shimi azar jaam

SHIMI AZAR JAAM CO. (SAJ)GLASS LINED & FLUOROPOLYMER LINED

EQUIPMENT MANUFACTURER PRESENTATION ESPECIALLY FOR TÜPRAŞ

5/2016

WWW.AZARJ.IR

1 -WHO WE ARE:

Shimi Azar Jaam Co., (SAJ Co.) has been established in 2004 in Tehran/Iran. It

is specialized in manufacturing anti corrosion glass lined and fluoropolymer

lined( PTFE, PFA, FEP, ECTFE) equipment such as: chemical reactors, storage

tanks, distillation tanks, bolted tanks, columns, heat exchangers, pipes and

fittings, and all kinds of nonstandard chemical equipment and accessories.

For year's effort, SAJ Co., has established technical cooperation relations with

international leading glass lined manufacturers. The company boasts advanced

manufacturing technology, perfect condition of equipment, and advanced

testing methods.

2 -METHODS OF PREVENTING CORROSION

• Choose the right material

• Proper design

• Cathodic and anodic protection

• Applied coatings Metal coatings

Inorganic coatings: - Enamels

- Ceramics

- GlassOrganic coatings:

- Paints

- Rubbers

- Fluoropolymers

3 -GLASS LINING

3-1) GLASS-LINED ADVANTAGES:

• EXCELLENT CORROSION RESISTANT

• WIDE RANGE TEMPERATURE WORKING CONDITION

• EXCELLENT ABRASION RESISTANT

• SMOOTH SURFACE & NON- STICK PROPERTIES

• NON- CATALYTIC INERTNESS

• MULTI-PURPOSE USAGE IN DIFFERENT MEDIA

• EASY CLEANING TO MEET GMP REQUIREMENTS

• SUITABLE FOR HIGH PRESSURE & VACUUM CONDITION

3-2) Glass Lined is Best Solution :3-2.1) In all acidic environments ( HF & H3PO4 not include)

3 -GLASS LINING

0 10 20 30 40 50 60 70100120140160180200220240260

H2SO4(%)

˚C

0 10 20 30 40 50100

120

140

160

180

200

HNO3(%)

˚C

0 10 20 30100

120

140

160

180

200

HCl (%)

0.2 m

m/year

0.1 m

m/year

0.2

mm

/year

0.1

mm

/year

0.2 mm/year

0.1 mm/year

3-2) Glass Lined is Best Solution :3-2.1) In all acidic environments ( HF & H3PO4 not include)

3 -GLASS LINING

0 10 20 30 40 50 60 70100

120

140

160

180

200

CH3COOH(%)

˚C

0 10 20 30 40 50 60 70 80 90100110120130140150160170180190200

H3PO4(%)

˚C0.2 mm/year

0.1 mm/year

0.2 m

m/year

0.1 m

m/year

0 2 4 6 8 10 12 140

50

100

150

200

250

pH

°CGlass pH resistance (0-14)

3-2) Glass Lined is Best Solution :

3 -GLASS LINING

3-2-2) At temperatures between -25°C and 220°C

3-2-3) In limited thermal shock ( ΔT: 140 °C )

3-2-4) In cases that your product is

sticky such as some polymers ( more

better than polished steel)

3-2-5) In cases that you need Corrosion

resistance more than stainless steel and

other coatings

3-2-6) When you need corrosion

resistance like hastelloy, tantalum,…

3-2) Glass Lined is Best Solution :

3 -GLASS LINING

3-3) How can you have a glass lined equipment?

3 -GLASS LINING

3-3-1) Give us your process information like: temperature, pH, chemical media, …

3-3-2) Give us the capacity you need

3-3-3) According to the your process conditions, we design the equipment and will be manufacture

after your confirmation

3-3-4) There is no possibility of glass lining your current equipment because the metal construction of

this equipment must be in accordance with specific standards

3-3-5) Due to the need of heat treatments, glass lining is not possible on the client’s site

3-4) Which equipment can be glass lined

3 -GLASS LINING

3-4-1) Chemical Reactors

3 -GLASS LINING6300 5000 4000 3000 2500 2000 1600 1000 630 400 250 160 100 63 GROSS VOLUME

8200 6366 5385 3800 3500 2580 2300 1470 855 530 340 250 127 90 TOTAL VOLUME (LTRS.)

630 605 522 455 375 340 287 210 165 140 95 71 36 22 JACKET VOLUME (LTRS.)

