user manual - badger meter...pos-um-00223-en-02 (august 2014) user manual valve positioners rcv...

POS-UM-00223-EN-02 (August 2014) User Manual

Valve PositionersRCV Intelligent Positioner SRD991 with HART, PROFIBUS-PA, FOUNDATION Fieldbus H1 or Without Communication

Valve Positioners, RCV Intelligent Positioner SRD991 with HART, PROFIBUS-PA, FOUNDATION Fieldbus H1 or Without Communication

Page ii August 2014POS-UM-00223-EN-02

CONTENTS

Description 5

Main Features 5

Overview 5

Special Versions of SRD991 7

Functional Specifications 8

Travel Range 8

Supply 8

Response Characteristic) 8

Air Output ln/h (scfh) 8

Air Consumption, Steady State, ln/h (scfh) 8

Features 8

Options 8

Operation and Configuration 9

Diagnostics 9

Service Plug and IrCom 9

Manual Local and Remote Settings 10

Software Supported Configurations 10

Failure Handling 10

Physical Specifications (Common Data for All Versions) 11

Safety Requirements 12

Electrical Classification 13

Type of Protection “Intrinsically Safe” 13

Explosion Protection Zone 2 13

Explosion Protection Zone 20 13

Electrical Data 13

FM Type of Protection 13

CSA Type of Protection “Intrinsic Safety / Non-Incendive” 13

SRD991 with HART Communication (SRD991-xHxxxx) 14

SRD991 with Communication PROFIBUS-PA and FOUNDATION Fieldbus H1 SRD991-xPxxxx or SRD991-xQxxxx 15

SRD991 without Communication SRD991-xDxxxx 15

User Manual

Page iii August 2014 POS-UM-00223-EN-02

Additional Equipment 16

Additional Inputs / Outputs 18

Entry for Remote Potentiometer – Code D 22

Built-in Limit Switches 23

Functional Designations 26

Model Codes SRD991 27

Model Code Accessories 29

Model Codes Attachment Kits 31

Mounting 32

Mounting to Linear Actuators 32

Mounting to Rotary Actuators 34

Mounting Accessory to VDI/VDE 3847 35


Page iv August 2014POS-UM-00223-EN-02

DESCRIPTIONThe intelligent positioner SRD991 is designed to operate pneumatic valve actuators and can be operated from control systems (like the I/A Series System), controllers or PC-based configuration and operation tools, such as the FDT/DTMs VALcare or Valve Monitor The positioner is available with different communication protocols The multi-lingual full-text graphical LCD (optional with infrared interface), in conjunction with the three push-buttons, provides a comfortable and easy local configuration and operation For installations in contact with explosive atmospheres, certificates are available

Main Features

Intelligent

• Autostart with self-calibration

• Self diagnostics, status and diagnostic messages

• Easy local operation with three key pads

• Multi-lingual full text graphical LCD

• VALcare or Valve Monitor DTM for valve diagnostics and predictive maintenance With communication

◊ HART, PROFIBUS-PA, FOUNDATION Fieldbus H1, Configuration by means of local keys, handheld terminal (HART), PC or I/A Series system or with an infrared interface by means of IrCom

Without communication

◊ Input signal 4…20 mA

• Stroke 8…260 mm (0 3…10 2 in ) with standard lever; larger stroke with special lever

• Angle range up to 95° (up to 300° on request)

• Supply air pressure up to 6 bar (90 psig), with spool valve up to 7 bar (105 psig)

• Single or double-acting

• Mounting on linear actuators according to NAMUR – IEC 60534-6-1, – VDI/VDE 3847

• Mounting on rotary actuators according to VDI/VDE 3845 and IEC IEC 60534-6-2

• Protection class IP 66 and NEMA 4X

• Approved for SIL applications

• Explosion protection: Intrinsic Safety according to ATEX and FM/CSA

OverviewThe SRD991 consists of a basic device with a digital controller that supports different communication protocols (or also simply 4…20 mA input) Into this basic device, additional equipment can be built such as plug-in cards for electrical input/output signals, position feedback and pressure sensors The pneumatic part is available in different versions (single/double acting or spool valve) For very large actuators, boosters with increased air capacity can be flanged on Also, different manifolds for connection of gauges can be flanged on For the pneumatic screw connections we offer different threads in the housing and adapters For use in hazardous areas there are approvals according to ATEX, FM, CSA The device can be configured locally by means of push-buttons and LCD / LED, or with PC + EDC82 Modem connected to the service plug of the SRD991 By means of communication the device can be configured remotely or with IrCom + PC (Infrared Interface at approximately 0 5 m) A large variety of attachment kits for all common valves and actuators are available For high temperature or high vibration application, we recommend to mount the SRD991 remotely and not directly on the valve For this, use the potentiometer unit To ensure the high performance of the positioner, we offer Advanced Diagnostics and Premium Diagnostics utilities:

Description

August 2014 POS-UM-00223-EN-02

Premium Diagnostics Advanced Diagnostics

Autostart Yes Yes

Custom Characterization Yes Yes

Autodiagnostic Yes Yes

Alarm Management Yes Yes

Alarm Output for Switching (with Optionboard)

Yes Yes

Status List acc. NE107 Yes Yes

Position History Yes Yes

Response History Yes Yes

On Line Friction Yes —

Stepping Signature Yes —

Ramping Signature Yes —

Sensitivity Signature Yes —

Valve Signature Yes —

PST (Partial Stroke Test) Yes —

PST Predictive Maintenance Yes —

Additional equipment, built into the basic device:

Option Board 2 Binary Inputs or B 2 external switches (supplied by SRD) release a control function in the SRD, e g close valve (configurable)

Option Board 2 Binary Outputs or P 2 binary outputs (to be supplied externally) become active during value limit in excess of the measured valve position

Option Board 2 Binary Inputs/Outputs or

E 2 channels, each configurable as an input or output (to be supplied externally)

Option Board Position Feedback F, Q

1 output 4…20 mA (to be supplied externally) gives stroke / angle of rotation,1 alarm output becomes active with a configurable event

Limit switch T, U, R, V

Supplies NAMUR signals when exceeding or falling below of two limit values Inductive sensors, independent of the controller, in normal or safety version or three-wire, or micro switches

D Entry for remote potentiometer of external potentiometer unit

Pressure sensors 2 sensors measure the pressure of supply air and output y1 for Premium Diagnostics; the values are passed on via communication

LCD or Full text graphic LCD in 3 languages

LCD and IrCom Full text graphic LCD in 3 languages and infrared interface

For accessories like manifolds and boosters, see “Model Code Accessories” on page 29

Description

August 2014POS-UM-00223-EN-02

Special Versions of SRD991SRD991 Stainless Steel HousingOrder with model code SRD991-xxxxxxxx-Zxxx

SRD991 for Very Low Temperature

Version with heating system for temperature down to –60° C

SRD991 for Top Mounting onto Small Actuators

Designed for direct mounting on top of small actuators without yoke The solution for actuators up to 50 mm stroke Instead of the rotary potentiometer, a linear pot is used that feeds back the actual position of the actuator

The Model Code of this basic device is SRD991-…ZZZ…-W The adapter part is dependent on the manufacturer and type of actuator and can be ordered under the code EBZG-TMxx Consult us for the latest list of available adapter parts

SRD991 Designated for PST (Partial Stroke Test for Emergency Shutdown)

