61

I-100IMPACT CRUSHER

R

SPECIFICATION:Rotor Size: Ø860mm x 860mm (Ø34” x 34”)Net Power: Tier 3 / Stage IIIA: Caterpillar C7.1 Acert 186kW (250hp) Tier 4F / Stage IV: Caterpillar C7.1 205kW (275hp)Portability: TrackedOperating Weight: 27,000kg* (59,525lbs*)

*With by-pass conveyor & twin pole magnet

I-100TM

TEREX FINLAY TELEMATICS SYSTEM

62

HOPPER / FEEDERHopper capacity: 2.3m³ (3.01yd³)Feed height: 3.2m (10’ 6”)Material: 8mm wear resistant steel Width at rear: 2.26m (7’ 5”)Vibrating Grizzly feeder (VGF): 3.27m x 800mm (10’ 9” x 32”)VGF tine aperture: 25mm StandardVGF wire mesh aperture: 30mm StandardSpeed: variable, 450-850 rpm

SPECIFICATION

IMPACT CHAMBERRotor diamater: Ø860mm (34”)Rotor width: 860mm (34”)Inlet opening: 860mm x 610mm (34” x 24”)Rotor speed Range: 700 rpm - 930 rpmMaximum Feed Size: Dependant on application 350mm Cube ApproxDrive arrangement: Direct drive via clutchTwin ApronMaximum apron settings: 120mm Primary, 55mm SecondaryMinimum apron setttings: 40mm Primary, 20mm SecondaryRotor Confi guration: 4 bar rotor, 2 high / 2 low standardHydraulic overload protectionHydraulic apron setting assistBlowbar options: Martensitic (standard), ceramic & high chrome

POWERPACKTier 3 / Stage IIIA: Caterpillar C7.1 AcertEngine Power: 186kW (250hp)Engine Speed: 1700-2100 rpm

Tier 4F / Stage IV: Caterpillar C7.1 Engine Power: 205kW (275hp)Engine Speed: 1700-2100 rpm

MAIN CONVEYORBelt Width: 900mm (36”)

Belt Spec: plain

Working Angle: 22°

Speed: 95 - 110 m/min

Full length main conveyor with impact bars at feed point

Main conveyor can be lowered hydraulically for maintenance

Folding head section optional

Dust suppression: fi tted with hose and spraybars as standard (no pump supplied)Discharge Height: 3.25m (10’ 8”)

Stockpile capacity: 51m³ (66.7yd³) @ 40°

Hopper and Feeder

Impact Chamber

Cat Engine

Main Conveyor

R

63

I-100

TM

CONTROL SYSTEMSAdvanced CANBUS compliant system

Large color display screenSimple operating modes with menu driven graphic user interface- Track mode: for moving machine- Manual Mode: for manually starting machine- Automatic Mode: For automatically starting machine in predetermined sequence- Language Mode: To select required language- Test Mode: to test run individual components- Engine Diagnostic: showing engine information e.g. hours, rpm, etc.- Confi guration Mode: For setting individual componentsDetachable doglead control for trackingRadio remote control (optional)Lockable compartmentEmergency stops: 6 off

BY-PASS CONVEYOR - OPTIONALBelt Width: 500mm (20”)Belt Spec: plainWorking Angle: 25°Speed: 60 - 70 mpmHydraullically folds for transportDischarge Height: 2.03m (6’ 8”)Stockpile capacity: 13.8m³ (18yd3) @ 40°

MAGNETIC SEPERATOR (OPTIONAL)Belt Width: 750mm (30”)Drum Centres: 1.49m (58”)Belt spec: cleatedDrive: Hydraulic

Control System

TANK CAPACITIESHydraulic Tank: 350 litres / 77 UK gal / 92 US galFuel Tank: 400 litres / 88 UK gal / 105 US gal

UNDERCARRIAGEShoe Width: 400mm (16”)Sprocket Centres: 2.92m (9’ 7”)Track Speed: 1.8 km/hGradeability: 25°

CHUTESHeavy duty inlet chute with bolt-up construction, and liner platesBy-pass chute with selectable discharge fl op gate, to either by-pass conveyor or main conveyor

TOOL BOXMounted lockable toolboxTool Kit and fl ogging spannersGrease gunManuals

Undercarriage

By-pass Conveyor

Magenetic Seperator

64

R

REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit

Machine can be switched from crushing mode into track mode, moved and be switched back to operating mode from remote control unitPrimary apron remote hydraulic release

Feeder stop / start

Remote Control Unit (Optional)

PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on right hand side

Compact folding for transport

Platforms

65

I-100

TM

STANDARD FEATURESENGINE:Tier 3 / Stage IIIA: Caterpillar C7.1 Tier 3 ACERT 186kW(250hp) EngineTier 4 Final / Stage IV: CAT C7.7 205Kw (275hp)

IMPACT CHAMBER:Terex CR004 Impact chamber c/w full hydraulic apron setting

4 bar rotor - Martensitic blow bars 2 High & 2 Low

Direct Drive via ClutchPlease contact the sales department for blowbar options

HOPPER / FEEDER:Fixed Hopper c/w vibrating feederStepped grizzly feeder with integral pre-screen, standard25mm Tines spacing30mm woven mesh for underscreen as standard

Selectable discharge to by-pass conveyor or main conveyor

Blanking mat for VGF

MAIN CONVEYOR:Belt width: 900mm (36”)Rigid Head Section (Transport length 13.5m)

AUXILARY CONVEYORS:Piped for overband magnet

CLIMATE SPEC:Standard Oils - (Recommended for ambient temperaturesbetween -5 to +30°C)

