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Page 1: ZW3D Turning Training Manual - zwcad.hu

I

ZW3D Turning Training Manual

Page 2: ZW3D Turning Training Manual - zwcad.hu

II

Copyright and Trademarks

Copyright 2012 ZWCAD Software Co., Ltd. All rights reserved. Floor 4, NO.886, Tianhe North

Road, Guangzhou 510635 P.R.China (8620)38289780

ZW3D™ V2012 CAM Training Guide

This documentation may be reproduced provided it complies with the terms of the LICENSE

AGREEMENT supplied.

ZWCAD Software Co., Ltd and the program authors have no liability to the End User or any

other entity, with respect to any liability, loss, or damage caused, directly or indirectly by this

software and training materials, including but not limited to, any interruptions of service, loss of

business, anticipatory profits, or consequential damages resulting from the use of or operation of

this software.

Updates may be made to this documentation and incorporated into later editions. ZW3D™ is a

registering trademark of ZWCAD Software Co., Ltd. The ZW3D™ logo is a registering

trademark of ZWCAD Software Co., Ltd.

ZWCAD™, ZWSOFT™, the ZWCAD™ logo, and the ZWSOFT™ logo are all trademarks of

ZWCAD Software Co., Ltd.

Printed in the R.R.China

Page 3: ZW3D Turning Training Manual - zwcad.hu

III

Forward

Page 4: ZW3D Turning Training Manual - zwcad.hu

IV

The full version of the ZW3D documentation is available by selecting Help Browser from the

ZW3D Help Menu. Go to the "\ZWSOFT\ZW3D 2012 Eng\doc" directory on the ZW3D

program directory and open the file "ZW3D.chm".

This Turning Training Guide is available as a printed manual and in PDF format. To view or

print the PDF version, install Adobe Acrobat Reader and open the corresponding files in the

"\ZWSOFT\ZW3D 2012 Eng\PDF" folder in the program directory. Refer to the HELP Manual

for information relating to specific tasks.

1. For best results, view and print the PDF version of the documentation using Adobe Acrobat

Reader.

2. Since the Turning Training Guide is only a portion of the complete documentation, it is

highly suggested that you utilize the HELP Manual. You will find additional topics and more

information on the commands, options, input options, additional command notes, and cross-links

to related tasks and topics.

3. It should be noted that the HELP Manual will always be more up-to-date than any printed or

PDF material. If you find any discrepancies between the two, always refer to the HELP Manual

4. While you are working with ZW3D, simply press F1 to view the documentation about the

command you select.

ZW3D Training recommends that users print or make an extra copy of Appendix B and

Appendix C to use as a quick reference guide for ZW3D milling operations

To help you customize your CAD/CAM requirements, please contact our Customer Support

department on our website http://www.zwsoft.com/ or call at (8620) 38289780 ext 565. You can

also contact your local sales representative or application engineer to discuss your requirements.

Thanks for being our customer!

The ZW3D Team

Page 5: ZW3D Turning Training Manual - zwcad.hu

I

Contents

Forward ......................................................................................................................... III

Chapter 1 Introduction .................................................................................................. 2

Chapter 2 Basic Walk Through .................................................................................... 4

Chapter 3 Prepare for Turning ................................................................................... 22

Chapter 4 Drilling operation ....................................................................................... 27

Chapter 5 Facing ......................................................................................................... 35

Chapter 6 Turn Rough and Finish .............................................................................. 40

Chapter 8 Thread ......................................................................................................... 56

Chapter 9 Part Off ........................................................................................................ 65

Page 6: ZW3D Turning Training Manual - zwcad.hu

2

2

C

Chap

pter 1

1: Int

trodu

uctio

on

Page 7: ZW3D Turning Training Manual - zwcad.hu

3

P

T

d

r

t

I

R

N

3

Preface

The units us

default unit

restart ZW3

the purpose

If at the en

“_config” fi

Require

Some of the

ZW3

ZW3

ZW3

mod

ZW3

Dril

othe

Note:

Sket

The

sed for this

ts, you shou

3D. You wi

e of using th

nd of this t

file, rename

ments an

e requiremen

3D Turning

3D Turning

3D Turning

del.

3D Turning

l, Face, Cu

er operations

tcher must b

part should

training are

uld make a c

ill then be a

his training m

training exe

your backup

nd Adva

nts and adv

g generates t

g can genera

g uses featu

g supports a

utting, Turni

s.

be closed

d be column

e in mm. We

copy of you

asked what

manual.

ercise you w

p to “_confi

antages

antages of Z

tool path no

ate the exact

ure recognit

all the opera

ing, Rough

nar part

e recommen

ur “_config”

units you w

want to ret

fig” and rest

ZW3D Turn

ot only based

t tool path a

tion and can

ations for 2

Turning, F

nd that if yo

” file as a b

want to work

turn to you

art ZW3D.

ning are liste

d on a Solid

and avoid ov

n generate T

axis turning

Finish, Turn

ou are not al

backup, dele

k in and yo

ur previous

ed below:

d Model, but

vercuts acco

Tool path w

g, machining

ing Groove

lready using

ete the “_co

ou should ch

units, delet

t also a 2D s

ording to the

with and wi

g which inc

e, Threading

g mm for yo

onfig” file an

hoose mm f

te the curre

sketch.

e tolerance.

ithout a sto

cludes Turin

g, Parting a

our

nd

for

ent

ock

ng,

nd

Page 8: ZW3D Turning Training Manual - zwcad.hu

4

4

C

Chap

pter 2

2: Ba

asic W

Walk

k Thr

rouggh

Page 9: ZW3D Turning Training Manual - zwcad.hu

5

T

u

p

O

C

A

f

C

I

t

5

This chapte

use a solid

path. Now l

Step 1- Cre

Open a new

CAM plan.

Step 2 – Go

After select

find the Ma

CAM Mana

In the CAM

tree and we

er will guide

model, then

let’s go to cr

eating a new

w file

. We also ca

ot to CAM

ting Ok in th

anager. In th

ager , V

M manager t

can find th

e you thru h

n you also c

reate a new

w CAM pla

and then se

an give it a U

setup mana

he dialog bo

he Top of th

View Mana

there is a M

ere are seve

SetU

how to creat

can use the

CAM plan.

an

elect the CA

Unique Na

ager

ox, we can g

e Manager t

ager , V

Manager tree

eral branch o

Up1

--- G

--- C

--- F

te the turnin

same meth

. Then we w

AM plan in

me in the di

go to the CA

there are 3 i

Visual Man

with a defa

options und

Geometry (U

Clearance

Frame

ng tool path

hod introduc

will create ou

the Create

ialog box as

AM level. T

icons as sho

ager .

ault name o

der it as follo

Undefined)

h with a 2D

ced in this c

ur Turning

new file di

s shown bel

Then in the

own in the im

f Setup1 in

ows:

)

sketch. If y

chapter to c

operations a

ialog box to

ow:

left of the s

mages below

the top of i

you choose

create the to

and tool pat

o create a ne

creen, we c

w:

it. Expand t

to

ool

th.

ew

can

the

Page 10: ZW3D Turning Training Manual - zwcad.hu

6

W

U

t

W

I

l

t

T

g

N

6

With the CA

Step 3—In

Under Setu

the image b

We need to

In the Path

listed, selec

then it will

Then in th

“Turning_M

geometry w

Note: Wha

Step 4—De

AM plan ma

serting Geo

up 1 left-cli

below.

select the g

hs list, locate

ct the folder

appear in th

he Files lis

Model.Z3”.

when the war

at we added

efining CAM

anager tree y

ometry

ck on the ic

geometry fro

e the “\train

icon be

he list.

st shows al

Select the

rning inform

d is a closed

M Profile F

--- T

--- O

--- M

--- O

you can fini

con Geome

om the brow

ning” sub-di

elow the lis

ll of the fi

part”Turnin

mation pops

d 2D sketch

Feature

Tactics

Operations

Machine (U

Output

ish all of the

etry, then it

wser that we

irectory of Z

t, locate and

files located

ng Geom”

s up. Then th

.

ndefined)

e necessary

will displa

e are using h

ZW3D prog

d select the

d in the “\

from Shap

he screen sh

operations

ay the “Shap

here.

gram directo

directory by

\training” d

pes list. Se

hould displa

to get the to

pe Browser”

ory. If the di

y using the

directory. S

elect “Yes”

ay as followi

ool path.

