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  • 7/30/2019 Premier Surface Equipment Catalog

    1/17

    ELECTRICAL SUBMERSIBLE PUMPS

    SECTION 6

    SURFACE POWERSYSTEMS

    Ver.01-2010

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 2 2009 Premier Pumping Solutions. All Rights Reserved

    Premier Pumping So lut ions of fers a complete range of Sur face Power Sys tems

    and assoc iated accessor ies . Th is inc ludes Wel l Head Junct ion Boxes , Di rect

    On-L ine Switchboards , Var iab le Frequency Dr ives and Step-up / Step-down

    Power Trans formers . In addi t ion to the ind iv idua l components , Premier

    Pumping So lut ions a lso prov ides Surface power packages in sk ids and

    conta iners that are su i tab le for ins ta l lat ion in remote or host i le

    env i ronments .

    The Premier Range of Sur face Power Sys tems i s manufactured under s t r ict

    qua l i ty contro l and conforms to a l l major e lectr ica l codes and spec i f i cat ions

    appl icab le to the industry .

    1 . Wel l Head Junct ion Boxes (Vented and Exp los ion Proof Des igns ) ,

    2 . D i rect On-L ine Switchboards ,

    3 . Var iab le Frequency Dr ives ,

    4 . Step-Up and Step-Down Trans formers

    5. Sur face Sk ids and Conta iners

    INTRODUCTION

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 3

    The Junct ion box i s used on a l l ESP ins ta l lat ions to prevent the migrat ion of

    gas to the switchboard or Var iab le Frequency Dr ive where the gas cou ld be

    ign i ted by the sparks generated by the e lectr ic breaker or c i rcu i t and cause

    an exp los ion.

    In a typ ica l ins ta l lat ion , the Junct ion Box i s ins ta l led 15 feet or more f rom the

    wel lhead and the switchboard i s p laced at 35 feet or more f rom the junct ion

    box; 50 feet or more f rom the we l lhead. The Junct ion Box i s mounted 3 to 4

    feet above ground and cab les f rom the Junct ion Box to the we l lhead and the

    switchboard or Var iab le Frequency Dr ive are bur ied . The Junct ion Box must

    never be ins ta l led ins ide a bu i ld ing or a conta ined s t ructure . The Premier

    High Vol tage , Vented Junct ion Box meets NEMA-3R spec i f i cat ions and i s

    ava i lab le in both Sta in less Stee l and Powder Coated Carbon Stee l

    construct ion. The Premier Junct ion Box prov ides easy access for ins ta l lat ion

    of cab les up to 2/0 AWG. Features for the grounding of the power conductor

    cab le and ad justab le inter lock ing of cab le to f i t a l l common ESP power cab le

    in serv ice are un ique to these Junct ion Boxes . The Junct ion Box i s rated to

    5000V, us ing spec ia l heavy duty insu lators and the spec ia l sa fety features l ike

    the termina l protect ive sh ie ld ensure that the un i t meets a l l industry spec i f i c

    safety requirement .

    In appl icat ions where the Junct ion Box i s located c lose to the Wel l Head, an

    Exp los ion proof sea led junct ion box i s used. The Cables are terminated at the

    Box us ing Exp los ion proof Cab le G lands and the doors are sea led us ingneoprene gaskets / o- r ings and s tee l bo l ts .

    JUNCTION BOX

    JUNCTION BOX - MODELS

    1 Junction Boxes

    1.a Vented, NEMA 3R, 5 KV, 200 A

    1.b Vented, NEMA 3R, 5 KV, 400 A

    1.c Explosion Proof, 5 KV, 200A

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 4 2009 Premier Pumping Solutions. All Rights Reserved

    Premier Pumping So lut ions of fers a complete range of Di rect On-L ine power

    systems that are commonly re ferred to as Switchboards . Switchboards

    trans fer the input vo l tage and frequency to the output and in turn to the

    motor which enables the sys tem to run at a f i xed f requency that i s the same

    as that of the supply power . In addi t ion to the t rans fer of power , the

    Switchboard prov ides contro l in terms of on and off switches and a lso

    protect ion and meter ing dev ices to set a larms/ safe operat ing parameters and

    record important parameters l ike current , phase vo l tages and vo l tage

    imbalances .

