perfectly right. perfectly flexible. fpso with ksb benefits at a glance: n many years of experience...

Perfectly right. Perfectly flexible. FPSO with KSB

Our technology. Your success.Pumps n Valves n Service

Your benefits at a glance:

■n Many years of experience with

equipping FPSO units

■n Profound knowledge of the

related requirements

■n Solutions for the most demanding

of challenges

■n Pumps, valves, seals and service

from a single source

Quality, reliability and safety combined – FPSO with KSB products

For the demanding FPSO applications, KSB has a unique range of products and services on offer, which ensure maximum safety and reliability. Our holistic solutions and expertise from years of working in this field allow us to provide high-quality and comprehensive equipment for FPSO applications.

KSB products used in FPSO need to function even under the

toughest conditions typically found in the rough environment of

these production vessels. KSB tackles the related challenges with

technically mature products designed to the respective standards.

In addition, KSB offers mechanical seals which ensure smooth

interaction of the seal and API pump. With our comprehensive

range of services, we support you during the products' entire life

cycle. Special expertise is required to provide services on oil ships,

so KSB Service staff undergo demanding training and obtain all

certificates required for these challenging applications. We can also

rely on a worldwide service network to be on your site quickly.

When it comes to FPSO applications, trust in a reliable partner,

trust in pumps, valves and seals from the same manufacturer, or

simply trust in KSB.

02 Introduction

Retrofits: good can be made

even better

New framework conditions do

not always require new pumps

or new valves: KSB retrofit is

the alternative to buying a new

product and comprises measures

for hydraulic and mechanical

modifications or changes to the

materials.

Efficient, affordable and

SCCP-certified

With unique manufacturer know-

how, knowledge of specific

regulations and ongoing training,

our employees are perfectly

equipped to carry out all agreed

jobs on your pumps and valves.

No compromises:

KSB original spare parts

With KSB original spare parts

you‘re on the safe side as regards

the usual operating reliability of

your pumps and valves.

Always there for you: KSB Service

When it comes to maintain maximum

plant availability and safety as well as

reliability, our customer service is there

for you:

■n With more than 2,600 service specialists in 160 service centres worldwide

■n Spare parts for all brands and pump types

■n More than 350,000 orders per year

■n Service throughout the life cycle, from A to Z

03 Service

The flexible comprehensive range for all FPSO applications

KSB offers the best solution for any FPSO application. See for yourself: the table gives an overview of KSB‘s products and the different applications in which they can be employed.

Fluids containing abrasive solids, corrosive, explosive and viscous

liquids, high pressures, extreme temperatures and rough climate:

such conditions call for flexible products that reliably and safely

deliver high performance. API pumps, valves and seals by KSB

have proven for decades what they are capable of on offshore

platforms, in refineries and similarly exacting surroundings.

InjectionSeawater lifting

Seawater transport

Process water Auxiliary pumps, non-APICooling water circuit

Ballast Water Treatment

Crude oil Drainage

Process circuit Fire fighting

04 FPSO applications

Application Description Products

Injection KSB pumps deliver a maximum pressureof 400 bar for water injection.

KSB pumps and valves with super duplex casing,short delivery period (less than 50 weeks):CHTR (API-BB5), TRIODIS, DANAÏS, ECOLINE GTL, IVC

Process Water For process water transport andtreatment.

RPH, RPHb, RPH V, TRIODIS, DANAÏS, ISORIA, ECOLINE GTL, IVC

Process circuit For the safe, reliable and efficient transportof well liquid to separation and contemporarystorage units.

RPH (API-OH2), RPHb (API-BB2), YNKR (API-BB2), RPH-V (API-VS4), WKTR (API-VS6), API-685 series (API-OH3), TRIODIS, DANAÏS, ECOLINE GTL/GLT, IVC

Crude oil For the transport and treatment of crude oil,KSB offers pumps with high flow rates andfavourable consumption rates.

CHTR (API-BB5), RPH (API-OH2), RPHb (API-BB2), UPA, UPV, B series (4-pole), TRIODIS, DANAÏS, ECOLINE GTL/GLT, IVC

Cooling water circuit Where large amounts of cooling water need tobe moved in the most diverse of applications, e.g.process water treatment and power generation.

RPH (API-OH2), MegaCPK (ISO-5199), RDLO (non-API), DANAÏS, ISORIA, ECOLINE GTL/GLT, IVC

Seawater transport For transporting seawater, KSB offers reliablepumps with duplex or super duplex casings formaximum corrosion resistance, and submersibleborehole pumps. Optional hypochlorite injectionsystem mounted outside to prevent biofouling.

RDL/RDL-V, RDL O/RDL O-V (non-API),Omega/Omega V, submersible motor pumps,DANAÏS, ISORIA, ECOLINE GTL/GLT, IVC

Drainage For draining caissons and headers, KSB hasavailable particularly space-saving pumpsto API standard.

