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VNR VIGNANA JYOTHI INSTITUTE OF ENGINEERING & TECHNOLOGY

Department of Mechanical Engineering

III B.Tech II Semester (ME)

Academic Year 2016-17

Academic Plan

1. Machine Tools

2. Mechanical Engineering Design –II

3. Metrology and Quality Control

4. Instrumentation and Control Systems

5. JAVA Programming

6. Modern Automobile Technologies

7. Non Conventional Energy Source


(Autonomous)

DEPARTMENT OF MECHANICAL ENGINEERING

Name of the Staff : A.N. Brahmeswara Rao Subject : Machine Tools

Code : 13MED015 Course: III B.Tech

Semester : II Year : 2016-17

No. of weeks : 16 No.of periods/week: 4+1

TEXT BOOK

1. Manufacturing Technology (Volume 2): Metal Cutting and Machine Tools by

P.N. Rao; Publisher: McGraw Hill.

2. Production Technology; Publisher: HMT and McGraw Hill.

REFERENCES

1. Manufacturing Engineering and Technology by Serope Kalpakjian and Steven

R. Schmid; Publisher: Pearson.

2. Prodiuction Technology, by R K Jain & S C Gupta

3. Workshop technology- Vol 2, by B.S. Raghuvanshi.

Academic Plan

UNIT I

Introduction

Introduction to material removal processes; Variety of machine tools.

Metal cutting

Introduction; Chip formation; Shear zone; Orthogonal cutting; Shear angle and its

relevance; Cutting tool materials; Thermal aspects; Tool wear and tool life; Surface

finish; Cutting fluids; Empirical and analytical determination of cutting forces;

Economics.

Machine tools

Introduction; Classification of machine tools; Generating and forming; Methods of

generating surfaces; Accuracy and finish achievable; Basic elements of machine

tools; Support structures; Power transmission; Actuation systems; Guideways;

General work holding methods..

Learning objectives: after successful completion of unit – I the student must be

able to

1. Define the term metal cutting

2. Describe the elements of cutting process

3. Define the various angles of single point cutting tool with neat sketch

4. List out the different types of chips and explain in detail

5. Compare and contrast the orthogonal and oblique cutting

6. List out the assumptions of MERCHANT’S circle diagram with neat sketch

7. Derive the relationship between the different forces developed in metal cutting

8. Define the term machinability and explain the effects of different factors on it

9. Define the term tool life and explain the effects of different cutting parameters on it.

10. List out the different types of coolants and their applications

11. List out the different tool materials and select the tool material for different

work piece material

12. Classify the different types of machine tools

13. List out the basic elements of machine tools

Topi

c

No.

Topic Name Reference

Books

Numbe

r of

Period

s

Cumulati

ve

Periods

UNIT-I

1

Introduction

Introduction to material removal

processes; Variety of machine

tools.

T1, R1, R2,

R3

1 1

2

Metal cutting

Introduction; Chip formation;

Shear zone; Orthogonal cutting;

T1, R1, R2,

R3

1 2

3 Shear angle and its relevance;

Cutting tool materials;

T1, R1, R2,

R3

1 3

4 Thermal aspects; Tool wear and

tool life;

T1, R1, R2,

R3

1 4

5

Surface finish; Cutting fluids;

Empirical and analytical

determination of cutting forces;

T1, R1, R2,

R3

1 5

6

Economics.

Machine tools

Introduction; Classification of

machine tools;

T1, R1, R2,

R3

2 7

7

Generating and forming; Methods

of generating surfaces; Accuracy

and finish achievable;

T1, R1, R2,

R3

1 8

8 Basic elements of machine tools;

Support structures;

T1, R1, R2,

R3

2 10

9 Power transmission; Actuation

systems; Guide ways;

T1, R1, R2,

R3

2 12

10 General work holding methods. T1, R1, R2,

R3

1 13

UNIT II

Centre lathe

Introduction; Constructional features of a centre lathe; Aids for support and

location; Cutting tools; Operations performed in a centre lathe; Taper turning

methods; Thread-cutting methods; Special attachments; Machining time and

power estimation; Typical setups.

Special purpose lathes

Limitations of a centre lathe; Capstan and turret lathes; Automatic lathes; Tooling

layout.

Reciprocating Machine Tools

Introduction; Shaper; Planing machine; Slotter.

Learning objectives : after successful completion of unit –II the student must be

able to

1. Classify the different types of lathes?

2. List out the main parts of centre lathe? And explain their feature?

3. List out the Operations performed in a centre lathe? Explain them with neat

sketch?

4. List out the different types of Taper turning methods? Explain any one with

neat sketch?

5. Explain the process of thread cutting on lathe?

6. Differentiate between Capstan and turret lathes?

7. Classify the different types of automatic lathes? Differentiate between

parallel and progressive automatic lathes?

8. What is tooling layout? Explain with any one example?

9. Differentiate between shaper and planner?

10. Differentiate Shaper and slotter?

UNIT-II

1

Centre lathe

Introduction; Constructional

features of a centre lathe;

T1,R1,R2,

R3

1 14

2

Aids for support and location;

Cutting tools; Operations

performed in a centre lathe

T1,R1,R2,

R3

2 16

3

Taper turning methods; Thread-

cutting methods; Special

attachments;

T1,R1,R2,

R3

2 18

4 Machining time and power

estimation; Typical setups.

T1,R1,R2,

R3

1 19

5

Special purpose lathes

Limitations of a centre lathe;

Capstan and turret lathes;

T1,R1,R2,

R3

2 21

6 Automatic lathes; Tooling layout. T1,R1,R2,

R3

2 23

7 Reciprocating Machine Tools

Introduction; Shaper

T1,R1,R2,

R3

2 25

8 Planing machine; Slotter. T1,R1,R2,

R3

2 27

Unit –III

Milling

Introduction; Types of milling machines; Milling cutters; Milling operations;

Dividing head; Milling Mechanics; Milling time and power estimation; Special

setups.

Hole-making operations

Introduction; Drilling; Reaming; Boring; Tapping; Other hole-making operations.

Abrasive processes

Introduction; Grinding wheel designation and selection; Types of grinding

machines; Grinding process; Grinding process parameters; Creep feed grinding;

Honing; Lapping; Other finishing processes.

Learning objectives: after successful completion of unit –III the student must be

able to

1. Describe the working principle of milling machine with neat sketch

2. Classify various types of milling machines

3. List out various specifications of milling machine

4. List out the different types of milling cutters & explain their functions.

5. Define the term indexing and explain the different methods of indexing

6. List out the various accessories and attachments used on milling machine to

perform different operations

7. Describe the procedure for constructional features of speed gear box for milling

8. List out different operations performed on milling machine

9. Describe with the help of neat sketch, the working principle of drilling machine

10. Classify various types of drilling machines

11. List out and explain the different operations those are performed on

drilling machine

12. Describe with the help of neat sketch, the working principle of boring

machine

13. Classify various types of drilling machines

14. Describe the procedure for constructional features of speed gear & feed

gear

15. box for drilling machine

16. Sketch the drill bit and label the various elements on it

17. List out various types of abrasives and explain how a grinding wheel is

selected for different operations.