    The Premier Range of Switchboards are segregated into the fo l lowing groups .

    a . Low Vol tage Switchboards - 380V to 480V, 200A

    b. Medium Voltage Switchboards - 600V to 5000V, 200A

    c. Combinat ion Switchboards - 380V to 3600V, 400A

    DIRECT ON-LINE POWER SYSTEMS (SWITCHBOARDS)

    PREMIER RANGE OF SWITCHBOARDS

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 5

    The low vo l tage range of Switchboards operate f rom 380V to 480V and are

    normal ly used for low horsepower appl icat ions where the ava i lab le power

    supply vo l tage i s a l so with in th is range , e l iminat ing the need for a s tep-down

    trans former .

    LOW VOLTAGE SWITCHBOARDS

    MEDIUM VOLTAGE SWITCHBOARDS

    The medium vol tage range of switchboards operate f rom 600V to 5000V.

    There are three spec i f i c mode ls in th is range .

    1 . Premier 1 .5KV Switchboard - Rated f rom 600 to 1500V operat ing vo l tage

    at a maximum of 200A. The d isconnect switch i s rated to 1 .5KV and i s a

    no- load break d isconnect type .

    2 . Premier 3 .6KV Switchboard - Rated f rom 750 to 3600V operat ing vo l tageat a maximum of 200A. The d isconnect switch i s rated to 12KV and 600A

    and i s a load break d isconnect type .

    3 . Premier 5 .0KV Switchboard - Rated f rom 1200 to 5000V operat ing vo l tage

    at a maximum of 200A. The d isconnect switch i s rated to 12KV and 600A

    and i s a load break d isconnect type .

    COMBINATION SWITCHBOARDS

    The Combinat ion Switchboards i s a perfect low cost

    so lut ion for low horsepower ESP sys tems. These sys tems

    have a dry type a i r cooled t rans former in the bottom

    compartment and a low vo l tage switchboard in the top

    compartment . The two components are interconnected at

    the factory and i s fu l ly tes ted before sh ipp ing.

    Th is sys tem requires very l i t t le maintenance and i s rated

    to a maximum of 50o

    C ambient operat ion. Di f ferent s i zes

    are ava i lab le based on appl icat ion requirements , f rom

    7 5 K V A t o 2 0 0 K V A ( 1 0 0 A - 4 0 0 A ) a n d a v o l t a g e r a n g e o f

    7 0 0 V t o 2 4 0 0 V .

    Premier Pumping So lut ions of fers a var ie ty of motor contro l le rs f rom the low

    cost bas ic contro l le r that prov ides bas ic motor parameter in format ion and

    protect ion set t ings to the h igh end contro l le rs that have Back Sp in detect ion ,

    mult ip le ana log and d ig i ta l inputs and outputs , LCD d isp lays and integrated

    communicat ion features for wire less or wired communicat ion and contro l

    so lut ions .

    MOTOR CONTROLLERS

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 6 2009 Premier Pumping Solutions. All Rights Reserved

    2 Switchboards

    Low Voltage2.a Low Voltage Switchboard, 380-480V, 125A, 90 KVA

    2.b Low Voltage Switchboard, 380-480V, 200A, 150 KVA

    2.c Low Voltage Switchboard, 380-480V, 300A, 225 KVA

    2.d Low Voltage Switchboard, 380-480V, 400A, 300 KVA

    Medium & High Voltage

    2.e Medium Voltage Switchboard, 1.5 KV, 600V-1500V, 200A

    2.f High Voltage Switchboard, 3.6 KV, 750V-3600V, 200A

    2.g High Voltage Switchboard, 5.0 KV, 1200V-5000V, 200A

    Combination Systems (Switchboard + Step-Up Transformer)

    2.h Combination Power System, 600V-1500V, 125A, 90 KVA

    2.i Combination Power System, 600V-1500V, 160A, 125 KVA

    2.j Combination Power System, 600V-1500V, 200A, 150 KVA

    2.k Combination Power System, 1100V-2400V, 260A, 200 KVA

    DIRECT ON-LINE SWITCHBOARD - MODELS

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 7

    VARIABLE FREQUENCY DRIVES

    Premier Pumping So lut ions of fers a complete range of Var iab le Frequency

    Dr ives required for E lectr ic Submers ib le and Hor izonta l Pumping Sys tems. The

    packages of fered are ta i lor made for the o i l f ie ld and are ava i lab le in NEMA 1

    or NEMA 3R/4 construct ion and are capable of operat ing in harsh terra in ,

    desert env i ronments and in areas where there i s h igh humid i ty and corros ion

    l ike of fshore p lat forms. The VSD Packages are ava i lab le in low vo l tage

    ( 3 8 0 - 6 9 0 V ) o r i n m e d i u m v o l t a g e ( 2 3 0 0 - 4 1 6 0 V ) c o n f i g u r a t i o n s .