DUST SUPRESSION:Piped for Dust Suppression complete with Spray bars

ELECTRICAL:Emergency stopsHand Held Track Control Set with Connection Lead

T-Link Telemetry System fi tted c/w 3 years data subscription

GENERAL:Safety Guards in Compliance with Machinery DirectiveSingle Speed Tracks

Optional spacing on grizzly, 35mmTines/46mm Tines/40mmPunch Plate & 60mm Punch PlateOptional Spacing on Mesh under Grizzly - 10/20/40/50mm- please specify aperture in additional information areaBelt weigher

Main Conveyor Folding head Section (Transport Length 12.05m)

Undercrusher vibratory feeder c/w shortened main conveyor

By-pass conveyor 500mm beltwidth

Twinpole over band magnet (c/w stainless steel skirting &stainless steel discharge chute)Twinpole heavy duty overband magnet (skirting & chute asabove) (please check leadtime)Hot climate oils - (Recommended for ambient temperaturesbetween +15 to +50°C)Cold climate oils - (Recommended for ambient temperaturesbetween -20 to +30°C)Radio remote System

Control Panel Positive Pressurisation

Lighting mast (check leadtime)

Electric Re-Fuelling Kit

Special paint (if different from Finlay Orange RAL2002).RAL must be specified*

OPTIONAL EQUIPMENT

66

Pow

erpa

ck

Tier

3 /

Sta

ge II

IA: C

ater

pilla

r C

7.1

E

ngin

e Po

wer

: 186

kW (2

50hp

)

E

ngin

e S

peed

: 170

0-21

00 r

pm

Tier

4F

/ S

tage

IV:

Cat

erpi

llar

C7.1

Eng

ine

Pow

er: 2

05kW

(275

hp)

Eng

ine

Spe

ed: 1

700-

2100

rpm

Mai

n co

nvey

or

Bel

t Wid

th: 9

00m

m (3

6”)

Bel

t Spe

c: p

lain

Wor

king

Ang

le: 2

2°

Spe

ed: 9

5 -

110

m/m

in

Full

leng

th m

ain

conv

eyor

with

impa

ct b

ars

at fe

ed p

oint

Fold

ing

head

sec

tion

optio

nal

Mai

n co

nvey

or c

an b

e lo

wer

ed h

ydra

ulic

ally

for

mai

nten

ance

Dus

t sup

pres

sion

: fi tt

ed w

ith h

ose

and

spr

ayba

rs a

s st

anda

rd (n

o pu

mp

supp

lied)

Dis

char

ge H

eigh

t: 3.

25m

(10’

8”)

Sto

ckpi

le c

apac

ity: 5

1m³

(66.

7yd³

) @

40°

Mag

net (

optio

nal)

Hopp

er /

Feed

er

H

oppe

r ca

paci

ty: 2

.3m

³ (3

.01y

d³)

F

eed

heig

ht: 3

.2m

(10’

6”)

M

ater

ial:

8mm

wea

r re

sist

ant s

teel

Wid

th a

t rea

r: 2.

26m

(7’ 5

”)

Vi

brat

ing

Griz

zly

feed

er (V

GF)

: 3.2

7m x

800

mm

(1

0’ 9

” x

32”)

VGF

tine

aper

ture

: 25m

m S

tand

ard

VGF

wire

mes

h ap

ertu

re: 3

0mm

Sta

ndar

d

Spe

ed: v

aria

ble,

450

- 8

50 r

pm

Unde

rcar

riage

Sho

e W

idth

: 400

mm

(16”

)

Spr

ocke

t Cen

tres

: 2.9

2m (9

’ 7”)

Trac

k S

peed

: 1.8

km

/h

Gra

deab

ility

: 25°

Impa

ct c

ham

ber

Rot

or d

iam

ater

: Ø86

0mm

(34”

)

R

otor

wid

th: 8

60m

m (3

4”)

Inle

t ope

ning

: 860

mm

x 6

10m

m (3

4” x

24”

)

R

otor

spe

ed R

ange

: 700

rpm

- 9

30 r

pm

M

axim

um F

eed

Siz

e: D

epen

dant

on

appl

icat

ion

350m

m C

ube

App

rox

Driv

e ar

rang

emen

t: D

irect

driv

e vi

a cl

utch

Twin

Apr

on

M

axim

um a

pron

set

tings

: 120

mm

Prim

ary,

55m

m S

econ

dary

Min

imum

apr

on s

ettti

ngs:

40m

m P

rimar

y, 2

0mm

Sec

onda

ry

R

otor

Con

fi gur

atio

n: 4

bar

roto

r, 2

high

/ 2

low

sta

ndar

d

H

ydra

ulic

ove

rload

pro

tect

ion

Hyd

raul

ic a

pron

set

ting

assi

st

B

low

bar

optio

ns: M

arte

nsiti

c (s

tand

ard)

, cer

amic

& h

igh

chro

me

By-p

ass

conv

eyor

(opt

iona

l)

Bel

t Wid

th: 5

00m

m (2

0”)

Bel

t Spe

c: p

lain

Wor

king

Ang

le: 2

5°

Spe

ed: 6

0 -

70 m

pm

Hyd

raul

lical

ly fo

lds

for

tran

spor

t

Dis

char

ge H

eigh

t: 2.

03m

(6’ 8

”)

Sto

ckpi

le c

apac

ity: 1

3.8m

³ (1

8yd3

) @

40°

67

WORKING DIMENSIONS

13.4m (44’)

MACHINE WEIGHT: 27,000kg* (59,525lbs*) *With by-pass conveyor & twin pole magnet

TRANSPORT DIMENSIONS

13.4m (43’ 11”) 2.5m (8’ 2”)

3.2m

(10’

6”)

4m (13’ 1”)

3.6m

(11’ 1

0”)

I-100

TM

For further information on specifi c machine weight confi gurations please consult Terex Finlay

68