a novel steady-state approach for the analysis of gas-burner supplemented direct expansion solar...
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A novel steady-state approach for the analysis of gas-burner supplemented direct
expansion solar assisted heat pumps
Federico Scarpa*, Luca A. Tagliafico, Vincenzo Bianco
University of Genoa – DIME/TEC - Division of Thermal Energy and Environmental Conditioning
Via All'Opera Pia 15 A – (I) 16145 Genoa – Italy
(*) corresponding author- e-mail: [email protected], Fax +39 010311870
DOI: 10.1016/j.solener.2013.07.016
Abstract
Design and control strategy suggestions for direct expansion solar assisted heat pump (DX-SAHP) water heaters
are stated as a result of a novel steady-state primary energy consumption analysis based on a model developed
around the fluid-independent Carnot cycle. The study is devoted to devices committed to hot sanitary water
production and supplemented by an instantaneous gas burner. The paper addresses several suggestions about the
correct design and the optimal working conditions needed to minimize the use of primary energy, based on
averaged working conditions.
The maximization of primary energy savings has been selected as the criterion to define our concept of ―optimal
performance‖ since this approach benefits from the use of a direct language that permits a larger, also non-
specialized, audience to acquire the basic concepts of optimal behavior, increasing the transfer of knowledge to
actual embodiments. Apart from the particular criterion selected in this study, the focus is on the proposed steady
state approach which, without any use of refrigerant fluid properties, allows us to extract general rules as a
function of the main features of the plant and of its relevant interactions with the surroundings, making all the
relationship between the involved variables explicit and meaningful. Results obtained using the present approach
agree with data coming from an already consolidated dynamic simulator.
Keywords: Optimal control; Solar; Heat pump; Water heater; Fluid-less approach, Primary Energy
*Accepted ManuscriptClick here to view linked References
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Nomenclature
Symbols
A heat transfer area (panel/evap.), m2
COP coeff. of performance
DHW domestic hot water
E energy transfer J
G solar irradiation, Wm-2
M mass, kg
Mc thermal capacity, J K-1
Pc compressor power, W
q heat transfer rate, W
Q heat energy J
T temperature, K
U global heat transfer coeff. Wm-2K-1
VCC variable capacity compressor
W work J
Subscripts
aux auxiliary
b burner
c compressor
cd of the condensing fluid
Cr of the Carnot cycle
ev to the evaporating fluid
e of the ambient (environmental)
ev of the evaporating fluid
e of the ambient (environmental)
el electric
f fluid
G relative to solar insolation
hp heat pump
II second law
id ideal
in in to the fluid
m monthly
p solar panel
s stagnation
stg storage tank, reservoir
tap tap water
u user
Greek symbols
absorbance
saved primary energy index,
t time interval s, h
specific electric energy consumption
efficiency
transmittance
maximum II law efficiency
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1. Introduction
In recent years, many improvements have been made in the field of air conditioning, heating and cooling, thanks
to the diffusion of heat pump (HP) systems, usually reversible, which allow water heating and air heating or
cooling to be carried out with considerable savings compared to conventional gas and electric systems (De
Swardt and Meyer, 2001, Sarkar et al. 2006). Scientific research is focused on the development and
improvement of these technologies and on their integration with other ones; seawater heat exchangers (Li et al.,
2011; Yu et al. 2012), geothermal tubes (Ozgener and Hepbasli, 2005; Xi and Hongxing, 2012, Bayer et al.,
2012), absorption systems (Garcia-Casals , 2006; Wang et al., 2011), hybrid solar collectors (Chow, 2010;
Amrizal et al., 2012). Refined control techniques aimed to obtain ―optimal performance‖ from a system (Dong et
al., 1998) are quickly diffusing also in the field of vapor compression refrigeration technology (Qi and Deng,
2009), also with the use of neural networks (Mohanraj et al., 2012). In addition, there is a growing interest
around DX-SAHP technology, where the DX prefix is used to specify that the traditional vapor compression heat
pump is integrated into a solar panel, directly used as the evaporator of the inverse cycle system. These systems
are also known as ―integrated solar assisted heat pumps‖ (ISAHP).
The aim of this work, once a proper representation for the DX-SAHP steady state behavior is given, is to analyze
its performance using a very simple model which is able to avoid the need of calculations of refrigerant fluid
(typically a freon) thermophysical properties. The maximization of primary energy savings (PES) is selected as
the criterion to define our concept of ―optimal performance‖, due to its simplicity and practical relevance.
Available literature data (Ozgener and Hepbasli, 2007) is indeed plentiful of complex exergy (availability)
analyses devoted to solar assisted heat pump performance, but seldom the conclusions of these works can be
easily synthesized to give practical suggestions for the design of these systems and for the setting of the ―best‖
working conditions of actual devices embedded in ―real world‖ applications. Indeed, these analyses often neglect
the presence of the auxiliary power source needed to grant the user with hot water at the correct temperature.
