profile v8(joined stamptek) 2facts & figures foundry stamping location aguascalientes, ags....
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CCoommppaannyyPPrrooffiillee
Foundry • Stamping • Machining
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Companyoverview
Foundrydivision
Stampingdivision
321
Companyoverview
1
TTiimmeelliinnee
Our foundry operations started as “CompañíaFundidora Raleigh”.
Production of counterweights for forklift trucksstarted for the domestic market with customerssuch as Allis Chalmers, Clark and Eaton.
Induction furnaces replaced the cupola furnacesfor melting, hereby reducing emissions andincreasing energy efficiency.
Start of mass production of counterweights forexport to USA.
The company changes its name to Smeltek.
Stamping division started operations.
1974
1976
1981
1995
2014
2008
Cupola Furnace
Company overview
FoundryDivision(Est. 1974)
StampingDivision(Est. 2014)
CCoommppaannyy SSttrruuccttuurree
ISO/TS 16949:2009ISO 9001:2015
Certification Process by:
Aguascalientes, Ags. Tepezalá, Ags.
Company overview
FFaaccttss && FFiigguurreess
Foundry Stamping
Location Aguascalientes, Ags. México. Tepezalá, Ags. México.
Established 1974 2014
Industries served Agriculture, Heavy Machinery and Naval Automotive
Employees(Aug, 2018)
85 120
Market • 95% Exportation (USA & France)• 5% Domestic • 100% Domestic
Certifications • ISO 9001:2015• CTPAT • IATF 16949:2016
Surface Area • Total: 18,000 m2 (193,750 ft2)• Build: 11,750 m2 (126,475 ft2)
• Total: 165,000 m2 (1,776,045 ft2)• Build: 24,460 m2 (263,285 ft2)
Company overview
LLooggiissttiicc AAddvvaannttaaggeess
10 hoursto main docks
10 hoursto USA border
(Land transportation)
Aguascalientes, México.
Located in central Mexico , the state is
ecognized for its high quality of life and one of
the most economically dynamic in the country.
Aguascalientes is the only placein the country where the mainrailways companies intersects.
Company overview
Foundrydivision
2
QQuuaalliittyy PPoolliiccyy
Smeltek produces high quality castings accomplishing all
the stakeholders requirements through the continuous
improvement of the quality management system.
Values
Team WorkOperationalExcellenceIntegrityInnovationSafety
Foundry Division Overview
CClliieennttss
Foundry Division Overview
MMaannuuffaaccttuurriinngg CCaappaabbiilliittiieess
Casting
Metals
• Grey Iron and Ductile• Steel• Lead• Aluminum
Molding Process
• Lost Foam• Vacuum• No Bake• Shell• Permanent Mold
Plastic Molding, Injection and Forming
EPS
• Patterns• Coolers• Packaging parts
Thermoforming
• PVC• PET• PP
Fiber Glass
• Patterns• Miscellaneous
Tooling Design and Manufacturing
CNC Machining Workshop
• CNC Milling• CNC Turning• CNC Rectification• Die-sink EDM• Wire cut EDM• Fine drilling EDM• Laser and Plasma Cutting• CNC Bending• Roll Forming
