rhino parts - wirtgen groupmedia.wirtgen-group.com/.../customer_service_4/rhinopartscatalog.pdf ·...

www.wirtgenamerica.com

RHINO PARTSWEAr PArTS FOr rOAd miLLing mAChinES

RoaD anD mineRal teChnoloGies

2 //

TABLE OF COnTEnTS

//3

Rhino CutteR Bits 4Rhino Bit Features 4Rhino Bit Geometry & Code 6Rhino Bit Recommendations 8Rhino Bit Models 9

Rhino CutteR DRums 17HT22 Quick-Change Toolholder System 18HT11 Quick-Change Toolholder System 21Ejector Paddles 23

Rhino ConveyoR Belts 24Conveyor Belt Selection Table 25

Rhino tRaCk PaRts 28Rhino EPS Parts 28Rhino Predator Pads 29 Rhino tools 30Weld-On Toolholders 31

+ 17 % Optimized carbide shape: increases productivity with prolonged and improved penetration.

+ 6 % Efficient carbide shape: maximizes carbide utilization with minimal waste carbide at the end of cutter bit life.

+ 140 % Enlarged centering cone: located on bottom of wear ring, minimizes wear in the toolholder bore and optimizes rotation throughout entire toolholder life.

+ 75 % Heavy-duty wear ring: maximizes toolholder protection and optimizes cutter bit rotation.

+ 45 % Optimized Twin-Stop retainer groove position: improves shank reliability against shank fractures.

+ 17 %

+ 6 %

+ 140 %

+ 75 %

+ 45 %

Heavy-duty wear ring provides protection against intrusive milling fines that cause abrasive wear. The enlarged centering cone on the bottom side of the heavy-duty wear ring stabilizes the cutter bit in the toolholder bore resulting in less upper bore wear. Less cutter bit wobble also reduces contamination of the toolholder bore with abrasive milling fines. The Twin-Stop spring clip and heavy-duty wear ring pro-vide a complete wear barrier between the rotating cutter bit and the stationary toolholder.

The GENERATION X carbide shape:

maximizes production, carbide utilization, and cutter bit life.

The GENERATION X heavy-duty wear ring:

minimizes lengthwise toolholder wear, improves

contact surface protection for the toolholder, and

optimizes cutter bit rotation.

100 %

GENERATION X W6+ 75 % + 140 %

100 %

GENERATION X W6W6

17 %

30,2 g30,2 g

NEW

approx. 6 % more utilization

approx. 58 %

approx. 52 %

WORN TOOLHOLDER SYSTEM

with conventional

bits

with GENERATION X

bits

GENERATION X W6W6

15,84 g17,66 g

WORN

RHINO BITS GENERATION XREDUCES OPERATING COSTS WITH LONGER LIFEREDUCES DOWNTIME WITH GREATER RELIABILITY

4 //

//5 // // / 5

Rhino Parts introduced the “Rhino Ring” cutter bit washer technology to North America in 1998. Wirtgen pioneered this technology over 20 years ago to maximize bit rotation

and prolong both bit life and holder life. Wirtgen remains the innovator in cutter bit technology with another leap forward —

Rhino shield provides the ultimate protection against abrasive wear.

Preserving the holder maximizes bit rotation

throughout the life of the holder.

Rhino Shield washers combine with the extended, twin-stop,

“Rotation Series” spring clip to form a complete wear barrier

between the rotating bit and the stationary holder.

∅45

“ll” series “XR” series

RHINO SHIELD PROVIDES ULTIMATE PROTECTION AGAINST ABRASIVE WEAR

history of cutter bit washer innovation

RhinoRing 38

1988

RhinoRing 40

1992

RhinoRing 44

1999

RhinoRotationRing 45

2006

RhinoRing

ll XR

2010

7

∅45

28.5

//5

6 //

OriginAL rhinO BiTSgEOmETry And COdE LETTErS

Code Meaning

Code for cap-shaped carbide tips Example illustration

W4 with a base diameter 16 mm (length: 16 mm)

W5 with a base diameter 17.5 mm (length: 16 mm)

W5L with a base diameter 17.5 mm (length: 17.5 mm)

W6 with a base diameter 19 mm (length: 17.5 mm)

W6L with a base diameter 19 mm (length: 19.5 mm)