When facing with standard refrigerators and, to some extent, with heat pump systems, the performance of the
device can be quantified by means of the COP, the ratio between obtained thermal and spent electric power. The
higher the COP values, the lower the paid electric energy for the same thermal or refrigeration user demand.
Furthermore, when referring to the same working context and user load, COP values can be also used to compare
different devices. On the contrary, when dealing with solar assisted heat pumps (SAHP), COP and solar collector
efficiency have to be concurrently taken into account. In fact, they both depend on panel temperature, which may
be, in turn, very different from the ambient one, therefore an ―optimal‖ behavior can be achieved only by means
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of the right balance between the two following contrasting needs: (i) a panel temperature very close to or even
lower than that of the environment, in order to minimize thermal losses or even drain heat from the ambient and
utilize a greater fraction of the available solar radiation; (ii) a high panel temperature, near to the condenser one,
to attain high COP values, thus decreasing the need of expensive electric power, whose cost depends on the kind
of primary energy utilized. The presence of an auxiliary power source further complicates the analysis, since its
intervention has to be balanced to the one of the heat pump system. A PES analysis takes care of all these
aspects, also considering the different "cost" of electric and gas consumptions.
In the present study, some basic design and control rules are extracted as a function of both the main features of
the plant and all its relevant interactions with the surroundings. In particular, the focus is on the steady state
approach based on the idea of linking key variables of the system by means of a parameter, here assumed
constant, often reported as "second law efficiency" of the inverse cycle machine. This approach, successfully
implemented by Scarpa et al. (2013) in the dynamic analysis of systems based on an inverse cycle, is applied to
the general steady state description of a DX-SAHP. Results are eventually compared with those coming from a
validated dynamic simulator described in (Scarpa et al., 2011) which makes use of real weather conditions
(environmental temperature and solar radiation) and of a stochastic model of variable water consumption.
2. Basic DX-SAHP system modeling
Figure 1 depicts a simplified solar water heater apparatus along with user load and instantaneous gas burner
integration. It ideally consists of an unglazed flat plate working as the evaporator (the solar panel), a variable
capacity compressor (VCC), a coil tube heat exchanger inside the water storage tank as the condenser and an
expansion valve.
The basic task considered in this study is the production of domestic hot water (DHW) at the desired temperature
(e.g. 45 °C), using also some thermal energy by means of an auxiliary burner, when needed.
The relevant concepts reported in this study are developed starting from simple steady-state energy balance
operations relative to the work and heat transfers sketched in figure 1. The reference integration period is
arbitrary and it can be for instance one day or one month. Accordingly, steady state variables and calculations
will refer to the averaged values assumed over the considered time period
Thermal power, GAp , from the surroundings, (perpendicular solar irradiation component GA plus, or minus,
other convective and irradiative heat transfers), enters the collector at temperature Tp and, by means of a heat
pump having a specific electric energy consumption , is transferred to a water tank reservoir at the temperature
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Tstg. Hot water is supplied to the user through an instantaneous gas burner which assures the desired constant
temperature Tu. The environment is at temperature Te while the reservoir is fed by water at temperature Ttap.
With reference to figure 1, if we integrate thermal and mechanical (i.e. electrical in our simplified description)
power over a selected time interval of interest, say one month, we obtain the following energy balance quantities:
Net thermal energy from the collector to the HP working fluid Gpin QQ (1)
Mechanical (electrical) work spent by the compressor Gpc QW (2)
Thermal energy transferred to the water reservoir 1Gphp QQ (3)
Auxiliary thermal energy supplied by the gas burner )0( hpuaux QQQ (4)
Useful thermal energy delivered to the user )( tapuu TTMcQ (5)
Please note that eq.(4) underlines that the auxiliary heat cannot be negative (see also Eqs. 18 and 25)
The incident solar irradiation per unit area G [Wm-2] and its energy counterpart QG [J] over the selected period
mt , are related by:
mm
m
G tGA
t
dGAQ
)( (6)
where A is the active surface area of the solar collector, M the mass of hot sanitary water demanded by the user
over the selected period mt and c its specific heat. mG indicates the monthly averaged solar irradiation per
unit area. Let us for sake of simplicity assume mt =1 month.
In Eqs. (1) and (2), Ginp QQ / and inc QW / refer to the average collector efficiency and to the monthly
specific electric energy consumption, respectively. For the sake of simplicity, in what follows we will not use the
average line symbol on p , , etc..
To avoid misinterpretation, we underline that, as usual in steady state descriptions, all the aforementioned
quantities are to be considered constant only during a reference averaging period, but are allowed to vary from
one period to another, for example from day to day or from month to month.
As usual, to link all the relevant variables of the system, we make use of balance relations plus some definitions.
