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The 3D OpportunityAdditive Manufacturing ForumMay 2, 2017 | Arlington, VA

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Welcome to The 3D Opportunity: Additive Manufacturing Forum

May 2, 2017

Welcome and thank you for joining us for Deloitte’s third annual discussion forum focused on additive manufacturing (AM) in defense.

In an era of a growing defense budget and increasingly complex enemies, advanced manufacturing holds the potential to help the Department of Defense (DoD) meet its readiness mission and its responsibilities. The technologies in this rapidly evolving space can increase performance and efficiencies, improve combat capabilities in the field, and unlock cost savings-but how do we get there?

At the third annual forum, we strive to go beyond a technical review, striving to convene a community of knowledgeable parties to drive actionable ways in overcoming AM challenges and drive these technologies to impact readiness and cost for the DoD. Deloitte is a platinum-level member of America Makes, a public-private partnership, established to accelerate AM pairs technical expertise with a deep understanding of the strategic, talent, and systems integration issues that often prevent technology, at any level of maturity, from realizing its full potential for the organizations that invest and depend upon it.

We will bring together a variety of experts from a cross-section of governmental and private sector sources to drive a deeper level of understanding about key considerations, obstacles, and enablers in AM, including:

• Digital thread and technologies• The additive manufacturing business model• Additive manufacturing in health and defense• The future of additive manufacturing in defense

We hope you find the forum engaging and productive. We welcome your feedback and thank you again for your participation.

Best regards,

Kelly Marchese

The 3D Opportunity: 2017 Additive Manufacturing Forum 3

8:00Welcome & Introduction

Nathan Houser, DeloitteMark Cotteleer, Deloitte

8:20 The “Marine Maker” Initiative: Creating a Culture of 3D Printing and Additive Manufacturing

LtGen Michael G. Dana, US Marine Corps

8:50 Navy Additive Manufacturing and Digital Thread Integration

CAPT Jason Bridges, US Navy

9:15 The Digital Twin and the Role Additive Manufacturing Plays at Siemens

David Shook, Siemens

10:00 Digital Thread for Additive Manufacturing (DTAM) Demonstration

Joe Schibi, DeloitteAaron Johns, Siemens

11:05 Frontiers of Additive Manufacturing in Military Medicine

Kristy Pottol, US Army Medical Material Development Activity

11:45 Lunch — Entrance Hall Display

12:20 Additive Manufacturing Business Model Collaboration

Marilyn Gaska, Lockheed Martin Corporation

12:55 Additive Manufacturing – The Value Proposition Dr. Michael Winter, Pratt & Whitney

1:20 Additive Manufacturing Implications for Intellectual Property and Tech Data Exchange

Jeff Vockrodt, Arent Fox LLP

1:55

Future of Additive Manufacturing in Defense Panel Discussion

Moderator: Kelly Marchese, DeloitteBenjamin Boufford, US NavyDennis Butcher, America MakesTracy Frost, Department of Defense MIBPLtCol Howard Marrotto, US Marine Corps

2:45 Closing Mark Cotteleer, Deloitte

Agenda at a Glance

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8:00 – 8:20 AMWelcome

Speakers:Nathan Houser, Defense and National Security Leader, DeloitteMark Cotteleer, Managing Director, Center for Integrated Research, Deloitte

8:20 – 8:50 AMThe “Marine Maker” Initiative: Creating a Culture of 3D Printing and Additive Manufacturing

The introduction of additive manufacturing (3D printing) into Marine Corps logistics operations has great potential to improve sustainability. We see a future where the very nature of the supply chain is disrupted in a positive way. We envision a flattened supply chain with 3D capability arrayed in key forward operational and tactical locations, ready to manufacture “good enough” parts for emergent operational requirements.

Speaker:LtGen Michael G. Dana, Deputy Commandant for Installations and Logistics, US Marine Corps

8:50 - 8:55 AMIntro to Digital Thread

Speaker:Mark Vitale, Specialist Leader, Deloitte

8:55 – 9:15 AMNavy Additive Manufacturing and Digital Thread Integration

The Navy’s increasing use of additive manufacturing will require access to secure, integrated digital AM data, infrastructure and tools. The Navy supply chain will be transformed from a physical to digital inventory. The Navy will strategic forward base 3D printing capability around the globe to produce the right part, at the right time at the right price.