    GENERAL SPECIFICATIONS

    The enc losures can be f i t ted with input

    harmonic f i l te rs , output s ine wave f i l te rs ,

    bypass contactor sys tems, chart recorders ,

    PLC contro l sys tems, a i r condi t ion ing

    systems, f i re monitor ing & protect ion ,

    d o w n h o l e m o n i t o r i n g p a n e l s &

    communicat ion sys tems, input and output

    junc t i on b oxes , au x i l ia ry p ower pa ne ls a nd

    any other dev ice that the end-user may want

    ins ta l led in the sys tem. The sk idded VFD

    systems are des igned to meet f ie ld

    requirements and can be up to 40Ft long

    with a l l components .

    A l l E q u i p m e n t m e e t s C S A , U L o r I E C a n d a r e b u i l t t o A N S I o r N E M A s t a n d a r d s

    K V A R a t i n g - U p t o 1 8 0 0 K V A

    C o n t r o l S y s t e m - 6 o r 1 2 P u l s e - V o l t s p e r H e r t z C o n t r o l

    I n p u t V o l t a g e - 3 8 0 - 6 9 0 V o r 2 3 0 0 - 4 1 6 0 V

    I n p u t F r e q u e n c y - 5 0 / 6 0 H z

    I n p u t V o l t a g e T o l e r a n c e - - 1 5 % t o + 1 0 %

    F r e q u e n c y T o l e r a n c e - + / - 6 %

    O u t p u t V o l t a g e - 0 . 1 t o 1 0 0 % o f i n p u t s u p p l y v o l t a g e

    F r e q u e n c y R e s o l u t i o n - 0 . 0 0 1 H z

    O u t p u t F r e q u e n c y - 0 . 1 t o 2 0 0 H z

    T r a n s i s t o r T y p e - I n s u l a t e d G a t e B i p o l a r T y p e ( I G B T ) I n v e r t e r E f f i c i e n c y - 9 8 %

    P o w e r F a c t o r - 0 . 9 6 a t a l l l o a d s a n d s p e e d s

    O v e r l o a d C u r r e n t - 1 2 0 % f o r 1 2 0 S e c . 1 0 0 % c o n t i n u o u s

    A c c e l / D e c e l T i m e - 0 . 1 t o 6 0 0 0 s e c

    R u n D i r e c t i o n - F o r w a r d a n d R e v e r s e c a p a b i l i t i e s

    S o f t S t a r t - A u t o m a t i c l o a d r e d u c t i o n d u r i n g o v e r l o a d

    F r e q u e n c y J u m p - 3 J u m p f r e q u e n c y s e t t i n g s

    V F D I n t e r f a c e - 4 l i n e p l a i n b a c k l i t L C D d i s p l a y

    E n c l o s u r e T y p e - N e m a 1 , N e m a 3 R o r N e m a 4

    M a i n B r e a k e r - M o u l d e d c a s e C i r c u i t B r e a k e r

    C o o l i n g - F o r c e d A i r , A i r / A i r H e a t E x c h a n g e r , A i r C o n d i t i o n e r

    A l t i t u d e - F u l l R a t i n g u p t o 3 3 0 0 F t

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 8 2009 Premier Pumping Solutions. All Rights Reserved

    GENERAL SPECIFICATIONS (Cont.)

    PREMIER P & G SERIES DRIVES

    The Premier range of Var iab le Frequency dr ives i s an idea l choice for running

    an ESP sys tem or an HPS sys tem. The dr ives are manufactured at a base rat ing

    o f 4 0o

    C or 55o

    C with a 110% over load capabi l i ty . The Premier VFD i s

    pre-programmed to run with the Premier contro l le r , prov id ing a s impl i f ied

    but powerfu l user inter face . The normal protect ive features assoc iated with

    the ESP and HPS sys tems such as under and over loads , over current , under

    and over vo l tage , reverse rotat ion and t rue output vo l tage . The contro l le r can

    be connected to a computer through a USB cab le or through WiF i network .

    The software embedded in the contro l enables easy connect ion of the

    contro l le r through the web browser .

