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  • EMCO GmbH. 25.04.2018 Salzburger Strae 80 A-5400 Hallein-Taxach AUSTRIA

    TECHNICAL SPECIFICATION

    HYPERTURN 65

    DUOTURN

    and

    TRIPLETURN

    MODULAR CNC-MACHINECONCEPT FOR HIGH-END COMPLETE MACHINING

    WITH SIEMENS 840 D-sl incl. emcoNNECT OR FANUC 31iB

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 2 of 106 SIEMENS:

    FANUC

    HYPERTURN 65 DUOTURN

    FANUC

    HT65-1000 SM2Y DUOTURN with two tool turrets,

    driven tools and 1x Y-axis (R9LF03)

    HT65-1300 SM2Y DUOTURN with two tool turrets,

    driven tools and 1x Y-axis (R9BF03)

    HT65-1000 SM2Y2 DUOTURN with two tool turrets,

    driven tools and 2x Y-axes (R9LF04)

    HT65-1300 SM2Y2 DUOTURN with two tool turrets,

    driven tools and 2x Y-axes (R9BF04)

    HT 65 DT + TT

    SIEMENS

    HT65-1000 SM2Y DUOTURN with two

    tool turrets, driven tools and 1x Y-axis

    (R9LS03)

    HT65-1300 SM2Y DUOTURN with two

    tool turrets, driven tools and 1x Y-axis

    (R9BS03)

    HT65-1300 SM3Y TRIPLETURN with

    three tool turrets, driven tools and 1x Y-axis

    (R9BS31)

    HT65-1000 SM2Y2 DUOTURN with two

    tool turrets, driven tools and 2x Y-axes

    (R9LS04)

    HT65-1300 SM2Y2 DUOTURN with two

    tool turrets, driven tools and 2x Y-axes

    (R9BS04)

    HT65-1300 SM3Y2 TRIPLETURN with

    three tool turrets, driven tools and 2x Y-axes

    (R9BS32)

    HT65-1300 SM3Y3 TRIPLETURN with

    three tool turrets, driven tools and 3x Y-axes

    (R9BS33)

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 3 of 106 Contents: HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) __________________________________________ 4HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) ________________________________ 5HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) __________________________________________ 6HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) ________________________________ 7HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr//lleefftt)) ______________________________________ 8HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY22)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ____________________________________________ 9((uuppppeerr//lleefftt ++ lloowweerr)) ____________________________________________________ 9HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY33)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd tthhrreeee YY--aaxxeess __________________________________________ 10HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) _________________________________________ 11HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) _____________________________________ 12HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett)) _________________________________________ 13HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr)) _____________________________________ 14

    emcoNNECT for SINUMERIK 840D-sl __________________________________ 15MAIN MACHINE OPTIONS: __________________________________________ 16CONTROL LANGUAGES: ____________________________________________ 21OPTIONS FOR emcoNNECT/SINUMERIK 840D-sl ________________________ 23CONTROL OPTIONS: FANUC 31i-B ___________________________________ 283D-MACHINE DATA: ________________________________________________ 30MACHINE INSTALLATION KIT: _______________________________________ 31EMCO CPS-PILOT: _________________________________________________ 32ESPRIT PROGRAMMING SYSTEM: ___________________________________ 33ACCESSORIES FOR BAR MACHINING: ________________________________ 35EMCO SHORT BAR LOADER: ________________________________________ 36EMCO TOP LOAD 10 - 65 / 3200: ______________________________________ 38FURTHER MACHINE ACCESSORIES: _________________________________ 41CLAMPING DEVICE F. SPINDLE SIZE 65 (A2-6) _________________________ 49CLAMPING DEVICE FOR HT65 BIGBORE 77 (A2-8) AND ACCESSORIES ____ 58CLAMPING DEVICE FOR HT65 SUPER BIGBORE 95 (A2-8) AND ACCESSORIES _________________________________________________________________ 63AUTOMATION FOR MACHINE WITH SIEMENS: _________________________ 67PACKING FOR GANTRY LOADER ____________________________________ 73UNLOADING THROUGH THE COUNTER SPINDLE _______________________ 73TOOL HOLDERS VDI 30 (NEW) - DIN 69 880:____________________________ 74TOOL HOLDER SIZE VDI 40 (DIN 69 880) _______________________________ 83BMT-TOOL HOLDER _______________________________________________ 90PACKING FOR MACHINE: ___________________________________________ 95TECHNICAL DATA FOR HYPERTURN 65 _______________________________ 96CONTROL DESCRIPTION: 840D Solution Line _________________________ 99CONTROL DESCRIPTION: FANUC 31i-B ______________________________ 103

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 4 of 106 R9L S03 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY)) -- SSIIEEMMEENNSS

    DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 5 of 106

    R9L S04 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 6 of 106

    R9B S03 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 7 of 106

    R9B S04 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22)) -- SSIIEEMMEENNSS DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 8 of 106

    R9B S31 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr//lleefftt))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Y-axis at upper/left slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    3x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 3x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    3 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 9 of 106

    R9B S32 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY22)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lleefftt ++ lloowweerr))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Two Y-axes, one at upper/left and one at lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    3x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 3x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    3 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 10 of 106

    R9B S33 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM33YY33)) -- SSIIEEMMEENNSS TTRRIIPPLLEETTUURRNN wwiitthh 33 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd tthhrreeee YY--aaxxeess

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Three Y-axes, one at each slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Steuerung Sinumerik 840D-sl / OPERATE

    o emcoNNECT/APP based user surface o 22 Multi-Touch Display o IPC with 240 GB o SHOPTURN conversational programming o USB-interface o Ethernet interface o 3D graphical simulation, etc.