18. Classify various types of grinding machines

19. Compare grinding with lapping and honing

UNIT-III

Topi

c

No.


Books

Numbe

r of

Periods

Cumulativ

e Periods

1.

Milling

Introduction; Types of milling

machines;

T1,R1,R2,

R3

1 28

2. Milling cutters; Milling operations; T1,R1,R2,

R3

1 29

3. Dividing head; Milling Mechanics; T1,R1,R2,

R3

2 31

4.

Milling time and power estimation;

Special setups.

T1,R1,R2,

R3

1 32

5.

Hole-making operations

Introduction; Drilling; Reaming;

Boring; Tapping; Other hole-

making operations.

T1,R1,R2,

R3

3 35

6.

Abrasive processes

Introduction; Grinding wheel

designation and selection; Types of

grinding machines;

T1,R1,R2,

R3

1 36

7.

Grinding process; Grinding process

parameters; Creep feed grinding;.

T1,R1,R2,

R3

2 38

8. Honing; Lapping; Other finishing

processes

T1,R1,R2,

R3

1 39

UNIT IV

GRINDING & SUPERFINISHING PROCESSES

Introduction, Grinding Wheel – Designation and Selection, Types of Grinding

Machines, Grinding Process, Grinding Process Parameters, Creep Feed Grinding,

Honing, Lapping, Other Finishing Processes

Learning objectives: after successful completion of unit –IV the student must be

able to

1. Classify the different types of grinding & super finishing process

2. Identify the grinding process parameters

3. Describe about creep feed grinding

4. Explain about the honing process

5. Explain about lapping process

UNIT-IV

Topi

c

No.


Books

Numbe

r of

Periods

Cumulativ

e Periods

1. Introduction grinding wheel

designation and selection

T1,R1,R2,

R3

2 41

2. Types of grinding machine and its

processes

T1,R1,R2,

R3

2 43

3. Grinding process parameters T1,R1,R2,

R3

3 46

4. Creep feed grinding, honing,

lapping

T1,R1,R2,

R3

2 48

5. Other finishing processes T1,R1,R2,

R3

2 50

Unit – V

Unconventional machining processes

Need for Unconventional Processes, Overview on Electric Discharge Machining,

Electrochemical Machining, Ultrasonic Machining, Chemical Machining, Laser

Beam Machining, Water Jet Machining & Abrasive Jet Machining.

Other machine tools

Over view of Sawing, Broaching, Gear Cutting

Jigs and fixtures

Introduction; Functional surfaces; Location principles; Locating devices; Clamping

devices; Jigs; Designing a Jig; Fixtures.

Learning objectives: after successful completion of unit – V the student must be

able to

1. Understand the need of Unconventional Machining process

2. Explain the working principle of EDM

3. Explain the working principle of ECM

4. Explain the working principle of USM

5. Explain the working principle of CM

6. Explain the working principle of LBM

7. Explain the working principle of WJM

8. Explain the working principle of AJM

9. Compare jigs and fixtures.

10. List out principles design of jigs and fixtures.

11. List out principles Location

12. List out principles clamping

13. List out the different types of Clamping devices.

14. Design a jig.

15. List out the different types of Fixtures

UNIT-V

Topi

c

No.


Books

Numbe

r of

Periods

Cumulativ

e Periods

1.

Need for Unconventional Processes,

Overview on Electric Discharge

Machining

T1,R1,R2,

R3

2 52

2.

Electrochemical Machining,

Ultrasonic Machining, Chemical

Machining

T1,R1,R2,

R3

3 55

3.

Laser Beam Machining, Water Jet

Machining & Abrasive Jet

Machining.

T1,R1,R2,

R3

3 58

4.

Over view of Sawing, Broaching,

Gear Cutting

T1,R1,R2,

R3

3 60

5. Jigs and fixtures

Introduction;

T1,R1,R2,

R3

1 51

6. Functional surfaces;

T1,R1,R2,

R3

2 53

7. Location principles; Locating

devices;

T1,R1,R2,

R3

2 55

8. Clamping devices; Jigs; Designing

a Jig;

T1,R1,R2,

R3

2 57

9. Fixtures T1,R1,R2,

R3

2 59

VNR VIGNANAJYOTHI INSTITUTE OF ENGINEERING AND TECHNOLOGY

(Autonomous)


Name of the Staff: Mr.K.NAGENDRA BABU/Mr.V. Anand Kumar

Subject: MECHANICAL ENGINEERING DESIGN-II

Code: 13MED016

Course: B. TECH (MECHANICAL ENGINEERING)

Year & Semester: III B.TECH. & II SEMESTER

Academic Year: 2016-2017

Course Prerequisites: Mathematics, Mechanics, Strength of Materials,

kinematics of machinery and dynamics of Machinery.

Course Objectives:

Understand different types of bearing and their design, center cranks, crank

pins, crank shafts.

Understand stresses in curved beams, expression for radius of neutral axis

for rectangular, circular, trapezoidal and T-section, transmission of power

by belt and rope drives, transmission efficiencies.

Understand the overview of different types of gears and their applications,

force analysis, friction in worm gears etc.

Learning Outcomes:

Student will be able to:

Design different types of bearings, clams, cylinder liners, belt and rope

drives etc.

Design crane hooks and C-clamps.

Design different types of gears like spur gear, helical gear, bevel gear, worm

gear etc.

List of Text Books:

T1- Machine Design by V.Bhandari; Publisher: McGraw Hill.

T2- Machine Design by R.L.Norton; Publisher: McGraw Hill.

Data book : P S G College of Technology

List of Reference Books:

R1 – Mechanical Engineering Design (SI edition) by J.E.Shigley

R2 – Machine Design by R.S.Khurmi & J.S.Gupta; Publisher : Sultan Chand

R3 – Mechanics of materials by Beer & Johnson Publisher: McGraw Hill.

R4 – Machine Design by Schaums Outline series ; Publisher : McGraw Hill

Course Plan:

S.

No. Topic Name

Reference

Books

Numbe

r of

Periods

Cumula

tive

Periods

UNIT-I BEARINGS

1 Introduction-types of Journal bearings,

Lubrication, Bearing Modulus

T1,T2,R1,R

2

02 02

2 Full and partial bearings, Clearance

ratio

T1,T2,R1,R

2

01 03

3 Heat dissipation of bearings, bearing

materials

T1,T2,R1,

01 04

4 Journal bearing design, Ball and roller

bearings

T1,T2,R1,R

2

03 07

5 Journal bearing design, Static loading of

ball and roller bearings

T1,T2,R1,

02 9

6 Bearing life, Bearing selection.

T1,T2,R1,R

2

01 10

UNIT – II ENGINE PARTS , CONNECTING ROD.

7 Pistons, Forces acting on piston

T1,T2,T3,R

2

01 11

8 Construction, design and proportions of

piston

T1,T2,R1,

02 13

9 Construction, design and proportions

Cylinder

T1,T2,R1,R

2

01 14

10 Construction, design and proportions of

Cylinder liners.