” as shown

irectory is n

File Brows

elect the f

to insert t

ing:

in

not

er,

file

the

Page 11: ZW3D Turning Training Manual - zwcad.hu

7

N

R

F

T

t

T

7

Now under

SetUp1

Right click

Feature and

Then a dial

the image b

Then go to t

Geometry a

on the inse

d then pick t

log box for

below.

the Profiles

a new part h

--- G

---P

--- C

--- F

--- T

--- O

--- M

--- O

erted geom

the Profile fr

geometry s

option, pick

has been add

Geometry

Part: Turni

Clearance

rame

actics

Operations

Machine (Un

Output

etry “Turni

from the sub

selection wi

k the sketch

ded in as fol

ng Geom (1

ndefined)

ng Geom”,

b menu of it

ll pop up. S

h as the prof

llowing

1) <Turning

then a con

as shown in

Set the Inpu

file as show

g Model.Z3

ntext menu

n the image

ut type optio

wn in the ima

will display

below.

on to profile

age below.

y. Select A

e as shown

dd

in

Page 12: ZW3D Turning Training Manual - zwcad.hu

T

I

M

N

N

G

8

The dialog b

In the dialo

“Reverse D

Make sure t

Note: The d

Now we can

Geometry T

box of the P

og box of

Dir” as show

the direction

direction of

n find that a

Turning Geo

SetU

Profile Featu

Profile Fea

wn in the im

n of the prof

f the profile

a Profile fea

om.

p1

--- G

---P

ure will disp

ature set th

mage below.

file is count

e must be c

ature has bee

Geometry

Part: Turni

play when y

he Type to

terclockwise

countercloc

en added un

ng Geom (1

you select ok

“Part” and

e as shown i

ckwise

nder the inse

1) <Turning

k to finish th

d change th

in the image

erted

g Model.Z3

he selection

he direction

e below.

n of profile.

n with opti

on

Page 13: ZW3D Turning Training Manual - zwcad.hu

9

S

W

u

N

m

S

G

t

G

N

9

Step 5 –C

When creat

user. For no

Note: Now

make sure

Step 6 – C

Go to Oper

the image b

Go to the Tu

Now a Roug

learance a

ting a CAM

ow we can u

w ZW3D Tu

the XY Da

Creating an

rations und

below.

urning Tab

gh operation

SetU

---

--- C

--- F

--- O

--- M

--- O

and Frame

M plan, the

use the defau

urning use

atum is the w

n operatio

der the Setup

and select t

n named “R

p1

--- G

---P

--

--- C

--- F

---Op

--- R

---

---

---

---

-Profile

Clearance

rame

Operations

Machine (Un

Output

e

system will

ult setup.

the XY D

working Da

on

p1 and right

the operation

Rough Turn1

Geometry

Part: Turni

-Profile

Clearance

rame

perations

Rough Tur

- Class (Rou

- Tool

- Parameter

- Feature (U

ndefined)

l automatic

atum as th

atum.

t click on it

n “Rough T

1” has been

ng Geom (1

rn 1

ugh)

rs

Undefined)

ally assign

he working

t, then the O

Turn” .

added to Se

1) <Turning

a Clearanc

Datum. So

Operation Ty

etup1 under

g Model.Z3

e value and

o before pr

ype display

r Operation

d a Frame f

rogrammin

ys as shown

ns.

for

ng,

in

Page 14: ZW3D Turning Training Manual - zwcad.hu

N

S

L

H

I

b

f

I

N

Z

T

r

10

Note: The

“Rename”

Step 7-De

Left click o

Here we can

In the Defin

blank then

finishing th

Input “my f

Note: Don’

Set Type op

Select the T

ZW3D prov

Triangle, a

Shape area

requirement

operation

from the c

fining the

on Tool item

n create and

nition area,

system will

e definition

first tool” in

’t use a com

ption to Tur

Turning cut

vides differ

and OD Gr

a the shape o

t.

--- M

--- O

n can also

ontext men

Tool

m under the

d manage th

, you can re

l automatic

n.

n the Name

mma in the

rning.

tter from the

ent shapes

rooving Rig

of cutter can

Machine (Un

Output

be renam

nu.

e operation “

he cutting too

ename the T

ally assign

option.

name.

e Subtype o

for each kin

ght and so

n be change

ndefined)

med by rig

“Rough Tu

ols. Please r

Tool. In the

a default n

option.

nd of tool,

on. Here l

ed by adjus

ght clicking

urn 1” and

refer to the

e Name opt

name like T

such as OD

let’s select

sting the par

g on the

then the To

following p

tion

Tool 1, Tool

D Turning

the OD Tu

rameters pro

operation

ool manager

picture:

, if you le

l 2…etc to

Diamond,

urning Dia

ovided acco

and pickin

r will displa

eave this fie

the tool aft

OD Turnin

mond. In t

ording to yo

ng

ay.

eld

fter

ng

the

our

Page 15: ZW3D Turning Training Manual - zwcad.hu

A

w

G

s

11

After comp

will be adde

Step 8- Sett

Go to the P

shown in th

pleting the d

ed to the op

Se

ting Param

Parameters

he image bel

definition, s

eration “Ro

etUp1

--- G

---P

---

--- C

--- F

--- O

--- R

---

---

---

---

--- M

meters

in Rough T

low.

select “Ok”

ough Turn1

Geometry

Part: Turni

- Profile 1

Clearance

rame

Operations

Rough Tur

- Class (Rou

- Tool: my f

- Parameter

- Feature (U

Machine (Un

Turn 1 and

at the botto

1”.

ng Geom (1

rn 1

ugh)

first tool

rs

Undefined)

ndefined)

left click on

om of the F

1) <Turning

n it, then th

Form. Then

g Model.Z3

he Paramete

the Tool “m

ers Form w

my first too

will display

ol”

as

Page 16: ZW3D Turning Training Manual - zwcad.hu

A

p

l

Y

s

12

Actually, th

parameters

limiting par

You can de

sketch to lim

he form co

of the cutt

rameters

fine this by

mit the cutti

ontains all

ting region.

.

selecting th

ing region a

of the def

. We first

he first poin

as shown in

fault parame

need to de

nt as the star

the image b

eters for g

fine the cu

rt point and

below.

enerating t

utting region

the second

ool path ex

n parameter

point as end

xcept for t

rs. Go to t

d point on t

the

the

the

Page 17: ZW3D Turning Training Manual - zwcad.hu

N

N

S

U

c

4

S

c

b

13

Now select

Note: The c

Step 9--De

Under Roug

click on it a

4. Then the

Step 10—

So far we h

click on “R

below:

ok to it and

cutting reg

efining Fea

gh Turn 1 t

and then go

Profile feat

Calculatin

have defined

Rough Turn

d go to the F

ion must de

ature

the Feature

to the inser

ture will be

--- O

--- R

---

---

---

---

--

--- M

ng

d the necess

n 1” and se

Feature of R

efine

now it is u

rted geometr

added in as

Operations

Rough Tur

- Class (Rou

- Tool: my f

- Parameter

- Feature

--Profile1

Machine (Un

sary parame

elect the “C

Rough Turn

undefined. N

ry, then sele

follows:

rn 1

ugh)

first tool

rs

ndefined)

eters for too

Calculate”

1

Next we are

ect the Prof

ol path. Now

from the co

e going to a

file feature w

w it is time t

ontext menu

add a profile

which was c

to calculate

u as shown

e to it. Sing

created in st

it. Now rig

in the ima

gle

tep

ght

age

Page 18: ZW3D Turning Training Manual - zwcad.hu

Y

S

N

G

d

P

o

T

f

14

Your results

Step 11- D

Next we nee

Go to the M

display. Fro

Post proces

one is the “F

Then Go to

from the lis

s should be

Defining th

ed to define

Machine u

om the man

ssor to Turn

Fanuc” anot

o the Post C

t as shown i

similar to th

he Machin

e the Machin

under the Se

ager we can

ning. Curren

ther is the “

Configurati

in the image

hose shown

1: Geo

e

ne for prope

etup1manag

n find the de

ntly ZW3D

“Simense802

ion

e below.

n in the imag

ometry 2: T

er output:

ge tree and

efault setup

Turning mo

2d” just as d

a

ge below.

Tool path

left click

p for output.

odule provid

displayed as

and left clic

on it. The

. For Turnin

des 2 kinds

s the image

ck on it then

Machine m

ng we need

post proces

below.

n select a p

manager w

to change t

ssors for use

post process

will

the

er:

sor

Page 19: ZW3D Turning Training Manual - zwcad.hu

W

b

I

n

O

S

C

N

15

We can also

blank the sy

Input the na

new name i

Ok button to

Step 12—

Congratulat

Now you ha

o define the

ystem also w

ame “my fir

inserted in t

o close the f

Rapid ver

tion!

ave finished

e machine b

will automat

rst machine”

the field. Th

form.

ification

d the first fo

y the option

tically assig

” in the Ma

hen “my fir

ol path and

n of Machin

gn a name lik

achine Nam

rst machine”

also define

ne Name

ke machine

me field. The

” will be ad

d the machi

1, machine2

en click the

dded to the

ine.

