tel: 0121 550 2086 – ...market with some of our new flavours – attracting new custom, increasing...
TRANSCRIPT
Tel: 0121 550 2086 – www.industrialprocessnews.co.uk – July – Issue 686
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Inside this issue:
Contents:
TCFMSee them on page ........16
Digital Edge SubseaSee them on page ........24
InnovecSee them on page ..........3
Subsea Segment Company of the Month ........................3
CHEMUK2019 Review Top 40 ...................4-9
Environmental Consultancy of the Month ......................13
Surface Finishing & Grinding News ...................................14
Automation Company of the Month .................................15
Subsea Company of the Month .................................24
New Short Film Takes You on the Journey to Redefine the Kilogram
In an impressive act of cooperation, the
General Conference of Weights and Measures member states voted to adopt a new kilogram definition for the first time since instituting the international prototype kilogram, or IPK, in 1889. This was the culmination of the years-long effort to create greater constancy in mass measurement examined in “Everything Different, Nothing Changes: Redefinition of the SI Unit Kilogram,” a new short video by METTLER TOLEDO.
At a basic level, all standards including mass are now tied to fundamental natural constants. In the case of mass, the referenced value is the Planck constant, also known as the fundamental constant of quantum physics.
In the 20-minute piece, Christian Müller-Schöll, METTLER TOLEDO, Dr Richard Davis, BIPM, and other metrology experts including Dr Philippe Richard, METAS, explore the science behind the definition, as well as the nearly poetic way the definition was able to be proven. This combination of smart thinking and technological excellence has produced measurement accuracy that is accessible for all people in all places at all times.
Rare footage takes you inside areas normally reserved for only a few
metrology experts to witness everything from the highly technical Kibble balance used to calibrate reference artifacts to equipment used to create the enriched silicon sphere that was also part of the proof. These strong visuals help to make real the ongoing discussion around the kilogram – a discussion that can seem largely theoretical, especially to those accustomed to dealing with physical weights.
The new kilogram definition eliminates the need to rely on a physical object located in one place, providing a limitless and previously unimaginable access to mass-measurement accuracy. “We are pleased to have been part of the effort to make this new definition a reality,” says Mr Müller-Schöll.
To see a brief, exciting trailer for the video, please visit https://youtu.be/rBYO89_llE4
To view “Everything Different, Nothing Changes” in its entirety, please visit https://youtu.be/k2XKl9Y7J3s
T +41 44 944 2211www.mt.com
Now On-Air!
Henry Howard Finance has helped family firm Jolly’s Drinks to find new
life. Changes to manufacturing processes and further product development in the face of multiple economic pressures were needed for new owners to come on board. Henry Howard Finance helped make that happen, and at the right time.
Jolly’s is a soft drinks manufacturer operating in the wholesale market – legislative issues surrounding sugary goods and single-use plastics, as well as changing consumer tastes, meant additional investment was required to move the company forward and fast.
Originally founded by the Jolly family in 1896, incoming Managing Director Cheryl Ingram knew a 2018 takeover could only succeed with further investment in factory facilities, equipment and existing product ranges. Financing the acquisition and investing in the business at the same time would only be possible with external support – and that’s where Henry Howard Finance came in.
Cheryl explained: “All these things were happening at the same time and we simply couldn’t have taken the business on without a significant amount of disposable income to hand. Henry Howard Finance supported us in gaining access to the capital we needed to acquire the company so that we could make our own investments directly into the business itself.
“We were impressed with the overall level of support provided by Henry Howard Finance compared to other lenders, which ultimately gave us the confidence we needed to take on a new business in current climate. We’ve already gone to market with some of our new flavours – attracting new custom, increasing headcount and our turnover in the process – as a result of the support we received.”
Matt Jones, Head of Asset Finance at Henry Howard Finance, said: “This is a great representation of the boost Henry Howard Finance can give small and medium sized business for the greater good of not just the company concerned, but also an entire industry and the wider UK economy.
“Supporting companies at the beginning of their business journey and building on these relationships to provide ongoing support and development throughout the life of that organisation is something of a specialism where Henry Howard is concerned.”
For more information on Henry Howard Finance please contact 01633 415222 or visit www.henryhowardfinance.co.uk
Henry Howard Finance supports Jolly’s Drinks
is sponsored by British Encoder – see them on page 22
Editor Recommends
Hainbuch is offering users of its Mini Series, or the earlier
Toplus or Spanntop chucks, an innovation that is said to save time and money. The company’s Vario Part and Vario Quick end-stop systems have now been joined by a third variant – Vario Flex.
The pneumatic workpiece ejector pushes the workpiece from the chuck automatically. Its depth can be adjusted flexibly by means of a special retaining mechanism and it can be positioned in the machine exactly as required for the workpiece. This automated function increases process security and reduces cycle times.
The Vario Flex can also be used as a basic end-stop for coolant wash or air flush. The pneumatic spring is removed and a feed tube is attached. The optional workpiece-specific end-stop with holes for the wash and air-flush can then be mounted directly on this flexible interface.
Time can be saved using the standardised end-stops. Set-up times are reduced and the user always has the right end-stop ready to hand. Whether to use Vario Quick or Vario Part is just a matter of preference.
For precise, rigid clamping, Hainbuch recommends using the Vario Part system. It works on the same principle as a gauge block, and its height can be finely adjusted in 1mm steps with gauge discs. With an axial run-out of < 0.02mm at the part of the end-stop that touches the workpiece, Vario Part is suitable for machining finished parts.
The Vario Quick variant is intended for fast, flexible clamping. It has a precise, trapezoidal thread screw to allow the clamping length to be adjusted quickly. A half-turn is equivalent to an axial adjustment of 1mm. Hainbuch also offers end stop blanks for workpiece or front end stops.
T 01543 278731www.hainbuch.co.uk
Pneumatic workpiece ejectorEriez Europe’s Xtreme® Metal Detector
provides unrivalled levels of metal detection within the food and drinks sector. Many organisations have seen a vast improvement in the detection of metal contaminants due to implementing the Xtreme® Metal Detector within their applications.
The multi-frequency unit is designed to achieve the highest levels of sensitivity to detect metal contaminants as small as 0.4mm spheres in packaged, loose and free-fall applications. Furthermore, the Xtreme® Metal Detector can be made to the customer’s requirements through custom made conveyors and variable speed belt and reject options providing exceptional reliability.
Speaking of the Xtreme® Metal Detector Paul Hale, Metal Detection Sales Manager said: “We gathered crucial information from our customers about what they want and need in metal detection equipment and we designed the Xtreme® Metal Detector to exceed these demands and expectations”.
Eriez Europe recently supplied Transcend Packaging with an Xtreme® Metal Detector
to detect metal contaminants within the production of the paper straws they produce for the global food brands they work with.
To learn more about the Xtreme® Metal Detector visit our webpage www.eriez.eu/EU/EN/Products/Metal-Detection/Xtreme-Metal-Detectors.htm, email us at: [email protected] or give us a call at: +44 (0)292 086 8501.
Xtreme® Metal Detector
Award winning Cobalt Systems, the market leading Print and Apply specialists introduce the Nexus
20 All Electric Shrink Wrap pack printer. Cobalt, who have been praised by several blue-chip manufacturers for their partner approach to labelling challenges, are convinced the new applicator is unique in the market.
Delivering speeds of 80 packs per minute, the highly accurate machine delivers real-time front of pack labelling with no need for compressed air, speed synchronisation or special conveyor systems, reducing the capital costs of implementation and ensuring lowest cost of ownership.
The GS1 compliant technology is packed with clever, yet simple to use features.
With an industry best 3-year warranty, no wonder leading manufacturers have bought into the Cobalt way of thinking.
Visit our website to find out more.www.cobaltis.co.uk/systems
T 01270 539800 [email protected]
Unrivalled Nexus 20 Printer applicator labels 80 packs a minute without the need for compressed air
is sponsored by Accurate Laser Cutting – see them on page 8 3
Subsea Segment Company of the Month
Commitment to Excellence
Industrial Process News is delighted to announce as its Subsea Segment Company of the Month, Koso Kent Introl, for its continued innovation,
dedication and commitment to the development of the many industries it serves.
Since 1967, Koso Kent Introl (KKI) has been manufacturing globe and angle control valves, severe service control and choke valves, surface chokes and subsea control and choke valves, as well as offering aftermarket support, service, upgrade and fault diagnosis. Originally founded as Kent Introl Edward Singleton, the company was acquired by Nihon KOSO
in 2005. The acquisition has gifted the company the opportunity to seek out higher profile contracts, and extended its global reach as a manufacturer.
KKI has stuck to its values and has maintained a fully UK-based design and manufacturing facility, offering bespoke and specific control and choke valves for its customer’s needs. The company prides itself on consistently exceeding growing demands and process challenges. The extensive experience and knowledge that runs throughout the company gives KKI a notable advantage over similar companies producing choke valve technology, both in surface and subsea related solutions. The company now predominantly serves upstream and subsea segment from its UK facility, but still offer downstream, midstream, petrochemical, power and general chemical installations in support of its large installed rate.
KKI has recently invested in on site diagnostic equipment, offering end users the ability to analyse existing older valve
solutions along with their performance, easing the planning of service outages, upgrade opportunities or asset life. The strategies that KKI helps its customers formulate for extending their asset life comes from innovative combinations of various aftermarket services, this usually includes: a full inventory of current equipment and its length of service, diagnostics of current equipment if required to assess its performance, scheduled maintenance securing safe operation, and the supplying of spare or upgraded parts necessary. The company supplies most major oil and gas companies, including BP, Shell, Equinor, Exxon Mobil, as well as working with emerging energy companies like Cryasor, Inoes and Premier Oil. KKI also supplies major EPC companies and FSPO suppliers.
KKI’s products are backed by an unrivalled expertise and after sales service. With a client base stretching across some of the world’s most demanding industries, the consequences of the quality of product or service that KKI provides could potentially be disastrous, which is why the company places the utmost value on keeping a consistent quality throughout its products that goes above and beyond what could simply be expected.
As well as various valves, KKI offers a flexible and robust range of Valve Actuators that cover all the needs of control valve applications. Used extensively in onshore, offshore and power applications for years, the range has garnered a reputation for being dependable and easy to maintain. The high quality materials used to manufacture the products contribute to this. All Valve Actuators are produced in a BS/EN 9001 quality assured environment, which guarantees the customer that all applications are tested thoroughly, and
that all materials used throughout the manufacturing process can be traced.
The company plans on strengthening its support of subsea factories, and meeting greater depths, design pressures and the challenges that come with doing so. Now being part of the KOSO group will surely further the expansion of the company and the service and products that it will be able to offer. KKI will be attending the Offshore Europe Conference and Exhibition in Aberdeen from Tuesday 3rd to Friday 6th September this year. For more information on KKI, see the details below.
ContactT 01484 710311www.kentintrol.com
Koso Kent Introl dominates valve manufacturing industry
Industrial Process News is delighted to announce as the winner of our Commitment to Excellence Award,
Innovec for its continuous dedication to bringing its customers the most innovative and efficient solutions.
Over the last 12 months Innovec, a control instrument and LED safety light product designer and manufacturer, has focused largely on establishing a presence in the UK and Europe. Innovec is based in St Leonards, Australia, and provides solutions for businesses worldwide.
The company has always adhered to a policy of focusing on various niches including flow measurement products, fuel blending, batching systems, additive injection, combined batching and additive injection, external LED safety lighting for passenger rail, external LED safety lighting for tram applications and external LED safety lighting for Rail locomotive applications.
When supplying products that relate to safety and wellbeing, ensuring that customers can trust you is imperative. Innovec acknowledges how vital this is and subsequently keeps to a rigid code of health and safety practices.
Innovec has recently received updated ISO9001:2015 certification that lasts until 2020. Working under such a recognised regulatory system has given the company global credibility and helped Innovec garner a reputation as a reliable and trustworthy business. As a result of Innovec’s reliability as a company sales growth has far exceeded expectation.
The company has newly introduced the IBLEXD Batch
Controller. The instrument can accept inputs from 0 to 1KHZ and is DIP switch selectable for open collector, reed, Hall, Namur and turbine signals from 20mV peak to peak. The IBLEXD blends a 64 x 128 Mono Graphics (LCD) display with a fully integrated RGB (Red, Green and Blue) back light offering a wide viewing angle with a viewing distance of up to five metres. The panel switches at the front of the instrument are EXD approved with positive action. For rare emergency situations, the IBLEXD has a flawless backup plan to ensure that information is not lost. The instrument conveniently stores background running total in EEPROM memory during loss of power and incorporates a low flow alarm. The low flow alarm displays LF ERR if no pulses are received within a programmed period of time and the batch will be cancelled.
As well as the IBLEXD the company has launched its IAI6 Additive Injection Controller for liquids. The device comes with all inputs and outputs galvanically isolated and is universally powered: 85 – 265VAC or 10 – 40VDC. The
IAI6 incorporates a Mono graphics LCD display (128 x 64 pixels) which
ensures that use is as easy and clear as possible. With an advanced processor, selectable open collector or turbine input for main flow, six relay outputs and 1 x analogue input for temperature compensation, the IAI6 is a must have for any
businesses needing simple to use injection controller solutions. The combination of the controller and additive injection unit offers a uniquely compact additive injection system which is configured by push buttons on an infrared remote control or RS485 communication via a host.
Innovec’s future plans centre on growing its identity and presence and ensuring that all products and services it provides adhere to the company’s purpose. Getting the word out is of course essential for any business, with this in mind Innovec hopes to penetrate the UK and European markets with the same ferocity that it has done in Australia, Asia and Scandinavia. Upon receiving the award, Rob Newman said this, “We are pleased to have received this award as it validates our belief in the manufacture of quality and high reliability products.” For more information on Innovec and its product range see the details listed below.
T +612 9906 7158 www.innovec.com
Innovec launches IBLEXD Batch Controller
is sponsored by British Encoder – see them on page 24
CHEMUK2019 Review Top 40
Pressure relief leaders ZOOK, along with our UK partner Flexachem were quick to seize the
opportunity to book our place at CHEMUK 2019 to show visitors the latest in rupture disk designs.
With stands oversubscribed and a great attendance the show matched and exceeded our expectations and ZOOK and Flexachem are already committed to CHEMUK 2020.
These shows are a vitally important opportunity to get the message out that safety can’t be left to chance.
ZOOK’s modern rupture disk designs hold the key to meeting the prime requirement of safety along with operational benefits of maintenance friendly designs to minimise downtime, consistent and reliable performance, and a simplified platform of disk and holder designs to streamline plant stock requirements.
Our dedicated UK based engineering team provides support to find the right solution to the most testing applications – we are ready for you to put us to the test.
ContactT 01909 [email protected] www.zookdisk.com
A showcase for the latest rupture disk technology
BASA is one of the most active technical adhesives and sealants associations in Europe, providing high
value and contributing to business performance for its members.
With membership increasing each year, we provide an extensive library of information and advice on the importance of regulations and standards for the adhesives and sealants industry in the UK and Ireland. This is underpinned by active technical and business programmes and every year more than 600 staff from member companies participate in BASA activities and more than half the membership are involved with our working parties.
The aim of BASA is to be the umbrella organisation for adhesive and sealant manufacturers in the UK and
Ireland, including the supply chain and service and equipment suppliers to the industry. BASA supports its members by representing and promoting the industry, offering guidance on technical and compliance issues and providing networking opportunities for members.