Speaker: CAPT Jason Bridges, Director, Navy Business Operations and Total Ownership Cost Branch, Office of the Deputy Chief of Naval Operations for Fleet Readiness and Logistics (OPNAV N41)

Detailed Agenda


9:15 – 10:00 AMThe Digital Twin and the Role Additive Manufacturing Plays at Siemens

David Shook will discuss the needs for and the elements of digitalization in manufacturing and the digital twin concept. He will focus on defining the digital twin, some use cases at Siemens and include examples where Siemens is using additive in that digital twin for production.

Speaker:David Shook, Senior Vice President, Siemens

10:00 – 11:00 AMDigital Thread for Additive Manufacturing (DTAM) Demonstration

To use additive manufacturing at industrial scale, organizations need to manage a series of complex, connected, and data-driven events. The digital thread, a single seamless strand of data that stretches from the initial design to the finished part, is the key to enabling this AM production capability. By seamlessly linking together disparate applications, printers, processes, and associated data, the digital thread can collect, manage, and analyze valuable information from every stage of the product lifecycle, driving insights for continuous process and product optimization.

Speakers:Joe Schibi, Senior Consultant, Supply Chain Strategy, DeloitteAaron Johns, US Navy Technical Account Manager, Siemens PLM Software

11:00 – 11:05 AMIntro to Health and Defense

Speaker:Kelly Marchese, Principal, Supply Chain Strategy Leader, Deloitte

11:05 – 11:45 AMFrontiers of Additive Manufacturing in Military Medicine

Advancements in additive manufacturing techniques have given rise to new possibilities in medicine. It is now increasingly possible to print living cells into other materials and design human tissue-type products. While there is still much to learn towards developing a commercial product, the span of possibilities is only limited by imagination. This talk is a glimpse into the big ideas and how additive manufacturing is playing a crucial role.

Speaker:Kristy Pottol, Project Manager, US Army Medical Material Development Activity

11:45 – 12:20 PM Lunch — Entrance Hall Display

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12:20 – 12:25 PMIntro to Additive Manufacturing Business Model

Speaker:Mark Vitale, Specialist Leader, Deloitte

12:25 – 12:55 PMAdditive Manufacturing Business Model Collaboration

The DoD Additive Manufacturing Roadmap published in December 2016 has spurred increased efforts on the business model aspects of additive manufacturing. Co-sponsored by the Office of the Secretary of Defense (OSD) Additive Manufacturing for Maintenance Operations (AMMO) Working Group and the America Makes Additive Manufacturing for Maintenance and Sustainment Advisory Group, the expanded life cycle Business Model Wargame II is planned for May 16-17, 2017. Plans will be described for exploring four alternative business models by teams co-led by government and industry, with academia and non-profit facilitators. This follow on effort leverages findings of the initial Sustainment Business Model Wargame held in 2016. Recent research results from academia will also be highlighted.

Speaker:Marilyn Gaska, Logistics and Sustainment Chief Engineer, Lockheed Martin Corporation

12:55 - 1:25 PMAdditive Manufacturing – The Value Proposition

What is the value proposition of additive manufacturing in DoD development programs? Explore additive manufacturing positioned in the context of the historical breakthroughs in aerospace propulsion manufacturing through case study examples to highlight the value proposition including acceleration in development, test article availability, competitive pricing, repair & tooling, end-of-life program support, and the role additive manufacturing can play in bridging the LRIP chasm.

Speaker:Dr. Michael Winter, Senior Fellow, Advanced Technology, Pratt & Whitney

1:25 - 1:55 PMAdditive Manufacturing Implications for Intellectual Property and Tech Data Exchange

Additive manufacturing is a growing area of interest for intellectual property (IP) owners, including the DoD and government contractors. With the ability to print on demand using a CAD file, contractors must balance IP protection concerns with their obligations to license technology developed for the government. This presentation will focus on the IP issues surrounding additive manufacturing, government rights to contractor IP, issues with classified systems, and concerns about the qualification and certification of printed replacement parts (e.g., MIL-SPEC, SUBSAFE, and other QA programs).