. If th

2 … etc to th

apply butto

Rough Turn

his field is le

he new one

on to have t

n 1. Click t

eft

.

the

the

Page 20: ZW3D Turning Training Manual - zwcad.hu

F

t

p

T

a

R

t

T

I

F

16

From this p

tool path to

programme

There are 2

alone the to

Right click

the image b

Then the To

It also can b

Form as sh

process we c

o finish our p

r wants to c

ways to ch

ool path. An

on the Rou

below.

ool path Ve

be selected w

hown in the

can see it is

programmin

check the res

heck the resu

nother one

ugh Turn 1

erify dialog

with the but

image belo

s really easy

ng with the

sult.

ult: the first

is to use th

operation a

box will di

tton “Verify

ow.

y. Next we c

same metho

one is to us

he Solid Ve

and select th

splay.

y operation

can create o

od. But we

se the Verif

rify to simu

he “Verify”

n” loca

other require

haven’t fin

fy to simulat

ulate the re

” from the c

ated at the b

ed operation

ished yet. N

te the motio

eal process o

context menu

ottom of the

ns and get t

Normally ea

ons of the to

of machinin

u as shown

e Paramete

the

ach

ool

ng.

in

ers

Page 21: ZW3D Turning Training Manual - zwcad.hu

B

I

S

G

d

17

Select the O

Select an av

Back to Ver

If you want

Step 13- S

Solid verific

Go to the O

dialog box w

Options loca

vailable fram

rify Tool pa

t to stop it, c

Solid verifi

cation provi

Output optio

will appear

ated in the b

me from the

ath dialog bo

click the ico

ication

ides an accu

on in the bo

as shown in

bottom of V

e Frame opt

ox and selec

1: T

on “||” to pau

urate way to

ottom of the

n the image

Verify Tool p

tion. Here w

ct the icon “

Tool path 2

use it first an

o check your

e Setup ma

below.

path dialog

we will use a

“>” to start s

: Tool

nd then clos

r work befo

anage tree. T

g box.

a default fra

simulating t

se the dialog

re cutting y

Then left cl

ame.

the moveme

g box.

your job.

lick on it an

ent of the too

nd the Outp

ol.

put

Page 22: ZW3D Turning Training Manual - zwcad.hu

U

s

w

b

N

C

18

Under the O

Selecting th

stock and T

we can sele

box, cylinde

Note: Solid

Clicking the

Organize t

he Verify op

Target part

ect an existin

er or a STL

d verificatio

e cylinder b

tab, all of t

ption will b

t. When we

ng stock or

file as in fo

on must hav

button, the C

the operatio

bring up the

click the sto

create a new

ollowing:

ve a stock

Cylinder sto

ons calculat

e solid verif

ock button t

w one for so

ck dialog bo

ted will be

fication inte

the stock in

olid verifica

ox will disp

listed. (Ref

erface. Once

nterface dial

tion. The sh

play as in the

fer to the i

e there we c

log box will

hape of the s

e image belo

mage abov

can assign t

l pop up. He

stock can be

ow.

e).

the

ere

e a

Page 23: ZW3D Turning Training Manual - zwcad.hu

N

s

d

C

b

19

Select the A

Next click t

solid verific

dialog box.

Click on th

below:

Accept butto

the Start ver

cation proc

he start sim

on and the cy

rify button a

ess dialog

mulation butt

Start “S

Solid v

ylinder stoc

and the syst

box has the

ton . Th

Solid Verif

verification

ck will be ad

em will go t

e options si

hen the sto

fication”(1

end (1: Ta

dded to the g

to the solid

imilar to th

ck and the

1: Stock 2:

arget part 2

geometry in

verification

he options i

cutter will

Cutter)

: Cutter)

n the graphic

n Process di

in the Rapi

display as

c area.

alog box. T

id verificati

in the ima

The

on

age

Page 24: ZW3D Turning Training Manual - zwcad.hu

2

W

v

S

G

w

I

E

20

When the s

verification

Step 14: O

Go to the D

Select Disp

window is b

In the Part

Set Tool Ch

Set Speeds/

Set the Too

Ensure the D

simulation i

n dialog box

Output the

Documentat

play Output

blank. Now

Id field

hanges to o

/Feeds to ou

ol Num to T

Display Out

is finished t

.

e CL file an

tion tab.

t and then C

we can crea

inpu

utput.

utput.

Tool Id.

tput is check

the cutter w

nd the rela

CL file win

ate all the do

ut “my first

ked.

will return to

ated docum

ndows will

ocumentatio

t tool path”

o the start p

mentation

be displaye

on needed to

”.

point. Then

ed. At this

o complete

n you can c

point in th

the job.

lose the sol

he process t

lid

the

Page 25: ZW3D Turning Training Manual - zwcad.hu

2

C

C

C

C

C

C

A

a

C

21

Click the C

Click the N

Click the To

Click Oper

Click the Ex

Close the C

Save the fileAll of the o

are the sam

.xml .

Congratula

L File butto

C Code Fil

ooling List b

ration List b

xport Plan

CAM output

e by clickinoutput files l

e name as “

ation! You

on then the C

le button, th

button. This

button. This

as XML to

dialog box.

ng the located in th

“my first too

have finish

CL file will

he NC Code

s will displa

s will displa

o display the

.

button. he “/output”

ol path” but

hed the basi

l be displaye

will be disp

ay a list of a

ay a list of al

e Operation

” folder in th

with differe

ic demonstr

ed in the out

played in th

all the tools.

ll the operat

List in an X

he default u

ent extensio

ration

tput window

e output win

tions used.

XML format

user director

on name, the

w.

ndow.

t.

ry. All of th

ese are .cl .n

he files nam

nc, .tl, ,op an

med

nd

Page 26: ZW3D Turning Training Manual - zwcad.hu

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22

C

Chap

pter 3

3: Pr

repa

re fo

or Tu

urning

Page 27: ZW3D Turning Training Manual - zwcad.hu

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T

C

b

C

W

T

i

c

l

e

N

O

T

T

N

I

N

23

This chap

CAM

CAM

Inser

Creat

Add C

CAM Plan

box creating

CAM temp

We can loa

Template fi

installation

creating a

limitation; f

each time d

Next, let’s g

Open the fil

Then create

Templates.

Note: Geom

Inserting g

Now right c

pter cove

M Plan

M Template

ting Geome

ting cylindr

CAM featu

is used to c

g Part/Assem

plate

d a Templa

ile is Templ

directory. I

new drawin

for a CAM

does not hav

go to create

le “Lathe_P

e a new CAM

Now the C

metry and M

geometry

click on the

ers:

etry

rical stock

ure

create and m

mbly or 2D

ate file when

ate.Z3. The

It already h

ng, we can

plan there

ve to be inpu

the first CA

Part.Z3” whi

M Plan with

CAM plan m

SetU

Machine are

Geometry

manage Tool

sheet.

n creating a

e default Tem

has included

n load the

are some st

ut manually

AM Plan

ich located i

h the name “

manager tree

Up1

--- G

--- C

--- F

--- T

--- O

--- M

--- O

shown as un

tab. Then se

l path for m

new part, 2

mplate file i

d the neces

template w

tandard ma

each time.

in the “Trai

“Model_Tu

is displayed

Geometry (U

Clearance

Frame

Tactics

Operations

Machine (U

Output

ndefined.

elect insert

machining. It

2D sheet or

is located in

ssary setup

which autom

chining met

ning” folder

urn_Plan”. F

d as follows

Undefined)

ndefined)

on the Shap

t can be crea

CAM plan

n the “\resou

when creat

matically loa

thods which

r in the defa

For this exe

s:

)

pe browser

ated with th

. By default

urce” folder

ting. For ex

ads the dra

h can load

ault installat

ercise we wi

.

he same dial

t, the name

of the defau

xample, wh

awing size

at startup an

tion director

ill not use an

og

of

ult

hen

or

nd

ry.

ny

Page 28: ZW3D Turning Training Manual - zwcad.hu

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b

C

N

m

s

24

Select the p

The part M

below.

Creating cy

Now we w

model. The

Select Cylin

Set the filte

shown below

part named

odel will be

ylindrical s

will use the

Cylindrica

ndrical Stoc

er to “Profi

w.

“Lathe_Par

e added to G

stock

Cylindrica

al Stock

ck icon, the c

ile” and the

rt.Z3”. High

Geometry.

al Stock co

is located

command d

en select th

hlight the p

The graphic

mmand to

in the Setup

dialog box w

he sketch, th

part named

c area the g

create a cy

p tool bar as

will display a

hen the sto

“Lathe_Par

geometry sh

ylindrical sto

s shown in t

as shown in

ck will be

rt.Z3”, and

ould appear

ock for the

the image be

n the image b

automatical

select “Yes

r as the ima

inserted pa

elow.

below.

lly created

s”.

age

art

as

Page 29: ZW3D Turning Training Manual - zwcad.hu

2

X

m

a

b

T

+

Wt

N

a

A

I

t

L

t

h

25

X axis is th

manually. W

and Height

button“+/-.

