press-in units qmp line€¦ · force sensor 50 kn for qmp 100 50 10 - 50 qmp-1000050 force sensor...

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www.dsm-messtechnik.de PRESS-IN UNITS QMP line Overview of the different construction sizes Type Models Maximum force in kN > QMP 80 2,5 | 5 | 10 | 20 > QMP 100 30 | 40 | 50 | 60 > QMP 140 70 | 100 | 120 The illuminated field at the tool shows the status of the joining process. QMP 80 QMP 100 QMP 140 NOK RUN OK

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Page 1: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

PRESS-IN UNITS QMP line

Overview of the different construction sizes

Type

Models Maximum force in kN

> QMP 80 2,5 | 5 | 10 | 20

> QMP 100 30 | 40 | 50 | 60

> QMP 140 70 | 100 | 120

The illuminated field at the tool shows the status of the joining process.

QMP 80 QMP 100 QMP 140

NOK RUN OK

Page 2: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

The correct press tool for press-in, joining and forming operations

The requirements to a press-in unit are multifaceted. The QMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of QMP press-in units ⋅ Maintenance-free servo motor ⋅ Robust square-cut stainless steel case ⋅ Optimisation of the frame size by the use of a motor offset ⋅ Hold force with electromechanical brake, backstop and force control Advantages of QMP press-in units ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Designed for press forces and pull forces ⋅ Absolut measuring system eliminates the need for a reference run ⋅ Illuminated field for indication of the joining status ⋅ Simple programmable at the control unit or via external PC

With force transducer and length/stroke measuring system QMP press-in units have a digital force transducer, is located directly in the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the QMP series

Control unit MultiClassic FL

MultiPro FL suitable for type QMP, SMP QMP, SMP

Classic Pro

Page 3: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

QMP 80 series

A) QMP 80 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 80 / XX 200 00 XX 00 00 200 200 QMP-0803002

QMP 80 / XX 300 00 XX 00 00 300 200 QMP-0803003

QMP 80 / XX 500 00 XX 00 00 500 200 QMP-0803005

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s

B) QMP 80 execution force sensor 2,5 kN / 5 kN / 10 kN / 20 kN / 25 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 2,5 kN for QMP 80 2,5 0,4 - 2,5 QMP-0800002

Force sensor 5 kN for QMP 80 5 0,8 - 5 QMP-0800005

Force sensor 10 kN for QMP 80 10 2 - 10 QMP-0800010

Force sensor 20 kN for QMP 80 20 4 - 20 QMP-0800020

Force sensor 25 kN for QMP 80 25 5 - 25 QMP-0800025

Force accuracy 0,5 %

A 1 D

C

E

A 2 A 3 D D

B

C

B

C

B

F G

D

D

Page 4: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

C) QMP 80 execution of the press-in unit Press / Pull / Press & Pull

Type

Force measurement Tool bracket Article number

QMP 80 execution DR in direction press DIN810 A20, Ø20H7 45 deep QMP-0801000

QMP 80 execution ZU in direction pull M20 x 1,5 40 deep QMP-0801005

QMP 80 execution DZ in direction press and pull M20 x 1,5 40 deep QMP-0801010

D) Motor force-hold-brake

E) Motor offset

Type Article number Type Article number

Motor force-hold-brake MHB QMP-

Motor offset V2 QMP-0803105

F) Force-hold-brake

G) Backstop

Hold force

Type Article number Type Article number

Force-hold-brake HB QMP-0803110

RS-L (for QMP 80 with V2) QMP-0803116 RS-R (for QMP 80 without V2) QMP-0803117

Accessories

Type Article number

Portal frame for QMP 80 (according to customer specification) QMP-0808000

C-frame for QMP 80 (according to customer specification) QMP-0808500

Cable Cables for interconnection between press-in unit and control system

Type

Cable length

Article number

Cable set DS57 / QMP80 / SMP400 | DSP05 5 m MK-0809005

Cable set DS57 / QMP80 / SMP400 | DSP10 10 m MK-0809010

Cable set DS57 / QMP80 / SMP400 | DSP15 15 m MK-0809015

Cable set DS57 / QMP80 / SMP400 | DSP05 - with shielding 5 m MK-0809105

Cable set DS57 / QMP80 / SMP400 | DSP10 - with shielding 10 m MK-0809110

Cable set DS57 / QMP80 / SMP400 | DSP15 - with shielding 15 m MK-0809115

Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990

Page 5: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

QMP 100 series

A) QMP 100 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 100 / XX 200 00 XX 00 00 200 200 QMP-1003002