400 335 335 180 180 150 150 90 65 40 36 36 10 10 V1Volume in liters

16 13.5 11.5 9.2 8.2 7.2 6.3 4.6 3.2 25 1.8 1.2 0.85 0.5 APPROX. HEATSURFACE (Sq. Mtrs.)

2000 1800 1780 1630 1600 1324 1400 1200 1000 800 700 600 508 508 d1

DI

MENSIONS

2140 1920 1920 1765 1724 1480 1520 1320 1120 900 800 700 612 612 d21100 1100 1100 960 960 840 840 720 600 480 420 360 300 300 d31810 1600 1630 1440 1440 1160 1250 1060 880 700 600 500 420 420 d42360 2300 1765 1980 1937 1800 1732 1580 1380 1052 1020 830 730 730 d52500 2400 2000 1775 1600 1730 1400 1210 1000 1000 800 700 600 400 h1550 493 493 453 453 402 402 322 302 248 235 198 180 180 h2

3060 2900 2500 2237 2060 2012 1812 1542 1310 1260 1045 910 790 590 h3100 80 80 80 80 80 80 80 80 80 70 70 70 70 h4672 600 600 600 600 532 532 532 521 433 433 433 433 433 h5640 660 630 570 485 570 485 405 405 405 400 370 370 250 h6100 100 100 90 90 90 90 90 90 90 90 90 80 80 h7

3840 3682 3277 3006 2834 2840 2513 2240 1994 1870 1640 1505 1374 1174 h81900 1860 1827 1720 1640 1600 1518 1355 1294 1193 1170 1103 1075 1008 h91940 1820 1450 1285 1195 1240 995 885 680 675 470 402 300 167 h10750 650 725 675 675 540 575 500 380 310 280 240 210 210 r1750 650 675 625 625 500 550 450 - - - - - - r2700 630 630 580 580 470 500 440 370 300 280 240 210 210 r3

200 ×320 280 ×280 200 ×320 200 ×200 180 ×220 200 × 200 180 ×220 160 ×160 160 ×160 140 × 100 140 ×120 100 ×100100 ×100

100×100 A×B

150×80 80×125 100×50 80×125 100×50 100×50 100×50 100×50 100×50 100×50 40×80 40×80 40×80 40×80 DRAIN VALVE

7.5 5.5 5.5 5.5 4 4 4 3 3 3 3 2 0.75 0.75 DRIVE POWER (KW)

7870 6870 5850 4110 3810 3200 2890 2130 1400 1200 850 760 510 450 APPROX. WEIGHT (kg)

6300 5000 4000 3000 2500 2000 1600 1000 630 400 250 160 100 63 500 500 500 350×450 350×450 350×450 350×450 350×450 250 200 150 100 100 100 N1

NOZZLES

150 150 150 100 100 100 100 100 100 80 50 50 40 40 N2,N10150 150 150 100 100 100 100 100 - - - - - - N3

- - - - - - - - 100 80 80 80 80 80 N4250 250 250 200 200 200 200 200 - - - - - - N5,N7150 150 150 100 100 100 100 100 150 100 80 80 80 80 N6

- - - - - - - - 100 80 80 80 50 50 N8150 150 150 100 100 100 100 100 - - - - - - N9150 125 100 125 100 100 100 100 100 100 80 80 80 80 L200 200 200 150 150 125 125 125 100 80 80 65 65 65 M80 50 50 50 50 50 50 50 50 50 40 40 40 40 N1180 50 50 50 50 50 50 - - - - - - - N1280 50 50 50 50 50 50 50 50 50 40 40 40 40 N1480 50 50 50 50 50 50 - - - - - - - N15

1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP 1/2 "BSP N13,T11

12500 10000 8000 6300 5000 4000 3000 2500 2000 1600 GROSS VOLUME

15065 11770 9375 7595 6366 4920 3400 3100 2360 2045 TOTAL VOLUME (LTRS.)

900 895 785 755 652 570 455 415 355 320 JACKET VOLUME (LTRS.)

605 605 490 415 335 335 195 195 160 160 V1Volume in liters

25.2 20.7 18 16.6 14.5 12 10 8.6 7.5 6.5 APPROX. HEATSURFACE (Sq. Mtrs.)

