Precision and reliability - in series.EMCO MAXXTURN 95Universal turning center for machining of shaft- and chuck work

E[M]CONOMYmeans:[ ]

EMCO MAXXTURN 95

[Control unit]- Ergonomically designed

- Sinumerik 840D including ShopTurn

- LCD color monitor

- Optionally available with Teleservice,

Ethernet connection, and PC keyboard

The EMCO MAXXTURN 95. Sturdy, efficient, and highly accurate, thanks to its water-cooled hollow-spindle motor, precise C axis, and rigid Y axis with a wide traverse path. The MAXXTURN 95 is inclusive user friendly ShopTurn conversational programming system.

[Tool turret]- 12-position VDI 40

- 12 tools position on the

perimeter with cooling

connection (block-tool)

- Synchronized tapping

and polygonal turning as

standard

[Hydraulic unit ]- Ergonomic operation

- Automatic pressure

monitoring

- Compact and

low-maintenance

[Compact machine build]- Requires minimal floor space

Machine fitted with optional equipment

[Work area]- Plenty of open space

- Optimal chip fall

- Easily accessible

Tool turret disc(Steel/40CrMnMoS86)

[Workpieces]

[Y axis]- Travel +80 / -60 mm

- 90° implemented in the

machine construction

- Large distance between guides

- Stable and compact construction

[Machine cover]- All-round protection against chips

- 100% coolant retention

- Large safety glass window in door

- Clear view into the work area

Shaft stub(Steel/20 Mn 6)

Wheel (Aluminum)

Drive shaft(Steel/C45)

[Chip conveyor]- Hinged type chip conveyor

- Ejection height 1200 mm

- 350-liter coolant volume

- Included in the basic model

Direct driven main spindle Extreme machining precision High rapid traverse Stable Y axis with large travel NC-controlled steady rest or tailstock State-of-the-art control technology from Siemens Driven tools including C axis Simple, dialog-supported programming Very compact machine layout Made in the Heart of Europe

[Engineering] Highlights

Tool turret. 12-position VDI 40 axial turret with single-motor engineering. A servo motor powers the driven tools and the swivel movement. No tool rise. Switches with direction logic. Every station can hold driven tool holders with a DIN 5480 coupling. Additional Block-Tool mounting surfaces on outside diameter.

Tailstock. The tailstock is mounted on linear roller-type guideways and can be moved using the Z slide. May also be moved using an additional servo drive. At the position, the tailstock gets hydraulically clam-ped when in use. The quill with its integrated bearings and MT4 taper can also be fine-tuned.

Y axis. The Y axis is one of the highlights of the MAXXTURN series. It is integrated into the machine’s struc-ture so that the short projections and widely-spaced guide rails guarantee the highest levels of stability, allowing complex machining tasks to be carried out and entire workpieces to be manufactured in just one clamping cycle. The control unit’s wide variety of operating cycles allows the additional linear axes to be programmed and operated with ease.

Main spindle. The latest synchronous technology guarantees the highest dynamics and exceptional torque in a compact design. A closed-circuit cooling system (water cooling) and complex sensor techno-logy ensure that temperatures in the headstock are consistent.

Steady rest. Hydraulically-operated, self-centering steady rest. Mounted on the tailstock guideway, it can be positioned by engaging to the Z-axis or controlled by an additional servo motor. If the stead-rest is not needed for the process, it can be swivelled away or simply dismounted.