The radius

+Y direction

When this pthe image b

Now you ca

assigned to

Add the CA

If the geom

then we nee

Left click o

then Select

Select the w

highlighted

he default a

We will acce

for the Sto

of the stock

n. Select “O

prompt below.

an see the n

it. The disp

AM feature

metry is a so

ed to define

on the part “

“Profile” fr

whole sketc

as shown b

axis. It can

ept the defa

ock. For the

k in X axis i

Ok” to create

new stock h

play mode ca

e

olid model i

a profile fe

“Model”, an

from the pul

ch as the pr

below:

n be change

ault axis valu

e “Height (Z

is the same

e the Stock.

appears

has been add

an be chang

t can be use

ature first.

nd then sele

l down men

rofile featur

ed from the

ue for this e

Z)” input th

as the sketc

select no.

ded to Geo

ged by left c

ed as a CAM

ect the “Ad

nu of “Add f

re, and then

pull down

exercise. Als

he value 12

ch, but the h

Then the st

metry, and

clicking on t

M feature fo

d feature”

feature”.

n all of the

n menu or y

so in this fo

26. The size

height is 2 m

tock will di

d the attribut

the stock.

for Turn cut

option from

selected g

you can inp

rm we can s

e can be ad

mm higher t

isplay as tra

te of stock

tting. If it is

m the contex

eometry ele

put the vect

set the Radi

djusted by t

than sketch

ansparent li

also has be

s a 2D sketc

xt menu. An

ement will

tor

ius

the

in

ike

een

ch,

nd

be

Page 30: ZW3D Turning Training Manual - zwcad.hu

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b

r

M

N

W

R

26

Note: Set y

button and

reverse the

Make sure

Select OK.

Now save th

We are now

Rough Turn

your filter t

d then the d

e direction o

the directi

Then you w

Set

he file.

w going to

n, Finish Tu

to profile an

dialog box o

of the profi

on of the ar

will see the f

tup 1

Geom

---- P

---

work thru t

urn, Groove,

nd then you

of the profi

ile if the dir

rrow is poi

feature unde

metry

Part: Mode

-Profile 1

the seven o

, and Thread

u can pick

file feature

rection is no

nting Coun

er the CAM

el(1)>Lat

operations in

ding, and Pa

the whole s

will display

ot the same

nt clockwise

Plan manag

the Part

n Turning M

art off.

sketch at on

y. Set the T

e as the ima

e.

ge tree as sh

Module. Th

ne time. Cl

Type option

age shown b

hown below

hese are Dri

lick the “Ok

n to Part an

below.

w.

illing, Facin

k”

nd

ng,

Page 31: ZW3D Turning Training Manual - zwcad.hu

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27

Cha

apter

r 4: D

Drillin

ng o

opera

ationn

Page 32: ZW3D Turning Training Manual - zwcad.hu

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T

F

T

C

T

w

u

2

a

3

t

N

y

t

A

w

t

D

R

28

This cha

Creat

Creat

Inser

Cutti

Calcu

First, go to

Then open t

Creating T

There is thr

1) Go to th

we can get

under it to c

2) Left click

a new opera

3) In the gr

the Operati

Note: The

you do not

then select

At the sam

word “Und

the tool pat

Defining T

Right click

apter cov

ting Drillin

ting Tools

ting the fea

ng Parame

ulating Too

the folder“

the CAM pl

Turn Drill

ree ways to a

e Operation

the Operat

create a new

k on the Op

ation for dri

raphic area,

ion Type. T

system will

want give

“Rename”

me time, und

defined”. It

th.

ool

the Tool of

vers

ng operation

ature for op

eter Form

ol path

“\training in

lan “Model

access the T

n and right c

tion Type. O

w Drill opera

peration. Th

lling

right click

Then go to T

l assign na

the operati

” from the c

der “Drill

t is remind

f “Drill 1” a

n

perations

n the default

Cam plan”

Turn Drill di

click on it t

Once there

ation.

he Operation

and then se

Turning tap

mes like D

ions custom

context men

1”, there a

us there ar

and then pick

t installation

which was

ialog box:

then select I

select Turn

n Type will

elect the In

p and select

Drill 1 and D

m names. T

nu. Here, w

are some op

re still othe

k “Select” f

n directory a

created duri

Insert oper

ning

display and

nsert operat

the Turn Dr

Drill 2 to t

To rename t

we can use t

ptions. For

er paramete

from the con

and to load

ing the last

ration from

and pick D

d then use th

tion from c

rill operatio

the new ope

the operati

the default

example: T

ers we still

ntext menu

the file “La

exercise.

m the contex

Drill operat

he same pro

context men

on .

eration aut

on, right cl

t name.

Tool is show

need to co

as shown be

athe_Part.Z3

xt menu. Th

ion icon

ocess to crea

nu. Then cli

tomatically

lick on it an

wed with t

mplete to g

elow.

3”.

hen

ate

ick

y if

nd

he

get

Page 33: ZW3D Turning Training Manual - zwcad.hu

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I

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29

This will br

1). In the N

each new T

In this exerc

we can just

In the right

ring up the t

Name option

ool like Too

cise we will

select a nor

side of the T

tool manage

n input the n

ol 1, Tool 2

l drill a sim

rmal twist d

Tool manag

er.

name “Drill

and so on.

mple hole wit

drill.

ger is the To

l”. The syst

Set the Typ

th the diam

ool library ju

tem will aut

pe to Drill.

eter of 20 m

ust like the p

tomatically

mm and the

picture abov

assign a de

depth of 20

ve.

efault name

0 mm. So he

to

ere

Page 34: ZW3D Turning Training Manual - zwcad.hu

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A

h

W

N

f

a

F

A

G

t

D

D

G

T

C

M

D

T

i

b

30

The folder “

Also, there

have not be

We can cha

Note: If you

file “config

as the defau

For this exe

Select ok to

Adding the

Go to the F

the profile

Drill 1. Rep

Drill Param

Go to the Pa

The Drill pa

Cutting Pa

More cuttin

Display par

The followi

information

been specifi

“/resource”

are other T

en included

ange the libr

u want to ch

g” in the use

ult units as s

ercise we wi

o add the To

e feature to

eature optio

which is lo

peat the step

meter form

arameter an

arameters fo

arameters

ng paramet

rameters

ing is an exp

n about thes

fied in this tr

inside the i

Tool librarie

d into this lib

rary by the b

hange units

er directory

shown below

ill use the de

ool to Opera

the operat

on under the

ocated under

ps above, an

nd left click

orm appears

ters

planation of

se paramete

raining man

installing di

s with diffe

brary yet.

browser icon

from Inches

first as a ba

w.

efault settin

ation Drill 1

tion

e operation D

r Geometry

nd also add t

on it.

s. It includes

f some of th

ers please r

nual, all are

irectory incl

erent units s

n .

s to Millime

ackup. Then

ng for this T

.

Drill 1and l

y. Now the p

the stock int

s several op

he common

efer to the

at their defa

ludes a set o

such as the M

eters, it is re

n restart ZW

wist Drill

left click on

profile will

to this opera

ptions like fo

parameters

help docum

ault values.

of data for T

Metric and

ecommende

W3D again a

n it. Then go

appear und

ation

ollowing:

s. For the ot

mentation. T

Tools which

Inch. The tu

d that you m

and select th

o to Geome

der the Feat

ther parame

The parame

h can be use

urning cutte

make copy t

he Millimete

try and sele

ture option

ters and mo

eters have n

ed.

ers

the

ers

ect

of

ore

not

Page 35: ZW3D Turning Training Manual - zwcad.hu

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C

D

T

B

T

T

T

t

F

F

31

Cutting pa

Drill Type

Turn Drill o

Bore, and T

Select Drill

The Hole D

The Depth o

The Tool D

the drill or t

For the Too

For the Too

rameters T

operation pr

Tap:

.

Depth option

option speci

Depth Ref op

the shoulder

ol shoulder,

ol point, it en

Tab

rovides the

ns as shown

ifies the wo

ption determ

r of the drill

it ensures th

nsures the T

following s

n below.

orking depth

mines depth

l

he Tool sho

T

Tool point is

elections: C

h of the hole

location on

ulder is dow

Tool Should

s down to th

Center Drill,

e.

n the tool. T

wn to the de

der

he depth spe

, Drill, Peck

This location

epth specifie

ecified in the

k Drill, Chip

n could be t

ed in the form

e form.

p Drill, Ream

to the point

m.

m,

of

Page 36: ZW3D Turning Training Manual - zwcad.hu

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D

M

T

R

T

D

a

t

R

T

f

q

t

32

Deep Drilli

Deep Drillin

Max Peck/C

This is used

Retract Of

This is the

Drill Type h

and then go

to break the

Reduction

The reducti

for a more

quickly it re

the stock lef

Tool

ing Options

ng Options

Chip Depth

d to define th

ffset

retracting d

has differen

o to the retra

e drill chip b

factor

on factor is

detailed exp

educes. If th

ft with the m

Tip

s

are availabl

h and Min P

he paramete

distance bet

nt retracting

acting offset

but does not

the factor b

planation. T

he actual pe

min peck de

le when Pick

Peck/Chip

ers of Peck o

tween the c

values. For

t position; F

t retract com

by which th

The effective

eck depth ca

epth. The ch

k Drill or C

Depth.

or Chip dril

urrent drilli

r peck Drills

For the Chip

mpletely from

e new peck

e value rang

alculated is

hip cycle is t

Chip Drill is

lling.

ing peck de

s, the tool w

p Drill, the T

m the hole a

depth will b

ge of it is 0

shorter than

the same as

selected.

epth and the

will retract t

Tool retract

as shown in

be reduced.

