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5DAl6 710 US COAST WUARD HYSRIG CONCEP?(U) ONUMAN AERtOSPACE COMP Ij SEINPAOE NY C HERMANNS Ey AL. AUG 64 USCO0---5 DTC023-84-F-20024 UCASIFIE F/O 13/10 NL MENlhhhh on Olsonhmhon onhhmhonmh

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Page 1: UCASIFIE F/O 13/10 NL MENlhhhh on Olsonhmhon onhhmhonmh · D. Aerodynamic induced drag E Endurance E S Specific endurance EHP Effective horsepower, TV/550=DV/550(1-t) G Non-dimensionalized

5DAl6 710 US COAST WUARD HYSRIG CONCEP?(U) ONUMAN AERtOSPACE COMP IjSEINPAOE NY C HERMANNS Ey AL. AUG 64 USCO0---5DTC023-84-F-20024

UCASIFIE F/O 13/10 NL

MENlhhhhon Olsonhmhon

onhhmhonmh

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1 0 W11111! 2 ___ 4

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Technical Report Documentation Page

1. Report No. 2. Government Accession No. 3. Recipient's Catalog No.

CG-D-6-85

4. Title and Subtitle 5. Report DateAUGUST 1984

6. Performing Organization Code

U. S. COAST GUARD HYBRID CONCEPT

8. Performing Orgonization Report No.7.Author' s)

r . HERMANNS, R. WRIGHT-G.A.C.; J. MEYER-DTNSRDC9. Performing Or aiation Name and Address 10. Work Unit No. (TRAIS)

DAVID W. TAYLOR NAVAL SHIP R&D CENTER, CODE 1233BETHESDA, MD 20084; GRUMMAN AEROSPACE CORPORATION 11. Controct orGr ant No.NAVAL SHIP SYSTEMS DEPARTMENT DTCA21-A4-F-?nn?4BETHPAGE, NEW YORK 11714 13. Type of Report and Period Covered

12. Sponsoring Agency Name and Address

UNITED STATES COAST GUARDOFFICE OF RESEARCH AND DEVELOPMENT (G-DMT/54) FINAL REPORTWASHINGTON, D. C. 20593 14 soring Agency Code

15. Supplementary Notes

16. Abstruct- THIS REPORT PROVIDES A FEASIBILITY ANALYSIS OF THE APPLICATION OF APHYSICALLY WELL-DEFINED BUOYANCY/FUEL TANK AND HYDROFOIL SYSTEM TO A SPECIFIC CRAFT,AN EXISTING USCG 95-FOOT WPB. THE PURPOSE OF THIS MODIFICATION IS TO ENHANCE THECRAFT'S MISSION CAPABILITIES IN TERMS OF SPEED, RANGE/ENDURANCE AND MOTIONS IN ASEAWAY. IT IS CONCLUDED THAT THE CONCEPT (DESIGN M174) IS TECHNICALLY FEASIBLE, HASMERIT, AND PROVIDES CONSIDERABLE IMPROVEMENT OVER THAT OF THE WPB, PARTICULARLY INTHE AREAS OF SPEED, RANGE, AND MOTIONS. THE 181.3 LONG TON DESIGN IS ALL STEEL, HAS2 PIELSTICK DIESEL ENGINES AND CARRIES 38.1 TONS OF USABLE FUEL IN ADDITION TO AMISSION LOAD OF 15 TONS. FULL LOAD MAXIMUM SPEED IS 34.0 KNOTS, MAXIMUM FOILBORNEENDURANCE IS 53 HOURS AT 22.5 KNOTS, AND MAXIMUM RANGE IS 1,314 NAUTICAL MILES AT27.5 KNOTS. HULLBORNE RANGE AT 12.5 KNOTS IS 2,594 N. MILES. THERE IS ADEQUATE FUEL(WITH A 10% RESERVE) TO CARRY OUT A 5-DAY MISSION OF 24 HOURS AT 30 KNOTS, PLUS 96HOURS AT 13 KNOTS FOR A TOTAL RANGE OF 1,968 N. MILES.

ADDITIONAL STUDIES ARE REQUIRED IN CONJUNCTION WITH A DETAILED DESIGN OF SUCH ADEMONSTRATOR. IT IS RECOMMENDED THAT A NEW DESIGN (SIMILAR TO M174) BE INVESTIGATEDIN WHICH THE UPPER HULL WOULD BE MODIFIED TO IMPROVE INTACT STABILITY, OVERALL

STRUCTURAL EFFICIENCY, AND THE MACHINERY ROOM LAYOUT. ALSO, AN OPTIMUM PROPELLERSHOULD BE DESIGNED TO ACCOMMODATE THE ENTIRE FOILBORNE SPEED REGIME..I1 t. , , ,I r r ,/ , ~

17. Key Words 18 Distribution StatementDOCUMENT IS AVAILABLE TO THE U. S. PUBLIC

HYDROFOIL, HYBRID, HYSWAS, SMALL WATER- THROUGH THE NATIONAL TECHNICAL INFORMATIONPLANE AREA, STRUT, FOILS SERVICE, SPRINGFIELD, VIRGINIA 22161

19. Security Clessif. (of Osio revest) 20. Security ClssIf. (of this page) 21. No. of Pages 22. Price .

UNCLASSIFIED UNCLASSIFIED 173For n DOT F 1700.7 (6.72) Reproduction of completed page authorized

. . .... .. . ._ _ _ _ ... . 1"

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TABLE OF CONTENTS

P ageABSTRACT........ ... ............... 1ADMINISTRATIVE INFORMATION ......... ................... 2

FOREWORD ............ ............................. 2

1.0 INTRODUCTION ............ .......................... 3

2.0 CONCLUSIONS ............ ........................... 5

3.0 CRAFT DESCRIPTION ........... ........................ 7

4.0 PERFORMANCE ..... .... ........................... ... 12

5.0 BUOYANCY/FUEL TANK, STRUT, AND FOILS ....... .............. 63

6.0 PROPULSION OPTIONS ....... ....................... .... 73

7.0 SYSTEMS ..... .... ............................. .... 868.0 WEIGHT SUMMARY ........ ......................... .... 919.0 HULL MODIFICATIONS ........ ....................... ... 104

10.0 INTACT STABILITY ........ ........................ ... 107

11.0 RECOMMENDATIONS ........ ......................... ... 131

REFERENCES ......... ........................... ... 134

APPENDICES

A USCG HYBRID CONCEPT INPUT OFFSETS ...... ................ 136B STRUCTURAL ANALYSIS ..... .. ....................... ... 148

C PIELSTICK DIESEL ENGINE FUEL CONSUMPTION .... ............ ... 156D ELECTRONIC MARKETING SYSTEMS, INC., RESPONSE TO INQUIRY . . . . . 158

I -- r -- -

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LIST OF FIGURES

NO. TITLE PAGE

1-1 USCG Hybrid Concept - Rendering ...... ................ 4

3-1 USCG Hybrid Concept - General Arrangement ..... ........... 8

3-2 USCG Hybrid Concept - Body Plan .... ................ . . 9

3-3 USCG Hybrid Concept - Isometric.. .................. ... 10

4.1.1-1 Main Foil Planform ........ ...... ............... 15

4.1.1-2 Aft Foil ........... .......................... 16

4.1.1-3 Circulation Distribution ..... .................. ... 17

4.1.1-4 Lift Coefficient Distribution .... ................ ... 18

4.1.2-1 Tandem Foil System ....... .. ...................... 214.1.2-2 Circulation Distribution, Alternate Main Foil System .. ..... 22

4.1.2-3 Lift Coefficient Distribution, Alternate Foil System . ..... 23

4.2.1-1 Parasite Drag Components .... ................... .... 254.2.1-2 Parasite Drag Curve Fit ........ .................... 26

4.2.1-3 Wave Drag Curve Fit ........ ...................... 2B4.2.1-4 Lift Drag Components ..... ..................... ... 30

4.2.1-5 Craft Drag Polar ......... ....................... 31

4.2.1-6 Craft Drag............ .. . ...... ...... 324.2.1-7 Effective Horsepower Required .................... 33

4.2.3-1 Hullborne Drag ............................ 35

4.3.1-1 Propeller Characteristics ........ .......... 37

4.3.2-1 Shaft Horsepower Required .... ................... ... 40

4.3.2-2 Propeller Efficiency ..... ..................... ... 42

4.3.2-3 Propeller RPM . . . ...................... 434.3.3-1 Specific Fuel Consumption .... ................... ... 44

4.3.3-2 Specific Endurance ......... ...................... 45

4.3.3-3 Specific Range .......... ................ 46

4.3.3-4 Endurance .......... ........................... 494.3.3-5 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

4.3.4-1 Hullborne Power Required.......... . . . . . . . . 52

4.3.4-2 Huliborne Specific Range and Endurance . . . . . ....... 534.5-1 Comparison of PCH and EPH Vertical Motions . . . . . . . ... 56

11

_ _ _ _ _ _ _ _ _ _ _ _._.__j ,J- , r -- 1-

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LIST OF FIGURES (Continued)

NO. TITLE PAGE

4.5-2 Vertical Acceleration Comparisons ... ............... ... 574.5-3 Comparison of WPB and Hybrid in 10 ft. High Waves ... ....... 585-1 Tank and Bladder Arrangement .... ................. ... 646-1 Pielstick PA4200-VDGS Diesel Engine ..... .............. 776-2 MTU 16V538 TB92 Diesel Engine ... ................. .... 78

6-3 Machinery Arrangement ...... ... .. ... .. ... .. 797-1 Piping Systems ...... .. .. ........................ 878-1 KG Derivation-Inclined Light Ship ...... ............... 98

9-1 Midship Section-Existing 95' WPB ...... ............... 106

10-1 Curves of Form ...... ........................ ... 11010-2 Heeling Arm Curves - 40K Gradient Wind ... ............ ... 114

10-3 Heeling Arm Curves - 50K Gradient Wind ... ............ ... 11510-4 Heeling Arm Curves - 60K Gradient Wind ..... ............ 11610-5 Heeling Arm Curves - 70K Gradient Wind ..... ............ 11710-6 Heeling Arm Curves - 80K Gradient Wind ... ............ ... 11810-7 Cross Curves KG = 0.0' ....... ..... ..... .... 121

10-8 Intact Stability 168.47 L.T. KG = 11.04' .............. ... 125

10-9 Intact Stability 181.33 L.T. KG = 11.00' ..... ........... 12610-10 Max KG Allowed for Various Wind Velocities .... ......... 129

ill }

.,

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LIST OF TABLES

NO. TITLE PAGE

4.1.1 Foil System Characteristics .. .. .... ..... ........ 20

4.3.1 Propeller Parameters .. ... ..... ..... ..... ... 384.3.3 Fixed Displacement Range and Endurance .. .. .. .. .. . . 51

4.5 Comparison of EPH Runs .. ... ..... ..... ........ 604.6 USCG Hybrid Concept Comparisons . . . . .. .. .. .. .. . .62

5-1 Foil Loadings. .. ... ..... ..... ..... ...... 675-2 Standard Cell Construction. .. ..... ..... ........ 685-3 Tank Capacity Derivation (3 sheets) .. .. ..... ........ 70

6-1 Candidate Engine Comparisons. .. ..... ..... ...... 758-1 Weights Added (2 sheets) .. .... .... ..... ...... 92

8-2 Weights to beRemoved. .. ... ..... ..... ........ 94

8-3 Liquid in B/F Tank-Full Fuel Condition. .. ..... ...... 958-4 Liquid in B/F Tank-Full Ballast Condition. .. ... ........ 968-5 USCG WPB Hybrid Weight Breakdown .. ... ..... ........ 978-6 Trim at Full Load Conditions .. ... ..... ..... ... 1008-7 Light Ship and Full Load Development .. ... ..... ..... 1018-8 Minimum Operating Condition Development. .. .. . .... .... 1028-9 Dynamic Lift and Buoya. .. .. .. .. .. .. ..... .. 10310-1 Hydrostatics .. .. .. ..... .... .. .. .. .. .... 109

10-2 Heeling Moments-100 Knot Wind/Sail Areas . . . .. .. .. . .111

10-3 Heeling Moments - Alternate Wind Velocities .. .. .. .. . .112

10-4 Heeling Arms. .. ..... ..... ..... ..... .... 11310-5 Intact Cross Curves at Pole Height = 0.0' .. .. ..... .... 119

10-6 Intact Curves of Statical Stability. .. .. ..... ...... 12310-7 KG Required for Various Wind Velocities . .. .. .. .. .. .. 127

iv(

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I-

LIST OF SYMBOLS

A Foil aspect ratio or propeller disk area

B Buoyancy

b Foil span

CD Drag coefficient, D/qS

CD i Aerodynamic induced drag coefficient

CD L Coefficient for drag due to lift,

CD P Parasite drag coefficient

CDsk Free surface image drag coefficient

CD wake Drag coefficient for incremental wake drag (over minimum wake

drag)

CD wave Wave drag coefficient

CL Lift coefficient, L/qS

CLo Lift curve slope, CL/a.

Cp Propeller power coefficient, P/qAV

CS Propeller speed-power coefficient, (f/PVI)kV

CT Propeller thrust coefficient, T/qA

C Chord

Cavg Average chord

CI Foil section lift coefficient

(CL)L Foil section lift coefficient due to incidence lift

(Cj/.1 Natio of section/foil lift for incidence lift

Cpod Chord at foil/pod intersection

Cr Chord at foil plane of symmetry (inside tank)

Ct Chord at foil tip

D Drag, or propeller diameter

V

,I

I '

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LIST OF SYMBOLS (contd.)

D. Aerodynamic induced drag

E Endurance

E S Specific endurance

EHP Effective horsepower, TV/550=DV/550(1-t)

G Non-dimensionalized circulation r/bv

g Acceleration of gravity, 9.8066 m/s2 (32.174 ft/sec 2)

J Propeller advance ration, V/nD

KQ Propeller torque coefficient, P/2rTpfnilD S

Propeller thrust coefficient,/r.,%I>+

L Dynamic lift,&-B; for foil or craft, depending on context

h L Incremental lift due to normal acceleration in turn

LT Lift in long tons

L/D Lift/drag ratio

L/S Foil Loading

Foil base, longitudinal distance between fwd. and aft MAC's,

-11,12 Longitudinal distance between CG and fwd and aft foil MAC's

respectively

MAC Foil mean aerodynamic chord

MF Foil rolling moment

N Propeller RPM

NM Nautical Mile

Propeller rps

P Propeller power, 550 SHP'iA

q Dynamic pressure, pV 2/2

vi

, ' ' 1

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I I II Ii

LIST OF SYMBOLS (cont.)

R Range or turn radius

R S Specific range

S Foil area, for craft (SI+S2) or individual foildepending on

context

S11,S 2 Fwd and aft foil area respectively

So Exposed foil area

SHP Engine shaft horsepower

SFC Specific fuel consumption

SSF Ship's Service Fuel Flow

T Thrust, D/(1-t)

t Thrust deduction factor

V Craft speed

VK ° Craft Speed in knots

w Propeller wake factor

Y B Vertical distance between C.G. and center of buoyancy

Y S Lateral load on strut

OL. Foil angle of attack

r Circulation, fW/S (ft2/sec), or foil dihedral

Displacement

S Flap angle

6, A generalized control angle; pitch, incidence, or full chord

flap angle

Span station measured from foil plane of symmetry and expressed

as fraction of semi-span or propeller efficiency, CT/CP

Transmission efficiency

vii

• o1

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11 '

LIST OF SYMBOLS (cont)

"-I Ideal propeller efficiency, /(7-.I O *i 2.(f -I /C

th P6 Span station at foil/pod intersection

(, Quarter-chord sweep angle

AL Leading edge sweep angle

V/ 3/4 chord (flap hinge line) sweep angle

Taper ration, Ct/Cr

/3 Density, 1,025.87 NS2 / , (1.9905 lbs sec

2/ft4 )

Prandtl biplane factor, CD surf/ CDi and approximation for foil

wave drag/section wave drag

4, Roll angle

'P turn rate

viii

41

/ 1I

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4.0 Performance Summary

POWER DYNAMIC LIFT DISPLACEMENT MAX. SPEED

LONG TONS LONG TONS KNOTS

CONTINUOUS 98.23 181.33 34.0

5920 SHP 76.20 159.30 36.2

INTERMITTENT 98.23 181.33 35.8

6500 SHP 76.20 159.30 37.7

FOILBORNE RANGE AND ENDURANCE

DISPLACEMENT MAX. SPECIFIC RANGE MAX. MAX. SPECIFIC ENDURANCE MAX.

LONG TONS Rs SPEED RANGE Es SPEED END

NM/TON KNOTS (N.MI) HRS/TON KNOTS (HRS)

181.33 38.3 27.5 1310 1.54 22.5 51.4

159.30 48.5 25.0 1660 2.20 20.0 75.5

Mission: 24 hours @ 30 kts. + 96 hours @ 12 kts. @ 164 tons

Range = 1968 NM

Fuel Burned = 34.3 Tons

Fuel Available = 38.11 Tons useable less 3.81 Tons margin

= 34.3 Tons

Notes: 1. 159.30 Ton displacement is with 42% of mission fuel

remaining

2. Wake deduction, w = 5%

3. Thrust deduction, t = 5%

4. Drag margin = 11%

5. Gear efficiency = 95%

6. Takeoff thrust margin = 43% @ 22.5 kts. @ 181.33 Tons @

intermittent Power

7. Increasing propeller diameter from 53" to 58" should improve

22.5 knot range and endurance about 5%.

13

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SECTION 4

PERFORMANCE

4.0 Performance Summary

4.1 Foil System Characteristics

4.1.1 Airplane Configuration Characteristics

4.1.2 Tandem Configuration Characteristics

4.2 Craft Drag Polar

4.2.1 Derivation of the Craft Drag Polar

4.2.2 Rough Water Drag

4.2.3 Hullborne Drag

4.3 Craft Performance

4.3.1 Propeller Characteristics

4.3.2 Power Required

4.3.3 Range and Endurance

4.3.4 Hullborne Performance

4.3.5 Mixed-Mode Performance

4.4 Maneuverability

4.5 Motions

4.6 USCG Hybrid Concept Comparison

12

t9

i ~ mm mm ~ m n *4

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of the tank. They are not, however, considered significant enough to appre-ciably alter the results. A table containing the input offsets is provided

in Appendix A. While it may appear from the isometric view that the strut

extends the full length of the tank, in reality the "y" coordinate of thestrut offsets equals zero in the forward and aft extremities.