W6C with a base diameter 19 mm (length: 10 mm)

W6M with a base diameter 19 mm (length: 18 mm)

W6ML with a base diameter 19 mm (length: 21 mm)

W7 with a base diameter 20.5 mm (length: 20.5 mm)

W8 with a base diameter 22 mm (length: 20 mm)

W8M with a base diameter 22 mm (length: 21.5 mm)

Code for cylindrical carbide tips Example illustration

W1-8 Carbide tip diameter 8 mm (length: 15 mm)


W1-12 Carbide tip diameter 12 mm (length: 21.7 mm)



W1-17 Carbide tip diameter 17 mm (length: 28.5 mm)


Variants of the carbide tip Example illustration

C Compact Carbide tip in flat version

L Long Carbide tip in longer version (height)

M Massive No matter what shape: solid carbide tips and hence higher carbide volume than standard tips

ø

ø

Not applicable to the surface miner bit product range.

//7

Code Meaning

Shape of the steel body (of the bit head) Example illustration

-G Groove Steel body with extractor groove

-NG Narrow Groove Narrow steel body (shown here with extractor groove)

-T Twinhead Steel body with wearing cone

-V Voluminous Steel body in reinforced version (more volume)

-S Short Steel body in shortened version

Shank diameter data for the bit Example illustration

/ 13 Shank diameter corresponds to 13 mm



/ 25 Shank diameter corresponds to 25 mmø

Not applicable to the surface miner bit product range.

8 //

rhinO BiT rECOmmEndATiOnFOr rOAd miLLing mAChinES

Material to be milled

Dia-meterofcarbide

Bit load category with designation, Part No.

0.35 m 0.5 m 1 m (rear)

1 m (front)

2 m mid-range

2 m top-range

With extractor groove

Without extractor groove

W 350, W 350 E, W 35, W 35 DC

W 500, W 50, W 50 DC

W 60, W 600 DC, W 100 (H), W 100 (L), W 130 H

W 1000 F, W 1200 F, W 1300 F, W 100 F, W 120 F, W 130 F

W 150, W 1500, W 1900, W 200, W 2000

W 210, 2100 DC, W 2100, W 220, W 2200, W 250

Asphalt (cap-shaped carbide tips)

W4

W4-G/20X # 2308094

• • • • •

W5

W5L-G/20X# 2308097

W5L/20X# 2314701

• • • •

W6

W6-G/20X# 2308099

W6/20X# 2308098

• • • •

W6M

W6M/20X# 2308100

• • • •

W7

W7-G/20X# 2308103

W7/20X# 2308102

• • •

W8

W8-G/20X # 2308105

W8/20X# 2308104

•

Concrete (cylindrical carbide tips)

W1

W1-10-G/20X # 2218466

• • • • • • • • • • •

W1-13-G/20X # 2281964

• • •

• • Very recommendable • Recommendable Only conditionally recommendable * Specifications also valid for “i” machines equipped with new engine technology

//9

OriginAL rhinO BiTS(ø = 13 mm, ø = 20 mm)

W1-8/13 Part No.: 193701

Carbide Weight:8.9 g

Application: Concrete and Hard Asphalt

Characteristics: Mini concrete cutter bit - Cylindrical carbide tip - 13 mm (1/2 inch) shank - 200 bits per bucket

Machines: Small Class Milling Machines

W4/13 Part No.: 182598

Application: Asphalt

Characteristics: Mini asphalt cutter bit - Conical carbide tip - 13 mm (1/2 inch) shank - 200 bits per bucket


W1-10-G / 20 Part No.: 2218466



Characteristics: Concrete cutter bit - Cylindrical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket

Machines: Small and Middle Class Milling Machines

W1-10-NG / 20 Part No.: 2218467

ø 10

25



Characteristics: Strong, ultra-high penetrating cutter bit. Best when leaving milled material behind. - Cylindrical carbide tip - Puller Groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket

Machines: Small and Middle Class Milling Machines

ø 8

15

28

54

ø 13

ø 26

ø 16

ø 8.5

16


28

54ø 28

ø 13

ø 10

25

ø 45

48

88ø 31

7

ø 20

ø 45

48

88ø 33

7

ø 20

10 //

W1-13-G / 20X Part No.: 2281964



Characteristics: Robust concrete cutter bit - Large cylindrical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket

Machines: Middle and Large Class Milling Machines

W4-G / 20X Part No.: 2308094


Characteristics: Universal cutter bit - Conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


W5L-G / 20X Part No.: 2308097


Characteristics: Universal cutter bit - Long, conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


W5L / 20X Part No.: 2314701



Characteristics: High penetration bit, increases milling effi ciency - Long, conical carbide tip - Heavy-duty body - Long sleeve - D = 45 Rhino Shield - 50 bits per bucketMachines: Middle and Large Class Milling Machines

ø 13

25

ø 45

48

88ø 34

7ø 20

ø 16

ø 8.5

16

ø 45

48

88

ø 20

ø 30

7


ø 17.5

ø 9.5

17.5

ø 17.5

ø 9.5

17.5

ø 45

49.5

89.5

ø 20

ø 34

7


ø 45

49.5

89.5

ø 20

ø 34

7

OriginAL rhinO BiTS(ø = 20 mm)

//11

W6-G / 20X Part No.: 2308099


Characteristics: Universal cutter bit for high horsepower requirements - Robust, conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


W6 / 20X Part No.: 2308098



Characteristics: Universal cutter bit for high horsepower requirements - Robust, conical carbide tip - Heavy-duty body - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


W6M / 20X Part No.: 2308100


Application: Asphalt, Concrete, Asphalt Over Concrete

Characteristics: Universal cutter bit for high horsepower requirements - Stout, conical carbide tip - Heavy-duty body - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


W6ML-G / 20X Part No.: 2314700



Characteristics: Universal cutter bit for high horsepower requirements - Long, robust, conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


ø 19

ø 10.5

17.5

ø 19

ø 10.5

17.5

ø 45

48

88ø 20

ø 36

7Carbide Weight:

30.1 g

ø 45

48

88

ø 20

ø 36

7

ø 19

ø 11.5

18

ø 45

48.6

88.6

ø 20

ø 36

7

ø 19

ø 11.5

21

ø 45

49.5

89.5

ø 36

7

ø 20

12 //


W6C-V / 20 Part No.: 2218489


Application: Stabilizing/Recycling, Abrasive Asphalt

Characteristics: Large, long-life body bit for high horsepower requirements - Robust, conical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket

Machines: Stabilizers, Middle and Large Class Milling Machines

Application: Stabilizing

Characteristics: Large, long-life body bit for abusive “stabilizing” requirements - Stout, conical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket

Machines: Stabilizers


Characteristics: Strong, high-penetration bit increases milling effi ciency - Long conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket



Characteristics: Strong, high-penetration bit increases milling effi ciency - Long conical carbide tip - Heavy-duty body - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket


ø 19

ø 10.5

17.5

ø 45

48

88ø 37

7ø 20

W6-V / 20X Part No.: 2344280

ø 19

10 ø 45

40.5

80.5

ø 37

7

ø 20

ø 19

ø 10.5

19.5

ø 19

ø 10.5

19.5

ø 45

48

88ø 36

7

ø 20Carbide Weight:

32.8 g

W6L-G / 20X Part No.: 2314698

ø 45

48

88ø 36

7

ø 20

W6L / 20X Part No.: 2314699



//13


Characteristics: Large universal cutter bit for high horsepower requirements - Large, conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket



Characteristics: Large universal cutter bit for high horsepower requirements - Large, conical carbide tip - Heavy-duty body - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket



Characteristics: Large cutter bit for extreme, high horsepower requirements - Very large, conical carbide tip - Puller groove - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket

Machines: Large Class Milling Machines


Characteristics: Large cutter bit for extreme, high horsepower requirements - Very large, conical carbide tip - Heavy-duty body - Long sleeve - D = 45 Rhino Shield - 50 bits per bucket

Machines: Large Class Milling Machines

ø 20.5

ø 11

20.5

ø 20.5

ø 11

20.5

ø 45

48

88ø 36

7ø 20

W7-G / 20X Part No.: 2308103


ø 45

48

88ø 36

7

ø 20

W7 / 20X Part No.: 2308102


ø 22

ø 11.7

21.5

ø 22

ø 11.7

21.5

ø 45

48

88ø 36

7

ø 20

W8-G / 20X Part No.: 2308105


ø 45

48

88ø 36

7

ø 20

W8 / 20X Part No.: 2308104


14 //

W1-13/ 22 Part No.: 2088111


W1-17 / 22 Part No.: 2088112


W6C / 22 Part No.: 2064870



Characteristics: Large, long-life body bit for high horsepower requirements - Cylindrical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket

Machines: Large Class Milling Machines with 22mm holders


Characteristics: Large, long-life body bit for high horsepower requirements - Very large cylindrical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket

Machines: Large Class Milling Machines with 22mm holders

Application: Stabilizing/Recycling

Characteristics: Large, long-life body bit for high horsepower requirements - Robust, conical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket

Machines: Stabilizers/Recyclers


Characteristics: Large, long-life body bit for abusive “stabilizing” requirements - Stout, conical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket

Machines: Stabilizers

ø 45

51

91ø 22

ø 38

7

ø 13

25

ø 17

28.5

ø 45

51

91

ø 22

ø 38

7

ø 19

ø 10.5

17.5

ø 45

51

92

ø 22

ø 40

7

W6 / 22 Part No.: 2064872


ø 19

10

ø 45

44

84

ø 22

ø 40

7


//15

OriginAL rhinO BiTS(ø = 22 mm, ø = 25 mm)

W6M-T / 22 Part No.: 2143716



Characteristics: Large, long-life body bit for abusive “stabilizing” requirements - Stout, conical carbide tip - Twinhead body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket



Characteristics: Large, long-life body bit for high horsepower requirements - Large, conical carbide tip - Voluminous body - Long sleeve - D = 45 Rhino Shield - 40 bits per bucket


W6C / 25 Part No.: 2143486



Characteristics: Large bit for abusive “stabilizing” applications - Stout, conical carbide tip - Long, large body - Long sleeve - D = 60 Rhino Shield - 15 bits per bucket

Machines: Stabilizers with 25mm holders


Characteristics: Large bit for high horsepower requirements - Large, conical carbide tip - Long, large body - Long sleeve - D = 60 Rhino Shield - 15 bits per bucket

Machines: Stabilizers/Recyclers with 25mm holders

ø 22

ø 11.5

20

ø 22

ø 11.5

20

ø 45

51

92

ø 22

ø 40

7

W8M / 22 Part No.: 2088117


ø 60

64

113

ø 25

ø 43

9

ø 19

10

ø 60

64

113

ø 25

ø 43

9

W8M / 25 Part No.: 2143236


ø 45

51

92ø 22

ø 19

ø 11.5

18

16 //


W1-13-S / 25 Part No.: 2218500


W1-15-S / 25 Part No.: 2179693


W1-15 / 25 Part No.: 2143497


W1-19 / 25 Part No.: 2143499


Application: Concrete and hard asphalt

Characteristics: Large bit for high horsepower requirements - Cylindrical carbide tip - Short, large body - Long sleeve - D = 60 Rhino Shield - 15 bits per bucket

Machines: Recyclers with 25mm holders

Application: Recycling

Characteristics: Large bit for high horsepower requirements - Robust cylindrical carbide tip - Short, large body - Long sleeve - D = 60 Rhino Shield - 15 bits per bucket



Characteristics: Large bit for high horsepower requirements - Robust cylindrical carbide tip - Long, large body - Long sleeve - D = 60 Rhino Shield - 15 bits per bucket



Characteristics: Large bit for high horsepower requirements - Large cylindrical carbide tip - Long, large body - Long sleeve - D = 60 Rhino Shield - 15 bits per bucket


ø 60

52

101

ø 25

ø 43

9

ø 60

52

101

ø 25

ø 43

9

ø 13

25

ø 15

24

ø 15

24

ø 60

64

113

ø 25

ø 43

9

ø 60

64

113

ø 25

ø 43

9

ø 19

29

//17

rhinO CUTTEr drUmS FOr ALL BrAndSWirTgEn QUiCk-ChAngE TOOLhOLdEr SySTEmThE STAndArd OF QUALiTy And ECOnOmy

optimized systems for bits and toolholders Toolholders are highly stressed components. Almost the entire engine power is converted into cutting performance via the toolholders. When cutting through extremely hard mate-rials, a toolholder must withstand up to fi ve million load cycles during its service life and guarantee optimum rotation of the bits. That is why Wirtgen engineers attach particular importance to using extremely wear-resis-tant materials and optimally designed tool-holder systems.