    3x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 3x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle o TRANSMIT software for greatly simplified C-axis

    programming Chip conveyor; featuring Coolant-saver logic

    Output height: 1200mm Coolant system integrated into chip-conveyor

    3 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 11 of 106

    R9L F03 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Fanuc 31i-B control

    o Manual Guide i conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle

    Chip conveyor; featuring Coolant-saver logic Output height: 1200mm

    Coolant system integrated into chip-conveyor 2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 12 of 106

    R9L F04 HHYYPPEERRTTUURRNN 6655--11000000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1050mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Fanuc 31i-B control

    o Manual Guide i conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle

    Chip conveyor; featuring Coolant-saver logic Output height: 1200mm

    Coolant system integrated into chip-conveyor 2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 4 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 13 of 106

    R9B F03 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd YY--aaxxiiss ((uuppppeerr ttuurrrreett))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Y-axis at upper slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Fanuc 31i-B control

    o Manual Guide i conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle

    Chip conveyor; featuring Coolant-saver logic Output height: 1200mm

    Coolant system integrated into chip-conveyor 2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 14 of 106

    R9B F04 HHYYPPEERRTTUURRNN 6655--11330000 ((SSMM22YY22))--FFAANNUUCC DDUUOOTTUURRNN wwiitthh 22 ttooooll ttuurrrreettss iinnccll.. ddrriivveenn ttoooollss aanndd ttwwoo YY--aaxxeess ((uuppppeerr//lloowweerr))

    Highly productive CNC-turn/mill center for complete machining of complex turn/mill components with a spindle distance of 1300mm; integrated spindle motor (ISM) at main- and counter spindle (water cooled), preloaded cross-roller linear ways. Drive power:

    Main spindle - 29 kW Counter spindle - 29 kW

    Spindle speed: Main spindle 0 5000 rpm Counter spindle 0 5000 rpm

    Spindle nose according to DIN 55026: Main spindle: A2-6 (max. bar capacity 65mm) Counter spindle: A2-6

    Two Y-axes at upper and lower slide system with a stroke of +/- 50mm Includes: Through-hole clamping cylinder including draw tube Part ejector and coolant through the counter

    spindle Fanuc 31i-B control

    o Manual Guide i conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc.

    2x 12-position tool turret VDI 30 (radial) with bi-directional logic for up to 2x 12 driven tools! The indexing speed can be comfortably adjusted by the feed override-switch. Performance data: o Max. 6,7kW at 2650 rpm o Constant torque 25 Nm o Speed range 0-5000 rpm o C-axes for main- and counter spindle

    Chip conveyor; featuring Coolant-saver logic Output height: 1200mm

    Coolant system integrated into chip-conveyor 2 high pressure pumps @ 14 bar 2 pumps @ 3,7 bar to keep the working area clean

    Air condition unit for electrical cabinet Hydraulic system Machine lamp 230 V power socket at the operator panel 5 pcs. leveling pads Documentation

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 15 of 106

    emcoNNECT for SINUMERIK 840D-sl

    emcoNNECT - Connected Machine as a control center for the entire production process

    emcoNNECT control panel for optimized machine operation incl. 22 "multi-touch display, industrial PC and keyboard incl. HMI hotkeys. emcoNNECT provides the necessary connectivity for networking the production environment and thus the prerequisite for the Industry 4.0 era. The SINUMERIK user interface is supplemented with functionalities that are useful for operation, such as: Dashboard with clear presentation of the current machine status MDE / BDE function for the user Documentation app with machine documentation, spare parts lists, programming instructions, etc. on board Remote support for remote diagnostics and remote maintenance Remote Desktop for connection to an external workstation, e.g. for CAD / CAM, etc. Web browser enables connection to browser-based IT systems, etc. OPC UA interface for integration into the operating environment Platform for future extensions and special applications Further details see product brochure.

    Note: In conjunction with the emcoNNECT option, the SIEMENS control panel components OP15 (15 "screen) KB483 and MCP483 (NC keyboard and machine control panel) are no longer required. The control hardware base for the emcoNNECT option forms a 22 "Panel Industrial PC (IPC477: Intel Core i3-6102E / 3x Gigabit Ethernet (IE / PN) / 4GB Memory and HMI Operating System Windows 7 Ultimate / 240GB Solid-State Drive SATA) and a customized Premium PC keyboard and machine control panel (MCP530). Networkable with CAD / CAM products. Open for forward-looking emcoNNECT APP extensions. Uniform surface for all new high-tech machines from EMCO.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 16 of 106

    MAIN MACHINE OPTIONS:

    R9Y 020 SURCHARGE MT65-1000 / HT65 BigBore-LEFT

    Max. bar capacity 3 inch (76,2mm) instead of standard 65mm (main spindle). Draw-tube connection: M85 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 4000 rpm Max. torque: 250 Nm Max. power: 29 kW Max. chuck size: 250 mm

    Factory installed only! R9Y 660 SURCHARGE MT65-1000 / HT65

    SuperBigBore-LEFT

    Max. bar capacity 95mm instead of standard 65mm (main spindle). Draw-tube connection: M102 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 3500 rpm Max. torque: 360 Nm Max. power: 37 kW Max. chuck size: 250 mm

    Factory installed only! R9Y 050 SURCHARGE MT65-1000 / HT65

    BigBore-RIGHT

    The counter spindle size 65 becomes replaced by the size 76 with spindle nose A2-8 incl. part ejector. Draw-tube connection: M85 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 4000 rpm Max. torque: 250 Nm Max. power: 29 kW Max. chuck size: 250 mm

    Factory installed only! R9Y 070 SURCHARGE MT65-1000 / HT65

    SuperBigBore-RIGHT

    The counter spindle size 65 becomes replaced by the size 76 with spindle nose A2-8 incl. part ejector. Draw-tube connection: M102 x 2 Spindle nose (DIN 55026): A2-8 Max. spindle speed: 3500 rpm Max. torque: 360 Nm Max. power: 37 kW Max. chuck size: 250 mm

    Factory installed only!

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    R9Z 410 SURCHARGE VDI 40 FOR HYPERTURN 65-DT

    Tooling system VDI 40 replaces VDI 30 for Hyperturn 65-DT with driven tools on both tool turrets! Max. speed: 4500rpm Max. torque: 25Nm Max. power: 6,7kw Attention: Please refer to tool interference diagram !

    Factory installed only !! R9Z 400 SURCHARGE VDI 40 FOR HYPERTURN 65-TT

    Tooling system VDI 40 replaces VDI 30 for Hyperturn 65-TT with driven tools on all three tool turrets! Max. speed: 4500rpm Max. torque: 25Nm Max. power: 6,7kw Attention: Please refer to tool interference diagram !

    Factory installed only !! R9Y 940 Surcharge for BMT-turret including direct

    drive motor / >upper-right-turretlower-turret

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    R9Y 960 Surcharge for BMT-turret including direct drive motor / > upper-left-turret < for HT65-TRIPLETURN/SIEMENS

    The VDI30 standard turret gets replaced by a 12 station BMT turret with BMT55P precision-interface. Max. spindle speed: 12 000 rpm Max. drive power: 10 kW Max. torque: 30 Nm Attention: This option is available for the HT65-TT.

