Engineering Excellence Since 2016 A Holistic Approach To Your Processing & Packaging Line Masterly Engineering India Pvt. Ltd. are a Global Market Leader in the design, supply, installation, commissioning and after sales services of Ribbon Blender, Vibrating Sieves, Feeders, Conveyors, Bucket Elevators, & Packaging Line including Automatic & Semi Automatic VFFS Machine, Masterly has developed solutions for a vast range of production processes within its market leading sectors of food production, chemicals and pharmaceuticals, recycling product recovery, and plastics…………………………. Ribbon Blender Belt Conveyor Systems Bulk Handling Equipment Vibro Sifter Packaging Machine Z Type Bucket Elevator Conveying, Mixing, Sieving & Packaging Solution

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Engineering Excellence Since 2016

A Holistic Approach To Your Processing & Packaging Line

Masterly Engineering India Pvt. Ltd. are a Global Market Leader in the design, supply, installation, commissioning and after sales services of Ribbon Blender, Vibrating Sieves, Feeders, Conveyors, Bucket Elevators, & Packaging Line including Automatic & Semi Automatic VFFS Machine,Masterly has developed solutions for a vast range of production processes within its market leading sectors of food production, chemicals and pharmaceuticals, recycling product recovery, and plastics………………………….

Ribbon Blender

Belt Conveyor Systems

Bulk Handling Equipment

Vibro Sifter Packaging Machine

Z Type Bucket Elevator

Conveying, Mixing, Sieving & Packaging Solution

Ribbon Blender

Masterly’s Ribbon Blenders are all custom built to your specifications, To fit your mixing Requirements so your business can run Smoothly And efficiently.

Our Blenders are Built with pride to the highest Standard in our India manufacturing facility. our Ribbon Blenders can be found in a wide range of Mixing application FromAgriculture & Fertilizer Powder, etc.Protein & Health Powder, Detergent & Chemical, foods, spices Snacks, mixing, as well as petroleum and other liquids that require Bulk mixing, We offer a range of standard & Customized Equipment, to fit your exact Specifications & Capacity.

Standard Features of Masterly Ribbon Blender:

Capacity range from 100-10000L Mild Steel/Stainless Steel construction.

Flange connection ribbon shaft or Thru ribbon shaft Normal Temperature and Pressure inside ribbon blender Gland Packing Seal + Air Purge Seal Pneumatic Operated Outlet Valve, Butterfly Valve, Knife gate Slide Gate Valve.

Special Features of Masterly Ribbon Blender:

Masterly Engineering has been a Ribbon Blender manufacture since 2016, years’ of experience

& constant improving technology makes Masterly Ribbon Blender stand out with below special Features-

Vacuum/Pressure inside Ribbon Blender. Heating/Cooling Jacket for Ribbon Blender Spraying Nozzle for liquid Heavy-duty drive

unit. Various Outlet Valve depend on customer’s

process requirement Explosion-proof for electricity. Electrical Control Panel system GMP manufacturing

Teflon Coating for material contact part Other Special Customize Design

Inside Ribbon Design

Application of Ribbon Blender: For blending solids combined processes make it a very popular mixer for Spice, Agro Chemical Powder, Wheat Flour, Baby Food, Bakery Foods, Salt, Animal Food product, Plastic Resin, PVC Compounding, Talcum Powder, Dried food products, Sugar & any type Dry Powder……….

Spice Powder

Agro Chemical Powder Wheat Flour Detergent Coffee Powder Cement Powder Milk Powder

Double Shaft Ribbon Blender VERTICAL TYPE RIBBON MIXER CONICAL TYPE SCREW MIXER DOUBLE CONE BLENDER DOUBLE SHAFTS PADDLE MIXER Etc..Also With Screw Conveyor Application

Vibro Sifter

The Masterly Compact Sieve range-A vibrating sifter to keep your liquids and dry powders contamination

free….

The Masterly Vibratory Sifter is a circular gyratory

type separating and sifting system, designed for processing product on an industrial scale.

The Masterly Vibratory Separator is a simple and efficient method of separating out bulk products by

particles size.The system is available in multiple stacked or single screening

deck configurations and comes in a range of sizes to handle any throughput requirements.

Key Advantages:Multiple Separations – The vibratory separator can be stacked with up to 4 screening decks, separating into as many as five fractions.

Accurate Grading – Thorough and accurate grading are achieved by controlling product screening time, allowing for complete separation.Reduced Downtime – The simple and robust design will continue to function with very little mechanical intervention.Range of Sizes – The separators are available in 24”, 30”,36”,48”, 60” and 72” diameters to handle throughputs ranging from a few kilograms to a few tones.

Screen Sifter

Sandwich Screen Ring Comes with Bolting Systems Which will enable the mesh frameTo change mesh Cloth in-House.