setting standards in toolholder systemsInstead of welding the toolholders onto the drum as in older machines, Wirtgen’s con-cept was to develop holders which could be replaced quickly and easily. The fi rst gener-ation of Wirtgen quick-change toolholders was ready for series production in 1992 and ensured that worn or damaged toolholders could be replaced in a matter of minutes: on site and without requiring torching, grinding and welding. The cash value of this advan-tage was immediately appreciated by the contractors. In addition to being easy to re-place, the Wirtgen quick-change toolholder systems are characterized by a long ser-vice life, thanks to the elimination of welds and the use of high-quality materials. The success of Wirtgen’s unique quick-change toolholder systems is due not only to the detailed theoretical analysis and computer simulations, but also to exhaustive practical tests by customers on innumerable sites and in extreme special jobs.

top quality manufacturingThe operating costs of road milling machines and recyclers are largely deter-mined by the service life of the tools subject to wear, meaning the bits and the toolholders. Consequently, these parts must meet the highest quality require-ments. Manufacturing by the forging method makes it possible to process quality materials at relatively low cost and achieve extremely high component strengths. Tight tolerances are maintained by subsequent machining to make the precision components required for milling applications such as fi ne milling. Subsequent heat treatment and hardening of the toolholders is of critical importance. Special methods are used for this step as well, in order to obtain high hardness for low wear, and the necessary toughness. Only in this way can a long service life be achieved under the highly dynamic loads generated by the milling process.

18 //

yOUr miLLing drUmWiTh TOOLhOLdEr SySTEm hT22

The maintenance intervals of the milling drum double to 500 hours due to the higher preten-sioning forces of the toolholder system HT 22.

Secure advantages and get higher performanceUse the ideal combination with the toolholder system HT22 for a more economic operation on job sites:Higher cutting performance, reduced maintenance, extended lifetime!

Contact surfaces

HT22 = 3969 mm2

HT11 = 2372 mm2

+ 67 %+ 14 %

The lifetime of the milling drum extends due to the larger contact surfaces of the lower parts of the toolholders. These ensure a better deflection of the acting forces during the milling process.

Pretensioning forces

HT22 = 51,53 kNHT11 = 45,39 kN

//19

OriginAL WirTgEnQUiCk-ChAngE TOOLhOLdEr SySTEm hT22

The quick-change toolholder system HT22 is characterised primarily by an increased wear resistance. The system’s especially long service life makes itself apparent on the construction site by a considerable reduction of the replacement intervals. A characteris-tic feature is the prismatic arranged contact surface.

The seals between the upper and bottom part ease disassembly. Wirtgen furthermore offers a lubricating grease which protects the quick-change tool holder from corrosion.

1 Larger intervals for torque control at the quick-change toolholder screws (every 500 hours) reduce maintenance enormously.

2 Significantly larger, more robust and self-centering contact surfaces of the upper to bottom part ensure a longer service life of the milling drums.

3 A larger shank cross section and optimized shank geometry provide increased resistance to breakage.

4 Higher pretension through optimized screw position for reliable system pretension of the upper part in the bottom part.

5 Upper part service life is extended by the enormously increased, maximum wear path.

1 2

3 4

5

20 //

A Toolholder HT22Ø 20 mmPart No.: 2198001

B Toolholder HT22Ø 22 mmPart No.: 2198002

C Toolholder HT22Ø 25 mmPart No.: 2198003

D Dummy HT22 Part No.: 2198005

E Retainer screw for HT22M30x2Part No.: 158501

F Plug HT22IndividualPart No.: 2197999100 piecesPart No.: 2197988

G Bottom part sealIndividualPart No.: 2198006100 piecesPart No.: 2197989

A B C

D E

F G


//21


Convenient replacement, fast servicing With the HT11 quick-change toolholder system, Wirtgen has engineered a field-proven solution for road milling machines and recyclers making the operation and ser-vicing of the machines more convenient, faster and thus more profitable. Enlarging the contact surface of the upper part to completely cover that of the bottom part ensures a tight fit between the two. A seal prevents dirt particles from entering the gap between the upper part and the bottom part during the milling operation.

