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CAMCAM CNCCNC CAMCAM CNC IntegrationCNC IntegrationCAMCAM--CNC CNC CAMCAM--CNC Integration CNC Integration for Maximizing Part Manufacturing for Maximizing Part Manufacturing g gg gEfficiencyEfficiency

2010 4월 15일박세종 / 이사SSiemens PLM Korea

© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved

Teamcenter provides the backbone for unifying d t d d ti lif lproduct and production lifecycles

© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved

Feedback Loop

Th t l t d M f t i P tf li

Part Manufacturing Assembly Planning Plant Optimization

The most completed Manufacturing Portfolio


April 20, 2010Production ManagementHuman Performance Quality Planning

From Plan to Productionti i t l d h i l ld- connecting virtual and physical worlds

REQUIREMENTS MODELING PLANNING VALIDATION MANUFACTURING CHANGE MANAGEMENT AND KNOWLEDGE

…producing the part

defining the planVirtual

Physical


defining the plan… Physical

Combining Siemens PLM CAM S ft d M ti C t l S tPLM CAM Software and Motion Control Systems

Speed with

The Leader in Productivity

ExcellenceSpeed with Confidence

Excellence in Motion Control

Productivity, Competitiveness and Profitability for our Customers:Right first time manufacturing

Improved utilization of equipmentShorten time to productivityM ti d t lit t t


Meeting product quality targets

Combining Siemens PLM CAM S ft d M ti C t l S tPLM CAM Software and Motion Control Systems

Bad NeustadtMaroldsweisachChemnitzNanjingErlangenPlano Bad NeustadtMaroldsweisachChemnitzNanjingErlangenPlano

MunichCypressCypress

Facts about Siemens PLM Software in CAM:

O er 25 ears of market s ccess

Facts about Siemens Motion Control Systems:

Market leader orld ide in E ropeOver 25 years of market successIndustry leader with 13.5% market share

Market leader world wide, in Europe No 1, in Americas and Asia No 2 The innovation leader in Motion C t l


Over 40k+ industrial seats worldwide Control

PLM innovation to optimize the processes of the E d C tEnd Customer

PLM and CAMoptimize the design,

Motion Control and Drive Technologies

engineering and manufacturing processes

are key drivers for highly efficient and precise production

Machine Tool Builders

End Customers

Aerospace Automotive Mold & Die Machinery


Other Industries

Si PLM S ft i CAMSiemens PLM Software in CAM

All in NX – a Unified Solution Set

All geometry is in NX(no need for a 3rd party CAD application)

Part, part assembliesTools and fixturesMachine tool assembly

Enables concurrent product design and NC programming

Offers highly integrated design and NC programmingMachining simulation

Provides the NCprogrammer with full CAD capabilities

Modeling, assemblies, draftingG t diti

y Machining simulation Excellent value, “all-in” packages

Geometry editingWide range of geometry types

Differentiators: Wide range of capabilitiesProven in depth functionality


o e dept u ct o a tyAn integrated design through manufacturing solution

Three Automation Systems forM h i l E i iMechanical Engineering

The CNC System The Motion Control The AutomationThe CNC System The Motion Control System

The AutomationSystem

SIMOTIONNew Motion Control system for machines/solutions with high requirements for motion control. Integration of motion, logic and technology.

SIMATICThe universal control technology for high-performance control and with Motion Control functions

SINUMERIKControl systems for machine tools using different technologies (turning, milling, drilling, grinding ...)

ConvertersDrive Platform

Actuators

MICROMASTER SIMODRIVE MASTERDRIVES SINAMICS


ctuato s


d i th t…producing the part

defining the plan…Virtual

defining the plan…

Physical


Physical


d i th t…producing the partRight the first time manufacturing

Improved utilization of equipment

Shortened time to production

Standardization of manufacturing resources

defining the plan…Virtual

Standardization of manufacturing resources

Optimization of manufacturing methodsdefining the plan…

Physical

g



Physical


Order ManagementFi t CAM NC Order ManagementFixture Design

CAM - NC programming

CAD

Quality Measurement

DNC

Work Instructions

Process Planning

ResourceManagement

Tool Design

Separated departmentsVirtual

p pNumerous functionsConnected by process chains

PhysicalMachine

Tool

CNC ControllerTool

Management


Physical

CAM - CNCk h i i t f t i- a key process chain in part manufacturing



CAD

Quality Measurement

DNC

Work Instructions

Process Planning

ResourceManagement

Tool Design

Right the first time manufacturingImproved utilization of equipment Shortened time to production

MachineTool

Tool Management

CNC Controller

Shortened time to productionStandardization of manufacturing resources Optimization of manufacturing methodsMeeting product quality targets



CAM - CNC Process Chaint i l i- typical issues



CADOptimized

Quality Measurement

DNC

Optimized post processor?