    A n a l o g I n p u t s - 6 @ 0 - 1 0 V D C a n d / o r 4 - 1 0 m A , 2 o n V S D , 4 o n

    C o n t r o l l e r

    A n a l o g O u t p u t s - 4 , 2 o n V S D , 4 o n C o n t r o l l e r

    D i g i t a l I n p u t s - 2 1 , 5 f u l l y p r o g r a m m a b l e o n V S D , 1 6 o n C o n t r o l l e r D i g i t a l O u t p u t s - 7 , 2 c o n f i g u r a b l e a n d 1 a l a r m o n V S D , 5 o n

    C o n t r o l l e r

    L o o p C o n t r o l - P I D f r o m o p t i o n a l l y i n t e g r a t e d D o w n H o l e t o o l

    S C A D A C o m p a t i b i l i t y - M o d b u s R T U

    J o g C a p a b i l i t y - M u l t i p l e J o g M o d e P u m p R e l e a s e

    S t a r t M o d e s - S e p a r a t e A c c e l / D e c e l t i m e s w i t h p r o g r a m m a b l e

    s t e p p e d a c c e l e r a t i o n , 6 s t e p s

    S t o p p i n g m o d e s - R a m p t o s t o p , C o a s t t o s t o p

    A u t o m a t i c R e t r i e s - A d j u s t a b l e D e l a y a n d N u m b e r o f s t a r t s

    C a r r i e r F r e q u e n c y - A d j u s t a b l e b e t w e e n 0 . 5 t o 3 k H z

    T r e n d i n g C a p a b i l i t y - D u l l t r e n d i n g c a p a b i l i t y o n c o n t r o l l e r , 1 6 c h a n n e l s

    a t m i n i m u m 1 s e c o n d s a m p l e t i m e .

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 9

    PREMIER P SERIES DRIVES

    The Premier P Ser ies Dr ive meets most of the appl icat ion requirements in the

    oi l f ie ld and industr ia l range of app l icat ions . The input to the P ser ies dr ive i s

    380V to 480V. With a phase sh i f t ing input t rans former , the Premier VFD dual

    d iode br idge can be operated in 12 pu lse rect i f i cat ion mode, reducing input

    current harmonic d is tort ion factor by 90%.

    SPECIFICATION AND FEATURES FOR P & G SERIES DRIVES

    The Premier G ser ies dr ive i s a h igh horsepower AC dr ive . The dr ive i s o f

    modular des ign with separate converter and inverter sect ions ins ta l led in a

    common enc losure . These sect ions can be para l le led to increase the capac i ty

    of the dr ive to 1800A at 480 and 600V. There are three contro l modes ,

    t rad i t iona l Vo l ts/Hertz , open loop vector and c losed loop f lux vectorincorporated into the same dr ive . The modular construct ion of fers the

    commonal i ty of parts between dr ives of d i f ferent s i zes and typ ica l ly comes in

    s teps of 450KVA. The dr ives a lso features a s tandard non-regenerat ive f ront

    end that can eas i ly support 12pulse , 18 pu lse or 24 pu lse conf igurat ions for

    reduced harmonics .

    P - S e r i e s P e r f o r m a n c e F e a t u r e s

    R a t i n g s

    5 - 5 6 0 K V A ; 4 8 0 V A C

    O v e r l o a d C a p a c i t y

    1 1 0 % f o r 6 0 s e c . ( 1 5 0 % p e a k )

    S t a r t i n g T o r q u e

    1 0 0 % @ 3 H z

    E l e c t r o n i c R e v e r s i n g

    A d j u s t a b l e A c c e l / D e c e l

    0 . 1 t o 6 0 0 0 S e c

    C o n t r o l l e r S p e e d R a n g e

    V o l t s / H e r t z ; 4 0 : 1

    P o w e r L o s s R i d e - t h r u

    2 S e c

    I n e r t i a R i d e - t h r u

    PREMIER G SERIES DRIVES

    G - S e r i e s P e r f o r m a n c e F e a t u r e s

    R a t i n g s

    3 5 0 - 1 5 0 0 K V A @ 4 6 0 V A C ,

    4 5 0 - 1 8 0 0 K V A @ 6 0 0 V A C

    O v e r l o a d C a p a c i t y

    1 2 0 % f o r 6 0 s e c . V a r i a b l e T o r q u e

    S t a r t i n g T o r q u e

    1 5 0 %

    E l e c t r o n i c R e v e r s i n g

    A d j u s t a b l e A c c e l / D e c e l

    0 . 1 t o 6 0 0 0 S e c

    C o n t r o l l e r S p e e d R a n g e

    V o l t s / H e r t z ; 4 0 : 1

    V e c t o r ; 1 0 0 : 1

    F l u x V e c t o r ; 1 0 0 0 : 1

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 10 2009 Premier Pumping Solutions. All Rights Reserved