QMP 100 / XX 300 00 XX 00 00 300 200 QMP-1003003

QMP 100 / XX 500 00 XX 00 00 500 200 QMP-1003005

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s

B) QMP 100 execution force sensor 30 kN / 40 kN / 50 kN / 60 kN

Type

Max. Force kN

Application area kN

Article number

Force sensor 30 kN for QMP 100 30 6 - 30 QMP-1000030

Force sensor 40 kN for QMP 100 40 8 - 40 QMP-1000040

Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050

Force sensor 60 kN for QMP 100 60 12 - 60 QMP-1000060

Force accuracy 0,5 %

A 1 D

E

B

A 2 A 3 D D

D

D

F G

C

B

C

C

B

Page 6: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

C) QMP 100 execution of the press-in unit Press / Pull / Press & Pull

Type

Force measurement Tool bracket Article number

QMP 100 execution DR in direction press DIN810 A25, Ø25H7 50 deep QMP-1001000

QMP 100 execution ZU in direction pull M24 x 1,5 55 deep QMP-1001005

QMP 100 execution DZ in direction press and pull M24 x 1,5 55 deep QMP-1001010

D) Motor force-hold-brake

E) Motor offset

Type Article number Type Article number

Motor force-hold-brake MHB QMP-

Motor offset V2 QMP-1003105

F) Forc-hold-brake

G) Backstop

Hold force

Type Article number Type Article number

Force-hold-brake HB QMP-1003110

RS-L (for QMP 100 with V2) QMP- RS-R (for QMP 100 without V2) QMP-

Accessories

Type Article number

Portal frame for QMP 100 (according to customer specification) QMP-1008000

C-frame for QMP 100 (according to customer specification) QMP-1008500

Cable Cables for interconnection between press-in unit and control system

Type Cable length

Article number

Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005

Cable set DS80 / QMP100/140 / SMP500 | DSP10 10 m MK-1009010

Cable set DS80 / QMP100/140 / SMP500 | DSP15 15 m MK-1009015

Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105

Cable set DS80 / QMP100/140 / SMP500 | DSP10 - with shielding 10 m MK-1009110

Cable set DS80 / QMP100/140 / SMP500 | DSP15 - with shielding 15 m MK-1009115

Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990

Page 7: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

QMP 140 series

A) QMP 140 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

QMP 140 / XX 200 V2 XX 00 00 200 100 QMP-1403002

QMP 140 / XX 300 V2 XX 00 00 300 100 QMP-1403003

QMP 140 / XX 500 V2 XX 00 00 500 100 QMP-1403005

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s

B) QMP 140 execution force sensor 70 kN / 100 kN / 120 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 70 kN for QMP 140 70 10 - 70 QMP-1400070

Force sensor 100 kN for QMP 140 100 20 - 100 QMP-1400100

Force sensor 120 kN for QMP 140 120 24 - 120 QMP-1400120

Force accuracy 0,5 %

A 1

B

C

A 2 A 3 E F

B

C B

C

D D D

D

Page 8: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

C) QMP 140 execution of the press-in unit Press / Pull / Press & Pull

Type

Force measurement Tool bracket Article number

QMP 140 execution DR in direction press DIN810 A50, Ø50H7 85 deep QMP-1401000

QMP 140 execution ZU in direction pull M36 x 3 50 deep QMP-1401005

QMP 140 execution DZ in direction press and pull M36 x 3 50 deep QMP-1401010

D) Motor force-hold-brake

Type Article number

Motor force-hold-brake MHB QMP-

D) Force-hold-brake

E) Backstop

Hold force

Type Article number Type Article number

Force-hold-brake HB QMP-1403110

Backstop RS QMP-1403115

Accessories

Type Article number

Portal frame for QMP 140 (according to customer specification) QMP-1408000

C-frame for QMP 140 (according to customer specification) QMP-1408500

Cable Cables for interconnection between press-in unit and control system

Type

Cable length

Article number

Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005

Cable set DS80 / QMP100/140 / SMP500 | DSP10 10 m MK-1009010

Cable set DS80 / QMP100/140 / SMP500 | DSP15 15 m MK-1009015

Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105

Cable set DS80 / QMP100/140 / SMP500 | DSP10 - with shielding 10 m MK-1009110

Cable set DS80 / QMP100/140 / SMP500 | DSP15 - with shielding 15 m MK-1009115

Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990

Page 9: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

Technical data

Press-in units of the QMP series are designed for the measurement of pulling and pressing forces. They consist out of a robust square-cut stainless steel case with a servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke). LED status report at the press-unit show the operating status and the result.