MT 95 M with driven tools

MT 95 standard version

Versions EMCO MAXXTURN 95

MT 95 MY with driven tools and Y axis

0

100

200

300

400

500

max.800

0 1000 2000 3000 40000

5

10

15

20

25

30

35

40

700

600

3500400

max.33

0 1000 2000 3000 4000

0

3

4

5

6

7

2170

0

5

10

15

20

25

30

2

1

40

Performance and torque curvemain spindle

Performance and torque curve driven tools

[Tool turret]- VDI quick-change system

- 12 driven tool stations

- Additional Block-Tool mounting

surfaces to hold long boring bars

- Adjustable swivelling speed

[Tailstock]- 850 mm travel range

- Ø 100 mm quill diameter

- 120 mm quill stroke

- MT4 inside taper

- With vernier adjustment

[Machine base]- Monoblock construction

- Welded steel design filled

with HYDROPOL®

[Main spindle]- High drive performance 33 kW

- Large holding torque for milling

- Closed-circuit cooling system

- A2-8 spindle nose

- Bar capacity Ø 95 mm

- Hollow clamping cylinder with

stroke monitoring

[ Roller guides]- In all linear axes

- Preloaded

- No backlash in any direction of force

- High rapid-motion speeds

- No wear

- Minimal lubrication required

[Steady rest]- Clamping range Ø 12 – 152 mm

- Self-centering

- Centrally lubricated with pressurized

sealing air

- Tag-along positioning or NC controlled

- Easy to swivel out or dismount

Drive performance

Everything from a single source.The EMCO gantry style loader solution provides maximum flexibility in terms of weight and machine size. It allows the integrati-on of various automated systems such as a shaft conveyor, circulating magazine, robot, or measurement station. This enables various combinations of minimally staffed complete solutions to be implemented in line with customer requirements.

[Tool turret]- 12-position VDI 40

- 12 tool adapters with coolant feed

(block tool)

- Synchronized thread cutting and

polygonal turning as standard

[Control]- Ergonomically placed and pivotable

- Multi-channel for machining and

parts handling

- Sinumerik 840D incl. ShopTurn

- Color LCD monitor

- USB interface

- Ethernet connection

[Hydraulic unit]- Ergonomic operation

- Automatic pressure monitoring

- Compact and low-maintenance

[Blank conveyor / finished parts conveyor]- Shaft conveyor (shown)

- Circulating magazine

[Gantry axes]- Robust mechanism

- Safety brake

- Central lubrication system

- Optional: H-loader, machine connection

[Gantry]- Electric shaft gripper

- Adjustable gripping force

- Position monitoring via NC axis

- No compressed air required

Gantry loader offers maximum flexibility:For Maxxturn 95/110 and Hyperturn 95/110

[Chip conveyor]- Slat band conveyor

- Ejection height 1200 mm

- 350-liter coolant volume

- Included in the basic model

[Y axis]- Travel +80/-60 mm

- 90° implemented in the machine

construction

- Large distance between guide rails

- Stable and compact construction

■ Large number of individual applications■ For fully automated loading and unloading■ Complete solution for uninterrupted operation■ Short loading times

The benefits

[Installation plans]

Work area

MT4

Ste

ady-

rest

(L.H

. mou

nted

)

Ste

ady-

rest

(R.H

. mou

nted

)

Ste

ady-

rest

(R.H

. mou

nted

)

Ste

ady-

rest

(L.H

. mou

nted

)

1317

123

1160

303

3

308

130

max

=30

0

54

74

158

37

ø40

77,5

48,5

136

54

170

254

2-25

mm

Qill stroke=120 120

Stroke = 850 (w/ steady-rest = 770)

ø31

5

7017

0

32

Stroke Z =1160

230

245 Stroke = 770

1235

130

Max. turning diameter 450mm

A/F

= 4

25

Stroke Y =-60 Stroke Y =+80

ø307

ø600

ø340

ø600ø495

ø315

ø340

ø135

ø222

ø210

ø50

0

ø48

5

10

Details in millimeters

Details in millimeters

7432

2034

5830

500 2005

666

595

1130

1354

4718

1135

218025

70

1 ......Option

1

11

Machine layout MAXXTURN 95 with LM1500 bar loader

3131

1288

8

8888

8060

7460

0

200

6070

2400

0

0

7501135

213024002820

5545

Machine layout MAXXTURN 95 with gantry loader

Details in millimeters

[Hydraulic systems]

Compact dimensions, quiet operation, and high energy efficiency - just some of the advantages of the hydraulic assemblies used by EMCO. Monitored pressure switches prevent the need for time-consuming manual pressure adjustments.

www.hawe.de

[Ball screws and roller guides]

Highly precise and generously dimen-sioned guide rails and ball screws with optimal pretensioning form the basis for the machining of precision parts.

www.boschrexroth.com

[Coolant pumps]

Low-maintenance immersion pumps for pressures of up to 25 bar and flow rates of up to 1500 l/min provide op-timum conditions for machining and enable reliable chip transportation.