    ENCLOSURE SPECIFICATION

    PREMIER P & G SERIES DRIVE OPTIONS

    S ine Wave F i l ter - The Premier S ine Wave F i l ter i s used tob lock h igh f requency harmonics generated on the output of

    the dr ive f rom trave l l ing beyond the VFD output . With the

    Harmonics removed, the output resembles a pure s ine wave

    that puts very min imal s t ress on the cab le and the e lectr ic

    motor . The enc losure i s bu i l t o f s tee l and powder coated

    and meets NEMA 3R spec i f i cat ion. The un i t i s interna l ly

    fused and has a f requency response f rom 1800 to 4000 Hz .

    W i t h o u t S i n e W a v e F i l t e r W i t h S i n e W a v e F i l t e r

    By-Pass Feature - The Opt iona l By-pass feature on the

    dr ive package i s a 3 switch s ty le by-pass with contactor ,

    a l lowing the operat ion of the motor through the dr ive or

    across the l ine . The Direct on L ine mode i s engaged by

    us ing an externa l se lector switch and th is mode of

    operat ion i s managed by a DOL motor contro l le r .

    T y p e - N E M A 1 f o r i n d o o r s , f o r c e d a i r c o o l e d .

    - N E M A 3 R f o r O u t d o o r , f o r c e d a i r t o a i r h e a t e x c h a n g e r

    c o o l e d

    - N E M A 4 f o r o u t d o o r , s e a l e d , a i r t o a i r h e a t e x c h a n g e r

    c o o l e d

    A p p l i c a t i o n - I n d o o r / O u t d o o r

    M a t e r i a l - 1 2 G a u g e S t e e l , O p t i o n a l S t a i n l e s s S t e e l f o r N E M A 4

    G a s k e t s - N e o p r e n e

    C a b l e T e r m i n a t i o n s - L u g s , A l u m i n i u m G l a n d P l a t e o n E n c l o s u r e

    M a i n C o m p a r t m e n t - S e p a r a t e l o c k a b l e e n c l o s u r e , D o o r i n t e r l o c k e d

    S i n e W a v e F i l t e r - S e p a r a t e l o c k a b l e e n c l o s u r e

    B a s e F r a m e - 6 - 8 S t e e l c h a n n e l f o r F l o o r M o u n t e d u n i t s

    L i f t i n g E y e s - 4 E a . , T o p m o u n t e d

    SERVICE CONDITIONS

    A m b i e n t T e m p e r a t u r e - N E M A 1 / 3 R - - 1 0o

    C t o 4 0o

    C

    - N E M A 4 - - 1 0o

    C t o 5 5o

    C

    H u m i d i t y - 9 5 % R H , N o n C o n d e n s i n g

    A l t i t u d e - 3 3 0 0 F t , D e - r a t e i f h i g h e r

    I n p u t V o l t a g e - + 1 0 % ; - 1 5 %

    I n p u t F r e q u e n c y - 5 0 / 6 0 H z + / - 5 %

    C o n n e c t i o n - 3 - p h a s e , 3 - w i r e , p h a s e s e q u e n c e i n s e n s i t i v e

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 11

    PREMIER ADVANCED VFD CONTROLLER FEATURES

    PREMIER P & S SERIES DRIVE OPTIONS (Cont.)

    Reverse Rotat ion Relay & High Vol tage Shunt - ESP appl icat ions require

    protect ion aga inst the poss ib i l i ty of s tart ing the pump when i t i s turn ing in

    reverse due to the co lumn of f lu id f lowing back down the product ion tub ing

    due to grav i ty . The Premier dev ice i s a s tand a lone sens ing re lay and h igh

    vol tage shunt that enable the contro l sys tems to recognize the presence of

    backsp in . The dev ice can a lso sense ground fau l ts and can communicate to

    the VFD through the RS485 port .