11

,o.-

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L3

LD

Figure 3-3. USCG HYBRID CONCEPT

10

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-7

K

II

ii

I Kr0]

ILl

Figure 3-2. USCG HYBRID CONCEPT

9

I _ I -~

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"S ; I b'N i ; r

-CL ;- FEET.

Fiur 3-. UC 55YRDCNCP EEA RAGMN

gU~w U

U s r w6m C W W

8 40MMO-

M~Thn

Ga~~3- 8wt~uj~

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SULCICATI, SMO

1~ c (ws

L&%ftL& T3

- I

41G 38'- .5 &-

Figure 3-1. USC(

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I I l | I I i I i

SECTION 3CRAFT DESCRIPTION

3.0 The 95 ft WPB is a semi-planing displacement craft with the following

principal characteristics, exclusive of the buoyancy/fuel tank and strut and

foil system:

Length Between Perpendiculars 90'-0

Length Overall 95'-0

Beam (Maximum) 20'-1 1/2"

Beam (At 6'0' WL) 18'-5"

Draft at Full Load 6'-3 1/2"

Displacement - Light Ship 85.98 L.tons

Displacement - Full Load 103.53 L.tons

With the addition of the buoyancy/fuel tank and the foil system to the

craft the displacement and draft are altered to the following:

Draft - Maximum Hullborne 14'-1"

Beam Across Foils 30'-0"

Displacement - Light Ship 128.83 L.tons

Displacement - Full Load Ballast 181.33 L.tons

Figure 3-1 illustrates the feasibility configuration investigated.

3.1 For the purpose of investigating hydrodynamics and intact stability,

NAVSEA's Ship Hull Characteristics Program (SHCP) was utilized. Inasmuch as

the strut and tank become an integral part of the hull, they were treated as

such rather than as appendages, and the bottom of the tank became the refer-

ence baseline.

The foils were, however, included as appendages inasmuch as the pro-

gram could not directly handle the foil anhedral.

3.2 To verify the offset inputs graphic plots, Figures 3-2 and 3-3 were

generated. The slight irregularities visible are the result either of erro-

neous inputs or an insufficient number of points to define the curved portion

7

! t .°_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __I ' -

.° ---

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I

2.1.4 At a fixed displacement of 181.3 tons, the maximum foilborne endurance

is about 53 hours at 22.5 knots, whereas maximum range is 1314 n. miles at

27.5 knots in calm water, both with 10% reserve fuel. Hullborne range is2600 n. miles at 12.5 knots (4180 n. miles at 10 knots) in calm water with10% reserve fuel. These values compare with 460 n. miles at 21 knots and

3000 n. miles at 9 knots for the current WPB.

2.1.5 There is adequate fuel (with a 10% reserve) to carry out a 5-daymission of 24 hours at 30 knots, plus 96 hours at 13 knots for a total range

of 1968 n. miles.

2.1.6 Intact stability analyses indicates that in the full load condition of

181.3 tons the craft would be stable up to and including 70 knots beam winds.

Ballast must replace fuel from the buoyancy/fuel tank periodically as it isburned off under high beam wind conditions.

2.1.7 Motions in a seaway are projected to be greatly improved over that of

a planning hull of this size and should compare favorably with a hydrofoil

having a fully submerged foil system.

6* 'I' -

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SECTION 2

CONCLUSIONS

2.0 The investigation of the factors involved in the creation of the U.S.

Coast Guard Hybrid Concept Design M-174 was resolved primarily into the areas

of performance and stability. While not totally complete in such areas as

relocation of equipments in the machinery room, the investigation also

assessed propulsion options, fuel/ballast management and hull modifications

which were to have the most influence on the acceptability of the concept.

Throughout all of the analysis, several ground rules were established

which had a direct bearing on the final results. One was the recommendation

of the Coast Guard that diesel engines be considered as the prime movers in

lieu of gas turbines. Secondly, the hullborne draft was to be a maximum of

14 feet. Thirdly, that payload development for a new WPB be considered in

the weight estimate and a specific five-day mission profile he examined.

2.1 Conclusions from the investigation of hybrid concept M174 design, de-

rived from an existing WPB, are as follows:

2.1.1 The hybrid concept is technically feasible, has merit, and provides

considerable improvement over that of the WPB particularly in the areas of

speed, range and motions. The boat is of all-steel construction and has a

full load displacement of 181.3 long tons. In the foilborne mode, dynamic

lift is 98.3 tons and buoyant lift is 83 tons. Full load fuel is 38.1 tons

(useable) in addition to 15 tons of miscellaneous loads (command and surveil-

lance, crew and effects, stores, water, armament, and lube oil).

2.1.2 Two Pielstick 12PA4200-VGDS diesel engines with a maximum continuous

rating of 2960 hp each provide a full load maximum foilborne speed of 34.0

knots in calm water. This compares with 21 knots for the current WPB.

2.1.3 Takeoff thrust margin is about 40% at 20 to 22 knots in the full load

condition and therefore is more than adequate compared to most pure hydrofoil

designs.

5)

............ .. . -z 2 . . .... ..... ... ,- -

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Uj'

C.37

Figue 1-. U.. COST UARDHYBRD COCEP

4C

_ _ _ _ __ _ _ __ _ Q

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SECTION 1

INTRODUCTION

1.0 Grumman Aerospace Corporation, Naval Ship Systems Department has con-ducted this investigation into the feasibility of generating a hybrid surfaceship by installing a buoyancy/fuel tank and submerged foil system on an ex-isting USCG 95 ft WPB hull. This investigation is a continuation of thegeneral exploration into the feasibility of enhancing the performance of sur-face craft by utilizing a combination of dynamic lift provided by a foil sys-tem, and buoyant lift provided by a long, slender fully submerged hull andstrut. References 1 through 9 describe the previous work on various hybrid

ship designs.

1.1 The purpose of the investigation was to determine the technical valid-

ity of using a buoyancy/fuel tank and associated foil system to improve per-formance and enhance mission capabilities of an existing USCG 95 ft WPB.

An existing WPB with nominal 105 L.ton full load displacement was se-lected by DTNSRDC and the United States Coast Guard as the platform on whichto conduct the feasibility investigation. The craft with a buoyancy/fueltank and foil system attached to the keel is referred to as USCG Hybrid Con-cept, Grumman Design No. M174, in the sections following. All performanceand stability calculations were based upon the 85.98 long ton light ship dis-placement as developed in the Stability Test Data for WPB 95303, "CapeUpright," dated 10 November 1977. Analyses of the concept are contained inthe following sections. A rendering of the concept is shown In Figure 1-1.

3

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I I

ADMINISTRATIVE INFORMATION

The investigation described in this report was performed for the U.S.Coast Guard (MIPR DTCG23-84-F-20024) by the Grumman Aerospace Corporation,Naval Ship Systems Department under Contract N00600-81-D-0877 from the DavidTaylor Naval Ship Research and Development Center. The Project Manager atDTNSRDC was John R. Meyer, Code 1233, of the Hydrofoil Systems Office. The

U.S. Coast Guard project officer was LTJG Ian Grunther.

FOREWORD

Grumman Aerospace Corporation, Naval Ship Systems Department has

conducted this investigation into the feasibility of generating a hybridsurface ship by installing a buoyancy/fuel tank and submerged foil system on

an existing USCG 95-ft WPB hull as Task 15 of Contract N00600-81-D-0877.

This investigation is a continuation of the general exploration into

the feasibility of enhancing the performance of surface craft by utilizing a

combination of dynamic lift provided by a foil system, and buoyant lift

provided by a long, slender fully submerged hull and strut. See references 1

through 9 for previous efforts.

This report provides a feasibility analysis of the application of a

physically well-defined buoyancy/fuel tank and hydrofoil system to a specific

craft, an existing USCG 95-ft WPB.

2

r _ _ _ _

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ABSTRACT

This report provides a feasibility analysis of the application of aphysically well-defined buoyancy/fuel tank and hydrofoil system to a specific

craft, an existing USCG 95-foot WPB. The purpose of this modification is to

enhance the craft's mission capabilities in terms of speed, range/endurance

and motions in a seaway.

It is concluded that the hybrid concept (Design M174) is technically

feasible, has merit, and provides considerable improvement over that of theWPB, particularly in the areas of speed, range and motions. The 181.3 long

ton design is all steel, has 2 Pielstick diesel engines and carries 38.1 tons

of usable fuel in addition to a mission load of 15 tons. Full load maximum

speed is 34.0 knots, maximum foilborne endurance is 53 hours at 22.5 knots,

and maximum range is 1314 n. miles at 27.5 knots. Hullborne range at 12.5

knots is 2594 n. miles. There is adequate fuel (with a 10% reserve) to carry

out a 5-day mission of 24 hours at 30 knots, plus 96 hours at 13 knots for atotal range of 1968 n. miles.

Additional studies are required in conjunction with a detailed design

of such a demonstrator. It is recommended that a new design (similar to

M174) be investigated in which the upper hull would be modified to improve

intact stability, overall structural efficiency, and the machinery roomlayout. Also, an optimum propeller should be designed to accommodate the

entire foilborne speed regime.

I

II

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4.1 Foil System Characteristics

4.1.1 Airplane Configuration Characteristics

The airplane configuration consists of a main foil (-75% of dynamic

lift) located near midship and a tail foil (-25% of lift) located aft. Foil

planforms and geometric characteristics are shown on Figures 4.1.1-1 and -2.

The main foil aspect ratio and relatively large portion of foil enclosed by

the pod are both rather extreme for a hydrofoil and result from the large

tank width and constrained foil span. All of the lift and induced drag

characteristics of this report were derived by the methods of reference 10.

The lift characteristics are based upon potential flow theory. At this study

level it was not necessary to specify a foil section, and the viscous lift

effects are not considered to be consequential to feasibility conclusions.

The main foil spanwise circulation distribution is shown on Figure

4.1.1-3 where the pitch lift curve slope, CLe describes the lift obtained

when the craft is pitched while the incidence lift curve slope, CLi,

describes the lift obtained when the foil incidence changes relative to the

tank. The incidence and flap lift curve slopes differ only by the value of

the flap effectiveness da/ds. The main foil CLi/CLc ratio, .7, is low for

hydrofoils because so much of the span is fixed but flap angle requirements

to 20 knots do not exceed 15 degrees for a 25% chord flap. The incidence lift

case is sometimes approximated by joining the exposed semi-spans to make a

new foil without a pod as shown on Figure 4.1.1-3 but that approximation is

poor for this case because of the large fixed span extent.

The main foil spanwise lift coefficient distribution is shown on

Figure 4.1.1-4 where the maximum incidence lift Ct/CL, ratio of 1.34 compares

with a more typical value of 1.25. Foil cavitation is initiated at this

section of highest local lift coefficient.

14 I. ' 41

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AiA4

U.b

-44 It_

4 - .IL <.

'IS--u kilo n

't -t

4 ~ -i~-- ~ ~-J-

Figure~~. 4..11 USC HYRDMANFI PAF

_____ 7- _15

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- V.,

t 44.

ca Q V. A.-

-- _- - -fa

Fiur 4..-2 _SC_ YRIFTFI

'5 - -__ _ 4.lb - I~16

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- A-I

Fiu CG 4.1.1-3. U C YRI CULTION DISRInBU IMANFI

.M,9lNF17

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FiureC.1.-4.USCHYRI IF CEFICINT DISTIUrIMIOIL

tM$1p OII18

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The performance characteristics for the main foil are summarized in

Table 4.1.1 where they are compared with the characteristics of two alternate

foil systems. The 20 knot speed was the lowest speed of immediate interest

but the drag curve indicates that the minimum flight speed might be as low as

15 knots and effective foil control throughout the flight speed envelope

would be desirable.

Time did not permit derivation of the asymmetric, aileron, circulation

distribution which is more unfavorable than that for symmetric flap

deflection. A detail design phase would have to consider the roll control and

orbital motion requirements along with the alleviating effect of craft pitch

at low speed and in turns.

The aft foil characteristics were assumed identical with those of the

forward foil to conserve time, although this assumption provides conservative

craft characteristics.

4.1.2 Tandem Configuration Characteristics

The disadvantages of the main foil can be alleviated to some extent by

increasing the foil area but to accomplish this with a reasonable aspect

ratio within a constrained span requires resort to a tandem configuration.

Figure 4.1.2-1 presents one possibility for a tandem foil system and

Figure 4.1.2-2 presents the corresponding circulation distribution. The lift

coefficient distribution for this more highly tapered foil, Figure 4.1.2-3,

is worse than that of Figure 4.1.1-4.

The characteristics for this foil and for a similar rectangular

version are compared with those for the main foil in Table 4.1.1. The foil of

Figure 4.1.2-1 adds about 1/2 knot to the top speed but the top speed

certainly presents a limit to the foil area which can be added. Obviously an

optimized tandem foil system would require area and taper consideration and

would still present the craft dynamics disadvantages which have been found

associated with the tandem system for this application in reference 2.

19 1

I. '.. . -"

-. ,-.----- - - - -

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IJ.

4ut

N 0

L0%

1*41 a 0

0 C

0 0

44

0 % 4

L. .%0

VA w

160 0-

-4 l~ *20

-Or P

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... -.- 4- L-

40A

* _ _- 7.- . - - ~ -:_77--

_ _ _ _ _--IC -L-4 .-

_ __7_ -7_ _ _ _

- ~Wv -:

A-7

2.1

L, 4Z

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U5CGT H-Y&#ID C(R3cUl--rION -otsrflIBUTrf2N-

ALTERNATEMIN FIL SYSTEMM

BJLPfC ISTIDr22

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- ~ .z~:: ~ - - - - -.

______________ ____________________7 7

J -. ----- 7

/ t -7-:"7

... 4a

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"7

Note that the tandem foil system does allow employment of the total

foil area in roll control.

4.2 Craft Drag Polar

4.2.1 Derivation of the Craft Drag Polar

The submerged parasite drags were estimated in the manner of reference

7 and 11 for comparison with the DTNSRDC supplied drag curve as shown onFigure 4.2.1-1. The estimated spray and air drags were then added to the

DTNSRDC drag curve to obtain the total parasite drag curve.

The calculated parasite drag coefficients are fit to a quadratic in

1/q on Figure 4.2.1-2 and the result is compared with the drag calculations

on Figure 4.2.1-1. For a craft foil loading of:

L - 2240 x 76.2 628.11 4.2.1-1

S 271.75

the resulting parasite drag polar is:

C 12C0 .02497 + 29.114 - 10821 ( 2 4.2.1-2

= .02497 + 29.114 CL 10821 C2

628.11 (628.11)y

= .02497 + .046352 CL - .027428 C2

L L

24

/ I , A

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USC& Hy8FlU

- ~ Am A9IR ORA". A9Rr 0#00ir TO ormsRac ORA&

-~ DRi~t:Q~ft.__ _

-r-011.5

to--- a 0- 4 s pur

Figure 4.2.1-1. PARASITE DRAG COMPONENTS USCG HYBRID

25

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* ~ ~ ~ ~ ~ ~ ~ ~ ------------- :----i- i7G ~ Z E i~~-7

- ~ ~ ~ _t -----, - - -- - - - - - - - . .

-=77

- ~ ~ ~ 2 -A--- - - - . . . - -7.

177 7 -

*~7 7:- -

-426

IL :7 -7 rr -.

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By the methods of reference 11 the induced and surface image drag

coefficients are:

C = .088647 2 4.2.1-3

CD - .016624 CL 4.2.1-4DSURF F

w a A CDi/Cof 1.25 was arbitrarily employed for the aft foil in the

absence of a circulation distribution analysis.

For design lift coefficients set equal to the foil lift coefficient at

35 knots the wake drag coefficient becomes:

2r I 2 2 21( 2/ 2 ( I i)CL

C = .026091 + (CL - ) 4.2.1-5CWAKE SI/ S2/S "C35

= .026091 x 1.0003 (CL .18062)2

= .026099 (CL - .18062)2

The coefficient should be .0035471 for speeds higher than 35 knots but

the difference is negligible for the speed range of interest here.

The wave drag coefficients calculated by the methods of reference 11

are fitted to a quadratic in craft lift coefficient on Figure 4.2.1-3 with

the result:

C /C; = .0013105 - .019255 C + .086962 C2 4.2.1-6DWAKE 1 L L

for L = 76.2 LT

27

------------

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The propeller efficiency variation with speed is shown on Figure

4.3.2-2. It will be noted that the propeller design point lies outside the

speed range. Increasing the propeller diameter would therefore improve the

low speed range and endurance and the takeoff efficiency by some significant

amount.

The RPM variations with speed are shown on Figure 4.3.2-3.

4.3.3 Range and Endurance

The specific fuel consumption was taken from reference 14 and is shown

here on Figure 4.3.3-1. It should be noted, however, that in the flight

speed power range (50%-100% of rated power) the MTU SFC's are 4%-5% higher

than those of Figure 4.3.3-1.

The specific endurance is given by:

Es = 2240/(SFC SHP + SSF) hrs/L.ton 24.3.3-SHP 6505where: SFC = .39805 - .020344 + .002650 To)

2368 < SHP < 5922

SHP = Total SHP, 2 engines

SSF = ship's service fuel, flow = 33 lbs/hr

The variation of specific endurance with speed is shown on Figure

4.3.3-2 which indicates maximum endurances of 1.54 hours/ton at 22.5 knots

for the 181.33 ton displacement and 2.196 hours/ton at 20 knots'for the 159.3

ton displacement.

The specific range is given by:

RS = VKES 4.3.3-2

The variation of specific range with speed is shown on Figure 4.3.3-3

which indicates maximums of 38.3 nautical miles/ton at 27.5 knots for the

181.33 ton displacement and 48.55 nautical miles/ton at 25 knots for the

159.3 ton displacement.

41

II -- |1 | | |

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*7 -7 .....