2400 2400 2200 2000 1800 1800 1600 1600 1400 1400 d1

DI

MENSIONS

2 2540 2350 2140 1924 1924 1724 1724 1524 1524 d21300 1300 1100 1100 1100 1100 960 960 840 840 d3965 965 770 770 770 770 770 770 770 770 d4

2829 2829 2592 2407 2414 2225 1980 1946 1780 1780 d53230 2630 2490 2370 2697 1886 1627 1487 1510 1515 h1550 550 510 470 412 412 373 373 285 285 h2

3780 3180 3000 2840 2900 2298 2000 1860 1795 1611 h385 85 85 85 70 100 72 100 74 74 h4

672 672 672 672 600 600 600 600 532 532 h5587 587 500 439 545 763 380 312 380 380 h6135 135 130 130 130 130 115 115 115 115 h7

5934 5334 4979 4686 4545 4145 3615 3460 3398 3198 h83064 3064 2637 2584 2560 2560 2147 2147 2076 2076 h92782 2128 2074 2016 1850 1223 1362 1275 1220 1020 h10925 925 840 800 750 750 675 675 575 575 r1900 900 800 750 725 725 625 625 550 550 r2950 950 850 740 650 650 - - - - r3

360×250 360×250 200×320 200×320 200×320 200×320 180×220 180×220 180×220 180×220 A×B

150×100 150×100 150×100 150×100 100×80 100×80 100×80 100×80 100×80 100×80 DRAIN VALVE

DRIVE POWER (KW)

12550 10140 7850 7200 5900 4860 3400 3300 2650 2250 APPROX. WEIGHT (kg)

12500 10000 8000 6300 5000 4000 3000 2500 2000 1600

500 500 500 500 500 500 350×450 350×450 350×450 350×450 N1

NOZZLES

200 200 150 150 250 250 100 100 - - N2,N10200 200 150 150 150 150 100 100 100 100 N3200 200 150 - - - - - - - N4300 300 300 250 100 100 200 200 200 200 N5,N7200 200 150 150 100 100 100 100 100 100 N6200 200 150 - - - - - - - N8200 200 150 150 150 150 100 100 100 100 N9150 150 150 150 100 100 100 100 100 100 L250 250 200 200 200 150 150 150 150 150 M80 80 80 80 50 50 50 50 50 50 N11, N15- - - 80 50 50 50 50 50 50 N12, N14

50 50 50 - - - - - - - N16, N17, N18

- - - - - - - - - - N19

1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP 1/2 ”BSP N13,T11

3-4-2) Storage Tanks


3 -GLASS LINING

Approx. Maximu

m operating mass3 in

kg

Approx. mass2 in Kg.

Nozzles DimensionsVessel length. h1

d3

Nominal

diameterd1

Approx. volumet

ric capacity

liters

Nominal capacity

liters.N9 N7N8 N6 N4 N3

N5 N2 N1 h7 h6 h3 h2

320 200

-

-

DN 80

DN 80

DN 50

DN 100

- - -

80150

400320 508

80 63430 250 - - - 600 120 100635 350 - - - 160 700 360 600 190 160883 440 - - -

170800 440 700 295 250

1228 500DN 100

DN 80

- - -

90 1000

540 800 485 400

1885 700 - - - 200 600 1000 790 630

2740 850-

DN 100

DN 80

DN 50

DN 100

DN 500

-

8590

- 1800- 1000

1260 1000

3750 1050

70

-2500 1800

16003655 1000

DN 50

1800920 1200

1770

5655 1350-

2800 28702500

5357 1400

DN 80

DN 80

DN 50

DN 100

DN 500

20001040 1400

2650

8690 2000-

3200 44604000

8950 1900

100

1002500

1200 16004700

13550 2600

DN 150 110

-4000 7300

630013760 2900

DN 100

DN 100

DN 80

DN 150

DN 600

803200

1360 18007240

17060 3200

-

4000 9240

800016605 300 120 3200 1500 2000 8870

19230 3600DN 100

80

-

4500 1360 1800 10420

1000020615 3650 120 4000 1500 2000 11310

3 -GLASS LINING

Approx. Weight Kg.

L6

L5

L4

L3

L2

L1

Nozzles

h10

h9

h8

Length h1

Diameter d1

Total Capacity

Liters.

Nominal Capacit

y Liters.

N17

N15

N16

N6 N4 N3

N5N2

N1

2770 87050 400

1000

- -750

-

-

10080 50 100 500

700-

5501800

10001260 1000

3770 1070 1700 2500 18001600

3675 102085 450

900800 800 655

18001200

1770

5675 1370 1900250 500 80

80

2800 28702500

5395 1420120 500

1000850 900 755

20001400

2650

8740 2050 2200

300

550

100

3200 44604000

8520 1920 160600

1300900 1050

100

860 25001600

4400

13600 2650 135 2800

150

845 4000 73006300

13490 2630170 700

1800

600

950

100 80 150 600

1150 9453200

18007240

17110 3250 2600

100

4000 92408000

16635 3330 210

750

1700 1000 1250 1045 3200 2000 8870

19260 3630 170 3000 950 1150 945 4500 1800 1042010000

20645 3680 210 2500 1000 1250 1045 4000 2000 11310

3-4-3) Heat Exchanger

250 200 150 100 80 50 40 25 Nominal Size

273 219.1 168.3 114.3 88.9 60.3 48.3 33.7 d

355.6 323.9 244.5 193.7 159 114.3 101.6 76.1 dl

3000 3000 3000 3000 3000 3000 2000 2000 L max

2.40 1.93 1.48 1.00 0.782 0.511 0.262 0.16 Exchange area for L max.(m2)