Work Instructions

Process Planning

ResourceManagement

Tool Design

Error free NC program ?

MachineTool

Tool Management

CNC ControllerMaximum machine

tool value ?

Effective use of Achieving desired


advanced capabilities g

machining quality?

CAM - CNC Connectionti i d CAM / NC i- optimized CAM / NC programming



CAD

Quality Measurement

DNC

Work Instructions

Process Planning

ResourceManagement

Tool Design

A. Controller driven simulation

B. Enhanced tool path processing

MachineTool

Tool Management

CNC Controller


C. Optimized CAM output for the Siemens Sinumerik

Standard Machine Tool Simulationtt t t i i th t ll- attempts to mimic the controller

Approximate kinematics and timings

Incomplete simulation p

NX CAM

CAM simulation d idriver

Tool path driven machining simulation

Standard simulation uses CAM software driver – attempts to mimic controller


p

Controller Driven Machine Tool Simulationti i d i l ti i th CAM t- optimized simulation in the CAM system

Unique machinetool characteristics- from real controller

Right first time manufacturing

Improved utilization of equipment p q p

Sinumerik

NX CAM

Siemens Virtual NC Controller kernel

VNCK Controller Driven machining simulation

VNCK inside NX CAM– a closer match to the shop floor


p

Enhanced tool path processing E l h i d i t di t ib ti- Example: synchronized point distribution

B f O ti i dBefore Optimized “Out of step” points onadjacent passes

Synchronized Point Distribution -machine motion is consistent for adjacent passes

Improved surface finish


Optimized CAM Output for the Sinumerik t t f ti d l

NX CAM O ti d C l

- output of operations and cycles 2008 PL Release

Si ik C lNX CAM Operation and Cycle

NX CAM

NC O ti

Sinumerik Cycle

Sinumerik

NC R iNC Operation Planning

NC Review and Edit

Sinumerik output withcycles

Enables fast and easy and cycle based editing


Enables fast and easy and cycle based editing

C - Optimized CAM Output for the Sinumerik t t tti

2008 PL Release

- correct parameter settings

NX CAM hi i l i Si ik Hi h S d S ttiNX CAM machining planning Sinumerik High Speed Settings

Support CYCLE 832

for roughing, finishing, …

SinumerikSinumerik output

Balance accuracy speed & finish quality


Balance accuracy, speed & finish quality

CAM - CNC Connectionl i th l

Order ManagementFi t CAM NC

- closing the process loop2008 PL Release

Order ManagementFixture Design


CAD

Quality Measurement

DNC

Work Instructions

Process Planning

ResourceManagement

Tool Design

MachineTool

Tool Management

CNC ControllerFeed-back CNC to CAM


CAM - CNC Connectionl i th l

M hi T lCAM

- closing the process loop2008 PL Release

Machine ToolCAM

Closed loop feedback with real-time measurement and adaptive programming

Close connection between controller and CAM systemp g g y

Improved utilization of equipmentp q pMeet requirement specificationsEnable secondary machining process Capture and improve best practices


Capture and improve best practices

CAM - CNC Process Chaint th hi t l


- at the machine tool

Order ManagementFixture Design


CAD

Quality Measurement

DNC

Work Instructions

Process Planning

ResourceManagement

Tool Design

MachineTool

Tool Management

CNC ControllerGuaranteed collision free

machining ?

Operator training without Minimum set up time


p gwasting machining time?

pon the machine tool ?

A Key Process Chainth h fl d- the shop floor end

A virtual machine drivenA virtual machine driven by real software

Virtual MachineUser interface 3D model Machine User interface

like the real controller

reacts like the machine tool

3D simulationMachine

Tool

CNC Controller

3D simulation software

Controller user Controller core


interface software (kernel) software

The Virtual Machine Toold li th t ti l f h fl i t- deliver the potential of your shop floor equipment

Improved utilization of equipmentImproved utilization of equipment

Right first time manufacturing

Shorten time to productivity


Shorten time to productivity

Today - Separate Virtual and Physical Worldsdi t d t d d t


- disconnected systems, processes and data

Part design has been modified ?