    Factory installed only! R9F 940 Surcharge for BMT-turret including direct

    drive motor / >upper-right-turretlower-turret

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    010 280 PRICE DEDUCTION / NC-TAILSTOCK FOR HT65-1300

    Price deduction for full automated NC-driven tailstock instead of counter spindle. Travel: 1050 mm Max. thrust: 10 kN Max. traveling speed: 15 m/min I.D. taper for live center: MT4

    Factory installed only! 010 290 PRICE DEDUCTION / NC-STEADY REST

    HT65-1000 / HT65-1300

    Type: RHM SLZ-1152/C80,RZ,SS,ZS,SE

    Clamping range: 11-152 mm Max. force / roller: 10 000 N

    (to 50 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X (hydraulically): 200 mm Travel in Z (servo controlled): 800/1050 mm

    This option can be offered for the following models: R9LS03 / R9TS03 / R9BS03 / R9CS52

    Factory installed only! 440 850R SPEARE ROLLERS- CYLINDRICALLY

    1 set of cylindrical spear rollers for RHM steady rest SLZ 1152/C80 consisting of 3 single rollers.

    440 860R SPEARE ROLLERS- CONVEX

    1 set of convex spear rollers for RHM steady rest SLZ 1152/C80 consisting of 3 single rollers. Mainly used for conical parts and for travelling steady rest.

    On request NC-STEADY REST SMW SLU-X 3

    Type: SMW SLU-X-3 ZS Clamping range: 12-152 mm Max. force / roller: 10 000 N

    (to 60 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X/Z-axis: 200/800 mm

    Factory installed only!

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    On request NC-STEADY REST SMW SLU-X 3.1

    Type: SMW SLU-X-3.1 ZS Clamping range: 20-165 mm Max. force / roller: 10 000 N

    (to 60 bar activations pressure) Incl. 1 set of cylindrically rollers End position monitoring Chip protection Central oil lubrication Travel in X/Z-axis: 200/800 mm

    Factory installed only!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 21 of 106

    CONTROL LANGUAGES: Standard-Languages:

    DE6 400 Control language / GERMAN

    Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

    EN6 400 Control language / ENGLISH

    Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

    TA6 400 Control language / ITALIAN

    Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    Additional languages for extra costs:

    FR6 400 Control language / FRENCH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    SP6 400 Control language / SPANISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    SE6 400 Control language / SCHWEDISH Additional control language, switchable to

    English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    CZ6 400 Control language / CZECH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    DK6 400 Control language / DANISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

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    NL6 400 Control language / DUTCH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    FI6 400 Control language / FINNISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    HU6 400 Control language / HUNGARIAN

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    PL6 400 Control language / POLISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    PT6 400 Control language / PORTUGUESE

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    RU6 400 Control language / RUSSIAN

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    TR6 400 Control language / TURKISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    CN6 400 Control language / CHINESE-SIMPLE

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 23 of 106

    OPTIONS FOR emcoNNECT/SINUMERIK 840D-sl

    X3Z 630 ELECTRONIC HANDWHEEL 840D-sl / MT65/HT65

    Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. ATTENTION: For machines with gantry loader, this hand-wheel is replaced by the operating and display element Siemens HT2.

    Retrofit able through EMCO technician! X3Z 161 EMCO TOOL LOAD MONITORING / 840D-sl

    This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

    Retrofit able through EMCO technician! X3Z 670 GEAR HOBBING / 840D-sl

    Siemens software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).

    Factory installed only!! X3Z 710 BALANCE CUTTING / 840D-sl

    Enables the simultaneous cutting of a contour with two cutting tools. The control software makes it possible to program this highly sophisticated machining task directly on the machine without the need for a CAD/CAM system.

    Retrofitable through EMCO technician! X3Z 720 ALTERNATE SPINDLE SPEED / 840D-sl

    When machining workpieces, vibrations can occur which can be reduced by permanent speed changes. With the simple input of 3 parameters in an input mask thus increased process reliability can be achieved.

    Retrofitable through EMCO technician!

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    X3Z 740 TAILSTOCK-FUNCTION FOR TURRET / 840D-sl

    This cycle allows the use of a live-center mounted on the turret to support the workpiece. Therefore shaft parts can be supported and machined in machines without tailstock but with the help of the second turret. The max. feed force is limited to 50% of the max. axis force.

    Retrofitable through EMCO technician! X3Z 750 TAILSTOCK-FUNCTION FOR COUNTER

    SPINDLE / 840D-sl

    This cycle allows the use of the counter spindle with mounted live-center to support the workpiece. So shaft parts can also be supported and machined in machines without a tailstock but with the help of the counter spindle being used. The max. feed force is limited to 50% of the max. axis force.

    Retrofitable through EMCO technician! X3Z 301 EMCO NETSERVICE / SIEMENS

    Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online-Updates, Internet based, etc. Simple as a web-mail and safe as online-banking!

    Retrofitable through EMCO technician! X3Z 690 SHOPTURN EXTENSION PACKAGE

    Consisting of: Rest material removing cycle Monitoring function for simulation

    Retrofit able through EMCO technician ! X3Z 460 CAD-READER FOR SINUMERIK

    Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill

    point Several contours/drill points can be selected

    simultaneously Create and convert contours or drill patterns

    for ShopMill, ShopTurn, SINUMERIK Operate

    Display existing contours/drill points in geometry processor/cycles support.

    Available for HMI OPERATE 4.7 and higher!

    Retrofit able through EMCO technician!

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    X3Z 390 ENERGY CONTROL FOR SINUMERIK

    A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

    Factory installed only !!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 26 of 106 GLASS SCALES:

    R9Z 200D COMPRESSED AIR UNIT FOR THE GLASS SCALES

    This compressed air unit must be ordered once together with the optional glass scales! It supplies clean and optimized sealing air to the individual glass scale.

    Factory installed only! R9Z 210S GLASS SCALE FOR THE X1-AXIS /

    MT65/HT65 UPER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the X1-axis including sealing air.

    Factory installed only! R9Z 240S GLASS SCALE FOR THE X2-AXIS /

    HT65 LOWER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the X2-axis including sealing air.

    Factory installed only!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 27 of 106

    R9Z 270S GLASS SCALE FOR THE X3-AXIS / HT65-TT UPER LEFT SYSTEM

    Absolute, direct measuring system (Heidenhain) for the X3-axis including sealing air.

    Factory installed only! R9Z 220S GLASS SCALE FOR THE Y-AXES /

    MT65/HT65

    Absolute, direct measuring system (Heidenhain) for the Y-axis including sealing air. Attention: Please specify quantity!

    Factory installed only! R9Z 235S GLASS SCALE FOR THE Z1-AXIS/MT65/

    HT65-1000DT/HT65-1300DT UPPER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the Z1-axis including sealing air.