⋅ Force control, position control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Drift-free force measurement ⋅ Monitoring with envelope technology and windowing (press-in control system) ⋅ Thanks to the high-precision DMS force transducer, only one measuring range is necessary ⋅ Linearisation of the stroke/length (bending-up compensation)

Product designation QMP 80 QMP 100 QMP 140 Max. force (nominal load) 2,5 | 5 | 10 | 20 kN 30 | 40 | 50 | 60 kN 70 | 100 | 120 kN

Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Vertical | Motor offset Vertical | Motor offset Motor offset Accuracy force measurement (nom.force) 0,5 % of the final value

Executions force measurement Digital load cell DR (press), ZU (pull) oder DZ (press and pull) Hold time of the nominal force max. 2,5 s / holding force via backstop RS, hold time arbitary Stroke 200 mm, 300 mm oder 500 mm stroke distance

Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement

Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm

Nominal speed 200 mm/s 200 mm/s 100 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force

Tool bracket DR (execution press) DIN 810 A20 DIN 810 A25 DIN 810 A50 Tool bracket ZU (execution pull) M20 x 1,5 40 deep M24 x 1,5 55 deep M36 x 3 50 deep Max. weight of additional tool approx. 10 kg approx. 10 kg approx. 10 kg

Weight of press with 200 mm stroke approx. 21 kg approx. 45 kg approx. 145 kg Weight of press with 300 mm stroke approx. 25 kg approx. 50 kg approx. 175 kg Weight of press with 500 mm stroke approx. 35 kg approx. 60 kg approx. 215 kg

Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles

Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor)

Power pack DS-H Typ 2, type 5 DS-V type 5 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz 3 x 400 VAC / 50 Hz

Accessories

⋅ Portal frame / C-frame ⋅ Motor offset ⋅ Force-hold-break / Backstop (Hold force) ⋅ Lubrication set

QMP 80 QMP 100 QMP 140

Page 10: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

Technical drawings QMP 80 series

QMP 80 /05/10/20 Motor mounted vertical QMP 80 /05/10/20 V2 (Motor offset)

Type

A mm /05/10 /20

B mm /05/10/20

Type A mm /05/10 /20

B mm /05/10/20

QMP 80 200 mm stroke 139 179 607 ±2 QMP 80 V2 200 mm stroke 139 179 649 ±3

QMP 80 300 mm stroke 139 179 717 ±3 QMP 80 V2 300 mm stroke 139 179 759 ±3

QMP 80 500 mm stroke 139 179 917 ±3 QMP 80 V2 500 mm stroke 139 179 959 ±3

10

125

96 ±

0,5

20 ±

0,2

M12 (3x120°) (In execution DR position is undefined)

M10-20 25 deep (4x)

PCD-Ø80 ±0,2

C

Vie

w C

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

20H

7 45

dee

p Z

U: M

20x1

,5 4

0 de

ep

25 M

ount

ing

surfa

ce

Ø35.5h6

Ø40

Ø60h6

67

84

A

Free

spa

ce fo

r plu

g an

d ca

ble

Free

spa

ce fo

r plu

g

36

50

□ 80

110

177

Dim

. B

Dim

. A

Vie

w A

Free

spa

ce

for p

lug Free space

for plug B Ø54

15

75

80

99

25 M

ount

ing

surfa

ce

Dim

. B

Dim

. A

96 ±

0,5

Ø60h6

Ø40

Ø35.5h6 A 20

±0,

2

90 ±0,2

187,

5 ±0

,2

□ 80

10

M12 (3x120°)

PCD-Ø80 ±0,2

M10-20 25 deep (4x)