Speaker:Jeff Vockrodt, Partner, Arent Fox LLP


1:55 - 2:45 PMFuture of Additive Manufacturing in Defense Panel

For the future state of additive manufacturing to consistently produce final, functional parts and products for various applications in defense, strides have to be made in production grade materials and machines, validation of safety, quality and performance, and a workforce that is trained and educated to achieve this vision. Furthermore, the ability to print any material at any location in three-dimensional space is crucial to meet readiness in the field. There are several challenges that exist in the implementation of additive manufacturing for the services throughout the Department of Defense (DoD), which are imperative to address. Collaboration between industry, academia, and the government to advance these areas is one way to create a sustainable additive manufacturing infrastructure in the future of defense. This panel discussion will cover some of the challenges that currently exist in the implementation of additive manufacturing and actionable ways to overcome them.

Moderator:Kelly Marchese, Supply Chain Strategy Leader, Deloitte

Panelists:Benjamin Boufford, Additive Manufacturing Lead, US NavyDennis Butcher, Government Program Manager, America MakesTracy Frost, Associate Director, Department of Defense MIBPLtCol Howard Marrotto, Additive Manufacturing Lead, US Marine Corps

2:45 - 3:00 PMClosing

Speaker:Mark Cotteleer, Managing Director, Center for Integrated Research, Deloitte

Speaker bios


Lieutenant General Dana was promoted to his current rank and assumed the duties of the Deputy Commandant for Installations and Logistics in September 2015.

A native of New York, he graduated from Union College in Schenectady, New York and was commissioned a Second Lieutenant in June of 1982. Lieutenant General Dana was assigned to 2nd Tank Battalion deploying with Battalion Landing Team 1/8 to the Mediterranean. He was assigned as the Combat Cargo Officer aboard USS DULUTH (LPD-6) and deployed to the Western Pacific with Battalion Landing Team 1/9.

Lieutenant General Dana served as the Logistics Officer for Battalion Landing Team 3/1 and as a Company Commander and Operations Officer with 1st Landing Support Battalion (Desert Storm/Operation Restore Hope). He served with the Standing Joint Task Force at Camp Lejeune, as an ISAF Plans Officer in the Former Republic of Yugoslavia, and as the II MEF G-4 Operations Officer. After a tour with MAWTS-1, Lieutenant General Dana commanded MWSS-371.

He was assigned to III MEF, serving as the G-7/3D MEB Chief of Staff, III MEF Deputy G-3, and OIC of the MARCENT Coordination Element at Camp Arifjan, Kuwait. Lieutenant General Dana commanded MWSG-37, including a deployment to Iraq.

As a general officer he served as the Commanding General, 2d Marine Logistics Group, including a deployment to Afghanistan and as the Assistant Deputy Commandant for Logistics (LP), and most recently as the J-5 Plans Officer with PACOM.

LtGen Michael G. Dana

Deputy Commandant for Installations and Logistics

US Marine Corps

Mr. Ben Bouffard is the Additive Manufacturing Lead for the Deputy Assistant Secretary of the Navy for Research, Development, Test and Evaluation and is also the Additive Manufacturing Lead at the Naval Surface Warfare Center, Carderock Division.

In these roles Mr. Bouffard has executed several additive manufacturing research and development efforts and participated in numerous additive manufacturing strategic planning initiatives. He also led the coordination of the Department of the Navy Additive Manufacturing Implementation Plan.

Mr. Bouffard received a Master of Science Degree in Mechanical Engineering from Bucknell University in 2011.Benjamin

Boufford

Additive Manufacturing Lead

US Navy

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Dennis is an inorganic chemist by training and has earned a B.S. in Chemistry from Ohio University and a Ph.D. in Inorganic Chemistry from the University of Illinois at Urbana-Champaign. Dennis has served as a research scientist at the Air Force Research Laboratory, where he worked to improve light absorption in organic photovoltaics cells and engaged in efforts to enable flexible, stretchable, and reconfigurable electronic circuits by utilizing liquid metal alloys. Dennis also served 2 years at the Air Force Office of Scientific Research as a Program Officer and AAAS Science and Technology Policy Fellow in the International Office. While there, he developed cooperative basic research programs with foreign research funders and identified USAF relevant investigators to link to AFOSR programs.

