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    Whats is operation management..?

    2CHAPTER 1 INTRODUCTIONTO OPERATIONS MANAGEMENT Many ofyou reading this book may think that you dontknow

    what operations management (OM) is or that itis not

    something you are interested in.However,afterreading this

    chapter you will realize that you already knowquite a bit about

    operations management.You may evenbe working in an

    operations management capacity andhave used certainoperations management techniques.Youwill also realize that

    operations management is probablythe most critical

    business function today.Ifyou want to beon the frontier

    ofbusiness competition,you want to be inoperations

    management.Today companies are competing in a very different

    environment than they were onlya few years ago.To survive they

    must focus on quality,time-based competition,effi-ciency,international

    perspectives,and customer relationships.Global

    competition,e-business,the Internet,and advances in technology

    require flexibility and responsiveness.This new focus has placed

    operations management in the limelight ofbusiness,becauseit

    is the function through which companies can achieve this type

    ofcompetitiveness.Considersome oftodays most successful

    companies,such as Wal-Mart,SouthwestAirlines,General

    Electric,Starbucks,Toyota,FedEx,and Procter & Gamble.These

    com-panies have achieved world-class status in large part due to a

    strong focus on operationsmanagement.In this book you will learn

    specific tools and techniques ofoperationsmanagement that have

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    helped these,and other companies,achieve their success.The

    purpose ofthis book is to help prepare you to be successful

    in this newbusiness environment.Operations

    management will give you an understanding of how to helpyour organization gain a competitive advantage in the

    marketplace.Regardle ss ofwhe ther your area

    ofexpertise is marketing,finance,MIS,or opera -

    tions,the techniques and concepts in this book will help

    you in your businesscareer.The material in this book will teach

    you how your company can offer prod-ucts and services

    cheaper,better,and faster.You will also learn that

    operationsmanagement concepts are far reaching,affectingevery aspect ofthe organizationand even everyday life.Finance, MarketingEvery business is managed through three major

    functions:finance,marketing,a ndoperations

    management.Figure 1-1 illustrates this by showing that the vice

    presidentsofeach ofthese functions reports directly to the

    president or CEO ofthe company.Other businessfunctionssuch as accounting,purchasing,human

    resources,andengineeringsupport these three major

    functions.Finance is the function responsi-ble for

    managing cash flow,current assets,and capital

    investments.Marketing is re-sponsible for sales,generating

    customer demand,and understanding customer wantsand

    needs.Most ofus have some idea ofwhat finance and

    market ing are about,but what does operations

    management do?WHAT IS OPERATIONS MANAGEMENT?

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    WHAT IS OPERATIONS MANAGEMENT?3

    Operations managementThe business functionresponsible forplanning,coordinating,and controlling the resources needed

    toproduce a companys goodsand services.

    Role ofoperationsmanagementTo transform organizationalinputs into outputs. MarketingV.P. of MarketingFinanceV.P. of FinancePresident or CEOOperationsV.P. ofOperationsManages: people,equipment,technology,materials, andinformationTo produce: goodsand/orservicesManages:

    customerdemandsGenerates: sales forgoodsandservicesManages: cash flow,current assetsandcapitalinvestmentsFIGURE 1-1Organizational chartshowing the three majorbusiness functionsOperations management (OM)is the business function that plans,organizes,coordinates,and

    controls the resources needed to produce a companys goodsandservices.Operations management is amanagement

    function.It involves

    managingpeople,equipment,technology,information,an

    d many other resou rce s.Opera tions management is the

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    central core function ofevery company.This is true whether

    thecompany is large or small,provides a physical good or a

    service,is for profit ornot for profit.Every company has an

    operations management function.Actually,all the otherorganizational functions are there primarily to support the

    operationsfunction.Without operations,there would be

    no goods or services to sell.Considera retailer such as Gap

    that sells casual apparel.The marketing

    function providespromotions for the merchandise,and the

    finance function provides the neededcapital.It is the

    operations function,however,that plans and coordinates

    all theresources needed to design,produce,and deliver themerchandise to the various retaillocations.Without

    operations,there would be no goods or services to sell to

    customers.Therole ofoperations managementis to transform a companys inputs into thefinished goods or

    services.Inputs include human resources (such as workers and

    man-agers),facilities and processes (such as buildings andequipment),as well as materials,technology,and

    information.Outputs are the goods and services a company

    produces.Figure 1-2 shows thistransformation process.At a factory the transformation is theInputs HumanResources Facilities& Processes TechnologiesMaterialsTheTransformationProcessOutputs Goods ServicesPerformance InformationCustomerFeedbackFIGURE 1-2

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    The transformation process

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    4CHAPTER 1 INTRODUCTIONTO OPERATIONS MANAGEMENT physical change ofraw materials into products,such as

    transforming leather andrubber into sneakers,denim into

    jeans,or plastic into toys.At an airline it is the effi-cientmovement ofpassengers and their luggage from one location to

    another.At ahospital it is organizing resources such

    as doctors,medical procedures,and medica-tions

    to transform sick people into healthy ones.Operations management

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    is responsible for orchestrating all the resources neededto

    produce the final product.This includes designing the

    product;decidingwhat

    resources are needed;arranging schedules,equipment,andfacilities;manag-

    ing inventory;controlling quality;designing the jobs to

    make the product;anddesigning work

    methods.Basically,operations management is responsible for

    allaspects ofthe process oftransforming inputs into

    outputs.Customer feedback andperformance information

    are used to continually adjust the inputs,the trans-formation

    process,and characteristics ofthe outputs.As shown in Figure 1-2,thistrans-formation process is dynamic in order to adapt to

    changes in the environment.Proper management ofthe

    operations function has led to success for many compa-nies.For

    example,in 1994 Dell Inc.was a second-tier computer maker that

    managedits operations similar to others in the industry.Then

    Dell implemented a new businessmodel that completely changed

    the role ofits operations function.Dell developed newandinnovative ways ofmanaging the operations function that have

    become one ofto-days best practices.These changes enabled Dell to

    provide rapid product delivery of customized products to customers

    at a lower cost,and thus become an industry leader.Just as proper

    management ofoperations can lead to company success,improper man-

    agement ofoperations can lead to failure.This is illustrated by

    Kozmo.com,a Web-basedhome delivery company founded in

    1997.Kozmos mission was to deliver products tocustomerseverything

    from the latest video to ice creamin less than an

    hour.Kozmowas technology enabled and rapidly became a

    huge success.However,the initial successgave rise to overly fast

    expansion.The company found it difficult to manage the opera-tions

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    needed in order to deliver the promises made on its Web site.The

    consequenceswere too much inventory,poor deliveries,and losses in

    profits.The company rapidly triedto change its operations,but it was too

    late.It had to cease operations in April 2001.The Web-based age hascreated ahighly competitive world ofon-line shopping that

    poses specialchallenges for operations man-agement.The Web

    can be usedfor on-line purchasing ofevery-thing from

    CDs,books,and gro-ceries to prescription medicationsand

    automobiles.Whereas the In-ternet has given consumers flexi-

    bility,it has also created one of the biggest challenges for

    companies:delivering exactly what the customer ordered atthe

    time promised.As we saw with theexample ofKozmo.com,making promises on aWeb site is one

    thing;delivering on those promises is yet another.Ensuring

    that or-ders are delivered from mouse to houseis the job

    ofoperations and is much morecomplicated than it might

    seem.In the 1990s many dot-com companies discovered just

    how difficult this is.They were not able to generate a profit

    and went out ofbusi-ness.To ensure meeting promisescompanies must forecast what customers want andmaintain

    adequate inventories ofgoods,manage distribution centers

    and warehouses