So, along with Eqs. (1)-(6), we utilize the storage tank steady state thermal balance
tapstghp TTMcQ (7)
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and the collector efficiency p . Since Qin is composed by two terms, solar energy effectively collected by the
panel and the one, Qe, exchanged with the environment, it will be:
eGin QQQ )( (8)
G
eGp
Q
)( (9)
that is, as usual:
ep
m
p TTG
U )( (10)
where and are the collector absorbance and transmittance respectively ( =1 in case of bare panels, as often
happens with DX-SAHP) , U the overall heat transfer coefficient. We note that, when dealing with a solar
assisted heat pump, the panel temperature can be lower than the one of the environment. In such a condition the
collector efficiency can assume values greater than one.
At this point, to close the model, all we need is the relation between input work and heat which characterizes the
heat pump. In other words, we have to state the specific electric energy consumption, inc QW / , as a
function of the other variables of the system. To do this task, we can proceed by following different lines.
The first, accurate though demanding, is the so called (Scarpa M. et al., 2012) ―detailed thermodynamic
approach‖ which considers the actual thermodynamics associated to a simple vapor compression inverse cycle
machine, along with a suitable working fluid (Hulin et al, 1999), (Moreno-Rodríguez et al., 2012). The need of
evaluating enthalpy and entropy values associated to specific points of the inverse cycle precludes the possibility
of linking explicitly all the variables of the system.
A more ―practical‖ approach, is to follow the technical specification CEN TC 113 - EN 14825 (2012) and to use
the performance tables and charts given by heat pump manufacturers, as in (Tagliafico et al., 2012b). This
approach corrects the value of the COP () given for nominal conditions (full load, nominal condenser and
evaporator temperatures, nominal temperature drop at evaporator and condenser, nominal fluid composition)
depending on the actual operating and environmental conditions imposed to the heat pump. In this way, any
detailed description of the refrigerant fluid thermophysical properties is avoided at the cost of introducing a
series of corrective coefficients which are valid only for specific appliance, under specified working conditions.
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A similar, less accurate but more physics grounded path, is to follow the idea presented by Scarpa et al.(2013) in
case of dynamic modeling and used, for instance, by Capozza et al.(2013) in case of steady state ground-source
heat pumps.
In this case the elimination of the cycle thermodynamics is achieved by assuming a constant ratio between the
Carnot performance index of the plant and the real one, that is, by utilizing the following relation:
evcd
evII
TT
TCOP
(11)
in conjunction to the key assumption:
.constII (12)
where Tev and Tcd are the fluid temperatures at the evaporator and at the condenser, respectively.
Although the idea is not new, it has been applied to simple or ground source heat pumps whose working
conditions are by far more quiet in respect to the ones of solar assisted heat pumps. Furthermore, it has never
been used to develop explicit relations among all the variables of the system in view of a performance analysis.
The use of the equations (11) and (12) is central to this work: by means of this link between the working
temperatures of the heat pump, we are now able to explicitly describe the steady-state behavior of the DX-SAHP
without using the thermodynamic properties of the working fluid.
Neglecting the thermal resistances associated to the evaporator (solar panel), the condenser and the one between
the condenser and the storage water, we can assume the evaporating and condensing fluid temperatures to be
almost equal to the ones of the panel and of the storage water respectively. Referring furthermore to the specific
electric energy consumption, , we can modify Eq. (11) in the following way:
pII
pstg
T
TT
(13)
Then, from Eqs. (1) to (13) the average collector efficiency can be written as:
IIm
IItape
mp
Mc
tUA
TTG
U
1/11
1/)( (14)
Only independent operating variables and system characteristics appear on the right side of equation (14), so that
all the relevant temperatures and energy transfers of the system can be calculated and it is possible to describe
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the behavior of the DX-SHAP as a function of independent variables. For instance , the collector and the storage
temperatures will follow as:
pm
epU
GTT )( (15)
pIIstg TT )1( (16)
To summarized, various simplifications have been assumed while developing the analysis:
- steady-state description, in particular the reservoir behavior is not explicitly described nor its capacity is
given (Steady state fully mixed mode. see Eq. 7);
- absence of any thermal resistance between condenser and water reservoir;
- absence of any thermal dispersion to the environment (except the one from the collector);
- heat-pump behavior independent on refrigerant fluid properties and exclusively described through the
Carnot coefficient of performance coupled to a constant second law of thermodynamics efficiency (Eqs.
11-12).
Actually, the last one is the basis of the model rather than a simplification. Obviously, different refrigeration
plants have different second law efficiencies II , which in turn depends also on the actual working point of the
heat pump and on the particular working fluid utilized in the plant. Nevertheless its value, strongly linked to the
compressor efficiency, does not change too much once the heat pump device has been chosen, and a value in the
range 0.3-0.5 is typical for this kind of systems. It is important to mention that II changes also with the
considered refrigerant as shown in figure 2, adapted from (Scarpa et al., 2013), where results from two
commonly used refrigerant fluids, R600 and R134a, are reported. In fact, Eq. 11 can be rewritten highlighting
the main parameters influencing II :
c
idc
Crin
Crin
inc
Crin
Crin
c
in
Cr
IIW
W
Q
Q
Q
W
W
Q
COP
COP
,
,
,,
, (17)
where Win,Cr represents the net input work of the inverse Carnot cycle, while Wc,id is the ideal isentropic work
spent in the compression process.