Currently, Dennis is the Government Program Manager for America Makes, the National Additive Manufacturing Innovation Institute. America Makes was founded in 2012 as the flagship Institute of the Manufacturing USA network. America Makes’ mission is to lower barriers to adoption of additive manufacturing in the US industrial base by convening and coordinating the community to address high difficulty, high impact challenges collaboratively. Dennis supports that mission by managing the government relationship with America Makes, socializing the Institute among government SMEs and acquisition offices, streamlining the ability of agencies to contract with America Makes and its members, and providing technical and programmatic oversight.

Dennis Butcher

Government Program Manager

America Makes

CAPT Jason Bridges was commissioned through the Naval Reserve Officers Training Corps program at Duke University with a Bachelor of Science in Electrical Engineering in 1993. His operational tours include Supply Officer aboard USS AUGUSTA (SSN-710), where he conducted two operational deployments and received the Vice Admiral Robert F. Batchelder award for significant contributions to the supply readiness of operating forces; Supply Officer aboard USS ANTIETAM (CG-54); and Supply Officer aboard USS EMORY S LAND (AS-39), a forward-deployed submarine tender conducting emergent repairs of deployed nuclear submarines and surface ships in the Fifth and Seventh Fleet areas of responsibility.

Ashore, CAPT Bridges completed a petroleum internship at Fleet and Industrial Supply Center San Diego while concurrently serving as the Supply Officer of Naval Submarine Base San Diego. He was the Fuels Officer at Naval Station Roosevelt Roads, Puerto Rico, and served as a force structure, integration, and strategic planning analyst at the staff of the Chief of Naval Operations, Assessment Division (OPNAV N81). CAPT Bridges commanded Defense Logistics Agency (DLA) Troop Support Pacific, where he managed wholesale subsistence, medical materiel, clothing and textiles, and construction and equipment logistics support for the Pacific theater and served as Chief of Staff at DLA Energy.

CAPT Jason Bridges

Director

Navy Business Operations & TOC Branch, OPNAV N41


Dr. Marilyn Gaska is currently the Corporate Logistics and Sustainment Chief Engineer and Fellow in the Corporate Engineering and Program Operations organization at Lockheed Martin Corporation, Fairfax, Virginia. She is the chair of American Makes Additive Manufacturing Maintenance and Sustainment Advisory Group started in 2015.

At Lockheed Martin, she leads the Full Spectrum Capability ManagementTM initiative, and she is the lead for collaboration with the Services for the Logistics Future Operating Concepts to include additive manufacturing leverage for sustainment. Other responsibilities include overall logistics and sustainment vision, technology roadmaps, and architecture. In 2016 she was also the Manufacturing Environment Team lead for the National Defense Industrial Association (NDIA) Cybersecurity for Advanced Manufacturing (CFAM) Joint Working Group.

She is the author of over 30 papers and presentations. Marilyn’s Ph.D. degree in Systems Science and Industrial Engineering was received from Binghamton University in 1999. She also earned a Master’s Degree in Advanced Technology at Binghamton. Marilyn graduated from Cornell University in Ithaca, NY with Bachelor’s and Masters of Science degrees.

Marilyn Gaska

Logistics and Sustainment Chief Engineer

Lockheed Martin Corporation

Tracy Frost joined the Department of Defense (DoD) Office of Manufacturing and Industrial Base Policy (MIBP) in 2015. Ms. Frost supports the Director of Manufacturing Technology with the Defense-wide Manufacturing Science and Technology program, as well as the DoD Manufacturing Innovation Institutes.

Previously, Ms. Frost served as the DoD SBIR/STTR Programs Administrator out of the DoD Office of Small Business Programs where she implemented innovative initiatives to assist the small business community transition viable technologies to the military and commercial marketplace.

Before joining OSBP, Ms. Frost managed the Office of Naval Research’s SBIR Program. She consistently increased the number of SBIR firms that transitioned into Phase III each year by increasing the involvement of Acquisition enabler science and technology programs. Prior to small business involvement, Ms. Frost served as a science and technology Program Manager for over 10 years in the areas of unmanned systems and ship logistics.

Tracy has a B.S. in Ocean Engineering from Florida Atlantic University and an M.S. in Engineering Management from George Washington University.