497 313 179 77 44 19 11 4.3 Inner cross section cm2

320 376 200 159 115 61 52 30 Jacket cross section cm2

462 313 211 114 96 57 34 23 Weight for L max. kg


3 -GLASS LINING

Jacketed Pipe

Area(Sq mtr)

Dimension Nozzle Approx.

Weight

Kg

d1 d2 d3 d4 d5 h1 h2 h3 h4 h N1 N2 J1 J2 J3 J4

2 219.1 323.8 406.4 508 674 1150 140 450 200 1300 100 50 25 25 25 25 550

4 400 500 600 700 956 1600 160 850 250 1770 150 50 25 25 25 25 1000

6 500 600 700 800 1055 1900 182 900 250 2092 150 80 40 40 40 40 1500

8 650 750 850 950 1230 2050 200 1050 275 2260 200 80 50 50 50 50 2010

10 650 900 1000 950 1230 2450 200 1450 275 2660 200 80 50 50 50 50 2330

12 800 900 1000 1100 1380 2485 225 1300 325 2720 250 80 50 50 50 50 3190

14 900 1000 1100 1200 1480 2500 235 1300 325 2745 250 80 50 50 50 50 3700

16 1000 1100 1200 1300 1580 2700 265 1400 325 2975 250 80 50 50 50 50 4070

20 1100 1200 1300 1400 1680 3010 300 1400 375 3320 300 100 50 50 50 50 5500

Shell in Shell

3 -GLASS LINING

Type No.plateExchange

area (m2)

Main Dimensions (mm ) Nozzle Dimensions (mm)

D1 D B H N1/N3 N2/N4

P 0.5

1 1

620 450 155

380

100 25

2 1.5 4803 2 5804 2.5 6805 3 7806 3.5 8807 4 9808 4.5 10809 5 1180

10 5.5 1280

P 1

3 4

880 650 220

510

125 40

4 5 6005 6 6906 7 7807 8 8708 9 9609 10 1050

10 11 1190

3 -GLASS LINING Plate Type

S1 ( m2 )1.76 3.27 4.78 7.79 10.56 13.82 18.35 21.36 27.39 31.67 37.95Tube heating

area

S2 ( m2 )1.06/1.02 1.45/1.39 1.72/1.63 2.13/

2.032.32/2.

222.54/2.4

5 2.95/2.73 3.08/2.83 3.34/.17 3.58/3.28 3.82/3.5Jacket heating area

No. Tubes 7 13 19 31 42 55 73 85 109 126 152Main Dimensions (

mm )

L 2627 2708 2767 2867 2952 2982 3013 3025 3121 3178 3190

L1 2095 2120 2145 2195 2195 2195 2195 2195 2225 2245 2245

E 193.7 273 324 406.4 457.2 508 590 620 700 750 800

F

273 308 419 508 558.8 609.6 690 720 800 850 900

Nozzles

Dimensions (

mm )

N1/N2 50 80 80 100 150 150 150 150 200 200 200

N3 25 25 32 32 50 50 50 80 80 800 80

N4 50 80 80 100 150 150 150 150 200 200 200

N5 50 50 50 50 50 50 50 80 80 80 80

N6 100 150 150 150 200 200 150 150 200 200 200

N7 50 50 50 50 80 80 80 80 80 80 80

N8

50 80 80 100 100 100 150 150 150 150 150

3 -GLASS LINING

Shell and Tube

3-4-4) Pipes and Fittings


3 -GLASS LINING


3 -GLASS LINING

3-4-5) Bolted tanks

Description Name RowPolytetrafluoroethylene PTFE 1

Perfluoroalkoxy PFA 2

Perfluorinated ethylene propylene FEP 3

Ethylene chlorotrifluoroethylene ECTFE 4

4 -FLUOROPOLYMERS LINING

4-1) About fluoropolymersA fluoropolymer coating does not just change the appearance of an object.