A free Croner business helpline, REACHReady discounted membership, insurance, finance, recruitment and testing benefits and FEICA affiliation are part of your subscription each year.Members can promote their business through the BASA website, with a free company profile listing in the handbook every year and through sponsorship at events.
ContactT +44 (0)3302 [email protected]
British Adhesives & Sealants Association
WES Ltd provide chemical dosing solutions for a multi-industry client base, and
adhere to a rigid code of reliability, durability and commitment to its customers. The company offer small and large packaged dosing systems, as well as bespoke solutions to tailor to the requirements of specificities that lie beyond the reach of its standard products.
WES offer a variety of solutions and services from small simple components right through to design, build and installation of larger scale bulk chemical dosing systems. With nationwide coverage, the company is capable of providing pre and after sales support to its customers, support offered by a team boasting extensive experience and knowledge. WES also stock a wide range of pump spared and system accessories.
Over the years, WES has gained a reputation as being one of the most customer-focused provider of chemical dosing systems nationwide. The company keeps health and
safety permanently held to the top of its monthly management agenda, which rings true upon observing the manner with which its staff handle and install chemical dosing systems. All of WES’ staff are trained to the most rigorous standards and ensure that the work environment is always safe. For more information on WES Ltd, see the details listed below.
T 01256 819777www.wes.ltd.uk
Chemical dosing systems with WES Ltd
This year’s CHEMUK show took place on 1–2 May at the Yorkshire Event Centre, Harrogate in Yorkshire. It is
the UK’s only trade show dedicated to bringing together multi-layer chemicals/chemical product development, specification and processing/manufacturing communities with crucial supply chain supplier groups.
With over 2,500 specialist businesses contributing to the UK’s chemical industry, CHEMUK is the unmissable event where the UK’s chemical industries meet. 2019’s event saw over 170 specialist exhibitors, showcasing the latest plant equipment, materials, and services, making it an exciting and diverse experience for those who attended.
Taking place over two days, the event was a comprehensive supply chain sourcing, business
networking, intelligence gathering, best practice and strategy development experience, boasting an outstanding speaker programme featuring over 90 speakers. These experts delivered the latest intelligence, best practice and technological insights, addressing significant topics which are influencing the chemical industry both today and in the future.
Next year’s event will be taking place on 13–14 May 2020 at EventyCity, TraffordCity in Manchester, UK.
This is our pick of the best exhibitors from this year’s show. Further details can be found on this page and the next four pages.
For details on how to attend or exhibit, see the contact details below.
ContactT 0203 829 [email protected]
CHEMUK – where the UK’s chemical industries meet
At the recent ChemUK exhibition in Harrogate, Sierra
Instruments’ range of thermal mass flow meters became a focal point for visitors. The stand out feature being, the lifetime guarantee on our flow sensors, not offered by any other manufacturer.
Standard thermal mass flow meters require regular re-calibration, meaning the instrument would have to be returned to the factory due to drift in the calibration. The reason for the drift is the breaking down of the filler material surrounding the sensor, which is encased
in the thermal well. Sierra Instruments use a patented all metal design, so that no filler materials are required.
Many manufacturers offer an in-situ re-validation of their instruments, but don’t take into account the inherent sensor drift. Consequently, only Sierra Instruments offer a true, in-situ re-validation of their instruments. This innovation has enabled Sierra to push the boundaries of thermal mass flow meter design. Allowing us to provide gas, mass flow measurement with low-pressure drops, high turndowns and velocities to meet most applications.
A video detailing these innovations can found on our web site at https://www.sierrainstruments.com/library/videos/drysense
Should you wish to discuss a particular application, please contact our UK Sales Manager, Martin Rowe at [email protected] or call on 07752 799063
Sierra Instruments
is sponsored by Accurate Laser Cutting – see them on page 8 5
CHEMUK2019 Review Top 40
LAUDA Technology Ltd. provides expertise in
pre-sales and post-sales for applications requiring heating and cooling solutions, ranging from -150°C to +550°C. These solutions can be for multiple product stages, from research and design through to pilot plant, full production lines and quality control.
Working within a diverse range of industry segments, LAUDA Technology Ltd. focuses particularly on chemistry, pharmaceutical, biotechnology, automotive, aerospace, medical, and food and beverage companies amongst others. The focus
is on robust and feature-rich solutions that allow operators to easily become familiar with the equipment.
LAUDA solutions are designed to be installed and run problem-free for many years, giving customers a reassuringly low total cost of ownership throughout the equipment life.
Boasting 63 years’ worth of experience, LAUDA are unequivocal specialists in providing the most efficient and cost-effective solutions, and are class-leading innovators, launching the new Integral Series which offers access via a smartphone or
tablet, and the new Ultracool water coolers offering energy savings of up to 50% addressing sustainability concerns.
T 01780 [email protected]
The complete spectrum of perfect temperature control
Currently, there are thousands of metres of above ground and underground pipes in the chemical
sector. When fitted as new, pipes are theoretically perfect. Made of dissipative earthenware material, flammable liquids such as solvents, pass down and any build-up of static is dissipated out of the pipe, removing the threat of explosion.
A major flaw has been present in repairing underground infrastructure for decades, threatening the personal safety and continued well-being of thousands of workers in many key industries, as well as massively increasing the threat of environmental and commercial risk. Traditional repair methods introduce the potential for explosion and spark into pipes, they are NOT BS60079-32 compliant because dissipative products are not used. The environmental risk may have been negated when any leak was stopped; however, an explosion risk was introduced.
Thanks to our patented 100% dissipative pipe repair product, CONDUCTORLINER – a true ‘World First’ – no dig pipe repairs in the chemical sector, have changed forever because CONDUCTORLINER is the first product in the world that conforms to HSE legislation and that is EN/BS60079-32 and DSEAR compliant. There is NO STATIC / SPARK THREAT in any pipes repaired using CONDUCTORLINER.
CONDUCTORLINER is unique, a World First, and the epitome of ground breaking British innovation.
T+ 44 (0)330 111 0007M +44 (0)776 253 6636www.conductorliner.com
CONDUCTORLINER Speaking at the inaugural ChemUK event
in Harrogate on 2 May, Defra’s Director of Environmental Quality, David Hill outlined the Government’s ambitious plans for the environment.
In his speech David set out what Defra is doing to transform environmental policy through its comprehensive programme of work aimed at delivering action to improve air quality, reduce plastic and food waste and improve resource efficiency.
All this is reflected in the first major Environment Bill in 20 years along with the wide-ranging Resources and Waste Strategy published in December 2018, the world-leading Clean Air Strategy and further work planned for an ambitious new Chemicals Strategy.
Our approach to all of these issues is, of course, underpinned by the Government’s 25 Year Environment Plan, published last year with the ambitious goal of leaving our planet to the next
generation in a better condition than we inherited it. Meeting that goal can’t be achieved in isolation, so we will continue working with like-minded countries across the world to share best practice and lead by example to improve environmental protection at a global level.
In tandem with this comprehensive domestic agenda we are continuing to develop our approach for safe and effective chemical regulation when we leave the EU, details of which can be found at: www.hse.gov.uk/euexitreach
For more information please email [email protected]
Defra
Zulu Joint Integrity Ltd is a specialist joint integrity management and training company with a strong track record of providing solutions to UK COMAH chemical assets.
Support solutions including; n Design & execution of Joint Integrity procedures that
comply with regulatory compliance, industry guidelines and best practice
n Joint integrity training and competency assessment including BS EN 1591-4:2013, Energy Institute Guidelines, ASME PCC-1:2013 (APPENDIX A) and as of Summer 2019, ECITB approved MJI10 training for those responsible for breaking containment and making bolted flanged joints
Zulu’s services help obtain a safe, leak free start-up of plant, thus improving safety, quality and environmental standards. We found CHEM UK 2019 to be a very worthwhile event within the process industry calendar.
T 01656 336990M 07724 [email protected]
Zulu Joint Integrity Ltd
W I T T O N
Witton Chemical Company is an international fine chemical contract manufacturer based in the UK, with 50 year history of manufacturing chemicals for a wide range of international customers from all sectors of the industry.
Services:• Contract manufacturing • Process development • Product development
C H E M I C A L C O M PA N Y
Your next Contract Manufacturing Partner specialising in Polymers
01638 [email protected]
Witton attended the CHEM UK 2019 show to meet new
potential customers for own products & our toll manufacturing service along with keeping up to date with changes in the UK chemical sector.
We found the new show busy and were delighted to talk to so many possible future customers. We also talked to equipment & service suppliers so we know what is available from whom for those future tolling requirements.
We have been in business for over 50 years and contract manufacturing has become a bigger and bigger part of our business and now accounts for over 80% of our sales.
We specialise in manufacturing polymers; particularly polyurethane pre-polymers made by reacting polyols with diisocyanates and also solution and emulsion polymers made by
free radical polymerisation of combinations of acrylate, methacrylate, styrene and vinyl monomer in aqueous and/or solvent systems.
We have a range of 316 stainless steel reactors from 50L up to 18m3 and will take on projects that range from just a single small pilot plant batch for customer approval trials to annual production campaigns of ‘000s of tonnes.
We do also sell our own Acriflow range of sodium and ammonium polyacrylate dispersant solutions and a high purity grade of glutaric acid, which we have REACH registered.
Witton Chemical
W I T T O NC H E M I C A L C O M PA N Y
is sponsored by British Encoder – see them on page 26
CHEMUK2019 Review Top 40
For over 35 years CALGAVIN has built up unrivalled expertise in the thermal design and analysis of process
plants. Our engineering team have extensive knowledge of thermodynamics, heat transfer and fluid flow phenomena, combined with global experience providing improvement solutions to hundreds of plants worldwide.
The company was founded on the development and sale of the tube-side heat transfer technology hiTRAN™ Thermal Systems. This success has led to the broadening of the company’s activities to provide a wide range of products and services all focused on heat transfer optimisation for production whilst minimising both energy use and maintenance costs.
Our head office is in Alcester, England and we have representatives worldwide in the following territories Germany, Greece, India, Indonesia, Japan, Mexico, Netherlands, Russia, Saudi Arabia, Singapore, South Africa,
South Korea, Taiwan, Turkey and the United Arab Emirates.
CALGAVIN and its partner’s fund and actively support research both in-house and at Universities and research establishments worldwide. This extensive and valuable network of research provides valuable information allowing clients to gain a high level of confidence when applying new technology or improving plant design.
T +44 (0)1789 [email protected]
CALGAVIN Ltd
RAS Ltd is an independent firm of risk specialists based in the North
West of the UK. Established in 1993, RAS work with the leading companies in the oil & gas, pharmaceutical and specialist chemical sectors across the UK to manage risk to the safety of people, business and the environment.
The specialised knowledge of RAS allows for an undiluted focus on the
specific risk challenges of the client, who can be assured of up to date knowledge and best practise advice to industry recognised standards.
Working in partnership with the client, we provide the tools that will enable them to manage their own challenges and ensure that risk is managed sustainably throughout the life cycle of their hazardous installation.
Our services span the breadth of risk management, from helping our clients to understand their risks through hazard identification and risk assessment, to helping them prevent, control and mitigate these risks according to the principles of ALARP and emergency response planning. The area of Control of Major Accident
Hazards (COMAH) is a particular specialism within the company. We have supported over 70 Upper Tier and Lower Tier sites in the UK, and have developed the Pre Construction Safety Reports for the majority of the new large industrial developments in the UK in recent years.
ContactT 01244 [email protected]
RAS Ltd
DESMI was founded in 1834 by Henning Smith. The company has
a demonstrated history of supplying market leading and reliable solutions, maintaining an innovative approach and utilising the opportunities on the global market. Adding to their history, they’re also one of Denmark’s oldest companies still operating today.
DESMI is a specialist in the manufacture of pump solutions, producing them for sectors such as industrial, marine, oil-spill recovery, utility and defence agencies. These pumps and systems are sold to more
than 100 countries through DESMI’s vast network of subsidiaries and distributors, with their Head Office based in Aalborg, Denmark.
DESMI’s extensive product range is supplemented with products from other leading manufacturers. A notable highlight is their range of standard Bitumen Pumps. These pumps can be supplied new or retrofitted to existing plants, and DESMI is able to provide a wide range of heavy-duty ROTAN® asphalt/bitumen and fuel pumps and accessory equipment.
DESMI products ensure that bitumen can be quickly and safely transferred. Comprised of only two moving parts, these pumps guarantee a reliable operation along with easier maintenance to save the user on costs and downtime.
DESMI has been recognised worldwide for its innovation and services to its sector through various awards including Entrepreneur of the Year and Danish Export Association’s Annual Member Award, as well as being recognised in the ‘1,000 companies to inspire Europe’.
If you would like to find out more, please contact Lee Roberts, UK Sales Manager.
M 07376 [email protected]
Global leading manufacturer of pump and pump solutions
We are an integral extension of our customers’ own sites. Providing high quality, customer-focused
chemical solutions that drive added value and accelerate our customers’ offerings and innovation. We provide solutions from concept and design through to large-scale commercial production, enabling a faster route to market.
Choosing to work with Tradebe Chemicals means that you’ll have access to: our highly-experienced chemical engineers, our technically advanced R&D team with well-equipped labs; strong operational expertise and leading-edge facilities in the United Kingdom, Spain, Italy
& Germany for flexible chemical processing, including batch & continuous; complex & multi-step.
We build strong partnerships with our customers and have a long-standing reputation for delivering the highest safety and quality standards. We have a reliable, responsive and adaptable approach to our customers’ and partners’ requirements.
Our services are unpinned by ISO certifications in Quality, Environment & H&S, we operate under REACH regulations and can assure your intellectual property protection and security needs are fully met.
Our capabilities include: n Product Development n Chemical Processing n Chemical Solutions n Process Optimisation n Chemical Sourcing & Sales n Contract Packing
To discuss your project, contact: +44 (0)845 603 2893 or email: [email protected]
Chemical production, distillation & purification services
Anton Paar recently exhibited at CHEM UK and would like to extend
their gratitude to the delegates and exhibitors alike, who took time to visit our stand and discuss their own individual challenges faced at their own process plants.
A common theme seemed to present itself during these discussions, this being ‘the difficulty to identify reliable
process instruments that accurately measure product viscosity, density and concentration’.
All of the engineers stressed how vitally important it is to them to measure these process parameters to ensure accurate mixing and blending of products, optimise residence time in a reactor or vessel to improve product consistency and quality. Equally important was the necessity to eliminate product waste, reduce energy to improve their bottom line.
I think most the visitors would agree – Anton Paar make a compelling case that the challenges the customers face would be overcome by applying Anton Paar Process Instruments. By doing so they would:
n Improve control of the manufacturing process.
n Improve quality of intermediate and end products
n Reduce / eliminate waste caused by “out of specification” product
n Reduce manufacturing time and increase throughput
n Eliminate the time, effort and costs associated with laboratory measurements.
Should you be interested in discussing your own challenges, please contact us.
T +44 (0)1992 [email protected]
Anton Paar
Edwards are a world leader in the design, technology and manufacture of sophisticated vacuum pumps, systems,
abatement solutions and related value-added services.
For 100 years Edwards has been at the forefront of vacuum pump technology, helping make manufacturing cleaner, smarter, more economical and environmentally friendly.
Edwards’ range of chemical and industrial vacuum pumps are integral to manufacturing processes for an increasingly diverse range of industries including Chemical Process Industries, Power, Glass and other Coating applications, Petrochemicals, Plastics and Recycling, Steel and Metallurgy applications and Pharmaceutical industries.