Final control elements in Emergency Shutdown (ESD) applications such as ON, OFF, Blow Down and Venting valves remain in one position over a long time without any mechanical movement These valves can show a tendency to get stuck and as a result might not operate upon demand This can have a severe impact on the functionality of a Safety System and could result in an adverse condition to the operating personnel, plant equipment and the environment The Partial Stroke Test (PST) offers operators a tool to identify the troubleshooting function of ESD valves The test can be easily executed via the FDT-DTM based configuration diagnostic tool VALcare/Valve Monitor SRD991 for actuator with rotation up to 300° This special version of the SRD991 is designed to be mounted by means of standard attachment kit (like the EBZG-R) onto rotary actuator with rotation up to 300° This special version is made of a standard SRD991 with new gears Order under special version ECEP EP0256

Description


FUNCTIONAL SPECIFICATIONS(Common data for all versions)

Travel Range

Stroke range 8…260 mm (0 3…10 2 in) with standard feedback levers; special levers on request

Rotation angle range

Up to 95° (without mechanical stop) and up to 300° with a special construction on request (ECEP EPO256)

Supply

Supply air pressure 1 4…6 bar (20…90 psig) With spool valve 3) 1 4…7 bar (20…105 psig) Output to actuator 0 to ~100 % of supply air pressure

(up to 5 5 bar at 6 bar supply air pressure)Air supply According to ISO 8573-1

Solid particle size and density, class 2 Oil rate, class 3 Pressure dew point 10 K under ambient temperature

The use of filter regulator for air supply of positioner is strongly recommended It reduces the air pressure to actuator’s maximum pressure and keeps it constant For supply with Natural Gas instead of compressed air please consult TI EVE0105_G

Response Characteristic 1) 2)

Sensitivity < 0 1 % of travel spanNon-linearity (terminal based adjustment)

< 0 4 % of travel span

Hysteresis < 0 3 % of travel spanSupply air dependence < 0 1 % / 1 bar (15 psi)Temperature effect < 0 3 % / 10 KMechanical vibration 10…60 Hz up to 0 14 mm

60…500 Hz, up to 2 g < 0 25 % of travel span

Air Output ln/h (scfh)At maximum deviation, single and double acting:

Supply air pressure bar (psig)

1 4 bar (20 psig)

3 bar (45 psig)

6 bar (90 psig)

without booster 4) 2700 bar (95 psig)

5000 bar (177 psig)

7500 bar (265 psig)

with Spool Valve 3) 6000 bar (211 psig)

12,000 bar (423 psig)

18,000 bar (636 psig)

with booster code F, G

— — 21,000 bar (742 psig)

with booster code H — — 42,000 bar (1484 psig)

NOTE:N The use of boosters in connection with spool valve is not recommended

Air Consumption, Steady State, ln/h (scfh)

Supply air pressure bar (psig)

1 4 (20) 3 (45) 6 (90)

Single acting 80 (2 8) 130 (4 6) 220 (7 8)Double acting 130 (4 6) 230 (8 1) 430 (15 2)Spool Valve 100 (3 5) 240 (8 5) 500 (17 7)

Features

Automatic Startup—(Autostart Functionality)

Automatic determination of the mechanical end positions of the valve (initial value and final value), IP motor parameters, direction of action of the spring and control parameter The control parameters are optimized dynamically during this routine This procedure makes a perfect adjustment and optimization to the actuator possible without additional manual settings! Several autostart modes are available (details on next page)

Options

• Built-in independent inductive limit switches

• Pressure sensors for monitoring of air supply and output pressure I (y1)

• Additional inputs / outputs:

◊ Position feedback 4…20 mA + binary alarm output, to be supplied external

◊ 2 binary outputs (position alarms)

◊ 2 binary inputs, to be supplied external

◊ 2 contact inputs, internal supplied

◊ 2 binary in-/outputs, to be supplied external

1) Data measured according to VDI/VDE 21772) With stroke 30 mm and lever length 90 mm3) Spool valve is the type of amplifier used in device SRD991-Cxxxxx-S4) Standard diaphragm amplifier

Functional Specifications


Operation and ConfigurationThe local LCD enables a fast and easy configuration as well as univocal diagnostic

• Local – with local key pads

• Display – Multi-lingual Graphic LCD, some versions with 5 LEDs

The positioner in the version with LCD contains three different menu languages Standard menu languages are English and GermanFreely selectable third languages include French, Portugues, Spanish, Italian, Swedish For the complete list, see “Model Codes SRD991” on page 27 The third menu language has to be selected and specified with the order, otherwise the standard is French The third, freely selectable menu language can be modified to another language by means of the VALcare DTM2 The additional languages can be downloaded from the PLF selector on our website

DiagnosticsIn the field:

• Status and Diagnostic messages via LCD

• Via VALcare or Valve Monitor DTM4

• Service Management for planning and scheduling of service intervals

• Histograms for displaying the position- and response- history over time

• Partial Stroke Test for the functional inspection of safety related actuators

• Hours in operation, cycle counter and travel sum of the actuator are determined

• Surveillance of loop current

• Shows condition of device:

◊ Potentiometer

◊ IP Motor

◊ Exceeding range of actuator (possible indication for wear of plug or seat)

◊ Remaining control deviation (possible indication for jammed actuator, blocked valve stem or plug, insufficient air capacity, supply air pressure, positioning pressure)

If equipped with optional pressure sensors:

• Monitoring of the stem friction

• Histograms for displaying the friction-history over time

• Surveillance of air supply and output pressure, each with display of physical value

Additional diagnostical possibilities in control operation by means of optional external sensors

Service Plug and IrComAll basic devices are equipped with a service plug "A" at the front side There, via RS232 interface, a PC with VALcare (DTM) can be connected via modem EDC82 (galv separated, not Ex)

If the SRD is equipped with option “IrCom” B , communication can take place contactless via infrared with the positioner (even with a closed cover!) A modem “IR Interface” (not Ex) connected via RS232 interface to a PC with VALcare (DTM) makes communcation possible up a range of approximately 0 5 m (If the notebook has an IrDa interface, this cannot be used despite being similar technology as IrDa instruction set has no communication commands for positioners )2) With the versions “Intelligent without communication” this is only possible with modem EDC823) By means of “Additional inputs / outputs”4) For the SRD991 without communication the use of the service plug is necessary to have access at the diagnostic with DTM



Manual Local and Remote Settings

Actuator mode linear or rotary actuator

Linear valve left or right mounted

Rotary actuator opening clockwise or counter-clockwise

Characteristic of setpoint

linear, equal percentage, invers-equal percentage or custom (22 points)

Valve function opens or closes with increasing setpoint

Split range free upper and lower values

Travel limits free upper and lower values

Cutoffs free upper and lower values

Stroke range configurable

Temperature unit configurable (°C or °F)

Autostart - Endpoints

- Standard Autostart

- Enhanced Autostart

- Smooth response

- Fast response

Control parameters

Determined during Autostart

Working range Freely adjustable (for indication on LCD

Manual adjustment of

P-gain, I-time, T63-time and dead band

Manual operation Manual input of setpoint to drive the valve in steps of 12 5 % or 1 %

Pneumatic test Function to test the pneumatic output

Workshop input and angle calibation

LCD language dependent on version

LCD orientation dependent on version

PROFIBUS-PA Bus address

FOUNDATION Fieldbus

Simulation, Switch from Link Master to Basic Field Device

Software Supported Configurations

• By means of Hand Held Terminal (HART)