    Transient Vol tage Surge Suppressors - The opt iona l Premier TVSS uses s tate

    of the art t rans ient vo l tage surge suppressor dev ices that ut i l i ze ind iv idua l

    MOV dev ices assembled in a non-destruct ive package . Th is a l lows the TVSS

    dev ice to be mounted ins ide the VSD enc losure without the use of add i t iona l

    protect ive dev ices such as fuses or c i rcu i t breakers .

    P r o t e c t i v e Fe a t u r e s - I n t e r n a l l y F u s e d ; 3 P h a s e l i n e - l i n e & l i n e t o g r o u n d

    F r e q u e n c y R e s p o n s e - 5 0 - 4 2 0 H z

    R e s p o n s e T i m e - L e s s t h a n 1 n a n o s e c o n d

    P e a k S u r g e R e s i s t a n c e - 2 0 0 , 0 0 0 A m p / P h a s e

    E n e r g y D i s s i p a t i o n - 4 , 8 0 0 J o u l e s / P h a s e

    Amp Chart Recorder (Opt ional ) - Premier VFDs can be f i t ted with the Br is to l

    Babcock Record ing Ammeters . There i s a l so an opt ion to p lot the amp charts

    in the same format as the manual charts f rom the data s tored in the

    contro l le r through the inter face software .

    1 . 4 l ine 20 d ig i t h igh c lar i ty d isp lay with 24 key keyboard

    2. On-board h igh intens i ty LED p i lot l ights d isp lay ing AUTOSTART, BACKSPIN,

    ALARM, ON, OFF

    3. On-board contro l dev ices , AUTO, HAND, START, STOP

    4. Zoom button to increase s i ze of d isp lay d ig i t s

    5 . Measurement of Vo l ts , Amps , KW, Frequency , Ground fau l t protect ion

    6. Reverse rotat ion and Ground Fau l t protect ion ava i lab le when opt iona l

    sensors are ins ta l led

    7. 16 Dig i ta l inputs , 5 Dig i ta l outputs

    8. 4 Ana log inputs and 2 Analog outputs

    9. 2 RS485 communicat ion ports

    10. 2 USB communicat ions port

    11. T ime s tamped Data a nd Alarm log

    12. T ime s tamped t rending with 16 independent chan ne ls and user se lected

    t ime s tamp

    13. Standard o n-board memory of 128 MB with a n opt iona l upgraded memory

    o f 8 G B

    14. Web Based prog ramming and co mmunicat ion sof tware for PC a nd PDA

    15. Data download v ia memory s t ic k or cab le LAN (TCP/ IP Ready)

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 12 2009 Premier Pumping Solutions. All Rights Reserved

    Premier P Series Variable Frequency Drives; NEMA 4; 0-40C, 6 Pulse Dimensions (Inches)

    3 Variable Frequency Drives (6 Pulse) W D H

    3.a VFD, 67A, 45KVA@380V, 56KVA@480V 24 21 38

    3.b VFD, 77A, 51KVA@380V, 64KVA@480V 24 21 38

    3.c VFD, 96A, 64KVA@380V, 80KVA@480V 24 21 38

    3.d VFD, 125A, 83KVA@380V, 105KVA@480V 24 21 38

    3.e VFD, 156A, 103KVA@380V, 130KVA@480V 36 30 72

    3.f VFD, 180A, 119KVA@380V, 150KVA@480V 36 30 72

    3.g VFD, 240A, 158KVA@380V, 200KVA@480V 36 30 72

    3.h VFD, 260A, 171KVA@380V, 216KVA@480V 36 30 72

    3.i VFD, 304A, 200KVA@380V, 253KVA@480V 36 30 72

    3.j VFD, 414A, 273KVA@380V, 344KVA@480V 40 30 88

    3.k VFD, 515A, 399KVA@380V, 428KVA@480V 40 30 88

    3.l VFD, 675A, 444KVA@380V, 561KVA@480V 46 30 88

    Premier P Series Variable Frequency Drives; NEMA 3R/4; 0-55C, 6 Pulse Dimensions (Inches)