-Z..- --- 4 -- -Z ------

7 -~--- . -7 -Z

- -------- ---

7F0- ~ ~ ~ 7 7f 17-L-:1

jM~fA~t~i~t_-- _- - - - -- :

E7-M

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4.3.2 Power Required

On the craft drag curve the propeller characteristics are given by the

following relationships:

C 26.818 VK 4.3.2-1

or CT = S/A = 20.688 4.3.2-2T (I - T) (1Ico' CD =068C D

C = 2 ( l + +- ) + .18097 C2 + .0932 4.3.2-3

The speed-power coefficient, CS, is the solution for:

C C3 = (.875 - .13088 CS) 2 4.3.2-48

Then:

J = .875 CS .13088C2 4.3.2-5

The SHP required, efficiency, and RPM follow from the evaluations of

Table 4.3.1.

For the full throttle case:

C = 8.2967 SHP/V3 4.3.2-6C is the solution for Equation 4.3.2-3

C is the solution for Equation 4.3.2-4

is given by Equation 4.3.2-5

The thrust, efficiency, and RPM follow from the evaluations of Table

4.3.1.

The drag and performance calculations were carried out for displace-

ments of 159.30 long tons, (approximate 'nalf-fuel weight case) and 181.33long tons. The power required curves are shown on Figure 4.3.2-1 which pro-

vides the maximum speeds of Section 4.0. The minimum flight speed has been

increased 4-5 knots by the propeller efficiency curve.

39

F -I -

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CPI m

0 CIO

F-

0

aa

CLC

-4

4)n

IL U-

UU-Cu ~ A ~t.'Co

0.. -

03

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t a.

-p, -4or ~ frvr --

-7-4-

- L-

___________________________________

73i

IrI

Fiur 4..11 FRE STREAM-PROPELLERCHARACTERISTICS

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~11

4.3 Craft Performance

4.3.1 Propeller Characteristics

The propeller characteristics employed were taken from Reference 13

and are presented on Figure 4.3.1-1 in a form suited to craft performance

analysis. It should be noted that throughout this report the symbol "V" is

reserved for craft speed and the propeller operating conditions are:

Prop. Velocity = (1-w) V = .95V

Net Prop. Thrust = (1-t) T = .95T 4.3.1-1

Prop. Horsepower, PHP = ?GSHP = . 95SHP

For this preliminary view of the performance, the propeller diameter

was set at 53 inches. Increasing this diameter will improve the 20 knot

range and endurance to an extent subject to practical limitations. The

numerical evaluation for the propeller parameters for the 53 inch diameter

are given in Table 4.3.1.

I

36 i

- -- "m-m.~m ----- m-Ni-immm mmm

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-~~- .L..7 . 77=-

-:+~m.K-Aar-:

-~~~ ~ ____ 4.-....-..- -: - - --7-:- - - . . . .

-- --- --- ~

-- --4-

Figure 4.2.3-1. HULLBORNE DRAG

35

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II

4.2.2 Rough Water Drag

Because the drag curves of Figure 4.2.1-6 assume a fully wetted strut

they can be considered conservative in sea states of significant wave height

of one meter or less. Drag increments with increasing sea state are due to

intermittent hull spray and wave action on the tank, neither of which is

amenable to analysis. Time available to this study does not allow review of

experimental results on similar configurations for the estimation of these

effects.

4.2.3 Hullborne Drag

The huilborne drag curve of Figure 4.2.3-1 adds the parasite drags of

Section 4.2.1 to the hull model drag of reference 12. It should be noted that

the hull model drag has been extrapolated below 14.5 knots. Extension of the

model measurements to lower speeds would be desirable in a detail design

phase.

34

fi'~j

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- -- - . - .-- I--:--- ..