www.grundfos.at

[Tool turret]

Rapid-indexing turrets with adjustable swivel speeds and milling drives re-present the current state of the art. The backlash-free milling drive is not only ideal for milling and drilling, but also for rigid tapping, hobbing, and polygonal turning.

www.sauter-feinmechanik.com

[Tool holder]

Innovative, fully developed tool hol-der systems form the basis for cost-effective machining. High changeover accuracy and stability result in short setup and cycle times.

www.wto.de

[Chip conveyor]

Slat band conveyors allow for flexible implementation and the safe removal of chips. A monitored overload clutch prevents damage from improper use.

www.knollmb.de

[Machine bases and slides]

www.emco-magdeburg.de

When matching components, we place great value on high stability, good damping characteristics, and a thermoneutral design. We achieve high stability through a shorter force flow, thermal stability through symmetry, and dampening through the materials and interfaces selected.

Quality components

tems]ons, quiet operation,ficiency - just somes of the hydraulicy EMCO. Monitored

prevent the needg manual pressure

[[[Balll scrccrewwews s s anaand rooollllerer gg ggguiuiuidededeesss]]]Highly precise and generously dimen-sioned guide rails and ball screws withoptimal pretensioning form the basisfor the machining of precision parts. [Coolant pumpps]]

Low-maintenance immersion pumpsfor pressures of up to 25 bar and flowrates of up to 1500 l/min provide op-timum conditions for machining and

[[[CChChipip c cononveveyoyorr]]Slat band conveyors allow for flexibleimplementation and the safe removalof chips. A monitored overload clutchprevents damage from improper use.

[Clamping cylinder / chuck]

Hydraulically activated clamping cylinders and chucks guarantee the precise, safe clamping of work pieces. Programmable sensors are used for stroke monitoring. There is no need for time-consuming adjustments of contactless limit switches.

www.roehm.biz

[Headstocks]

The design and manufacture of headstocks are two of EMCO‘s core competencies. During engineering, the focus is on precision, robustness, high rigidity, precise rotational cha-racteristics, and a long service life.

www.emco-magdeburg.de

E[M]COLOGYEEEE MMMM CCCCOOOOOLLLLOOOOGGGDesigned for Efficiency

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55 1000 155 2000 255 30 3355 40 45 50 55 60 65 770 755 80 85 90 95 000%0 1111110000000095559555555 195 1

55 1000 155 2000 255 30 3355 40 45 50 55 60 65 770 755 80 85 90 95 000%0 111111000000070009555555 195 1

55 1000 155 20000 255 30 3355 40 45 50 55 60 65 770 755 80 85 95 1000%5 999999995555555900 90000000 99 90 9

55 155 200 255 30 3355 40 45 50 55 60 65 770 755 80 85 900 95 1000%5 11115555555101000100000 10

55 1000 155 200 255 30 3355 40 45 50 55 60 65 770 755 80 900 95 1000%0 8 9999999900000085558555555 985 9

55 55 2000 255 30 3355 40 45 50 55 60 65 770 755 80 85 900 95 1000%5 11155555555101000100000 1110 1

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Minimum use of resources for maximum profit.At EMCO, we take a consistent, responsible approach to the use of resources in machine tools in order to safeguard long-term investments. From the development of our machines through to their construction and manufacture, we place a strong focus on the sensible and sparing use of raw materials and energy. This enables us to achieve parallel savings in two areas:

1. Reduction in the basic power consumption of machine tools, e.g. assemblies are switched on and off as required and the installedconnected loads are kept to a minimum.

2. Reduction in variable consumption: This can be seen in the lighter axes, energy recovery system, increased rate of good parts, and the shorter process chain enabled by complete machining.

Through these measures, which are constantly being refined and further optimized, EMCO truly demons-trates that its slogan of „Designed for your Profit“ is not just an empty promise: EMCO products help save the environment and provide intelligent customer savings without compromising on quality and flexibility.