Edwards has developed a comprehensive range of dry vacuum systems and innovative solutions to address the unique challenges of the Chemical Process Industries. Their pioneering dry vacuum technology provides real cost benefits and environmentally friendly operations.
Edwards’ combination of chemical applications expertise, product portfolio, engineering strength and global service presence puts them in a unique position to be able to work with you to design the best solution for your chemical process.
One of Edwards’ flagship products in the chemical & industrial realm is its EDS range of dry screw pumps. Designed for challenging conditions and demanding applications, the EDS features industry-leading dry screw vacuum technology housed in a modern outer enclosure. It is built to be reliable and offer robust performance standards that most production processes demand.
www.edwardsvacuum.com
Vacuum pump technology
HRS Heat Exchangers’ stand at CHEMUK 2019 in May showed the appetite for tough, dependable heat exchangers in the chemical processing industry.
There was particular interest in the HRS SI Series of double tubeplate
multi-tube heat exchangers, and the patented Unicus Series of scraped-surface heat exchangers which are able to deal with the most fouling of substrates.
Whether looking to process fine chemicals or treat complex waste streams, heat exchangers need to be as reliable as every other part of the process, which is one reason for using the toughest materials – such as stainless steel, Teflon and PEEK – and the most robust designs in their
construction. HRS’ heat exchangers are designed to be resistant to corrosion and fouling, while operating at a wide range of temperatures. We provide a large range of models for fine chemical processing and solvent recovery, petrochemical and waste treatment, as well as the cleaning and recovery of process water and waste streams.
With lots of visitor interest in double-tube and multi-tube designs as well, HRS Heat Exchangers have already confirmed their attendance at next year’s event which is scheduled for the 13th & 14th May 2020.
ContactT 01923 [email protected]
Chemical Expo shows need for tough heat exchangers
Rain for Rent is a leading provider of temporary liquid handling solutions. With more than 80
years of engineering excellence in temporary liquid movement, filtration and storage in the United States, Rain for Rent International offers this Liquid Ingenuity® also in the United Kingdom, Germany, the Netherlands, and France. Products and services include newly designed storage tanks, filtration units and spill containment for use in petrochemical production and refining, construction, environmental remediation; in fact any industry that needs liquid handling solutions.
The safety-focused containment systems are designed with Liquid Ingenuity® in mind, so that we can handle your project needs. Our knowledge and experience help you to safely transfer and temporarily store liquids. Combining a 70,000L
storage tank with the E-Contain® Spillguards, filtration units and PipeStax® will provide a complete containment system protecting your workforce, project and the environment.
T +44 (0)845 900 [email protected]
Rain for Rent
is sponsored by Accurate Laser Cutting – see them on page 8 7
CHEMUK2019 Review Top 40
Chemical pumps can be used to transfer chemical from tank to tank or around your
facility. They are designed and manufactured specifically to ensure that they are robust and able to handle aggressive and corrosive liquids, sometimes at high temperatures and others in explosive proof areas. It is always important that the materials of construction are compatible with the specific chemical composition of the fluid being handled.
For example, some chemical transfer pumps are only required for the transfer or dosing of a less corrosive liquid such as a light acid. However, some chemicals are much more aggressive or hazardous and need to be built to stricter criteria. The accuracy of a chemical pump very much depends on the application at hand, for example they may be required to transfer large volumes or they may be a dosing pump required to dose very specific quantities.
Sera Prodos UK Ltd can select you the right solution with our wide range of transfer and dosing pumps from 0.04 l/hr to 51m3/hr.
T +44 (0)1733 396045 [email protected]
sera ProDos UK Ltd
Assentech is a leading supplier of equipment, consultancy and maintenance for the tank storage, fluid transfer and process safety
sectors, supplying diverse industries, such as oil and gas, aviation and defence, water utilities, chemical, and food and beverage.
The company was established in 2009 by Mr Cox, who having become disillusioned and disappointed by the performance of some of the industry’s biggest providers, decided to start Assentech with the sole focus on customers and products.
From a home office in 2009, it has since experienced significant year on year growth with staff employed from its purpose built offices and workshop facilities in the South West of England. Ewart Cox believes that Assentech’s success is down to being open, supportive and honest with our customers’ and focusing on the long-term relationship.
The company works closely with some of the biggest names in the chemical, pharmaceutical and oil industries and has helped businesses achieve substantial cost savings through improved operating efficiency.
Our ethos is to protect people and the environment,
so it’s all about recognising the risks and assisting clients in minimising the risks to operate safely.
Growth for Valve Safety Service Assentech Sales Ltd has been offering tank storage and process solutions to a range of blue-chip companies for 10 years. It has now launched Assentech Rapid Response and Service Limited which is a new in-demand service, providing inspection, calibration and maintenance of industrial breather valves.
Having spotted an important gap in the market – Tank breather vents or valves have historically been overlooked as critical safety assets. The recent increased focus on the environment and personnel safety has highlighted the need to follow a written scheme of examination on these assets. This includes functional leak testing which has been written into Standards since 2008.
Apart from proving good corporate governance,
shareholder influence is driving publicly listed companies to demonstrate ‘green policies’.
Most customers find that improving tank leak tightness brings many benefits and a payback resulting from a reduction in use of blanketing gas, preventing product contamination, odour abatement and reduced tank corrosion. This activity is also a low cost way of demonstrating continual improvement in management of tank farm emissions for ISO14001 compliance.
A soft seated breather valve will potentially lose its sealing efficiency after three years. It’s a vital element to the running of a safe and efficient plant, and that’s where the value of our maintenance regime kicks in.
As we understand the science behind a breather vent and have developed a comprehensive scheme
of examination incorporating a pre-test, leak and calibration testing to identify under-performing equipment.
Key stakeholders can sleep at night, knowing that they have minimised their risks of site downtime, emission loss, lawsuits, inflicted penalties and increased running costs.
‘We can now assist with specification and supply of tank venting equipment, dry break, couplers, loading arms, IFR’s and geodesic domes and with the addition of Assentech Rapid Response & Service Ltd we can assist in the full lifecycle management of all the equipment we supply’.
The service company also offers specialist mobile services to not only leak test and calibrate valves but also hose testing, inspecting and cleaning flame arrestors and servicing loading arms and couplers. We also undertake larger projects including supply and installation of floating suctions, internal floating roofs and geodesic domes.
From small beginnings
CDR introduces the X-Line pumps: A cutting-edge solution designed for fluids with solid particles.
The introduction of solids handling magnetically driven centrifugal pumps is a very exciting
innovation to the chemical process pump industry. In 2015, a European chemical manufacturer issued us with a challenge: to create a pump able to withstand the presence of solids; suitable for heavy duty processes, safe, reliable with zero-vapour loss which magnetic drive pumps are renowned for.
From this, the first solids handling magnetic drive pump was born.
By removing the need for single or double mechanical seals and external flushing systems, this pump can truly give you an environmentally sound fluid handling solution in a reliable and efficient system. The pump has been designed and manufactured to allow liquids with suspended solids to recirculate without any detrimental consequences. The all-new impeller design
reduces axial thrust, redesigned bushes facilitate free circulation and the inclusion of RunSafe Silicon Carbide bearings reduce friction by almost 90%
With options available in AISI 316 and PFA Lined, speak to the team at CDR Pumps UK Ltd for more information.
T 01933 [email protected]
X-Line pumps
is sponsored by British Encoder – see them on page 28
Cutting & Welding News
Wilkinson Star, one the of the UK’s largest independent distributors of Welding Equipment, Welding
Consumables and Air Compressors are the new exclusive UK and Eire distributor for Weltek Airfed Grinding & Welding Systems.
The Weltek range of Airfed Welding and Grinding Systems has been designed to provide a new solution to active welding protection as well as providing the user the comfort, fit and versatility for everyday use. These systems meet the NEW HSE protective directive for welding on mild steel.
For users needing side vision there are two models available. The Kapio S4 Auto darkening Helmet offers 160 degree side vision, 4 arc sensors, a viewing area of 93 x 43 mm with grinding function whereas the Navitek Side Vision S4 Auto darkening helmet offers all the same features as the
Kapio but with an extra large clear grinding visor beneath the welding flip. Both units conform to EN166B, 175B, 379.
Included with each system is the Airkos powered air purifying respiratory unit which enables the operator to weld/grind/cut while breathing purified air through a particulate filter. The Airkos unit allows two air flow speeds of 180 and 220 litres per minute based on the welding application the environment and the operator’s habits selected by simple pressure on the control knob.
Also included with each Airfed system is the Weltek storage bag. The Weltek systems are available through Wilkinson Star’s extensive distributor network.
For further details please contact Wilkinson Star on 0161 728 7900 or visit www.wilkinsonstar.com
Airfed Welding Systems
New from Wilkinson Star,
one the of the UK’s largest independent distributors of Welding and Industrial Equipment, is the F-Tech Fume technology product range of high vacuum fume extraction systems and welding torches.
Welders and operatives can be exposed to welding fumes, grinding dust and oil mist in the working environment. It is therefore obligatory for employers to create safe and healthy working conditions for operatives by reducing these health risks.
The F-Tech Fox is a high vacuum dust extraction system offering a portable solution to extract dust from manual welding and grinding processes.
Offering a 5 year warranty the Fox unit offers automatic cleaning of the filters which are manufactured in Europe and offer a long service life. The robust tandem motors offer pure efficiency in providing a vacuum over 20,000 Pa to extract and filter harmful welding and grinding dust.
An auto start/stop unit is also available to reduce noise levels and energy consumption when the unit is not running. The Fox will also run two welding torches simultaneously.
The F-Tech range of fume extraction MIG welding torches are of Swiss manufacture. They offer the user more extraction efficiency at the welding source. Available in 300, 400 and 500A air/water cooled versions in 3, 4 and 5 mtr euro fittings.
The F-Tech range is available through Wilkinson Star’s extensive distributor network. For further details please contact Wilkinson Star on 0161 728 7900 or visit www.wilkinsonstar247.com
New fume extraction systems
CHEMUK2019 Review Top 40
For over 45 years, NCEC, part of Ricardo, has
developed an in-depth knowledge of the global chemical marketplace, placing us in a unique position to help our customers in managing chemical and wider business risk.
We provide telephone-based emergency response advice to over 550 companies globally, including 50% of the world’s top 100 chemical companies. Our chemically qualified emergency responders provide technical advice on the product, utilising safety data sheets (SDS) held in our bespoke databases. They contextualise this advice to the circumstances at the scene, the size and nature of the incident, and the capability of the caller to safely implement the advice.
This intervention advice enables the caller to actively manage the incident,
minimising the impact to people, the environment, assets and reputation (including associated costs).
Our services also support companies comply with the global requirements for telephone emergency response, for example where local number and local language response is required.
Minimise your business risk and consider telephone emergency response as part of your cohesive response strategy, visit www.the-ncec.com, email [email protected] or call +44 (0)1235 753654.
Minimising the impact of incidents with telephone emergency response
As innovators in surfactant technologies Lankem are
embarking on a new and exciting phase for the business by the introduction of our Bio-based surfactants. Not often do we see new chemistries in the surfactant industry and many products that are commercially available have been in the marketplace for many years.
However, the new products based on our BioLoop technology offer the formulator greener chemistry whilst offering the same performance as synthetic counter-types; and in some areas especially as dispersing agents, vast improvements in performance can be observed.
Innovation is key to Lankem and the BioLoops offer something that modern industries require, and that’s greener chemistries. We have a range of products that offer
comparable performances against conventional types such as alcohol ethoxylates. Alcohol ethoxylates are used in a wide range of applications such as cleaning formulations but have limited green credentials and have irritancy issues which can result in an impact on labelling. The BioLoops have no irritancy and have excellent eco-profiling. Also with Palm based surfactants being a hot topic for all formulators at this moment, our BioLoops are based on ethical feedstocks such as soybean.
The new BioLoops are the first choice for companies that require green ethical products.
Lankem UK
Lankem
ChemUK 2019 was the first exhibition
that Suurmond UK had attended in some years. We had developed the feeling that shows where not well attended by people that had serious reasons for being there. There would always be more salespeople than engineers or buyers. So, when ChemUK was brought to our attention we decided to dip our toes back into the exhibition game. We had been waiting for a dedicated, industrial chemicals, showcase.
On reflection we are very happy. Initially the team at UK Industry Events, the organisers of ChemUK, where very strong with social media, allowing us lots of opportunity to start getting our message out early. At the show we were very pleasantly surprised by the numbers of visitors, especially on the first morning; clearly others felt the same as us about needing an industrial chemicals exhibition. The ‘quality’ of the visitors was good, there were lots of engineers and buyers there that were there for a reason. They provided us with opportunities that we might not have got by any other route.
After the show we followed up with the leads we generated and expect orders shortly that will more than cover the cost of the 2019 event and partially pay for 2020.
ContactT 01386 [email protected] www.suurmond.com
Suurmond UK
is sponsored by Accurate Laser Cutting – see them on page 8 9
On April 2nd, the prestigious Silverstone Wing hosted the Instrumentation, Analysis and Testing Exhibition.
The event was a hive of innovative new products and ground breaking new ideas. Companies and organisations came from far and wide to showcase their products and services as well as to network and build new relationships upon moving into the future.
The programme consisted of eight presentations held throughout the day, and covered a broad spectrum of topics coming from well versed and experienced engineers from a diverse range of backgrounds.
The exhibition saw industry leaders challenge and absorb ideas, the kind of ideas that are contributing to the constant evolution of all industries that involve Instrumentation, Analysis and Testing. Fascinating products and processes were on offer to be observed and learned about, and everyone that walked out of the exhibition undoubtedly did so with information that they hadn’t walked in with. Although being as busy as could be expected, all exhibitors made time to inform visitors, and maintain a flawless standard of helpfulness.
IAC Acoustics have been selected as part of our top exhibitors from this year’s show. For more information on the exhibition, and future ones, see the details below.
www.e-i-s.org.uk
Design Solutions News
Instrumentation, Testing & Analysis Exhibition Review Top 10
The study of sound generation and noise has become extremely
important in recent years as the general public has become increasingly sound conscious. Coupled with increasing legislative pressure for quieter, more efficient vehicles, the need for automotive manufacturers to make adjustments to the acoustics of their products is higher than ever.
In acoustics analysis, a free-field measurement room offers an economic and, more importantly, space-saving solution. These facilities provide an environment free of structurally transmitted noise and vibration. There are typically two types of free- field room design that are used. Absorption is usually either in the form of anechoic wedges or a flat panel system. In either case, the absorptive material used is tuned to match or improve the desired cut-off frequency of the chamber. Anechoic wedges maximize the surface area, which provides very high performance over a wide frequency range; flat panels can be finely tuned for certain frequencies, including low-frequency applications.
The Moduline acoustic construction panel system available from IAC has
been specially developed for acoustic testing facilities and is suitable for use with either flat absorption panels or anechoic wedges. The most important factor to consider when designing a free-field anechoic facility is the relationship between the volume of space in the room and the size of the test subject. Typically, the larger the room, the higher the absorption required in order to maintain a usable free-field measurement area. In addition to high-quality sound absorption, correctly specified measurement locations are essential at the design stage to ensure the accuracy of maximum allowable differences between the measured and theoretical levels set, according to the ISO 3745 standard. IAC Acoustics has 70 years’ experience in the design, manufacture and installation of both styles of facility and can provide technical advice on the best choice for individual requirements.
T 01962 873000 [email protected] www.iac-noisecontrol.com
IAC Acoustics
As automotive industry focuses its design on light weight hybrid material including carbon fibre,
it challenges the joining technologies with these advancements.