RPH-V (API-VS4) and UPA (non-API), DANAÏS, ECOLINE GTL, IVC

Fire fighting Safety and reliability are a top priority: in additionto special fire-fighting water pumps, that caneven be submersible, KSB offers complete fire fighting systems to different country-specificstandards with autonomous power supply.

CPK / Megachem / MegaCPK (ISO-5199),RDL/RDL-V, RDL O/RDL O-V (Non-API),Omega/Omega V, submersible motor pumps,KSB ITUR to NFPA20, DANAÏS, ISORIA, BOAX-B, ECOLINE GTL/GLT, IVC

Seawater lifting Lifting of untreated seawater forfurther processing.

Submersible motor pumps and valves, UPA, UPV, B series (4-pole), DANAÏS, ISORIA, ECOLINE GTL/GLT, IVC

Ballast Water Treatment An environment-friendly, flexible method for an energy-efficient ballast water treatment. A com-bination of filtration and low pressure ultraviolet radiation removes particles and microorganisms efficiently from ballast water.

ISORIA, Actuators & Systems

Auxiliary pumps, non-API But KSB not only has products for safety- andsecurity-related applications. Our range alsoincludes pumps for different auxiliary processes,e.g. boiler feed packages, optimally matched toevery individual application.

MegaCPK, RDLO, TRIODIS, DANAÏS, ECOLINE GTL/GLT, IVC

KSB products got the type approval of the major classified societies such as BV, LR, DNV, ABS, KR, NK

05

KSB manufactures, installs and maintains all pumps applying

high flexibility, short delivery periods and fast service. The pumps

cover all FPSO applications and can be used offshore for the

production, storage and loading of crude oil. What is more: KSB

KSB API pumps for hydrocarbon production and non-API pumps for auxiliary processes

CHTR RPH® RPHb

BB5 high-pressure pump to API 610

Horizontal high-pressure barrel-type pumps with radial impellers, single-entry and double-entry, multistage, with flanges or weld end nozzles to DIN, API 610, type BB5, and ANSI

For use in FPSO, refineries and the petrochemical industry

DN 50 – 300Q [m3/h] 1450 max.H [m] 4000 max. p [bar] 400 max.T [°C] – 60 to + 450

OH2 process pump to API 610

Horizontal radially split volute casing pump in back pull-out design, to API 610, type OH2, ISO 13709 (heavy-duty), with radial impeller, single-entry, single-stage, centre-line pump feet; with inducer, if required. ATEX-compliant version available

For handling the large variety of crude oil products in refineries as well as in the chemical and petrochemical industries

DN 25 – 400Q [m3/h] 4150 max.H [m] 270 max.p [bar] 110 max.T [°C] – 70 to + 450

BB2 process pump to API 610

Horizontal radially split volute casing pump to API 610, and/or VDMA 24 297, type BB2, class A (heavy-duty), with radial impeller, single-entry, two-stage, back-to-back impeller arrangement, centreline pump feet

For use in FPSO, refineries, as well as the petrochemical and chemical industries


YNKR RPH-V

BB2 process pump to API 610

Horizontal radially split, single-stage, double-entry pump with single or double cast steel volute casing to API 610

For use in FPSO, refineries, in the petrochemical industry and steam generation

DN 250 and 350Q [m3/h] 3800 max.H [m] 390 max.p [bar] 60 max.T [°C] + 400 max.

Other values on request

VS4 process pump to API 610

Horizontal radially split submersible pump in back pull-out design to API 610, type VS4, and/or VDMA 24 297, class A (heavy-duty), with radial impeller, single-entry, two-stage, back-to-back impeller arrangement, centreline pump feet

For use in FPSO, refineries, the petrochemical and chemical industries, or as sump and tank pump

DN 25 – 80Q [m3/h] 110 max.H [m] 170 max.p [bar] 35 max.T [°C] – 30 to + 230 max.

also offers safe, proven and flexible solutions for nearly all

other applications where liquids need to be pumped, transported

and distributed on FPSO platforms – from pumps to complete

fire-fighting systems.

All data for 50 Hz operation

06 Pumps / Mechanical seals

WKTR MegaCPK API-685 series*

VS6 heavy duty process pump to API 610

Vertical can-type, ring section multistage pump with radial single entry impellers and first stage suction impeller. ATEX compliant version available.

For handling of condensate and similar NPSH critical products in FPSO and other in-dustrial applications, particularly refineries and petrochemical plants.