-7 Z=7- 77

7 I

~~~~~~ i-7%~Z~ z # ~ J

Figure ~ ~ 7 7..17 EFECIV HOS 7OE REUIE -SCHYRI

-7 "7 - - --- -- 33

7Iii

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O&A -.7'-fff::l7

.. .. ... ..

-- ~-- -------1$~

A- 0 _7

.z A 86

F~~~~gure~~~Z 4..-. CRF=RGUSGHBI

32mAL'

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p ----- a TAG_

c ~ ~ ~ 7 aa- v:,--a .7

I- -7_

-7-

-~77-

717

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-7- 7

_Z_ _7

tAA

,. -- E ~

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From Equations 4.2.1-3 through 4.2.1-7 the total lift drag coefficient

is:

C = .088647 C2 4.2.1-7Di L

CD .00085144 - .009428 CL + .026099 C2DWAKELL

CD = .016624 C2

DSUR F L

CDWAE = .00024949 - .0036705 CL+ .016611C2

CD = .001109 - .013098 CL + .14798 C2

DLL L

and with Equation 4.2.1-2 the total drag coefficient becomes:

CD = .02497 + .046352 CL - .027428 C2 4.2.1-8

CDL = .0011009 - .013098 CL + .14798 CL

D .026071 + .033253 C + .14798 C2

CL L

The calculated lift drags are compared with the total lift drag polar

of Equation 4.2.1-7 on Figure 4.2.1-4. The total drag polar of Equation

4.2.1-8 is shown on Figure 4.2.1-5 and the corresponding drag curve for two

displacements is shown on Figure 4.2.1-6. The drag curves of Figure 4.2.1-6

are presented as effective power required curves on Figure 4.2.1-7.

It should be noted that the drag calculations throughout this report

were for a draft of 10 ft, i.e. for a fully wetted strut. Thus these

performance results are conservative for the flight waterline.

29

i ,- l

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lv- - . - - - - - -

~:T-

- 7-7

Figure 4.2.1-3. WAVE DRAG CURVE FIT

28

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- - -- I-. ~------- - -- -- - - - - -

..... ...... ~Z Yi7I.........

r

.... I --- 7=z I~ n

Figure 4.3.2-2. PROPELLER EFFICIENCY

42

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-7AF .71OJ?-- - ,-n. -i'ff

7_ --- 7 ._

-7 -

.- -...-.----.-.. - .. -- -- ~--------...

7--

Figure ~~ .0 4334POELE P

Z7,- 1

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*~ Ji .f

-cY~~wL FUEL -0 COIiJ4IF O

- _ _--------- -

- ~ ~ ~ ~ ~ ~ -- ------yfr~ ,- I a ~ !

-- 770

_ _Z_- -r i

-EEL -19:14I

JMW ----

.7 - 7

Figure 4.3.3-1. SPECIFIC FUEL CONSUMP4TION PIELSTICK PA4200 VGDS DIESEL

44

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-. 7-

_ ~ 7 \7L

-~ -- ---

4:4

w7ri --- 7

I -

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7: -Z -- 7 -7:-

70 7::

'1_ __ _ __ _ __ _ __ _ _ __ _ __ _ _ _ __ _ _ __ _ __ _ __ _ __ _ __ _ _ __ _ __ __7 -__ _ _

-7-

Fiur 7:.37:-3.- SPCIICRAG

46=--=- 777: 1 77 7.

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The fixed displacement range and endurance are summarized on Figures

4.3.3-4 and -5 and in Table 4.3.3 for 34.3 tons of fuel.

The 159.3 ton displacement was the mid-fuel-weight at an early point

in this study but now represents the displacement with 64% of the fuel burned

off. The range and endurance for this case are retained here for reference.

The fuel/ballast management characteristics for this craft preclude adequate

accountability for Breguet effect in the time available for this study. Theranges and endurances of Table 4.3.3 are for the most conservative fuel/

ballast management; Figure 4.3.3-2 and -3 indicate the benefits to be gained

by not ballasting for burned fuel.

4.3.4 Hullborne Performance

For the propeller characteristics of Section 4.3.1 the hullborne drag

curve of Figure 4.2.3-1 becomes the power required curve of Figure 4.3.4-1.

In this power range Equation 4.3.3-1 becomes:

Es = 2240/(SFC SHP + SSF) hrs/L.ton 2 4.3.4-1SHP (SP\where: SFC = .44485 - .05318 1 + .0082673 TM

1480 < SHP < 3554

SHP = Total SHP, 2 engines

SSF = ship's service fuel flow = 33 lbs/hr

The variation of specific endurance and range with speed is shown on

Figure 4.3.4-2. In the hullborne mode for example, range is 2600 n. miles

and endurance is 208 hours at 12.5 knots using 34.3 L.tons of fuel.

4.3.5 Mixed Mode Performance

A mixed mode (hullborne and foilborne) 5-day operation was assumed

with 24 hours foilborne and 96 hours hullborne. Specific ranges were taken

at the half-fuel load condition and several examples computed to consume 34.3L.tons of fuel available. This takes into account a 10% reserve from the

47

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38.1 L.tons of fuel useable. For example, the M174 design provides a total

mixed-mode range of 1968 n. miles operating at 30 knots for 24 hours and 13

knots for 96 hours.

48

,! -

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*~~. .-- - - ..I~ . . -

-=-7

=7-7 7 ----

7-

_ _ __ _ __ _ _f- 1_

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PIKI

-~ ~ ~ - -et.~ -

_77 - w

-G L7-

Figure 4.3.3-5. RANGE

50

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i I Ia

Table 4.3.3FIXED DISPLACEMENT RANGE AND ENDURANCE

Speed Specific Endurance Specific RangeEndurance E Range R

Knots Hrs/L.ton Hrs NM/L.ton NM

= 181.33 L.TONS22.5 knotsMaximum 1.54 52.8 34.65 1188Endurance

27.5 KnotsMaximum 1.393 47.8 38.3 1314Range

34.1 KnotsMaximum 1.007 34.5 34.35 1178

Speed

= 159.30 L.TONS

20 KnotsMaximum 2.196 75.3 43.92 1506Endurance

25 KnotsMaximum 1.942 66.6 48.55 1665Range

36.2 KnotsMaximum 1.015 34.8 36.74 1260Speed

NOTES: Range and endurance are for 34.3 tons fuel.Fuel replaced with ballast as burned.

51 [

.o--

m I -- i '

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7 -7:--

it . . : : z -----

. . . . . . . . . . . . . . . . .~ . .. ..... . . . . .

7-7I

Figure 4.3.4-1. HULLBORNE POWER REQUIRED

52

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- MUL BQflE~P~cF~cR5 ~fff~DUR~d =7._

--1. =_ _ _77_ _7_7_7

- ~ - _ _ _ _ _ _ __7

Figure ~ ~ ~ ~ ~~~-- 4.34-2 HULON7PCFCRAG-N NUAC

7'53

:--7

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F

4.4 Maneuverability

4.4.1 Turning Performance

Foilborne turning performance has not been rigorously analyzed for the

particular hybrid configuration described in this report because it is beyond

the scope and funding of this study. However, there are certain observations

that can be made that relate to this characteristics. Hydrofoils are well

known for their high turn-rate capability, since they bank to turn and the

control system is usually designed to produce a coordinated turn. Rates of

60 to 80 per sec at 40 knots or more are normal for hydrofoils with fully

submerged foil systems. The addition of a large buoyancy/fuel tank to a

fully submerged foil system is predicted, from reference 8 computer simula-

tion of the Extended Performance Hydrofoil (EPH) PCH-1 Feasibility Demonstra-

tor, to be degraded by only about 25%. However, it should be noted that

during model tests of the EPH configuration (see reference 9) that full-scale

foilborne turn rates of up to 80 per second were accomplished. This implies

that no degradation in turn rate of EPH may be experienced. The use of a

long central strut in place of the four separate relatively short chord

struts of the EPH model introduces an element of the unknown into the

picture, and would be expected to add directional stability (reduce achiev-

able turn rates). The use of a large rudder in the current Hybrid design

tends to follow the lessons learned from the EPH model and provides a reason-

able assurance that turn-rates of 4 to 6 degrees per second at 35 knots may

be achieved.

4.4.2 Hullborne Maneuverability

The issue of foilborne maneuvering is centered on the capability of

the hybrid form discussed in this report to safely maneuver in a harbor in

the presence of other vessels or objects, and dock under reasonable condi-

tions of wind and currents. The combination of large rudder and fully rota-

table (3600) outdrive is expected to assure safe harbor operations, docking

and undocking without any particular problems particularly if a bow thruster

is installed. The latter may be necessary on the M174 design in view of the

54

I 4

I ' A

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V I!

increased lateral plane area due to the strut and tank, and effects of cur-

rent on their additional area. At low hullborne speeds the M174 will not be

as maneuverable as the current WPB.

The main foil overhang of about 5 ft beyond the main hull can be

accommodated by the use of camels and/or a foil guard added to the hull over

the main foil location. A foil guard is currently used on HIGHPOINT (PCH-1)

R&D hydrofoil and has been satisfactory in over 20 years of operations. The

PHM hydrofoils utilize a floating platform between the ship and pier to ac-

commodate an aft foil overhang of about 9 ft.

4.5 Motions

As in the case of Maneuverability, funding for this feasibility study

did not permit a rigorous treatment of motions prediction of the Hybrid Con-

cept described in this report. An understanding of motions to be expected of

this hybrid design may be derived from a long history of hydrofoil experience

and model tests of EPH as documented in Reference 9. For example, Figure

4.5.1 shows a comparison of HIGHPOINT (PCH-1) trials and simulation data com-

pared with EPH model tests. The PCH-1 vertical acceleration data are for the

pilot house location, whereas model data is for bow and center of gravity

locations. One can see that EPH "pilot house" data would fall above, but

close to, PCH-1 data indicating only a small degradation in vertical motions

due to an addition of a buoyancy/fuel tank.

Additional relative vertical acceleration measures are shown in Figure4.5.2. Here, data for the c.g. location are plotted for WPB, Bell-Halter

SES, RHS-160, JETFOIL, and EPH model testss. A band indicating anticipated

motions of the USCG Hybrid Concept described in this report is also shown as

a probable estimate.

Figure 4.5.3 depicts pictorially the relative position of an existing

WPB and the hybrid design in a 10-foot high wave system (comparable to signi-

ficant wave height of mid Sea State 5). It can readily be appreciated from

this representation that although the upper hull of the hybrid form will be

55

. . '

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Table 5-2

STANDARD CELL CONSTRUCTION

Code No.: XUS-784 UNIROYAL

Type: Tear Resistant Non-Sealing Bladder

Use: Gasoline, Jet Fuel, Kerosene

Issued to: Mishawaka R&D

Date: August 10, 1979

Guage Weight

Material (from inside out) Inches Lbs/Sq Ft

*Liner (1 ply 5200) .009 .040

Nylon Barrier & Cement Coats .003 .030*Outer Shell (1 ply D-763 or equivalent 7/2/79) .030 .151

.042 .221

68

for

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Table 5-1

USCG HYBRID CONCEPT - FOIL LOADINGS"7

Grumman Aerospace CorporationMARINE DESIGN ANALYSIS

DESIGN NO. SUBJECT Was

ANALYST CNaCKER ANALYSIS DATE PAGE NO.

i f e'ec , ,,Q .A f 22- 7

/. WOrAX 7). 7" z/Z" ,5:277

4/.$/

&J- r4.. 01-o . T- w0.09f 5v 8X2 9.0

4;' Y11 r9.7f 4

/0 (I l 9 I I

--. 21 9-3- -7oJ90

4rf- ~ ~ 4 .r.f ,0 ' .

Dy~~vFJAsL1 Li"T 97,9(vqZ9e9 0n.4L

-943- _

67

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conditions at the aforementioned distribution. A compromise location, as

shown on Figure 3-1, was calculated as shown on Table 5-1 which overloads the

forward foil by 3.2 tons in the full ballast condition and the aft foil by5.3 tons in the full fuel condition. As an overloaded aft foil will degrade

performance, filling the aft tank to capacity should not be contemplated un-

less absolutely necessary for a prospective mission.

Foil construction was not analyzed except as necessary for the weightestimation of Section 8. It is assumed that the forward foil would, for

economical reasons, be constructed in the conventional beam and rib method of

streamlined rudders. While, for a normal hydrofoil, weight would be of the

utmost importance, the configuration of the Design M174 requires that weight

be concentrated in the tank area and that therefore light weight composite

material would be of little overall value.

There are, however, a number of viable alternatives to conventionalconstruction which could be considered. Chief among these would be a steel

box structure embedded in a molded urethane-based material shell.

The aft foil size appears to be within the limit for forged aluminum,

similar to the construction methods used on previous Grumman hydrofoils and

would lend itself to full incidence control as previously noted in Section 4.

5.4 Fuel Cells

The tank fuel cell bladder construction has been discussed in general

with the Uniroyal Corporation, a principal fabricator of fuel cells for air-

craft and missiles.

Basically, the cells would be constructed of material as noted on

Table 5-2 and molded around a perforated fill/suction tube on the vertical

axis. A flange, top and bottom, would attach the assembly to the tank struc-

ture. The lower flange would be secured to the access manhole cover to per-

mit easy installation, and the upper flange would provide the watertight seal

to the strut interior. The fabric cell would include, an as yet

66

I, - V

...... mmm~~ ~~ ~ ' mmmmnm mm m a mmm

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I I II.

In the fuel cells, the manhole covers would also serve as the lower

support for the bladder fill and suction tube as shown on Figure 5-1.

5.2 Strut

The strut is a welded steel assembly with parabolic leading and trail-

ing edges and a parallel middle body. Stiffening and support is provided by

six vertical diaphragms and intermediate angle stiffeners.

While no personnel access is provided into the strut, hand holes must

be installed in way of each fuel cell in order to connect the watertight seal

at the top of the bladder fill/suction tube to the strut piping.

To provide a structural attachment for the strut to the hull, the

strut is carried up as a trunk into the hull between the engine room bulk-

heads. The top of the trunk forms a watertight closure and also the founda-

tion for the ships service generators.

The derivation of the strut scantlings is also given in Appendix B.

The trailing edge of the strut provides support for a single stream-

lined unbalanced rudder which serves for both hullborne and foilborne opera-

tion.

5.3 Foils

The hydrodynamic characteristics of the foil system have been ade-

quately discussed in Section 4. Based upon the pre-selected foil areas and

uniform loading, the foil load distribution is divided between 77.3% on the

forward foil and 22.7% on the aft foil.

Due to the large fuel tank surrounding the shaft tube aft, which is

not adaptable to a bladder installation, there Is an excursion of approxi-

mately two feet in the LCG between the full fuel and full ballast condition.

It is therefore not possible to locate the foils to satisfy both loading

65

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Ito,

FLOOV. AT E514L

-~STI0T- FW~rP-3,

.Ar FR 40o

STRT/ " m:

5 T-i-l

$ ~4hT7~ $ZUT

IF

USC4 HY5ZiD COUcfEPTTANK AND FUEL BLADDER T~~~ATT~~~FE

64

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I'

JD r- 39 T- 3 9- CoA T FR 6o

I &

5_ D~iAPN4. --- ',--

WT-o6VAD-J _6, 0, K

Fiue -. USGHBI OCETBLATTN ADFE LDE

/

'Q"OJ.LJ WAS4F. ,

H __

- _____________,______________________ 4.: .o (.o .. J

P! ~T L)

FIgure 5-1, USCG HYBRID CONCEPT BALLAST TANK AND FUEL BLADDER

. ITZZZ Ih.

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SECTION 5

BUOYANCY/FUEL TANK, STRUT AND FOILS

5.0 General

The buoyancy/fuel tank is basically a flat circular section with 30"

radii separated by a 24" flat top and bottom. The nose is an ellipsoid and

the tail section a paraboloid in elevation. It is supported by a single

strut of constant cross-section. The hydrofoils are of the airplane config-

uration as discussed in Section 4, and are attached to the tank at the loca-

tions shown on Figure 3-1.

5.1 Buoyancy/Fuel Tank

The buoyancy/fuel tank is a welded steel assembly with a glass-rein-

forced plastic nose cone. The scantlings were calculated by classic methods

with no recourse to more rigorous analysis methods due to program con-

straints. To maintain a smooth interior, both shell and bulkheads are con-

sidered as unsupported structure with no internal stiffening. Seven water-

tight bulkheads are positioned to subdivide the tank into cells twelve feet

long for the fuel bladders and also to isolate the strut mounting section.

The twelve foot long cells are then divided in two in order to maintain a

maximum bladder length of six feet. The general arrangement of the tank con-

struction and bladder is shown on Figure 5-1. The derivation of the scant-lings is presented in Appendix R. Unfortunately in order to provide a rea-

sonable margin of intact stability it became necessary to add ballast

structure to the tank. Although it is realized that construction will be

more difficult because of it, the addition of an extra heavy keel plate is

the most advantageous method for lowering the center of gravity and therefore

is shown on Figure 5-1.

It is proposed that access to the various cells within the tank will

be through 30" x 24" manholes in the flat bottom keel plate. As previously

noted, fabrication will be more involved due to the heavy keel strake, but it

is felt that it is preferable to installing the manholes in the curved

surfaces.

63

"' , ,!mmm mm mmm . m I l mm- m 4mm

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M *1

co -he to~ 4

C>V ~o o~ r, (Y 4 C%i ,.46 0 (A

L/~t ~ 4 F~ -4 4-' 4

t-o .4 Ln cn 4- # g t

CJ to(A

*~. 00

W (AA

-W-

Ch a -) -a 4-)4- to

top) (44-to to 00

O ~ ~ C %a) 4- -CL fn 0t N

CL.

Lii

C-)A - 0 t4)e -he d

co u 4-4be - 4-

co ~ 'n pU)C c LC-) 0r LC LAi 0- ~

cmc Nm 'AM M -4M 4 0 - -4A 4-1~ 4- C

u 0 0 LO fO 4-) 10- A04-) 4-)4-

to 0 0 CACAco 4J

0- 4 o0 0o'Da

C%J C.JO)m

to 4) 1..0 to) 41 5.- u0

: to 4-' 4J U3C I < I IIEf * 0 - 0D

V) O- P- 06v-

0 IA 0 4J0)4uj 4 41 ) ( cm o (

4J . -h L c C62N

r- 4-_.___C

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4.6 USCG Hybrid Concept Comparison

For the purposes of comparison, Table 4.6 shows several of the major

physical and performance characteristics of the USCG Hybrid Concept (M174 de-

sign), the current WPB class patrol boats and the recently acquired South

East US (SEUS) WPB patrol boats. The improvements in range, speed and mo-

tions predicted for the hybrid concept compared to the planing craft is

readily apparent.

61

61

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CO ~ V UN CL O -

w u 1- %- .-. %0%0

COl

C6 %0%0 %0 ui

LL La.*

E-n * 0

cvm (n 0 1 xSW -f 00 V)0

- i~~~~ =- - -3 1 1 T D o e0 W .0 *C .~

0 w-LA~L)

* LA)

-O c

P-4 48 IL)

(L LA fY N0~ w y

WLI w I~~J 0 0

0. q(L c xZ93

= wN, 0 00 00

C) .9IL

t- C7 4ON _-r

~ LA

600

-. *.

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impacted by wave tops, the motions there from are likely to be similar to the