-1. The big

n the min va

peck cycle

e previous o

to the top fa

t to the spec

the image b

Refer to Re

ger the valu

alue, ZW3D

in regards t

one. Differe

ace of the ho

cified distan

below..

eduction Sta

ue is the mo

D will remo

to this.

ent

ole

nce

art

ore

ove

Page 37: ZW3D Turning Training Manual - zwcad.hu

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T

N

F

d

r

M

D

d

N

i

R

T

33

Reduction

This is a seq

New Drillin

For exampl

depth. All t

require 3 or

More cuttin

Speed and

Specifies sp

Dwell time

Specify the

dwell time i

Note: Both

is just writt

R-level Cle

This is the d

Start

quence num

ng Depth =

le, if the va

the pecks af

r more peck

ng Parame

Feed

pindle speed

dwell time

is seconds.

h of the Rap

ten to the C

ear

distance abo

mber from w

Max Peck/

alue is 3, fo

fter that, the

s to comple

ters

d and feed ra

that how lo

pid verificat

CL file. Her

ove the top o

which the Pe

/Chip Dept

or peck drill

e drilling de

te.

ate.

ong it will p

tion and So

re set the va

of the hole a

ck/Chip wil

th *(1-Redu

l, the drillin

epth will be

ause at the b

olid verifica

alue of the

at which the

ll cut at the

uction Fact

ng depth for

at reduced

bottom of th

ation can’t

dwell time

e drilling op

reduced dep

or)

r the previo

depth, if th

he hole befo

simulate th

to “1”.

peration will

pth.

ous 2 steps

he hole is de

ore it retract

he result of

l start.

is at the m

eep enough

ts. The unit

f this value.

max

to

of

It

Page 38: ZW3D Turning Training Manual - zwcad.hu

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p

C

T

F

c

N

D

w

34

Selecting D

In this form

please refer

Calculating

There are 2

First go to

context men

Now the dri

Double left

will display

Save the file

Display para

m we can set

r to the Tool

g the Tool p

ways to cal

the operatio

nu. Second i

illing tool p

click on th

y once more

e.

ameters Ta

t the style an

l path analy

path

lculate the t

on “Drill 1

in the Param

ath has been

e operation

.

ab

nd color of

ysis and dis

ool path.

” and right

meters Form

n created in

1: Geo

“Drill 1”. T

the lines for

splay param

click on it

m, click the c

n the center a

ometry 2: T

This will hid

r displaying

meters in he

then select

calculation b

axis of the s

Tool path

de the tool p

g the tool pa

elp documen

ting the cal

button as sh

sketch as sh

path. Redo

ath. For mor

ntation .

lculation op

hown in the

own in the i

it again and

re informati

ption from t

image below

image below

d the tool pa

on

the

w.

w:

ath

Page 39: ZW3D Turning Training Manual - zwcad.hu

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35

Ch

hapte

er 5:

Fac

ing

Page 40: ZW3D Turning Training Manual - zwcad.hu

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t

F

n

C

R

a

F

t

o

A

W

o

P

L

t

C

36

In this exerc

Creat

Creat

Add t

Intro

Calcu

First, go to

open the CA

Creating F

The Facing

the Facing

Facing 1 ha

not been de

Creating a

Right click

area to Tur

Face off”t

the subtype

operation F

Add Featur

We can use

of Facing 1

Parameters

Left click o

this Form ar

Cutting Pa

cise, we wil

ting a Facin

ting a Tool

the feature

ducing Par

ulating Too

o the folder

AM plan “m

Facing oper

operation i

operation

as been crea

fined yet, an

Tool for th

on Tool Fa

rning and th

to it by the u

e option. Se

Facing 1.

re

e the same p

1

s Form

on the Param

re as follow

arameters

ll show how

ng operatio

for this op

rameters Fo

ol path

“\training

model cam p

ation

is an operati

from the O

ated under O

nd are displ

his operatio

acing 1. Th

hen set the

using the Na

elect Ok to

rocess we m

meter icon

wing:

w to use the F

on

eration

orm

in the insta

plan” which

ion only for

Operation T

Operations

layed with th

on

hen go to the

Subtype op

ame option

the manage

mentioned in

under Faci

Facing oper

alling direct

we created

r cutting the

Type Form.

in the Setup

he word “un

e Tool man

ption to OD

. If you wan

er and then

n last chapte

ng 1 and th

ration.

tory and to

in the last c

e face of the

. The

p manage tr

ndefined”. N

nager. First

D Turning

nt to change

n you will s

er to add the

hen go to the

find the fi

chapter.

e part with

en we can

ree. Also, th

Next we mu

t set the Too

Diamond.

e your Tool

see that the

e same Prof

e Paramete

ile”Lathe_P

a simple fu

see an ope

here are som

ust define the

ol Type in

Last assign

type you ca

Tool has b

file Feature

ers Form. T

art.Z3”. Th

unction. Sele

eration nam

me options h

ese.

the definiti

n the name

an change it

been added

to the Featu

The options

hen

ect

med

has

on

in

to

ure

in

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F

D

D

t

N

N

t

P

I

T

+

w

t

37

Leads and

Feed Param

Display Pa

Don’t chang

the result as

Now chang

Note: The p

Select the c

take a look

Path Toler

It refers to t

This value

+0.1 mm or

we need to

the more ac

link param

meters

rameters

ge anything

s shown belo

e some para

parameters

cutting par

at some oth

ance

the maximu

is a symme

r -0.1 away

set the Path

ccurately the

meters

g and calcula

ow.

ameters. Cal

s haven’t b

rameters T

her options h

um allow dev

etric toleran

the part sur

h Tolerance

e tool path f

ate the tool

1: Geo

lculate it ag

een specifie

Tab ag

here.

viation dista

nce value. S

rface. For ex

e to 0.05. Th

follows the p

path with th

metry: 2: T

gain and obs

ed and we w

ain and retu

ance betwee

So if the val

xample, if w

he smaller t

part.

he default p

Tool path

serve the dif

will use the

urn to the c

en the tool p

lue is 0.1 it

we want to o

the value is

parameters f

fferences.

eir default v

cutting para

path and wo

t means that

output a par

the more ti

firstly, then

values.

ameters form

rk piece.

t the tool p

rt with toler

ime calculat

we would g

m. Next le

ath can mo

rance 0.1 th

tion takes a

get

t’s

ove

hen

nd

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a

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38

Step over

This is a va

last cut. The

Over cut

This is a dis

a complete

Surface thi

How much

value.

Numbers o

This option

The value in

Start point

This specifi

alue that det

e default va

stance that t

cut on the f

ick

material sh

of cutting pa

n specifies th

nput here st

t

ies the starti

termines how

lue is 0.5.

tool travels

face.

hould be lef

asses

he numbers

tands for the

ing point at

w much ma

past the cen

ft remaining

of passes a

e number of

the beginni

aterial will b

nter point o

g after the c

as shown bel

f passes the

ng of the op

be removed

f end face a

cut is comp

low. But it d

tool path wi

peration.

at each cut

as shown be

plete. This v

does not tak

ill create.

,but not in

elow. This o

value can’t

ke the stock

ncluded in t

option ensur

be a negati

k into accoun

the

res

ive

nt.

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39

Leads and

This option

Speeds Par

This option

Several diff

machine.