• PC by means of VALcare Software

• PC among others by means of PC20/ PC50 /IFDC

• I/A Series System and other DCSs

• Depending on the version, configurations can be achieved by a non-contact, protocol-independent infrared interface by means of IRCOM

Failure Handling

In case of Single Acting, Safety position at

Air supply failure pressure y1 = zero

Electric power failure

pressure y1 = zero

Failure of electronics

pressure y1 = zero

In case of Double Acting or spool valve amplifier, safety position at

Air supply failure pressure y1 = zero / y2 = zero

Electric power failure

pressure y1 = zero / y2 = full air supply pressure

Failure of electronics

pressure y1 = zero / y2 = full air supply pressure

For all types of amplifiers (with FF H1 or Profibus PA)

Failure of communication is recognized by configurable watch dog with response delay of 0 1 s to 24 h

Behavior configurable as pressure y1 = zero or stop at last value or a configured value

Diagnostic report

via communication and local LCD

Historical status

is set if alarm was activated at any time (also just short alarms)

Reset by acknowledging

Spool Valve Amplifier for Single and Double Acting Application

Spool valve amplifier as option for the SRD991 can be used with double acting actuator and also with single acting actuator In case of single acting application, one of the pneumatic output must be closed:

• If y1 is used, y2 is closed and failure handling for Electric power failure and Failure of electronics becomes y1=zero

• If y2 is used, y1 is closed and failure handling for Electric power failure and Failure of electronics becomes y2=full air supply



PHYSICAL SPECIFICATIONS (COMMON DATA FOR ALL VERSIONS)Mounting attachment to stroke actuators

Direct, FlowPak/FlowTop with attachment kit EBZG –EFor casting yoke acc to IEC 534-6 (NAMUR) with attachment kit EBZG –H or –H1For pillar yoke acc to IEC 534-6 (NAMUR) with attachment kit EBZG –K or –K1

Stroke range With standard feedback lever (EBZG-A ) 8…70 mm With extended feedback lever (EBZG-B ) 60…120 mm

With extended feedback lever (EBZG-A1) 110…260 mmLarger stroke ranges can be realized with special levers

Mounting attachment to rotary actuators acc. to VDI/VDE 3845

With attachment kit EBZG -RFor more attachment kits, see “Model Codes Attachment Kits” on page 31 For mounting orientation, see “Model Codes Attachment Kits” on page 31

Materials Housing and covers Aluminum (Alloy No 230) finished with DD-varnishAll moving parts of feedback system 1 4306 / 1 4571 / 1 4104Attachment kits V4A or Aluminum, finished with DD varnish(Depending upon version) (Alloy No 230)Mounting bracket Aluminum (Alloy No 230) Pneumatic diaphragms PVMQ (Silicone elastomer, suitable for use in the paint

industry)Weight Single acting approx 1 7 kg (3 7 lb)

Double acting approx 2 0 kg (4 4 lb)Pneumatic connection

NAMUR mounting G 1/4 for pipe diameter 6…12 mm (0 24…0 47 in ) for air supply and outputs y1, y2 to the actuator; 1/4-18NPT with additional connection manifold

Direct mounting Instead of the output y1, an air connection on the back with O-ring will be used (closed at NAMUR mounting)

Electrical connection

Line entry 1 or 2 cable glands 1/2-14 NPT or M20 x1 5 (others with Adapter AD-…)

Cable diameter 6…12 mm (0 24…0 47 in )

Screw terminals 2 terminals for input, 4 terminals for additional inputs / outputs

Wire cross section 0 3…2 5 mm2 (AWG 22-14)

Test sockets for options and communicator connection

Ambient conditions

Operating conditions acc to IEC 654-1

The device can be operated at a class Dx location

Ambient temperature Operation 1) – 40…80° C (– 40…176° F) Transport and storage – 40…80° C (– 40 …176° F)

If the device is exposed to sunlight and the temperature may rise above 80° C, we recommend a sun shade Storage conditions acc to IEC 60721-3-1: 1K5; 1B1; 1C2; 1S3; 1M2

Indicators LCD (visible) 2) : –25…70° C (–13…176° F) LEDs (if present) : – 40…80° C (– 40…176° F)

Relative humidity up to 100 %

Protection class 3) acc to IEC 529, IP66 acc to NEMA, Type 4X

1) Details see Certificates of Conformity With Option -T only –20 °C2) Below –20 °C the LCD reacts only slowly; above +70°C the background becomes dark3) Under service as directed4) With PROFIBUS or FOUNDATION Fieldbus only, if shield of wiring is grounded on both sides5) Pneumatic connection 1/4-18NPT made with a seperate manifold delivered together with the device

Physical Specifications (Common Data for All Versions)


Electromagnetic Compatibility EMC

Operating conditions industrial environment

Immunity according to EN 61326 fulfilled

IEC 61326 fulfilled

EN 61000-6-2 fulfilled

Emission according to EN 61326 Class A and Class B fulfilled

EN 61000-6-4 fulfilled

EN 55011 Group 1, Class A and Class B

fulfilled

NAMUR recommendation EMV NE21 fulfilled

SAFETY REQUIREMENTS

CE label Electromagnetic compatibility 4) 2004/108/EC

Low-voltage regulation not applicable

Safety According to EN 61010-1 (or IEC 1010-1) Safety class III Overvoltage Category I

Internal fuses only with PROFIBUS or FOUNDATION Fieldbus, but not replaceable

External fuses Limitation of power supplies for fire protection must be observed acc to EN 61010-1, appendix F (bzw IEC 1010-1)

1) Details see Certificates of Conformity With Option -T only –20° C2) Below –20 °C the LCD reacts only slowly; above 70° C the background becomes dark3) Under service as directed4) With PROFIBUS or FOUNDATION Fieldbus only, if shield of wiring is grounded on both sides5) Pneumatic connection 1/4-18NPT made with a seperate manifold delivered together with the device

Safety Requirements


Electrical Classification 1) 2)

See Certificates of Conformity EX EVE0105 A

Type of Protection “Intrinsically Safe”

Type AI 638 II 2 G EEx ia IIB/IIC, II 2 G EEx ib IIB/IICTemperature Classes

Version with HART communication and "without communication"

T4 with explosion protection code EA4

Version with communications HART, FOUNDATION Fieldbus and PROFIBUS-PA

T4 / T6 with explosion protection code EAA

Certificate of Conformity

PTB 00 ATEX 2128

For use in hazardous areas in circuits certified as intrinsically safe with the following maximum values:

Input circuit: U max = 30 V, I max = 130 mA, P max = 0 9 W Li = negligible, Ci = 1 3 nF (5 3 nF to earth)

Ambient Temperature Ranges

Temperature class T4: – 40…80° CTemperature class T6: – 40…55° C

Explosion Protection Zone 2Installation of the SRD991 in potentially explosive atmospheres for Zone 2 (explosion protection EEx nA / nL)The Intelligent Positioner SRD991, type AI 638 in protection level intrinsic safety "ia" (II 2 G EEx ib/ia IIB/IIC T6/T4 Gb) can be operated in potentially hazardous areas of Zone 2 (EEx nA / nL Gc) also on a normal (not intrinsically safe) power supply, of which the voltage output is not higher than the maximum value for explosion protection intrinsic safety (according to EN 50014 / EN 50020) described in the EC-Type-Examination Certificate PTB 00 ATEX 2128 The non intrinsic safe circuit has additionally to fulfill the requirements of EN 61010-1 (IEC 1010-1), protection grade III, overvoltage category I See our Manufacturer’s Declaration on our website