    Factory installed only! R9Z 260S GLASS SCALE FOR THE Z2-AXIS / HT65

    LOWER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the Z2-axis including sealing air.

    Factory installed only! R9Z 230S GLASS SCALE IN Z1/Z3-AXIS /

    HT65-1300 TT - UPPER LEFT/RIGHT SYSTEM

    Absolute, direct measuring system (Heidenhain) for the Z1/Z3-axes including sealing air. Attention: Please specify quantity!

    Factory installed only!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 28 of 106

    CONTROL OPTIONS: FANUC 31i-B

    X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door.

    Retrofit able through EMCO technician ! X3Z 150 EMCO TOOL LOAD MONITORING-

    FANUC 31i

    This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

    Retrofit able through EMCO technician ! X3Z 335 MEMORY EXTENSION FANUC 31i

    Programs can be stored on a Compact Flash card with a memory of 2GB.

    X3Z 380 ENERGY CONTROL FOR FANUC 31i

    A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

    Retrofit able through EMCO technician! X3Z 085 GEAR HOBBING FANUC 31i

    Fanuc software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).

    Factory installed only !!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 29 of 106 GLASS SCALES:

    R9Z 200D COMPRESSED AIR UNIT FOR THE GLASS SCALES

    This compressed air unit must be ordered once together with the optional glass scales! It supplies clean and optimized sealing air to the individual glass scale.

    Factory installed only! R9Z 210F GLASS SCALE FOR THE X1-AXIS /

    MT65/HT65 UPER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the X1-axis including sealing air.

    Factory installed only! R9Z 240F GLASS SCALE FOR THE X2-AXIS /

    HT65 LOWER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the X2-axis including sealing air.

    Factory installed only!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 30 of 106

    R9Z 220F GLASS SCALE FOR THE Y-AXES / MT65/HT65

    Absolute, direct measuring system (Heidenhain) for the Y-axis including sealing air. Attention: Please specify quantity!

    Factory installed only! R9Z 235F GLASS SCALE FOR THE Z1-AXIS/MT65/

    HT65-1000DT/HT65-1300DT UPPER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the Z1-axis including sealing air.

    Factory installed only! R9Z 260F GLASS SCALE FOR THE Z2-AXIS / HT65

    LOWER SYSTEM

    Absolute, direct measuring system (Heidenhain) for the Z2-axis including sealing air.

    Factory installed only!

    3D-MACHINE DATA:

    R9Z 603D 3D-MACHINE DATA / HT65DT-1000

    3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

    R9Z 203D 3D-MACHINE DATA / HT65DT-1300

    3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

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    R9Z 003D 3D-MACHINE DATA / HT65TT-1300

    3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

    MACHINE INSTALLATION KIT:

    R9Z 460 MACHINE INSTALLATION KIT

    Consisting of: 4x angle plates to fasten the machine to

    the floor 4x anchor bolts to lag the machine to the

    floor

    010 122 LASER MEASUREMENT AND PITCH

    ERROR COMPENSATION

    Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: The values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY

    Factory installed only !!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 32 of 106

    EMCO CPS-PILOT:

    224 530 EMCO CPS-PILOT FOR HYPERTURN Following native data formats can be imported: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

    The EMCO CPS-PILOT is the virtual EMCO HYPERTURN running on a PC. The user is working on an external programming unit with the virtual copy of the machine. This enables to write, test and optimize NC-programs before setting up the machine. This all allows the user to reach up most machine running time and minimizes the machine set-up time to zero. Including ToolShapes to configure the tooling for the simulation. The advantages:

    Siemens OPERATE user surface identical to the one of the machine

    The user is working as usual on the Siemens-user surface

    3D simulation behaves the same as the real machine Collision monitoring for chucking, work piece, tools, tool

    holders and machine components. JOG and MDA mode as on the real machine Ideal for internal machining and operator training

    Increase of the real productivity! Automation equipment will not be simulated! Customer data: Company: . Address: . Tel.: Fax.: . Contact person: . E-Mail: . Customer P.O.-No.: ___ .

    224 550 EMCO CPS-PILOT (ADDITIONAL MACHINE ADAPTATION WITH IDENTICAL SW-VERSION)

    Additional machine adaptation for EMCO CPS-PILOT (224530) with the precondition, that the machine got the identical software version. (Example: Customer has a HYPERTURN 45 and wants to simulate a HYPERTURN 65-DUOTURN. In this case, both machines must have the identical Siemens software version (e.g. OPERATE 4.7).

    010 255 BASIC TRAINING FOR EMCO CPS-PILOT

    1 day training for EMCO CPS-PILOT. Max. number of persons: 2 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!) 2 days are generally enough!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 33 of 106

    ESPRIT PROGRAMMING SYSTEM: 224 510 EMCO-ESPRIT PACKAGE / HYPERTURN 65-DT

    ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

    RRP LIST PRICE: 16.400,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of:

    2 spindle 2 tool turret 1 steady-rest (not synchronized) C-axes Y-axis Driven tools

    The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for

    Siemens or Fanuc EMCO HYPERTURN 3D machine-model simulation Incl. ToolShapes

    Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

    224 515 EMCO-ESPRIT PACKAGE/HYPERTURN 65-TT

    ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

    RRP LIST PRICE: 18.400,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of:

    2 spindle 3 tool turret 1 steady-rest (not synchronized) C-axes 3 Y-axes Driven tools

    The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for

    Siemens EMCO HYPERTURN 3D machine-model simulation Incl. ToolShapes

    Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 34 of 106

    010 250 BASIC TRAINING FOR ESPRIT CAD/CAM

    3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!)

    224 580 SURCHARGE FOR ESPRIT FREEFORM

    Enables to machine freeform surfaces based on 3-axes interpolation. Upgrades the existing SolidMill or SolidMillTurn modul by NURBS-based 3-axes-multi-surface milling and volume milling. Includes also HSC-machining and optimization of NC-programs.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 35 of 106

    ACCESSORIES FOR BAR MACHINING:

    R9Z 100 FINISHED PARTS CATCHER AND CONVEYOR / HT65 / MT65-1000

    Automatic parts catcher system to unload the components from the main or counter spindle to a conveyor belt. This belt is moving forward after every cycle to prevent parts falling on each other. Max. finished part length: 200 mm Max. finished part diameter: 65 (76/95) mm Max. finished part weight: 4,5 kg Belt dimensions: 1400 x 180 mm

    Factory installed only! X1Z 145 EMCO BAR LOADER INTERFACE FOR

    SECOND-PARTY BAR LOADERS

    Interface for the attachment of bar loaders or feeders. Programming is carried out via M functions. The signal exchange takes place via a HARTING plug and must be adapted by the bar loader manufacturer according to the EMCO standard! NEW: Safety signals are carried out with two channels!