Standardised chemical pump with two bearing bracket variants

Horizontal radially split volute casing pump in back pull-out design, with radial impeller, single-entry, single-stage, to ISO 2858 / ISO 5199; also available as a variant with wet shaft and conical seal chamber. ATEX-compliant version available

For use in FPSO, for handling aggressive liquids in the chemical and petrochemical industries, and in refineries

DN 25 – 250Q [m3/h] 1160 max.H [m] 162 max.p [bar] 25 max.T [°C] + 400 max.

(Nikkiso-KSB)* refinery pumps

Horizontal or vertical canned motor pump to API 685, single-stage, with centreline pump feet; with inducer, if required

Applications:HNP: for clean liquids HTP: for hot fluids HSP / HMP: for contaminated or polymerising fluids HRP: for liquids with steep vapour pressure curve, e.g. liquefied gases

DN 40 – 150Q [m3/h] 360 max.H [m] 220 max.p [bar] 40 max.T [°C] +450 max.

RDLO UPA, B series (4-pole)

Axially split volute casing pump DN 350-700

Single-stage axially split volute casing pump for horizontal or vertical installation, with double-entry radial impeller, mating flanges to DIN, EN or ASME

For use in FPSO for handling water with low solids content, e.g. in irrigation and drainage pumping stations, in desalination plants for extraction, in power stations, fire-fighting systems, and shipbuilding


UPA, B series (4-pole), submersible borehole pump

Single-stage or multistage single-entry centrifugal pump in ring-section design for vertical or horizontal installation. Optionally available with lift check valve or connection branch

For use in FPSO, for handling clean or slightly contaminated water in general water supply, and in pressure booster, fire-fighting and emergency water supply systems, etc.


All data for 50 Hz operation

Other values on request

*Only available in Europe, Russia, the Middle East and Africa

4KSBM6S AND 4KSBM6 – Mechanical Seals acc. API 682

Pressure Up to 42 barTemperature –10 to 176° CDiameter Up to 110 mmSpeed Up to 23 m/s

07

From a single source: KSB valves to API standards are

perfectly matched to KSB‘s pumps and their respective

application. They are easy to install, very maintenance-friendly,

and feature a robust, highly wear-resistant design.

KSB API valves for FPSO applications

ISORIA

Centred-disc butterfly valve

Tight shut-off for virtually every fluid. Our extensive range of materials for this butterfly valve reflects the multitude of fluids to be handled: a large number of disc materials and elastomer liners make for increased corrosion and wear resistance, resulting in optimum adaptation of the material combination to the fluid. The valve can be combined with manual, pneumatic, hydraulic and electric actuators – with safety function, too.

Material: cast steel, nodular and grey cast iron, stainless steel,aluminium bronze, hard rubber coating, Halar® coating.Large elastomers variet

DN 32 to 1000p [bar] Up to 25T [°C] – 10 to + 200

DANAÏS 150 & 300

Double-offset butterfly valve

High performance butterfly valves by KSB. Our AMRI valve types DANAÏS satisfies the most exacting demands in terms of safety, service life and tight shut-off in both flow directions. This space-saving butterfly valve delivers excellent performance in everydayoperation. Extremely reliable for all requirements of modern industrial plants. Very low weight, simple installation, extremely service-friendly. Long service life. Fire-safe and and fugitives emissions tested and approved.

Material: Aluminium Bronze, Carbon steel, Stainless steel, Duplex, HastelloyFlanges, Lug, Wafer as standard and butt weld ends

DN 50 to 1200p [bar] Up to 50T [°C] – 200 to + 420

TRIODIS

Triple-offset butterfly valve

TRIODIS is a bidirectional high-performance maintenance free butterfly valve with triple-offset technology for high-pressure (up to 100 bar) and severe applications. Extremely reliable with high shut-off performance, TRIODIS is suitable for highly demanding applications and continious operations . Wide range of body types. Large number of body and disc materials. Fire-safe and fugitives emissions tested and approved.

Material: carbon steel and stainless steel, flanges, wafer, and butt weld ends

DN 150 to 1500p [bar] 150 max.T [°C] – 196 to + 500

08 Valves

SICCA ANSI high-pressure valves

High Pressure Gate, Globe and Check Valve

SICCA gate, globe and non-return valves are made of cast or forged steel to API 602, ASME B16.34 and BS 5352. With socket weld or threaded ends, external thread rotating stem. Bolted cover (Class 800) or welded cover (Class 1500 and 2500).

Material: Cast steel, stainless steel

DN 1/2“ to 24“p [bar] Class 800 to 2500T [°C] 0 to + 593

SISTO

Diaphragm Valves

An optimized long-term operation with a Position indicator with integrated stem protection to prevent ingress of contamination.A low maintenance design as all moving parts are located outside the fluid.An absolutely reliable sealing to atmosphere as the diaphragm provides hermetic sealing and a perfectly tight shut-off.