Upper part HT11-R for improved tool rotationOptimum rotation of the cutting tools is often impaired by material soiling the toolholder’s drill hole. With the upper part type HT11-R, the fine particles of milled ma-terial are flushed from the drill hole via a recess at the back of the upper part. The bit is essentially prevented from sticking in the bore and the bit can be used for a significantly longer period of time due to the improved rotation. Easier access with the Wirtgen ejector tools makes life even simpler.

22 //


The HT11 quick-change toolholder system simplifies operation and maintenance of the milling drum: In designing the HT11 quick-change toolhol-der system, priority was given to simple ope-rational and reliable maintenance techniques after rough use on the job. The result is simple components that guarantee long service life for all wear parts and the entire milling drum. As with the HT3 quick-change toolholder sys-tem, just a few parts are needed to equip a wide variety of milling drums.

A Toolholder HT11-RØ 20 mm Part No.: 187002

B Toolholder HT11-R-HDØ 20 mmPart No.: 2099342

C Toolholder HT11-RØ 22 mmPart No.: 199001

D Toolholder HT11Ø 25 mmPart No.: 199002

E Dummy upper part HT11Part No.: 194755

F Sealing plug HT11Part No. 1 piece: 158508100 pieces: 187004

G Bottom part sealing HT11Part No. 1 piece: 158509100 pieces: 187005

H Retainer screw HT11M30x2Part No.: 158501

A B C D

F

G

H

E

//23

OriginAL WirTgEnEJECTOrS TyPE 1 And TyPE 2

A Ejector width 150 mm Part No.: 45220

B Ejector width 250 mmPart No.: 44097

C Single fastening screw Part No.: 4633

D Single fastening nut Part No.: 36105

E Ejector holder for ejector widths of 150 mmPart No.: 52320

F Ejector holder for ejector widths of 250 mmPart No.: 37972

Single locking washer (one per screw joint) Part No.: 5160 (not shown)

Ejector type 1

A Ejector width 150 mm Part No.: 2140636

B Ejector width 250 mmPart No.: 2140635

C Single fastening screw Part No.: 4620

D Single fastening nut (self-locking) Part No.: 30392

E Ejector holder suitable for both widthsPart No.: 2140637

Ejector type 2

A B

C

E F

D

A

B

D

E

C

24 //

rhinO COnvEyOr BELTS

Fabric• 3 plies of a durable, synthetic

fabric resulting in a 240 lb per inch of width working tension.

• Offers flexibility to operate on small pulleys at high speeds• Provides increased resistance to gouging, puncturing, and impact at loading points• Has excellent fastener holding ability

Covers• Features a 3/16” thick top cover and a 1/16” thick bottom cover• Made of a durable yet flexible rubber compound designed to withstand the harsh effects

of abrasion, gouging, and weathering

Cleats• Fully molded into the belt cover: That is, the cleats and cover are one unit. This proven

production method prevents cleats from peeling away from the cover, which can take place when uncured cleats are vulcanized to a cured belt cover.

• Aggressive 1” high cleats spaced at 10” apart increase production capacity, withstand abrasion, enhance belt life, and protect the top cover of the belt.

• 1” high integrally molded rubber side curbs are available.

Splice• Conventional styles of conveyor belting usually fail in the splice area, which is typically the

weakest part of the belt. Our special splicing techniques developed from years of expe-rience result in a virtually seamless joint that withstands even the toughest applications.

• Tests show that the Rhino splice is up to 40% stronger than conventional splices in stan-dard rubber belting.

• Rhino’s one-piece construction, where cleats, cover, fabric, and splice are manufactured as a single unit, provides the industry’s most durable and productive belt.

• Optional super screw flexible joint lasts as long as field vulcanized joints.

//25

Machine Belt Position Belt Dimension Part No.