Application of Vibro Sifter

Food & Beverages FMCG Product Paints & Colors PharmaceuticalAgriculture &

FertilizerGlass & Ceramic

etc.

Z Type Bucket Elevator

Z Type Bucket elevator systems are a simple and reliable method of transferring bulk product from one production process to another.

Masterly’s elevator systems use a continuous line of swinging pendulum buckets to transfer large volumes of product. The systems can be arranged in many different layouts to deliver product where it is needed.Available in Stainless Steel, Mild Steel. As per needed & Application.

Masterly’s bucket elevator system can be Installed in Z, & C shaped configurations.

Vertical elevation saves floor space compared to inclined belt conveyors.

Multiple inlets and discharge points can be incorporated into one circuit of buckets.

Construction MaterialsMasterly bucket elevators are available in a range of materials specifications.

• The elevator is constructed from stainless Steel• or powder coated mild steel.

Removable covers can be supplied in: Stainless steel Clear polycarbonate Wire mesh panels

Z Type Modular Belt Conveyor

WORLD CLASS PRODUCT HANDLING EQUIPMENTBelt conveyors are the standard solution for transferring

product between production processes or Ground – height.Simple Solutions – Belt conveyors are a simple and easily understood method of transferring bulk products.

Flexible – Conveyor systems can be easily tailored to handle product through any environment.

High Capacity- Belt Conveyor can transfer high capacity in

one time from one place to another place.

Application

Seeds Rice & Sugar Snacks & Namkeens Pulses

With VFFS Packaging Machine

Accumulation Rotary Table. Rotary tables, also referred to as accumulation tables or unscramblingtables, are designed to support a variety of conveyor system requirements. They are often used with round containers, such as bottles, to accumulate or unscramble bulk, so that they can be discharged in a single file line.

The addition of a Rotary Accumulation Table at the end of a shrink packaging or other type of packaging line, minimizes operator requirements and maximizes system productivity. One operator can make packages that will accumulate on the rotating table and then pack finished packages for Shipment or inventory. An Accumulation Table helps create a self-contained “work cell” and minimizes floor space and personnel requirements to assure the most cost-effective system available.

Available in different sizes like 30 inch diameter to 72 inch table diameter. Construction Material—Mild Steel with Powder Coting & Stainless Steel 202, 304 & 316 SS.

Rotary Table/Accumulation Table

For an organized work space and Increased productivity

Take Away Conveyors

Take away conveyors are an important feature in ensuring a packaging process runs as smoothly as possible. Unless elevated by a platform or other structure, bagging machineoften leave product just a short distance up from the floor.Take away conveyors bring those bags to a working heightto move onto a rotary collection table or other end-of-linePackaging process – saving manual labor time with every bag and reducing repetitive back strain for employees.

User Benefits: Flexible and fully adjustable. Saves time by enabling operators to have more time packing

and less Time moving finished product Improves work environment by conveying the product to bench

height, Which reduces the need to pick product from filled bins Low profile design maximizes existing work areas with limited space

Coating Pan

Pan: The pan of the machine has semi ellipsoidal shape having a circular mouth for charging & discharging of Product. Make with SS 304 and is mounted at an Inclination.Drive Assembly: The drive assembly of coating pan Having of 3 Phase, 440 V, 1440 RPM motor.The motor is also incorporated with a suitable worm reduction gear box.Hot Air Blower: The Coating Machine is provided with a hot air blower centrifugal blower, The electric heater is used for heating the air, It also has a thermostat control and flexible hose pipe.Control Panel: Unit provided with suitable control panel with starters and push button to Start the drive and blower. The circuits is comprised of MCB, Relays and contactor . In order to ensure that there is a total protection from overload scenario.Mounting: The Sturdy MS frame of coating pan houses the motor and gear box and the pan is mounted on the Gearing housing fitted in the stand. Blower is usually mounted by the side of the stand. It can also be placed in remote location if the need arises.Finish: The coating machine for having a perfectly finished joints which are argon arc welded. The SS Parts are polished to have Mirror finish which are required for pharmaceutical equipment. The MS parts are painted for a smoother finish.

Options Available: SS 316 material for quality contact parts. Spraying system with peristaltic pump and solution tank Quick dismantle & adjustment of spray guns Exhaust blower with motor Coating Machine is available with 30”, 36”, 42”, 48”, 60” or 72”, size SS Pan

Application

Sugar Coting Candy Coating Peanut Coating Tablet Coating

& Many Industries where Coating Needed

Belt conveyors are the standard solution for transferring product between production processes.They are generally a low-cost option and allow high Volumes of product to be transferred at varying speeds, along complex Routes.Belt Conveyor Applications:Belt conveyors are ubiquitous. Their simplicity makes them easy to understand and for this reason, they are the most common solution to product transfer problems.There is a huge range of specification options for belt conveyors, and so systems can be customized to suit an equally huge range of applications,

Available Sizes: From 50mm to 1600mm Width of Conveyor.*Industries/Application: Warehousing Soap & Detergents Process Industry, Pharmaceutical, Automotive Assembly Shops Agriculture Processing & many More…*MOC Available: Belt: PVC, Rubber, Food Grade, PU, Fabric; Structure: M.S., S.S. 304, 316, F.R.P., Aluminum Extrusion.*

This Inclined Conveyor used To Shift Box & Bags from Groundto Floor within Storage Area,Optional: Height Can be Customized as per Requirement. Hydraulic cylinders to adjustments/lifting of the conveyor Also available in the option for manual drive Variable Speed Through AC Drive/VFD.