To fulfil this gap and meet industry challenges, GESIPA® strengthens its capabilities as an expert in riveting technologies with its latest innovation; the Flow Drilling Rivet Technology – FDR and Soft Grip®, blind rivet nut for sensitive and lightweight applications.
FDR technology by GESIPA® combines the mechanical joining technology of flow drilling a hole and riveting an application in a single step.
Whilst preserving the classic benefits of blind riveting technology such as one-sided processing and high-quality, durable connections, FDR removes possibility of incorrect alignment and bore hole tolerances in the application thereby giving a secure joint. The specially designed rivet head, rotation and joining force enables the new blind rivet to pierce light metals as well as plastics. Proven GESIPA® technologies such as the jaws system or process monitoring have been integrated into the development of the automated processing tool.
The GESIPA® Soft Grip® blind rivet nut enables threads to be produced in sensitive and very soft materials such as plastic components, lightweight panels, etc., without producing too much bearing stress and contact pressure in the components. Component damage such as crushing, cracking, stress-whitening in plastics, etc. is therefore effectively avoided.
SFS Group Fastening Technology Ltd., Division Riveting (GESIPA®), is the worldwide leading producer, innovator and distributor of blind rivet technology in the automotive, commercial vehicle, white goods, construction and various other industries. A member of the SFS group of Switzerland, GESIPA® benefits from being part of the global group but also enjoys the freedom of serving the market from its production site based in Keighley, West Yorkshire.
www.gesipa.co.uk
GESIPA®
Instrumentation, Analysis & Testing Exhibition 2019
Corrocoat, the Leeds based leader in anti-corrosion coatings, announce the release of an aerosol-delivered
high performance surface tolerant coating system.
Supplied in a convenient, easy to use, single pack 400ml aerosol, application is as simple as breaking the internal seal, shaking the contents and you’re ready to go. No need for scales, mixing containers, mixers, cleaning solvents, brushes or spray equipment.
Based on Corrocoat’s proven Plasmet ZF materials and specially formulated for this application technology, the aerosol contains a high performance glassflake and MIO filled
two pack epoxy, with both passivating and rust conversion properties. With a useable life of many hours and free, easy to change additional nozzles supplied with each kit, the Plasmet ZF aerosol offers a tough, durable coating, ideally suited for small areas of coating damage, rust spotting, small areas of corrosion damage, repairs where a coating has been removed for inspection and many more.
Substrate protection and coating maintenance/repairs, made easy.
Contactwww.corrocoat.com
Aerosol-delivered coating to combat corrosion
is sponsored by British Encoder – see them on page 210
Industrial Process Technologies News
Lödige Process Technology presents industry-specific mixing technology and related processing
technologies for metallurgical applications at the Metec 2019 (Hall 4 / F23). Particularly ploughshare mixers – which are based on the mechanically generated fluid bed process patented by Lödige – are ideally suited to the manufacture of sinter material and ore mixtures.
One example at the booth (Hall 4 / F23) is the Lödige Ploughshare Mixer® FKM 600 with a drum volume of 600 litres: Specially designed for heavy and coarse, the mixer is outfitted with extremely wear-resistant materials. It has a removable inner rubber lining as wear protection for the cylindrical drum and for the head pieces. The Ploughshare mixing tools are
equipped with a hard metal welding made of tungsten carbide. In this way, a Vicker’s hardness of more than 3,000 is achieved, which leads to a considerable increase in service life.
Since heavy-duty applications often use products with difficult properties, for instance those which tend to set and harden, Lödige offers a divided mixing drum as an additional equipment option for the mixer. This permits easy access to the inside of the machine. Replacing shovels, shaft and rubber lining becomes much simpler and accordingly, can be carried out in no time.
Contactwww.loedige.de
Industry-specific mixing technology for metallurgical applications
Sheffield’s SevenHills Fabrication has
expanded its production to include bespoke tube-bending through inward investment.
SevenHillls has invested £60,000 in a state-of-the-art electric tube-bending machine to complement its established design and fabrication services, including laser cutting and welding specialisms.
The new facility is part of a wider investment programme for the company as it gears up for future growth through industry 4.0 automation and data exchange across its manufacturing technologies.
Managing director of SevenHills, James Harding-Terry, said: “The tube-bending machine adds to our function as a one-stop-shop for fabrication projects and is an important stage in the company’s transition to industry 4.0, essential for future-proofing the business.
“A highly flexible piece of equipment with a range from 19mm up to 60mm external diameter tube, it allows for bending complex tube geometries within seconds of programming.
“As we expand and build on growth patterns, we are training apprentices in cutting edge manufacturing and fabrication technologies and complementing those skills with the next generation of machinery which will become a standard for British manufacture.”
The AMOB NDH series electric tube-bending machine features a hydraulic mandrel extractor, hydraulic clamp and pressure die and can fabricate a wide variety of products, ranging from hand-rails to complex, bespoke geometric shapes.
SevenHills is part of the Steetley Corner Group of companies, incorporating IT consultancy company – Acuma Technology, towbar specialist – PCT Automotive, and SevenHills Fabrication, based at Sheffield’s Holbrook Industrial Estate.
T 0114 345 2222quotes@sevenhillsfabrication.comwww.sevenhillsfabrication.com
£60k tube bending facility
To meet the growing demand for their
contract Form-in-Place Foam Gasketing (FIPFG) service, Techsil are pleased to announce a 25% increase in production capacity. This has been achieved at the UK manufacturing site with the addition of a 4th production cell.
Using an innovative single-component liquid polyurethane foam sealing system and machine technology Techsil’s bespoke FIPG contracting service is the economical and reliable solution for replacing labour intensive peel and stick gasket applications.
The foam gasketing systems mean that customers can introduce high specification seals, without the need to invest. The 6 axis robot systems apply foam beads to a wide range of substrates, including plastics, metals and glass. From simple flat parts to complex 3D profiles and double face applications. Short cycle times save time and money. If a manufacturer produces small volumes or has intermittent production, then subcontracting their FIPG system will be very cost effective. The robot automation creates a highly repeatable and high performance foam gasket. Productivity improves by the robotic process and operator errors such as misplaced or damaged seals are removed.
The foam gasket material cures in seconds to allow speedy packing and return to the customer. Foam FIPG’s are used on parts in a growing number of applications in a wide range of industries such as: Automotive, Lighting, White goods, Boilers, Marine, Electrical enclosures, Medical devices, Caravans and Motorhomes, Aerospace, Packaging, Filters, HVAC, Photovoltaic and Wind Energy. Another exciting addition is the creation of a day lab facility. This is now available for customers wanting to develop prototypes, produce low volume production and small scale sample runs.
For further information on Techsil’s FIPG contracting service please contact our technical specialists on [email protected] or go to www.techsil.co.uk/resource-centre/form-in-place-foam-gasket-service/
Form-in-Place Foam Gasket Service expands capacity by 25%
Aeration&Mixing – microbubbles on
demand – A&M are expert in fine and ultra-fine bubble generation and distribute Japanese-made Nikuni KTM microbubble generating air/gas-mixing regenerative turbine pumps. Nikuni KTM pumps are used in aeration and DAF type separation in industrial waste water treatment plants and for the injection of gasses into liquids.
At least 2 million ultra-fine bubbles per cubic cm! These proven pumps deliver a fine bubble stream at diameters close to 25μm some of which will collapse to the ultra-fine (nano) level. KTM pumps are in use globally and available with flow capacities from 1m/hr³ to 50m³/hr. The key benefit of these pumps is that they only consume as little as 1/3rd of the energy consumed in comparative systems.
Installing a Nikuni KTM microbubble pump in aeration and DAF type separation systems can eliminate the need for compressors and blowers, in many cases, reduce
the energy consumption by up to 2/3rds. Payback can be from as little as one to five years, dependent upon the scale and duty cycle involved.
Nikuni KTM pumps are also used to effect a change of state by combining gasses with liquids. KTM pumps can inject oxygen, ozone, hydrogen, nitrogen, carbon dioxide, chlorine, methane, bio-gas and other gas mixes. A&M has pioneered the simultaneous injection of two different gasses at once into a liquid creating a mixed gas fine bubble cloud. Demonstration equipment is available and Aeration&Mixing welcomes enquiries from all sectors.
ContactM +44 (0)7785 272927www.aerationmixing.co.uk
Aeration&Mixing
is sponsored by Accurate Laser Cutting – see them on page 8 11
Electrical & Electronics News
Ideal Power, experts in power conversion, have recently added a new range of DC/DC converters to their portfolio of standard
products suitable for Medical Applications from P-Duke. The new DC/DC converters can also be used in other industries such as automation, industry, instrumentation, network and other industry sectors.
The new MPS02/MPH02 and MPS04/MPH04 series have been specifically designed with the medical industry in mind. The new DC/DC converters have been approved to the latest safety approval standard EN60601-1 and have the highest level of insulation, 2MOPP indicating they are suitable for each kind of Medical Application.
The MPS02/MPH02 offer both single and dual output options up to
2W and the MPS04/MPH04 offer output options up to 4W in a DIP16 & SMD16 package (MPS – SMD package and MPH – DIP package)
Both series MPS02/MPH02 and MPS04/MPH04 offer input voltage ranges of 4.5-~12, 9-~18, 18-~36 and 36-~75 and offer output ranges
from 3.3, 5, 9, 12, 15 and 24VDC in single output. Dual output offers +/-12VDC and +/-15VDC. With 82% efficiency rate.
Additional features include integrated short circuit protection, no minimum load required and the product comes with a 5 year manufacturer warranty.
For more information on this product or any other pending project you have and will require a power supply unit please contact Ideal Power.
ContactT 01733 309862www.idealpower.co.uk
DC/DC converters for medical applications
OEM Automatic, the country’s leading supplier of components for industrial
automation, is proud to announce a partnership agreement with the Swiss company, AGRO AG. This unique partnership opens up a new area of business for OEM, enabling the company to represent the wide range of AGRO cable glands in the UK.
AGRO specialises in offering cable gland solutions for electromagnetic compatibility (EMC) applications, condensation prevention, fire and electromagnetic wave disturbances. They are also renowned for providing quality, quick response turnarounds for high temperature and heavy duty applications.
The AGRO range of cable glandsAvailable to order now from OEM Automatic, the AGRO range of cable glands is split into five main product categories:
Progress®Designed for industrial applications ensuring 360º strain relief and high tightness. The Progress range have a large selection of seal inserts for all sizes of single and multiple cable entries.
Syntec®The economy range of lamellar technology glands for everyday installations, available in nickel plated brass or polyamide PA 6.
Progress® ExA range of professional cable glands for potentially explosive atmospheres. IECEx approved covering Ex d IIC, Ex e II and Ex I IIC manufactured in nickel plated brass and glass fibre reinforced polyamide.
Progress® EMCA comprehensive offer of products to give a restriction free cable installation, in applications that are extremely susceptible to electromagnetic interference.
Progress® ultraFLATThe ideal choice for cleanrooms and the food industry. The ultraflat construction provides a compact tamperproof design with smooth surfaces eliminating any trap points, while offering outstanding resistance to chemicals.
T +44 (0)116 284 9900www.oem.co.uk
OEM Automatic secures partnership agreement with AGRO AG
is sponsored by British Encoder – see them on page 212
Test, Measurement & Laboratory News
DD-Scientific, a leading
manufacturer of electrochemical gas sensors has built an enviable reputation for producing cost effective but reliable gas sensors for markets such as industrial safety, environmental and residential monitoring. To further grow their business and to provide real choice to gas detection OEMs, we are pleased to announce the launch of a range of sensors optimised for the measurement of combustion emissions in flue gas analysers.
The sensors, provided in a 5 Series package have been optimised to deal with the challenging nature of exhaust gas which can be hot, wet, dirty and contain undesirable contaminants. The S+5OX is a two year oxygen sensor providing high stability and robustness throughout its working life. The S+A5CO is a four electrode carbon monoxide sensor which provides virtually no cross sensitivity to hydrogen, a common cross interference gas in emissions applications. The two sensors will be complemented in the coming months with products for nitric oxide, nitrogen dioxide and sulphur dioxide. They are also complemented by a seven year life, lead free oxygen sensor, available now in a 20mm package and shortly in the 5 Series package.
To learn more about these sensors or many other exciting developments at DD-Scientific, please contact [email protected].
DD-Scientific launches new flue gas sensors
Simplify temperature testing of hard to reach locations
for under £25 with compact TC Wall Ports manufactured by UK temperature experts, TM Electronics (TME).
Temperature spot checks in difficult locations – like high level water tanks, concealed pipework, cold stores, ovens or hazardous areas – are faster and more practical with these low cost temperature test accessories.
Each port measures just 52 x 52 mm and houses either a single or double thermocouple connector, linked to any given test point by a fine wired pipe surface or immersion sensor. Temperatures are taken by simply plugging a hand-held thermometer into the port delivering instant results with no loss of accuracy from up to 20 metres away.
Wall ports can be easily fitted and left in situ, and the fine wires can be supplied in different lengths and thermocouple types with PTFE or glass fibre insulation. Several ports can be mounted together in one location allowing multiple measurements to be taken quickly and safely from one position.
Compatible with any thermocouple input spot check thermometer although TME recommends its MM2000 instrument range – or for paperless
recording apply a unique barcode to each port and record and store data with its MM7000-2D Barcode Scanning Thermometer. For continuous monitoring use with one of TME’s single or double input data Loggers TMELOG1210/TMELOG1250.
ContactT +44 (0)1903 [email protected] www.tmethermometers.com
Low cost remote temperature sensing from TM Electronics
Buehler ITW Test & Measurement, a leading manufacturer of instruments, consumables and accessories for
metallography and materials analysis, has opened a new European Solutions Centre in a collaborative venture with Warwick Manufacturing Group (WMG).
Part of WMG’s Materials Engineering Centre at the University of Warwick campus, Buehler’s new Solutions Centre aims to support academic und industrial research on various technologies ranging from additive manufacturing, energy storage, machining and processing of metallic and composite materials to joining technologies.
The new laboratory is equipped with latest metallographic sample preparation equipment, including several abrasive and precision sectioning machines, high-end grinder-polishers and a spectral analysis system for chemical characterisation of materials.
Available equipment also includes Buehler’s latest hardness testers in varying degrees of automation and testing capabilities, and Nikon optical microscopes interfaced with Buehler’s own image analysis software for ideal metallographic analysis.
Dr. Evans Mogire, European Technical and Laboratory
Manager at Buehler, comments: “The new Solutions Centre allows us to better address complex customer applications and/or technical requests relating to metallography and provides exceptional facilities for conducting and hosting seminars in the metallographic sector.
The collaboration with WMG is a win-win relationship, offering both resident material scientists and Buehler access to latest characterization technologies for metallic, polymer, ceramic and composite materials.”
T +49 (0)711 490 [email protected]
New Buehler metallographic laboratory on the campus of the University of Warwick/UK
GMI, a company within the 3M Personal Safety Division, is pleased to announce the
enhancement of our PS200 multi-gas detection instrument.
From June 2019, our most popular portable multi-gas detector, the PS200, will feature some impressive product enhancements. One such improvement is as a powerful new datalogging capacity that will enable customers to capture all relevant calibration and session data over a 6-month period. This increased capacity will improve customers’ access to relevant data whilst enabling quicker decisions to be made.
Another helpful addition is the new quick-press field calibration mode which will save customers time by simplifying the field calibration process. Customers will also be able to visualise their short-term and long-term exposures to Carbon Monoxide (CO) and Hydrogen Sulphide (H2S) enabling them to quickly determine current exposure rates and take appropriate action.