Material: grey cast iron, nodular cast iron, stainless steel

DN – 20 to 200T [°C] – 30 to + 160DIN PN16, ISO PN20

Eco Line ANSI low-pressure valves

2-piece ball valve

Gate and globe valves, strainers and non-return valves to API 600, ASME B16.34 and BS. High wear allowance on the sealing surfaces for high wear and corrosion resistance. The stainless steel/graphite gasket is fully confined to provide maximum sealing to atmosphere. The valve is available in a wide range of materials and variants.

Material: Various steels and stainless steels

DN 2“ – 36“p [bar] Class 150, 300, 600, 800T [°C] – 29 to + 593

IVC VET

Trunnion Ball Valves

API 6D, ASME B16,5 / B16.10 / B16.25

Material: Various steels and stainless steels

DN 2“ – 48“p [bar] Class 150 and 2500T [°C] – 101 to + 600

09

KSB Actuators

MR - Manual gearbox

For the actuation of any kind of ¼ turn valves. Ductile iron casing, cover and hand wheel - Standardized force: operating force according to EN 12570 standard - Factory lubricated for life = No maintenance Equipped with Adjustable end stops in open and close position - Worm wheel kinematics non-reversible in any position equipped with interchangeable insert. Can be used with extension and cardan join or motorized with electric actuators.

Hydraulic actuators (double-acting and single acting with mechanical springs)

Designed for the operation of any type of 1/4 turn valve, Hydraulic actuators offer output torque values up to 32 000 N.m at max. working pressure 160 bar (16MPa). The range consist in 3 kinematics;

■n Rack and pinion kinematics ■n Scotch yoke kinematics ■n Yoke slide kinematics

The rack and pinion kinematics of actua-tors offers the following advantages;

■n Accurate and reliable operation■n Constant output torque■n High performances with minimum

overall dimensions■n Reliable, long life performance■n Suitable for submerged service

The scotch yoke kinematics of actuators offers the following advantages;

■n Accurate and reliable operation■n Suitable for hi-torque service■n Symmetric output torque for ball &

plug valves■n Reliable, long life performance■n Also suitable for submerged service

The yoke slide kinematics offers an extra additional torque during the stroke to cover potential hydrodynamic torque from the valve

T [°C] – 50 to + 120Output Torque [Nm] Up to 32500p [bar] Up to 160

T [°C] – 50 to + 80Output Torque [Nm] Up to 16000Enclosure IP68 Flange ISO5211

ENNACTO Single-acting hydraulic actuator with gas cartridge

Patented AMRI yoke kinematics from 2000 Nm which offer an extra additional torque during the stroke to cover potential hydrodynamic torque from the valve.Equipped with adjustable end stops for precise valve position adjustment (open & close).Valve monitoring with any kind of signalization box thanks to VDI/VDE 3845 top plate interface. Compact design single acting actuator as Gas cartridge reduces considerably the dimensions compare to spring. Highly reliable single acting actuator for ESD system.Easy maintenance thanks to integrated manometer. Manual emergency control thanks to hydraulic quick coupling for manual and hand pump.

T [°C] – 20 to + 65Output Torque [Nm] Up to 125000p [bar] Up to 120Enclosure IP68Flange ISO5211

AMTROBOX R, HEAVY-DUTY SIGNALIZATION BOX

A compact and robust signalization box designed for harsh environment made of Grey Iron with cataphoresis and black epoxy painting. Position indication can be made through limit switches / proximity detector or / feed-back 4-20 mA. Double Sealed Protection: Instrumentation components are separated from the conduit entry by a sealed terminal block. Visualization of valve position can be made by local pointer or by flag indicator. Easy access to internal instrumentation by a screwable cover.

T [°C] – 20 to + 70Tightness IP68 – (72h, 30 m), fully submersible version on option

10 Hydraulic actuators

VRCS (VALVE REMOTE CONTROL SYSTEM)

Hydraulic system to operate all valves. Including hydraulic power pack, control panel and solenoid valve rack

■n Valves are installed in different places on a ship to control the flow of fluid

■n The actual position of the valves is indicated by way of remote telemetry

■n These data are normally displayed on a mimic panel, or via the vessel‘s computerised

equipment monitoring and data acquisition systems

■n Products: ISORIA, DANAIS, ACTUATOR & SYSTEMS

KSB VRC system

Safety Area

Hazardous Area

Solenoid Valve Rack

Deck Box Hydraulic Power Pack

Interface Panel

Automation System

Control Console & Mimic Panel

Valve & Actuator

Valve & Actuator

11VRC system

KSB AktiengesellschaftJohann-Klein-Straße 967227 Frankenthal (Germany) www.ksb.com

Technology that makes its mark

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perfectly right. perfectly flexible. fpso with ksb benefits at a glance: n many years of experience...

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