T1,T2,R2,

01 15

11 Thrust in connecting rod, stress due to

whipping action on connecting rod ends

T1,T2,R1,R

2

02 17

12 Cranks and Crank shafts,

T1,T2,R1,R

2

01 18

13 strength and proportions of over hung T1,T2,R2

01 19

14 Overview of Center cranks; Crank pins,

Crank shafts.

T1,T2,R1,

02 21

UNIT III DESIGN OF CURVED BEAMS, POWER TRANSMISSIONS SYSTEMS,

PULLEYS:

15 Introduction, stresses in curved beams

T1,T2,

R2,R3

01 22

16

Expression for radius of neutral axis for

rectangular, circular, trapezoidal and T-

Section.

T1,T2,R1,R

3

02 24

17 Design of crane hooks

T1,T2,R1,R

3

01 25

18 Design of C– clamps. T1,T2,R3,

01 26

19 Transmission of power by Belt and Rope

drives

T1,T2,R1,R

3

02 28

20 Transmission efficiencies; Belts (Flat and

V types),Ropes

T1,T2,R3,

01 29

21 pulleys for belt and rope drives

T1,T2,R1,R

3

02 31

22 Materials, Chain drives

T1,T2,R2,R

3

02 33

UNIT IV SPUR AND HELICAL GEAR DRIVES:

23 Introduction: Spur gears- Helical gears T1,T2,R2

02 35

24 Load concentration factor – Dynamic

load factor.

T1,T2,R1,

02 37

25 Surface compressive strength – Bending

strength

T1,T2,R1,R

2

02 39

26 Design analysis of spur gears

T1,T2,R1,R

4

02 41

27

Estimation of centre distance, module

and face width, check for plastic

deformation

T1,T2,R1,R

4

02 43

28 Check for dynamic and wear

considerations.

T1,T2,R1,R

4

01 44

UNIT V DESIGN OF BEVEL AND WORM GEAR DRIVES

29 Bevel gears; Load concentration factor,

Dynamic load factor

T1,T2,R2,R

3

01 45

30 Surface compressive strength- Bending

strength

T1,T2,R1,

02 47

31 Design analysis of Bevel gears

T1,T2,R1,R

2

02 49

32 Estimation of centre distance, module T1,T2,R1, 02 51

and face width, check for plastic

deformation

33

Check for dynamic and wear

considerations.

T1,T2,R1,

02 53

34 Worm gears – Properties of worm gears ,

Selection of materials

T1,T2,R2

01 54

35 Strength and wear rating of worm gears T1,T2,R1,

02 56

36 Force analysis

T1,T2,R1,R

2

02 58

37 Friction in worm gears, thermal

considerations

T1,T2,R1,

02 60

R13

VNR Vignana Jyothi Institute of Engineering and Technology

(Autonomous)


III Year B.Tech ME II Sem L T/P/D C

4 0 4

(13MED017) METROLOGY AND QUALITY CONTROL

Course Objectives:

Understand limits and fits as applicable in mechanical engineering

design.

Understand the measuring instruments and their operating

principles and use

Understand quality control and statistical quality control.

Learning Outcomes:

Students will be able to:

Apply limits and fits while designing components.

Use measuring instruments for measuring dimensions and

geometry.

Apply statistical quality control techniques to products

UNIT I

SYSTEMS OF LIMITS AND FITS:

Introduction, normal size, tolerance limits, deviations, allowance, fits and their

types – unilateral and bilateral tolerance system, hole and shaft basis systems –

interchangeability and selective assembly, slip gauges- Indian standard Institution

system – British standard system, International Standard system for plain work.

UNIT II

LIMIT GAUGES:

Taylors principle – Design of go and No go gauges, plug ring, snap, gap, taper,

profile and position gauges.

OPTICAL MEASURING INSTRUMENTS:

Tool maker’s microscope and its uses – collimators, optical projector.

SURFACE ROUGHNESS MEASUREMENT:

Differences between surface roughness and surface waviness-Numerical

assessment of surface finish – CLA,R, R.M.S Values – Rz values, Rz value,

Methods of measurement of surface finish-profilograph.

UNIT III

SCREW THREAD MEASUREMENT:

Element of measurement – errors in screw threads – measurement of effective

diameter, angle of thread and thread pitch.

GEAR MEASUREMENT:

Gear measuring instruments, Gear tooth profile measurement. Measurement of

diameter, pitch pressure angle and tooth thickness.

UNIT IV

QUALITY CONTROL:

Introduction - quality – quality control – significance- defect and defective –

theory of probability – basic concepts – probability distributions – simple problems

UNIT V

STATISTICAL QUALITY CONTROL:

Introduction – significance - elements of quality control – process control – control

limits – representations – control charts – control charts for variables – X and R

charts – control charts for attributes – C and P charts - steps involved in the

constructions of control charts – Acceptance sampling – sampling plans – simple

problems – applications and limitations of SQC.

TEXT BOOKS:

1. Engineering Metrology by I C Gupta; Publisher: Dhanpat Rai

2. Engineering Metrology by R.K. Jain; Publisher: Khanna

3. Total Quality by Armand V. Feigenbaum; Publisher: McGraw Hill

REFERENCES:

1. BIS standards on Limits and Fits, Surface Finish, Machine Tool Alignment

etc.

2. Fundamentals of Dimensional Metrology by Connie Dotson Publisher:

Thomson

3. Statistical Quality Control by Eugene Grant; Publisher: McGraw Hill

4. Introduction to Statistical Quality Control by D. C. Montgomery; Publisher:

John Wiley Publications

VNR Vignana Jyothi Institute of Engineering and Technology

(Autonomous)


Name of the Staff : D.SARATH CHANDRA

Subject : Production Technology

Code : 13MED017

Course : B.Tech (Mechanical Engineering)

Semester : III B. Tech. II-Sem

Year : 2015-2016

List of Text Books:

T1-Engineering Metrology by I C Gupta; Publisher: Dhanpat Rai

T2-Engineering Metrology by R.K. Jain; Publisher: Khanna

T3-Total Quality by Armand V. Feigenbaum; Publisher: McGraw Hill


R1-BIS standards on Limits and Fits, Surface Finish, Machine Tool

Alignment etc.