Note: Here

specify a u

command f

After finish

Double righ

Save your f

link param

is used to s

rameters

n specifies

ferent units

e the setting

unit speed

from the co

hing your set

ht clicking o

file.

meter

set the engag

the speed a

are availabl

g for the sp

and feed r

ontext menu

t up for this

on the icon o

ging and ret

and federate

le to pick fr

peed and fed

rate to all o

u of each op

operation,

of operation

tracting dist

es of the R

rom. For the

derate just

of the oper

peration.

calculate th

n “Facing 1”

tance and an

Rough, Fini

e details ple

t affects this

rations you

he tool path a

” can hide th

ngle.

sh, Engage

ase refer to

s operation

u can use t

again.

he Tool path

e and Retra

the requirem

n only. So if

the speed a

h

ct operation

ments of ea

f you want

and feed ra

ns.

ach

to

ate

Page 44: ZW3D Turning Training Manual - zwcad.hu

4

40

Ch

hapte

er 6:

Tur

n Ro

ough

h and

d Finish

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o

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A

A

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G

C

L

L

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41

This chapte

Creat

Creat

Addin

Param

Calcu

Rapid

First, go to

open the C

Operation m

In this exerc

Creating T

Select the T

operation R

Creating a

We will use

Add the CA

Add the def

Parameters

Go to the Pa

Cutting Pa

Leads and

Limits para

Display par

er covers:

ting Turn R

ting Tools

ng Feature

meters For

ulating Too

d work thro

the folder

CAM plan

manage tree

cise we will

Turn Rough

Turn Rough

Rough 2 wil

Tool

e the same m

AM feature

fined profile

s Form of T

arameters F

arameters

links param

ameters

rameters

Rough oper

s

m

ol paths

ough for Fi

“\training”

“Model_Ca

there are tw

l create anot

h

h operation

l display un

method in th

e

e feature to t

Turn Roug

Form. The op

meters

ration

inishing

” in the inst

am_Plan”

wo operation

ther new op

the sa

nder the exis

he previous

this operatio

h

ptions are sh

talling direc

which was

ns created in

peration and

me way me

sting operati

operations t

on. Use the

hown in the

ctory and to

s created at

n last two ch

tool path.

entioned in

ions in the t

to create the

same proce

e image belo

o find the fi

t in last ch

hapters: Dri

the last two

tree.

e tool for thi

ess here as in

ow.

ile”Lathe_P

hapter. No

ill and Faci

o chapters. T

is operation

n chapter tw

Part.Z3” th

ow under t

ng

Then the ne

n.

wo.

hen

the

ew

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O

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E

H

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42

The display

than the pre

Cutting Pa

Cut directi

This is used

Note: Ensur

OD cutter. I

the images b

Out D

Cut Mode

Turn Rough

Each cut mo

Horizontal

Cut directio

y parameter

evious chapt

arameters T

ion

d to specify

re the selec

If the tool s

below for an

Diameter

h provides th

ode provide

l mode

on: Outside

s options ar

ters we will

Tab

the Outside

cted tool ma

elected is n

n explanatio

Inner D

hree modes

es different f

diameter

re the same

explain her

e Diameter

atches the ty

not a match f

on of the dif

Diameter

for cutting.

functions. R

e as in the p

re.

cutting or I

ype of cuttin

for the oper

fferent types

. These are H

Refer to the i

previous cha

Inside Diam

ng. For inst

ration then n

s.

Horizontal

images belo

apters. Any

meter cuttin

tance: the O

no tool path

, Vertical a

ow for an ex

y others that

ng direction.

OD cutting s

h will be cre

and Pattern

xplanation o

t are differe

.

should use

eated. Refer

Repeat.

of each type

ent

an

to

.

Page 47: ZW3D Turning Training Manual - zwcad.hu

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N

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T

v

43

Vertical mo

Cut directio

Pattern Re

Cut mode: O

Step size

This value d

Note: The m

Thick

This specifi

value can’t

ode

on: Outside

epeat

Outside dia

determines h

maximum v

ies how mu

be a negativ

diameter

ameter

how much m

value can’t

uch material

ve value.

material wil

t exceed the

s should rem

ll be remove

e cutting len

main in the

ed at each cu

ngth.

XY plane a

ut.

and Z level

after this opperation. Th

his

Page 48: ZW3D Turning Training Manual - zwcad.hu

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N

s

C

t

O

I

44

Now set the

“0.2”. Then

shown in th

Change the

the gap betw

Overlap

It specifies

e cut directi

n select the C

he image bel

thick value

ween the too

the distance

ion to OD, c

Calculate bu

low. This w

e to 0.5. Cal

ol path and

e for overlap

cut mode to

utton. Zoom

will show the

lculate the o

the part has

p as shown i

o horizontal

m in to the t

e remaining

Thick=0.2

operation ag

s increased t

Thick=0.5

in the image

and leave t

tool path ab

material.

2

gain then zoo

to 0.5.

5

e below.

the Thick op

ove right ar

om in to the

ption at the

rea to get th

e same plac

default val

he tool path

e. We can s

lue

as

see

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L

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T

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45

Number of

When using

passes to m

Station Poi

Tool positio

allow for a

Leads and

Lead type

This allows

Line Angle

angle and th

Tan line- T

image below

Tan Arc –

and center o

f Passes

g the Patter

make in the o

int

on at begin

safe tool ch

link param

s the user to

e - Engaging

he distance o

The cutter e

w. The dista

The cutter e

of the arc is

rn Repeat m

operation as

and end of

hange.

meters Tab

specify the

g path is a li

of the line a

engages the

ance is defin

engages the

user define

mode this op

shown belo

f the operati

path type w

ine which w

are defined b

material by

ned by the u

e material by

ed.

ption is ava

ow.

on. This wi

when tool en

will approac

by user.

y line tange

user.

y an arc tang

ailable。It is

ill let you se

ngages the m

ch at an angl

ent to the cu

gent to the m

s used to sp

end the tool

material. Th

le as shown

uts of the op

material as

pecify how

l to a specif

hree types ar

n in the imag

peration as

shown belo

many cuttin

fic location

re available.

ge below. T

shown in t

ow. The radi

ng

to

.

The

the

ius

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46

Extension D

This refers

value here c

Extension D

This refers

here can be

Limiting pa

These param

shown in th

Change som

Distance (E

to the dista

can be posit

Distance (R

to the dista

positive or

arameters

meters are

he image bel

me of the pa

Engage)

ance from th

tive or zero.

Retract)

ance from th

zero.

used to lim

low.

arameters we

he part at th

he part at th

mit the cutti

e have discu

he beginnin

he end of th

ing region b

ussed here a

g of the cut

he cut as sh

by assignin

and look at t

t as shown

hown in the

g a start po

the differenc

in the imag

image belo

oint and an

ces in the to

ge below. T

ow. The val

n end point

ool path.

The

lue

as

Page 51: ZW3D Turning Training Manual - zwcad.hu

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F

N

U

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R

N

47

Save the file

Rapid walk

Now let’s c

form.

Finish Tur

Next let’s d

Use the sam

ones before

loaded you

Add the fea

Right click

in the image

The parame

Repeat cut m

Next we nee

Save your f

e.

k through f

create a Fin

n 1 would b

define the To

me process

e. Just selec

can rename

ature to the

on it to cal

e below.

eters of the

mode is not

ed to add a

file.

for Finish T

nish Turn o

be added to

ools and Fe

to define th

ct the tool w

e the tool ag

e operation a

culate tool p

Finish Turn

t used. So fo

Turn Groov

Turn

operation. P

the list in th

eatures.

he Tool as b

with the nam

gain.

as shown be

path using t

1:Geome

rn are simila

or the details

ve operation

Pick the Fin

he Operatio

before. Giv

me of “Rou

elow.

the default p

etry 2:Fin

ar to the Ro

s please refe

n.

nish Turn ic

on Tree.

e the operat

ugh Turn”

parameters.

nish tool pat

ough Turn’s

ers to the Pa

con fr

tion a diffe

from the to

The results

th

s except for

arameters in

rom the Ope

rent name o

ool list. Aft

s would be

r the option

n Rough Tur

eration Ty

other than t

fter the tool

like as show

n of the Patt

rn.

pe

the

is

wn

ter

Page 52: ZW3D Turning Training Manual - zwcad.hu

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48

C

Chap

ter 7

7: Tu

rn G

Groov

ve

Page 53: ZW3D Turning Training Manual - zwcad.hu

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O

C

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49

This chapte

Creat

Assig

Add t

Param

Calcu

In the previ

In this chap

the out groo

tool and the

discuss thes

chapter.