CAT

PR450 PICK-UP 30" WIDE X 15' 1" LONG 40000074

PR450 DISCHARGE 30" WIDE X 50' 1" LONG 40000075

PM465 PICK-UP 30" WIDE X 18' 5" LONG 40000118

PM465 DISCHARGE 30" WIDE X 49' 9" LONG 40000119

PM565 PICK-UP 36" WIDE X 25' 5" LONG 40000076

PM565 DISCHARGE 30" WIDE X 50' LONG 40000077

PM565NEW & 201 PICK-UP 39" WIDE X 25' LONG 40000203

PM565NEW DISCHARGE 36" WIDE X 55' 6" LONG 40000279

CMI

PR500 PICK-UP 30" WIDE X 28' LONG 40000115

PR500 DISCHARGE 30" WIDE X 56' LONG 40000116



PR525/7 PICK-UP 36" WIDE X 23' LONG 40000280

PR750B PICK-UP 36" WIDE X 20' 4" LONG 40000185

PR750B DISCHARGE 36" WIDE X 58' LONG 40000184








PR1050 PICK-UP 48.5" WIDE X 30' 11" LONG 40000084


INGERSOLL-RAND

MT6520/PC2000 PICK-UP 24" WIDE X 26' LONG 40000086

MT6520/PC2000 DISCHARGE 24" WIDE X 43' 6" LONG 40000087

MT7500/PC2200, VANNER EDGE PICK-UP 39.5" WIDE X 23' 2" LONG 40000088

MT7500/PC2200, VANNER EDGE DISCHARGE 31.5" WIDE X 52' 6" LONG 40000089

26 //

rhinO COnvEyOr BELTS


ROADTEC

RX25D PICK-UP 24" WIDE X 22' 9" LONG 40000106

RX25D DISCHARGE 24" WIDE X 41' 5" LONG 40000107

RX45 PICK-UP 32" WIDE X 23' LONG 40000090

RX45 DISCHARGE 32" WIDE X 49' 1" LONG 40000091

RX50 PICK-UP 36" WIDE X 26' 6" LONG 40000098


RX50B PICK-UP 34" WIDE X 21' 11" LONG 40000283

RX50B DISCHARGE 34" WIDE X 51' LONG 40000414

RX50W/60/70 PICK-UP 42" WIDE X 26' 4" LONG 40000092

RX50W/60/70 DISCHARGE 36" WIDE X 48' 11" LONG 40000093

RX60B PICK-UP 42" WIDE X 26' 4" LONG 40000092

RX60B DISCHARGE 42" WIDE X 50' 5" LONG 40000099







BITELLI

200 PICK-UP 31.5" WIDE X 17' 8" LONG 40000094

200 DISCHARGE 30" WIDE X 54' LONG 40000081

102C NA 21.5" WIDE X 21' 8" LONG 40000252

BARBER GREENE

RX40 PICK-UP 24" WIDE X 16' LONG 40000096

RX40 DISCHARGE 24" WIDE X 48' LONG 40000097

//27


CUSTOM

42" WIDE X 67' LONG NA NA 40000188

42" WIDE X 54' 5" LONG NA NA 40000186

36" WIDE X 22' 9" LONG NA NA 40000183

36" WIDE X 28' 9" LONG NA NA 40000128

30" WIDE X 17' 2" LONG NA NA 40000129

30" WIDE X 48' 4" LONG NA NA 40000130

39.5" WIDE X 23' 5" LONG NA NA 40000449

31.5" WIDE X 19' 4" LONG NA NA 40000457

31.5" WIDE X 20' 2" LONG NA NA 40000450

48" WIDE X 30' 11" LONG NA NA 40000195

42" WIDE X 55' 0" LONG NA NA 40000196

42" WIDE X 26'4" LONG NA NA 40000197

42" WIDE X 54' 8" LONG NA NA 40000198

28 //

rhinO EPS PAd inSErTS And TrACk kiTS

• Rhino Parts alternative to the standard Wirtgen EPS pad inserts for the Wirtgen EPS pad system.

• Fit directly onto the Wirtgen EPS grouser shoes.

• Manufactured to Wirtgen’s color standard, which is an eye-catching bright yellow.

Rhino EPS Track Pad Parts Part No.

W1

W1 EPS Grouser Shoe 2262437

W1 Rhino EPS Urethane Pad 2250033

W1 Track Screw, 100 Pieces 2262341

W1 Track Nut, 100 Pieces 2262343

W1 Pad Nut, 100 Pieces 2250392

W3






W4






W5






Rhino EPS Urethane Track Assembly(ASSEMBLED) Part No.