Lastly, we have added a bundle of user experience upgrades including a quick configuration display; configurable confidence signals; and increased user control around calibration due dates, dead-band configurations, and resolution settings (H2S). These features combined will enhance performance; improve ease-of use; and importantly enrich the overall user experience.
The PS200 continues to measure any combination of LEL, Oxygen (O2), Carbon Monoxide (CO) and Hydrogen Sulphide (H2S) making it suitable for a wide range of personal monitoring and confined
space applications. In addition to extensive datalogging capabilities, the PS200 is available with
an optional internal pump and an extensive range of accessories to meet a wide variety of user applications.
For more information on the enhancements to the PS200 or further information on 3M Gas & Flame Detection’s full range of products and services, visit our website: https://gasdetection.3m.com
Introducing the enhanced PS200 Multi-Gas Instrument
The Trigear Flowmeter represents the very latest
innovation in the Positive Displacement Flowmeter market place. Developed by a team with many years of experience in rotary piston and oval gear flow measurement, Trigear flowmeters set the standard through advanced gear technology and design they challenge the more expensive technologies of rotary vane, Bi-Rotor and Helically Geared flowmeters whilst challenging oval gear meters in terms of performance.
The Trigear flowmeter
outperforms its competitors when it comes to the accurate metering of clean fluids such as fuels, oils, additives, chemicals, alcohols and solvents, to name but a few. Applications include flow control, monitoring of flowrate/ total and batch
control in hazardous or safe areas. Where a product has varying viscosities due to a range of operating temperatures the Trigear meters are ideally suited as accuracy is unaffected. Trigear flowmeters are available in Stainless Steel or Aluminium and are suitable for a wide range of temperatures and pressures. They come with an extensive range of modular screwed or flanged process connections. Most options are available from stock.
ContactT 01444 248777www.trigearflowmeters.com
Trigear Flowmeter offers better accuracy and improved flow rangeability
NEW FROMMega_Bridge adds flexible and fully featured internet protocol (IP) connectivity to the well-established Mega_Link family of Telemetry
& Control units used to pass two-way instrumentation, measurement and control data between sensors, equipment and industrial plant.
● Telemetry & Control ❍ Point to Point ❍ Point to Multi-Point ❍ IoT Architecture
● Flexible Communications ❍ ETHERNET, Wi-Fi, 3G/4G ❍ 458/868 MHz licence exempt low power radio ❍ Dual communications
● Sensor & Data Interfaces ❍ Volt-Free Digital I/O ❍ 4 - 20 mA Analogue I/O ❍ RS232/RS485 Serial Modbus to PLC or SCADA ❍ Expansion modules for additional I/O channels
Communications via Cloud ServicesMega_Bridge can communicate on a closed LAN or across networks and sites via Amazon Web Services, fully administered by Churchill Controls. This enables important security features using TLSv1.2 for authenticated and encrypted communications channels. VPN routing further secures the network, encrypting data with AES256 for a fully
secured and transparent system for end users.
Contact us: 01344 [email protected]
is sponsored by Accurate Laser Cutting – see them on page 8 13
Environmental Consultancy of the Month
Metallographic Equipment Company of the Month
Industrial Process News is proud to announce that Oakwood Environmental Services (OES) is our Environmental Consultancy of the
Month. Founded in 2000 by Dr. Roger Brown, Oakwood Environmental Services uses a strong scientific approach to analyse environmental issues, specialising in niche services where other consultancies may have been unable to provide a solution.
Prior to forming OES, Roger worked for a number of leading consultancies in the UK, with over 25 years’ experience in environmental affairs. As an accomplished scientist and director, Roger has pioneered the use of technology to show compliance with environmental legislation throughout his career, and has been responsible for environmental projects and the establishment of environmental business in the UK.
Based in West London, OES operates around the world, offering its services wherever there is a need for a specialist solution. With an extensive history and a wealth of experience in environmental consultancy, OES is well placed to offer superior and successful solutions to a range of complex issues. “We bring the application of chemistry and a strong scientific ethos to everything we do; it might be more expensive, but we are usually
more successful than other companies who are less meticulous in their analysis,” explained Roger.
“We rely heavily on monitoring and the scientific data we have generated to draw conclusions, meaning we can assess the perceived problem, quantify it and look at possible solutions. Sometimes this involves changing practices, other times there might be a fuel change or we might provide information for capital expenditure to update the plant equipment. In other cases, we have
worked with clients to develop new methods or bring equipment to rapidly measure a parameter which indicates the problems, and then use this as a surrogate to show that the emission is reduced.
“We sometimes have to develop a whole new method to measure things, which is a unique capability for OES. We are dedicated to working closely with our clients; I really enjoy listening to their issues and finding a solution for them, it’s very much a team effort.”
With a demonstrated history of providing excellent services stretching back almost 20 years, OES is continuing develop, using a network of appropriate
associates where necessary to supplement their own resources and add extra expertise for specific projects. Indeed, OES is committed to helping their clients as much as possible, “We are always happy to advise on and discuss projects,” said Roger, “and if it isn’t something we can help with, we usually know someone who can.”
In addition to their environmental consultancy services, OES also offers bespoke training courses which are created specifically to cover Isokinetic Testing and Source Emission Testing. “These can be held worldwide or in the UK, and can be EU or US-EPA based as appropriate. They are mainly a mix of classroom based work and practical techniques.”
If you would like to find out more information on OES’s specialist services, head to their website or get in touch using the contact details below.
T 07799 623891rs.brown@oakwood-environmental.co.ukwww.oakwood-environmental.co.uk
Monitoring success with Oakwood Environmental Services
Within this issue of Industrial Process News, we have chosen Buehler as our Manufacturer of Metallographic Equipment Company of the
Month. Buehler is an industry leading manufacturer of metallographic equipment and consumables, and is recognised worldwide as a leading supplier of materials preparation and analysis instruments, equipment, consumable supplies, hardness testers and application solutions.
Established in 1936 by Adolf I. Buehler, Buehler has gained an impressive reputation within the industry and demonstrated an outstanding 83 successful years in business. With their headquarters based in Lake Bluff, Illinois, the company maintain a global market presence expanding over 100 countries and has offices within Germany, China and Japan. From small beginnings to the unprecedented global presence that Buehler now presents, the company is still expanding and merged with Wilson® Hardness in 2011.
Merging with Wilson® Hardness has been a proven success for Buehler, with Wilson® Hardness becoming one of Buehler’s leading brands. Providing high quality hardness testing methods and products, Wilson® Hardness is constantly developing and they recently expanded their range further, developing a range of advanced products and software including: the Universal Hardness Tester, the DiaMet™ Hardness Software and the ISO-Certified Hardness Blocks.
As a leading provider of scientific equipment and supplies, Buehler’s products and analysis methods are used within various facilities and they are used continuously within many university laboratories. Due to their diverse range of products
and solutions, Buehler provides equipment across a broad range of industries including Aerospace and Defence, Energy, Automotive, Electronics, Medical and Primary Metals.
Roland Prauss, European Commercial Director for Buehler, noted, “In addition to its innovations, Buehler is recognized by the global materials preparation and analysis market, for its laboratory solutions centers, dedicated sales and service teams, education programs and customized processes for demanding applications.” Roland continued, “Buehler creates solutions and offers expert services and support throughout the global materials preparation and analysis market. Buehler is committed to delivering quality and takes a strong stance on producing environmentally responsible products, guided by ISO 9001 Quality Management Principles and ISO 14001 Environmental Managements Systems.”
In terms of recent developments for Buehler, the company
has introduced several innovations to improve efficiencies and reduce costs in quality control environments. These include the Wilson® UH4000 Series Universal Hardness Tester, two abrasive cutters for metals sectioning (the AbrasiMet XL Pro and AbrasiMet M) and a semi-automated programmable grinder/polisher (the AutoMet 300 Pro). Expertly designed for use in high volume labs, these machines optimize speed, accuracy and reproducibility in metallographic sample preparation for heavy duty lab environments in automobile, aerospace, or metals manufacturing.
Another noteworthy development for Buehler this month was the opening of its Buehler Solutions Centre at the Warwick Manufacturing Group – located on campus at the University of Warwick. The new laboratory houses state-of-the-art equipment and is located within the Materials Engineering Centre. The Laboratory gives students and industry access to the latest metallographic resources and technology such as abrasive and precision sectioning machines, spectral analysis system and high-end grinder polishers. The Solutions Centre supports academic and industrial research and allows for a deeper insight into these technologies, exploring additive manufacturing, energy storage, machining and processing of metallic and composite materials and joining technologies. Along with the centre, Buehler has added resources in the United Kingdom including a PhD material scientist and a direct sales and service team to serve the needs for Great Britain and Ireland.
Speaking with Julien Noel Vice President and General Manager for Buehler, on the success that Buehler has
achieved, and his plans for Buehler going forward, he told us that, “During the last few years we developed successful new products and improved our customer care/service offering. Buehler will continue to create customer-backed innovations while meeting delivery and service expectations for our quality conscious customers globally.”
T 0049 711490 [email protected]@buehler.comwww.buehler.co.uk
Testing at its best with Buehler
Buehler opened a new solutions centre in Coventry at University of Warwick
Buehler launched AbrasiMet XL Pro – NEW Advanced Automatic Cutter at Control Show in Germany
is sponsored by British Encoder – see them on page 214
Surface Finishing & Grinding News
Curtiss-Wright have a commendable history behind them, having been founded by three of the world’s most
celebrated aviation pioneers, Orville and Wilbur Wright and Mr. Glenn Curtiss, one of the forerunners of naval aviation. Their companies, the ‘Curtiss Aeroplane and Motor Company’ and ‘Wright Aeronautical Corporation’ merged in 1929 in order to create Curtiss-Wright. Today Curtiss-Wright is one of the world’s leading advanced engineering companies, having diversified and branched out into numerous different technologies across multiple sectors, including commercial and industrial, defence, power, metals, aerospace and much more.
At the turn of the 21st century, Curtiss-Wright had grown into a multi-national company, with global sales of over $2 billion and having acquired almost 60 businesses. Many of these companies still operate under their original name, such as Metal Improvement Company, Bolt’s Metallizing, IMR Test Labs, Component Coating and Repair Services and more who now are part of Curtiss-Wright Surface Technologies.
These various divisions offer a wide variety of different specialised surface treatments such as thermal spray coatings, solid film lubricants, shot peening technology and much more.
Curtiss Wright Surface Technology, one of their most well-known and international subsidiaries, specialises in providing material surface treatment solutions, focuses on enhancing the performance of critical materials and components. As many of their clients are in heavy engineering based industries, critical components are often of vital importance.
Not only do they need to be specially designed to precision specifications, but they need to be long lasting and properly maintained too. Curtiss Wright Surface Technology can offer clients a comprehensive material treatments service that covers silicone, plastic and electronic components, coatings, shot and laser peening, material analysis, testing, repair and maintenance.
Curtiss Wright Surface Technology can provide mechanical and metallurgical testing services for a range of different materials and components through IMR Test Labs. Curtiss-Wright Surface Technologies uses only the most advanced technology and methods in order to conduct fatigue testing, thermal spray coating analyses, metallurgical and failure analyses, accelerated weathering and corrosion testing, weld testing and much more.
When it comes to engineered coatings, Curtiss Wright Surface Technologies have a wide scope of services, including providing thermal management, corrosion and erosion, and protection and repair of turbine components. Curtiss-Wright Surface Technology can provide protective engineered coatings or metal
coatings to protect components from the environment, corrosion, heat, and wear.
As they can ensure protection for components of any size or complexity, they have a vast client base made up of those seeking their protective coating services, including the aerospace, oil, gas, automotive and medical industries. Their range of coating solutions includes thermal
spray/HVOF coatings, solid film lubricants, liquid coatings, and parylene conformal coatings. Not only that, but Curtiss Wright Surface Technology also offer repair and overhaul for gas and steam turbine components, as well as laboratory testing and process verification for: salt spray corrosion testing, U.V testing and development of their own bespoke coating systems such as Everlube®, Microseal, and Flurene Lube-Lok®, sacrificial aluminium coatings, diffusion coatings and pre-treatments.
Metal and material surface solutions are a huge part of why Curtiss Wright Surface Technology has become such an internationally recognised name. In addition to their famous controlled shot peening process, the company can provide highly effective and controlled Laser Peening for components in turbine engines, aircraft structures, wing skins and more.
This specialist process puts exceptionally deep residual compressive stress in certain parts of a component to prevent crack initiation and fatigue. Not only does this allow the component to resist damage from erosion, strike damage, fretting, and corrosion, but it can also better withstand pressure from both low cycle/high stress and high cycle/low stress situations. Better
yet, their laser peening ensures quality control, precise application and poses no risk of process contamination.
Preventing the failure of critical components is a huge concern for clients, and is one of the most highly sought after services from Curtiss Wright Surface Technologies. Problems can be caused due to any number of reasons throughout the component design process, whether it’s the choice of materials used, incorrect assembly, or damage to the parts caused by bending, rolling or forging.
Components of any type can be damaged, such as blade roots, rotating rings and tie wire holes used in Aero-Engines, fasteners and stringers used in Airframes, and torsion bars, gears and keyways, which are used to make Crankshafts and more.
Thankfully Curtiss Wright Surface Technology have a large array of solutions, including but not limited to: C.A.S.E. isotropic superfinishing, Parylene coating, Thermal barrier coatings, Cathodic protection and much more.
If you would like to find out more about Curtiss Wright Surface Technologies and their many specialised, services and solutions, then be sure to get in contact with the company today.
Alternatively, you can find out more about the company by visiting the website below, where information, animations case studies and links to their many services can also be found.
Curtiss Wright will be at Engineering Materials Live on the 19th September 2019 at the National Motor Conference Centre.
T 01635 279621www.cwst.co.uk
Experts in life extension of materials & critical components
is sponsored by Accurate Laser Cutting – see them on page 8 15
Environmentally Considerate Lubricant Company of the Month
Automation Company of the Month
Industrial Process News is proud to announce as our Environmentally Considerate Lubricant Company of the Month, PANOLIN UK Ltd.
This year, PANOLIN AG celebrates its 70th birthday, and with it 70 years of incontrovertible success. Established by Bernard Laemmle in 1949, the company’s global headquarters is based in Zurich, Switzerland, however as an international specialist, PANOLIN’s reach stretches to a global market. The company is a producer and distributor of lubricants, used across multiple industries. PANOLIN also uniquely produces a range of Environmentally Considerate Lubricants (ECLs). Reaching the UK market for many years via a distributor, the PANOLIN UK subsidiary was established in 2016 and, reflecting stellar growth in that time, is now relocating to Leeds, West Yorkshire.
PANOLIN UK’s Paul Holland tells us “PANOLIN has ECLs firmly positioned as our core competence. The increasing awareness for pollution caused by many chemicals, including lubricants, promotes the use of environmentally considerate
products. There is a clear trend towards a more responsible use of lubricants and several legislations already limit the use in some applications. ECLs are readily biodegradable, and minimally toxic to the environment. Products conceived, formulated and manufactured by us serve global markets where demands for environmental protection are increasing continually. The aim of environmentally considerate PANOLIN
lubricants is to use machines and equipment in the most environmentally protective way possible and to do so with the highest technical performance and the best economy whether for hydraulics, engines, drives or transmissions – all meeting or exceeding up-to-date standards including biodegradability, bio-accumulation and aquatic toxicity. PANOLIN fully-saturated synthetic ester technology hydraulic fluid for example can even be considered as a ‘for life’ solution in some circumstances but in any circumstance can outperform and outlive other biodegradable and mineral-oil based fluids.”