    3.m VFD, 67A, 45KVA@380V, 56KVA@480V 24 26 38

    3.n VFD, 77A, 51KVA@380V, 64KVA@480V 24 26 38

    3.o VFD, 96A, 64KVA@380V, 80KVA@480V 24 26 38

    3.p VFD, 125A, 83KVA@380V, 105KVA@480V 28 26 38

    3.q VFD, 156A, 103KVA@380V, 130KVA@480V 36 30 72

    3.r VFD, 180A, 119KVA@380V, 150KVA@480V 40 30 72

    3.s VFD, 240A, 158KVA@380V, 200KVA@480V 44 30 72

    3.t VFD, 260A, 171KVA@380V, 216KVA@480V 44 30 72

    3.u VFD, 304A, 200KVA@380V, 253KVA@480V 44 30 72

    3.v VFD, 414A, 273KVA@380V, 344KVA@480V 48 30 88

    3.w VFD, 515A, 399KVA@380V, 428KVA@480V 48 30 88

    3.x VFD, 675A, 444KVA@380V, 561KVA@480V 54 30 88

    Premier G Series Variable Frequency Drives; NEMA 4; 0-55C, 6 / 12 Dimensions (Inches)

    3.y VFD, 900A, 592KVA@380V, 748KVA@480V 126 36 90

    3.z VFD, 1350A, 888KVA@380V, 1122KVA@480V 148 36 90

    3.aa VFD, 1800A, 1184KVA@380V, 1800KVA@480V 176 36 90

    VARIABLE FREQUENCY DRIVE - MODELS

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 13

    TRANSFORMERS

    Premier Pumping So lut ions of fers a complete range of Trans formers that are

    su i tab le for both F ixed Speed operat ions and Var iab le Frequency operat ion.

    There are main ly two types of Trans formers used in ESP appl icat io ns .

    Step-down Transformers - The Step-down Trans formers are used when the

    l ine vo l tage on the power l ine i s h igher than the operat ing vo l tage of the

    surface contro l sys tem. These t rans formers are ava i lab le in any vo l tage and

    power rat ings as required by the appl icat ion. Step-down t rans formers are

    usua l ly s ing le tap t rans formers that are spec i f i ca l ly des igned for a part icu lar

    appl icat ion.

    Step-up Transformers - Most ESP sys tems operate at medium vol tage ranges

    so as to keep the operat ing current and cab le losses low. To fac i l i tate th is ,

    once the e lectr ic power passes through the contro l sys tem, the vo l tage i s

    s tepped up to ensure that the vo l tage at the motor i s the same as the

    spec i f ied vo l tage for that motor at that f requency of operat ion. The Step-

    down Trans formers have a mult i - tap output which enables the changing of the

    output vo l tage with in a spec i f ied range to su i t the vo l tage of the se lected

    motor at the spec i f ied f requency .

    Premier Pumping So lut ions of fer two spec i f i c types of t rans formers in terms

    of bu i ld spec i f i cat ions to i t s c l ients .

    Dry Type Transformers - The Dry Type Trans formers i s a good so lut ion for low

    KVA appl icat ions that are in p laces with a maximum ambient temperature of

    +45o

    C. These are normal ly used for Switchboard appl icat ions but can a lso be

    used for low KVA Var iab le Frequency Dr ive appl icat ions . The Dry Type

    Trans formers need to be ins ta l led in a hous ing based on the NEMA or IP

    rat ings required for the appl icat ion. The b iggest advantage of the Dry Type

    Trans formers i s the low cost compared to the Oi l -F i l led Trans formers . The Dry

    Type Trans formers are ava i lab le with two types of mater ia ls for the wind ings ,

    namely Copper and Alumin ium.

    Oi l F i l led Transformers - The Oi l F i l led Trans formers are used in H igh KVA

    appl icat ions and in areas where the ambient temperature goes above +45o

    C.

    The Trans former i s housed in an a i r t ight tank that i s f i l led with d i -e lectr ic

    minera l o i l . These types of Trans formers are prov ided with addi t iona l safety

    protect ion sys tems l ike o i l leve l gauge , o i l temperature gauge and a vent

    va lve . The h igher spec i f i cat ion Trans formers are f i t ted with DGPT re lays for

    monitor ing and protect ion and in some cases , Hermet ica l ly Sea led

    Trans formers are used.