R2-Fundamentals of Dimensional Metrology by Connie Dotson Publisher:

Thomson

R3-Statistical Quality Control by Eugene Grant; Publisher: McGraw Hill

R4-Introduction to Statistical Quality Control by D. C. Montgomery;

Publisher: John Wiley Publications

Course Plan:

Topic

No. Topic Name

Reference

Books

Numbe

r of

Period

s

Cumulat

ive

Periods

UNIT-I SYSTEMS OF LIMITS AND FITS

WIT:

Importance of measurement

What are the different types of tolerance and limits

What is allowance and its importance in the design

What is fit importance and applications

WIL:

What is metrology and importance of standard measurement

Importance of tolerances and limits in design of product

Different types of fit systems used in different applications

What are the different types of standard systems in force

1 Introduction T1,T2&R1 1 1

2 Normal size T1&T2 1 2

3 Tolerance limits T1&T2 3 5

4 Deviations T1&T2 2 7

5 Allowance T1&T2 1 8

6 Fits and their types – unilateral

and bilateral tolerance system

T1&T2 2 10

7

Hole and shaft basis systems –

interchangeability and selective

assembly

T1&T2

2 12

8 Slip gauges- Indian standard

Institution system

T1&T2 2 14

9

British standard system,

International Standard system for

plain work

T1&T2

2 16

UNIT-

II

LIMITGAUGES,OPTICALMEASURING;INSTRUMENTS,SURFACER

OUGHNESS MEASUREMENT

WIT:

What is gauge and Taylors principle for design for gauges

What are the different types of gauges and applications in

measurement

How to identify the rough surface and waviness\

How to measure the roughness by using CLA and RMS

method

WIL:

Able to design gauges for different application based on Taylors

principle

How to measure the taper and profile and position gauges

Able to measure the roughness of the surfaces of different

objectives by using CLA and RMS method

How to use the Tool Makers Microscope, Collimeter and

Optical Projector for better accuracy of measurement

10 Taylors principle T1&T2 1 17

11 Design of go and No go gauges, T1&T2 2 19

12 plug ring, snap, gap T1&T2 1 20

13 taper, profile and position gauges T1&T2 1 21

14

Tool maker’s microscope and its

uses – collimators, optical

projector.

T1&T2

2 23

15 Differences between surface

roughness and surface waviness

T1&T2 1 24

16 Numerical assessment of surface

finish- CLA,R, R.M.S Values

T1&T2 1 25

17

Rz values, Rz value, Methods of

measurement of surface finish-

profilograph.

T1&T2

2 27

UNIT-

III

SCREW THREAD MEASUREMENT;GEAR MEASUREMENT

WIT:

What are the elements of gear and types of different types of

screw threads

How to measure the effective diameter of screw threads

How to measure the gear tooth profile measurement

How to measure the pitch, pressure angle and tooth thickness

WIL:


screw threads

Able to measure the effective diameter of screw threads

Able to measure the gear tooth profile measurement


18 Element of measurement

T1&T2 1 28

19 errors in screw threads –

measurement of effective diameter

T1&T2 2 30

20

errors in screw threads –

measurement of angle of thread

and thread pitch.

T1&T2

2 32

21

Gear tooth profile measurement.

Measurement of diameter, pitch

pressure angle and tooth thickness

T1&T2

2 34

UNIT-

IV

QUALITY CONTROL

WIT:

Giving a brief introduction about quality control and its

significance

In detail explanation of theory of probability

In detail explanation about probability distribution

Application of quality control and problem salvation

WIL:

What is quality control and its significance

Able to explanation of theory of probability applications

Able to solve the problems based on probability distribution

Identification and problems salvation by using probability

distribution

22 Introduction T3&R3 1 35

23 quality – quality control –

significance- defect and defective

T3&R3 1 36

24 theory of probability T3&R3 2 38

25 basic concepts T3&R3 1 39

26

probability distributions simple

problems

T3&R3

2 41

27 simple problems T3&R3 1 42

UNIT-

V

STATISTICAL QUALITY CONTROL WIT:

WIT:

Giving a brief introduction about statistical quality control and

its significance

In detail explanation of control limits – representations –

control charts

In detail explanation about C and P charts - steps involved in

the constructions of control charts

Application of SQC and problem salvation

WIL:

What is statistical quality control and its significance and

applications

Able to solve the problems based on control limits –

representations – control charts

Able to solve the problems based on C and P charts

Identification and problems salvation by using Acceptance

sampling– sampling plans

28 Introduction – significance. T3&R3 1 43

29 elements of quality control T3&R3 1 44

30 control limits – representations –

control charts

T3&R3 2 46

31

control charts for variables – X

and R charts – control charts for

attributes

T3&R3

2 48

32 – C and P charts - steps involved in


T3&R3 2 50

33 Acceptance sampling– sampling

plans

T3&R3 2 52

34

simple problems – applications and

limitations of SQC.

T3&R3

2 54

R13 VNR Vignana Jyothi Institute of Engineering and Technology

(Autonomous)


III Year B.Tech ME II Sem L T/P/D C

4 0 4

(13MED017) METROLOGY AND QUALITY CONTROL

Course Objectives:

Understand limits and fits as applicable in mechanical engineering design.

Understand the measuring instruments and their operating principles and use

Understand quality control and statistical quality control. Learning Outcomes:


Apply limits and fits while designing components.

Use measuring instruments for measuring dimensions and geometry.

Apply statistical quality control techniques to products

UNIT I SYSTEMS OF LIMITS AND FITS: Introduction, normal size, tolerance limits, deviations, allowance, fits and their

types – unilateral and bilateral tolerance system, hole and shaft basis systems – interchangeability and selective assembly, slip gauges- Indian standard Institution system – British standard system, International Standard system for plain work.

UNIT II LIMIT GAUGES:

Taylors principle – Design of go and No go gauges, plug ring, snap, gap, taper, profile and position gauges. OPTICAL MEASURING INSTRUMENTS:

Tool maker’s microscope and its uses – collimators, optical projector. SURFACE ROUGHNESS MEASUREMENT:

Differences between surface roughness and surface waviness-Numerical assessment of surface finish – CLA,R, R.M.S Values – Rz values, Rz value, Methods of measurement of surface finish-profilograph.

UNIT III SCREW THREAD MEASUREMENT: Element of measurement – errors in screw threads – measurement of effective

diameter, angle of thread and thread pitch. GEAR MEASUREMENT:

Gear measuring instruments, Gear tooth profile measurement. Measurement of diameter, pitch pressure angle and tooth thickness. UNIT IV

QUALITY CONTROL: Introduction - quality – quality control – significance- defect and defective – theory of probability – basic concepts – probability distributions – simple problems

UNIT V

STATISTICAL QUALITY CONTROL: Introduction – significance - elements of quality control – process control – control

limits – representations – control charts – control charts for variables – X and R charts – control charts for attributes – C and P charts - steps involved in the

constructions of control charts – Acceptance sampling – sampling plans – simple problems – applications and limitations of SQC.