WPB in a much smaller wave system. Further evidence of this trend can be

derived from the fact that during certain EPH test model runs, the upper hull

ran closer to the water surface than programmed. These were first considered

"bad" runs, but subsequent review of video tapes and movies indicated that

the motions did not appear visually to be any greater than on "good" runs

when the keel rode higher above the mean water surface. This visual observa-

tion is further verified by the data in Table 4.5 and augmented by a video

tape of EPH model test runs 248, 249, 250, and others.

It is therefore projected that motions, both hullborne and foilborne,

of the hybrid design will be greatly improved over the WPB and allow high-

speed operations between 30 and 35 knots in rough water up thru mid Sea State

5. Ride quality and associated crew performance will likewise be signifi-

cantly enhanced.

59

59

p, 1*""

.. .... . . m ,M mmm m -

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I 0

- S 0

t1~13

I n z I 0 'Is

CL

lot

Figre 4.-3 COPRSNO PSN YBI N1 THG AE

- -58

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0 - BELL-HALTER SES 110

0l- WPBX - RHS 150

0 - JETFOILA - EPH MODEL TEST (REF 9)

1.0VERTICAL

ACCELERATIONAT C. G. HEDSEA

(SIGNIFICANT 0.5 lSASAE4SINGLE.0 oo

AMPLITUDE HBIDI N G's) 0_______ __ __1

0 10 20 30 40 50

SPEED (KNOTS)

Figure 4.5-2. VERTICAL ACCELERATION COMPARISONS

57

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SEA STATE 5 (10 FT SIGNIFICANT WAVE HEIGHT)

C - HIGHPOINT (PCH-1, MOD-1) TRIALS; 40 KNOTS; PILOT HOUSE

-- HIGHPOINT (PCH-1, MOD-i) SIMULATION; 40 KNOTS; PILOT HOUSE

- EPH MODEL TESTS, 33 to 42 KNOTS (REF9)

X = AT BOW

= AT CENTER OF GRAVITY

0.3-

CD

~0.0

HEAD BOW BEAM OTR FOL

WAVE DIRECTION

Figure 4.5-1. COMPARISON OF PCH-1 AND EPH VERTICAL MOTIONS

56

I -

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undetermined, elastic material or spring wire to assist in collapsing the

bladder during the discharge procedure.

No bladder is provided in tank No. 8 because of the shaft tube instal-

lation.

The capacity of the buoyancy/fuel tank was derived as shown on

Table 5-3. As noted therein, the total tank/strut/foil buoyancy is 89.39

long tons and the buoyancy to the foilborne waterline is 83.10 tons, of which

23.72 tons is contributed by void spaces.

An arbitrary figure of 10% of volume has been used for both the amount

of ballast trapped between the tank structure and the blaJder and also the

amount of fuel remaining in the folds of the bladder after discharge.

As no bladder is installed ir. tank No. 8, the unusable fuel deductio'i

has been reduced to 2% of total volume for this compartmenL only.

The net result is that in the fully loaded fuel condition a total of

30.75 tons is contained in the B/F tank of which 28.34 tons is considered

usable.

in a fully ballas,:e, condition, assuming all useable fuel has been

transferred to the hull tanks (9.77 tons of fuel) the weight of ballast would

be 28.65 tons and there would be 2.37 tons of trapped fuel remaining in the

cells.

69

I I

. .. . = ..

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Table 5-3USCG HYBRID CONCEPT - CAPACITIES

Grumman Aerospace CorporationMARINE DESIGN ANALYSIS

DESIGN NO. SUBJECT weE

M 171 103C4 HLa e1C,0oEF- C AA.ITI&S5ANALYST CHECKER JANALY SIS DATE PAGE NO.

151F TAfq- VoLwm1 OF- 215 PLAra,-IaoJT

AF (L a 0D y ((PR*4 otv) V; 4lr e-A/I-2V 5) /2. 14 4. t.

3.

AF'r-rii-ur(P*TA60L j V; (A,4). h ~3/~/.-

5U L)Y 0~L05

Fv~y4jcD Foil Q1~SA.. B.a .- 3 .05L

FA -To' 4., I .

Arrt~gcgooy FOIL A-rA'I.I 197,92-

VOiD SPAChE 9,)yjyr 8,3 /7$': 23. f) L L

70

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Table 5-3

USCG HYBRID CONCEPT - CAPABILITIES (Continued)

Grumman Aerospace Corporation

MARINE DESIGN ANALYSISDESIGN NO. SUB.ECT I

M 1 K7f 1 ~ c fV(tD CoOCEe1, CAP~crriEsANALYST C

HIECKE

R ANALYSIS DATE PAGE NO.

TAUK r-t7 A 'p5.IVA-JTOk. - FOLL rIL)L C-.0 ,tnr,0

0 '13 0 . (2 6'~ 1..

4,0J T"PApeEr0 TDT~L PUCL UVUIASUe AVA4ILABLE WJT or Tlpprb

__________ Oit-tE BLLAST ( G-0' C!: Lst) F4-& 41T'

i(no. 5 50.'L

.. Iq '.' 117 s 15'9.1 1 4..D 1 -'13. A,5"

11- 1,59.0 1 't 3.S .51

37S .. .

-7-07 ,A L S 4j -7 -7, 1- C AI. 15 2 2 1 1 10 1 .13 C)L l . .0

,81. 3,- 3.1,,3 3 3.3,(.8 1 ~Al,JL1 WT ~ AL 1AL131r 3. L3 1s

1 24- 3.LI, LI.). - 3 1

5 -- Ip I,

,2.-31 A- 31'

T>A-r LS 3,.75 37S Z1.3.7 51 -At

71

... , ' -.

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Table 5-3

USCG HYBRID CONCEPT - CAPABILITIES (Continued)

Grumman Aerospace CorporationMARINE DESIGN ANALYSIS

DESIGN NO. SUBJECT WeSMIlT- '7S11 w--Ii& ){ d c .. -c=,PT- CAAmCTHEJ

ANALYST CNECKER ANALYSIS DATE PAGE NO.

1 57584. 3

"TA<' CAPAI¢TY D-i2VATioJ- FL. "BALt.AVT C.o.

(D I10..o I, .3c7

,I (P. 3 l ),..o I ,,. .3"7 11 1-6227 1256. i3..o , I. -5 7 Al. 9I '1

4- -1. 1.

17j /10i~ : ~2.37 9 3.12I' Al " JOl.' 1 o3. 2 .37 2 6. , 5' 3,.o Z

72

a,.-

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SECTION 6

PROPULSION OPTIONS

6.0 Existing Power Plant

The existing diesel propulsion plant for the WPB consists of two

Detroit Diesel 16V149TI diesel engines rated at 1200 SHP each at 1800 RPM.

As the initial DTNSRDC drag analysis indicated a horsepower requirement in

the neighborhood of 6000 hp at 35 knots, it was obvious that the existing

power plant would not suffice.

6.1 Propulsion Options

Initially, several options presented themselves:

(a) Diesel prime mover, normal conducting electric propulsion (liquid

cooled)

(b) Gas turbine prime mover, normal conducting electric propulsion

(liquid cooled)

(c) Gas turbine prime mover, mechanical transmission

(d) Diesel prime mover, mechanical transmission

(e) Gas turbine prime mover foilborne, diesel prime mover hullborne,

mechanical transmission

(f) Gas turbine prime mover foilborne, diesel prime mover hullborne,

electric propulsion

After a preliminary overview of the various options, the decision was

made at the initial design review to restrict further investigation to full

diesel prime movers and mechanical transmission.

Electric drive was initially eliminated from consideration due to the

general unavailability of components and the excessive weight and bulk of

those available from Alsthom Atlantique, the only apparent source. While

Westinghouse, General Electric and AiResearch were all contacted, only

AiResearch was able to supply specific information for the horsepower range

73

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required. The letter and proposal forwarded by them is included as Attach-

ment 1 to this section. A cursory perusal of the information would tend to

indicate that, while perhaps not for the M174, there is considerable poten-

tial for this type of propulsion in the future. While the unit weights may

still pose a problem, the fact that the ships service generators would be

eliminated partially compensates for it. The U.S. Navy electric propulsion

R&D program should be monitored as to progress and possible applicability to

this Hybrid Concept.

6.2 Power Plant Comparisons

Due to space and weight limitations on board the WPB the selection of

candidate engines was constrained. After a review of all major manufac-

turers, both in the USA and abroad, there appeared to be only two diesel

engines having the required qualifications. They were the SEMT Pielstick

12PA4200-VGDS and the MTU 16V538TB92. Two other Pielstick engines (of a dif-

ferent series) the 16 and 18 cylinder PA4200-VG (with a reduced height) in-

curred too great a weight penalty to be considered (see Table 6-I).

Initially the Pielstick engine was favored over the MTU for two

reasons - the height was less and the exhaust manifold connections were on

the aft end instead of the top as shown on the MTU thumbnail layouts. This,

coupled with the fact that MTU detail information was not received for some

time after receipt of the Pielstick, led all calculations and drawings to be

prepared for a Pielstick installation.

However, upon receipt of the MTU information, it was apparent that the

exhaust manifolds were considerably below the highest point of the engine and

that by shifting the engines aft about 30 inches the exhaust would align with

the uptakes, thereby eliminating the reverse bends required for the Pielstick

exhausts. The installation of the MTU's would also result in a weight

savings of only 0.6 tons, and their additional width would make for a more

cramped engine room. The outline of the MTU is shown superimposed over the

Pielstick on Figure 3-1.

74

"V .. ... ..... 1

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I . I *

Table 6-1CANDIDATE ENGINE COMPARISONS

MTU PIELSTICK PIELSTICK

16V538TB92 PA4200-VG 12PA4200VGDS

18 Cylinders 16 Cylinders

HP Cont 3410 @ 1710 RPM 3295 @ 1475 RPM 2930 @ 1475 RPM 3000 @ 1500 RPM

HP Max 4080 @ 1790 3600 3200 3300 @ 1550

L, inches 124.4 134.9 123.1 117.1

W, inches 64;6 66.9 66.9 57. 1

H, inches 90.75 73.4 73.4 84.8

WT, Dry 6.6 LT 8.5 LT 7.6 LT 6.9 LT

Presently Installed - DDA16V149TI DDA570KA Gas Turbine

1120 SHP @. 1800 RPM H Cont 6445*L = 98 inches H Max 7170fW = 63 inches L 70.2 inchesH = 65 inches W 31.6 inchesWT = 7.3 LT H 36.1 inches

WT 1350 lbs.SFC .460

, M 6000 - 12000

*Mfg. rating at 590 F.

75

---------

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If the gas turbine was to be considered it would necessitate relocat-

ing one diesel engine to the centerline with the existing generators moved to

one side and the turbine located on the other side to maintain transverse

center of gravity at the centerline.

A comparison of all engines considered is given in Table 6-1. The

engine performance has previously been covered in Section 4.3. Dimensional

sketches of the two leading candidates are shown in Figures 6-1 and 6-2.

6.3 Transmission

The transmission proposed for the M174 is an adaptation of the proven

Grumman design developed for the "Flagstaff" and refined for use on the De-

sign M161 as described in reference 15. As the overall shaft speed reduction

is only 1.5:1, it is recommended that the total reduction be taken in the

lower bevel gear box in order to keep the three upper hull boxes and the

associated shafting as small and light as possible.

The arrangement of the major components is shown on Figure 6-3. The

lower bevel gear box and the foil mount are contained in dedicated dry com-

partments. The propeller shaft is enclosed in a shaft tube fitted with

sleeve bearings and a shaft seal at the forward end. As the propeller is of

fixed pitch, it is attached to the shaft in a conventional manner.

6.4 Auxiliary Propulsion

Propulsive redundancy will require an auxiliary propulsion unit.

Inasmuch as each generator is rated at only 30kw, available power is minimal

and therefore it appears that a 40 HP outdrive powered by either an electric

or hydraulic motor would be the maximum accommodated. Based upon hullborne

drag calculations a speed of approximately 5 knots might be obtained.

As an alternate, a dedicated 4 cylinder engine of about 150 HP with

outdrive may be installed in the lazarette since the weight penalty can prob-

ably be accepted. This would increase the hullborne speed to about 8 knots.

- 76

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N N l N ~ N i N

No N

Fiue61 ILSIKP40-DG ISLEGN

771

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General Specifications12 V 530 16V3 V 20538

TO991 TO392/92 '6" 0!/92 TB9 182/92

No of cylinders 12 - 6 j j j __

V... arranemn___ -- ____

Bore and stroke mmRun______Swept volume. cylinder-ltr-------Swept volume. total o ----- r i - 4.5 -9 - 8 - - -

Compression _____ ratio_____ 15~ 14,0 150.O 14,0 507 1 . _-

Inetinmthdpecombustion chamber- -

1253 18V5r fl53

164 1640 164 164230s5 _2030 22

450_n' 450 410 340:rba k

N226 226 3190e 3230lne 3Ite,3exas

Piaton copping Speedd Ratcoing kW, ug HP) coigte bo

No. ~ ~ ato RPminb&Mpumpp unit888 i njtors84 053T8

Marine I 171 1) P 23 1.3 221 1 218,5r 29701 2730 3715

Propulsion ~ ~ ~ ~ 1 - 53vasm 1268T9 Vsm~ 15389[2V8h9 20 V538T21702)18 240 3220 30 80 4&05

170 1)190 200 802B 2160 106480 340 2 1 340 3164261 6 85 2 180 250 06 230 20339 70 305 10 42320 2480 40

Expanaion 190 200 250 280300 450 80 00 450 480 275050

Eaig 182 22n65ou power 3190 32302)~ ~ 82e0oa powe 82O 820/1( 1120it~ 2oprtnghu

cppmbintid Appli-o pSants hgpeoRm cerati on vesWel (SH),hPrfos

exactn poeRPtnMeeneto poe

12V&UGREEWICH CONNEC8TCUT 10V8 8171 1 3 2(5203) 629-730 Tele 0 37154

Subeotomoifcatonon -h iners -= oI tehiargesFigure 6-2. MTU 126V838 T92 DIESELq ENGINE 0VUB9 2VUT9

17901) 190 200 8 25 2M 00250 31 215 30335 46

1 _ _ -4.2 8 5029 23 M39 7037031 2038)40

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Tso I&, -a-

CMGSL l~. - -. -. M

PLSif" AL UUDER. ... 4

~UT ~. TUO~S- ToP .

PUw...E -4 S.ASC5 A a

Si.-r

I- -- .. '

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T --

45CA 4 LSFFE

-ilrIA Kr.J ff 2 sop

Fiur 6-3 MAHNR ARNEET e.- WACKp

KCHO AtaftMKEMUT

o7m 2.-UM G fp~mak4)T

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ATTACHMENT I

AlResearch Manufacturing CompanyA Division of The Garrett Corporataon

2525 W 190h STTORRANCECALIFORNIA 90509Tet (213) 323-9500/321-5000Twx 910-346-6729 Telex 67-4490

In reply refer to:49307-49400-006

April 10, 1984

Mr. Edward HermannsGrumman Aerospace CorporationMarine DepartmentMS ALL-04Bethpage, New York 11714

Via: John GentilellaThe Garrett Corporation1 Huntington QuadrangleSuite 4S04Melville, New York 11747

Dear Mr. Hermanns:

Subject: 5000 Shp Marine Propulsion System forHydrofoil Cutter

F- losure (1) provides preliminary data for an electric propulsion systemcapp'.e of meeting your requirements for a single-screw propulsion system usingtwo 1500 rpm diesel engines to provide 5000 shp input to the propeller at 900 rpmpropeller speed.

The enclosures show that the weight of the propulsion system is estimatedto be 56,850 lbs and that the propulsion system has an overall efficiency of89 percent when developing 5000 shp propulsion output and delivering 100 kW ofpower to the ship service system.

We hope that the preliminary information provided in this letter will

permit you to further evaluate the application of electric propulsion to thehydrofoil cutter.

Please contact us if you require any additional assistance.

Sincerely,

(2 K.A. K. SmithMarine Systems EngineeringRapid Transit & ElectricalPower Systems

AKS/dp

Enclosure80

i 80-

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I I

Enclosure (1)

5000 SHP MARINE PROPULSION SYSTEMFOR HYDROFOIL CUTTER

Figure 1 shows a single line diagram of proposed single screw propulsionsystem. The system is comprised of the components as defined in Table 1.The total system weight is estimated to be 56,850 lbs. This low system weightresults from the selection of a high-speed liquid-cooled propulsion motor withan epicyclic reduction gear output to the propeller.

Generators are direct-driven by the 1500 rpm diesel engines and areidentical to the motor except for series connected windings in the generatorand parallel connected windings in the motor. The generators are excitedfrom brushless rotating rectifier exciters integrated with the generators, andthe motor is excited from a static exciter via slip rings on the motor shaft.All machines are oil cooled to minimize size and weight and to provide isolationof the windings from the marine environment.

Switching is provided by compact light-weight vacuum contactor modulesdistributed throughout the system.

The motor is driven by a dc link power converter which provides adjustablemotor speed control from zero to full ahead or reverse from a constant voltageand constant frequency propulsion bus. This bus provides 50 Hz 375 volt,3-phase power to the ship service system via a transformer. A solid-stateconverter can be provided to supply 60 cycle loads where the loads must operateat 60 Hz. The bus also provides power to the motor static exciter.

Bypass contactors are provided around the converter to permit operationof the ship at propeller speeds up to 50 percent of rated directly from theoutput of either generator. In this mode of operation, the generator supplyingthe motor directly must provide output voltage proportional to motor speed.

The capability of the system to provide propulsion derived ship servicepower permits efficient supply of energy to the ship service load with aminimum of equipment. I

The performance of the system at 5000 shp \utput plus '00 kW deliveredto the ship service electric system is estimate as follows:

Propulsion Power Output 3730 kWReduction Generator Efficiency .985Motor Output 3786 kWMotor Efficiency .975Motor Input 3884 kW

Converter Efficiency .985

Total Propulsion Load 3940 kW

Motor Excitation 75 kWStatic Exciter and Transformer Efficiency .96

Excitation Load 78 kW

Ship Service Output 100 kWTransformer Efficiency .97

81

o 4)

II

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AD-AiS6 710 US COAST GUARD HYBRID CONCEPTIU) GRUMMAN AEROSPACE CORP litBETHPAGE NY C HERUANNS ET AL. AUG 84 USCG-O- -85ASTC23-e4'F'20024

UNCLASSIFIED T -O 13/tO NL

L NO EEND

I0 Illllllll9Ij

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1V

W0i2I2

11111iso 1 15122

jj 1-25 W14 1111*6

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Enclosure (Cont)

Ship Service Load 103 kWTotal Generator Output 4121 kW

• Generator Efficiency .975• Total Generator Input 4226 kW• Total Generator Excitation 74 kW

Total Diesel Load 4300 kW

System Efficiency 5000 x .746 + 100 0.89134300

Diesel Output per Diesel 2880 hp

These preliminary estimates of the weight, size, and performance of anelectric propulsion system with propulsion derived ship service power arebased on our studies of performance that can be expected from near-term advancedelectric machinery, switchgear, power converter, and reduction gear designs.It is estimated that such equipment can be designed, fabricated, and deliveredin approximately 36 months after start of detail system design.

A direct-drive motor operating at 900 rpm is estimated to weight 32,500pounds, be 115 inches long, and have a diameter of 66 inches. This is 20,500pounds greater than that of the high speed motor and 19,750 pounds greaterthan that of the high speed motor and gearbox. It, therefore, appears desirableto accept the reduction gear losses to realize this weight savings.

Air-cooled machinery would be larger in diameter and length and is estimatedto be 50 to 100 percent greater in weight than the liquid-cooled machinesdescribed herein.

82

lo vl

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G TO SHIP GSERVICE

EE

FIGURE 1 SINGLE LINE DIAGRAM

83

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TABLE 1 ELECTRIC DRIVE COMPONENT LIST

0) o i.. 0 DW -n

"-n I ewI

Ln Ini In In

4',

CI 4n.)

L 0400 0