144 ±0,2

90

50

125 ±0,2

218,

6 11

0 75

Ø76 65

116,

5 ±2

15

0

40 Ø65,19

97,5

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

20H

7 45

dee

p Z

U: M

20x1

,5 4

0 de

ep

View B

Vie

w A

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

90

Page 11: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

QMP 80 /05/10/20 Back stop (hold force) QMP 80 /05/10/20 Force-hold-break

Type

A mm /05/10 /20

B mm /05/10 /20

C mm 05/10/20

QMP 80 V2 RS 200mm stroke 139 179 386 ±2 427±2 649

QMP 80 V2 RS 300mm stroke 139 179 386 ±2 427±2 759

QMP 80 V2 RS 500mm stroke 139 179 386 ±2 427±2 959

A

75

20

Free

spa

ce fo

r plu

g Fr

ee s

pace

for p

lug

97,5 Free space for plug

219

110

40

□ 90 D

im. C

Dim

. A

Dim

. B

64,7

5

□ 80 60

80

77

35

75

150

Free

spa

ce

for p

lug

25 M

ount

ing

surfa

ce Ø40

A 90 ±0,2

187,

5 ±0

,2

M12(3x120°)

20 ±

0,2

10

144 ±0,2

65

50

M10-20 25 deep (4x)

PCD-Ø80 ±0,2 150 ±0,2

Plu

nger

dril

ling

428

±2

Vie

w B

Vie

w A

Ø35,5h6

96 ±

0,5

Ø60h6

Ø40

Page 12: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3
Page 13: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

Technical drawings QMP 100 series

QMP 100 /30/40/50 Motor mounted vertical QMP 100 /30/40/50 V2 (Motor offset)

Type

A mm /30/40/50

Typ A mm /30/40/50

QMP 100 200 mm stroke 792 ±2 QMP 100 V2 200 mm stroke 833 ±2

QMP 100 300 mm stroke 892 ±2 QMP 100 V2 300 mm stroke 933 ±3

QMP 100 500 mm stroke 1092 ±2 QMP 100 V2 500 mm stroke 1133 ±3

B

238

109

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

Dim

. A

217,

5 11

0 50

□ 100

25 ±

0,1

20

144

±0,5

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

25H

7 50

dee

p Z

U: M

24x1

,5 5

5 de

ep

44 M

ount

ing

surfa

ce

Ø50h6

Ø55h6

Ø75h6

A

Vie

w B

Vie

w A

161,2 142,5

50

68 ±0,2

68 ±

0,2

M12-23 27 deep (4x)

M12 (3x120°)

B

150

Free

spa

ce fo

r plu

g

20

108,7

Ø50h6

Ø55h6

Ø75h6

A

44 M

ount

ing

surfa

ce

Plun

ger d

rillin

g

DR

: DIN

810

Ø25

H7

50 d

eep

ZU

: M24

x1,5

55

deep

Fr

ee s

pace

for p

lug

142,5 ±0,2 105 ±0,2 37,5 ±0,2

146 ±0,2

215

±0,5

50

68 ±0,2

68 ±

0,2

M12-23 27 deep(4x)

Vie

w A

Vie

w B

M12 (3x120°)

25 ±

0,1

144

±0,5

20

□ 100 Dim

. A

238

142

±2

40

40

65

Free

spa

ce fo

r plu

g

75

110

75

259

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Page 14: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

QMP 100 /30/40/50 Backstop (hold force) QMP 100 /30/40/50 Force-hold-break

Type

A mm /30/40/50

QMP 100 V2 RS 200 mm stroke 833 ±2

QMP 100 V2 RS 300 mm stroke 933 ±3

QMP 100 V2 RS 500 mm stroke 1133 ±3

B

20

75

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

25H

7 50

dee

p

ZU: M

24x1

,5 5

5 de

ep

44 M

ount

ing

surfa

ce

Ø50h6

Ø55h6

Ø75h6

A

Vie

w B

Vie

w A

M12-23 27 deep (4x)

146

50

65

105

142,5

215

105

68 ±

0,2

68 ±0,2

Ø95

25 ±

0,1

20

144

±0,5

□ 100

Dim

. A

259

110

110

40

Ø100

Free space for plug

□ 10

8

59

0 ±2

60

565

±2

Page 15: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

Technical drawings QMP 140 series

QMP 140 /70/100 V2 (Motor offset)