Tracy Frost

Associate Director

Department of Defense MIBP

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Kelly lead’s Deloitte’s Supply Chain Strategy & Manufacturing Operations practice. She specializes in Global Supply Chain Transformations, Supply Chain Innovation, Lean Operations, and Supply Chain Risk/Resilience. Kelly has more than 25 years of experience driving operational transformation and enterprise process excellence. She is a strategist, as well as a skilled leader of complex/global engagements which cross organizational boundaries — driving enterprise-level improvements, facilitating buy-in across originations (including union environments) with an unrelenting focus on speed to value.

Kelly is primarily focused in industry sectors where supply chain and operations are a major driver of organizational performance. Over the last several years, she has led the investments and development of Deloitte’s Additive Manufacturing practice which has become a market and thought leader.

Kelly is a certified Master Black Belt in Lean/Six Sigma and actively involved in developing thought leadership around Supply Chain Innovation and Talent, as well as Global Supply Chain Risk. She is a leader and advocate for women in consulting and specifically supply chain.

Kelly Marchese

Supply Chain Strategy Leader

Deloitte

Aaron is currently the US Navy Technical Account Manager for Siemens PLM Software. He has held similar roles within Siemens since 1997. In his current role as Technical Account Manager, Aaron is responsible for supporting NAVAIR and their ongoing Model Based Definition projects. He also works with all other branches of the Department of Navy and the Shipbuilding community. Since joining Siemens in 1997, Aaron has held various roles within the company. Those responsibilities have focused on Siemens’ PLM portfolio of tools as well as their CAD/CAM/CAE products. Aaron’s primary areas of expertise include Configuration Management, including CMII certification, and Service Lifecycle Management with a focus on Fleet Readiness and Sustainment. Prior to joining Siemens, Aaron was employed as a mechanical designer for Dynamic Engineering Inc. Aaron studied Mechanical Engineering at Wilkes University and Communications at Mansfield University of Pennsylvania.

When not evangelizing Product Lifecycle Management, Aaron enjoys golf and spending time with his wife and twin teenage boys.

Aaron Z. Johns

US Navy Technical Account Manager

Siemens PLM Software


Ms. Kristy Pottol is the Project Manager and Director of the Tissue Injury and Regenerative Medicine Project Management Office (TIRM PMO) at the US Army Medical Material Development Activity on Ft Detrick, MD. Additionally, Ms. Pottol is the Program Manager for the Advanced Tissue Biofabrication Manufacturing Innovation Institute (ATB-MII).

Ms. Pottol is a certified Defense Acquisition Professional Program Management Level 3 and Project Management Professional (PMP). She has worked in project management, biotechnology product development, FDA quality systems, business operations, and strategic communications for over 15 years and has an extensive and varied background in product development projects for militarily-relevant medical solutions from vaccines to devices.

Ms. Pottol spent six years in service, in the US Navy and Army National Guard. She holds a Masters of Business Administration (MBA) from Regis University, a Masters of Science in Accounting w/emphasis on Information Systems from the University of North Carolina at Wilmington, and a Bachelors of Science in Physics with an emphasis in biophysics from East Carolina University.

Kristy Pottol

Project Manager

US Army Medical Material Development Activity

In June 2015, Lieutenant Colonel Marotto graduated from the Dwight D. Eisenhower School for National Security and Resource Strategy. His award-winning group paper at the Eisenhower School on Additive Manufacturing and its potential transformation of the supply chain within DoD led to his current assignment as the Additive Manufacturing lead for the US Marine Corps. Prior to attending Top Level School, Lieutenant Colonel Marotto commanded Marine Aviation Logistics Squadron 49 (MALS-49). His last deployment was as the Deputy, G-4 of II Marine Expeditionary Force (Forward) at Camp Leatherneck, Afghanistan, from June 2011 to January 2012.

Lieutenant Colonel Marotto graduated from Ohio Wesleyan University in 1994, Summa Cum Laude, with a Bachelor of Arts in Environmental Studies and Geography.

As an Aircraft Maintenance Officer, Lieutenant Colonel Marotto has held numerous leadership and staff positions within the Marine Aircraft Wing and Supporting Establishment and served in the Marines’ Quadrennial Defense Review Integration Group.