Eq. (17) shows the explicit dependence of second law efficiency on isentropic efficiency, c, of the compressor
and on the parameter which, given a particular working condition, only depends on the selected fluid and
represents the maximum second law efficiency achievable in case of isentropic compression (c =1). Under our
simplified assumptions of no superheating and sub cooling , figure 2 puts in evidence, beyond the weak
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parameter dependence on temperature conditions, that values are marginally affected by the fluid choice.
Fluid data were collected from the standard NIST database (Lemmon et al., 2002).
To conclude, our assumption of constant II is likely to be verified during normal operations, especially in a
averaged sense. We assigned it a value of 0.4 assuming an average compressor efficiency of 0.5 (small
appliance) and a maximum ―internal‖ second law of thermodynamics efficiency =0.8.
3. Primary energy savings criterion
The presented fluid-less model is applied to the assessment of the performance of a DX-SAHP system controlled
in such way to maximize primary energy savings in respect to a reference system which makes only use of a gas
burner for the same duty, that is to produce a given amount of domestic hot water at 45 °C, for a given tap water
temperature of 15°C.
So, introducing el , the conversion efficiency from primary-to-electric energy and b , the combustion efficiency
of the gas burner, we express the primary energy consumption of the DX-SAHP as:
b
aux
el
cprim
QWE
(Qaux ≥ 0) (18)
and utilize the following saved primary energy index, , defined as the ratio between the actual saved primary
energy and the primary energy needed in the case of gas burner alone (assumed as a reference), as a measure of
performance of the system:
bu
primbu
Q
EQ
//
(19)
which becomes:
aux
el
cb
u
QW
Q
11 (20)
and finally:
11
el
bp
u
G
Q
Q
(21)
Appling the results of the previous paragraph, is obtained as a function of all the relevant operating and
characteristic data of the system and of the three given temperatures describing the environment and the load,
that is Te, Ttap, Tu :
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11
1/1
1/1
el
b
II
m
IItape
tapu
tUA
Mc
TU
GT
TT
(22)
In which, beyond the variable , that we consider an indirect control variable since it is linked to the compressor
power, we clearly identify:
- given environmental variables G, Te, Ttap,
- design and system variables Tu, )/( mtAUMc , /U, II
- context variables elb /
In the sequel, we avoid any analytical minimum search and prefer to parametrically evaluate expression (22) as a
function of a limited set of variables to give an idea of the basic performance of the DX-SAHP. or, better, the
coefficient of performance of the heat pump, COPhp=1+1/, will be used as the main varied parameter in the
analysis of the performance of the system.
We underline that important system elements, such as various thermal resistances associated to the system, have
been deliberately omitted for the sake of simplicity and to focus to the more relevant factors influencing the
behavior of the plant. A more detailed analysis could easily take into account these further system
characteristics.
4. Analysis and discussion
To investigate the effectiveness of the proposed approach, we analyze the saved primary energy index outcomes
of the DX-SAHP, when some parameters are varied. Of course, other performance parameters can be profitably
constructed and investigated such as electric power consumption, CO2 production, overall cost, et cetera.
In Eq. (22) both environmental variables and system/design variables are included. Among the first we have the
temperature of the environment, the one of the tap water and the mean solar irradiation G. The temperature of the
requested hot water belongs to the design variables. It is usually assumed equal to 45°C for sanitary water but we
can investigate cases of different final use target. These variables are strictly related to the response of the system
to external input and thus interesting from a system control perspective.
The active surface area, A, of the solar collector and the user load, Qu, belong to the design variables and
contribute in defining the size of the plant. The user request can be simply expressed by the mass, M, of sanitary
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hot water used the reference time mt that, in typical DX-SAHP design, is related to the surface area A. As one
can see from Eqs. (14) and (22), this size parameter appears as part of the factor
Mc
tUA m .
The collector type and characteristics belong to the system parameters too, although the collector efficiency
depends also upon external and internal variables (see Eqs.10 and 14). In our analysis we consider, as an
example, an unglazed active surface characterized by an efficiency curve comparable to data available in
literature (Kalogirou, 2004) and reported in figure 3.
Some suitable value for the combustion efficiency of the burner, b, and of the conversion efficiency from
primary-to-electric energy, el , has also to be assumed. In the present paper the conventional value b=0.87
(European Council, 1992) is considered. As for el, it can be determined according to the structure of the
electricity generation facilities of a specific country, because it represents the average ratio between the electric
energy produced (delivered to the user) and primary energy consumed. The reference value el =0.36 is assumed
in this paper, this figure being the global average conversion efficiency for all fossil fuels (International Energy
Agency, 2008). Different scenarios shall have to assume different b and el values. All the operating and
geometrical data used in the calculations are available in Table 1, although equations can be also handled in non-
dimensional form. It is evident that the parameters are so many that, for the sake of simplicity , only the
influence of a limited number of them will be analyzed in the sequel.