This type of technology is widely known as surface engineering – improving,

protecting or altering the properties of the surface to which it is applied.

Each coating system is manufactured to a rigorously controlled specification

to maintain product consistency at all times.


4-1) About fluoropolymersProperty Standard Unit PTFE PFA FEP ECTFE

Density g/cm3 2.16-2.22 2.12-2.17 2.12-2.17 1.67-1.70Inflammability Non-flammable Non-flammable Non-flammable Self-extinguishing

Water absorption % <0.01 0.03 <0.01 <0.1

Mechanical Standard Unit PTFE PFA FEP ECTFE

Tensile strength23°C

150°C N/mm2

29-3914-20

27-3215-21

19-25

4-6

41-45

3.5-4.5

Shore hardness D 55-72 60-65 55-60 70-80Thermal Standard Unit PTFE PFA FEP ECTFE

Melting temperature °C 327 300-310 235-282 240-247Thermal conductivity W/K*m 0.23 0.22 0.20 0.15

Oxygen value % >95 >95 >95 60

Electrical Standard Unit PTFE PFA FEP ECTFE

Dielectric constantAt 103

At 106

2.0-2.12.0-2.1

2.06-2.12.06-2.1

2.1

2.06-2.1

2.62.5

Dielectric loss factorAt 103

At 106

0.3-0.50.7-1.0

0.20.8

2-82-8

9090

Dielectric strength KV/mm 40-80 50-80 50-80 50-80Gas permeability Standard Unit PTFE PFA FEP ECTFE

Nitrogen permeability Cm3/m2d/bar 0.7 - 3.8 1.5

Oxygen permeability Cm3/m2d/bar 2.05 - 30 0.39

Carbon dioxide permeability Cm3/m2d/bar 5.7 - 60 17

Water permeability g/m2/d 0.03 - 2 9

4-2) FLUOROPOLYMER LINED GENERAL ADVANTAGES:

• High chemical (Full PH rang) and thermal resistance

• Low coefficient of friction

• High dielectric strength

• Low dielectric constant

• High water contact angle

• Mechanical resistance to shocks and abrasion

• Excellent adhesion to a broad range of customer parts

• Non-catalytic inertness

• Multipurpose material for versatility

• Impervious to contamination

• Meets GMP requirements for cleaning, cleanliness and sterilization

• Customization upon specification

• Suitable for high pressure and full vacuum at elevated temperatures


4-3) Fluoropolymers Chemical Resistance


4-4) Fluoropolymers Operating Temperature Range

PTFE PFA FEP ECTFE0

50

100

150

200

250

300

High endLow end



4-5) About fluoropolymer lining

4-5-1) PTFE lining- The coating method is sheet lining

- Coating thickness can be selected

- Used tanks can also be coated

- It is also possible to coat on the client's site ( ask us for more detail)

- PTFE is able to withstand temperatures up to 270°C

- Is applicable on all types of tanks, columns, pipes, fittings, …

- PTFE is resistant to thermal shocks

- PTFE is resistant in all acid and alkali environments



4-5-2) PFA, FEP lining

• The coating method is powder coating

• It is not possible to coat on the client's site ( ask us for more detail)

• PFA is able to withstand temperatures up to 260°C for PFA and 210°C for FEP

• PFA is resistant to thermal shocks

• PFA is resistant in all acid and alkali environments



4-5-3) ECTFE lining

• The coating method is powder coating

• It is not possible to coat on the client's site ( ask us for more detail)

• ECTFE is able to withstand temperatures up to 140°C

• ECTFE is resistant to thermal shocks

• ECTFE is resistant in all acid and alkali environments

PTFE lining



ECTFE LINING

5- Some of our clients:

Row Clients Projects1 Arvand petrochemical Spent acid plant-Sulfuric acid and nitric acid

2 Bandar Emam petrochemical EDC plant3 Jam petrochemica EO plant4 Rasouli petrochemical Penta formaldehyde plant5 Qadir petrochemical plants VCM6 Fariman petrochemical EDC plant

7 Fanavaran petrochemical Methanol plant

8 Karoon petrochemical MDI plant - Spent acid plant-Sulfuric acid and nitric acid

9 Kaviyan petrochemical Ethylene plant

10 Morvarid petrochemical Ethylene plant

11 Arak petrochemical EO plant

12 Chimi tex petrochemical MEK plant- Recovery acid unit- sulfuric acid

Shimi Azar Jaam (SAJ)

The Only Glass Lined Equipment Manufacturer

in Iran and the Middle East

www.azarj.ir

shimi azar jaam

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