PANOLIN products have gained global recognition for enhancing the performance of the machines to which they are applied, while minimising the cost to the customer. Many of the company’s products carry OEM approvals and the environmental certification that necessitates them being used on a wide range of applications within an equally broad range of circumstances. The company delivers to an extensive list of industries, all of which benefit greatly from
utilising PANOLIN’s products. From construction, mining and forestry to hydro-power, offshore, marine and subsea applications, PANOLIN’s lubricants assure reliability and asset utilisation with effective cost control. Notable mentions of machines lubricated with PANOLIN’s products are the London Eye, which has been filled with PANOLIN HLP SYNTH since 1999, the Panama Canal, with 170 units on its lock gates being filled with PANOLIN, and Mont Saint-Michel, which relies on a PANOLIN filled hydraulic dam to ensure that it remains an island.
PANOLIN HLP Synth and ATLANTIS ranges of hydraulic fluids encompass what can be made possible by simply embracing specialised oil technology. Securing superior performance, economic viability and environmental sustainability is
simultaneously achievable with PANOLIN. For example, the hydraulic system, which has (justly) had to adapt over recent years to an increasing technical and environmental demand, requires now a hydraulic fluid that goes beyond a generic specification. PANOLIN ECLs are designed specifically to achieve this, making them the ideal lubricant for such systems. Users are offered extended oil life expectancy through definitive resistance to mechanical, chemical and thermal stresses resulting in improved system protection and lower cost of ownership.
Despite already boasting an impressive line of lubricant technology, PANOLIN has no plans to halt product research and development. With demands for more innovative and sustainable lubricant solutions constantly increasing, the company is always thinking ahead. Introducing positive environmental changes to industries across the board is an aim nearly all companies of a similar nature to PANOLIN strive to achieve, however there are none that achieve it quite as effectively and efficiently as PANOLIN.
For more information on PANOLIN and its products, see the details listed below.
T 0113 251 [email protected]/en/
PANOLIN offers sustainable lubricants
Industrial Process News is pleased to announce as our Automation Company of the Month, Optimal Industrial Automation
Ltd. Established in 1986 by Martin Gadsby and Dave Richards, Optimal Industrial Automation Ltd is a leading provider of automation and control solutions for pharmaceutical, life sciences and energy industries, also providing products and services that serve food and drink, military, aerospace, pallet tracking, component tracking, automated inspection.
The company is a one stop shop for the entire life cycle of a project, and boasts extensive knowledge, experience and expertise on the design and implementation of a broad spectrum
of technology. Based in Yate, near Bristol, Optimal orchestrates all of its services from its state of the art purpose built facility, including consultancy, design and 24/7 support.
In early 2000, Optimal began developing a software package for PAT data management, followed closely by a software package for machine vision. As a result, synTQ and synTI were produced, the former of which has grown into a globally recognised PAT data management product and is available from Optimal Industrial Technologies. The synTQ range is designed to be vendor neutral, under the provision that the device with which the software is being integrated has a Protocol communications interface. Any process and control models that
have been developed on a synTQ product are directly transferable between synTQ models, as are orchestrations. This renders any work produced on a small scale system wholly compatible with full scale production systems.
SynTI, has been developed and created directly for the integration of disparate inspection systems and printing systems used on packaging lines which are commonly found in heavily regulated environments. More
often than not, batch/lot information is printed on a product or carton coupled with a bar code or a 2D code.
This frequently leads to the printed information needing to be verified, and the product on occasion needing to be weighed. SynTI has been designed to act as the network by which all the devices used to carry out these processes are connected. SynTI configures all of the equipment related to the product, collects the appropriate information and stores it in a data base. Subsequently, the information gathered can be printed on a report, or simply stored on the PC
used. SynTQ and synTI are but two examples of the long reaching arm of the Optimal Industrial Automation and Optimal Industrial Technologies product line and are as effective in serving their purposes as one can expect of a company of Optimal’s calibre. The companies adopt a customer focused work ethic, with after sales care and consultancy processes being built entirely around making things easier for the customer. It’s this attitude that keeps the company at the top of their game, and leading in its field. The company’s plans for the future are simple and clear cut: to continue to offer the highest quality automation and control solutions to its customers and to ensure that business expands.
Optimal will undoubtedly continue to develop and produce a wide selection of software and hardware solutions that adhere to the highest levels of reliability, efficiency and effectivity. For more information on Optimal, see the details below.
T 01454 [email protected]
Automation and control solutions with Optimal Industrial Automation Ltd
is sponsored by British Encoder – see them on page 216
Facilities Management News
Water, Energy & Environment News
Public concern about the dangers of polluted water has never been more prominent and national campaigns have voiced public concerns
about the legitimate problem of depleting water supplies. In alignment with the wider issue, there is growing political will across the world to tackle water pollution of all kinds, and the dangers it poses to the environment and public health.
According to the 2030 Water Resources Group, the global demand for water will outstrip supply by 60% in just 11 years’ time, meaning businesses and consumers must begin to collaborate to tackle the problem.
Wastewaters discharged by industrial manufacturers pose a threat to the environment as various contaminants enter our waterways, react with one another and become even more complicated to remove. Effective wastewater treatment at the source of pollution can dramatically reduce the levels of these industrial contaminants, leaving water safe for discharge into the environment.
Water used in manufacturing processes in pharmaceutical, oil and gas, chemical and agricultural industries is often discharged to the sewer or environment rather than being reused. This has inadvertently created a demand for technology which
allows industries to effectively treat water, allowing it to be recycled for those same manufacturing processes or for other purposes around the business, including cleaning or irrigation.
By reusing water in a closed-loop system, rather than sourcing new mains water, businesses can help reduce the depletion of our finite water reserves. Against the backdrop of an increasingly concerned public, effective wastewater treatment can drastically improve a business’ sustainability along with improving their reputation.
Although water treatment offers one part of an overall solution to reducing the water gap, the process itself comes with drawbacks and limitations which require careful consideration.
Startlingly, many commonly used tertiary wastewater treatment processes such as Ozone with Hydrogen Peroxide or Fentons involve regular doses of chemicals to eradicate trace level compounds. These chemicals bring with them a unique set of environmental challenges.
‘Chemical dosing’ produces a toxic sludge as a secondary
waste which requires transportation, specialist treatment or disposal to landfill. Unsurprisingly this also comes at a high recurring price. This has created a demand for more economical and environmentally friendly solutions, as in most cases, these processes are not sustainable long-term options. Solutions now exist which allow contaminants to be selectively targeted without the creation of a toxic secondary waste.
Arvia’s Nyex™ solution combines adsorption with electrochemical oxidation to provide an alternative solution to treat water without chemical dosing. Chemical compounds are selectively targeted, adsorbed and oxidised, leaving the wastewater stream safe for discharge to the sewer or the environment.
When some of the most problematic organics are adsorbed onto the surface of a specific granular Nyex™ adsorbent and then exposed to a carefully regulated electrical current, electrochemical oxidation occurs, which simultaneously mineralises the organic contaminants and regenerates the adsorbent carbon media in-situ. By alleviating the need for chemical dosing and external media regeneration, businesses can reduce costs in
terms of transportation of chemicals and specialist waste disposal.
Conveniently, the system capable of effecting these changes can ‘bolt-on’ to or retrofit into a conventional treatment train, requiring minimal labour to commission and operate. Rather than treating the whole body of water, organisations can now be more selective, targeting the problematic compounds with smaller operating costs.
Ultimately, ensuring water quality for this and future generations will necessitate collaboration between governments, water companies, industry and water treatment providers. As analytical methods continue to develop, companies are turning to advanced tertiary processes capable of managing these now visible low and trace contaminants. This is necessary to not only achieve regulatory compliance but also to safeguard future business activities.
ContactT 01928 515310www.arviatechnology.com
Tackling the water gap through wastewater treatment
Managing facilities can be a gruelling challenge, the orchestration of cleaning and security operations of
premises is often a time-consuming chore. There is an abundance of businesses that offer competent and efficient services to cover these tasks, however time and time again the service paid for doesn’t always live up to the standards of the one advertised. One company has spent the last 50 plus years dedicated to changing this. Since 1962 TC Facilities Management has been offering nationwide facility cleaning and security services that consistently exceed expectations.
TC Facilities Management adheres to a rigid code of conduct and distances itself from its adversaries by way of a unique approach to delivering its services. The company fuels its business with four
core values: respect, expertise, care and initiative. As opposed to simply providing a menu of available services for customers to choose from TC Facilities Management takes the time to sit down and listen to the specific needs of the customer. As a result of the patience and attentiveness
with which the company deals with its customers, the cleaning and security services TC Facilities Management delivers are able to meet the most inimitable of requirements.
The company offers a broad range of services that stretch to the needs of a wide range of sectors. The cleaning services TC Facilities Management provides are as seamlessly practical as they are effective and have over the years garnered nothing but customer satisfaction. Over the last six
months the company has been offering customers the opportunity to present feedback, in an effort to improve services and simultaneously show to customers quite how valuable their opinions are. The feedback that TC Facilities Management gathered was universally positive, with customers praising the company’s notable focus on offering solutions that work for the customer.
As well as generic cleaning and security services, TC Facilities Management offers a range of specialist services, all of which are delivered by a team of extensively trained and highly experienced staff. The services include window cleaning and abseiling cleaning, cladding cleaning, jet and pressure washing, builder and sparkle cleans, floor care and diamond polishing and upholstery cleaning. Currently the company is lending its upholstery cleaning services to the British Heart Foundation, providing a service that revamps second-hand furniture donated to the charity in order to maximise the profit that can be made from them for their ground breaking research into heart and circulatory conditions. The partnership that TC Facilities Management has maintained with the British Heart Foundation only strengthens the company’s already glistening reputation as being selfless in the development of the services it provides.
In the foreseeable future, TC Facilities Management plans on expanding in such a way as to underpin its values and produce a positive and professional
capacity for both its customers and its colleagues, of which there are nearly 5,000. Ensuring that all of TC Facilities Management’s stakeholders feel respected is something the company has always held as imperative to the sustenance of a healthy business, and subsequently has kept in the highest regard. The future can be described as nothing but bright for TC Facilities Management, and the company will undoubtedly continue to expand and satisfy customers nationally for years to come.
For more information on TC Facilities Management see the details below.
T 01737 [email protected] www.tcfm.co.uk
TC Facilities Management cleans up the competition
is sponsored by Accurate Laser Cutting – see them on page 8 17
Health, Safety & Workwear News
Three colleagues working for drainage and utility specialist
Lanes Group plc have each won national awards for their inspirational dedication to the health and safety of others. Jack Gale, Kelly Hansford, and Andy Brierley have won RoSPA Inspiration Awards which recognise the contribution that individuals make to occupational health and safety.
Lanes Group Director Andy Brierley, pictured centre, has won a RoSPA Distinguished Service Award, which is given to safety professionals or campaigners who make a sustained and long-term contribution to health and safety. All three colleagues work for Lanes Utilities, which is responsible for surveying, cleaning, unblocking and repairing drains, sewers and wet wells for Thames Water.
Jack Gale has been awarded the RoSPA Inspiration Pride Award which recognises ‘acts of heroism’ in a life-threatening situation, while campaigning for health and safety, or when selflessly helping others. The wastewater engineer, aged 22, saved the life of a one-year-old baby
boy who had stopped breathing. The lifeless child had been carried into the street by his distraught mother.
Jack, a former British Army battlefield medic, with experience in Afghanistan, took the correct emergency action needed to revive the baby, who made a full recovery.
Kelly Hansford is to receive the Influencer Inspiration Award, which recognises individuals who have made the biggest impact on health and safety in the previous 12 months. She is both a mental health practitioner and a trauma risk practitioner who works on a pioneering Lanes initiative to support the wellbeing of colleagues.
A wellbeing app monitors employee happiness and puts Kelly in touch with individuals who want help with any problems. At any one time she
is supporting around 40 colleagues with issues that include mental illness, personal debt and family disputes.
Lanes Utilities’ focus on health and safety has contributed to its accident frequency rate falling to zero at the end of 2018, the illness frequency rate falling by 30% and employment churn falling by 57%.
Contactwww.lanesfordrains.co.uk
Lanes trio win RoSPA Awards for inspirational health and safety
A worker is lucky to be alive after surviving an Arc Flash at work.
Eddie Smith, 30, was working on site for construction firm, Clancy Docwra, when the jackhammer he was using to break ground hit a high voltage cable.
Despite meticulously completing all safety checks, contact with the cable caused an Arc Flash – an intense burst of energy that is four times hotter than the surface of the sun, louder than a gunshot, and can burn an operative’s skin within fractions of a second.
Although suffering burns to his hands, neck, mouth and nose, Eddie avoided life-changing injuries thanks to his clothing, as his employer had invested in specially-designed ProGARM Arc Flash protective clothing (PPE).
Now Eddie and Clancy Docwra have teamed up with ProGARM, Arc Flash protection specialists, to raise awareness of
the life-changing and often-fatal impact an Arc Flash can have.
Eddie said: “It was just a normal day – I arrived on site, unloaded and completed the safety checks Clancy Docwra insist upon before we can begin work. Myself and the team then started to break away tarmac. The ground underneath the tarmac was very hard, meaning we weren’t able to use shovels or grafters to break the ground. So I took the decision to use a jackhammer. Unfortunately as I was doing that, the jackhammer threw straight into the ground and hit a cable.
“When the jackhammer hit the cable, an Arc Flash occurred. I remember experiencing a lot of pain and awful thoughts running through my head. The main one was obviously about my little boy, but also my family, my job and my physical injuries. I had burns all over my hands, down my neck, inside my nose, inside my mouth, and around my face, but
because I was wearing my PPE, it didn’t touch my chest, legs or arms, so my body as a whole was completely fine.
“I never thought something like this would happen to me – I felt confident that I’d completed all safety checks so I was risk free. That’s why it’s vital to wear PPE. If I hadn’t had been wearing ProGARM PPE, it would’ve been a very different story. That equipment saved my life. It saved my little boy, friends and family from the loss of a loved one.”
Since the incident Eddie’s made a full recovery and is back at work. Eager to ensure others are aware of the importance of wearing quality PPE, Eddie and Clancy Docwra have teamed up with ProGARM, the PPE supplier that protected him from the Arc Flash, to promote safe practices for those at risk of such an incident.
T 01482 [email protected]/news/eddies-story
Extreme Arc Flash blast hospitalises young father of one
Engel Workwear offers a collection of water- and wind-resistant, high-visibility, protective
outer-clothing which caters for almost every work situation, helping keep wearers both safe and comfortable whatever the circumstances.
The clothing is made from fluorescent polyester or a polyester and cotton mix. It is suitable for industrial laundering and complies with European and international safety and protection standards. The Engel ‘Safety’ range consists of jackets, trousers, bib-overalls, boiler suits, safety vests, sweat shirts, T shirts and shorts.
For extra protection, Combine shell jackets have an inner zip-up layer for added warmth.
Available in all sizes, with many of the items specifically designed to be especially
comfortable for women, the Engel Workwear ‘Safety’ collection is available predominantly in fluorescent orange or yellow with ‘LOXY’ reflector bands for maximum visibility.
M +44 (0)7759 [email protected] www.engel.eu/en
Seen to be safe
Crowcon has developed an addressable fixed-point
gas detector with local display which offers both flammable and toxic gas detection and oxygen monitoring.
