terex finlay telematics system i-100 impact ......primary apron remote hydraulic release feeder stop...

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67 I-100 IMPACT CRUSHER R SPECIFICATION: Rotor Size: Ø860mm x 830mm (Ø34” x 33”) Net Power: Tier 3 / Stage IIIA: Caterpillar C7.1 Acert 186kW (250hp) Tier 4F / Stage IV: Caterpillar C7.1 205kW (275hp) Portability: Tracked Operating Weight: 27,000kg* (59,525lbs*) *With by-pass conveyor & twin pole magnet I-100 TEREX FINLAY TELEMATICS SYSTEM

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  • 67

    I-100IMPACT CRUSHER

    R

    SPECIFICATION:Rotor Size: Ø860mm x 830mm (Ø34” x 33”)Net Power: Tier 3 / Stage IIIA: Caterpillar C7.1 Acert 186kW (250hp) Tier 4F / Stage IV: Caterpillar C7.1 205kW (275hp)Portability: TrackedOperating Weight: 27,000kg* (59,525lbs*)

    *With by-pass conveyor & twin pole magnet

    I-100TEREX FINLAY TELEMATICS SYSTEM

  • 68

    HOPPER / FEEDERHopper capacity: 2.3m³ (3.01yd³)Feed height: 3.2m (10’ 6”)Material: 8mm wear resistant steel Width at rear: 2.26m (7’ 5”)Vibrating Grizzly feeder (VGF): 3.27m x 800mm (10’ 9” x 32”)VGF tine aperture: 35mm StandardVGF wire mesh aperture: 30mm StandardSpeed: variable, 450-850 rpm

    SPECIFICATION

    IMPACT CHAMBERRotor diamater: Ø860mm (34”)Rotor width: 830mm (33”)Inlet opening: 860mm x 610mm (34” x 24”)Rotor Tip speed: 33 – 41 m/s Rotor speed Range: 712 – 879RPMMaximum Feed Size: Dependant on application 350mm Cube ApproxDrive arrangement: Direct drive via clutchTwin ApronMaximum apron settings: 120mm Primary, 55mm SecondaryMinimum apron setttings: 40mm Primary, 20mm SecondaryRotor Configuration: 4 bar rotor, 2 high / 2 low standardHydraulic overload protectionHydraulic apron setting assistBlowbar options: Martensitic (standard), ceramic & high chrome

    POWERPACKTier 3 / Stage IIIA: Caterpillar C7.1 AcertEngine Power: 186kW (250hp)Engine Speed: 1700-2100 rpm

    Tier 4F / Stage IV: Caterpillar C7.1 Engine Power: 205kW (275hp)Engine Speed: 1700-2100 rpm

    MAIN CONVEYORBelt Width: 900mm (36”)

    Belt Spec: plain

    Working Angle: 22°

    Speed: 95 - 110 m/min

    Full length main conveyor with impact bars at feed point

    Main conveyor can be lowered hydraulically for maintenance

    Folding head section optional

    Dust suppression: fitted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.25m (10’ 8”)

    Stockpile capacity: 51m³ (66.7yd³) @ 40°

    Hopper and Feeder

    Impact Chamber

    Cat Engine

    Main Conveyor

    R

  • 69

    I-100

    TM

    CONTROL SYSTEMSAdvanced CANBUS compliant system

    Large color display screenSimple operating modes with menu driven graphic user interface- Track mode: for moving machine- Manual Mode: for manually starting machine- Automatic Mode: For automatically starting machine in predetermined sequence- Language Mode: To select required language- Test Mode: to test run individual components- Engine Diagnostic: showing engine information e.g. hours, rpm, etc.- Configuration Mode: For setting individual componentsDetachable doglead control for trackingRadio remote control (optional)Lockable compartmentEmergency stops: 6 off

    BY-PASS CONVEYOR - OPTIONALBelt Width: 500mm (20”)Belt Spec: plainWorking Angle: 25°Speed: 60 - 70 mpmHydraullically folds for transportDischarge Height: 2.03m (6’ 8”)Stockpile capacity: 13.8m³ (18yd3) @ 40°Right Hand Discharge only

    MAGNETIC SEPERATOR (OPTIONAL)Belt Width: 750mm (30”)Drum Centres: 1.49m (58”)Belt spec: cleatedDrive: Hydraulic

    Control System

    TANK CAPACITIESHydraulic Tank: 350 litres / 77 UK gal / 92 US galFuel Tank: 400 litres / 88 UK gal / 105 US gal