Type

A mm /70/100

QMP 140 V2 200 mm stroke 845 ±2

QMP 140 V2 300 mm stroke 945 ±3

QMP 140 V2 500 mm stroke 1145 ±3

Plun

ger d

rillin

g D

R: D

IN81

0 Ø

50H

7 85

dee

p Z

U: M

36x3

50

deep

70 M

ount

ing

surfa

ce

Ø84h6

Ø90

Ø110h6

40 ±

0,1

109

□ 140

50

40

144

100

105

105

98 ±

0,2

98 ±0,2

Vie

w C

M16-40 45 deep (4x)

Vie

w A

C

A

M20 (3x120°) (In execution DR position is undefined)

183 15

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

238

443,

5 D

im.

A

63

150

40

75

50

110 17

7

155

275

75

□ 140

Sta

rting

poi

nt

stro

ke (l

engt

h

mea

sure

men

t)

Page 16: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

QMP 140 /70/100 Backstop (hold force) QMP 140 /70/100 Force-hold-break

654

±2

625,

5 ±2

Page 17: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

www.dsm-messtechnik.de

Portal frame for press-in units of the QMP/SMP series

Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.

19

20

12

Stroke

? ?

? ?

Page 18: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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C-frame for press-in units of the QMP/SMP series

C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.

150 - 280

Stroke

210 - 330

12

19

25

9

? ? ? ?

?

Page 19: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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PRESS-IN UNITS SMP line

Overview of the different construction sizes

Type

Models Maximum force in kN

> SMP 300 0,5 | 1 | 2

> SMP 400 5 | 10

> SMP 500 20 | 30 | 50 | 70

SMP 300 SMP 400 SMP 500

Page 20: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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The correct press tool for press-in, joining and forming operations

The requirements to a press-in unit are multifaceted. The SMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of SMP press-in units ⋅ Maintenance-free servo motor ⋅ Housing out of stainless steel and aluminium ⋅ Compact design by the use of a motor offset Advantages of SMP press-in units ⋅ Simple construction for the rough industrial environment ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Absolut measuring system eliminates the need for a reference run ⋅ Simple programmable at the control unit or via external PC

With force transducer and length/stroke measuring system SMP press-in units have a digital force transducer, is located directly near the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 1 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the SMP series

Control unit MultiClassic FL

MultiPro FL suitable for type SMP, QMP SMP, QMP

Classic Pro

Page 21: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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SMP 300 series

A) SMP 300 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

SMP 300 / XX 100 V2 DR 00 00 100 350 SMP-303001

SMP 300 / XX 200 V2 DR 00 00 200 350 SMP-303002

SMP 300 / XX 400 V2 DR 00 00 400 350 SMP-303004

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket DIN 810 A8

B) SMP 300 execution force sensor 0,5 kN External mounted digital force sensor

Type

Max. force kN

Application area kN

Article number

Force sensor 0,5 kN for SMP 300 0,5 0,1 - 0,5 SMP-300005

Force accuracy 1 %

A 1

C

B

A 2 A 3

C C

B

B

Page 22: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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C) SMP 300 execution force sensor 1 kN / 2 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 1 kN for SMP 300 1 0,2 - 1 SMP-300010

Force sensor 2 kN for SMP 300 2 0,4 - 2 SMP-300020

Force accuracy 1 %

Accessories

Type Article number

Portal frame for SMP 300 (according to customer specification) SMP-3008000

C-frame for SMP 300 (according to customer specification) SMP-3008500

Cable Cable for interconnection between nutrunner and control system

Type

Cable length

Article number

Interconnecting cable DS34 / DS44 / SMP300 | DSP05 5 m MK-2409005

Interconnecting cable DS34 / DS44 / SMP300 | DSP10 10 m MK-2409010

Interconnecting cable DS34 / DS44 / SMP300 | DSP15 15 m MK-2409015

Interconnecting cable DS34 / DS44 / SMP300 | DSP05 - angled 90° right 5 m MK-2409105

Interconnecting cable DS34 / DS44 / SMP300 | DSP10 - angled 90° right 10 m MK-2409110

Interconnecting cable DS34 / DS44 / SMP300 | DSP15 - angled 90° right 15 m MK-2409115

Interconnecting cable DS34 / DS44 / SMP300 | DSP05 - angled 90° left 5 m MK-2409205