TEXT BOOKS: 4. Engineering Metrology by I C Gupta; Publisher: Dhanpat Rai 5. Engineering Metrology by R.K. Jain; Publisher: Khanna

6. Total Quality by Armand V. Feigenbaum; Publisher: McGraw Hill REFERENCES:

5. BIS standards on Limits and Fits, Surface Finish, Machine Tool Alignment etc.

6. Fundamentals of Dimensional Metrology by Connie Dotson Publisher:

Thomson 7. Statistical Quality Control by Eugene Grant; Publisher: McGraw Hill

8. Introduction to Statistical Quality Control by D. C. Montgomery; Publisher: John Wiley Publications

VNR Vignana Jyothi Institute of Engineering and Technology (Autonomous)


Name of the Staff : D.SARATH CHANDRA Subject : Production Technology

Code : 13MED017 Course : B.Tech (Mechanical Engineering) Semester : III B. Tech. II-Sem

Year : 2015-2016

List of Text Books:

T1-Engineering Metrology by I C Gupta; Publisher: Dhanpat Rai

T2-Engineering Metrology by R.K. Jain; Publisher: Khanna T3-Total Quality by Armand V. Feigenbaum; Publisher: McGraw Hill


R1-BIS standards on Limits and Fits, Surface Finish, Machine Tool Alignment etc. R2-Fundamentals of Dimensional Metrology by Connie Dotson Publisher:

Thomson R3-Statistical Quality Control by Eugene Grant; Publisher: McGraw Hill

R4-Introduction to Statistical Quality Control by D. C. Montgomery; Publisher: John Wiley Publications

Course Plan:

Topic

No. Topic Name

Reference

Books

Number of

Periods

Cumulative

Periods

UNIT-I SYSTEMS OF LIMITS AND FITS WIT:

Importance of measurement

What are the different types of tolerance and limits

What is allowance and its importance in the design

What is fit importance and applications

WIL:

What is metrology and importance of standard measurement

Importance of tolerances and limits in design of product

Different types of fit systems used in different applications

What are the different types of standard systems in force

1 Introduction T1,T2&R1 1 1

2 Normal size T1&T2 1 2

3 Tolerance limits T1&T2 3 5

4 Deviations T1&T2 2 7

5 Allowance T1&T2 1 8

6 Fits and their types – unilateral

and bilateral tolerance system

T1&T2 2 10

7

Hole and shaft basis systems –

interchangeability and selective assembly

T1&T2

2 12

8 Slip gauges- Indian standard Institution system

T1&T2 2 14

9 British standard system, International Standard system for plain work

T1&T2 2 16

UNIT-

II

LIMITGAUGES,OPTICALMEASURING;INSTRUMENTS,SURFACEROUGHNESS MEASUREMENT

WIT:

What is gauge and Taylors principle for design for gauges

What are the different types of gauges and applications in

measurement

How to identify the rough surface and waviness\

How to measure the roughness by using CLA and RMS method

WIL:

Able to design gauges for different application based on Taylors

principle

How to measure the taper and profile and position gauges

Able to measure the roughness of the surfaces of different objectives by using CLA and RMS method

How to use the Tool Makers Microscope, Collimeter and Optical Projector for better accuracy of measurement

10 Taylors principle T1&T2 1 17

11 Design of go and No go gauges, T1&T2 2 19

12 plug ring, snap, gap T1&T2 1 20

13 taper, profile and position gauges T1&T2 1 21

14

Tool maker’s microscope and its

uses – collimators, optical projector.

T1&T2

2 23

15 Differences between surface roughness and surface waviness

T1&T2 1 24

16 Numerical assessment of surface finish- CLA,R, R.M.S Values

T1&T2 1 25

17

Rz values, Rz value, Methods of

measurement of surface finish-profilograph.

T1&T2

2 27

UNIT-

III

SCREW THREAD MEASUREMENT;GEAR MEASUREMENT WIT:

What are the elements of gear and types of different types of screw threads

How to measure the effective diameter of screw threads

How to measure the gear tooth profile measurement


WIL:


screw threads

Able to measure the effective diameter of screw threads

Able to measure the gear tooth profile measurement


18 Element of measurement

T1&T2 1 28

19 errors in screw threads –

measurement of effective diameter

T1&T2 2 30

20

errors in screw threads –

measurement of angle of thread and thread pitch.

T1&T2

2 32

21

Gear tooth profile measurement.

Measurement of diameter, pitch pressure angle and tooth thickness

T1&T2

2 34

UNIT-

IV

QUALITY CONTROL WIT:

Giving a brief introduction about quality control and its significance

In detail explanation of theory of probability

In detail explanation about probability distribution

Application of quality control and problem salvation

WIL:

What is quality control and its significance

Able to explanation of theory of probability applications

Able to solve the problems based on probability distribution

Identification and problems salvation by using probability

distribution

22 Introduction T3&R3 1 35

23 quality – quality control – significance- defect and defective

T3&R3 1 36

24 theory of probability T3&R3 2 38

25 basic concepts T3&R3 1 39

26

probability distributions simple

problems

T3&R3

2 41

27 simple problems T3&R3 1 42

UNIT-V

STATISTICAL QUALITY CONTROL WIT:

WIT:

Giving a brief introduction about statistical quality control

and its significance

In detail explanation of control limits – representations –

control charts

In detail explanation about C and P charts - steps involved in


Application of SQC and problem salvation

WIL:

What is statistical quality control and its significance and

applications

Able to solve the problems based on control limits –

representations – control charts

Able to solve the problems based on C and P charts

Identification and problems salvation by using Acceptance sampling– sampling plans

28 Introduction – significance. T3&R3 1 43

29 elements of quality control T3&R3 1 44

30 control limits – representations – control charts

T3&R3 2 46

31 control charts for variables – X and R charts – control charts for

attributes

T3&R3 2 48

32 – C and P charts - steps involved in the constructions of control charts

T3&R3 2 50

33 Acceptance sampling– sampling plans

T3&R3 2 52

34 simple problems – applications and limitations of SQC.

T3&R3 2 54


(Autonomous)


III B. Tech, IInd Semester (Mechanical Engineering)-open elective

Subject : JAVA PROGRAMMING

Subject Code : 13ITD005

Academic Year : 2016 – 17

Number of working days : 90

Number of Hours / week : 4

Total number of periods planned: 75

Faculty Members: M.Manasa Devi

Course Objectives

Understand fundamental concepts and constructs of Java.

Implement different object oriented concepts in Java

Develop the concepts of multithreading and IO streams

Construct GUI models

Course Outcomes

Write java programs using various programming constructs

Solve different mathematical problems using OOP paradigm

Design and analyze the solutions for thread and IO management concepts

Implement the applications involving GUI models and events

UNIT-I

Fundamentals of Object Oriented programming: Object oriented paradigm -

Basic concepts of Object Oriented Programming - Benefits of OOP - Applications of

OOP

Java Evolution: Java Features - How Java differs from C and C++ - Java and

Internet - Java and World Wide Web - Web Browsers - Hardware and Software

Requirements - Java Environment. Overview of Java Language: Simple Java

Program - Java Program Structure - Java Tokens- Java Statements -

Implementing a Java Program - Java Virtual Machine - Constants - Variables -

Data types - Scope of Variables-Symbolic Constants-Type Casting and type

promotions – Operators, Operator Precedence and Associativity - Control

Statements – break - continue- Arrays-Multi dimensional arrays, Wrapper Classes

- Simple examples.

Objectives:-

At the end of this unit student will be able to know

Understand the object oriented programming principles

Understand the differences between JAVAa and C/C++

Understand the implementation of JAVA programming

Learn about Control Stuctures,Operators,Arrays etc.

Learn how to write a JAVA program with an example.

Lecture Plan:-Total Classes Required: 10

S.no Description of Topic No. of Hrs. Method of

teaching

1 Introduction to JAVA Evolution 2 BB

2 Object Oriented Programming

Principles 1 BB

3 benefits of OOP, Comparision between

JAVA and C/C++ 2 BB

4 Java Tokens,Variables,DataTypes 1 BB

5 Control Stuctures 2 BB,PPT

6 Operators 2 BB,PPT

Assignment:-

1. What is JIT compiler?

2. Can we execute a program without main() method?

3. What is difference between object oriented programming language and

object based programming language?