Capabilities & Capacity
Support ProcessesCore Business
CCNNCC MMaacchhiinniinngg WWoorrkksshhoopp
No. Brand Type X Y Z Max. allowedweight
1 Henri Line CNC 4,000 1,500 930 5,000 kg.
2 Tarus CNC 3,050 1,830 1,300 3,000 kg.
3 Tarus CNC 7,000 3,000 1,020 30,000 kg.
4 Thermwood CNC 3,000 1,500 700 800 kg.
5 Thermwood CNC 3,000 1,500 230 800 kg.
6 Thermwook CNC 3,000 1,500 100 800 kg.
7 Bandsaw Band saw 6,000 450 250 350 kg.
8 Bridgeport Vertical milling 500 380 380 300 kg.
9 Cincinnati Horizontal milling 600 350 330 500 kg.
10 Bridgeport Vertical milling 500 260 300 220 kg.
11 TOS TRENCIN Conventional lathe 2,000 250 500 500 kg.
12 Fanamher Conventional lathe 2,000 300 560 500 kg.
13 Fanamher Conventional lathe 2,000 300 560 500 kg.
14 Cincinnati Mechanical brush 500 300 300 500 kg.
15 NATCO Multiple drill 355 75 230 800 kg.
16 BAOJI CNC 800 500 550 600 kg.
Capabilities & Capacity
Capacity
CCNNCC MMaacchhiinniinngg WWoorrkksshhoopp
Capabilities & Capacity
Equipment
RRaaww mmaatteerriiaallss
Gray Iron ShavingsEPS(Expandable Polystyrene)
Steel Scrap Lead
Manufacturing Process
MMaannuuffaaccttuurriinngg PPrroocceessss**
Molding Fusion(Steel, Gray & Ductile Iron and Lead)
Grinding & Welding(Including Steel Blast Shoot)
Painting Finishing Drilling
Manufacturing Process
*Representative process for all products
PPrroodduuccttss
Client Product Type Material Molding Process Market
Hyster-Yale Counterweight Steel & Lead No Bake & Vacuum Export(USA)
Products
Lead Cored Steel Counterweights
PPrroodduuccttss
Products
Lead Cored Steel Counterweights
PPrroodduuccttss
Client Product Type Material Molding Process Market
Beneteau Keel Gray Iron Lost Foam Export(USA & France)
Products
Cast Iron Keels
PPrroodduuccttss
Products
Cast Iron Keels
PPrroodduuccttss
Client Product Type Material Molding Process Market
John Deere Counterweight Gray Iron Vacuum Domestic
Products
Cast Iron Counterweights
PPrroodduuccttss
Products
Cast Iron Counterweights
Client Product Type Material Molding Process Market
John Deere Counterweight Gray Iron Lost Foam Domestic
Products
PPrroodduuccttssCast Iron Counterweights
Products
PPrroodduuccttssCast Iron Counterweights
PPrroodduuccttss
Products
Client Product Type Material Molding Process Market
Nuvera Counterweight Lead Permanent Mold Export(USA)
Lead Counterweights
PPrroodduuccttss
Products
Other Counterweights
QQuuaalliittyy CCoonnttrrooll
Through each stageof our process wemonitor the qualityof our products withconstant chemicaland metallographicanalysis.
Bruker SpectrometerQ4 TASMAN
Miscellaneous
QQuuaalliittyy CCoonnttrrooll
As part of our quality controls we are use a 3D scanner which has the capability of capturing the full tridimensional geometryof any part.
Process advantages are huge comparedto other measuring systems, visual representation within the report and references covering thousands of pointsinstead of only few dimensions, fastoperation therefore reduction of time to get a complete dimensional report.
Miscellaneous
RReesseeaarrcchh
We work alongside with the University of Alabama, who are forerunners in lost foam casting research and development.
At present we are the only company world-wide who has pouredkeels in lost foam.
We have successfully poured pieces up to 20T utilizing thisprocess. We can run various fill simulations of pouring to ensurecasting soundness.
Member of the
American Foundry AssociationChapter 11 – Lost Foam
Miscellaneous
3
Stampingdivision
Middle2019Middle of2019End of 2019
MMaannuuffaaccttuurriinngg CCaappaabbiilliittiieess
Stamping Tooling manufacturing and maintenance Welding Assy
Plastic molding, injection and forming Roll forming Coating
CClliieennttssStamping
Die maintenance and spare parts
PPrroodduuccttss
Riser Inr Seat Rh Fr Frame Side, Seat Back Rh
Panel Lwr Fr Seat BackFrame Rr Panel Fr Seat Cush
Braket FreeHinge Sub
DamperBraket Sub
BraketRetractor
ODS GUARDBRKT RH
BRKT FIN RR FRSEAT CUSH RH
RISER OTRFR SEAT RH
BRKT RISER OTRFR SEAT RH
BraketRetractor
Process
Module
Client
OEM
Seats
Stamping
Process
Module
Client
OEM
Seats
Stamping + Welding
Process
Module
Client
OEM
Seats
Stamping
103Part numbers
36Part numbers
PPrroodduuccttssProcess
Module
Client
OEM
Chassis
Stamping
Process
Module
Client
OEM
Chassis
Stamping
Process
Module
Client
OEM
Chassis
Stamping
Co Side Part
GUSS DASH UPR CTR SKID PLATEGUSS DASH IPR CIR
9Part
numbers
2Part
numbers
3Part
numbers
SSttaammppiinnggEquipment
Type Specification Quantity
Progressive
200 Ton 3
300 Ton 1
600 Ton 3
Transfer 600 Ton 1
Tandem
5 Ton 1
20 Ton 1
25 Ton 2
45 Ton 1
60 Ton 2
75 Ton 1
110 Ton 3
200 Ton 4
225 Ton 9
800 Ton 4
1,200 Ton 1
Hydraulic
300 Ton 2
500 Ton 1
800 Ton 1
AIDA 200 Ton (Tandem Array)
USI 200 Ton (Transfer / Tandem)
8TIG Robotic
Welders
6Spot Welder
41Presses
No. Brand Description Qty Equipment1 HASS / BOSHI CNC Milling Machine 9
2 KENT/ DANOBAT Automatic Surface GrindingMachine 2
3 Považské Strojárne Automatic Surface GrindingMachine 1
4 SATURNO Manual Hand Feed Grinders 1
5 BOSHI CNC Lathe 2
6 OKK/ HITACHI SEIKI Horizontal Machining Center 2
7 MITSUBISHI/ ACUITEXElectric discharge machining
(EDM) 4
8Milwaukee, Kearney &
Trecker/ SATURNO/ JET/ BRIDGEPORT
Milling Machine 5
9 ENGELBERG Vertical Belt Grinder 1
10 FANAMHER Conventional Lathe 1
11 TOS Conventional Lathe 1
12 ARCHDALE Radial Arm Drilling 1
13 NIPPEI TOYAMA Laser Cutting Machine 1
14 HOSTON Hydraulic Bending Machine 1
CCNNCC MMaacchhiinniinngg WWoorrkksshhooppEquipment
CCMMMM
We use our CMM(Coordinate Measuring
Machine) to validate therequired critical
characteristics and keyfeatures of our
products.
www.smeltek.mx
112 Julio Díaz Torre Ave.Aguascalientes, México. 20290.
+52 (449) 971 09 10