Interconnecting cable DS34 / DS44 / SMP300 | DSP10 - angled 90° left 10 m MK-2409210

Interconnecting cable DS34 / DS44 / SMP300 | DSP15 - angled 90° left 15 m MK-2409215

Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990

Page 23: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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SMP 400 series

A) SMP 400 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

SMP 400 / XX 100 V2 DR 00 00 100 200 SMP-403001

SMP 400 / XX 200 V2 DR 00 00 200 200 SMP-403002

SMP 400 / XX 400 V2 DR 00 00 400 200 SMP-403004

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes

B) SMP 400 execution force sensor 5 kN / 10 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 5 kN for SMP 400 5 1 - 5 SMP-400005

Force sensor 10 kN for SMP 400 10 2 - 10 SMP-400010

Force accuracy 1 %

A 1

B

A 2 A 3

B B

C C C

Page 24: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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C) Motor force-hold-break

Type Article number

Motor force-hold-break MHB SMP-

Accessories

Type Article number

Portal frame for SMP 400 (according to customer specification) SMP-4008000

C-frame for SMP 400 (according to customer specification) SMP-4008500

Cable Cables for interconnection between press-in unit and control system

Type

Cable length

Article number

Cable set DS57 / QMP80 / SMP400 | DSP05 5 m MK-0809005

Cable set DS57 / QMP80 / SMP400 | DSP10 10 m MK-0809010

Cable set DS57 / QMP80 / SMP400 | DSP15 15 m MK-0809015

Cable set DS57 / QMP80 / SMP400 | DSP05 - with shielding 5 m MK-0809105

Cable set DS57 / QMP80 / SMP400 | DSP10 - with shielding 10 m MK-0809110

Cable set DS57 / QMP80 / SMP400 | DSP15 - with shielding 15 m MK-0809115

Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990

Page 25: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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SMP 500 series

A) SMP 500 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke

Type

Stroke mm

Max. speed mm/s

Article number

SMP 500 / XX 100 V2 DR 00 00 100 150 SMP-503001

SMP 500 / XX 200 V2 DR 00 00 200 150 SMP-503002

SMP 500 / XX 400 V2 DR 00 00 400 150 SMP-503004

Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes

B) SMP 500 execution force sensor 20 kN / 30 kN / 50 kN / 70 kN

Type

Max. force kN

Application area kN

Article number

Force sensor 20 kN for SMP 500 20 4 - 20 SMP-500020

Force sensor 30 kN for SMP 500 30 6 - 30 SMP-500030

Force sensor 50 kN for SMP 500 50 10 - 50 SMP-500050

Force sensor 70 kN for SMP 500 70 14 - 70 SMP-500070

Force accuracy 1 %

A 1 B

A 2 A 3 B B

C C C

Page 26: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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C) Motor force-hold-break

Type Article number

Motor force-hold-break MHB SMP-

Accesories

Type Article number

Portal frame for SMP 500 (according to customer specification) SMP-5008000

C-frame for SMP 500 (according to customer specification) SMP-5008500

Cable Cables for interconnection between press-in unit and control system

Type Cable length

Article number

Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005

Cable set DS80 / QMP100/140 / SMP500 | DSP10 10 m MK-1009010

Cable set DS80 / QMP100/140 / SMP500 | DSP15 15 m MK-1009015

Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105

Cable set DS80 / QMP100/140 / SMP500 | DSP10 - with shielding 10 m MK-1009110

Cable set DS80 / QMP100/140 / SMP500 | DSP15 - with shielding 15 m MK-1009115

Maintenance accessories QMP / SMP Service package

Type Article number

Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990

Page 27: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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Technical data

Press-in units of the SMP series are only designed for the measurement of pressing forces. They consist out of a robust mechanic with angled servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke).