Lieutenant Colonel Marotto has also deployed to Iraq and directly supported units participating in the Kosovo Conflict while at COMFAIRMED in Naples, Italy.

LtCol Howard Marotto

Additive Manufacturing Lead

US Marine Corps

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David S. “Dave” Shook is Senior Vice President of Strategy for Global Sales, Marketing and Services in Siemens PL, a business unit of the Siemens Digital Factory Division. Mr. Shook and his team are responsible in part for business planning, integration of new business units and their sales and support teams into the global Siemens PL sales and support organization.

Mr. Shook began his career in 1980 with McDonnell Douglas Automation which was acquired by EDS in the early 1990s and then IPO’s as Unigraphics Solutions and subsequently UGS. UGS was acquired by Siemens in 2007. From 2005 until 2016, Mr. Shook served as Senior Vice President and Managing Director of the Americas and was responsible for all sales, support, and service delivery across the Americas. During this time, he also served on the board for the Siemens Industry Software (SISw) for Canada, Brazil and Mexico that oversees the broader Siemens software products found in the Siemens Industry Automation group in those respective countries.

Mr. Shook is a graduate of Indiana University and Thunderbird University’s executive program, “Leading the Global Enterprise.” He also is involved with a number of charitable and fraternal organizations in the community.

David Shook

Senior Vice President

Siemens

Joe Schibi is a senior consultant in Deloitte Consulting LLP’s strategy and operations practice with 5 years of experience in the public and private sector. He has advised senior leadership in both the oil and gas and defense industries on subject areas like supply chain strategy, analytics, organization design, sourcing, and systems and user interface design.

Currently, Joe is managing the Digital Thread for Additive Manufacturing initiative to develop a prototype to demonstrate the core functionality required to operationalize a scalable additive manufacturing production capability. He holds a BS in Finance and a BS in Supply Chain Management from Arizona State University.

Joe Schibi

Senior Consultant, Supply Chain Strategy

Deloitte


Jeff Vockrodt is a partner in Arent Fox’s Intellectual Property group, where he focuses on global patent procurement and enforcement strategies, with an emphasis on chemical and pharmaceutical industries. He represents both patent owners and challengers in disputes involving a wide range of technologies, including semiconductors, medical devices, pharmaceuticals, biotechnology, and chemical processing. Jeff serves as lead counsel in inter partes review (IPR) proceedings before the Patent Trial and Appeal Board (PTAB), and has substantial experience throughout all aspects of ex parte and inter partes reexaminations in addition to interference proceedings before that tribunal including appeals to the Court of Appeals for the Federal Circuit (CAFC).

Jeff is a registered patent attorney with a chemical engineering background. He served for four years as patent examiner before the United States Patent and Trademark Office and a law clerk in the United States International Trade Commission Office of Unfair Import Investigations before entering private practice.

Jeff Vockrodt

Partner

Arent Fox LLP

Dr. Michael Winter is a seasoned corporate leader who has held numerous responsibilities running technical and multi-national organizations. His current position is Senior Fellow for Advanced Technology at Pratt & Whitney. He is responsible for development and maturation of the Company’s technology portfolio, including identification and prioritization of technologies, establishing intellectual property basis, technology licensing, and technology partnership programs. Most recently he served as Director of Systems & Controls Engineering (SCE) at United Technologies Corporation, a world-wide corporation supplying a broad range of high-technology products and services to the fast-growing aerospace and building industries. He led the SCE organization and initiative to provide UTC’s business units with the competency, capacity and tools needed to deliver the complex cyber-physical systems that are the core of UTC products.

In more than 25 years with UTC, Dr. Winter has made contributions working with fuel cells, lasers, and combustion & propulsion systems. Previously, Dr. Winter was Chief Engineer for Technology at Pratt & Whitney, responsible for the Company’s technology portfolio.

Dr. Winter holds Doctor of Philosophy, Master of Science and Master of Philosophy degrees from Yale University and a Bachelor of Science degree in Mechanical Engineering from Drexel University. He is the author of more than 30 patents and more than 50 published technical articles.

Dr. Michael Winter

Senior Fellow, Advanced Technology

Pratt & Whitney

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