    Factory installed only! R9Z 035 MACHINE STATUS LAMP LED

    The machine status lamp is divided in 3 color ranges: Red ... Alarm Green ... Automatic mode White ... Material handling

    Retrofit able through EMCO technician! R6Z 270 PLASTIC INSERT PUSHING SIZE 65

    to be machine customised according to bar diameter (66,4-0,1 x 74,5+0,1 / 13 pieces required)

    S6Z 270 PLASTIC INSERT PUSHING SIZE 77

    to be machined customised according to bar diameter. (76,9-0,1 x 85+0,2 / 11 pieces required)

    R6Z 280 PLASTIC INSERT PUSHING SIZE 95

    to be machined customised according to bar diameter. (95,4-0,1 x 115+0,2 / 9 pieces required)

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 36 of 106

    EMCO SHORT BAR LOADER:

    R9Z 930 EMCO SL1200 FOR MT65-1000, HT65-DT AND TT INCL. EMCO INTERFACE

    Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used. Including EMCO Interface!! TECHNICAL DATA: Bar length: 150 1200 mm Bar diameter: 8 95 mm Max. feed rate: 60 m/min Time for bar feed: approx. 3 sec Time for bar change: approx. 15 sec Bar storage surface: 560 x 1210 mm Storage capacity: 10 bars with 55 mm or 70 bars with 8 mm Bar in-feed side: Backside Power supply: 24 Volt DC (Interface) Air main supply: 6 bar Length: 1700 mm Width: 1250 mm Pusher rod/spindle height: 1090-1380 mm Weight: approx. 500 kg Safety features: according to CE Includes:

    Push rod 15 mm Push rod 8 mm Fastening material Slide system to move the loader longitudinal

    (approx. 400 mm) Documentation

    Advantages:

    Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design

    Loading of hexagon and square bar stock not possible!!

    Factory installed only!

    L1Z010 DRAWERS FOR SL1200

    In the two drawers, which are integrated in the bar loader frame, reduction bushings, hand tools or other utensils can be stored. The maximum load per drawer is 20 kg.

    Retrofit able through EMCO technician!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 37 of 106

    ZVZ341875 STANDARD PACKING SL1200 For easy pick-up with the forklift.

    Consisting of: pallet, Rolamit-cover

    ZVP547220 CLIMATE PACKING SL1200 for transportation over-sea.

    Consisting of: pallet, dehumidifier, aluminum-cover and miscellaneous

    ZVP302145 WOODENBOX SL1200 Additional protection for critical transportation

    DE 1200 SL1200 Instruction Manual / GERMAN EN 1200 SL1200 Instruction Manual / ENGLISH TA 1200 SL1200 Instruction Manual / ITALIANFR 1200 SL1200 Instruction Manual / FRENCHSP 1200 SL1200 Instruction Manual / SPANISH SE 1200 SL1200 Instruction Manual / SCHWEDISH CZ 1200 SL1200 Instruction Manual / CZECHDK 1200 SL1200 Instruction Manual / DANISHNL 1200 SL1200 Instruction Manual / DUTCHFI 1200 SL1200 Instruction Manual / FINNISHHU 1200 SL1200 Instruction Manual / HUNGARIAN PL 1200 SL1200 Instruction Manual / POLISHPT 1200 SL1200 Instruction Manual / PORTUGUESE RU 1200 SL1200 Instruction Manual / RUSSIAN TR 1200 SL1200 Instruction Manual / TURKISH CN 1200 SL1200 Instruction Manual / CHINESE-SIMPLE

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 38 of 106

    EMCO TOP LOAD 10 - 65 / 3200: R9Z 902 EMCO TOP LOAD 10-65/3200 INCLUSIVE

    EMCO BAR LOADER INTERFACE-NEW

    Single channel Bar loader for automated loading of bar stock. Diameter range: 10 to 65mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to 60 mm

    > 60 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! For bar diameter smaller than 25 mm its advisable to use

    reduction bushings (R6Z270) for the machine spindle TECHNICAL DATA: Bar length: 1500 3200 mm Bar diameter: 10 65 mm Travelling speed: 0 - 30 m/min Storage capacity approx. 300 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80Liter / ISO VG 100 Length: 4410mm Width: 1090mm Total height: 1420-1790mm Weight: approx. 2200 kg Safety devices: CE compliant Includes: Fastening material Slide system to move the loader longitudinal

    (approx. 800mm) Conical centering sleeve 65 Clamping sleeve blank 65 (Polymer) 2x adaptor (14/20mm) Documentation

    Nachrstbar durch EMCO Fachpersonal! 434 570 SEAWORTHY PACKING

    TOP LOAD 10-65/3200

    The loader is packed with aluminium bandage, for transportation over-seas.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 39 of 106

    R9Z 912 EMCO TOP LOAD 10-65/3200 MULTI-LEVEL INCL. EMCO BAR LOADER INTERFACE-NEW

    Single channel Bar loader for automated loading of bar stock. Diameter range: 10 to 65mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to 60 mm

    > 60 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5mm/m Bar ends must be free of burrs and may not be bent! For bar diameter smaller than 25 mm its advisable to use

    reduction bushings (R6Z270) for the machine spindle TECHNICAL DATA: Bar length: 2500 3200 mm Bar diameter: 10 65 mm Travelling speed: 0 - 30 m/min MULTI LEVEL bar storage: approx. 1200 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 Liter / ISO VG 100 Length: 4410mm Width: 1115mm Total height: 1420-1790mm Weight: approx. 2400 kg Safety devices: CE compliant Includes: MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal

    (approx. 800mm) Conical centering sleeve 65 Clamping sleeve blank 65 (Polymer) 2x adaptor (14/20mm) Documentation

    Nachrstbar durch EMCO Fachpersonal! 434 570 SEAWORTHY PACKING

    TOP LOAD 10-65/3200

    The loader is packed with aluminium bandage, for transportation over-seas.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 40 of 106

    ACCESSORIES FOR EMCO TOP LOAD: CLAMPING SLEEVE (STEEL)