Explosion Protection Zone 20

Certificate of Conformity IBExU08 ATEX 1148

EX II 1D Ex iaD 20 T 100° C – 40 °C < Ta < 80° C

Electrical DataSupply circuit in type of protection Intrinsic safety Ex ia or Ex ib

Profibus / Fieldbus HARTUi 24 V DC Ui 30V DCIi 380 mA Ii 130 mAPi 5 32 W Pi 0 9 WCi 1 3 nF Ci 1 3 nFLi 5 μH Li 5 μH

Ci: effective inner capacity Li: effective inner inductivityThe supply connections have an inner capacity of max 5 3 nF opposite the ground The positioner type SRD991 fulfils the requirements of explosion protection for the Equipment Group II and Category 1D in type of protection Intrinsic safety for dust with a maximum surface temperature of 100° C 1) With appropriate order only2) National requirements must be observed

FM Type of ProtectionIS / I, II, III / 1/ ABCDEFG / T4 Ta = 80° C Entity; Type 4X; DOKZ 534 396 058 NI/I/ 2/ ABCD; S/ II,III / FG / T4 Ta = 80° C; Type 4X; IS / I,II,III / 1 / ABCDFG / T4 Ta = 55° C Entity; Type 4X; DOKZ 534 396 049 NI/I/2/ ABCD; S/ II,III / 2 / FG / T4 Ta = 80° C, T6 Ta =55° C; Type 4X

CSA Type of Protection “Intrinsic Safety / Non-Incendive”Class I Groups A, B, C and D Class II Groups E, F and G: Class III Ex ia IIC T4/T6 IP65 HART / 4 - 20mA / Profibus/Fieldbus -abbcdefg-j Positioner 12…36V DC 4…20 mA or 48V DC, Intrinsically Safe when installed as per submittor’s drawings DOKZ 534 396 067 or DOKZ 534 396 076 : Temp Code T4 at max amb 80° C or T6 at max amb 55° C Class I Div 2 Groups A B C and D Class II Div 2 Group F and G Class III Div 2: IP65 EndWith Electrical Classification ATEX + Zone 20 Dust, Codes ED4 and EDA, the Travel indicator is not visible

Safety Requirements


1) With appropriate order only2) National requirements must be observed

SRD991 with HART Communication (SRD991-xHxxxx)

Signal Input Two wire system

Reverse Polarity Protection

Standard feature

Signal Range 4…20 mA

Operating Range 3 6…21 5 mA

Input Voltage 12…36 V DC 1) (unloaded)

Load 420 Ohms, 8 4 V at 20 mA

Communication Signal HART, 1200 Baud, FSK (Frequency Shift Key) modulated on 4…20 mA 0 5 Vpp at 1 kOhm load

Input impedance Zi Z = 320 Ohms for AV voltage 0 5…10 kHz with < 3 dB non-linearity

Cable Capacity and Inductance

See HART standard specifications (C < 100 nF)

Impedance of other devices at the input (parallel or serial) must be within HART spec

Applications without communication require not to exceed input capacitance parallel to the input not higher than 100 μF

Startup Time Approx 3 sec

Interruption Time Without Power Down

With LCD: typ 80 ms 2)

1) On request we can specify higher voltage limits2) Worst case conditions 4-20 mA, with position feedback option, i/p-output with max current3) Check CP for suitable ECBs

Configuration

Local / Display See page 9

Software/Driver VALcare or Valve Monitor(DTM)

Hardware HART Modem for RS232 or USB port

Handheld Terminal ex: HT991, HT375, HHT50

I/A Series System FBM215 or FBM218 (redundant) in combination with CP60 3)/ FCP270

Other Control Systems AMS, Siemens SIMATIC PDM (ProcessDeviceManager), Any decentralised Control System

DTM for HART

Local ConfigurationLCD Display, see page 9

Trough HART Communication• PC20 standalone Software for PC (only via RS232)

• VALcare

• Valve Monitor

• Can be integrated onto any FDT Frame onto any Host suppending of FDT Frame

• H275/375

• AMS for Emerson

• PDM

• via service port

Safety Requirements


SRD991 with Communication PROFIBUS-PA and FOUNDATION Fieldbus H1 SRD991-xPxxxx or SRD991-xQxxxxPROFIBUS-PA

Data Transfer According to PROFIBUS- PA profile class B based on EN 50170 and DIN 19245 part 4

GSD File The actual file can be downloaded from our homepage

ConfigurationLocal / Display See page 9Software VALcare DTM Hardware PC- or PCMCIA- interfaces from SoftingI/A Series System

FBM 223 in combination with CP60

Other Control Systems

All Profibus-PA- compatible, e g Siemens SIMATIC PDM (Process Device Manager)

FOUNDATION Fieldbus H1

Data Transfer FF Specification Rev 1 4, Link-Master (LAS)Certified According To

ITK 4 01

Function Blocks

PID, AO, Transducer, Resource

Certified According To

ITK 4 6

Function Blocks

PID, AO, 2xDI, 1xDO Transducer, Resource

Additional Functionality

Flat Addressing

DD Files The actual file can be downloaded from our homepage

ConfigurationLocal / Display See page 9Software VALcare DTM or National Instruments NI-

FBUS configuratorHardware FBUS-interfaces from National

Instruments (AT-FBUS and PCMCIA- FBUS)I/A Series System

FBM220 or FBM221 in combination with CP60

Other Control Systems

All FOUNDATION Fieldbus H1- compatible, e g SMAR, Fisher Rosemount Delta-V, Honeywell, Yokogawa, ABB

For both fieldbus devicesInput Signal DigitalSupply Voltage

9…32V DC 1)

Max. Supply Voltage

48V DC

Operating Current

10 5 mA ± 0 5 mA (base current)

Current Amplitude

± 8 mA

Fault Current Base current + 0 mA (base current + 4 mA by means of independent FDE-safety circuit) according to IEC 1158-2

Operating Values

According to IEC 1158-2

Startup Time (Init Phase)

Approx 2 sec

Bus Connection

Fieldbus interface based on IEC 1158-2 according to FISCO-Model

Power Supply Power supply is achieved dependant on the application by means of fieldbus power supply units or segment coupler

Electrical Classification

See page 13

1) Data of ”Intrinsically Safe” version

SRD991 without Communication SRD991-xDxxxx

Signal Input Two wire systemReverse Polarity Protection Standard featureSignal Range 4…20 mAOperating Range 3 6…21 5 mAInput Voltage 8 5…36V DC 1) (unloaded)Load 00 Ohms, 6 V at 20 mAWith applications without communication the capacity parallel to input may not be higher than 100 μF Startup Time Approx 3 secInterruption Time Without Power Down

With LCD, typ 80 ms 2)

1) On request we can specify higher voltage limits2) Worst case conditions 4-20 mA, with position feedback option, i/p-output with max current

ConfigurationLocal / Display See page 9Software VALcare (DTM) Hardware per modem EDC82Electrical classification See page 13

Safety Requirements


ADDITIONAL EQUIPMENTThis equipment can be added to any basic device Built-in Pressure Sensors for Premium Diagnostic, Code Option –B

For supply air and output y1 to actuator:

Measuring Range 0…8 bar (0…120 psig)

Accuracy 2%

Temperature Influence 0 5% / 10 K (– 40…80° C)