Figures 4a and 4b show the performance parameter as a function of the heat pump performance parameter,
COPhp, and of the specific (per unit area of the solar collector surface) averaged compressor power respectively,
defined as:
mpc GAP / (23)
/11hpCOP (24)
The average solar radiation G is varied from 0 to 600 Wm-2.
The figures depict the behavior of the DX-SAHP device from two different points of view, but the information
given is essentially the same. The dashed (red) line divides the plane of figure 4a in two parts; only the results
placed on the right of this line have a physical meaning, since the left part correspond to negative auxiliary
power input. In this case, a proper mixing with tap water should occur to keep the delivered water temperature at
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Tu (45°C) when the storage temperature is higher than Tu . This limiting curve can be inferred from Eqs. (4) and
(20) in case of Qaux=0, that is:
hp
elb
el
cb
u COP
W
Q
/111lim
(25)
As a consequence, figure 4a correctly addresses the issue that there is no advantage (from the primary energy
saving point of view) in operating the system at COPhp values lower than 2.4, since all that is gained from
environmental (free) resources is paid in terms of compressor electric energy consumption. The value of this
limit can be inferred, in a rough way, also from Eq. (21) where it looks clear that COPhp has to be greater than
elb / (2.4 in this study) to provide useful operations, i.e. > 0, in respect to those of a gas burner alone.
For a given value of solar irradiation, G, an optimal value of COPhp exists, which provides a maximum (diamond
symbols in Fig. 4) of the saved primary energy index. It can be noted that this optimal COPhp value increases
along with the solar irradiation. This typical behavior needs further clarifications also to better explain the use of
the present averaged steady state analysis. We already mentioned how COPhp (that is ε) variations are in some
way equivalent to Pc control. The analysis quantifies the solar irradiation level over which the use of solar
assisted heat pumps is no longer suitable, that is the G value over which Qaux<0; in this specific case around 550
Wm-2.
As said, an optimal behavior of the DX-SAHP is feasible only by means of the right equilibrium of two
contrasting needs: a high panel temperature, near the condenser one, to attain a high COPhp value, thus
enhancing the system performance; a low panel temperature, near the surroundings one, to utilize a greater
fraction of the available solar radiation. To fulfill these requirements, the DX-SAHP control logic has to shape
the power making it in some way proportional to the solar irradiation in order to take out at any time the right
heat rate from the panel. According to this logic the power is increased with high solar irradiation in a way that
seems to contradict the ―suggestions‖ coming from Figure 4b, which shows a decreasing (optimal) power and an
associated increasing COPhp (Fig 4a) as the solar irradiation varies from zero to 600 [Wm-2]. To understand this
apparent incongruity, it is important to underline that the rules extracted by the present analysis refer to steady
state averaged conditions and not to the real time behavior. It is the monthly average power that has to be
decreased when the monthly average solar irradiation increases. As an example, if we look at a possible
empirical regulation law expressed by Eq. (26) as
GKPc (26)
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it will be the ―constant‖ K to obey the rule expressed by Figure 4, slowly following average seasonal conditions,
that is decreasing in summer, when G and Te are high, with respect to winter. On the contrary the on-line
regulation during daily operations will increase or decrease the compressor power following the sun rise or the
sun set, respectively. Thus, the information coming from the previous analysis can be utilized to make the
"constant" K a proper function of the average solar irradiation and external temperature in such a way Eq. (26)
can automatically adapt to seasonal weather conditions.
Figure 5 synthesizes the results of the previous parametric analysis. It reports the maximum points (diamonds in
fig 4b) putting in evidence the optimum mean power requested by the system. As said, when the average solar
irradiation increases the power has to be reduced. The dashed line shows the corresponding increase of the
primary energy saving index, while the grey line depicts the auxiliary power contribution Qaux/A, which is
roughly linear and become zero for irradiation value above 550 [Wm-2]. Beyond this limit point the burner is no
longer required in an averaged sense.
In the last years, at least in Europe and particularly in Italy, el, has substantially increased due to the
implementation of aggressive policies to sustain renewable resources development and a value of el, =0.6
relative to Italy for the year 2011 (Terna, 2012) is also assumed to give an idea of the sensitivity of the system to
this parameter. Results associated to this last very high value of el are reported in Figure 6, which has to be
directly compared to figure 4a.
The figure shows that the dashed line is shifted to the left and all the maximum points are pushed on the left, out
of the actual range of operating conditions, so that the limit curve given by Eq. 25 (i.e. the dashed line on the
figure) describes the maximum achievable in terms of saved primary energy for a given irradiation. Clearly,
from the perspective of the index, the context characterized by higher el is by far preferable, with
maximum values in the range 0.55 – 0.8.