Multiple data sources! Order ManagementFixture

DesignCAM - NC

programming

CAD

been modified ? sources!

Quality Measurement

DNC

Work Instructions

Process Planning

ResourceManagement

Tool Design

Wrong

Separate niche applications!

NC File!

MachineTool

Tool Management

CNC Controller

applications!Which machine tool is this for ?

Where is Is this the right


the tool ?g

tool list ?

From Plan to Production h i d i t l d h i l t- synchronized virtual and physical systems

ERP & MES

VirtualERP & MES

Fixture Design


CAD PostProcessing

NC ProgramChecking & Editing

QualityDNC

Engineering Data Management Shop Floor Data Management

PhysicalProcess Planning

Work Instructions

Tool Design

ResourceManagement

Quality MachineTool

CNC Controller

Tool Management

Tool Setup


Physical

From Plan to Production h i d i t l d h i l t- synchronized virtual and physical systems

ERP & MESS h i d i t l

VirtualERP & MESSynchronized virtual

& physical environments

Fixture Design


CAD PostProcessing


QualityDNC

Engineering Data Management Shop Floor Data Management-

Right the first time manufacturingImproved utilization of equipment Shortened time to production

PhysicalProcess Planning

Work Instructions

Tool Design

ResourceManagement

Quality MachineTool

CNC Controller

Tool Management

Tool SetupShortened time to productionStandardization of manufacturing resources Optimization of manufacturing methodsMeeting product quality targets


PhysicalMeeting product quality targets

Single Source of Information i il bilit f iti l d t- maximum availability of critical data

Virtual PhysicalFixture Design


CAD PostProcessing


QualityDNC

Product Process Resources Plant

Data Data Data Data Data

DataDataDataData

Process Planning

Work Instructions

Tool Design

ResourceManagement

Quality MachineTool

CNC Controller

Tool Management

Tool Setup


Shop Floor Connection I t t d CAM D t & R M t- Integrated CAM Data & Resource Management

CAD CAM - NC programming


Resource


Management

Shop Floor Connection I t t d R M- Integrated Resource Manager

Full classification system

Supplied cutting tool library

> 30,000 tools in catalog

Sandvik

Kennametal

Walter

Tit


Titex

Shop Floor Connection R M d t l i t- Resource Manager and tool inventory


Resource MachineCNC Tool Tool Setup


Management ToolControllerManagement

Shop Floor Connection t l i t t- tool inventory management

Tool Data ManagementTool planning functions & StatisticsTool inventory (location, remaining tool life)

Connection to shop floor devicesBarcode readerChip reader (Balluf)p ( )Tool Setting Station

Ethernet; TCP/IP

Gross / net requirementrequirement

Loading listwith actualdata


Tool setting station 840D / 810D

Shop Floor Connection DNC ti ith l d l- DNC connection with closed loop


PostProcessing DNC


MachineCNC Tool Setup


ToolController

Shop Floor Connection DNC & NC t & t f- DNC & NC program management & transfer

DNC - NC Program ManagementCentral NC program management and archiving

NC program transfer via SINUMERIK operator panel or

DNC computer

NC Program comparison

Connection of different CNC controllersConnection of different CNC controllers

Configurable user profiles and functions

Ethernet TCP/ IP

Industrial Ethernet

Ethernet TCP/ IP


From Plan to Production ti i t l d h i l ld- connecting virtual and physical worlds

Virtual PhysicalVirtual PhysicalPl i d hCNC ti i d Planning and shop

system synchronized

Common data Optimized CAM to

CNC optimizedCAM

Maximized machineCommon databackbone

Optimized CAM toCNC connection

Maximized machinetool utilization

Right the first time manufacturingFixture Design


CAD PostProcessing


QualityDNCRight the first time manufacturingImproved utilization of equipment Shortened time to production

T l


P W kR Q lit M hiCNCT l T l S t

Standardization of manufacturing resources Optimization of manufacturing methodsM ti d t lit t t


Tool Design

Process Planning

Work Instructions

ResourceManagement

Quality MachineTool

CNC Controller

Tool Management

Tool SetupMeeting product quality targets

CAM CNC IntegrationIntegrationCAM-CNC IntegrationIntegration

Maximizing Part Manufacturing EfficiencyMaximizing Part Manufacturing Efficiency

© 2008. Siemens Product Lifecycle Management Software Inc. All rights reserved© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved

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