Pressure sensors 50

Additional Inputs / Outputs

One module “Additional inputs / outputs” 8 can be plugged onto main electronics 40:

• 2 binary inputs or

• 2 binary outputs or

• 2 binary in/outputs or

• Position feedback and alarmDetails on the following pages

Additional Equipment


Built-in Limit Switch

Parts Kits for additional installation of auxiliary functions:

Model Code Additional Inputs / Outputs Supply Parts Kit

Code B 2 Binary inputs (Contact inputs) internal EW 411 407 325

Code E 2 Binary in/outputs external EW 411 407 956

Code P 2 Binary outputs external EW 411 407 316

Code F Position feedback 4…20 mA and Alarm (ATEX) external EW 426 434 228

Code Q Position feedback 4…20 mA and Alarm (FM/CSA) external EW 411 407 282

Model Code Limit Signal Switch Supply Parts Kit

Code T Limit signal switch, normal version external EW 426 164 012

Code U Limit signal switch, security version external EW 426 164 021

Code R Limit signal switch, 3-wire external EW 426 164 057

Code V Limit signal switch, micro switches external EW 426 164 066

Code D Entry for remote potentiometer internal EW 426 164 093



Additional Inputs / Outputs

Two Binary (Contact) Inputs – Code B

Two independent binary inputs, supplied with the basic device, for connection of external switches A connected switch is loaded with 3 5 V, 150 μA The Binary Inputs option can also be used to activate PST (Partial Stroke Test) The binary inputs can be used for diagnostics or are also configurable for the control functions:

Switch 1 Switch 2 Actuator Control Function

close close normal operation

open close go to stop at 0%

close open go to stop at 100%

open open hold last position

Terminals for:

• EB1—A: 13+ B: 14–

• EB2—C: 15+ D: 16–For further information about the contact inputs please consult TI EVE0105_B

Electrical Classification ATEX• Types of protection and temperature classes of basic

device, see page 13

• Additions for this option, Type AI 638 B, in EC- Certificate of Conformity PTB 00 ATEX 2128:

◊ To this electric circuit only passive electric circuits galvanically separated from earth may be attached

◊ The electric circuit has the following maximum values: Uo= 7 88 V, Io= 11 4 mA, Po= 23 mW

• Characteristic is linearFor the maximum values of outer inductances and capa- cities Lo and Co refer to the following table (Li and Ci included):

IC IIB

Lo [mH] Co [μF] Lo [mH] Co [μF]

100 0 72 100 3 9

10 1 1 10 5 5

1 1 6 1 8 7

0 1 2 7 0 1 15

0 01 4 7 0 01 27

The electric circuits of 2 Binary Inputs are galvanically connected with all other circuits but separated from earth One module “Additional inputs / outputs” 8 can be plugged onto main electronics 40:




• Position feedback and alarm

DTM Configuration Window



Two Binary Outputs (Limit Signals) – Code P

• Stroke / angle derived from positioner feedback

• 2 galvanically separated limit signals

• Signaling of limit value exceeding of the measured valve stem position

• Limit signals / alarms freely configurable via local keys or via communication

• Two-wire system, according to DIN 19234, for external supply

Supply Voltage 8…36V DC 1) 2)

Logic limit value not exceeded

< 1 mA

limit value exceeded

> 2 2 mA (typ 6 mA)

device fault < 50 μAConfigurable as Switch Output

limit value not exceeded

< 50 μA

limit value exceeded

> 20 mA/20 V / > 40 mA/10 V (power derated)

Reference AB1 for upper, AB2 for lower limitTerminals for AB13) A: 81+ B: 82–Terminals for AB23) C: 83+ D: 84–

1) Other values in hazardous areas2) On request we can specify higher voltage limits3) Terminals 81…84 are marked as K21…K32 within certificate of conformity

Electrical Classification ATEX• Types of protection and temperature classes as basic

device, see page 13

• Additions for this option, Type AI 638 P, in EC- Certificate of Conformity PTB00ATEX2128:

◊ For use in hazardous areas in circuits certified as intrinsically safe with the following maximum values: Ui= 16 V, Ii= 80 mA, Pi= 250 mW

◊ Internal capacitance and inductance: Ci= 26 nF, Li= 5 μH The electric circuits of 2 Binary Outputs are galvanically separated from all other circuits and from earth









Two Binary In/Outputs – Code E

This option board is recommended for PST applications

Output• 2 galvanically separated signals

• Limit signals / alarms freely configurable via local keys or via communication

• Two-wire system, according to DIN 19234, for external supply

Supply voltage 8…36V DC 1) 2)

Configured as NAMUR signal

Limit value not exceeded

< 1 mA

Limit value exceeded

typ 6 mA

Device fault < 50 μAConfigured as On/Off signal

Limit value not exceeded

< 50 μA

Limit value exceeded


Reference AB1 for upper, AB2 for lower limitTerminals for AB13) A: 81+ B: 82–Terminals for AB23) C: 83+ D: 84–

InputThe kind of Signals Input can be configured as On/Off or as NAMUR signal in accordance (DIN 19234)

Configured as NAMUR signal:

Unloaded supply voltage > 8 V

Input Logic 0 > 0 35 mA, < 1 mA

Logic 1 > 2 2 mA, < 6 mA

Input current limited to

approx 6 mA

Configured as On/Off signal:

Input Logic 0 < 4 mA

Logic 1 > 6 mA

Signal voltage range

8…36 V 1)

1) Other values in hazardous areas2) On request we can specify higher voltage limits3) Terminals 81…84 are marked as K21…K32 within certificate of conformity

Electrical Classification ATEXSee PTB 00 ATEX 2128 Certificate









Position Feedback 4…20 mA and Alarm

Code F with Electrical Classification ATEXCode Q with Electrical Classification FM/CSA• Stroke / angle derived from positioner feedback• 1 output analog, galvanically separated, two-wire system

according to DIN 19234, for external supply• 0 % and 100 % configurable

Supply Voltage 8…36V DC 1) 2)

Signal Range 3 8…20 5 mA

Device Fault < 50 μA

Terminals for AI1 C: 31+ D: 32–

Feedback Signal Can be reversed (20 --> 4 mA)

One binary alarm output, galvanically separated, two-wire system, according to DIN 19234, for external supply

Supply Voltage External, 8…36V DC 1) 2)

Logic No alarm < 1mA

Alarm >3 mA

Device fault < 50 μA

Configurable as switch output:

Limit Value Not Exceeded

< 50 μA

Limit Value Exceeded


Terminals for AB13) A: 81+ B: 82–1) Other values in hazardous areas2) On request we can specify higher voltage limits3) Terminals 81 and 82 are marked as Terminals 21 and 22 in certificate of conformity

The binary output for Alarm will be activated in the following cases:

• Remaining control deviation

• Circuit to I/P module is disturbed

• Circuit to potentiometer is disturbed

• Calibration error:

◊ No angle calibration

◊ No current calibration

◊ Autostart failedThese pre-settings can be configured via communication with the Alarm Link function in the DTM





• Position feedback and alarmDTM Configuration Window

Electrical Classification ATEX• For types of protection and temperature classes as basic

device, see page 13 • Additions for this option, Type AI 638 Q, in EC – Certificate

of Conformity PTB 00 ATEX 2128:◊ For use in hazardous areas in circuits certified

as intrinsically safe with the maximum values as described in the Certificate of Conformity, 5 Supplement