The external temperature affects the system performance in a similar way. Figures 7a and 7b are the analogous
of figure 4, again with el =0.36. The same comments previously made in the case of a variation of solar
irradiation, can be made when it is the external temperature Te to vary with seasonal changes. Both figures 4a
and 7a show that the saved primary energy index starts rising from a value of COPhp equal to about 2.5 and,
after a sharp increase, it reaches a maximum value around 0.7. Thereafter tends to slowly decrease. As
before, figure 8 collects the maximum points obtained in figure 7 and summarizes the optimal behavior of the
DX-SAHP as a function of the COPhp and of the per unit area compressor power, but the varied parameter is the
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14
external temperature, which ranges from -20 °C up to 30 °C. The notable outcome is the presence of the
maximum point which moves along with the varied parameter, thus highlighting the necessity of a seasonal
tuning of the control law, e.g. a setting of the K parameter in Eq. (26) to be changed monthly, or at least
seasonally.
4.1 Comparison to detailed DX-SAHP dynamic model
The described overall behavior coming from the proposed steady state averaged approach, has been compared to
outcomes obtained in (Scarpa et al., 2011) by means of an accurate dynamic simulator based on a dynamic
model for refrigeration devices described and validated in (Tagliafico et al., 2012a) and adapted to the DX-
SAHP plant.
It is based on a simplified lumped description of a system operating along an inverse cycle. The interested reader
should refer to this last work for a deeper description of such dynamic model. The approach just accounts for the
differential equations governing the time-temperature history of the different devices involving heat transfer
(with the refrigerant fluid and with the outside such as refrigerated cell content, condenser and evaporator heat
exchangers, and so on) while neglecting the dynamics of physical phenomena having time constants below a few
minutes. Simulations were performed using, over a period of one year, actual climatic conditions (environmental
temperature and solar radiation) occurred in Genoa and sampled with 30 min time interval according to (DIAM,
2004). A four-member typical family was selected as ―the user‖ and the behavior of the DX-SAHP has been
investigated regarding its ability to deliver about 250 l/day of sanitary water (e.g., about 4 showers) with a
temperature of 45 °C (i.e. around 1000 MJ/month). This thermal load was dynamically simulated as a stochastic
process reproducing the typical random use of sanitary water for hygienic purposes during the day, e.g. to have a
few showers.
The system includes a 300 liters water storage tank and a variable capacity compressor whose power is
controlled in open loop, making it linked to the actual incident solar radiation, see Eq. (26).
Results are derived as sample means from the application of the ―Monte Carlo‖ technique (100 runs) and can be
synthesized by figure 9, which can be qualitatively compared to figures 4a and 7a.
The graphs are indeed similar, but each curve in figure 9 refers to a different month (dynamically simulate by
actual time varying data) rather than to various average solar irradiation or average environmental temperature
(as calculated for Figures 4 and 7 by using the present method). Four different months (January, April, July and
October) have been selected as representative of different weather conditions during the year.
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15
Although the numerical values are clearly different, the general trend of the relation between saved primary
energy index and COPhp is confirmed, along with its dependence on external conditions.
As a further test, we made an attempt to replicate the maximum points coming from figure 9 under such variable
(dynamic) working conditions, setting in the present simplified model the right monthly averaged values of
temperatures, irradiation and all the other operating parameters . These data were set on the basis of the average
values found in the dynamic analysis relative to each month. The results of the comparison are reported in table
2, which shows the maximum values of the parameter resulting from the two different calculation
procedures. We recall that the more detailed dynamic model is able to better follow the time variations of the
plant, and is therefore able to achieve optimized values slightly higher than those promised by the simplified
steady-state approach. However an acceptable agreement between the two techniques is evidenced, with errors
always smaller than 8.0 % (July).
4.2 The present model as a design tool
Finally, as an example of design study, we briefly analyze the influence of the ratio A/M on the performance of
the DX-SAHP. We set the mean external temperature equal to 10 °C and the mean solar irradiation to 300 [Wm-
2]. We then investigate the variation of the performance index as a function of the A/M ratio for different
user loads and surface areas. At first we report the results in the case of Tu=45 °C. Results are reported in figure
10 and they refer to optimal condition with respect to saved primary energy, like figures 5 and 8.
As expected, as the ratio A/M increases the saved primary energy increases and the "per unit area‖ mean
compressor power (that is total energy consumption over the reference time) requested by the system decreases.
Also the "per unit area" thermal power delivered by the gas burner decreases. However, the actual electrical
power, with reference to a user request of 250 kg/day, raises as long as the burner power becomes zero. At this
point, the DX-SAHP no longer needs an auxiliary burner and the aid requested to the heat pump reduces as the
overall collected solar energy increases due to the increased collector area.
Being in this specific case the solar irradiance rather low (300Wm-2) and the environmental temperature not so
high (10°C) the calculation results suggest that even with great A/M values, the Pc/A specific power does not
vanishes, since the solar panel surface temperature hardly reaches the required user water temperature of 45°C.