⋅ Force control, position control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Drift-free force measurement ⋅ Monitoring with envelope technology and windowing (press-in control system) ⋅ Thanks to the high-precision DMS force transducer, only one measuring range is necessary ⋅ Linearisation of the stroke/length (bending-up compensation)

Product designation SMP 300 SMP 400 SMP 500 Max. force (nominal load) 0,5 | 1 | 2 kN 5 | 10 kN 20 | 30 | 50 | 70 kN Drive motor Electronically controlled, maintenance-free servo motor

Motor mounting Motor offset (angled motor) Accuracy force measurement (nom.force) 1% of the final value Execution force measurement Digital load cell DR (press)

Stroke 100 mm, 200 mm oder 400 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s)

Resolution stroke/length measurement 0,003 mm Nominal speed 350 mm/s 200 mm/s 150 mm/s Plunger Recirculating ballscrew

Stroke cycles min. 5 million at nominal force Tool bracket DIN 810 A8 Mounting holes Mounting holes Max. weight of additional tool approx. 0,5 kg* / 5 kg approx. 5 kg approx. 10 kg

Weight of press with 100 mm stroke approx. 6,5 kg approx. 22 kg approx. 100 kg Weight of press with 200 mm stroke approx. 7,5 kg approx. 24 kg approx. 120 kg Weight of press with 400 mm stroke approx. 9,0 kg approx. 30 kg approx. 150 kg

Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles

Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor)

Power Pack DS-L type 3 DS-H type 2 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz

* Max. weight of additional tool SMP 300 / 005 in a horizontal installed position Accessories

⋅ Portal frame ⋅ C-frame ⋅ Lubrication set

SMP 300 SMP 300 SMP 400 SMP 500 0,5 kN 1 / 2 kN

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Technical drawings SMP 300 series SMP 300 /005 V2 (Motor offset) SMP 300 /01/02 V2 (Motor offset)

Type

A mm /005/01/02

SMP 300 V2 100 mm stroke 366 ±2

SMP 300 V2 200 mm stroke 466 ±2

SMP 300 V2 400 mm stroke 666 ±2

142

70

62 62

M6 12 deep (4x)

PCD Ø48 ±0,2

237

120

Ø40

Dim

. A

Ø35h6

141

±2

48

5

Ø38

Ø19 h6

65

Free

spa

ce

for p

lug

120° (3x)

7

Ø2,5H7 6 deep

M6x1 (3x)

M6 12 deep (4x)

PCD Ø48 ±0,2

142

70

62

62

237

120

Free

spa

ce

for p

lug

Dim

. A

Ø40

5

Ø35 h6

Ø19 h6

16

64 ±

2

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

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Technical drawings SMP 400 series SMP 400 /02/05/10 V2 (Motor offset)

Typ

A mm /02/05/10

SMP 400 V2 100 mm stroke 392 ±2

SMP 400 V2 200 mm stroke 492 ±2

SMP 400 V2 400 mm stroke 692 ±2

M8 20 deep (4x)

86

86

B

60° (6x)

30°

PCD Ø40 ±0,2 Free space for plug

60

120 26

0,5

279

74

45

Ø70h6

47

17

Dim

. A

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Ø50

214,5

80 50

60 139,5

154,

5 100

140

A

20

25

10

Ø5H7 (2x 180°)

Ø30 H7

M5 (6x)

A

Free space for plug

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Technical drawings SMP 500 series SMP 500 /20/30/50/70 V2 (Motor offset)

Type

A mm /20/30/50/70

SMP 500 V2 100 mm stroke 537 ±2

SMP 500 V2 200 mm stroke 637 ±2

SMP 500 V2 400 mm stroke 837 ±3

M16 35 deep (4x)

180 18

0

146,7

22,5°

45°

200

299,5

2,7

90° a

b c

d a: PCD Ø70 b: M8 c: Ø8 H7 d: PCD Ø150

Ø160

392

±2

150

65

18

60

Dim

. A

90

11,4

Free

spa

ce

for p

lug

Free

spa

ce

for p

lug

Ø120 h6

2x 4

30

Ø55 H7

Ø90

Ø8 H7

2x 20 deep M8

8x 20 deep

45 M

echa

nica

l blo

ck

74 ±

2 28

Sta

rting

poi

nt s

troke

(le

ngth

mea

sure

men

t)

Page 32: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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Portal frame for press-in units of the QMP/SMP series

Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.

19

20

12

Stroke

? ?

? ?

Page 33: PRESS-IN UNITS QMP line€¦ · Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050 Force sensor 60 kN f or QMP 100 60 12 - 60 QMP-1000060 Force accuracy 0,5 % A 1 D E B A 2 A 3

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C-frame for press-in units of the QMP/SMP series

C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.

150 - 280

Stroke

210 - 330

12

19

25

9

? ? ? ?

?