C a1 4.' -

'4- 0.0) - .. Q.CL .11U

to - g0&

cm, @3. ro I1 0)0J 1-. 0 L

0- L: WO.. in 41Cm 5

Q Cr 4- 00 C F .0e= 0, lOP 14JW3~ 4 on C AL .J61

4. '- 3. 00 0 V A 14

!210 = 2L 06 g- 44J0 ~a .2 41 - IA .

?60 4JCN u C4 Q- 4.)

WW 40 -4' V1 L.- 4A C I C J IL0 -

L 84

4-- 4J

I-. c '

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TABLE 1 (CONT)

4 0C 0 0D 014- Qn 0em W

*.J I --L

4.) 0 0 4-

2 2 2v -y m3U)

C..j en e

41 0 4.

do 0 C 34) ( 4- j

CoJ %0 1Ad

> -LdI

C - S- 4w 4J 04. 0- OL 0 mI aL

040 0 4i1 L.4J 4IU .. 4 J IMC a0c

C a W 40 ~C L1 5- - l- 4j

0 03 J. - -4. w

u3 4J 0- 00 ?A'

A.u in c > 4 C$

v , - a

41 J 64.)0 .85C

.;- w 0C U 4.CD u 8 4-4- U4

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-I '

SECiION 7

SYSTEMS

7.0 General

While the basic fuel and sea water systems are contained within the

B/F tank and strut, they must of necessity be integrated with the existing

craft systems to provide the fuel and ballast management required for both

hullborne and foilborne operation. An elementary schematic of the new ele-

ments of the fuel and sea water systems is shown on Figure 7-1. Other sys-

tems requiring modification to varying degrees would be the lube oil, elec-

trical, compressed air, tank vent, fresh water, steering, and hydraulic sys-

tems.

7.1 Fuel System

For piping simplification the fuel system within the B/F tank has been

arranged in three groups of two cells and one dedicated fuel tank aft. The

six cells have perforated fill/suction pipes integral with the bladders and

are connected to headers within the strut which terminate at the management

manifold in the engine room. The aft tank has a single full/suction line

which leads directly to the manifold.

Additionally, a pump with associated valving, filters, and totalizing

flow meters is to be installed for filling, discharging and transferring fuel

between the B/F tank and the hull. This system would be interconnected at

some convenient location to the existing fuel system.

All monitoring and control equipment should be grouped together, prob-

ably in the area formerly occupied by one of the main gear boxes.

It must be appreciated, however, that the existing fuel oil service

system for the propulsion diesel appears undersized for the new engines as

the available information indicates a fuel flow difference of two gpm. De-

pending upon a flow analysis, components of the existing system may require

replacement.

86

-mI - I i - T

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mu -----

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(F xi r) TO E3 C.OOLU4A ETC-

FiLLLCO&,L)I.L

LL == =-L=

AI-] LbI' T i i J u-A .-

Fiur 7

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T - It

LE C,Ip F

- - , I I. - y

I IFo

C

5C

N) y<~ CONTRACT NO. GRUMNo(v~oo- 91~-0-0 7 7 BD-~ruu RAWN BY , Sr31/84

LAYUT BYICHECKED BY us c-OR LEADERREL R"L SIZE FSCM NO.

Figure 7-1. USCG 5 HYBRID CONCEPT PIPING SCHEMATIC PRJ £10 26CWSOMER PTWIt DC SCALEA' I-d

tAES

Am---.- -- 1k

II

I

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FO_: -l ...-.. I.

- ~l)z c-sULi2 RF " V \

(E) F I LT F_

n, PLOWMv 7aiP

_47*4

CONTRACT NO. GRUMMAN AEROSPACE CORPORATIONNoo(Qoo- c~k-0o37-? BETHPAGE.NEW YORK 1.1714

DRAWN BY Slil/J//4LAYOUT BY FI49-'E 7-~CHIECKE[OBY uc 3 o~OR LEADER

-

REL ~?RP Ou C a vAA 714pqwI PRJEO SIZE FSCM NO. W NO.-A~ 'I0 1 REV

CUSOIR TIJ5DC SCALEA14 I S*ET OF 487

J~~ J1j

_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ .4

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i I I I

For fuel flow monitoring and recording it is recommended that the NAP

Commercial system as marketed by Electronic Marketing Systems of San Diego,

California, Appendix D, be investigated. This system incorporates a tank

level memory as well as programmable delivery quantities.

7.2 Sea Water System

In a similar manner, the six cells (outside of the bladders) are con-

nected through headers to a manifold probably located in a similar location

to the fuel manifold but on the opposite side of the craft.

To perform the function of the existing sea chests while foilborne, an

intake pipe runs from the nose of the tank to a connection to the existing

sea water system and also to the new ballast manifold. It is presumed that

ram pressure will service the system while foilborne, but a pump must be in-

cluded to assist in evacuating the cell areas as well as the dedicated bal-

last compartment below the forward foil mount.

As with the existing fuel system, the sea water service to the exist-

ing diesels is inadequate and replacements will probably be required for the

components between the sea chests and the engine connections.

7.3 Fuel and Ballast Management

The contemplated interaction of these two systems would occur either

foilborne or hullborne. The initial fuel fill of the tanks and cells would

occur with air surrounding the bladders, and under the pressure fill, the air

would be evacuated through the pressure regulator vents.

Subsequent fuel transfer would be accomplished through introducing

ballast water into the ballast compartment of the cells, either by ram

pressure or pump assisted, which would tend to force the fuel from the bladder

into the hull tanks. To prevent the sea water from discharging through the

vent pipes rather than squeezing the bladders, each vent is fitted with a

pressure regulator set at a predetermined level.

88

i I I ______I_ A

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Refueling would be similarly accomplished, the fuel pressure wouldforce the ballast water out through the manifold to the overboard discharge.

7.4 Lube Oil System

The lube oil system for the new diesel engines would be self-con-

tained, but an additional system must be provided to provide forced lubrica-

tion to the new gear boxes, both in the hull and in the B/F tank. The reser-

voir for this system could conceivably be located within the strut, thereby

not affecting the center of gravity adversely.

7.5 Compressed Air System

The compressed air system would require modifications as required for

starting the proposed diesel engines, although it is believed that the exist-

ing compressors are satisfactory.

7.6 Fresh Water System

The only fresh water system changes which could be contemplated are

those for replenishing the fresh water engine cooling system.

7.7 Tank Vent System

New Tank vents would be required for all B/F tanks and cells as shown

on Figure 7-1. The function of the pressure regulator valves has been dis-

cussed previously.

Check valves are located on the top of each cell to permit air to

enter the ballast cavity in the event the craft is being defueled in dry

dock.

89

°I ' II

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7.8 Electrical System

The steering system must be modified to permit operation both hull-

borne and foilborne. Whereas hullborne, approximately 1800 or more on the

wheel should give 350 rudder, only about 100 rudder may be required foil-

borne. It is possible that the existing gear in the lazarette can be relo-

cated to accommodate this function.

7.9 Hydraulic System

Although it was not reviewed, it is certain that the existing hydrau-

lic system is inadequate to support the new foil incidence ard flap

actuators. Adequate pump capacity must be obtained through main engine power

take-offs and associated reservoirs, filters, etc. located as low in the

craft as possible.

The foil and/or flap hydraulic actuator components should be located

within the hull to permit servicing as necessary without resorting to dry-

docking and access holes in the strut.

7.10 Electrical System

The basic electrical system should require no modification. However,

digital autopilot system for control of the foil system must be provided and

this may require the inclusion of a dedicated 400 Hz generator.

90

! I _ J

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SECTION 9

HULL MODIFICATIONS

9.0 In order to obtain a better understanding of the physical problems to

be encountered in a conversion of the 95 ft. WPB to a Design M174, a ship-

check was made on board the WPB "Cape Horn" in drydock at Muller's Boat Yard,

Mill Basin, Brooklyn, NY on 1 May 1984.

The major modification to the hull structure would be the removal of

the skeg and keel in way of the new strut, and the installation of heavier

garboard strakes and an engine room trunk as shown in Figure 9-1.

In order to accommodate the conversion gear boxes against the bulkhead

at station 60, it would be necessary to make several major relocations, the

exact positions of which could not be determined without a more rigorous

evaluation. On the portside, the lube oil separator presents a problem as

does the transformer bank on the starboard side. On the centerline, there

would be an apparent interference with the aft crew quarter ladder which

would require a modification to the main deck hatch.

9.1 In addition, the ship service generators would have to be removed and

reinstalled on top of the new strut trunk.

Until a detailed arrangement is made of the engine room it is not pos-

sible to determine the exact extent of the relocations required of the equip-

ment on the shell oL thoard of the diesel engines, but they could be exten-

sive.

Removal of the existing diesel engines and the installation of the new

higher horsepower units would require the fabrication of the new engine foun-

dations. To provide additional rigidity to the hull and a decreased beam

span for the web frames, these foundations would extend to the shell plating.

Figure 9-1, the WPB Midship Section, is included to emphasize the minimal

scantlings existing on the craft to which the new structure must be attached.

104

.I__" _________ -

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-7

Table 8-9USCG HYBRID CONCEPT - CAPACITIES

Grumman Aerospace CorporationMARINE DESIGN ANALYSIS

DESIGN NO. SUBJECT Wes

?AJ 1L)- SCG, H'(9IZ4Q C00ICEPT -CAP~ectr1iEj

ANALYST CHECKER ALYSDAE PAGE No.

P'\LjjAHi(C LIFT r-0. VAiAsoLJ CCoIL30-no.r

C000v31Tie,0 4 15P L B3UoYAs3~,, DYL3AH-c. IT

A-1-tYgelO L1jsT 14P I144t. 1 48,83 B3- c 5 -

~FLLL l-CAO 10J HULL- IUL,-B V0- 31 47. 2-)

P~L)L, LOA P-Fve. It. OLIj /, 0& 7 9

-FULL LOAO. BALL4S-r /IDO 9B 1, 3 98t.2 3

0- w ()Pc.- FueL 1344 1zI Zi.9 )'-.-)& ,3

MW Oew o-)q).- 10..~ 1,1 II4 148 .4-273

FolE~ I&A L0K S T

103

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Table 8-8

USCG HYBRID CONCEPT - CAPACITIES

Grumman Aerospace Cor-porationMARINE DESIGN ANALYSIS

ft-W 51lotIB

W"(SRIc LUjIT- Z14P 1'S2 I .4.11-4P4 )(. i -49,&S L.

H 14,, 0~c~ P V e0 3 LoeAp

C-~r- ItCFE3f0C' I-Loa, 51, ;md -45,0- 14.00

Fjcjj wA- eav2 1.50 1 (...TO (,-0 9, -S C)

d tJ A 4 -rA j .07 " 0.31 's S.9

* -iIAu OPE.(LESS A /F -A.Jic) [q10,73 1 ?.,75 119'$.3U' 16,I 611 61402(Co-o E)

ADO BA"-.AjrI ti 2~j# .3(o 4(Y4& 15 $5. ?o.Y

102

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Table 8-7

USCG HYBRID ANALYSIS -CAPACITIES

Grumman Aerospae CorporatiuonMARINE DESIGN ANALYSIS

DESIGN NO. SUJECTWe

M -t LSC4 HYBRID A10ALYSIS - CAPACWTILF. 'A

ANALYST CmECKEM ANALYSIS DATE PAGE NO.

OE) LJC4t-1T SHIP Deveopm6&)T

U/E4Hr Kf. "O 0_0,

s-L o) E&) 1.144r (wtoa 66 -.95 t,. ) 14T , -1~/2. 49,o?- q2.i~i.'?'f

Co&.j). we*ti"J iD sGTLACr - 12,11 13.50 -z5D.&-) 5b. 15 -1H~

*HI 02 1 L 14 tr S i4 IP eu'owA) IZ&.8 3 11.1", 14~31-1/ -19,0. (,2S.s-53

FULL 1-2A.C3 D)LC0IM1IEJr

6 te~ r~r ec j 3Cbo flo .I. S3 0 1 a 00

Pao\) j I- j~) z.sD> VIj Da, S 0 o~ 5 q.&D 57. 0

* - j" -) 4,I5.) 127 192L5 (01-0 '183

O~B~AI.. Nt: 2,.1 ~o 11I.$ i1'',.3v3L~

* FLI&,6L gl k A -oAD I~M ~ 'A,. 14Vq 2,9,c'7111 2,9 ii 2S

L8L.& -AIrr)e JA 2/r-o) ,, ,i.'3 1/jZ, 1 9 ,--b di8 &. 1316.9

AC~o F0L, F101

1011

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Table 8-6USCG HYBRID CONCEPT - TRIM AT FULL LOAD

Grumman Aeroaspace Corpora.tionMARINE DESIGN ANALYSIS

DESIGN NO. SBECT was-74 Usic4 Whp1 OT)~p-T~ FUL.. LO&

ANALYST CHECKER ANALYSIS DATE PAGE NO.

fULL FOP-L.. -Psot-raiooj

I'L.-lEkir -Th C-64A0)qG T-r i' I 1..S -pr Toj46t3 Or 44F~T 03kl- i-w, rVb 2 1. ' A P

T71ZIm- AFrT- LIc'

(4 L L F) 7 10 APr

DOL..rg= Fw r> 4.1 IV /_

D-IL- A T 1 6-9J

4A- O#J CVN W'-CL 7, 2..&' Allr ~

TO ,- 1,91-e33 y LI.&o 17,5S 10.IES.

PLAPr Frio 1,i'

100

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I I '

As a 14'-0" draft was specified as the limit for certain ports,

several iterations were required to obtain the maximum stru; length permis-

sable.

Verification was made thru the final run of the SHCP program which

indicated a draft of 14'0" at a displacement of 177.9 tons. As the addition

of the ballast raised the full load displacement to 181.33 tons the the tons

per inch immersion of 3.02 results is a final even heel draft of about 14'1".

A trim check was made to ascertain the actual maximum draft under various

loading conditions and is presented on Table 8-6.

Although in the fully ballased condition the bow draft is about 15'-0"

with a trim by the bow of 17.58", it would not be necessary to assume this

condition except in extreme wind conditions, and then probably only in the

open sea. So for docking where the 14'-0" draft is critical the forward

ballast tanks would be emptied.

The conversion light ship and full load displacement KG's and LCG's

were determined as shown on Table 8-7, and those for a minimum operating con-

dition on Table 8-8.

For the full load development, the loads were those furnished by

DTNSRDC for a new craft rather than those for the "Cape Upright". The arma-

ment/ammunition weight is, however, arbitrary.

From the foregoing weight determination for the various loading condi-

tions the corresponding dynamic lifts were tabulated on Table 8-9.

99

".7 ___ ___ _ -I-- -.- ' Sr n / il~l i~ lB i••

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L14G14T SHI-P

.,753

IA56 INCLUIINJ4 CALC5

STA. G.

27' 0 FROM F-P

Figure 8-1. KG DERIVATION INCLINED LIGHT SHIP

98V

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Table 8-5U.S. COAST GUARD WPB HYBRID WEIGHT BREAKDOWN

WPB Weight Weight Total

Cape Upright Removed Added Weight

Ltons Ltons Ltons Ltons

Group 100 - Hull 36.00 1.25 30.09 64.84Group 200 - Propulsion 21.00 20.73 20.00 20.27Group 300 - Electric 5.50 - .14 5.64Group 400 - C&S 2.00 - - 2.00Group 500 - Auxiliary 8.00 - .80 8.80Group 567 - Foils & Controls - - 7.40 7.40Group 600 - Outfit & Furn. 10.78 .16 .66 11.28Group 700 - Armament 2.50 - - 2.50Margin .20 - 5.90 6.10

ight Ship 85.98 22.14 64.99 128.83

Full Loads

Crew & Effects 3.00 - - 3.00Provisions 1.50 - 1.00 2.50Fuel 9.77 - 28.34 38.11Lube Oil .50 - - .50Fresh Water 2.78 - 1.72 4.50Misc. - - 3.89 3.89

TOTALS 103.53 22.14 99.94 181.33

97

p -

, mmmmlmm ummuummlmmmmm |Nmlm m4

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Table 8-4LIQUID IN B/F TANK-FULL BALLAST CONDITION

InI

q6d

96

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Table 8-3LIQUID IN B/F TANK-FULL FUEL CONDITION

I

Iii2(4

II

95

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Table 8-?

WEIGHTS TO BE REMOVED

Z~;

w I

-33

I I

94

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Table 8-1WEIGHTS ADDED (Continued)

2 -

171

93iZ

N1 N M R, I I

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Table 8-1

WEIGHTS ADOLD

IWn

VV

P . 1 NW Ii

fAA

92

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I*1

SECTION 8

WEIGHT SUMMARY

8.0 The basis for the M174 weights and balance determination was the sta-

bility test data derived from the inclining test conducted on WPB95303, the

"Cape Upright," on 10 Nov. 1977. This appeared to be the most accurate in-

formation available and was well documented.

The conversion weights to be added are tabulated on Table 8-1. Where

possible these weights were derived from manufacturers literature and docu-

mented weights for such items as gear boxes on the Grumman Israeli hydrofoil

(M161). Other weights were based upon scantling calculations and the re-

mainder on estimations.

As over 50% of the weights to be added have a fairly reliable basis, a

margin of only 10% has been added to the total conversion weights in lieu of

a more conservative 15%. It is to be noted that to insure marginal stability

in most high wind conditions the five tons added to the bottom of the B/F

tank is carried as ballast rather than including it in the tank weight.

Where possible, weights to be removed, Table 8-2, were derived from

excerpts from the Ships Information Book furnished by the USCG. The re-

mainder of the weights were calculated from available information.

Tables 8-3 and 8-4 tabulate the weights and centers for the liquids in

the buoyancy/fuel tank in the full fuel and full ballast conditions respec-

tively.

Table 8-5 is a weight breakdown for the WPB hybrid by the standard

Ship Work Breakdown Structure (SWBS). Shown are the "Cape Upright" weight,

the weights removed, weights added and total weight for the M174 design.

8.1 From the foregoing tables and data the M174 conversion light ship was

determined to be 128.83 tons with a corresponding KG of 12.66 ft. All KG's

have been referenced to the bottom of the B/F tank and derived for the "as

Inclined" light ship as shown in Figure 8-1.

91

r I.

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The existing bolted plates in the main deck would also require review and

possible modification to permit servicing the diesels.

System modification have not been detailed except as previously noted

in Section 7.

105"

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-AD com

boT AL re

W~r=ELHOU5E

3rt .0 cv

0 Z '-S JLFr'Oz. .

Figue 9-. MDSHI SETION- EXSTIG 95 WP

w106

k* -.N 24~= ~

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SECTION 10

INTACT STABILITY

10.0 General

A check of the intact stability of the hybrid craft was required due

to the positive buoyancy of the tank and its effect on the location of the

center of gravity when installed. Before discussing the procedure used to

determine the stability of the hybrid craft, it is prudent to report here

that calculations indicate that the 180-ton hybrid design M174 (including

buoyancy/fuel tank as depicted herein) can become neutrally stable in high

beam winds if the craft is allowed to operate at relatively low displace-

ments. This stability characteristic is unlike that of a conventional mono-

hull which tends to capsize after reaching a certain heel angle. The M174

design will seek a specific heel angle, when below a certain displacement,

and neither return to zero heel nor capsize as long as intact conditions are

maintained. The approach used to resolve this problem is discussed in the

paragraphs following.

The addition of the fuel tank to a 103.5-ton displacement craft pro-

duces two effects which relate to the safety of the ship under high beam wind