Crowcon’s Louise Early explains: “We originally developed the Xgard Bright specifically for China four years ago and due to its success, particularly in regard to its addressable functionality, we have now released Xgard Bright internationally.” The three-wire addressable implementation reduces cabling requirements, lowering the cost of installation. The large OLED display allows users to work with Xgard Bright during install, calibration and
routine maintenance without the need to open the housing.
Xgard Bright offers analogue 4-20mA and RS-485 Modbus signals as standard, along with an alarm and fault relay and optional HART communications. It is suited to both small and large installations using point-to-point or multi-drop methodologies. Target applications include oxygen depletion in laboratories (educational, medical and research), toxic and flammable gas monitoring across the automotive, steel, chemical, food and beverage industries.
Early concludes: “We have already achieved significant
success with Xgard Bright in China, across the waste water, gas distribution and construction industry and as a result, took the decision to extend our regional certifications, widening the suitability of this successful addressable gas detection solution”.
T 01235 557700www.crowcon.com
Addressable fixed-point gas detector with local display
The HardCap AeroLite® from JSP is the lightest, best performing, full shell Bump Cap on the market
weighing less than 135g without compromising on performance. It is designed to be worn in work environments where there is a risk of impact to the front, top and also scrapes to the side of the head from stationary objects.
The sleek textile cover has large open weaved panels to facilitate the transfer of cool air to the head reducing heat build-up and discomfort making it one of the coolest caps on the market. Underneath the textile cover is a tough HDPE shell and a lightweight EPP impact liner offering class leading impact performance.
The Polygiene® treated sweatband and foam-cushion comfort pads guard against the growth of bacteria, fungus and mildew reducing skin irritations and odours and therefore requiring less washing. The Polygiene® treatment is permanent and effective for the lifetime of the product.
Tested to BS EN 812, the HardCap AeroLite® consistently exceeded its requirements, recording an average transmitted force of just 5kN – well below the maximum
15kN allowed by the standard. It was also successfully tested at temperature extremes of -40°C and +50°C, making it the best-performing full-shell bump cap on the market. Adjustable to fit head sizes from 53cm to 63cm and available in black or blue, with either a 50mm or 25mm peak.
www.jspsafety.com
Keep your cool with the HardCap Aerolite®
Creating safer & healthier work environments
BenchVent
For more information, contact T 01423 790039, email: [email protected]
or visit www.benchvent.com
Dedicated to providing reliable, high quality and cost-effective fume & dust extraction equipment.
All products come with a lifetime guarantee.
Sectors Include • Graphics• Beauty• Industrial• Home Hobby• Dental & Medical • Education
Please ask for our Operating Lease Finance option
is sponsored by British Encoder – see them on page 218
FPS EXPO 2019 Review Top 10
Following unprecedented interest at the recent
FPS Expo, 21st Century is seeing huge demand for their ATEX-certified CCTV solution designed specifically for fuel distribution companies.
The only system currently available that can continue recording in potentially explosive atmospheres, the CCTV solution boasts up to 8 high definition analogue cameras that can be remotely accessed for viewing and footage downloads via the cloud, over 3G/4G.
Duncan Lambert of Rix Petroleum, the first adopter
of the system couldn’t agree more, “This tool is saving us time and money on a daily basis, with further development of the body cam I can only see this kit becoming part of any standard tanker specification going forward”.
Through the inclusion of the Journeo™ Edge Intelligent gateway, 21st Century are able to provide real time health monitoring on the system and extend the view of the CCTV system outside of the cab, with an operator’s eye-view, through a wirelessly-connected body worn camera.
21st Century have been working in mobile CCTV systems for in excess of 25 years and understand the importance of protecting your assets and workforce.
Providing both customer-focussed solutions and experienced aftercare through their nationwide network of FITAS-accredited engineers.
ContactT 0203 651 9166www.21stplc.com
21st Century
Pedley Training Solutions (PTS) was established in 2015 by Kim Pedley who has over 35 years
of experience in the dangerous goods transport industry, having worked for numerous large operators in this sector.
Kim’s hands on experience led to the formation of a team of experienced trainers who can assist and support companies and individuals. Over the past four years, PTS has built a solid reputation and is now one of the leading transport training providers in the country.
PTS offers a range of courses, including ADR packs and tanks 7 classes, PDP 25W, DCPC, and Management and Staff Development Training. Their DCPC training ensures that companies remain compliant and that their drivers maintain their DCPC qualification card. With an array of DCPC courses, PTS uses interactive quizzes to gauge understanding and an interactive style of coaching to engage trainees.
ADR relates to the European Agreement covering international transportation of dangerous products on the road, and PTS is a recognised training centre providing an array of ADR training courses to equip
drivers with the knowledge required to transport dangerous goods safely. This training helps drivers to understand the dangers related to the goods that are being carried via the road, teaches them the duties they are responsible for, and advises on the best course of action to take in an emergency.
For more information, head to their website or use the contact details below.
T 01256 [email protected]
Flexible training courses for transportation of dangerous goods
Wolf Safety has been designing and manufacturing safety lighting equipment for
over a hundred years. From its start developing safety lamps for the mining and quarrying industries before the first World War right through to today, Wolf has always taken advantage of the latest developments in technology to ensure that workers in hazardous areas are offered the greatest protection possible.
Wolf Safety is considered the world’s leading designer, manufacturer and supplier of safety lamps and boasts the widest range of UK developed ATEX and IECEx certified explosion protected lighting and power distribution systems in the world. Dedicated to research into and development of safe lighting solutions, its product range includes torches, hand
lamps, head torches, warning lights, luminaires, worklights and floodlights. These are powered by battery, either primary cell or rechargeable, mains power (with a wide range of voltages available) or compressed air.
Safety is paramount for Wolf, and its luminaires and floodlights feature the unique SOVI™ (Safe Optimal Voltage Indicator) technology – a safety feature which warns the operator by pulsing the beam if the voltage being supplied to the lighting equipment exceeds the safe and certified range or falls below the optimum voltage range. Wolf’s luminaires and floodlights are certified safe to 0 volts.
Such commitment to safety, quality and durability are what sets Wolf products apart and have ensured its success and growth over the last 100 years. For more information on Wolf Safety see the details below.
ContactT 0114 255 [email protected] www.wolfsafety.com
Light up your workplace with Wolf Safety
FPS EXPO regularly brings together over 100 exhibitors, attracting a worldwide audience of
thousands. Celebrating its 39th anniversary this year, the event took place on 15–16 May 2019 at Exhibition Centre Liverpool (ECL). With 8,100 m2 of exhibition floor space, the event featured regular exhibitors such as MAN Truck and Bus Ltd, Phillips 66 Ltd, Cobo UK, TankQuip, and Elaflex, as well as newcomers like The Oil Recycling Association, Miles Macadam, and Dipetane International Ltd.
This year’s event included some brand new attractions, including panel sessions in the seminar theatre. These covered industry-related topics including UK supply chain, as well as more tailored issues. The FPS Awards were featured once again, including OAMPS Hazardous Industries sponsored Driver of the Year Award, and QBE Insurance Depot of the Year Award. There was also a brand new award this year, the FPS Green Award sponsored by OilShield, which recognised outstanding environmental initiatives.
Furthermore, 2019’s event introduced the brand new FPS EXPO App to allow visitors to see what’s happening and engage with exhibitors, take notes,
store documents, see special offers and even create a personal agenda.
This is our pick of the best exhibitors from this year’s show, listed here in alphabetical order: 21st Century, Berrys Global Innovations, Pedley Training Solutions and Wolf Safety. Further details can be found on this page.
Next year’s event will take place on 10–11 June 2020 at ECL. To find out information on visiting or how to exhibit, use the contact details below.
T 0121 767 [email protected]
FPS EXPO 2019 features brand new attractions
The industry leader in crossover prevention has been awarded its
ATEX & IECEx certification. Having had the MIDAS 1, fixed solution in the market since 2012 with installations globally. The all new MIDAS 2 portable solution is now market ready with a number of live trials set to take place over the coming months.
The MIDAS 2, available in multiple formats accommodates all delivery scenarios whether above or below ground, with the introduction of the MIDAS Elbow for the below ground market and Compact suited for the above ground market.
Jac Williams, Managing Director of Berrys Global Innovations said, “Ever since its introduction into the market in 2012, the MIDAS has changed the landscape of mis-fuel protection. With our assured reliability having just over 2,000,000 deliveries pass through the system and no issues reading the correct and incorrect fuel type, the MIDAS truly is the engineered solution
the industry needs.” Performance and user experience have been key features in the development of the 2nd generation of the product. The portable solution offers 10 years’ worth of battery life with the help of a unique patented eco recharging system that charges internal battery’s during each delivery by using the flow of fuel. A 16-character LCD screen
also provides the driver with detailed instruction throughout the duration of the delivery as well as providing a clear alert in the event of cross contamination.
Berrys Global Innovations latest product continues to set the standard for mis fuel prevention.
Contact: Sam Perry, Design Engineer T 0121 558 4411M 07885 839223www.Berrys.com
MIDAS 2 – Mis fuel prevention
is sponsored by Accurate Laser Cutting – see them on page 8 19
Pumps & Valves News
Weir BDK India is pleased to announce the appointment of Process Valves and
Instrumentation (PVI) as an authorized stockist and distributor of BDK’s isolation valve products for the United Kingdom.
PVI Managing Director, Bill Wright stated – “We are excited by the opportunity WEIR has given us to represent them and to supply their huge range of quality valves. We are looking forward to a long and successful relationship.”
“The partnership with PVI will help our customers with support for projects and quick turn products, from PVI’s growing stock portfolio. We are excited to support both PVI and BDK’s customers.” – BDK Product Director, Brett Armer
PVI will represent our BDK™ range of gate, globe, check, plug, butterfly, ball, actuator and triple offset butterfly valves. PVI are holding stock of many of our products and can assist with actuation and MRO supply contracts.
We are excited about our partnership and we look forward to working with PVI to support our customers with fast deliveries and strong local technical support.
Member of the Datastor Group of Companies
T +44 (0)1260 295525 Ext 108M +44 (0)7831 [email protected]
Process Valves & Instrumentation Ltd
We are now distributing the advanced metering pump range developed by the highly regarded and innovative Heidelberg based company, ProMinent. This exciting new specialism will further enhance our ability to offer solutions for an increasingly wide range of scale-up processes.
The foundation of ProMinent’s global success story is high quality products based on decades of engineering expertise, an in-depth understanding of applications and continuous innovation.
The modular ProMinent range, integrated into carefully designed solutions, will enable customers in a wide range of industries to achieve maximum safety and efficiency in their production processes.
We share ProMinent’s commitment to environmentally sound, sustainable and cost-effective solutions for metering technology in the pharmaceutical, chemical and manufacturing sectors.
Greg Smith, Managing Director at Labtex, said “ProMinent group’s position as a global market leader means a continuous commitment to excellent products and services and an obligation to think and act responsibly. It is a real privilege to be working with such a great company, with an innovative culture and commitment to excellence, very similar to ours. I look forward to the journey ahead.”
T 01484 [email protected]
Labtex
3M, the science-based technology
company, has added a 10” filter cartridge and housing (referred to collectively as a filter system) to its High Flow Filter System range, extending its capability to lower process flow applications, including modular water treatment systems and filling lines.
The new High Flow 10” Filter Cartridge from 3M uses the same proprietary high efficiency polypropylene microfibre filter media as the existing 40” and 60” length versions. The compound radial pleat structure and large diameter core offers the same significant advantages: high flow rates per filter cartridge in a compact design, allowing fast and easy filter change-outs.
The flow rate capability (up to 19.3m3/hr) and very compact footprint of the High Flow 10” Filter System from 3M also offers an ideal solution for upstream pre-filtration to membrane systems including, but not limited to, Liqui-Cel Membrane Contactors by 3M for gas exchange applications and standard reverse osmosis units, to help optimise membrane service life.
The key benefit of High Flow Filter Systems from 3M is their high filtration efficiency in a small footprint. This is mainly down to the large diameter, compound radial pleat design of the filter cartridge itself, which maximises surface area within each cartridge allowing for higher throughputs and increased service life.
3M manufactures a range of membrane connectors called Liqui-Cel Membrane Contactors by 3M, for degassing applications, predominantly CO2 and O2 removal from water or other liquid streams. Upstream pre-filtration of High Flow Filter Cartridges from 3M to a membrane contactor or reverse osmosis unit will help optimise the life of the membrane. The 3M High Flow Filter System range offers an ideal solution to reduce capital and operating expenditure due to its high flow capacity and compact footprint, especially in modular water treatment systems.
The High Flow 10” Filter System from 3M is available now.
For further details on this product range, visit http://3M.co.uk/highflow or http://3Mireland.ie/highflow
3M High Flow Filter System range extended
is sponsored by British Encoder – see them on page 220
Print & Packaging News
Leading the frozen treats category with its use of
compostable plastic-free film, UK ice lolly producer LICKALIX is now applying low-cost thermal inkjet (TIJ) codes, text and graphics from Rotech to its premium, better-for-you products.
Five years ago, the London-based family spotted a gap in the market for ice lollies which offered more in the way of quality than colourings, flavourings and sugar-water. Co-founder Karis Gesua says: “There was nothing on the market that was healthy, and we came up with a concept where the ingredients are organic, use whole fruit, and avoid all of the major allergens.”
Producing over a million ice lollies a year, the next stage in
its development involves aligning its packaging with sustainability credentials. This year, LICKALIX has taken the bold step to move out of polypropylene (PP) film to a compostable alternative.
“Once we have worked through our remaining stock of PP film, we believe we will become the first ‘frozen treat’ company to use material which is compostable, and carries the ‘Plastic Free’ consumer trust mark, to wrap its products,” says Karis.
When LICKALIX opted to purchase a new PLC-controlled
flow-wrapper from Ilapak, the machinery company suggested that it should consider in-line TIJ coding as the optimum solution for its best-before dates, batch codes and other variable information.
ContactT +44 (0)1707 [email protected] www.rotechmachines.com
Rotech delivers precise positioning of coding and messages for ice lollies in compostable film
Suppliers of food processing machinery, weighing scales, vacuum pouches, thermal labels and food packaging
Introducing the Ishida WM Nano
Automatic Wrapper • The most compact,
affordable table top semi-automatic wrapper in the world
• Weighs, wraps and labels up to 15 packs per minute
• Scale, software and set up included
• Innovative packaging technology award 2012
• Use Foil, Polystyrene, PSP and PP Trays
Shop On-Line: www.pfmplus.co.uk
Call: 0844 9802 428 - Email: [email protected]
Experts in labels, labelling and label printing, Datamark supply and manufacture a varied range of labelling
solutions to a wide range of customers spread across various industries. Enlisting in the services of Datamark, customers can enjoy numerous benefits, for example gaining from the years of knowledge and experience amassed by Datamark. Constantly innovating and seeking to add new products to their already extensive range, Datamark truly are the one stop shop for all of your labelling needs. Moving from strength to strength since its inception in 1995, Datamark offers customers competitive pricing, unparalleled customer service, reliable deliveries, rapid quote turnaround, and an extensive product range.
Datamark’s product range includes: Plain and Colourwashed Labels, Flexographic Printed Labels, A4 Sheeted Labels, Fanfolded Labels & Tags, Own Brand Thermal Transfer Ribbons, Thermal Transfer Ribbons, Thermal Transfer Bureau Print Solutions, GoDex and other brand Thermal Transfer Printers, Thermal Transfer and Direct Thermal Print Solutions, and TT Printers Service and Maintenance. Driving the company forward, aside from their extensive product range, is their continued emphasis on providing the best customer service possible. It is no wonder that Datamark supply such a wide variety of industries, including; food, distribution and logistics, storage and contract packers, electronics, homecare, automotive and industrial.