Belt Conveyor

Masterly’s truck bag loading is compact, Efficient, economic and Automatic & semi-automatic system for loading filled bags directly onto trucks. One worker may operate the truck bag loader stacks the bags That come from the conveyor belt of the packing machine down onto the truck in layers. With the capacity 1200 bags per hour can be loaded onto trucks in stable stacks. The customer benefits…

it can help our clients to reduce manpower workers and improve working efficiency during working, and reduce the cost of company in the long run.

Optional attachment Flexible roller conveyor either powered or gravity is possible to reach into the back of

the vehicle or container. Electrical hydraulic height adjustment. Customization Available according to site& Application Stainless Steel Construction. Belt Type PVC Clitted or Rubber conveyor Endless Belt Mounted over chassis frame structure that includes

four rubber Tyre

Truck Loading/Unloading Conveyor

Bags/Box Transfer Conveyor Within Process Area

Flat Belt Conveyor (To Use within Godown/Process Area)

WORLD CLASS PRODUCT HANDLING EQUIPMENT

Packing/Inspection Line Conveyor

Packing Belt conveyor are used in industries to handlematerial from one point to another and is also used asassembly line packing conveyor.

The Packing conveyor having stainless steel Table Top with moving Endless sandwich belt in the center. Tabletop is fixed to the same structure made out of SS 304 square pipe & supported on adjustable bolts. Tabletop is of 12 inches working space on both side of theconveyor for final visual inspection & packing into the box.

The conveyor belt brings the container or products from the Packaging/labeling/blister/strip machine, These bottles/products visually inspect the bottles/products & doing necessary action like primary packing, secondary packing, picking & placing at proper place.Optional Features : Castor Wheel with lock. Extra end table at end of conveyor. Special type adjustable angle at Initial of conveyor for strip or blister packing. S.S. chain instead of PVC belt. Flame proof Electricals. Structure is made from AISI 304 with matt finish. Adjustable height of conveyor belt, to align with other machine of the line mostly customized as per the client’s requirements, for the complete packing

& filling lines. Conveyor with hood and lighting arrangement support

Inkjet Printing Conveyor TTO Conveyor

Bag/Pouch Flattening Conveyor Modular Belt Conveyor

Crusher/Mining Belt Conveyor

This Belt Conveyor is used for transferring material in bulk or The belt conveyor is widely used in the industry of mining, building materials, metallurgy, and coal and so on. Users can not only transport material with one conveyor or several conveyors, but also can transport with a horizontal/slope transfer system that Made up by this kind of Belt Conveyor and other Belt Conveyor so that can meet the request of different working conditions. It can transport materials in large Quantity. This is simple operation, convenient maintenance, And high quality of the belt conveyor.

Samples Pictures

Horizontal Idler Belt Conveyor for Mining/Crusher/Rice mill etc.

Watch Trial Online

Service Support

Masterly’s Support for Those Who Believe in QUALITY

24X7 SUPPORT

Industries We Serve

& Many More

We Masterly Group engaged to Manufacturing Processing, Conveying, & packaging Machinery for Industry Processing, Conveying or Packaging Required -------------We supply Vacuum Sizing, Size Reduction and Mixing & Blending and Packaging Equipment to the following industries.

Food Processing Industry Snacks Food & Ready to Eat Pharmaceuticals Industry Health & Protein Animal feed Plastic Cement & Ceramics Detergent & Chemical Agriculture & Fertilizer Agro Chemical & Pesticides Color & Paints Cosmetics & Personal Care Instant Drink Mix

Dairy Product Sugar Blends Spices Spices Petro-Chemical&

Pharmaceutical Polyethylene Animal Health Products Waste Water Automobile Industry Textile industry Mining Coal Electrical & Electronics

Rice Processing Rare Earth Elements Carbon Products Macromolecules Biopharmaceutical Candy Flour Mills Edible Oil Pulses FMCG Etc.

Satisfied with Our Service

& Many More

Mixing, Sieving, &Packaging Partner Worldwide

Plot Number 8,Wazirpur Road Jeevan NagarFaridabad, Haryana- 121002, India

+91 9899643853

[email protected]

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