◊ The electric circuits of Position Feedback 4…20 mA are galvanically separated from all other circuits and from earth



Entry for Remote Potentiometer – Code DFor remote mounting main unit This remote application is used in applications where high temperatures or vibration are present and can result in negative influences to the control It can also be used in places not easy to reach, to ensure an easier handling of the unit, or for cylinders with large strokes The Positioner SRD991 (Remote Unit) is mounted far away from the valve or cylinder in a safe environment The Potentiometer unit is mounted on the valve or cylinder This potentiometer unit can be made of a derivative version of the SRI990 positioner (only potentiometer in the housing) or of an external potentiometer like a linear potentiometer for application onto cylinders, for example This option is to be used with a potentiometer unit 3-wire system with ca 5 kOhm resistance If the following requirements are observed, the setup is insensitive to electrical disturbances caused by high electromagnetic fields, EMC and HF-radiation

• Cable Length max is 10 m (32 ft)

• Cable Specification (not supplied):

◊ 3-wire twisted pair, shielded

◊ Shield needs to be connected on both ends to the internal ground

◊ Shield endings need to be kept very short when connecting to the ground

◊ An HF cable gland is not requiredFor more information about remote mounting please consult TI EVE0105_R



Built-in Limit SwitchesStroke / angle derived from positioner feedback

Standard Version (SJ2-N) Code T (only to –20° C)

Security Version (SJ2-SN) Code U

3-wire (SI2-K08-AP7/ PNP) Code R (no Ex)

Micro Switches Code V (no Ex)

Entry for Remote Potentiometer

Code D

Materials

Control vanes Aluminum

Transmission shaft 1 4571



Inductive Limit Switch – Code T, U

Output 2 inductive proximity sensors acc to DIN 19 234 or NAMUR for connection to switching amplifier 1)

Current Consumption

Vane clear > 2 2 mA

Vane interposed < 1 mA

For control circuit with the following electrical values:

Supply voltage 8V DC, Ri approx 1 kOhm

Supply voltage range

5…25V DC (with "no Ex")

Residual ripple < 10 % p p permissible

Line resistance < 100 Ohms

Response Characteristic 2) 3)

Switching differential

< 1

% switching point repeatability

< 0 2 %

Terminals for GW1 41+, 42–

Terminals for GW2 51+, 52–

Electrical Classification ATEX of versions T and U• For types of protection and temperature classes as basic

device, see page 13

• Additions for this option, Type AI 638 K, in EC- Certificate of Conformity PTB00ATEX2128:

◊ Types of protection and temperature classes as basic device For use in hazardous areas in circuits certified as Intrinsically Safe with the following maximum values: Ui= 16 V, Ii= 25 mA, Pi= 64 mW

◊ Internal capacitance and inductance: Ci= 30 nF, Li= 100 μH The electric circuits of Built-in Limit Switch are galvanically separated from all other circuits and from earth

1) Operating mode min (= low) / max (= high) selectable by adjustment of switch vanes2) Data measured according to VDI/VDE 21773) With stroke 30 mm and lever length 90 mm switches)5) Operating mode min (=low) / max (=high) selectable by adjusting the respective vane6) Operating mode normally open / normally closed selectable by vane adjustment7) Approval according to UL (UL 1054) and CSA (CSA 22 2 No 55) at 6000 operations and T = 65° C / 149° F8) Based on EN 61058-1, at 10,000 operations and T = 85° C / 185° F9) General rating at 50,000 operations and T = 85° C / 185° F

Inductive Limit Switch, Three-wire system – Code R

Input Stroke / angle from actuator via positioner feedback lever

Output 2 inductive proximity sensors, three-wire system, LED indication, contact, pnp 2)

Supply Voltage US 10…30V DC

Residual Ripple ± 10 %, Us = 30V

Switching Frequency

2 kHz

Constant Current 100 mA

Response Characteristic 6)

Gain continuously adjustable from 1:1 to approx 7:1

Switching differential

< 1 % Switching point

Repeatability < 0 2 %

Terminals for GW1 42

Terminals for GW2 52

Supply 41+, 43–

1) Operating mode min (= low) / max (= high) selectable by adjustment of switch vanes2) Data measured according to VDI/VDE 21773) With stroke 30 mm and lever length 90 mm switches)

Mechanical Switches (Micro Switches) – Code V (Only Without Ex Protection)

Input Stroke / angle derived from positioner feedback lever

Output 2 mechanical switches (micro 5) 6))

Manufacturer Saia-Burgess

Type V4NS-C4-AC1-UL (UL- and CSA-approved)

Parts set for subsequent mounting

Code V EW 426 164 066

Absolute limit values AC of mechanical switches built into positioner

Umax 130V AC 7)

Imax 0 5 A (resistive Load) 7)

Imax 0 03 A (inductive Load) 8)

Absolute limit values DC of mechanical switches built into positioner 9)

Umax 1 A

Imax 1 A

Switching Differential < 2 5 %

Terminals for SW1 41, 42

Terminals for SW2 51, 52

The circuit of the mechanical switches have to be protected by a suitable fuse The diameter of the protective conductor needs to be at least 1 5 mm² / AWG 16



Input for Remote Potentiometer – Code D

This option is necessary when the positioner is not mounted directly onto the valve but far away of it In this case a potentiometer with 3 wires must be mounted onto the valve to give the valve position to the controller Remote potentiometer type to use in connection to this option: Resistance of 5 kOhm up to 10 kOhm (for other value of resistance please consult us) If the following requirements are observed, the set-up is insensitive to electrical disturbances caused by high electromagnetic fields, EMC and HF-radiation

• Cable length max is 10 m (32 ft)

• Cable specification (not supplied):

◊ 3-wire twisted pair, shielded

◊ Shield needs to be connected on both ends to the internal ground

◊ Shield endings need to be kept very short when connecting to the ground

◊ An HF cable gland is not requiredFor more information about remote mounting, see TI EVE0105_R



FUNCTIONAL DESIGNATIONS

1a Adapter, eg 1/2"-14 NPT 11 Connection base for attachment to rotary actuators

1b Cable gland 12 Travel indicator

2 Plug, interchangeable with Pos 1 13 Key UP

3 Screw terminals 1) (11 / 12) for input (w) or for bus connection IEC 1158-2

14 Key DOWN

3a Screw terminals 1) for additional inputs / outputs 15 Key M (Menu)

3b Test sockets Ø 2 mm, integrated in terminal block 16a LCD with true text in 3 different languages

4 Ground connection 19 Fixing shaft for limit switch

5 Female thread G 1/4 for output I (y1) 20 Cover with window to 1

6 Female thread G 1/4 for air supply (s) 21 Air vent, dust and water protected

7 Female thread G 1/4 for output II (y2) 22 Data label

8 Direct attachment hole for output I (y1) 26 Arrow is perpendicular to shaft 9 at angle 0 degree

9 Feedback shaft 28 High cover with built-in limit switch

10 Connection manifold for attachment to stroke actuators (not with VDI/VDE 3847 version)

28 Plug for service connector

30 IrCom interface

1) Alternatively WAGO terminals instead of screw terminals2) Depending on the version, the device is equipped with or without LEDs

Functional Designations


MODEL CODES SRD991Intelligent Positioner SRD991 010811VERSION

Single Acting -BDouble Acting -C

Input/CommunicationIntelligent without communication (4…20 mA) D HART Communication (4…20 mA) HFoxCom Communication (Digital/IT2) (1) FPROFIBUS-PA (acc to FISCO) PFOUNDATION Fieldbus H1 (incl PID-Function Block, acc to FISCO) Q