The one stop shop for all of your labelling needs
Over the coming months and years, it’s a place that we are all going to
have to get used to. As we move from the frictionless trade environment of the EU’s customs union to new tariffs and harder borders, British businesses will have to learn how to live with much greater uncertainty and increased levels of risk.
One of the challenges relates to just-in-time production – the delivery of goods on demand which now applies to a wide range of industries. The exigencies of freshness, fashion and cash flow means that virtually no-one these days hoards large volumes of stock. Instead a car manufacturer, for instance, will pre-order the door handles for a new model from the supplier and draw down supplies at the last moment, as needed. But there’s a downside to this finely-tuned supply chain, especially in stressful times.
Imagine a post-Brexit scenario for our manufacturer, when unusually large orders have been placed for their new star of the MotorShow and the door handles, ordered from Europe, are held up at the border. Production, dependent on all parts being fitted in sequence, grinds to a halt until the delay is resolved. Worse still, the managing director then discovers that there is no remedy for the loss through insurance. Because contingent delay isn’t an insurable event.
The job of corporate risk managers is to identify their organisational exposures as best they can and then work to manage or eliminate those risks. Often, commercial insurance can be used to remove some or part of a risk where an insured peril is involved. But if the insurer cannot calculate the chance of something happening it is
more than likely that the risk will be uninsurable.
The road haulage CMR conditions make it clear that there is no liability for losses if they are caused by circumstance the carrier could not avoid or was unable to prevent. In other words, customs delays, industrial action or an accident are not the fault of the carrier. And the consequential loss from such events is not insurable either.
T 0116 281 9130
Calculating the risk of a post-Brexit world
Ashwin Mistry, Executive Chairman of BHIB Insurance Brokers
is sponsored by Accurate Laser Cutting – see them on page 8 21
Print & Packaging News
Lighting & Electrical News
Following the outstanding success of Retran® Bell Packaging have introduced an exciting new initiative to their range of
recycled packaging.
Retran® was introduced in 2018 with a minimum recycled content of 70% which comes from post-consumer waste. This product has been adopted by most Bell customers.
Commenting on the introduction, Managing Director Peter Lennie stated “we have been absolutely delighted with the take up by Bell customers for Retran®. With no reduction in
strength the new film has excellent optical clarity and the switch from the original Virgin PET formulation to the recycled version has been easy”.
Bell have confirmed there is no impact on cost and the performance of the film in assembly is equal to normal production. An added advantage of Retran® is that it is suitable for kerbside collection and is 100% recyclable.
Discussions with our major customers and High Street retailers confirm that the way forward for plastic packaging is to recycle wherever possible. Bell Packaging recognise this is proving difficult
for many consumers as they don’t know which packaging can be recycled.
The proposed streamlining on the types of plastic available is supported by Bell. To ensure that the packaging supplied by the company is easily identified Bell have introduced a number of initiatives, detailed as follows:
RETRAN® TUBINGTo help the end customers identify the recycling nature of this product all Retran® products can be embossed with a recyclable logo.
RETRAN® FOLDING BOXESContaining a minimum 70% recycled content these boxes are easy to assemble and have excellent optical qualities. Here again we recommend that any new designs of box are identified using a recyclable logo.
INSERTSMade using 100% recycled PET all new designs of formed insert will incorporate the recycled PET logo.
END CAPS These are made using various polymers depending on the application. Bell’s production is investing in new machinery to enable identification of each component using the appropriate recycled logo.
The move to identify the types of plastic being used will enable consumers and recyclers identify and separate the components easily.
Commenting on the announcement Mr Lennie stated “Bell is committed to the recycling of all plastics. Currently this can be done
locally where facilities exist however with the initiatives announced by Government agency “DEFRA” and new recycling facilities planned by BIFFA the opportunity for the UK to become Europe’s leading recycling nation is too good an opportunity to miss.”
“For those plastics that cannot be easily recycled these can be reprocessed into so many other uses such as polymer to make garden furniture, housing products and more recently new road surfaces.”
For samples and more information on these initiatives please contact the Bell offices on +44 (0)1582 459292 or email [email protected]
Bell tells all with recycling identification initiative
is sponsored by British Encoder – see them on page 222
Controls, Drives & Automation News
Weighing component specialist Flintec have launched the EM100 family of digitising units for general weighing
applications such as dynamic, static and high-speed weighing.The EM100 is a precision amplifier manufactured to be embedded directly into a weighing system with multiple configuration options available and plug and play compatibility. Features include:
n 80 - 1200 measurements/s n USB for configuration n RS232 & RS485 n CANOpen interface n Configurable firmware options n Device configuration software n 2 digital inputs & 2 digital outputs n Adaptor board for easier connections (optional)
AC and DC variants of the EM100 are available with, legal for trade, OIML certification from 10,000 – to 20,000 verified scale intervals and a class leading linearity of ±0.0005%.
Connectivity via CANOpen interface, RS232, RS485 and USB is available, along with the ability to connect up to 6 load cells, giving the EM100 the versatility and ease of use that customers demand. Flintec also provide dedicated software, allowing for simple device configuration. EM100 is designed for a range of universal weighing applications requiring high speed automation. General use includes high accuracy weighing and packaging machinery applications as well as wider use in process weighing and process automation and control. Configurations include AWI & NAWI weighing, check weighing and gravimetric filling. As a
world leading manufacturer of weighing components, Flintec has developed the EM100 to work seamlessly with our vast range of load cells, force sensors and assorted accessories, forming a complete weighing system.
T 029 2083 9298 [email protected] www.flintec.com
Flintec launches the EM100
The Imaging Source, international manufacturer of machine vision cameras and software for industrial
imaging, announces the launch and immediate availability of four new GigE and USB 3 industrial cameras featuring Sony’s 20 MP IMX183 sensor. The Sony IMX183 is a back-illuminated, 1” rolling-shutter sensor with high sensitivity, outstanding image quality and excellent colour reproduction. The monochrome models perform very well even in poor lighting conditions, especially in the near infrared (NIR) range.
The new camera models are available with a USB 3.0 or GigE interface and are USB3 Vision and GigE Vision standard-compliant, ensuring compatibility and simplifying integration with image-processing software.
The cameras’ compact form factor and robust industrial design (with 6-pin Hirose port and C/CS-mount) are ideally suited for applications in microscopy and a variety of inspection and measurement tasks. Combining the cameras with The Imaging Source 1” lenses results in a high-resolution camera system with a particularly attractive price to performance ratio.
The Imaging Source provides free software tools and SDKs for Windows and Linux platforms: IC Imaging Control SDK; the end-user software IC Capture for image acquisition; IC 3D for 3D stereo depth estimation; IC Measure for on-screen measurement; and IC Barcode, an SDK for 1- and 2D barcode detection.
New 20 MP GigE & USB 3 Cameras
Physik Instrumente (PI) has enjoyed another successful Motion Control Industry Awards,
reaching the finals of the Technical Innovation of the Year award for its newly developed PIRest active shims. The company, which was also a runner up in the Manufacturer of the Year category, impressed judges with a ground-breaking solution that offers design engineers a simpler, faster and more practical option for precision, long-term alignment of components.
PIRest actuators have been developed to solve the challenges of traditional methods of precision adjustments by combining convenient, nanometre-precision alignment with long-term stability. Once set, these active shims offer exceptional positioning stability without requiring a constant power supply. Crucially, PIRest actuators can be easily adjusted in situ using remote access, making them ideal for hard-to-access locations, such as astronomy applications in outer space or within complex instruments.
“We’re delighted to have caught the eye of the judges at the MCI Awards for the fourth year in succession,” said Managing Director Kevin Grimley. “We are really pleased and proud to have been finalists in both these categories. Technical innovation is at the heart of everything we do, and the revolutionary technology of our PIRest actuators provides a unique capability for anyone involved in precise mechanical alignment. I congratulate everyone who contributed to this project.”
www.physikinstrumente.co.uk/en
Success at 2019 Motion Control Industry Awards
is sponsored by Accurate Laser Cutting – see them on page 8 23
Classifieds
Packing Machinery
Pump Technology
Turned Parts
Vaccuum Packers
Electronics
Laboratory
Welding Siloxane Detection
Controls
Integrated Systems
Soldering Systems
Europe’s most experienced Electron Beam Welding Specialist, capable of carrying
out Precision Machining, EB Welding, TIG Welding & Non-destructive testing
www.ebpglobal.com01483 215400 [email protected]
EngineeringEncoder Solutions
DD-Scientific is a fast growing electrochemical sensor manufacturer. Founded in 2011 by Daniel Davies, we are now producing nearly 1 million sensors per year in our factory on the South coast of the UK.
From the start our goal has been to provide high quality and performance sensors to the market at competitive prices. We have achieved this by investing in new technologies and manufacturing equipment to build sensors with low variability and high reliability.
T +44 (0)2392 [email protected]
Drum & IBC Heaters
Laser Tube Cutting Services
Datasound Laboratories Panel PCs, IoT and Electronic Design
www.dsl-ltd.co.uk01462 675530 [email protected]
Encoder solutions for a world in motion
Tel +44 (0)1978 262100www.encoder.co.uk
Heating Elements
The UK’s Largest Heating Element
Manufacturer
Please telephone 029 2077 8727Email: [email protected] | www.elmatic.co.uk
Leading the wayElmatic (Cardiff) Ltd is the largest manufacturer of Industrial Electric Heating Elements in the UK. Elmatic Ltd have the widest product range to meet our customer’s requirements.Our product range includes:
► Cartridge Heaters ► Mica Insulated Heaters ► Ceramic Knuckle Heaters ► Tubular Rod ► Immersion Heaters ► Air Duct Heaters ► Nozzle Heaters ► Ceramic Core Heaters ► Square Section Heaters ► Strip Heaters ► Roller or Disc Heaters ► Fabrication & Sheet Metalwork
One of Europe’s leading importers and distributors of stainless steel
fasteners and precision turned parts.
Stainless Steel Metric and Unified Fasteners, Metric Micro Fasteners and
Precision Turned Parts
Visit: www.pts-uk.com Tel: 01342 410758 Fax: 01342 311464
Email: [email protected]
Control Data
Printed by Mortons Media Group Ltd • Distributed by C&M Distribution, tel: 02476 618455, www.mediamattersdirect.co.uk
Industrial Process News aims to offer our readers the most forward thinking companies out there. With technology
moving at an unimaginable pace, ensuring that the most state of the art products and services are available is vital. This is why as our Subsea Company of the Month we have chosen Digital Edge Subsea, a designer and manufacturer of cutting edge subsea inspection systems.
In 2009 Digital Edge Subsea began producing the original EdgeDVR, a single channel SD digital video recorder and inspection system. The product came about as a result of the challenges that co-founder John Benson had encountered when working offshore having to use inspection systems that were overly complicated, unintuitive and frequently accustom to failure. Since 2009 the company has grown immensely and now produces a broad range of products covering all manner of needs. Digital Edge Subsea’s primary function is to provide innovative digital video recording systems to the remote operated vehicle (ROV) and diving industries. Digital Edge Subsea’s digital recorder, digital video overlay and video inspection equipment are all capable of producing outcomes of the highest quality while requiring minimal work from the user. Videos taken can be shared and watched on any Windows PC without the need for extra codecs or software.
The company is based in Ulverston, Cumbria and has distributors in Aberdeen, Houston, UAE, Singapore, New Zealand, Brazil and Norway. The location holds a notable reputation for housing subsea companies, with noteworthy examples including Tritech, Siemens, Orcina, Link subsea, Fortis Design and Blueprint Subsea. Ulverston is 10 miles from Barrow-in-Furness, a few hundred meters off of the coast of which is one of Europe’s largest offshore wind farms.
Digital Edge Subsea predominantly serves the oil and gas industry with its products being distributed and used worldwide. As opposed
to many competing companies whose systems are largely focused on inspection, Digital Edge Subsea’s EdgeDVR system caters for ROV personnel and hardware. At the top of the present EdgeDVR range is the EdgeDVR-1HD-4SD: a quad channel video recorder capable of recording one channel of high definition and three channels of standard definition footage. The simultaneous four channel display makes the system ideal for multiple divers or ROVs or an ROV that operates using multiple cameras and sonar. The system can be set up so that the centre channel is displayed in high definition
and offers a built in switcher giving the operator the option of switching
easily between video inputs when in one or two channel recording
mode.
The company pours a great deal of energy and time into research and
development and is constantly improving on its existing products. Managing Director John Benson tells us “For the past 10 years our Version 4 EdgeDVR software has been used worldwide and with a proven record of reliability it has been accepted into the industry by all the major ROV and diving companies. We are launching our new Version 5 software within the next couple of months. The
new software has three levels, EdgeLite, Edge and EdgePro. This has been matched with up to date hardware to create a fresh look and increased recording capability.”
The company also provides a rental service that can be delivered to clients worldwide. Through renting with Digital Edge Subsea directly the customer gains access to the company’s flawless
support service. The models available to rent are as follow: EdgeDVR 1HD 4SD, 1HD 2SD, 1HD 1SD, 4SD, 2SD and 1SD, along with ROV Test Boxes, ROV Tools. Having access to a rental service allows customers to make the most of Digital Edge Subsea’s products without having to commit to permanent purchase. This greatly cuts costs and eradicates the inconveniences of having to negotiate storage and long term maintenance of the product or products.
Digital Edge Subsea has recently introduced a new team of programmers. The team is made up of members with an extensive offshore background making it ideal for the development of subsea products. Ensuring
that products move in unison with technology and demand is crucial for any business but is especially important to a business that serves the kind of industries that Digital Edge Subsea does. Recording and inspection software and hardware are constantly evolving and for a company of Digital Edge Subsea’s nature making sure that products are consistent with new technologies is as important for the company as it is for the customer. Subsequently, Digital Edge Subsea keeps product development at the core of its practice.
During 2019 the company will be launching the new generation of offshore DVR’s with increased recording capacity and features.
The company is currently in the development stages of producing a pipeline inspection system as most existing systems cater predominantly for structural inspection. Creating a system that works for pipeline inspection would massively enhance the condition in which offshore pipelines can be kept. Digital Edge Subsea in addition to developing and distributing its own
range of products is a distributor of Australia based Blueprint Labs’ products. Blueprint labs’ range of subsea manipulators are renowned for their reliability and Digital Edge Subsea will be heavily promoting the range throughout the foreseeable future as well as Blueprint Subsea’s range of multi-beam sonars, the Oculus. Building and establishing relationships is integral to sustaining and expanding a business. Acknowledging this, Digital Edge Subsea regularly attends trade shows and exhibitions. Notable mentions among the long list of shows the company participates in are as follows: OTC (Houston), Offshore Europe (Aberdeen), Oceanology, Ocean Business, AOG, OSEA
Singapore and Subsea Expo. The effort that Digital Edge Subsea puts in to establishing a brand presence matches the effort that it puts in to developing new technology and products. With this kind of attitude it’s hard to imagine anything but growth in the company’s future despite its already lengthy list of clients.
For more information on Digital Edge Subsea’s products and services get in touch via the details below or visit its company website.
ContactT 01229 [email protected]
Subsea Company of the Month
Digital Edge Subsea is on the cutting edge of subsea technology