Without deepening this interesting aspect, since it is out of the scope of the present study, we limit ourselves to
underline that this limit behavior of a DX-SAHP is related to the value of the panel stagnation temperature
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16
defined as Ts= Te+ ()G/U. In the reported case, Ts is lower than Tu and, according to the model, as the
panel surface area increases, the panel temperature asymptotically rises toward Ts . In this case the compressor
power never vanishes but approaches a well defined value. Conversely, when the stagnation temperature is
higher than Tu, the panel temperature reaches the value of Tu (=Tstg) and the compressor power vanishes since
there is no further needs of heat pump boosting. It is clear that, in these limit conditions, the present analytic
description of the plant is far from representing the actual device behavior, even the averaged steady state one.
The previously considered base case, with M=250 kg/day and A= 2 m2, shows a value of A/M equal to 0.008
evidenced in Figure 10 by the dotted vertical line. Maybe, a greater value is advisable to obtain a better
performance index, . We note that, using a suitable collector area, the compressor has not to be changed .
4.3 Space heating applications
To conclude, we depart from the DHW scenario and we focus on a winter heating case. The potential benefits of
DX-SAHP applications are calculated with reference to a mean external temperature of 0°C, and reported in
figure 11 to compare two possible different heating approaches: a traditional heating system with Tu= 65 °C and
a floor heating system demanding for water at Tu= 30 °C. Both the cases refer to a daily load of 200MJ/day that
is about 55 kWh/day.
For a simple reading of the results the values of compressor power Pc and of saved primary energy index have
been reported as a function of the active collector area A.
As it could be expected, the lower temperature floor heating arrangement grants a substantially higher savings
(more than twice), than the traditional heating method for the same collector area. While with the 65°C
traditional heating system the auxiliary gas burner is required to integrate temperature levels if the collector
surface area is smaller than about 21m2, the floor heating system can avoid the burner support if the collector
surface area is greater than about 8m2. Furthermore, the compressor power required by the standard system
appears markedly higher in comparison to that required by the floor heating system. These results refer to
optimal conditions with respect to saved primary energy (maximum ). We can noticeably reduce the required
compressor power if a design solution that reach, for example, the 90% of the optimal saved primary energy
index, is considered adequate. Figures 12a and 12b depict the results of this choice in comparison to the previous
one for the traditional (a) and the floor (b) heating system, respectively.
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17
Obviously, the present analysis covers only the energetic aspect of the system. Thermo economic considerations
are left out from the present study but it will be not difficult to utilize the same tool with different optimization
criteria.
5. Conclusions
In the present study, a novel methodology aimed to inverse cycle system analysis is presented and its potential
revealed in the case of its application for the plant analysis and optimization of a number of selected cases. The
basic idea is to explicitly link input to output variables of the system with the aid of the second law of
thermodynamics efficiency (assumed constant) for the calculation of the COP of the inverse cycle device. The
developed steady state analysis applied to time-averaged mean values of the input variables, puts in evidence the
methodology effectiveness and is applied, as an example, to the study of the behavior of direct expansion solar
assisted heat pumps (DX-SAHP), from the perspective of primary energy consumption minimization for given
user loads.
Results show the ability of this type of investigation to capture, in an effortless way, the essential features of the
plant, with acceptable accuracy with respect to a more demanding dynamic simulation tools.
Apart from the particular optimization criterion selected in this study, the focus is on the proposed steady state
approach, which allows us to extract general design and operational rules as a function of the main features of
the plant and of its relevant interactions with the surroundings. Despite the many simplifications adopted in the
description of the plant, the results fairly agree to those based on more demanding dynamic simulations. The
approach appears therefore advisable also when a fast survey of the behavior of a DX-SAHP system is required,
with reference to a lot of different potential working conditions.
The strength of the proposed technique is to avoid the use of refrigerant fluid thermophysical properties and thus
their calculations. Furthermore, it is likely to be applicable also to direct power cycles, such as standard water
steam cycles, and in much more general thermo-economical optimization analyses.
Acknowledgements
The present work was supported by the Genuense Atheneum.
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Figure captions
Figure 1. A solar assisted heat pump water heater with gas burner integration. Sketch of the relevant energy
transfer rates and working temperatures.
Figure 2. Maximum second law efficiency as a function of the difference between condensation Tc and
evaporation Tev temperature (Tc varied), in case of R600a (a) and R134a (b) as operating fluid. Adapted from
(Scarpa et al., 2013). Fluid properties from NIST database (Lemmon et. al., 2002).
Figure 3- Instantaneous collector efficiency in case of unglazed panels. Adapted from (Kalogirou, 2004).
Figure 4 - Saved primary energy index as a function of the COPhp (a) and of the "per (solar panel) unit area"
compressor power (b), solar irradiation G varied from 0 up to 600 [Wm-2]. Te= 10 °C, el =0.36, other data in
table 1. Only operating points on the right of the dashed curve in figure 4a are meaningful.
Figure 5 – Optimal input power as a function of the solar irradiation ,G, extracted from data of Fig.4.
Continuous lines (black and grayed) represent the specific per unit area compressor power Pc/A and auxiliary
thermal power Qaux/A respectively. The dashed line is the corresponding saved primary energy index .