Additional Inputs/OutputsPrepared For Additional In-/Outputs NTwo Binary Outputs PPosition Feedback 4 - 20 mA and one Binary Output for Alarm (g)(e) QBinary Inputs (z) BBinary Inputs-Outputs (mandatory for ESD application (z) EPosition Feedback 4 - 20 mA and one Binary Output for Alarm (z) F

Built-In Limit SwitchWithout Built-In Limit Switch SInductive Limit Switch - Intrinsically Safe (Standard Version SJ2-N) TInductive Limit Switch - Intrinsically Safe (Security Version SJ2-SN) UInductive Limit Switch - Three wire version (u) RMechanical Switches (Micro-Switches) / UL- and CSA-approved (u) VPotentiometer Input - CEM Filter (for Remote Mounting - main unit) (k) D

Cable EntryM20 x 1 5 Without Cable Gland 11/2"-14 NPT (with Adapter(s) M20x1 5 to 1/2"-14 NPT) 6M20 x 1 5 With One Plastic Cable Gland 7

Electrical ClassificationWithout Ex ZZZ

for Input/Communication D, H (y)for Input/Communication H, F (x)

EEx ia IIC T4 according to ATEX (c) EA4II 2 G EEx ia IIC T6 according to ATEX) (d EAAII 3 D/D Ex n T4 according to ATEX (b) 2C4II 3 D/D Ex n T6 according to ATEX (b) 2CAII 2 G EEx ia IIC T4 according to ATEX + Zone 20 Dust (c) ED4II 2 G EEx ia IIC T6 according to ATEX + Zone 20 Dust (d) EDAFM Nonincendive for Class I, Division 2, Groups A, B, C, D,

Hazardous Locations Indoors And Outdoors, NEMA 4X for Input/Communication D, H

(y) NFM

FM Approved for Intrinsic Safety Class I, Division 1, Groups A, B, C, D,Hazardous Locations Indoors And Outdoors, NEMA 4X for Input/Communication D, H

(y) FAA

CSA Approved for Intrinsic Safety Class I, Division 1, Groups A, B, C, D,Hazardous Locations Indoors And Outdoors, NEMA 4X for Input/Communication D, H

(y) CAA

GOST Approved for Intrinsic Safety ExiaIICT4 (c) GA4GOST Approved for Intrinsic Safety ExiaIICT6, T4 (d) GAA

Attachment KitOrder as Auxiliary N

ManifoldPneumatic connection 1/4 - 18 NPT made of an additional manifold YPneumatic connection G 1/4 R

(a) ONLY WITH (additional Inputs/Outputs E) AND (Optional Feature -B)(b) Not released(c) Only with Input/Communication D, H(d) Only with Input/Communication F, H, P and Q(e) NOT WITH (electrical certification ZZZ, EA4, EAA, GA4, GAA)(f ) Available WITH (Version: C) AND (Built-in Limit Switch: S, D) AND (Electrical Classification: ZZZ, EA4, EAA, GA4, GAA, NFM, FAA) OR WITH (Version: B) AND (Built-in Limit Switch: S, D) AND (Electrical Classification: ZZZ, EA4, EAA, GA4, GAA, NFM, FAA)(g) Available ONLY WITH (Electrical Classification: FAA, NFM, CAA)(h) Available WITH (Version: B) OR WITH (Version: C) AND (Optional Features: S) (j) ONLY WITH (Built-in limit switch -S) AND (Electrical Classification -ZZZ)(k) Only with ELECTRICAL CLASSIFICATION EA4, EAA or ZZZ (l) NOT WITH (optional feature -N OR Z OR Z1)(n) Only with Version -C(s) Only available with Optional Feature LCD (-V01 to -Vxx)(v) Only available for Input/Communication F, H, P and Q in connection with Electrical Classification ZZZ, FAA, NFM, EAA, CAA & GAA(w) Only available for Version single-acting -B in connection with Input/Communication -D and -H (x) Only in connection with Optional Features -B(y) Not with Optional Features -B(z) Not available with Electrical Classification FAA, NFM and CAA (1) On request

Model Codes SRD991


MODEL CODES SRD991 (CONTINUED)OPTIONS

Premium Diagnostics Features (made with built-in Pressure Sensors) (v) -BPositioner free of copper and its alloys (h) -CInfrared Interface for Communication by Means of IRCOM (s) -IPneumatic Amplifier in the "Spool Valve" Version (n) -SApproved for SIL2 / SIL3 application (w) -QCustom Configuration -TVersion of Positioner according to VDI/VDE 3847 -NVersion for ESD Valve with PST functionalities (a) -EStainless Steel Housing (f ) -ZStainless Steel Housing without SST gauges (f ) -Z1Top Mounting version of SRD991 with built-in linear potentiometer (j)(l) -WLCD with Menu-Language in English / German / French -V01LCD with Menu-Language in English / German / Spanish -V02LCD with Menu-Language in English / German / Portuguese -V03LCD with Menu-Language in English / German / Polish -V04LCD with Menu-Language in English / German / Czech -V05LCD with Menu-Language in English / German / Italian -V06LCD with Menu-Language in English / German / Turkish -V07LCD with Menu-Language in English / German / Swedish -V08LCD with Menu-Language in English / German / Finnish -V09LCD with Menu-Language in English / German / Chinese (b) -V10LCD with Menu-Language in English / German / Russian -V11LCD with Menu-Language in English / German / Hungarian -V12LCD with Menu-Language in English / German / Serbian -V13LCD with Menu-Language in English / German / Dutch -V14LCD with Menu-Language in English / German / Romanian -V15LCD with Menu-Language in English / German / Lithuanian -V16

Tag No. LabelingStamped With Weather Resistant Color -GStainless Steel Label Fixed With Wire -L

(a) ONLY WITH (additional Inputs/Outputs E) AND (Optional Feature -B) (b) Not released(c) Only with Input/Communication D, H(d) Only with Input/Communication F, H, P and Q(e) NOT WITH (electrical certification ZZZ, EA4, EAA, GA4, GAA)(f ) Available WITH (Version: C) AND (Built-in Limit Switch: S, D) AND (Electrical Classification: ZZZ, EA4, EAA, GA4, GAA, NFM, FAA) OR WITH (Version: B) AND (Built-in Limit Switch: S, D) AND (Electrical Classification: ZZZ, EA4, EAA, GA4, GAA, NFM, FAA)(g) Available ONLY WITH (Electrical Classification: FAA, NFM, CAA)(h) Available WITH (Version: B) OR WITH (Version: C) AND (Optional Features: S) (j) ONLY WITH (Built-in limit switch -S) AND (Electrical Classification -ZZZ)(k) Only with ELECTRICAL CLASSIFICATION EA4, EAA or ZZZ (l) NOT WITH (optional feature -N OR Z OR Z1)(n) Only with Version -C(s) Only available with Optional Feature LCD (-V01 to -Vxx)(v) Only available for Input/Communication F, H, P and Q in connection with Electrical Classification ZZZ, FAA, NFM, EAA, CAA & GAA(w) Only available for Version single-acting -B in connection with Input/Communication -D and -H (x) Only in connection with Optional Features -B(y) Not with Optional Features -B(z) Not available with Electrical Classification FAA, NFM and CAA (1) On request