4. Why main method is static?

5. Demonstrate the principle concepts of OOPS.

6. Elaborate system.out.println().

UNIT-II

Classes: Classes and Objects - Constructors – methods - this keyword – garbage

collection- finalize - Overloading methods and constructors - Access Control-

Static members – nested and inner classes – command line arguments - variable

length arguments.

Inheritance: Forms of inheritance – specialization, specification, construction,

extension, limitation, combination, benefits and costs of inheritance. Super uses-

final - polymorphism, method overriding - dynamic method dispatch –abstract

classes – exploring string class.

Objectives:-


Understand the classes and objects

Implement different kinds of constuctors

Understand the inheritance

Illustrate various inhenritance concepts

Lecture Plan: - Total Classes Required: 11

S.no Description of Topic No. of Hrs. Method of teaching

1 Classes and Objects 2 BB,VIDEO

2 Constructors 2 BB,PPT

3 Methods and Classes 2 BB

4 Inheritance 1 BB

5 Types of Inheritance 3 BB,PPT

6 Abstarct classes 2 BB

Assignment:-

1. Why we need to use Inheritance?

2. What is multiple inheritances? Why Java Doesn't Support multiple

Inheritance.

3. Can a class extend itself?

4. Explain types of constructors.

5. Illustrate with an example different types of inheritance.

UNIT-III

Packages and Interfaces: Defining and accessing a package – understanding

CLASSPATH – access protection importing packages – Interfaces - Defining and

implementing an interface, Applying interfaces, Variables in interfaces and

extended interfaces. Exploring java.lang and java.util packages.

Exception Handling-Fundamentals, usage of try, catch, multiple catch clauses,

throw, throws and finally. Java Built in Exceptions and creating own exception

subclasses.

Objectives:-


Understand the packages classpath.

Implement interfaces

Compare and contrast interfaces and abstract classes

Explore java.lang and java.util packages

Exception handling



1 Packages 2 BB

2 Classpath 1 BB,PPT

3 Interfaces 4 BB,PPT

4 Exception Handling 3 BB,PPT

Assignment:-

1. Explain how to handle different types of exceptions.

2. What is the difference between classpath and path?

3. Why do we need packages?

4. How interfaces are beneficial than the abstract class.

UNIT - IV

Multithreaded Programming: Java Thread life cycle model – Thread creation -

Thread Exceptions - Thread Priority – Synchronization - Messaging - Runnable

Interface - Interthread Communication - Deadlock - Suspending, Resuming and

stopping threads.

I/O Streams: File – Streams – Advantages - The stream classes – Byte streams –

Character streams.network package

Objectives:-


Understand the Multithreaded programming.

Illustrate synchronization, deadlock, and Thread priority.

Implement I/O stream


S.no Description of Topic No. of Hrs. Method of

teaching

1 Multithreaded programming 3 BB,PPT

2 I/O streams 2 BB,PPT

Assignment:-

1. What is the purpose of the wait(), notify(), and notifyAll() methods?

2. What is the difference between start and run method in Java Thread?

3. Illustrate the code to avoid deadlock in Java where N threads are accessing

N shared resources

4. Which one is better to implement thread in Java ? extending Thread class or

implementing Runnable?

5. Signify the need of two types of streams – byte streams and character

streams?

6. What are the super most classes of all streams?

7. Explain FileInputStream and FileOutputStream?

UNIT – V

Applet Programming: How Applets differ from Applications - Applet Life Cycle -

Creating an Applet - Running the Applet- Designing a Webpage - Applet Tag -

Adding Applet to HTML file - More about Applet Tag - Passing parameters to

Applets - Aligning the display.

Event handling: basics of event handling, Event classes, Event Listeners,

delegation event model, handling mouse and keyboard events, adapter classes,

AWT Class hierarchy - AWT Controls - Layout Managers and Menus, limitations of

AWT,swings

Objectives:-

At the end of this unit student will be able to

Demoinstrate Applet programming

Design a web page

Understand the basics of event handling

Illustrate AWT Class hierarchy and their related programs

Understand MVC Architecture



1 Applet programming 1 BB,VIDEO

2 Applet to HTML 3 PPT

3 Event Handling 3 PPT,BB

4 AWT Class 2 BB,VIDEO,PPT

Assignment:-

1. Which classes can an applet extend?

2. For what do you use the start() method?

3. True or false: An applet can make network connections to any host on the

internet.

4. How do you get the value of a parameter specified in the JNLP file from

within the applet's code?

5. Explain AWT components with examples.

TEXT BOOKS:

1. The Complete Reference Java J2SE 5th Edition, Herbert Schildt, TMH

Publishing Company Ltd, NewDelhi.

2. Big Java 2nd Edition, Cay Horstmann, John Wiley and Sons

REFERENCE BOOKS:

1. Java How to Program, Sixth Edition, H.M.Dietel and P.J.Dietel, Pearson

Education/PHI

2. Core Java 2, Vol 1, Fundamentals, Cay.S.Horstmann and Gary Cornell,

Seventh Edition, Pearson Education.

3. Core Java 2, Vol 2, Advanced Features, Cay.S.Horstmann and Gary

Cornell, Seventh Edition, Pearson Education.


(Autonomous)


III BTech, II Semester (Mechanical Engineering)

Subject : Modern Automobile Technologies

Subject Code : 13AED010

Academic Year : 2016 – 17

Number of working days : 90

Number of Hours / week : 4


Name of the Faculty Member: Dr. K.Bala Showry

Course Objectives:

Understand the basics of Automobile Engineering without any previous

knowledge regarding Automobiles

Understand the difference between IC Engine Vehicle and HEV/EV

Appreciate the current technologies in the Automobile industry

Course Outcomes (COs): Upon completion of this course, students should be able

to:

CO-1: Apply fundamental knowledge of Automobile Engineering for design of

safety systems like AIRBAGS, ABS etc….

CO-2: Apply fundamental knowledge of Automobile Engineering for design of

comfort systems like power steering, collapsible and tiltable steering column and

power windows etc…

CO-3: Gain the knowledge of HEV/EV and their trouble shooting

CO-4: Appreciate the technological advancemans in global positioning system,

automotive navigation and driver assistance systems

UNIT : I

Syllabus:

Introduction:

Basic layout of and automobile with reference to power plant power required for

propulsion various resistances to motion of the automobile ,types of tyres Basic

steering systems , brakes Necessity of brake , Two and Three wheelers ;

Classification of two and three wheelers .

Learning Objectives: After completion of the unit, the student must able to:

Explain what is Automobile with reference to power plant and power

required to propulsion.

Describe the power required for propulsion.

Explain various resistances occurring to oppose the motion of an

automobile

Explain what brake is and what is the necessity of a brake and its

importance. differentiation , between two wheelers and three wheelers.

Lecture Plan

S.No. Description of Topic No. of Hrs. Method of

Teaching

1.

Necessity and importance studying

the subject and the pollutions which

are responsible for global warming

and how the automobiles are

responsible for global warming

1st &2nd hours Black board

2.