loadings. The first is independent of the net weight or buoyancy of the

tank, and is an increase in heeling moment due to a given wind as a result of

lowering the center of lateral resistance of the underwater appendages. The

second effect is related to the tank's net weight, with positive buoyancy

detracting from the ship's righting moment at any heel angle and negativebuoyancy providing an improvement. From the standpoint of reducing the load-

ing on the foil system, and therefore the induced drag, it is desirable tohave a positively buoyant B/F tank. However, this is counter to the desire

to carry maximum liquid in the tank and to provide adequate resistance to

wind heel. This dilemma is partially resolved by determining the limits on

tank positive buoyancy for adequate intact stability in a beam wind using the

criteria of Sarchin and Goldberg, as outlined in Navy Design Data Sheet

079-1, "Stability and Buoyancy of U.S. Naval Surface Ships." The criterion

applied to this design is the "six-tenths" righting arm rule exclusively, and

107

I- -. 4>-. n

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does not include the area criterion used for conventional ships to account

for roll energy. The reason is that the ship with the B/F tank in place will

have roll characteristics which do not relate to a conventional hull; i.e.,

the amount of roll resistance would be relatively high, and the dynamics

would have very little relation to a conventional ship. Therefore, the con-

ventional roll energy approach does not appear to be valid. Stability judg-

ments based on righting arms alone should be adequate for the feasibility

configuration with the B/F tank.

10.1 M174 Design

The intact stability calculations were conducted in the classic naval

architectural manner, with the tank considered integral to the ship and its

displacement and center of buoyancy independent of its contents. The tank

and strut configuration is shown on Figure 3-1 and 5-1 and has a displacement

of 89.38 L.T. Standard righting arm curves were generated with the NAVSEA

Ship Hull Characteristics Program (SHCP) computer program for a range of dis-

placements and vertical centers of gravity as determined on Tables 8-6 and

8-7. This, in effect, provided a "map" of stability for conceivable loading

conditions. To provide a basis for comparison, the hydrostatic characteris-

tics were computed by the SHCP program, Table 10-1, and a Curves of Form

chart plotted, Figure 10-1. The next step was to determine the wind heeling

arms for the 40- through 80-knot gradient beam winds. The underwater center

of lateral area was determined and thence the heeling moments and heeling

arms per DDS 079-1 and as tabulated in Tables 10-2 thrigh 10-4. Wind Heel-

ing Arm Curves for 40 through 80 knots were plotted and are shown on Figures

10-2 through 10-6.

The SHCP program was utilized to generate Intact Cross Curve Values at

0 ft. KG, Table 10-5, and plotted on Figure 10-7. From these curves and

those of Figures 10-2 through 10-6, the heeling and righting arms for any

combination of displacement and KG may be determined.

108

. .. -.

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Table 10-1

HYDROSTATICS

a 0 0 .es.s. . . . .*6 0,~4N 6,N 'o *o ,0

5 My dook 01 mr% M.bMK

, 49

IV 0 *@@N@@@@@@@@

B.CO~ 000 00,. I

&gI - .000000N04000 *

10-

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2 4 60 so 100

-10 -e -E - -2 0 2 4 6 6LCF.LEB FEET FROM MIDSIHIF

12'.

A-A

20 0 r ,3 100 1 20 1 40 1 60 18BODISPL tMN SW0 1 2 3TPI TONS/INCM

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2 4 6 63 10 12KMT FEET

0 50 100 Iso 200 2SDKt-t- FEET

6LCF.LCB FEET FROM~ MIOSHIPS. KB FEET ABOVE BASELINE .0 .1 .2 .3 .4 .S .6 .7 .8 .9 1.0

nna i a t I I I 12BLOC. PISMAIC ND ATERLAN COEFICENTo~~~~~L 4 L2INI OTTN

Figure~LA L0-1 CUVE 0 FR

I-J

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.9 .9 1.

1r -

LL..

12

P110

U--

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~I I'

Table 10-2HEELING MOMENTS - 100-KT WIND/SAIL AREAS

Grumman Aerospae CorporatlionMARINE DESIGN ANALYSIS

DESIGN NO. SU JECT Wil.l L ) 1SC U -u VJYI COoLrCET ° L4s7AT STAL.ITy

ANALYST CHICKEN ANALTUE DATE PAGE NO.

HEEQ0t_ HOeDTS' -ICooK QLAR>I'Orr wi&p

P05 -C05 - SOTV% OF LAdVA# "SrrTjcX J&Wwoj W.L...

MH LL L. 3 B 1,92- (4B35T I-0 T 310 fa.50 L.oisTAo. - .4)4 15- I..3- ?4o" re-TI 01 {,.S 1.01

Ho,4rjT O Pf"-c!I WD J 'A,. A"A (2 PT L4yeS)

L A -'e ti, Adgv, ;t2- M4Lu (01-0-f9) w___A___7

2.193 '09 Ito,'f 73 185 ,113 2.l

4 I4&S .17 tB 5,£, 9o ,2. 1 8I ,0

19 .625214i .3I II .'t

do 1 ,10 q 0

i i, 2. $ .9 b

/ .57 .57

96 / . .6

lO $t" I 5 8 .7d9 Af,",,

1111J

I.--Tool

"" ". " I II

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Table 10-3HEELING MOMENTS - ALTERNATE WIND VELOCITIES

Grumman Aeroup... CorporautionMARIE DESIGN ANALYSIS

DEIG NO.7.IB'5 wa

Mil b IC4 wAAijL a A.ff~Q. o-,os rrQ(11

IF I'~ I-

0/ S s.7 -qZZ 0.So

24> 02), oSg

5. o&A'gIS 0.4132.40O.S000 0.2soo

to .000 0p ,o000

112

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Table 10-4HEELING ARMS

Grumman Aerospace CorporationM(ARINE DESIGN ANALYSIS

DESIGN NO. SU JECT WIDSM 1"4 7 W 1 4 iO Coor..jc-r JOAL Mur-

ANALYST CHECKER ANA77U DTE PAGE NO.

F-e- As WA--

HE!L A03Gt.. W1 0 1 VEL 0 61r(

it ~LL

104,4-V 56 .'4 V ~A3/& 90.5V,&h

to~~~9 06~/ S&q/.(D.,,b 9~

4o1.S 9T/ ~8~h5.'/ ).e/

5-;Vb _ _ -7 7.5/-1-

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I.,

I

0

-4-

____________ ~./., f-744t~ ~-4--. I) I I I

S- - I 1 ~ 0-- . II;! -j

I 1ff- -I-2

-. . 1ff'

.-- 4I*~ i 7----7 1Th~ -

I I.--.------.J* . - ,'i 'f I 0-

-- ,ir--II -

-#1I,

- - r fI

---------. ____ Ji;f7-~7- / ~ _ *- - --

____ / , / If,~7i77t~i~/ / .

-4--..-~'..--- -~ - -- ~J- -

-.

LA ~tfT~H

Figure 10-2. HEELING ARM CURVES - 40 K GRADIENT WIND

114

-~ - 9I.

.v..-"-I-

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041

0

__-T-7 -Q --

/.

1

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-LA 1VBq '.5ils H

Fi u e12. E L N R CU VE 60K GRAI EN I N

116

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10.2 Variant with Strut Having Reduced Height (Short Strut)

Since the full load intact stability curve of Figure 10-9 only margin-

ally satisfies the six-tenths rule, it was decided to investigate a design

with its strut having a reduced height of .5 feet. The offsets were appro-

priately altered and run on a modified version of the Advanced Surface Ship

Evaluation Tool (ASSET). The program was first checked to verify that ASSET

gave essentially the same intact stability results as SHCP with the original

strut height. Calculated points (o) are shown on Figures 10-8 and 10-9.

The full load KG was re-estimated to be 10.7 ft. (instead of 11.0 ft.)

and only a minor change to 180 L. tons was reflected in full load weight due

to the shorter strut. The calculated points (x) for the short strut are also

shown plotted in Figures 10-8 and 10-9. It can be seen that the righting arm

is only somewhat improved in the 200 to 500 heel angle region in Figure 10-9

(Full Load Condition), whereas there is appreciable improvement in righting

arm curve, with the shorter strut, for the Minimum Operating Condition in

Figure 10-8.

130

-" I '

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IL,

AID -

<. - ak-

04

OLL

w2

0

-JJ

212

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Table 10-7

KG REQUIRED FOR VARIOUS WIND VELOCITIES (Continued)

Grumman Aerospioe CorporationMARINE DESIGN ANALYSIS

DESIGN NO. sumJECT wais

ANALYST CHECKER ANALYSIS DATE PAGE NO.

-2-

/319 __Z 17o ___z

,ell 2. J 3u

t? /P 1'.9 //17 12.7

128

41 --

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I '

Table 10-7KG REQUIRED FOR VARIOUS WIND VELOCITIES

Grumman Aerospae Corporation

MARINE DESIGN ANALYSISDEIN NO. SUiJECT Was

H/7' 64 A14 YieO ACjf.r- r9 drANALYST cHecKER ANALYSIS 'ATr PACE NO.

9A,9 e 4r 4l

IV -,./j,;A,* o 1 ' .6 . 5Y " '7

#A "- .5 " .. 3o .4. .

4 ~~ir(' 0 4.7

K " ,> . o /o.YD /1.39

,I,7 , 3. .- o470

- 7-,91 9'v oys /4

127

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U. U

~~o La~1;or. J ~Y

WIJ

-n -

0

vi ---- R

Figure 10-9. INTACT STABILITY 181.33 L.TON KG =11.00'

126

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V

j %IT

Z.0

-1 -. . . . .. . . . . 0 Ua J b

:2

IT -if --Z ---

Z'uo

j 40

-a -- Z VH-

Figure 10-8. INTACT STABILITY 168.47 L.TO KG =11.04'

125

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Table 10-6INTACT CURVES OF STATICAL STABILITY (Continued)

SHIP USCOa "VORID CONCEPT Sr 'AL NUMBER- I DATE- 4&43##84

INTACT CURVES OF STATICAL STABILITY

DISFS. LCG POLE "T HEEL RA TCB VC13 DRAFT II

370.6s0 -Roes 11.15 100900 0.229 0.783 8.031 13s973 -0.03120e000 80314 1.409 8.197 13e748 -0*38230o000 0.267 10886 6.418 13&269 -5.012-10000O 0.108 2.297 8.706 12e467 -to826806000 0.259 2.756 9.175 11.320 -e.73360.000 0.233 3.079 9.642 9.674 -"383700000 1.002 3.676 10.964 6.009 -4.756800000 2m167 4.178 12.837 4.933 --6.37369.000 3.441 40342134.516 -60.269 -580818

161s330 -2.276 15.00 10.000 0.270 0.782 &.122 34.049 4.0O20.20.000 0.404 1.417 8.209 130832 -0.34330.000 0.404 3.902 6.514 33.363 -0.943400000 0.364 2.317 600 12.562 -3.72850.000 0.449 2.767 9.265 116448 -e.61360.000 0.486 3.073 9.709 9o626 -4.240700000 10232 3&639 30.965 G.175 -89866000 2.496 4.132 120806 5e263 -6.8940000 3o%43 4.294 14.469 -46.402 -52.369

124

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Table 10-6INTACT CURVES OF STATICAL STABILITY

SNIP USCG HVBRID CONCEPT St 'AL NUMBER- I DATE- 4~814

INTACT CURVES OF STATICAL STABSILITY

DISPL LCQ POLE MY NILEL RA TC8 VC0 DRAFT IMI

128.830 0.0383 12.66 10.000 -0.604 0.572 5.942 12.391 -0050620o000 -le370 00951 6o042 1.0962 -A.47030.000 -2.528 1.27b 6.194 11.291 -2.66640.000 -2*551 1.774 6e577 10o397 -3.93150.000 -2.801 2.277 79093 6.956 -6.311360.000 -1.966 3.240 80536 7.l3 -6.46570.000 -0.094 4.305 10.964 4.732 4.15S900.000 1e660 5.062 13o473 -2.239 -57.60469.000 2.860 5.255 25044U -132.62j -188.781

140.730 -0.523 12.75 10o000 -0.411 0.679 6.S30 12.819 -040320.000 -5.029 5.126 6o648 12.445 -A.22230.000 -1.682 1.464 6.015 11.65? -e22440o000 -2.064 1.976 7o598 1009b2 -4.b650.000 -2.303 2.453 7.665 9.538 -40W6360.000 -1o634. 3.201 6.706 7.717 -6.51370&000 -0.229 4.213 10.973 so5b" -7.13260.000 5.397 4.*44 13.314 -0369 -5.0160000 2.664 5.026 15.216 -111.421 -166.9651

147.410 -0.868 52.29 50.000 -0.2)6 0.721 6.832 53.0"9 -0.31220.000 -0.691 1.205 6.959 52.696 -1.40 b30.000 -1.207 1552 7.535 52.092 -2.050o40.000 -1.651 1.952 7.395 15.172 4.*07650 .000 -1.665 2&536 7:989 9.657 -4w21360.000 -1.324 3.175 6.929 S.046 -4.84370.000 0.571 4.516 10.974 606 -b.47760000 19743' 4.725 53.22? 0.644 -13.039509.000 2.864 4.907 15.069 -100.432 -140o713

150.350 -1.057 52.76 10.000 -4.257 0.735 6.957 13.131 -0.27020o000 -0.767 1.235 7.066 2.600 -. 96030.000 -1.352 5.621 7.268 12.208 -1.90240.000 -1.847 1.993 7.530 15.297 -e.94750.000 -l.923 2.566 6.155 90994 -4.05060.000 -1.700 3.163 8.991 8.569 -4.?7770.000 -0.304 4.077 10.972 6.209 -6o18780.000 1.215 4.674 13.190 1015 -12.66989.000 2.319 4.654 16.014 -95.617 -1lR.477

1"e.470 -1.023 51o04 10.0000 0.384 0.761 7.673 13.661 -0.06620.000 0.166 5.366 7.627 13.421 -0.650300000 0.067 1.613 Bo034 120902 -103,0040.000 -0.064 2o207 8.311 12.052 -e.20050.00 0.634 2.704 sea1s 10.639 -3o20560*000 0.130 3.104 9.396 9e120 -30691700000 5.234 3o616 10o964 7.374 -4.5476000 Z.b49V 4o354 12.962 3.6310 -0.360

89000 3.733 4.524 14.694 -65.616 --"ease

123

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I I

The heeling arms determined by the above procedure were then plotted

against the righting arms, Table 10-6, for the corresponding displacementsproducing Figures 10-8 and 10-9 (the classic curves of DOS 079-1) for two

extreme loading conditions.

The extreme loading conditions for the ship, including the tank, were

assumed to be the Full Load Condition and the Minimum Operating Condition,

representing realistic departure and arrival conditions of the ship. The

weights and centers for the conditions were taken from Tables 8-6 and 8-7.

At displacements of 153 tons and 140 tons, respectively, (see Figure 10-10)

the buoyancy/fuel tank is empty and liquid is considered added to the buoy-

ancy/fuel tank until the ship's KG is lowered to its minimum value to deter-

mine its relationship to the wind criteria curves (40 through 80 knots) for

the corresponding displacement. This is illustrated by superimposing the re-

quirements curves, developed as shown in Table 10-7, on the load conditions

at various tank weights, Figure 10-10. The results indicated that inadequate

volume exists in the tank as defined to contain sufficient liquid to lower

the center of gravity (KG) for the required stability in an 80-knot beam wind

without the addition of about 4 tons of fixed ballast. However, from this

figure it is seen that intact stability criteria is satisfied for the full

load and minimum operating conditions (fully ballasted) at 70- and 50-knot

beam winds, respectively. These wind conditions may be acceptable for a

demonstrator vehicle.

Obviously there are two basic approaches to alleviating this condition

and increasing the allowable beam wind condition: either lower the center ofgravity or raise the center of buoyancy. Inasmuch as the net change must be

accomplished within the tank, the two become interrelated as any attempt to

modify one condition has an effect of some magnitude on the other. For ex-

ample, to reduce the buoyancy of the tank requires a reduction in tank volume

which would therefore reduce the amount of structural material required, con-

sequently raising the center of gravity.

122

____,______ -4:- ..

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IIla

* A.

I4i

0

Figure 10-7. CROSS CURVES KG *0.0'

121

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Table 10-5INTACT CROSS CURVES AT POLE HEIGHT = 0.01 (Continued)

SHIP- USCG HYBRID CONCEPT SERIAL NUMBER- 2 DATE- 4/3/84

INTACT CROSS CURVES AT POLE HEIGHT 0.0 FEET ABOVE BLTRIM HEEL DISPL RA TCB VCB LCB DRAFT

0.0 60.000 140.378 9.200 3.252 8.745 -4.254 7.500169.308 9.658 3.102 9.361 -4.027 9.000185.937 9.997 3.059 9.778 -4.026 10.000201.654 10.327 3.020 10.181 -3.891 11.000216.694 10.618 2.968 10.547 -3.707 12.000228.551 10.946 2.931 10.947 -3.982 13.000242.391 11.148 2.844 11.231 -3.778 14.0000.0 70.000 169.414 11.668 3.827 11.024 -4.783 7.500194.922 11.492 3.463 10.969 -3.902 9.000209.659 11.490 3.281 11.033 -3.675 10.000223.429 11.521 3.124 11.124 -3.455 11.000235.953 11.586 2.993 11.240 -3.252 12.000246.448 11.703 2.904 11.397 -3.089 13.000256.217 11.822 2.821 11.554 -2.955 14.000

120

/.

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Table 10-5INTACT CROSS CURVES AT POLE HEIGHT = 0.01

SHIP- USCG HYBRID CONCEPT SERIAL NUMBER- 2 DATE- 4/3/84

INTACT CROSS CURVES AT POLE HEIGHT 0.0 FEET ABOVE BL

TRIM HEEL DISPL RA TCB VCB LCB DRAFT0.0 2.000 81.943 0.102 0.000 2.897 0.917 7.500

87.652 0.114 0.000 3.247 0.549 9.00091.474 0.123 0.001 3.509 0.332 10.00098.442 0.154 0.014 4.010 0.460 11.000114.835 0.259 0.082 5.090 0.473 12.000

3.567 0.052 0.0 1.500 1.295 13.000177.962 0.435 0.159 7.926 -2.165 14.0000.0 5.000 81.943 0.254 0.001 2.897 0.917 7.50087.652 0.284 0.001 3.247 0.549 9.00091.485 0.307 0.001 3.510 0.333 10.00098.789 0.393 0.041 4.037 0.460 11.000116.007 0.668 0.219 5.169 0.349 12.000143.880 0.965 0.390 6.613 -0.812 13.000

178.288 1.089 0.397 7.951 -2.175 14.0000.0 10.000 81.943 0.506 0.00", 2.898 0.917 7.50087.652 0.566 0.002 3.247 0.549 9.00091.546 0.614 0.004 3.514 0.342 10.000100.486 0.855 0.133 4.167 0.404 11.000119.785 1.418 0.484 5.420 -0.097 12.000146.906 1.897 0.729 6.790 -1.178 13.000179.678 2.169 0.783 8.049 -2.250 14.0000.0 20.000 81.943 0.996 0.005 2.898 0.917 7.50087.652 1.115 0.005 3.248 0.549 9.00094.478 1.447 0.168 3.768 0.240 10.000

110.182 2.289 0.646 4.916 -0.529 11.000131.512 3.113 1.064 6.177 -1.366 12.000157.341 3.769 1.326 7.376 -2.086 13.000187.359 4.249 1.436 8.477 -2.704 14.0000.0 30.000 81.942 1.457 0.008 2.900 0.917 7.50092.243 2.158 0.349 3.712 -0.006 9.000106.758 3.154 0.857 4.825 -1.055 10.000

125.674 4.154 1.320 6.023 -1.952 11.000147.731 5.018 1.664 7.155 -2.568 12.000172.788 5.728 1.882 8.197 -2.961 13.000200.962 6.299 1.988 9.155 -3.235 14.0000.0 40.000 86.725 2.897 0.703 3.670 -0.270 7.500108.404 4.323 1.278 5.203 -1.831 9.000126.651 5.377 1.703 6.336 -2.651 10.000147.223 6.309 2.032 7.394 -3.211 11.000169.577 7.111 2.268 8.359 -3.507 12.000193.731 7.781 2.410 9.233 -3.581 13.000218.915 8.287 2.441 9.983 -3.522 14.0000.0 50.000 108.265 5.755 1.962 5.867 -2.729 7.500134.553 7.211 2.441 7.365 -3.622 9.000154.255 8.025 2.647 8.256 -3.910 10.000174.240 8.683 2.764 9.011 -4.003 11.000195.404 9.102 2.725 9.5'- -3.840 12.000214.833 9.519 2.719 10.144 -3.652 13.000234.300 9.848 2.661 10.623 -3.417 14.000

119... ... .. ... .. .. . --T

: 'I

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o.

Figur 106 HELN ARM---- CU-RVE-S- 80 GRAIEN WIN

___ ___ 118

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----- ~-77 jj

-- -i-- -- 7 --- __------- - 77-i

' 3

Fiur 1050ELN2R UVE 0 RDETWN

L1~ ---p117

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SECTION 11

RECOMMENDATIONS

11.0 General

Careful consideration of all factors connected with the feasibility of

converting a WPB into a hydrofoil with a submerged fuel tank would indicate

that, while the concept appears feasible, there are several aspects of the

conversion which must be addressed before proceeding with a detail design.

11.1 Stability

As previously mentioned, intact stability was of considerable concern.

While wind heel stability can be obtained by the addition of the tank ballast

material, it is not normally in the best interest of an efficient design to

add weight to provide seaworthiness. (Although, for a demonstrator, the ad-

dition of 5 tons out of 181 tons may be considered acceptable.) Certainly,

in a new design, consideration should F given to ways to lower the vertical

center of gravity of the upper hull or, conversely, raising the hybrid's cen-

ter to buoyancy.

The first could possibly be accomplished by relocating items such as

the air tanks to a lower location and replacing the hoist and boom with a

lightweight davit. Consideration should also be given to the removal of any

extraneous or redundant components topside. Replacing one diesel with a gas

turbine is not the panaceas it might at first appear. Although the turbine

is much lighter the associated intake and exhaust installation results in a

net decrease of the VCG of only about 0.15 ft.

Raising the center of buoyancy could only be accomplished by reducing

the si.e of the B/F tank, changing its shape, or reducing strut height.

While these approaches may be, in effect, counterproductive they should

nevertheless be investigated further and in greater detail.