W1

W100-W150, 20 Links 2264710

1300DC-1900DC / W1500-W1900 / W200, 24 Links 2264709

W3

W2000 / W210, 23 Links 2264708

W4

W2100 / W220, 24 Links 2264702

Wirtgen 2100DC, 25 Links 2264703

W5

W2200 / W250, 26 Links 2264704

Rhino EPS Urethane Track Kit(UNASSEMBLED) Part No.

W1

W100-W150, 20 Links 2264903

1300DC-1900DC / W1500-W1900 / W200, 24 Links 2264900

W3

W2000 / W210, 23 Links 2264894

W4

W2100 / W220, 24 Links 2264892

Wirtgen 2100DC, 25 Links 2264897

W5

W2200 / W250, 26 Links 2264714

//29

rhinO PrEdATOr PAd inSErTS TO FiT AFTErmArkET grOUSEr ShOE hOLE PATTErnS

• High quality, wear resistant urethane inserts that fit directly onto competitive aftermarket grouser shoes that were built to receive bolt-to-shoe pad inserts.

• Fits BLS, Superior Tire and Rubber, and Evertire hole patterns.

• Manufactured to Wirtgen’s color standard, which is an eye-catching bright yellow.

Rhino Predator Track Pad Inserts Part No.

W1

W1 X 10.5" Rhino Predator Urethane Pad 2324002


W3

W3 X 12" Rhino Predator Urethane Pad 2324004



W4




W5




30 //

rhinO TOOLS

C D E

A

B

A Ejector drift for cutter bitsPart No.: 2155342

B Extractor for cutter bitsPart No.: 2155327

C Ejector drift for cutter bitsPart No.: 2155328

D Ejector drift for miniature cutter bitsPart No.: 2155329

E Copper hammer for driving in the cutter bitsPart No.: 2155330

Rapid replacement of bits: Bit changes require machine stoppages. Worn bits must be driven out and replaced. Rhino offers the highest quality tools designed to minimize down time: manual ejector drifts and extractors, copper hammers for driving in the new bits, and pneumatic tools for changing bits.

Assembly tools for quick-change toolholder systems: Special tools are required for milling drums with quick-change toolholders. High quality tools have been carefully selected by Rhino.

Assembly tools for Surface Miner bits: Special snap ring pliers are available from Rhino for installing and re-moving the safety snap rings.

A

B

C

D

E

F

G

A 3/4" extensionPart No.: 2155319

B Hexagon socket17 mm for HT2 & HT11Part No.: 2155320

C Ratchet 3/4"Part No.: 2155321

D Hexagon socket 14 mm for HT3Part No.: 2155322

E Torque wrenchup to 700 NmPart No.: 2155336

F Adapter for thread cutterPart No. HT3: 169132Part No. HT11: 2089182

G Thread cutter for HT3 M 24 x 2Part No.: 2155324

Thread cutter for HT11 M 30 x 2(not shown)Part No.: 2155325

Tools for the maintenance of toolholders

//31

A B C

D

E

Pneumatic hammer set with driver and ejector drift accessories included (not shown)Part No.: 2155331

A Pneumatic ejector drift for cutter bitsPart No.: 2155332

B Retaining spring for drive toolPart No.: 53035

C Pneumatic hammerPart No.: 11512

D Pneumatic driver for cutter bitsPart No.: 2155333

E Spout (Ø 12-R1/4)Part No.: 11282

Torque WrenchPart No.: 2155314

Cutter bit profile guagePart No.: 2155352

Toolholder HT01 for shaft diameter D20Part No.: 2155370 Bucket: 20 pieces

Toolholder HT02 for shaft diameter D20Part No.: 2155371 Bucket: 25 pieces

Wirtgen America6030 Dana WayAntioch, TN 37013 · USA

Phone: (615) 501-0600Fax: (615) 501-0691

www.wirtgenamerica.com

E-mail: [email protected]

Illus

trat

ions

are

with

out

oblig

atio

n. S

ubje

ct t

o te

chni

cal c

hang

es. –

no

. Wi-

PP

Ra

02/

14 ©

by

Wirt

gen

Am

eric

a. 2

014

Prin

ted

in U

SA

rhino parts - wirtgen groupmedia.wirtgen-group.com/.../customer_service_4/rhinopartscatalog.pdf ·...

Documents