[Compact hydraulics unit with pressure accumulator]

[Highly efficient motors]

[Virtual machine]

[Roller guides]

[Synchronized chip conveyor]

[Intelligent energy management]

[Regenerative drive system]

[Structurally optimized mechanics]

[Intelligent standby concepts]

Thanks to its accumulator charging system, the pump only runs when required. If the pressure accumulator is full, the pump switches over to closed loop circulation. Savings of up to 90%

The use of energy-efficient motors (IE2) in the coolant preparation area guarantee highly cost-effective operation. Savings of up to 10%

Significant reduction in the setup and running-in times on the machine through the use of highly developed simulation and programming software. Savings of up to 85%

Extremely low friction losses thanks to rolling friction. Highly dynamic performance with minimal lubricant consumption. Savings of up to 50%

Programmable interval times enable optimal use of the chip conveyor independently of of the machining process. Savings of up to 95%

Intuitive data entry screens for activating the individual energy-saving functions.Savings of up to 70%

Kinetic energy is converted into electrical energy and fed back into the grid. Savings of up to 10%

FEM analysis is used to optimize the relevant com-ponents in terms of their rigidity while simultaneously reducing their weight.Savings of up to 10%

Reduced consumption by automatically switching off ancillary units and machine space/screen illumination after a defined period of inactivity on the control panel. Savings of up to 50%

Work area Swing over bed 700 mm (27.6") Swing over cross slide 500 mm (19.7")Distance between centers 1230 mm (48.4") Maximum turning diameter 450 mm (17.7")Maximum part length 1100 mm (43.3") Draw tube bore 95 mm (3.7") Travel Travel in X 303 mm (11.9")Travel in Z 1160 mm (45.7")Travel in Y -60 / +80 mm (-2.4 / +3.1")Main spindle Speed range 0 – 3500 rpmMax. drive performance 33 kW (44.2 hp)Max. torque on the spindle 800 Nm (589.6 ft/lbs)Spindle nose DIN 55026 A2-8Spindle bearing (inside diameter at front) 160 mm (6.3")Spindle bore 106 mm (4.2")C-axisRound axis resolution 0.001°Rapid motion speed 1000 rpmTailstock with quillTailstock travel 850 mm (33.5")Maximum application force 12500 N (2810 lbs)Max. Traverse speed 4 m/min (157.5 ipm) Tool holding shaft (with integrated bearings) MT4 Tool turret Number of tool positions 12 + 12 Tool holding shaft in accordance with VDI (DIN 69880) 40 mm (1.6")Tool cross-section for square tools 25 x 25 mm (1 x 1") Shank diameter for boring bars 40 mm (1.6") Turret indexing time 0.4 sec Driven tools Number of driven tool positions 12Maximum speed 0 – 4000 rpm

Driven tools Maximum torque 35 Nm (25.8 ft/lbs) Maximum drive performance 8 kW (10.7 hp) Feed driveRapid motion speed X / Z / Y 24 / 30 / 12 m/min (944.9 / 1181.1 / 472.4 ipm) Feed force in the X axis 9000 N (2023.2 lbs)Feed force in the Z axis 13000 N (2922.4 lbs)Feed force in the Y axis 9000 N (2023.2 lbs)Acceleration time from 0 to rapid motion 0.2 secCoolant system Tank volume 350 liters (92.6 gal)Pump performance at 3.5 bar 0.57 kW (0.8 hp) Power consumption Connected load 46 kVAPneumatic load 6 bar (87.02 PSI)Consumption approx. 300 l/h (80 gal/h)Dimensions Height of centers above floor 1135 mm (44.7")Machine height 2200 mm (86.6")Required space for machine W x D 4750 x 2050 mm (without chip conveyor) (187 x 80.7") Total weight approx. 10400 kg (22928 lb)Safety devices CE compliant

[Technical data]

EMCO MAXXTURN 95

EN

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EMCO MAIER Ges.m.b.H.

Salzburger Str. 80 . 5400 Hallein-Taxach . Austria

Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at

www.emco-world.com

Technical data: Traverse speed Horizontal 80 m/min (3150 ipm)Traverse speed Vertical 40 m/min (1575 ipm)Application example: Maxxturn 95 Workpiece dimensions for flanged / shaft partsMax. diameter 250 / 180 mm (9.8 / 7.1")Max. length 100 / 800 mm (3.9 / 31.5")Max. weight 25 / 150 kg (55.1 / 330.7 lb)

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