Open the fil

Creating th

Create the T

Note: Mak

being mach

Add the fea

Parameters

This Form i

Cutti

More

Leads

Limit

Speed

Displ

er covers

ting Turn G

gning a groo

the feature

meters For

ulating tool

ious chapter

pter, we will

oves on the

e features a

se again her

le that we sa

he Turn Gr

Tool for this

ke sure the

hined in thi

ature to it.

s Form of T

includes 6 T

ng Parame

e cutting pa

s and link p

ting Param

ds paramet

ay paramet

Groove

oving tool

m

l path

rs we have

l discuss an

e inside and

are the same

re. If you are

aved in last

roove opera

s operation a

length of t

is operation

Turn Groov

Tabs. These

eters

arameters

parameters

meters

ters

ters

discussed th

other impor

d outside of

e as what w

e not clear o

chapter. Th

ation

and give it t

the shank

n.

ve

are as follo

s

he Drill, Fa

rtant operati

f the part. T

we have disc

on the proce

hen follow th

the name “T

of the turn

ows:

acing, Turn

ion: Turn G

The method

cussed in th

ess, please r

he steps bel

Turn Groov

ning cutter

Rough, and

Groove. Thi

used for cr

he last sever

refer to the r

low to create

ve”.

greater th

d Turn Finis

is operation

reating the o

ral chapters

related exerc

e the grove

han the dep

sh operation

n is able to c

operation, t

s. We will n

cise in seco

tool path.

pth of groo

ns.

cut

the

not

nd

ove

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A

m

50

Now we wi

Select the c

Cut directi

This specifi

Cut strateg

Specify the

Zig: The to

Alternative

material fro

ll discuss th

utting para

ion

ies OD, ID o

gy

cut strategy

ol cuts the s

e: The tool

om both side

he first 4 Tab

ameters Ta

or End slot a

y. This inclu

stock along

start cuttin

es as shown

bs

ab 。

as shown in

udes Zig and

the directio

ng from the

in the imag

n the images

OD

ID

End slot

d Alternativ

on as shown

e middle of

ge below.

s below.

ve 2 kinds of

in the imag

f the groove

f strategies

ge below.

e and then

as shown be

alternativel

elow.

y remove t

the

Page 55: ZW3D Turning Training Manual - zwcad.hu

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I

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p

m

51

Safe Distan

It is a distan

another loca

Stock heigh

It is used to

create the t

profile of th

material.

nce

nce between

ation as sho

ht

o define the

tool path to

he feature th

No stoc

n the top fac

own in the im

e amount of

the top of

hen you mu

ck height

ce and trave

mage below

f material th

the feature

ust use the s

ersal plane a

w.

hat must be

being mac

stock featur

at which too

removed. I

hined. If th

re to avoid

ol moves fro

If this value

here is addit

a collision

om one groo

e is “0” the

tional mater

between the

ove location

en system w

rial above t

e part and t

to

will

the

the

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f

m

T

s

t

R

T

a

t

R

52

Rough clea

It specifies

first finish p

machined o

Step Type a

There are tw

selecting th

the option o

Relief Amo

This is a di

avoid the p

the tool and

Rough Thi

ar

the axial di

pass. If the

one grove at

and Step Si

wo kinds o

e option of

of “step size

ount

istance that

ossibility of

d the wall.

ck

istance from

input value

a time. Oth

ize

f options ar

“% of tool w

e”, it will be

the tool wi

f collision b

Stock

m the beginn

e is shorter t

herwise it wi

re available

width”, the

an absolute

ill offset fro

between the

k height is sp

ning position

than the act

ill be machi

e for Step ty

step size w

e value.

om the wal

e tool and th

pecified

n of the retr

tual tool wid

ined twice.

ype. These

ill calculate

l of the gro

he wall by m

ract height t

dth, then th

are “%” of

e with the %

oove when r

maintaining

to the right

he finish gro

tool and “w

% of the widt

retracting. I

g a safe dist

vertex for t

ooving will

width”. Wh

th of tool. F

It will help

tance betwe

the

be

hen

For

to

een

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D

T

s

M

I

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T

P

E

P

b

P

53

It refers to

below.

Dwell time

This is the

seconds. Th

More cuttin

In this Tab

to enable a F

The three pa

Peck param

Enable Pec

Peck step:

below.

Peck return

the thickne

time that th

his feature is

ng paramet

we can sele

Finish groo

arameters fo

meters:

ck:Select “

Specify the

n amount:

ess of rema

he tool will

s not display

ters Tab

ect whether

ve after rou

or the Pecki

“Yes” or “N

e cut depth

The distanc

aining mater

pause at th

yed during s

r or not to en

ugh groove.

ing options

No” to determ

for each cu

ce for retract

rial after Ro

he bottom o

simulation.

nable Peck

are as follow

mine wheth

ut but does n

ting each tim

ough Groov

of the grove

motion as t

ws:

her or not to

not includes

me.

ve operation

e when finis

the cutting m

enable Peck

s the last cu

n as shown

shing. The d

mode and w

k.

ut as shown

in the ima

default unit

whether or n

n in the ima

age

is

not

age

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I

o

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a

L

54

The followi

Finish Gro

Finish Thic

Return pos

It refers to t

Overlap

It specifies

Back off di

It is the dist

only one pa

Leads and

This tab is

and their va

Limiting pa

ing are the p

oove: Yes or

ck: The mat

sition

the distance

the overlap

istance

tance in X a

ass then this

link param

used to set

alues were d

arameter

parameters f

r No. Select

terial left ov

in Y axis b

distance be

axis betwee

option does

meters

the engage

discussed in

for setting th

t “Yes” to en

ver in both X

between the

etween two c

en the start p

s not apply.

e and retract

the last cha

he finish gro

nable Finish

X and Z dire

start point a

contiguous

point and th

t type and t

apter.

oove.

h Groove.

ections as sh

and top face

2 cuts as sh

he end point

the distance

hown in the

e of the groo

hown in the

t of the retra

e values for

image belo

ove.

image below

act moveme

r them. The

ow.

w.

ent. If there

se paramete

e is

ers

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D

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R

O

U

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55

This tab is t

parameters

Set up Cutt

Rough clea

Safe distan

Rough Thi

Dwell time=

Set up Mor

Enable Pec

Return Pos

Overlap= 1

Use the defa

Then calcul

Save your f

to set the cu

and calcula

ting Param

ar= 0

nce = 1

ck = 0.5

= 1

re cutting P

ck = Yes

sition= 12

1

fault parame

late the tool

file

utting area b

ate the tool p

meters as fol

Parameters

eters

path and th

by defining

path.

lowing

as followin

he results wi

1:Geo

the beginnin

ng

ill be as sho

ometry 2:T

ng point an

own below:

Tool path

d the ending

g point. Noww let’s set t

the

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56

Ch

hapte

er 8:

Thre

ead

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t

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C

o

t

C

T

A

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P

C

P

i

T

C

F

N

57

This chapte

Rapid

Param

The thread

the ID threa

tool path fo

path for a si

Create the

operation. A

tree.

Create an

Tool and na

Add featur

Set up the P

There are tw

Parameters.

Cut Positio

Position =

in the image

Start length

Thread len

Cut depth =

Finish dept

Numbers o

er covers :

d walk thro

meters For

operation is

ad in any po

or Straight t

ingle thread

Thread op

An operation

OD Thread

ame it with t

re to this op

Parameters

wo kinds o

. First let’s s

on=OD

Select a poi

e below.

h = 0

n= 15

= 0.3

th = 0.2

of Finish = 2

ough for Th

m of Threa

s similar to t

osition on t

thread, Tape

d in our geom

peration. F

n with the d

ding Trian

the name “T

peration: A

s

of parameter

set the requi

int from the

2

hread

ad

the Drill op

the geometr

ered thread,

metry. Open

From the Op

default name

ngle tool. Fr

Turn Threa

dd the defin

rs. One is t

ired parame

e geometry.

peration. It c

ry. It doesn’

, Single or

n the file sav

peration typ

e of “Threa

rom the Too

ad”. From t

ned profile f

the required

eters.

Select a po

can generate

’t need the t

Multiple th

ved in last c

pe select the

ading 1” wi

ol manager

the Subtype

feature to th

d parameter

oint in the r

e the tool pa

thread featu

hreads. Next

chapter

e thread ope

ill be added

r select an O

e option we

his operation

s and the o

ed line at ra

ath for the O

ure. It can a

t let’s go to

eration

to the Oper

OD Thread

can select t

n.

other is in th

andom locat

OD thread a

also create t

o create a to

and then t

ration mana

ding Triang

the tool type

he Addition

tion as show

nd

the

ool

the

age

gle

e.

nal

wn

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58

Then go to

Clearance=

Pullout len

Set up Lead

Extension d

Other para

Calculate th

A:Thread

:Cut dep

Now simula

Parameters

Cutti

Leads

set the Add

=2

n= 1

ds and link

distance (E

ameters use

he tool path

d depth B

pth F:Pu

ate the opera

s Form

ng Parame

s and link p

ditional par

parameter

Engage) =1

ed the defau

and the resu

B:Extens

llout Len

ation with S

eters

parameters

rameters:

rs

ult value

ults should b

sion distan

G:Threa

Solid Verify

s

be as shown

nce(Enga

ad length

y. The result

n in the ima

age) C:

H:Finish

ts are shown

ge below.

Cut posi

h depth

n in the imag

tion D:C

ge below.