Figure 6 - Saved primary energy index as a function of the COPhp; solar irradiation G varied from 0 up to 600
[Wm-2]. Same data as in figure 4a; the value of el varied from 0.36 up to 0.6.
Figure 7 - Saved primary energy index as a function of the COPhp (a) and of the "per unit area" compressor
power (b); external temperature Te varied from -10°C up to 30°C. Solar irradiation G= 300 [Wm-2], other data in
table 1.
Figure 8 - Optimal input power conditions as a function of the external temperature, Te, extracted from data of
fig. 7. Continuous and grayed lines represent the per unit area compressor power and auxiliary thermal power
respectively. The dashed line is the saved primary energy index. The compressor power is stable around 60Wm-2
in any external temperature operating condition.
Figure 9 - Primary energy saving index, , as a function of the COPhp for four representative months in a DX-
SAHP application. Results from dynamic simulations (adapted from Scarpa et al., 2011)
Figure 10 - Primary energy saving index, (dashed lines), compressor power and auxiliary thermal power per
unit area as a function of the ratio, A/M, between the collector area and the hot water daily load. The Pc[W]
curve refers to a fixed daily load M=250kg/day, with variable solar panel surface area. The vertical dotted line
represent the operating point of the analysis developed in §4.1
Figure 11 - Primary energy saving index, (dashed lines), and compressor power (continuous lines), as a
function of the collector area in the case of floor heating (higher curves) and traditional heating (lower curves).
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22
Figure 12 - Primary energy saving index, (dashed lines), and compressor power (continuous lines), as a
function of the collector area, A. Comparison between optimal and suboptimal (90%) design. Suboptimal
conditions avoid Pc peaks, thus requiring lower compressor nominal power and giving opportunities for multi
target optimization design. Traditional heating (a); floor heating (b).
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4
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 2 4 6 8 10 12
G
600 Wm-2
0 Wm-2
COPhp
(a)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 50 100 150
G
600 Wm-2
0 Wm-2
Pc/A [Wm-2]
(b)
Figure 4
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5
0
20
40
60
80
100
120
0 200 400 600 800 1000
0
0.2
0.4
0.6
0.8
1
Pc/A
Qaux/A
G Wm-2
Wm-2
Figure 5
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6
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 2 4 6 8 10 12
G
600 Wm-2
0 Wm-2
COPhp
Figure 6
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0
0 .1
0 .2
0 .3
0 .4
0 .5
0 .6
0 .7
0 .8
0 .9
1
0 2 4 6 8 10 12
Te
30 C
-10 C
COP
(a)
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 50 100 150
Te
30 C
-10 C
Pc/A [Wm-2]
(b)
Figure 7
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8
0
20
40
60
80
100
120
-20 -15 -10 -5 0 5 10 15 20 25 30
0
0.2
0.4
0.6
0.8
1
Pc/A
Qaux/A
Te C
Wm-2
Figure 8
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9
Primary energy saving index
0
0.2
0.4
0.6
0.8
1
0 2 4 6 8 10 12 14
Jan
Apr
Jul
Oct
COPhp
Figure 9
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10
0
50
100
150
200
0 0.01 0.02 0.03 0.04
0
0.2
0.4
0.6
0.8
1
A/M , [m2/kg]
Pc/A , [Wm-2]
Qaux/A , [Wm-2]
Pc, [W]
Figure 10
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11
0
200
400
600
800
1000
1200
1400
1600
1800
0 20 40 60 80 100
0
0.2
0.4
0.6
0.8
1
A , [m2]
Pc, [W]
floor heating (Tu=30 C)
standard heating (Tu=65 C)
Figure 11
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12
0
200
400
600
800
1000
1200
1400
1600
1800
0 20 40 60 80 100
0
0.2
0.4
0.6
0.8
1
A , [m2]
Pc, [W] optimal
90 % optimal
Standard Heating (Tu= 65 C)
(a)
0
200
400
600
800
1000
1200
1400
1600
1800
0 20 40 60 80 100
0
0.2
0.4
0.6
0.8
1
A , [m2]
Pc, [W] optimal
90 % optimal
Floor Heating (Tu= 30 C)
(b)
Figure 12
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1
Tables
Table 1 Main geometrical and thermal data of the heating systems. See the nomenclature section for the meaning of each symbol. In the analysis, a few quantities are varied (in particular G and Te).
Environmental vars. Design and context vars.
G Wm-2 Te °C Ttap °C tm h
300 10 15
24 (or one month)
Tu °C A, m2 M, kg U Wm-2K-1
II
b el
45 2
250 0.93
/0.048
0.4 0.87
0.36 (or 0.6)
Table 2 Performance comparison of the maximum primary energy saving index, , obtained with two different calculation techniques.
January April July October
Present averaged steady-state approach
0.25 0.50 0.70 0.39
Dynamic simulation (Fig.9) [from Scarpa et al., 2011]
0.27 0.53 0.76 0.41
Table
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