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 14 2009 Premier Pumping Solutions. All Rights Reserved

    TRANSFORMER - MODELS

    4 Dry Transformers (Copper or Aluminium Wound)

    4.a Dry Type Transformer, 75 KVA 380/415/480; 700-1200 volts

    4.b Dry Type Transformer, 100 KVA 380/415/ 480; 700-1200 volts

    4.c Dry Type Transformer, 150 KVA 380/415/480; 750-1500 volts

    4.d Dry Type Transformer, 200 KVA MV 380/415/480; 750-1500 volts

    4.e Dry Type Transformer, 200 KVA HV 380/415/480; 1100-2400 volts

    5 OISC Transformers.

    5.a Oil Filled Transformer, 50 KVA 415/480; 600-2480 volts

    5.b Oil Filled Transformer, 60 KVA 415/480; 600-2480 volts

    5.c Oil Filled Transformer, 80 KVA 415/480; 600-2480 volts

    5.d Oil Filled Transformer, 90 KVA 415/480; 600-2480 volts

    5.e Oil Filled Transformer, 100 KVA 415/480; 600-2480 volts

    5.f Oil Filled Transformer, 150 KVA 415/480; 1100-3800 volts

    5.g Oil Filled Transformer, 200 KVA 415/480; 1100-3800 volts

    5.h Oil Filled Transformer, 250 KVA 415/480; 1100-3800 volts

    5.i Oil Filled Transformer, 300 KVA 415/480; 1100-3800 volts

    5.j Oil Filled Transformer, 350 KVA 415/480; 1100-3800 volts

    5.k Oil Filled Transformer, 400 KVA 415/480; 1100-3800 volts

    5.l Oil Filled Transformer, 500 KVA 415/480; 1450-4800 volts

    5.m Oil Filled Transformer, 600 KVA 415/480; 1450-4800 volts

    5.n Oil Filled Transformer, 800 KVA 415/480; 1450-4800 volts

    5.o Oil Filled Transformer, 1000 KVA 415/480; 1450-4800 volts

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    2009 Premier Pumping Solutions. All Rights Reserved SURFACE POWER SYSTEMS - Section 6 - 15

    SURFACE SKID SYSTEMS

    Premier Pumping So lut ions spec ia l i zes in the des ign , engineer ing and

    construct ion of ded icated, f i t for purpose sk idded sys tems. We manufacture

    NEMA 3R/4 cert i f ied contro l rooms for the fo l lowing

    D eser t : - 1 0o

    C to + 6 0o

    C , D r y E n v i r o n m en t w i th B l o w i n g S a n d

    J u n g l e : - 1 0o

    C to + 6 0o

    C , 1 0 0 % C o n d en s i n g H u m i d i ty , H ea v y R a i n a n d F l o o d i n g

    O f f sh o r e : - 1 0o

    C to + 5 0o

    C , E x t r em e M o i stu r e , C o r r o s i v e E n v i r o n m en t

    A r c t i c : - 4 0o

    C to + 4 0o

    C , E x t r em e C o l d , H ea v y S n o w & R a i n

    O p en : - 4 0o

    C to + 6 0o

    C , A l l ty p es o f E n v i r o n m en ts

    Al l sk ids conta in an env i ronmenta l ly and thermal ly contro l led , sea led room

    where the power sys tem e lectron ics are conta ined. The leve l of protect ion

    and the se lect ion of the a i r condi t ioners depend on the appl icat ion and i t srequirements . T rans formers i f required for the appl icat ion are ins ta l led on

    the ends of the sk ids and pre-wired to the power and contro l sys tem at the

    factory , tes ted and cert i f ied befor e be ing sh ipped out .

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    ELECTRICAL SUBMERSIBLE PUMPING SYSTEMS

    SURFACE POWER SYSTEMS - Section 6 - 16 2009 Premier Pumping Solutions. All Rights Reserved

    SURFACE SKID SYSTEMS - PICTURES

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    E-Mail: [email protected]

    North & South America7232, Empire Central Drive,

    Houston, Texas, 77040,

    United States of America.

    Europe

    Unit 8, Oakfield Industrial Estate,

    Eynsham, Oxfordshire,

    OX29 4TH, England.

    Phone: +44 1865 595 253

    Fax: +44 1865 884 112

    Middle East & North Africa

    P.O. Box 18055, Jebel Ali Free Trade Zone,

    Dubai, United Arab Emirates.

    Phone: +971 4 881 1400

    Fax: +971 4 881 1600

    India

    Plot # 6, P.T.P Nagar,

    Trivandrum, Kerala,

    India - 695038

    Phone: +91 9605011787

    Asia Pacific

    6-1-502, WuYiJiaYuan,

    Hexi District, Tianjin,

    P.R. China300210

    Phone: +86 138 202 909 22

    mailto:[email protected]?subject=InternetEnquiry-PPSmailto:[email protected]?subject=InternetEnquiry-PPSmailto:[email protected]?subject=InternetEnquiry-PPS