131

ro -

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11.2 Structure

An in-depth analysis of the structural connection of the tank to the

hull is a definite prerequisite of any follow-on program, particularly inlight of the minimal scantlings of the existing hull.

11.3 Engine Room

The complexity of the existing engine room received only a cursory

review due to the limited scope of the contract. It is obvious that besides

the major relocations noted in Section 9, a number of machinery and piping

alterations will be required and must be investigated.

11.4 Access Ladders

Access ladders to both the aft crew quarters and the engine room

appear to interfere with conversion installations and must be carefully re-

viewed, particularly as relocation may entail cutting main deck beams.

11.5 New Design

It is recommended that although the WPB conversion to a hybrid form asdescribed in this report is feasible, a new design similar to M174 design be

pursued. 'Such a design could alleviate the intact stability issue and tight-ness of the diesel engine installation by a relatively small increase in

upper hull beam and incorporation of light topside equipment.

11.6 Hydrodynamics

This configuration presents two peculiarities for which modest analy-

tical effort would have substantial significance to any follow-up effort:

0 Formulate the characteristics of the strut in turns as a yawed,

camtered strut. Formulate the craft partially coordinated turn

characteristics and establish the degree of coordination for

132

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which no foil rolling moment is required and the corresponding

turn rate and radius. Evaluate the advisability of model test

confirmation of the analytical strut characteristics.

0 Perform a take-off drag analysis using a characteristic unloaded

hull drag curve to find out if this configuration is in that

class of large/slow hydrofoil craft for which the hump take-off

drag is the minimum flight speed drag. Evaluate the advisability

of model measurement of the unloaded hull drag. Note that

measurement of the low speed model WPB hull drag is already ad-

vised to confirm the extrapolation of Figure 4.2.3-1.

The propeller selection and diameter should be reviewed with par-

ticular regard to the low speed performance at an early stage in any follow-

up effort in order to insure that follow-on design proceeds with an advan-

tageous transmission gear ratio.

133

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REFERENCES

1) Meyer, John R. and James H. King, "The Hydrofoil Small Waterplane Area

Ship (HYSWAS)," Paper No. 76-875, AIAA/SNAME Advanced Marine Vehicles

Conference, Arlington, Virginia, September 20-22, 1976.

2) Lee, Choung M. "Determination of Size and Location of Foils for 2000-

Ton Hydrofoil Small Waterplane Area Ship (HYSWAS) for Vertical-Plane

Stability," David Taylor Naval Ship R&D Center, Report No. SPD 648-01,

November 1975.

3) MAR 298-813-1, ASW Hydrofoil Feasibility Study - Range Optimization

Grumman Aerospace Corporation, August 1978.

4) MAR 298-814-2, ASW Hydrofoil Feasibility Study - Technical Study Final

Report, Grumman Aerospace Corporation, November 1978.

5) MAR 298-818-1 PCH-1 HIGH POINT - Feasibility Investigation of Buoy-

ancy/Fuel Tank Installation, Grumman Aerospace Corporation, January

1980.

6) MAR 1373-921-1, "Baseline Design Report of Extended Performance Hydro-

foil Program PCH-1 Feasibility Demonstrator," Grumman Aerospace Corp-

oration, November 15, 1981 (Rev. B).

7) MAR 298-821-1 400 Ton Hydrofoil with Buoyancy/Fuel/Tank - Conceptual

Investigation, Grumman Aerospace Corporation, June 1980.

8) Russ, J.E., "Simulated Motions and Loads of an Extended Performance

Hydrofoil (EPH) in Calm Water and in Waves," David Taylor Naval Ship

R&D Center, Report No. SPD-1000-01, July 1983.

9) Gersten, A., "Motions and Tank Loads in Waves for an Extended Perform-

ance Hydrofoil with a Submerged Buoyancy/Fuel Tank," David TaylorNaval Ship R&D Center, Report No. SPD-0942-01, May 1980.

134

.. ... _ _ _ -41

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10) DeYoung, John, "Theoretical Symmetric Span Loading Due to Flap Deflec-

tion For Wings of Arbitrary Plan Form At Subsonic Speeds," NACA Report

1071, 1952.

11) "Hydrofoil Design Criteria and Specification; Vol. II, Hydrofoil Ship

Hydrodynamic Specifications and Criteria", Grumman Aerospace Corpora-

tion, Draft in preparation.

12) Phannemiller, G.M., "Modern Design and Construction Methods As Applied

to 95 ft. Patrol Boats," SNAME Chesapeake Section Paper, May 7, 1984.

13) Rossell, H. E. and L. B. Chapman, "Principles of Naval Architecture,"

Vol. II, SNAME, 1962.

14) Kirchhoff, Y., "Fuel Consumption on "PA4" PIELSTICK Diesel Engines",

Appendix C.

15) Frauenberger, Howard C., "SHIMRIT - Mark II Hydrofoil for the Israeli

Navy," 1st International Hydrofoil Society Conference Paper, Ingonish

Beach, Nova Scotia, Canada, July 27-30, 1982.

I

135

lop J

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APPENDIX A

USCG HYBRID CONCEPT

INPUT OFFSETS

13

136

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Appendix AINPUT OFFSETS

SHIP- USC9 HYBRID CONCEPT SERIAL NUMBER- 1 DATE- 4/3/84

TABLE OF OFFSETS-INPUT DATA

STATION -0.650 LOCATED -2.925 FEET FROM FPz y

22.580 0.023.080 0.420

STATION 0.0 LOCATED 0.0 FEET FROM FPz Y

13.710 0.015.750 0.27017.750 0.67019.750 1.47022.010 3.080 BREAKPOINT22.060 0.0

STATION 0.100 LOCATED 0.450 FEET FROM FPz Y

1.620 0.4502.000 1.2102.500 1.3703.000 1.2103.380 0.4503.390 0.0 BREAKPOINT12.750 0.0 BREAKPOINT13.750 0.17015.750 0.50017.750 0.97019.750 1.81021.970 3.480 BREAKPOINT22.030 0.0

STATION 0.250 LOCATED 1.125 FEET FROM FPz Y

1.100 0.6201.500 1.6502.000 1.9702.500 2.0603.000 1.9703.500 1.6503.900 0.6203.910 0.0 BREAKPOINT11.800 0.0 BREAKPOINT12.750 0.21013.750 0.32015.750 0.78017.750 1.28019.750 2.20021.880 3.900 BREAKPOINT21.950 0.0

137

S S 4

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ElI I

SNrP- USCG HYBRID CONCEPT SERIAL NUMBER- I DATE- 4/3/84TABLE OF OFFSETS-INPUT DATA

STATION 0.500 LOCAtEb 2.250 FEET FROM FPz y

0.600 0.8001.000 1.9301.500 2.3902.000 2.6002.500 2.6803.000 2.6003.500 2.3904.000 1.9304.400 0.8004.410 0. BREAKPOINT11.030 0.8 OREAKPo Nt11.750 0.24012.750 0.4503i.75017.750 1.75019.750 2.73021.830 4.510 BREAKPOINT21.890 0.0

STATION 1.000 LOCATED 4.500 FEET FROM FPz y

0.190 0.9400.500 2.1401.000 2.7301.500 3.0702.000 3.2202.500 3.2803.000 3.2203.500 3.0704.000 2.7304.500 2.1404.810 0.9404.820 0.0 BREAKPOINT10.310 0.0 BREAKPOINT10.750 0.19012.750 0.930

22.400 5.640 BREAKPOINT22.540 0.0

138_ 4z-. .*.-

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SHIP- USCO HYBRID CONCEPT SERIAL NUMBER- 1 DATE- 4/13/84TABLE OF OFFSETS-INPUT DATA

STATION 1.306 LOCATED 6.750 FEET FROM FPz y0.030 0.9900.500 2.3001.000 2.9401.500 3.2302.000 3.4002.50S 3.4503.000 3,4003.500 3.2304.000 2,9404.500 2.3004.970 0.9904.980 0.0 BREAKPOINT10.170 0.0 BREAKPOINT10.750 0.42011.750 .012.75S 1.41013.750 1.71015.750 2.53017.750 3.34019.750 4.50022.230 6.390 BREAKPOINT22.300 0.0

STATION 2.000 LOCATED 9.000 FEET FROM FPz y0.0 1.0000.500 2.5001.0 00 2.9801.500 3.3002.000 3.4502.500 3.5003.00 0 3.4503.500 3.3004.000 2.9804.500 2.5005.000 1.0005.010 0.0 BREAKPOINT10.040 0.0_- BREAKPOINT10.750 0.69012.750 1.95015.750 3.17019.750 5.25022.080 7.060 BREAKPOINT22. 290 0.0

* 139

At*.

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i I I I I I II !1 I i I

SHIP- USCG HYBRID CONCEPT SERIAL NUMBER- 1 DATE- 4/3/84TABLE OF OFFSETS-INPUT DATA

STATION 3.000 LOCATED 13.500 FEET FROM FPz y

0.0 1.0000.500 2.5001.000 2.9801.500 3.3002.000 3.450HISS 3.450

3.500 3.3004.000 2.9804.500 2.5005.000 1.0005.010 0.0 BREAKPOINT9.850 0.0 BREAKPOINT

15.750 4.35019.750 6.56021.790 8.090 BREAKPOINT29.050 0.0

STATION 3.200 LOCATED 14.400 FEET FROM FPz y

0.0 1.0000.500 2.5001.000 2.9801.500 3.3002.000 3.4502.500 3.5003.000 3.4503.5004.000 2.9804.500 2.5005.000 1.0005.01Q 0.300 BREAKPOINT

10.020 0 300 BREAKPOINT10.750 1.35012.750 3.12015.750 4.60019.750 6.77021.700 8.270 BREAKPOINT21.970 0.0

140

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SHIP- USCG HVBRID CONCEPT SERIAL NUMBER- 1 DATE- 4/3/64TABLE OF OFFSETS-INPUT DATA

STATION 4.000 LOCAtED 18.000 FEET FROM FPz y

0.0 1.0000.500 2.5001.000 2.9801.500 3.3002.000 3.4502.500 .o5003.000 .4503.500 3.3004.000 2.9804.500 505.000 .500

0005.010 0.710 BREAKPOINT10,320 0.710 BREAKPOINT

12.750 3.92015.750 5.44019.750 7.55021.520 8.790 BREAKPOINT21.850 0.0

STATION 5.000 LOCATED 22.500 FEET FROM FPz y0o:Soo Do 0o

1.000 2.9801.500 3.3002.000

2.500 L'3.000 3.4503.500 3.3004.0004.SOO5.000 1.0005.010 0.950 BREAKPOINT9.880 0.950 BREAKPOINT10.750 2.26012.750 4.84015.750 6.4002 :29' 1:2o1o U.1 RAKO!NT21.670 0.0

141

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SHIP- USCG HYBRID CONCEPT SERIAL NUMBER- 1 DATE- 4/3/84TABLE OF OFFSETS-INPUT DATASTATION 4.060 LOCATED 27.000 FEET FROM FPz y

0.0 1.0000.500 2.5001.000 2.980I.50o 3.3002.000 3.4502.500 3.5003.000 3.4503.500 3.3004.000 2.9804.500 2.5005.000 1.000 BREAKPOINT9.800 1.000 BREAKPOINT

10.750 2.75012-750 5.72015.750 7.25019.750 8.83021.110 9.500 BREAKPOINT21.500 0.0

STATION 8.000 LOCATED 36.000 FEET FROM FPz y

1 '5o 0 3.300 0

2.500 3.500.000 3.450.500 3.003.000 3.4503.500 2.5005 .0 0 0 . 2 .9 0 0 B E O N10.000 1.500BEKON5000 1300. REKPIN

10.000 1.200BEKON15.750 8.5390

19.750 9.51020.760 9.790 BREAKPOINT-

21.220 0.0

142

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i I''

SHIP- USCG HYBRID CONCEPT SERIAL NUMBER- I DATE- 4/3/8TABLE OF OFFSETS-INPUT DATA

STATION 10.000 LOCATED 4S.000 FEET FROH FPz Y

0.0 1.0000.500 2.5001 .000 2.9801 .500 3.3002.000 3.4502.500 3.5003.000 3.4503.500 3.3004.000 2.9804.500 2.5005.000 1.000 BREAKPOINT10.150 1.000 BREAKPOINT10.750 3.46012.750 8.31015.750 9.26019.750 9.81020.530 9.920 BREAKPOINT20.990 0.0

STATION 12.000 LOCATED 54.000 FEET FROM FPz Y

0.0 1.0000.500 2.5001.000 2.9801.500 3.3002.000 3.4502.500 3.5003.000 3.4503.500 3.3004.000 2.9804. 500 2.5005.000 1.000 BREAKPOINT

10.510 1.000 BREAKPOINT10.750 2.22012.750 8.72015.750 9.54019.750 9.82020.340 9.860 BREAKPOINT20.800 0.0

143

... .. *

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SHIP- USCG HYBRID CONCEPT SERIAL NUMBER- 1 DATE- 4/3/84

TABLE OF OFFSETS-INPUT DATA

STATION 14.000 LOCATED 63.000 FEET FROM FPz Y

0.0 1.0000.500 2.5001.000 2.9801.500 3.3002.000 3.4502.500 3.5003.000 3.4503.500 3.3004.500 2.9805.000 1.000 BREAKPOINT

10.960 1.000 BREAKPOINT12.750 8.570 BREAKPOINT15.750 9.46019.750 9.59020.220 9.600 BREAKPOINT20.650 0.0

STATION 15.000 LOCATED 67.500 FEET FROM FPZ Y

0.0 1.0000.500 2.5001 .000 2.9801.500 3.3002.000 3.4502.500 3.5003.000 3.4503. 50 . .3.300 -4.000 2.9804.500 2.5005.000 1.000 BREAKPOINT

11.200 -1.000 BREAKPOINT12.830 8.560 BREAKPOINT20.180 9.390 BREAKPOINT20.590 0.0

144

I

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I l I I _ .

Page 2

LOAD RPM 12 PA 4 VG-DS 16 PA 4 VG100% 1500 166 gr/HP-h 164 gr/HP-h

90% 1450 162.5 gr/HP-h 162 gr/HP-h75% 1360 161 gr/HP-h 161.5 gr/HP-h60% 1265 161 gr/HP-h 161 gr/HP-h

50% 1190 161.5 gr/HP-h 161.5 gr/HP-h40% 1107 163 gr/11P-h 162.5 gr/HP-h25% 945 172 gr/HP-h 170.0 gr/HP-h

Once again, thank you for your interest in the PIELSTICKDiesel Engines. If you have any questions, or if we maybe of further assistance to you, please do not hesitateto contact us.

Sincerely yours,

ALSTHOM ATLANTIC, Inc.

YMS cichoffManager

KY/bs

ALSTHOM

158

1*" '.. - , I il - I - ~ a

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ALSTHOMATLANTIC, INC.

GRUMANN AEROSPACE CORPORATIONMarine DepartmentMS All C4Bethpage, NY 11714

ATTENTION: Mr. Raymond Wright= MMIMMMM

SUBJECT. Fuel Consumption on "PA 4"PIELSTICK Diesel Engines

Ref: 84/06/569 June 21, 1984

Dear Sir:

Following our telephone conversation of Wednesday, June 20,1984, we are pleased to confirm the following:

For 3000 HP at the flywheel, two (2) possibilities aregiven:

a) 12 PA 4 VG-DSRated MCR 3000 HP at 1500 RPM

b) 16 PA 4 VGRated NCR 3200 HP at 1500 RPM

The specific fuel consumption, according to the propellerlaw, with following references will be:

Air temperature 270 C

Water at the aftcooler inlet 270 C

Barometric pressure 750 m/m Hg.

LHV of the fuel 10100 k cal/ky

Tolerance + 3%

0S1 HO M M E UffE 3* NEWOAI.N, LA ?0113-1109 USA M TEL 6304) 4310 TELEX: 2UO

157

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APPENDIX CPIELSTICK DIESEL ENGINE FUEL CONSUMPTION

156

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Gh-ummen Aerospace CorporationMARINE DESIGN ANALYSIS

0SIN NO ' SUSSCm 11L DIC4 WYSUIO 40grc.Pr- STegr srCa~jTLIAP.ANALYST CHECKER ALSS AEPACE NO-

5Tg.LUT P".Ts34 IPD$ 10C.- A

IiTiFFewex*. spcja. is4 ±WAT"r m#EAP IA,- -b,

Up. PEA .4wigo.T rf-T' s' -24dw f L-

Al49 LI(ZH-L) Os

155

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Grumman Aerospiae CorporationMARINE DESIGN ANALYSIS

DEIN N.SUllEcy was

M 1 1 M)CA A4"M610 COCEWr S T e. SCAQYTLI&-NSANALYST CHECK190 ANALYSIS DATE PAGE No.em I 5 a-40

IJ -. Th

C.M9.. e"sr oo.u a- i rsi s* AM' i4 ss

S~e'L.,Jr~.. API~AC~44- E~I)4 f.~ip~L 125bA" rfh ,16c.*aeu

1-7 '3 JA7

Fr* KAY x o(I,4rI) i.'s

S,4. i'.I

IFYIS FoA#4ve

154

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Grumman Aeroepmo Cor-porationMARINE DESIGN ANALYSISDESIN NO. SBC a

M 11-q sc&m W%(io coc-crp1. STRL)TSCA016rL34S~.4NALMOY CMECNER ANALYSIS DATE PAgE NO.

ev*I 6/', 84 3-6

AS mE mA)w sioe Lo.D v.,.4.aerre L 1-b 49O~a)o1

7-~i 7j -- . 2-~e.1 17 I0 .S -- 3 ; 5 6

STICUT ArT~cHm-u-r s.e.CA

7i,

,455 STr MOT Sioc IRTS Acr As COi~LLrWH)

P. 0 o4Ioc*r mT Lq Tw2

153

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Grumman Aerospeos Cor-porationMARINE DESIGN ANALYSISDESGN NO sSIffJC? WES

IA174 )SC4 1HYBSIZQ C-OCEPT-- TA&3jc~3-rL)JANALYST cI4EE IANALUS DATE IPAGE NO.

JEO BL.LSHCADJ Foa Ve&j-rrgo j~fl'~) AFT.

p (FU6L) 6,.48pzi

-- '152

OW~~t

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Grumman Awrospae CorpoationMARINE DESIGN ANALYSISDEIG NO. SUIUEcT was

?~I1'i L),- 14WY6111 -OL3C.ePT- TAOKIC SC-Ae3TL-k 5ANALYST CECNIEN ANALYSIS DATE PAGE MO.

rA#JI( 8LdWEAq.S Rvxv P4I&eA.(

CO~a~j~cp. AS uorrlFFE#,3Fo FLAt I-r. -

ASJU&Ae C1It4VLAA. iXr- 40' DIA. - L001rIoP.Wj L.Ob-.

3WI~t. 3wr 1,5 (y-5) x'At0

qfl',i % -A~ S"4

t;(W k.438 Lwb I.*Ioj6W iD C-1,1611) ww i z

S~,,(T.~e~.4) 3 vi. 3~.I

4-,') (4Z-rA) :-~ o

£~.52.o L&.)L

LAUIF~OOA~ PPL.SJjh"e 100V4 floal- g-iAw.~ Ak2b"

151

4 4

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Grumman Aerospace CorporationMARINE DESIGN ANALYSISDEMION NO. SUJECT (wils

M 1 -1 d k"I C. 0ET-TLI SCAm.JTf..ia SANALYST CHECKER ANALYSIS DATE PAGE No.

TAw SCAO.TLI04a~ (C.."o)

I iTCw'.J Af. low~i 1'D-. 2iL Sw~ -6-

1001 -

FLA,- Ie $J.J H ZJ C4g o

3 LEA. ~ ~:455

t (,.,o a-,,62.

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Grumman Aerospace CorporationMARINE DESIGN ANALYSIS

DESIGN N. SUJCT a

Iisi -yS YBp CoqL.ceT-TAo SCAL L0SANALYST CH4ECKER ANALYSIS DATE PAGE NO.

-rAI3I SCALOrLJOC95

T1i.o s~~oaT roise - E rE2L.AL PFLES±012e P-o&y.q ED 94 3-SI C.AJq 31

p' Gi.AST'c BLC4...4 UW-',T Paejiivxi z x 5 x 31.1 pri

tr 0-007" Il 3 .

91 1 ,,

t-

9 2'7.41

.2 .- us. . 1 t

2,,- o.tT&ALPL~sSP6Foov 2.dCj

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APPENDIX B

USCG HYBRID CONCEPT

STRUCTURAL ANALYSIS

148

'/ ____ __low

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SHIP- US~CG HYBRID CONCEPT SERiAL NUMBER- 1 DATE- 4/3/64

TABLE OF OFFSETS-INPUT DATA

STATION 20.000 LOCATED 90.000 FEET FROM FPz y

2.000 0.02.100 0.2902.300 0.4402.500 0.5002.700 0.4402.900 0.2903.000 0.0 BREAKPOINT12.750 0.0 BREAKPOINT13.230 8.170 BREAKPOINT

IN'l, g:j,5120.260 7.230 BREAKPOINT20.490 0.0

I- -----

147

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SHIP- USCG 4YBRt CONCEPt SERIAL NUMBER- 1 DATE- 4/3/864

TABLE OF OFFSETS-INPUT DATA

STATION 18.000 LOCATEb 81.000 FEET FROM FP.z y

0.240 0.9000 1 800:030 2.430

1.500 2.7602.000 2.9402.500

3.500 2.7604.000 2.4304.500 1.8004.760 0.9004.770 0.830 BREAKPOINT12.040 0.830 BREAKPOINT13.070 IfPOINT20.8 A.1 B~POINT20.500 0.0

STATION 19.000 LOCATED 85.500 FEET FROMFP ..2 V-_

0.880 0.5801.000 1.0601.500 1.6902.000 . 1. 96_0-2.500 2.0203.000 1.9603.500 1.6904.000 1.0604.120 0.5804.130 0.250 BREAKPOINT12.390 8: 8 R[AIPOIN13.1 . 2~l8 JRA POt

20.230 7.800 BREAKPOINT20.490 0.0

146

! /., ._.

" -- " ,-'. w ,mm/,mmmmmmmm mm

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SHIP- USCG HYBRID CONCEPT SERAL NUMBER- 1 DATE- 4/3/84

TABLE OF OFFSETS-INPUT DATA

STATION -16.000 LOCATED 72.000 FEET FROM Pz V

0.0 1.0000.500 2.5001.000 2.9801.500 3.3002.000 3.450

3500 3.300

4.000 2.9804.500 2.5005.000 1.000 BREAKPOINT11.440 1.000 BREAKPOINT12.910 8.540 BREAKPOINT20.150 9 .110 BREAKPOINT--20.550 -0.0

STATION 16.870 LOCATED 75.915 FEET FROM FPz

0.0 1.0000.500 2.5001 .000 2.980

2.500 3.5003.000 3.4503.500 3.3004,000 2.9804.500 2.5005.000 1.0005.010- 0.930 DREAKPOINT**--------- *--- -

11.650 0.930 BREAKPOINT12.980 8.470 BREAKPOINT20.150 8.810 BREAKPOINT20.530 -0.0

145

ov. -,- _-

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APPENDIX D

ELECTRONIC MARKETING SYSTEMS, INC.

RESPONSE TO INQUIRY

159

-fo,.

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ELECTRONIC 1MARKETINGSYSTEMS INc.

May 30, 1984

Mr. Ed HermannsGrumman Aerospace CorporationMarine DepartmentMS Al-04Bethpage, NY 11714

Dear Ed:

Thank you for the inquiry concerning our products last week. Yourshipboard fuel tank monitoring application sounds very interesting. Aswe discussed, Electronic Marketing Systems has no off-the-shelf productthat meets your requirements. However, we have provided many customturnkey computer systems to the petroleum industry.

The best approach to this application would be to use our new 16 bitindustrial computer, known internally at EMS as the NAP, as the centralcontroller of the system. Attached are two snapshots of a prototypeNAP. This product is going into field test this summer and offers much4lexibility and capability.

The operator interface for the system would be provided by theHARDiTerminal. This is a rugged alphanumeric display, keypad and cardreader. The function keys are easily relabeled, allowing it to be usedin a variety of applications.

The HARDiTerminal and NAP were designed for industrial applications andwould require extensive redesign to meet military specifications.However, as you can see from the photographs, the equipment is packagedin enclosures that would require only minor modification to be suitablefor shipboard use.

When you are ready to proceed with this project, we would be pleased toreview your requirements further.

Regards,

MSJ:sld Vice President, Engineering

Enclosures

11065 SORRENTO VALLEY COURT. SAN DIEGO. CALIFORNIA 92121 TELEPHONE (619) 457-1182/8700

160

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K