    UNDERCARRIAGEShoe Width: 400mm (16”)Sprocket Centres: 2.92m (9’ 7”)Track Speed: 1.8 km/hGradeability: 25°

    CHUTESHeavy duty inlet chute with bolt-up construction, and liner platesBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor

    TOOL BOXMounted lockable toolboxTool Kit and flogging spannersGrease gunManuals

    Undercarriage

    By-pass Conveyor

    Magenetic Seperator

  • 70

    R

    REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit

    Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitPrimary apron remote hydraulic release

    Feeder stop / start

    Remote Control Unit (Optional)

    PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on right hand side

    Compact folding for transport

    Platforms

  • 71

    I-100

    TM

    STANDARD FEATURESENGINE:Tier 3 / Stage IIIA: Caterpillar C7.1 Tier 3 ACERT 186kW (250hp)

    Tier 4 Final / Stage IV: Caterpillar C7.1 205Kw (275hp)

    IMPACT CHAMBER:Terex CR004 Impact chamber c/w full hydraulic apron setting

    4 bar rotor - Martensitic blow bars 2 High & 2 Low

    Direct Drive via ClutchPlease contact the sales department for blowbar options

    HOPPER / FEEDER:Fixed Hopper c/w vibrating feederStepped grizzly feeder with integral pre-screen, standard35mm Tines spacing.30mm woven mesh for underscreen as standard

    Selectable discharge to by-pass conveyor or main conveyor

    Blanking mat for VGF

    MAIN CONVEYOR:Belt width: 900mm (36”)Rigid Head Section (Transport length 13.5m)

    AUXILARY CONVEYORS:Piped for overband magnet

    CLIMATE SPEC:Standard Oils - (Recommended for ambient temperaturesbetween -5 to +30°C)

    DUST SUPRESSION:Piped for dust supression c/w Spraybars

    ELECTRICAL:Emergency stopsHand Held Track Control Set with Connection Lead

    T-Link Telemetry System fitted c/w 3 years data subscription

    GENERAL:Safety Guards in Compliance with Machinery Directive

    Optional spacing on grizzly, 25mmTines/46mm Tines/40mmPunch Plate & 60mm Punch PlateOptional Spacing on Mesh under Grizzly - 10/20/40/50mm- please specify aperture in additional information area

    Belt weigher

    Main Conveyor Folding head Section (Transport Length 12.05m)

    Undercrusher vibratory feeder c/w shortened main conveyor

    By-pass conveyor 500mm beltwidth (RHS discharge only)

    Twinpole over band magnet (c/w stainless steel skirting &stainless steel discharge chute )

    Twinpole heavy duty overband magnet (skirting & chute asabove) (please check leadtime)

    Hot climate oils - (Recommended for ambient temperaturesbetween +15 to +50°C)

    Cold climate oils - (Recommended for ambient temperaturesbetween -20 to +30°C)

    Radio remote System

    Control Panel Positive Pressurisation

    Lighting mast (check leadtime)

    Electric Re-Fuelling Kit

    Special paint (if different from Finlay Orange RAL2002).RAL must be specified*

    OPTIONAL EQUIPMENT

  • 72

    Pow

    erpa

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    er 3

    / S

    tage

    IIIA

    : Cat

    erpi

    llar

    C7.1

    Eng

    ine

    Pow

    er: 1

    86kW

    (250

    hp)

    Eng

    ine

    Spe

    ed: 1

    700-

    2100

    rpm

    Tier

    4F

    / S

    tage

    IV:

    Cat

    erpi

    llar

    C7.1

    Eng

    ine

    Pow

    er: 2

    05kW

    (275

    hp)

    Eng

    ine

    Spe

    ed: 1

    700-

    2100

    rpm

    Mai

    n co

    nvey

    orB

    elt W

    idth

    : 900

    mm

    (36”

    )B

    elt S

    pec:

    pla

    inW

    orki

    ng A

    ngle

    : 22°

    Spe

    ed: 9

    5 -

    110

    m/m

    inFu

    ll le

    ngth

    mai

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    or w

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    pact

    bar

    s at

    feed

    poi

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    ldin

    g he

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    ain

    conv

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    can

    be

    low

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    hyd

    raul

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    ly f

    or m

    aint

    enan

    ceD

    ust s

    uppr

    essi

    on: fi

    tted

    with

    hos

    e an

    d

    s

    pray

    bars

    as

    stan

    dard

    (no

    pum

    p su

    pplie

    d)D

    isch

    arge

    Hei

    ght:

    3.25

    m (1

    0’ 8

    ”)S

    tock

    pile

    cap

    acity

    : 51m

    ³ (6

    6.7y

    d³)

    @ 4

    Mag

    net (

    optio

    nal)

    Hopp

    er /

    Feed

    er

    Hop

    per

    capa

    city

    : 2.3

    (3.0

    1yd³

    ) F

    eed

    heig

    ht: 3

    .2m

    (10’

    6”)

    Mat

    eria

    l: 8m

    m w

    ear

    resi

    stan

    t ste

    el

    Wid

    th a

    t rea

    r: 2.

    26m

    (7’ 5

    ”)

    Vibr

    atin

    g G

    rizzl

    y fe

    eder

    (VG

    F): 3

    .27m

    x 8

    00m

    m

    (10’

    9”

    x 32

    ”)

    VGF

    tine

    aper

    ture

    : 35m

    m S

    tand

    ard

    VG

    F w

    ire m

    esh

    aper

    ture

    : 30m

    m S

    tand

    ard

    Spe

    ed: v

    aria

    ble,

    450

    - 8

    50 r

    pm

    Unde

    rcar

    riage

    Sho

    e W

    idth

    : 400

    mm

    (16”

    )S

    proc

    ket C

    entr

    es: 2

    .92m

    (9’ 7

    ”)Tr

    ack

    Spe

    ed: 1

    .8 k

    m/h

    Gra

    deab

    ility

    : 25°

    Impa

    ct c

    ham

    ber

    Rot

    or d

    iam

    ater

    : Ø86

    0mm

    (34”

    )

    Rot

    or w

    idth

    : 830

    mm

    (33”

    )

    Inle

    t ope

    ning

    : 860

    mm

    x 6

    10m

    m (3

    4” x

    24”

    )

    Rot

    or T

    ip s

    peed

    : 33

    – 41

    m/s

    Rot

    or s

    peed

    Ran

    ge: 7

    12 –

    879

    RP

    M

    Max

    imum

    Fee

    d S

    ize:

    Dep

    enda

    nt o

    n ap

    plic

    atio

    n 35

    0mm

    Cub

    e A

    ppro

    x

    Driv

    e ar

    rang

    emen

    t: D

    irect

    driv

    e vi

    a cl

    utch

    Tw

    in A

    pron

    M

    axim

    um a

    pron

    set

    tings

    : 120

    mm

    Prim

    ary,

    55m

    m S

    econ

    dary

    M

    inim

    um a

    pron

    set

    tting

    s: 4

    0mm

    Prim

    ary,

    20m

    m S

    econ

    dary

    R

    otor

    Con

    figur

    atio

    n: 4

    bar

    roto

    r, 2

    high

    / 2

    low

    sta

    ndar

    d

    Hyd

    raul

    ic o

    verlo

    ad p

    rote

    ctio

    n

    Hyd

    raul

    ic a

    pron

    set

    ting

    assi

    st

    Blo

    wba

    r op

    tions

    : Mar

    tens

    itic

    (sta

    ndar

    d), c

    eram

    ic &

    hig

    h ch

    rom

    e

    By-p

    ass

    conv

    eyor

    (opt

    iona

    l)B

    elt W

    idth

    : 500

    mm

    (20”

    )B

    elt S

    pec:

    pla

    inW

    orki

    ng A

    ngle

    : 25°

    Spe

    ed: 6

    0 -

    70 m

    pmH

    ydra

    ullic

    ally

    fold

    s fo

    r tr

    ansp

    ort

    Dis

    char

    ge H

    eigh

    t: 2.

    03m

    (6’ 8

    ”)S

    tock

    pile

    cap

    acity

    : 13.

    8m³

    (18y

    d3)

    @ 4

    Rig

    ht h

    and

    disc

    harg

    e on

    ly

  • 73

    WORKING DIMENSIONS

    13.4m (44’)

    MACHINE WEIGHT: 27,000kg* (59,525lbs*) *With by-pass conveyor & twin pole magnet

    TRANSPORT DIMENSIONS

    13.4m (44’) 2.5m (8’ 2”)

    3.2m

    (10’

    6”)

    4m (13’ 1”)

    3.6m

    (11’ 1

    0”)

    I-100

    TM

    For further information on specific machine weight configurations please consult Terex Finlay

  • 74