    This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Clamping range: Nominal diameter +/-0,25mm 446 006 Clamping sleeve (steel) 6mm 446 008 Clamping sleeve (steel) 8mm 446 010 Clamping sleeve (steel) 10mm 446 012 Clamping sleeve (steel) 12mm 446 013 Clamping sleeve (steel) 13mm 446 014 Clamping sleeve (steel) 14mm 446 015 Clamping sleeve (steel) 15mm 446 016 Clamping sleeve (steel) 16mm 446 018 Clamping sleeve (steel) 18mm 446 019 Clamping sleeve (steel) 19mm 446 020 Clamping sleeve (steel) 20mm 446 022 Clamping sleeve (steel) 22mm 446 024 Clamping sleeve (steel) 24mm 446 025 Clamping sleeve (steel) 25mm 446 026 Clamping sleeve (steel) 26mm 446 028 Clamping sleeve (steel) 28mm 446 030 Clamping sleeve (steel) 30mm 446 032 Clamping sleeve (steel) 32mm 446 034 Clamping sleeve (steel) 34mm 446 035 Clamping sleeve (steel) 35mm 446 036 Clamping sleeve (steel) 36mm 446 038 Clamping sleeve (steel) 38mm 446 040 Clamping sleeve (steel) 40mm 446 042 Clamping sleeve (steel) 42mm 446 045 Clamping sleeve (steel) 45mm 446 048 Clamping sleeve (steel) 48mm 446 050 Clamping sleeve (steel) 50mm 446 055 Clamping sleeve (steel) 55mm 446 060 Clamping sleeve (steel) 60mm

    434 590 CLAMPING SLEEVE BLANK (POLYMER)

    65

    Needs to be machined according to the used bar stock diameter. Outside diameter 63mm. Absorbs vibration in a good way! Tip: first into a freezer, than machining!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 41 of 106

    FURTHER MACHINE ACCESSORIES:

    R9Z 510 AUTOMATIC TOOL PRESETTER HT65DT / HT65TT

    To measure the tool length inside the machine. The tool measuring arm is manually mounted in the machine and can be used to set tool length on several turrets. After use the arm can be stored in a storage location inside the machine housing. Advantage: Quick change over Precise tool setting Adjustment gauge VDI30 / VDI40 or BMT55P to be ordered separately!!

    Retrofit able through EMCO technician! S6Z 110 ADJUSTMENT GAUGE VDI 30 - RADIAL

    Gauge to adjust the tool presetter in the machine with radial tool turret VDI30.

    R8Z 110 ADJUSTMENT GAUGE VDI 40 - RADIAL

    Gauge to adjust the tool presetter in the machine with radial tool turret VDI40.

    446 610S ALIGNMENT TOOL HOLDER BMT55P

    Test mandrel to check the geometry and reference point of the machine. This holder also can be used to pre-set the automatic tool pre-setter inside the working area.

    R9Z 180 VISIPORT HT65

    Safety door glass with integrated ROTOCLEAR window for a better view into the machining area. Style: VISIPORT (electrical) Must not be offered together with the high-pressure coolant pumps with a pressure higher than 20 bar!

    Retrofit able through EMCO technician!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 42 of 106

    R9Z 310 POSITIONING BRAKE/MAIN-COUNTER SPINDLE / HT65

    Hydraulic activated, infinitely variable positioning unit for more stability when milling without C-axes interpolation. For main and counter spindle A2-6 or A2-8. O.D. diameter: 256 mm Brake holding load: approx. 1600 Nm

    Factory installed only! R9Z 330 POSITIONING BRAKE/MAIN-COUNTER

    SPINDLE / HT65-SBB

    Hydraulic activated, infinitely variable positioning unit for more stability when milling without C-axes interpolation. For main spindle A2-8 SuperBigBore 95 and counter spindle accordingly. O.D. diameter: 280 mm Brake holding load: approx. 1600 Nm

    Factory installed only! R9Z 380 CHIP FLUSHING SYSTEM / 50Hz

    Additional nozzles in the working area for an optimal removal of chips into the chip conveyor. Preferably, in case of unmanned production of brass used. The chip flushing is driven by M-function and additional pump.

    Retrofit able through EMCO technician! R9Z 390 CHIP FLUSHING SYSTEM / 60Hz

    Additional nozzles in the working area for an optimal removal of chips into the chip conveyor. Preferably, in case of unmanned production of brass used. The chip flushing is driven by M-function and additional pump.

    Retrofit able through EMCO technician!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 43 of 106

    R9Y 320 SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-1000 / BMF-BRENER

    - Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx. 60- 40 m - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kW - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kW - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. pre- filtration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine!

    Factory installed only! R9Y 310 SURCHARGE FOR PAPER BAND

    FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-1300 DUOTURN / BMF-BRENER

    - Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx. 60- 40 m - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kW - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kW - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. pre- filtration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine!

    Factory installed only!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 44 of 106

    R9Y 300 SURCHARGE FOR PAPER BAND FILTRATION UNIT INCL. CHIP CONVEYOR FOR HT65-TRIPLETURN / BMF-BRENER

    - Coolant tank capacity 980 Liter - Floor space LxWxH:1730x1100x800mm - Filter capacity: 350 l/min for water soluble - Average output purity: approx. 60- 40 m - 3x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kW - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kW - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. pre- filtration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine!

    Factory installed only! R9Z 085 24 BAR HIGH PRESSURE COOLANT

    PUMP / MT65-1000/HT65 - 50Hz

    The standard 14 bar pump will be replaced by a high pressure coolant pumps with max. pressure of 24 bar. Attention: Please specify quantity! MT65 max. 1 pc. HT65-DT max. 2 pcs. HT65-TT max. 3 pcs. HT65-PM max. 2 pcs.

    Factory installed only! R9Z 095 22 BAR HIGH PRESSURE COOLANT

    PUMP / MT65-1000/HT65 - 60Hz

    The standard 14 bar pump will be replaced by a high pressure coolant pumps with max. pressure of 22 bar (60Hz e.g. USA). Attention: Please specify quantity! MT65 max. 1 pc. HT65-DT max. 2 pcs. HT65-TT max. 3 pcs. HT65-PM max. 2 pcs.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 45 of 106 Factory installed only!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 46 of 106

    S4Z 140 COOLANT PISTOL / MULTIFLOW

    To clean the machining area from chips with coolant (Note: never use air to clean the machine!)

    Retrofit able through EMCO technician! 573 313 CHIP TIPCART- 400 LITER

    Chip tipcart for emptying at ground level or with a fork truck. Safety chain at the backside. Welded sheet metal with reinforcement frame watertight. 1 steerable roller and 2 fixed rollers made of rubber 250mm. Incl. perforated steel plate and drain hole Color: RAL 9004 / black Filling volume approx. 400 Liter (H x W x D =1090 x 900 x 1330mm)

    R9Z 020 OIL MIST SEPARATOR

    Mechanical oil mist separator (RECOJET -2) for separation of water based aerosols such as cooling lubricant or spray mist. Air through put: 1000 qm/h Wattage: 250 Watt Connection diameter: 160 mm (When using oil instead of water soluble, heavy smoke can be generated during the operation. In this case we recommend the use of an electrostatic separator. In case of low smoke generation, a filter attachment can be mounted on top of it.) Attention: 2 units needed for HT65-TT

    Retrofit able through EMCO technician! R9Z 025 FILTER ATTACHMENT FOR RECOJET-2

    EUREVEN-F2011 filter top unit with moisture-repelling, synthetic filter material. Easy to clean. Suitable for low smoke generation. Can be easily mounted on top of the RECOJET 2 housing.

