some thoughts on rock mechanics in the oil and gas industry

35
Some Thoughts on Rock Mechanics in the Oil and Gas Industry Kate Hadley Baker BP and ExxonMobil (retired)

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Page 1: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

Some Thoughts on Rock Mechanics in the Oil and Gas Industry

Kate Hadley Baker

BP and ExxonMobil (retired)

Page 2: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

2

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 3: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

3

World total primary energy supply 1971 to 2012 by fuel (Mtoe)

http://www.iea.org/publications/freepublications/publication/KeyWorld2014.pdf, p.7

Page 4: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

4ExxonMobil Outlook for Energy 2015, p. 57

Page 5: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

5

Sources and Uses of EnergyUnited States’ Use, 2013 quadrillion BTUs

The Economist (Jan 17 2015) Special Report “Let there be Light” p.4; original Sankey diagram from LLNL

Page 6: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

6

Ahmed Abou-Sayed’s View

Fellows Panel, 43rd ARMA Symp http://armarocks.org/past_conferences/asheville2009/kn_fellows.pdf

Page 7: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

7

Page 8: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

8

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 9: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

9

Rock Mechanics

and Geomechanics

are used

Interchangeably in

this talk. Is shale a

rock or a soil?

Page 10: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

10

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 11: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

11Univ of Georgia, Geology Dept slide deck

Page 12: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

12Univ of Georgia, Geology Dept slide deck

Page 13: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

13Univ of Georgia, Geology Dept slide deck

Page 14: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

14

Seismic Rant

Busanello et al. (2014) Oilfield Review

Page 15: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

15

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 16: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

16

Drilling progress is measured by days vs depth

De Wardt & Co., Lean Drilling™ Case Studies

Page 17: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

17

Non-productive time causes, % of lost time

27

17

14

11

9

8

77

Pore P Predn

Wellbore Stab

Other

Proc/Trng

WOW

Drlg Cntrtr Equip

Svc Co Equip

Risk Mgmt

Page 18: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

1818

Peeling the NPT onion:Documented Subsurface Conditions Causing Drilling NPT

• PPFG – Uncertainty in variation with depth– Narrow PPFG windows or sharp

pressure ramps– Production artifacts

• Geology/Geomechanics – Inherently troublesome formations– Faulted or rubblized zones– Large differences between σH and σh

– Bedding at high angle to wellbore• Shallow Hazards – Seabed obstructions or instability– Shallow subsurface hazards

• Geophysics – Water depth errors– Seismic uncertainty

• Inexperience• Equipment Failure

Page 19: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

19

Eight Root Causes of Lost Circulation

• Seepage

• Borehole breathing

• Induced axial fracture (vertical)

• Induced orthogonal fracture (horizontal)

• Natural faults and fractures

• Vugs

• Failed casing shoe

• Hole in casing

Mark Alberty, personal communication (2007)

Page 20: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

20

Geology / Geomechanical Considerations in Borehole Instability

Mody et al. (2007)Willson et al. (2003)

(A) (B)

Schematic of comparative failure in an isotropic formation due to high differential stress (A) and in a formation with pre-existing planes of weakness (B)

Stress orientation controls failure orientation in (A); Rock fabric or structural grain controls failure orientation in (B)

Page 21: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

21

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 22: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

Productivity Ratio vs. Skin Factor

0

50

100

150

200

250

-5 5 15 25 35 45 55

Skin Factor

Pro

du

cti

vit

y F

ac

tor,

%

Range of Skin Factors

Associated with Frac Pack

Range of Skin Factors Associated with

Cased Hole Gravel Pack Completions

George King, personal communication (2004)

Page 23: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

23

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 24: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

24

Valhall Field 1500.0

Barkved et al., (2003) SPE 83957

Page 25: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

25

Valhall: Absolute Permeability Reduction Affects Production Rate

Han et al, (2013) ARMA 13-163

Page 26: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

26

Water-induced chalk compactionA

fter

Do

orn

ho

fet

al.

(20

06

). O

ilfie

ld R

evie

w

Stress increase & compaction due to oil production

Begin waterflood

Unloading path absent material properties change

Page 27: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

27

Valhall: Fault Reactivation Complicates Drilling and Well Integrity

Han et al, (2013) ARMA 13-163

Incr

easi

ng

“fai

lure

val

ue”

Page 28: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

28

Valhall: Seabed Subsidence Endangers Infrastructure

Kvernstrøm et al (2012), personal communication

Page 29: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

29

Wamsutter: Stratigraphy & Seismic Coverage

After http://www.searchanddiscovery.com/documents/2011/110159geetan/ndx_geetan.pdf

Page 30: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

30

Wamsutter Large Array VSP Survey

Shot spacing 250 ftReceiver spacing 50 ftMax Offset 11,000 ft

• Recover un-aliasedfrequencies up to 120 Hzat reservoir

• Imaging away from wellbore

Rosemarie Geetan et al. (2011) , Search and Discovery Article #110159

Top Almond

Base Almond

Wamsutter P-wave PreSTM Wamsutter VSP Data

Page 31: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

31

What to do?

Page 32: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

32

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 33: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

33

Abandonment

• Think of the Well as Part of a System

• Protect Freshwater

• Seal Zones of Light Density Fluid Influx –especially those that are or may become gas-bearing

• Seal pressure ramps

Page 34: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

34

Outline

• The energy industry and oil and gas therein

• Rock mechanics in the oil and gas industry

– Exploration

• With a seismic rant

– Appraisal

• With a drilling and completions rant

– Development/Production

• Valhall and Wamsutter case histories

– Abandonment

• Closing thoughts

Page 35: Some Thoughts on Rock Mechanics in the Oil and Gas Industry

35

Annual contribution of one group• Tight formation gas completion design improvement,

including the use of staged hydraulic fractures

– Taken for granted today in O&G but most geothermal well stimulations are bullheaded from the casing shoe. Diverters have only begun to be considered seriously in the last 2 years.

• ID optimum drilling direction in a naturally fractured carbonate reservoir

• Improved wellbore stability for drill wells in an offshore oil field [Valhall]

• Identification that, owing to compaction drive, primary oil recovery in another offshore field would likely be 25-35%, not 5% as originally thought – but with potential consequences for infrastructure.