Clearance

E

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N

C

C

N

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P

I

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59

Speed

Displ

Next we are

Cutting pa

Cut Positio

Specifies O

Note: Diffe

Pitch

Specify the

Thread dep

Specify the

Position

It refers to t

for beginnin

ds paramet

ay paramet

e going to ex

rameters

on

OD cut or ID

erent positio

pitch (the d

pth

depth of thr

the starting

ng.

ters

ters

xplain the p

D cut for Thr

on require

distance betw

reading as s

point of thr

parameters in

reading.

different st

ween each t

shown in the

read。Click

n these tabs

tyles of tool

thread) for th

e image belo

k on the butt

s.

l to produc

hreading as

ow.

ton and then

ce a proper

shown in th

n go to the g

thread.

he image be

geometry to

elow.

select a poi

int

Page 64: ZW3D Turning Training Manual - zwcad.hu

6

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i

T

T

b

T

I

G

a

60

Start length

It is an axi

image below

Thread len

This is the l

be threaded

Thread Ty

It used to sp

G76(Com

and finishin

h

al distance

w:

n:

length of th

d.

pe

pecify the ty

mpound cyc

ng threading

between th

e thread inc

ype of cycle

cle) this is

g cycles.

he start poin

cluding the p

e: G92 or G7

s the most c

nt of the thr

pull out leng

76.

commonly u

read and th

gth. If this o

used thread

he position

option blank

ding cycle. G

point as is

k then the w

G76 can cr

shown in t

whole line w

eate roughi

the

will

ng

Page 65: ZW3D Turning Training Manual - zwcad.hu

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R

F

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T

I

r

I

t

61

G92(Simp

Return” for

First pass d

This is avai

This option

Cut Type

This refers

“Constant”.

If the Cut ty

remaining d

If the cut ty

the image b

ple cycle)

each cuttin

depth

lable when

will not app

to the step

.

ype set to “%

depth as sho

ype is set to

below.

- It is a sim

ng level.

the G76 is s

pear in the S

over for ro

% of remain

own in the im

“constant”

mple cycle

selected. It s

Solid Simul

ough thread

n”, the defa

mage below

, then the d

that consis

specifies the

lation.

ding. Two op

ult value is

w.

default value

sts of 4 act

e depth for t

ptions are a

40. It mean

e of the opti

tions: “Enga

the first cut.

available. T

ns that the a

ion of Cut

aging-Threa

.

They are “%

actual step o

depth is 0.2

ading-Retrac

% remain” a

over is 40%

2 as shown

ct-

nd

of

in

Page 66: ZW3D Turning Training Manual - zwcad.hu

6

M

I

i

F

T

b

N

T

N

T

e

c

H

T

62

Min Depth

It specifies

implement a

Finish Dep

This refers

bottom of th

Number of

This refers t

Numbers o

The default

example tw

cut to the pr

Hand of Th

This is used

h

the minimu

at the Min d

pth

to the overa

he thread.

f Finish

to the numb

of spring

t value is 1

wo means tw

rogrammed

hread

d to select ri

um depth in

depth.

all depth of

ber of cuttin

. For the m

wo additiona

depth.

ight or left h

n cutting. If

f the cut. If t

ng passes in

multiple thre

al passes. Th

hand threads

f cutting dep

the value is

the tool pat

ead passes i

his is used to

s as shown i

pth is less t

0 or left bl

th. It should

input the co

o get the fle

in the image

than the Min

lank then sy

be larger th

orrespondin

ex out of the

es below.

n depth the

ystem will o

han zero.

ng value in

e tool to ens

en system w

only finish t

the field. F

sure the part

will

the

For

t is

Page 67: ZW3D Turning Training Manual - zwcad.hu

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63

Clearance

This is the

crest of thre

Pullout Len

It refers to t

below.

Note the Pu

Leads and

Extension d

distance in

ead as show

n

the axial dis

ullout lengt

link param

distance:

the radial

wn in the ima

stance away

th is part of

meters

Left hand

direction be

age below.

y from the e

f the length

etween the

end of thread

h of thread.

Right han

engagemen

d when the

.

nd

nt point of e

tool pulling

each cutting

g out of the p

g pass and t

part as show

the

wn

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64

It specifies

Calculate th

Verify it ag

Save your f

the extensio

Exten

he tool path

ain.

file.

on distance

nsion Distan

again to ch

for engagin

nce(Enga

eck the diff

ng and retrac

age) Ex

ferences.

cting the too

xtension Dis

ol as shown

stance(Re

in the imag

etract)

ges below.

Page 69: ZW3D Turning Training Manual - zwcad.hu

6

65

Ch

apte

er 9:

Part

Off

Page 70: ZW3D Turning Training Manual - zwcad.hu

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g

F

C

n

O

C

G

l

A

U

N

P

T

66

This chapte

Preparat

Param

Calcu

Solid

This is the

geometry. N

First open th

Creating th

Select the T

new operati

Operations

Creating to

Go to the T

list. Then na

Add the fea

Use the sam

Next we nee

Parameters

There are 4

Cutti

Leads

Speed

Displ

er covers.

tion for Par

meters For

ulating tool

verify

last operati

Now let’s ta

he file we s

he Part off

Turning mo

ion. A new

s in the CAM

ool:

Tool manage

ame the too

ature:

me process a

ed to define

s Form

Tabs.

ng parame

s and link p

ds paramet

ay paramet

rt Off

m

l path

ion in Turn

ake a look at

aved in last

operation

odule in Op

part off op

M manager

er set the T

ol “Part Off

as before and

e the parame

eters

parameters

ters

ters

ning. It is e

t how it wor

chapter.

peration Ty

peration with

tree.

Type to Gro

f”.

d add the sa

eters.

s

asy to get t

rks.

ype and then

h the defaul

ooving and t

ame profile

the tool pat

n select the

lt name “Pa

then select t

feature to th

th just by s

Part Off o

art Off 1” w

the “Parting

he Features

specifying a

operation

will be crea

g Off” from

of Part Off

a point on t

to create

ated under t

m the Subty

operation.

the

e a

the

pe

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w

R

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p

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67

We have go

Cut Off Po

Select a poi

direction pe

will not be c

Return hei

The position

plane before

Corner Ge

Using cut o

Non-It mean

Chamfer –

There are ad

Chamfer W

one over the

oint

int on the ge

erpendicular

created.

ght

n that the to

e it rapid ret

ometry

ff, we can s

ns the tool w

It will cut a

dditional op

Width

e last three ta

eometry as t

r to the axis

ool retracts

turns to the

specify the t

will cut off t

a chamfer as

ptions to con

abs before s

the point cu

s of the part.

to after cut

start point.

type of the c

the part alw

s shown in t

ntrol the sha

so we will o

ut. Then the

. The cutoff

t off operati

corner geom

ways in the d

the image b

ape of the ch

only go over

cutter will

f point must

ion. It make

metry. These

direction per

elow.

hamfer.

r the Cuttin

cut off the p

t be specifie

es sure the t

e are as follo

rpendicular

ng Paramete

part from th

ed otherwise

tool can firs

ows:

to the axis o

ers 。

he point in t

e the tool pa

st go to a sa

of the part.

the

ath

afe

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F

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P

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D

P

T

68

This specifi

Width.

Chamfer A

This refers t

below.

Fillet

This option

the fillet can

Peck param

Enable Pec

Determine w

Peck step

This will sp

fies the wid

Angle

to the angle

n will produc

nnot be bigg

meters

ck

whether or n

pecify the de

dth for cham

e between th

ce a fillet cu

ger than 0.7

not to use th

epth for each

mfer as follo

he truncation

ut as shown

75 Tool Wid

he peck mod

h cutting pa

owing. This

n face and th

n below. Yo

dth

de to cut.

ass as shown

s value sho

he bevel edg

u need to sp

n in the ima

ould not be

ge of chamf

pecify the fi

ge below.

bigger than

fer as shown

fillet radius.

n 0.75% To

n in the ima

The radius

ool

age

of

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L

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69

Peck Retur

This refers t

Now go to t

Set the para

Cut Off. On

Corner Geo

Chamfer wi

Set the Lead

Extension d

Leave the o

Click the ca

rn Amount

to the retrac

the paramet

ameters as fo

n the left sid

ometry: Cha

idth: 3

ds and links

distance (Re

other param

alculation bu

ct distance a

ters for the t

following:

de of the ins

amfer

s parameters

etract): 0

meters in th

utton and th

after each pa

tool path par

serted sketch

s

heir default

he tool path

ass.

rt off with a

h select the

t values.

will appear

a chamfer.

end point a

as in the im

as shown in

mage below.

the image b

below.

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G

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C

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70

This comple

Next simula

Go to Outp

the solid sim

Click the sta

Save your f

Congratulat

etes the exe

ate all of the

put and left

mulation int

art button

file

tion! You ha

ercises for al

e operations

click on it.

terface.

,then w

ave finished

ll the operat

s with Solid

Then select

we can chec

d the trainin

tions.

Verify.

t the Verify

ck the operat

ng on ZW3D

tab. Click o

tions and se

D Turning.

on the Start

ee the results

t Verify but

s

tton and go

to