Lay out of Automobile with reference

to power plant power required for

propulsion and various resistances

for automobile motion.

3&4th hours Black board +

Video

3.

Types of tyres and its classification

and Basic steering systems and

introduction to brakes

5&6th hours Black board

4. Classification of two and three

wheelers and description. 7&8th hours

Black board +

Video

Assignment – 1

1. Explain the basic layout of an automobile with reference to power plant and

power required to propulsion.

2. What are the various resistances occurring in Automobile explain?

3. Explain the classification of tyres and basic steering systems in automobile.

4. Explain brake and importance of a brake, and explain types of brakes.

5. Differentiate between two and three wheel vehicles

UNIT : II

Syllabus:

ELECTRIC VEHICLES:

Layout of an electric vehicle, performance of electric vehicles –traction motor

characteristics, tractive effort, transmission requirements.


Understand what is an electric vehicle and the difference between fuel and

electric vehicle.

Explain the configuration of electric vehicles and performance of electric

vehicles

Explain the performance of the electric vehicle.

Traction motor and its characteristics.

Tractive effort and the requirements

Lecture Plan


Teaching

1. Description electric vehicle

performance of electric vehicle 9&10th hours

Black board

+PPT

2. Traction motor and its

characteristics

11&12th

hours Black board

3. Tractive effort and transmission

requirements

13&14

hours Black board

Assignment – 2

1. Explain the configuration and performance of Electric vehicle

2. With a neat diagram explain traction motor characteristics, tractive effort and

transmission

requirements.

3. Explain tractive effort in normal driving and what is the energy consumption at

the battery

terminal.

UNIT : III

Syllabus:

HYBRID VEHICLES:

Concepts of hybrid electric drive train ,types architecture of series and parallel

hybrid electric drive train , merits and demerits , series and parallel hybrid electric

drive train design.


Understand the concept of hybrid vehicle and drive trains.

Understand the architecture of Hybrid electric drive trains .

Understand the series of and parallel drive trains .

Understand torque coupling speed coupling.

Lecture Plan


Teaching

1.

Introduction to hybrid vehicle,

concept of hybrid electric drive train

architecture of hybrid electric drive

train.

15&16th

hours Black board + ppt

2.

Series Hybrid electric drive trains,

parallel hybrid electric drive trains

and equations related .

17&18th


3. Speed coupling and torque coupling 19&20th


Assignment – 3

1. Explain the concept of Hybrid Electric Drive trains?

2. Describe the architecture of hybrid electric drive trains.

3. Explain series and parallel Hybrid Eclectric Drive trains with neat sketches

4. Explain torque and speed coupling?

UNIT : IV

Syllabus:

SAFETY SYSTEMS:

Airbags, seat belt tightening system, collision of warning systems, child lock, anti

lock braking systems, anti spin regulation, traction control systems

TELEMATICS

Global positioning systems,Geographical information systems, navigating systems,

automotive vision system, road recognition, driver assistance systems.


Know what is the use of Air bag, seat belt system, child lock and anti lock

braking system..

Lecture Plan

S. No. Description of Topic No. of Hrs. Method of

Teaching

1. Introduction to safety system in

automobile, and its importance.

21&22nd

hours Video

2. Airbags ,seat belt systems 23&24th

hours

Black board +

Video

3. Collision warning systems 25 &26th

hours Black board

4. Child lock system , antilock braking

systems

27&28th

hours Black board

5. Spin regulation, traction control

system. 29&30 hours

Black board

+PPT

6

Global positioning systems,

Geographical information systems,

navigating systems,

31&32 hours Black board

+PPT

7

Automotive vision system, road

recognition, driver assistance

systems.

33&34 hours Black board

+PPT

Assignment – 4

Explain the importance of

Airbags in an automobile

Seat belt tightening system

Collision warning system

Child lock and anti lock braking system

Anti spin regulation and traction control systems.

Global positioning systems

GIS

Navigation systems

Automotive vision system

Road recognition system

Driver assistance systems

UNIT : V

Syllabus:

SECURITY SYSTEMS:

Anti theft technologies, smart card system, number plate coding.

COMFORT SYSTEMS:

Active suspension systems, requirement and characteristics, different types,

power steering, collapsible and tiltable steering column, power windows.


Understand anti theft technologies smart card system and number coding

Understand active suspension systems and characteristics.

Understand Power steering system and power windows.

Lecture Plan

S. No. Description of Topic No. of Hrs. Method of

Teaching

1. Anti theft technologies. 35&36th

hours

Black board +

ppt

2. Smart card system ,number plate

coding

37&38th

hours Black board

3. Active suspension systems and

characteristics.

39&40th

hours Video

4. Power steering technologies 41 &42nd

hours Video

5. Collapsible and tiltable steering

column& power windows.

43&446th

hours Black board

Assignment - 5

1 Explain the importance of

Anti theft technologies

Smart card system

Number plate coding

Suspension systems

Collapsible& tiltable steering systems

Power windows

EXTRA TOPICS

47to 50th hours : Other information related to subject

TEXT BOOKS

1. “Modern Electic Hybrid Electric and Fuel Cell Vehicle Fundamentals ,

Theory and Design” Mehrdad Ehasani Yimin Gao , SEBASTIEN E.Gay and

Ali Emadi: CRS Press , 2004.. .

REFERENCES

1. “Automotive Hand Book” Robert Bosch, SAE 5th edition, 2000.

2. “Intelligent Vehicle Technologies” Ljubo Viacic, Michel Parent and Fumio

Harashima, Butter worth – Heinemann Publications, Oxford 2001.

3. “Navigation and Intelligent Transportation Systems- Progress in Technology

“Ronald K Jurgen, Automotive Electronics Series SAE, USA 1998.


(Autonomous)


III Year B.Tech ME/ AE II Sem L T/P/D C

Open Elective I 3 1 3

(13MED020) NON CONVENTIONAL ENERGY SOURCE

Course Prerequisites: Thermodynamics, Fluid Mechanics and Heat Transfer

Course Objectives:

Understand about different types of Non Conventional Energy Sources.

Understand about different equipments used in generation of energy.

Understand about design and fabrication of equipments for collection and

conversion of energy.

Course Outcomes:


Select any Non Conventional Energy Source equipment and apply concept

of heat transfer and obtain the results.

Able to design a wind mill.

Able to design a solar collector for different applications

III Year B.Tech ME/ I Sem (Mechanical Engineering)

Subject : Non conventional energy sources

Subject Code : 13MED020

Academic Year : 2016-17

Number of working days : 16 weeks

Number of Hours / week : 3+1


Name of the Faculty Member: Jayashri N Nair

UNIT – I

PRINCIPLES OF RENEWABLE ENERGY :

Introduction; Energy and sustainable development; Fundamentals; Scientific

principles of renewable energy; Technical implications; Social implications.

PRINCIPLES OF SOLAR RADIATION : the solar energy option, Environmental

impact of solar power, physics of the sun, the solar constant, extraterrestrial and

terrestrial solar radiation, solar radiation on titled surface, instruments for

measuring solar radiation and sun shine, solar radiation data.