    Retrofit able through customer! R9Z 070 CONNECTION NOZZLE/VACUUM SYSTEM

    Connection nozzle 160 mm to connect the machine to a centralized air vacuum system.

    Retrofit able through EMCO technician!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 47 of 106

    R9Z 640 FULL AUTOMATED MACHINE DOOR / HT65

    Automated machine door for manual loaded machines. The door is moved with an electrical servo motor. To control the door the operator can simply push a key or can use M-codes in the program. In case of collision the door stops immediately due to a safety switch strip. Time to open or close the door: approx. 4 sec

    Factory installed only! R3Z 580 FOOT PEDAL

    to actuate main spindle or counter spindle chuck.

    Retrofit able through EMCO technician! R9Z 190 PROGRAMMABLE CLAMPING

    PRESSURE MT65-1000 / HT65-DT/TT

    The clamping pressure at the main or counter spindle can be changed with a M-code in the program. Therefore a proportional valve is installed at the solenoid blocks. Pressure range: 6-60 bar To lower the pressure it is necessary to unclamp the chuck. Increasing pressure is possible at any time.

    Factory installed only! R4Z 600 TEST MANDREL VDI 30 RADIAL

    120

    (72)

    Test mandrel VDI 30 radial to check turret alignment and reference point of the machine.

    442 400 TEST MANDREL VDI 40 RADIAL

    120

    (72)

    Test mandrel VDI 40 radial to check turret alignment and reference point of the machine.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 48 of 106

    433 900 TEST MANDREL VDI 30 RADIAL - LONG

    Test mandrel VDI 30 radial to check turret alignment.

    R6Z 680 TEST MANDREL - MAIN SPINDLE A2-6

    Test mandrel (long) for main spindle A2-6 according to DIN 55026.

    R6Z 630 TEST MANDREL - COUNTER SPINDLE

    A2-6

    Test mandrel (short) for counter spindle A2-6 according to DIN 55026.

    R8Z 670 TEST MANDREL FOR SPINDLE A2-8

    Test mandrel for spindle nose A2-8 According to DIN 55026. Diameter: 50mm Measuring length: 320mm

    R7Z 630 TEST FLANGE A2-6

    To check the alignment of the X and Y axes in relation to the spindle alignment.

    R8Z 630 TEST FLANGE A2-8

    To check the alignment of the X and Y axes in relation to the spindle alignment.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 49 of 106

    CLAMPING DEVICE F. SPINDLE SIZE 65 (A2-6)

    586 502 POWER COLLET CHUCK 185E / A2-6

    SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-6 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 60-A06 (nmax.:5000 rpm), clamping range: 4-65 mm

    Collets refer to >spec_collets_en.doc< 586 512 REDUCTION SET 185E 173E / SMW

    Consisting of pressure sleeve and bayonet flange to reduce from collet size 185E to 173E, to be used with collet chuck 586 502, clamping range: 2-42

    440 750 SPANNTOP-NOVA-MODULAR COLLET

    CHUCK (A2-6)

    HAINBUCH collet chuck (pull-back style) size BZI 65 for spindle nose size A2-6, max. bar capacity 65mm, no internal part-stop possible; collet changer 440 725 necessary. (nmax.: 6000 rpm), incl. draw adapter

    440 761 SPANNTOP-MINI-COMBI COLLET

    CHUCK (A2-6)

    HAINBUCH collet chuck (pull-back style) size BZI 65 for spindle nose size A2-6, max. bar capacity 65mm, incl. internal part-stop, collet changer 440 725 necessary. (nmax.: 6000 rpm), incl. draw adapter

    440 771 SPANNTOP-MINI-COMBI AXFIX COLET

    CHUCK (A2-6)

    HAINBUCH collet chuck (dead-length style) size BZI 65 for spindle nose size A2-6, max. bar capacity 65mm, incl. internal part-stop, collet changer 440 725 necessary. (nmax.: 6000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 50 of 106

    010 615 COLLET SK 65 BZI - ROUND HAINBUCH Collet SK 65 BZI for round bar

    stock, total clamping range 4-65mm; 0,5mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth !

    010 620 COLLET SK 65 BZI - HEXAGON

    HAINBUCH Collet SK 65 BZI for hexagon bar stock, total clamping range 7-56mm in 1mm steps, Please define the hexagon size to be clamped on.

    010 625 COLLET SK 65 BZI - SQUARE

    HAINBUCH Collet SK 65 BZI for square bar stock, total clamping range 8-46mm in 1mm steps, Please define the square size to be clamped on.

    440 725 MANUAL COLLET CHANGER BZI 65

    To change HAINBUCH collets BZI 65 (Hainbuch: MQ 65)

    438 060 3 JAW CHUCK KFD-HS 175/3 A2-6

    RHM power-chuck KFD-HS 175/3 hydraulic operated, for high spindle speed and with large through-hole (56), incl. 1 set hardened reversible jaws with a serration of 1/16x 90, to mount on spindle nose size A2-6 (nmax.5000rpm)

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 51 of 106

    574 675 SET OF 3 HARD JAWS

    Set of reversible hard jaws for 438060 with a serration of 1/16x 90

    R3Y 230 SET OF 3 SOFT JAWS

    Set of soft jaws for 438060 with a serration of 1/16x 90

    571 200 3 JAW CHUCK KFD-HS 200/3 A2-6

    RHM power-chuck KFD-HS 200/3 hydraulic operated, for high spindle speed and with large through-hole (66), incl. 1 set hardened reversible jaws with a serration of 1/16x 90, to mount on spindle nose size A2-6 (nmax.6500rpm)

    571 220 SET OF 3 HARD JAWS

    Set of reversible hard jaws for 571200 with a serration of 1/16x 90

    R3Y 410 SET OF 3 SOFT JAWS

    Set of soft jaws for 571200 with a serration of 1/16x 90

    571 230R 3 JAW CHUCK KFD-HE 210/3 A2-6

    RHM power-chuck KDF-HE 210/66 hydraulic operated with large through-hole (66), incl. 1 set soft jaws with a serration of 1/16x 90and draw tube adaptor, for spindle nose size A2-6 (nmax. 5000 rpm) smallest clamping diameter: 19mm