Model Codes SRD991 (Continued)


Model Code Accessories



Accessories for Intelligent Positioners

Cable Gland BUSGM20 x 1 5 stainless steel -S6M20 x 1 5 plastic, color gray -K6M20 x 1 5 plastic, color blue -K7M20 x 1 5 plastic, color white -K9M20 x 1 5 HF-cable gland for Fieldbus -P4M20 x 1 5 Plug-connector for Fieldbus (ss / threaded connection 7/8 - UN) -F2M20 x 1 5 Plug-connector for Profibus PA (ss / threaded connection M12) -P3M20 x 1 5 stainless steel EEx d -S7M20 x 1 5 brass zink plated EEx d -S81/2-14 NPT cable gland 6…12 mm, Stainless steel, EEx d -N11/2-14 NPT cable gland 6…12 mm, Steel zink plated, EEx d -N21/2-14 NPT, brass zink plated, EEx d -N3M20 x 1 5 Plug, plastic -V3M20 x 1 5 Plug, EEx d / explosionproof certified, stainless steel -V41/2-14 NPT Plug, EEx d / explosionproof certified, stainless steel -V5M20 x 1 5 Plug, brass zink plated, EEx d -V61/2-14 NPT Plug, brass zink plated, EEx d -V7

Adapter ADAdapter 1/2" NPT to 3/4" NPT (stainless steel) -A3Adapter M20 x 1 5 to 1/2" - 14 NPT (internal thread) (Brass nickel plated) -A5Adapter M20 x 1 5 to 1/2" - 14 NPT (internal thread) (stainless steel) -A6Adapter M20 x 1 5 to PG13 5 (internal thread) (stainless steel) -A7Adapter M20 x 1 5 to G1/2" (internal thread) (stainless steel) -A8Adapter (plastic) M20 x 1 5 to PG13 5 (internal thread) -A9

Manifold (for SRD960, SRD991 and SRI990) LEXGWith Connection G 1/4 -K

Gauge Manifold (for SRD960, SRD991 and SRI990 with 1/4 - 18 NPT connection)Without gauges -NWith gauges for Version single acting -JWith gauges for Version double acting -MSandwich Manifold with gauges to be mounted together with Volume booster type LEXG-Fx or Gx -M3with G1/4 connectionWithout gauges -N1With gauges for Version single acting -J1With gauges for Version double acting -M1

Booster Relay (for SRD960, SRD991 and SRI990, with connection 1/4 - 18 NPT)for Version single acting -Ffor Version double acting -Gfor Version single acting with doubled output capacity -Hwith connection G1/4 - 18for Version single acting -F1for Version double acting -G1for Version single acting with doubled output capacity -H1

Booster Relay (mounted independent from positioner, for SRD960, SRD991 und SRI990, with connection G1/4) for Version single acting -X1for Version double acting -Y1for Version single acting with doubled output capacity -Z1



Model Codes Attachment KitsAccessories for Positioners (SRD991, SRI990, SRD960) 012007

Attachment Kit EBZGFor diaphragm actuators with casting yoke acc NAMUR (incl standard Couple lever) -H1For diaphragm actuators with pillar yoke acc NAMUR (incl standard Couple lever) -KFor directly mounting (incl standard Couple lever) -DFor mounting to rotary actuators acc VDI/VDE 3845 (without bracket) -RFor FoxTop / FoxPak (g) -EBrackets VDI/VDE 3845 (A = 130 mm/5 12 in; B = 50 mm/1 97 in ) -C3Brackets VDI/VDE 3845 (A = 80 mm/3 15 in; B = 30 mm/1 18 in ) -C2Brackets VDI/VDE 3845 (A = 80 mm/3 15 in; B = 20 mm/0 79 in ) -C1For Badger Meter - Research Control Series 754 and 755 Size 1/2 in -B1For Fisher:

657, 667 (linear) size 30 and 40 -F11051, 1052, 1061 size 40 -F2657, 667 size 30 and 60 -F3657, 667 size 70 and 100 -F31051, 1052, 1061 size 33 -F51051, 1052, 1061 size 60 -F6

For P-Series / such as -H with installed height 80 mm/3 15 in -H1NAMUR-Attachment kit for centered mounting position on the casting yoke -H2For mounting on ADAR:

control valve -H3micro flow control valve (k) -H4

Such as -K with installed height 80 mm/3 15 in) -K1For Kinetrol:

(Actuator Size 05) -K2(Actuator Size 07) -K3(Actuator Size 09) -K4

For Metso / Neles Rotary actuators:Type AB6 and Type BJ & BC size 8 and 10, B1C11 -L1Type BJ and BC size 12 and 16, B1C17 -L2

For ARI-Armaturen - Direct Mounting to actuator type DR -P1For ARCA - Direct Mounting to actuator type BR 812 -P2For Samson:

Type 3277 with 1/4 - 18 NPT -S1Type 3277 with G 1/4 -S2Type 3277 with 1/4 - 18 NPT and gauges for supply- and output-pressure (g) -S5Type 3277 with G 1/4 and gauges for supply- and output-pressure (g) -S6Micro flow Type 3277-5 (k) -S8

Tuflin / XOMOX: (h)Type MX60 (h) -T1Type MX200 (h) -T2Type MX450 / Type MX750 / Type MX1250 (h) -T3Type MX3000 (h) -T4

For Hagan actuators:(left of pneumatic cylinder) -X2(right of pneumatic cylinder) -X1

For AMRI rotary actuator (requires minor modification of actuator Please consult the factory before ordering!) -X3For Siemens actuators V-Series -S3For Sereg:

Maxflo, Revca, Reglob new type -S4Maxflo old type -S7CNX (Flowserve) -S9

For Masoneilan:Type Camflex II -M47/48 (Sigma-F) -M1Type 37/38 size 15 and 18 (complete kit) -M2Type 87/88 all size -M4Varipac -M537/38 size 9, 11, 13 -M6Severn Glocon Type Domotor size small (h) -M7

For Valtek Linear Actuator all Sizes - Stroke up to 4 inn / 102 mm -V1For VETEC Type R150 -V2



MOUNTING

Mounting to Linear ActuatorsAttachment to stroke actuators accessory to IEC 534-6 (NAMUR), left hand

Direct attachment to stroke actuators

Mounting


Attachment to stroke actuators accessory to IEC 534-6 (NAMUR), right hand

Mounting


Mounting to Rotary ActuatorsDelivery of bracket by manufacturer of actuator

Dimensions of Attachment to Rotary Actuators Accessory to VDI/VDE 3845

Mounting


Mounting Accessory to VDI/VDE 3847Mounting to Linear Actuators

Mounting to Rotary Actuators

Mounting


Dimensions of Components of Attachment Kits (Samples)

Weights of LEXG manifolds:

LEXG -F = 0 90 kg

LEXG -F1 = 1 00 kg

LEXG -G = 1 25 kg

LEXG -G1 = 1 38 kg

LEXG -H = 1 40 kg

LEXG -H1 = 1 55 kg

LEXG -J/-J1 = 0 40 kg

LEXG -M/-M1 = 0 45 kg

LEXG -N/-N1 = 0 28 kg

LEXG -K = 0 12 kg

Mounting


Mounting


Dimensions of INOX SRD991 in Stainless Steel Housing

Mounting


INTENTIONAL BLANK PAGE


User Manual

user manual - badger meter...pos-um-00223-en-02 (august 2014) user manual valve positioners rcv...

Documents