Learning objectives :

After completion of the unit, students will be able to:

Gain the knowledge about energy and sustainable developments

Comprehend the fundamental terminology about renewable energy

Enumerates the scientific principles and technical implications and social

implications.

Comprehend the solar radiation and components of it.

Analyze the concepts of geometrical aspects and atmospheric effects

Evaluate the solar radiation

Lecture plan :

S.No. Description of Topic No. of

Hrs.

Method of

Teaching

1. Necessity and importance of renewable energy 1 PPT+Video

2.

Principles and major issues related to energy

and sustainable development, Global

resources.

1 PPT+Video+

chalk & board

3.

Fundamentals : definition of renewable, non-

renewable energy, energy sources,

environmental energy, primary supply to end-

use and energy planning

1 PPT, chalk &

board

4.

Scientific principles of renewable energy:

energy currents, dynamic characteristics,

quality of supply, dispersed vs. centralized

energy, complex systems and situation

dependency.

1 PPT, chalk &

board

5.

Technical implications: prospecting the

environment, end-use requirements and

efficiency matching supply and demand ,

control options and social implications

1 PPT, chalk &

board

6. Solar radiation introduction 1 PPT+Video

7 Extraterrestrial solar radiation, components of

radiation, geometry of the earth and sun 2

PPT+ chalk

&board

8 Geometry of collector and solar beam; Effects of

Earth’s atmosphere 1 PPT

9

Measurements of solar radiation; Estimation of

solar radiation and problems to measure solar

radiation

2 PPT+ chalk

&board

10 Solar radiation introduction 1 PPT+Video

Total = 12

UNIT – II

SOLAR ENERGY COLLECTION : Flat plate and concentrating collectors,

classification of concentrating collectors, orientation and thermal analysis,

advanced collectors.

SOLAR ENERGY STORAGE AND APPLICATIONS : Different methods, Sensible,

latent heat and stratified storage, solar ponds. Solar Applications- solar

heating/cooling technique, solar distillation and drying, photovoltaic energy

conversion.

Learning objectives:

After completion of the unit, the students will be able to:

Analyze the heat balance in solar water heating system.

Do thermal analysis of the collectors

Identify different solar energy storage applications


Hrs.

Method of

Teaching

1. Flat plate collectors 1 PPT+ chalk

&board

2. Classification of concentrating collectors, 1 PPT+ chalk

&board

3. Orientation and thermal analysis 2 PPT+ chalk

&board

4. Advanced collectors. 1 PPT+ chalk

&board

5. Different methods, Sensible, latent heat and

stratified storage 1 PPT+Video

6. Solar ponds Solar 2 PPT+ chalk

&board

7. Applications- solar heating/cooling 2 PPT

8. Technique, solar distillation and drying 2 PPT+ chalk

&board

9 Photovoltaic energy conversion.. 2 Video+PPT,

chalk & board

Total = 14

UNIT – III

WIND ENERGY : Sources and potentials, horizontal and vertical axis windmills,

performance characteristics, Betz criteria.

BIO-MASS : Principles of Bio-Conversion, Anaerobic/aerobic digestion, types of

Bio-gas digesters, gas yield, combustion characteristics of bio-gas, utilization for

cooking, I.C.Engine operation and economic aspects.



Analyse the performance characteristic of wind energy

To understand the principle of bio conversion

Lecture plan:


Hrs.

Method of

Teaching

1 Wind energy: Sources and Potentials 2 PPT+ chalk

&board

2 Horizontal and vertical axis windmills 2 PPT+ chalk

&board

3 Performance characteristics 2 PPT+ chalk

&board

4 Betz criteria. 1 PPT+ chalk

&board

5 Biomass: Principles of Bio-Conversion 1 PPT+ chalk

&board

6 Anaerobic/aerobic digestion, types of Bio-

gas digesters, 2

PPT+ chalk

&board

7 Gas yield, combustion characteristics of

bio-gas, 1

PPT+ chalk

&board

8 Utilization for cooking, I.C. Engine

operation and economic aspect 2

PPT+ chalk

&board

Total = 13

UNIT – IV

GEOTHERMAL ENERGY : Resources, types of wells, methods of harnessing the

energy, potential in India.

OCEAN ENERGY : OTEC, Principles utilization, setting of OTEC plants,

thermodynamic cycles. Tidal and wave energy: Potential and conversion

techniques, mini-hydel power plants, and their economics.


After completion of the unit, the students will be able to

Will be able to analyse methods of harnessing the energy and its potential

in India.

Analyse the potential and conversion techniques of hydel power plant

Lecture plan :


Hrs.

Method of

Teaching

1 Resources, Types of wells

2 PPT+Video

2 Methods of harnessing the energy,

potential in India 2

PPT+ chalk

&board

3 OTEC, Principles utilization, setting of

OTEC plants, 2

PPT+ chalk

&board

4

Thermodynamic cycles. Tidal and wave

energy: Potential and conversion

techniques, mini-hydel power plants, and

their economics

2 PPT+ chalk

&board

Total = 08

UNIT – V

DIRECT ENERGY CONVERSION : Need for DEC, Carnot cycle, limitations,

principles of DEC.Thermo-electric generators, seebeck, peltier and joul Thomson

effects, Figure of merit, materials, applications,MHD generators, principles,

dissociation and ionization, hall effect, magnetic flux, MHD accelerator, MHD

Engine, power generation systems, electron gas dynamic conversion, economic

aspects. Fuel cells,principles, faraday’s law’s, thermodynamic aspects, selection of

fuels and operating conditions.

Learning objectives :


Gain the knowledge about P-N junction

Analyzing the cell efficiency and construction

comprehend the social and environmental aspects

Lecture plan :


Hrs.

Method of

Teaching

1. Need for DEC, Carnot cycle, limitations,

principles of DEC. 1 PPT

2. Thermo-electric generators, seebeck, peltier

and jouel Thomson effects, 1 PPT

3. Figure of merit, materials, applications,MHD

generators, 1 PPT

4. Principles, dissociation and ionization, hall

effect, magnetic flux, 1

PPT+ chalk

&board

5. MHD accelerator, MHD Engine, power

generation systems, 1 PPT, Video

6 electron gas dynamic conversion, economic

aspects. 1

Chalk &

board

7

Fuel cells, principles, faraday’s law’s,

thermodynamic aspects, selection of fuels and

operating conditions

2 PPT,video

Total = 7

TEXT BOOKS:

1. Renewable energy resources/ Tiwari and Ghosal/ Narosa.

2. Non-Conventional Energy Sources /G.D. Rai.

REFERENCES:

1. Renewable Energy Sources /Twidell & Weir.

2. Solar Energy /Sukhame

3. Splar Power Engineering / B.S Magal Frank Kreith & J.F Kreith.

4. Principles of Solar Energy / Frank Krieth & John F Kreider.

5. Non-Conventional Energy / Ashok V Desai /Wiley Eastern.

6. Non-Conventional Energy Systems / K Mittal /Wheeler

7. Renewable Energy Technologies /Ramesh & Kumar /Narosa

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