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 52 of 106

    586 460R SET OF 3 HARD JAWS / KFD-HE 210/3

    Set of reversible hard jaws for 571230R (RHM) with a serration of 1/16x 90 (118522) Hole distance: 19mm

    586 450R SET OF 3 SOFT JAWS / KFD-HE 210/3

    Set of soft jaws for 571230R (RHM) with a serration of 1/16x 90 (133153) Material: 16 Mn Cr 5 Dimensions: LxBxH 75x36,5x53 Hole distance: 19mm

    586 160 3 JAW CHUCK KFD-HS 250/3 A2-6

    RHM power-chuck KFD-HS 250/3 hydraulic operated, for high spindle speed and with large through-hole (66), incl. 1 set hardened reversible jaws with a serration of 1/16x 90, to mount on spindle nose size A2-6 (nmax.5000rpm)

    586 460R SET OF 3 HARD JAWS

    Set of reversible hard jaws for 586160/ 571300 with a serration of 1/16x 90

    586 165 SET OF 3 SOFT JAWS

    Set of soft jaws for 586160 with a serration of 1/16x 90

    571 250R 3 JAW CHUCK KFD-HE 254/3 A2-6

    RHM power-chuck KFD-HE 254/3 hydraulic operated with through-hole (66), incl. 1 set soft jaws with a serration of 1/16x 90and draw tube adaptor, for spindle nose size A2-6 (nmax. 4200 rpm) smallest clamping diameter: 25mm

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 53 of 106

    586 430R SET OF 3 HARD JAWS / KFD-HE 254/3

    Set of reversible hard jaws for 571 250R (RHM) with a serration of 1/16x 90 (046414) Hole distance: 25mm

    586 420R SET OF 3 SOFT JAWS / KFD-HE 254/3

    Set of soft jaws for 571250R (RHM) with a serration of 1/16x 90 (133154) Material: 16Mn Cr5 Dimensions: LxBxH 95x45x54,5 Hole distance: 25mm

    586640 3- JAW-CHUCK BB-D 210/3 A2-6

    SMW-AUTOBLOK power chuck with through hole type BB-D 210-66-A06 (hydraulically operated). Through hole 66mm, Incl. 1 set of soft jaws with a serration of 1/16x 90. To mount on spindle nose A2-6 / M72x1,5 (DIN55026) (nmax.: 5000 rpm)

    SMW Id-No: 45008839 586641 SET OF 3 SOFT JAWS

    Set of soft jaws WBSA-D210 with a serration of 1/16x 90 for power chuck SMW BB-D 210. Hole spacing: 25 mm Groove width: 17 mm

    SMW Id-No: 12072130 586642 SET OF 3 HARD JAWS

    Set of hard reversible jaws MHB-D210 for power chuck SMW BB-D 210. Hole spacing: 25 mm Groove width: 17 mm

    SMW Id-No: 12082036

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 54 of 106

    586650 3- JAW-CHUCK BH-D 250/3 A2-6

    SMW-AUTOBLOK power chuck with through hole type BH-D 250-66-A06 (hydraulically operated). Through hole 66mm, Incl. 1 set of soft jaws with a serration of 1/16x 90. To mount on spindle nose A2-6 / M72x1,5 (DIN55026) (nmax.: 4000 rpm)

    SMW Id-No: 45008862 586651 SET OF 3 SOFT JAWS

    Set of soft jaws WBSA-D250 with a serration of 1/16x 90 for power chuck SMW BH-D 250. Hole spacing: 30 mm Groove width: 21 mm

    SMW Id-No: 12072500 586652 SET OF 3 HARD JAWS

    Set of hard reversible jaws MHB-D251 for power chuck SMW BH-D 250 and BH-D 315. Hole spacing: 30 mm Groove width: 21 mm

    SMW Id-No: 12083036 571 260 3-JAW-CHUCK KNCS-N 225/3 A2-6

    SMW-AUTOBLOK power chuck with quick change jaw system type KNCS-N-225-66-3-A06 (hydraulically operated). Through hole diameter 66mm, Incl. 1 set of hardened mono block-step jaws ground when mounted on chuck, to mount on spindle nose A2-6 (DIN55026) (nmax.:5500 rpm)

    571 265 SET OF 3 HARDENED BASE JAWS

    Set of 3 hardened base jaws type GBK 200 for power chuck with quick change jaw system Type KNCS-N-225-66-3-A06 (571260)

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 55 of 106

    571 270 SET OF 3 SOFT TOP JAWS

    Set of 3 soft top jaws type WAK 200-10 for power chuck with quick change jaw system Type KNCS-N-225-66-3-A06 (571260)

    571330 3-JAW-CHUCK KNCS-NB 225/3 / A2-6

    WITH WIDE MASTER JAWS

    SMW-AUTOBLOK power chuck with quick change jaw system KNCS-NB-225-66-A06 (hydraulically operated). Through hole diameter 66 mm. Incl. 1 set of hardened base jaws GBKB 210 and hardened, reversible top jaws GUA 200, to mount on spindle nose A2-6 / M72x1,5 (DIN55026) with rotating thread ring incl. mounting key (nmax.: 5000 rpm)

    SMW Id-No: 162554 571311 SET OF 3 HARD BASE JAWS

    Set of hard base jaws type GBKB 210 for power chuck with quick change jaws SMW type KNCS-NB-210 and KNCS-NB-225

    SMW Id-No: 138494 571270 SET OF 3 SOFT TOP JAWS

    Set of soft top jaws type WAK 200-10 for power chuck with quick change jaws SMW type KNCS-N-210 and KNCS-NB-210/225

    SMW Id-No: 012492 571280 3-JAW-CHUCK KNCS-N 260/3 A2-6

    SMW-AUTOBLOK power chuck with quick change jaw system KNCS-N-260-78-A06-GST (hydraulically operated). Through hole diameter 78 mm. Incl. 1 set of hardened mono block-step jaws ground when mounted on chuck, to mount on spindle nose A2-6 / M72x1,5 (DIN55026) (nmax.: 4700 rpm)

    SMW Id-Nr: 279770

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 56 of 106

    571281 SET OF 3 HARDENED BASE JAWS

    Set of 3 hardened base jaws type GBK 250 for power chuck with quick change jaw system type KNCS-N-260

    SMW Id-Nr: 012441 586550 SET OF 3 SOFT TOP JAWS

    Set of 3 soft top jaws type WAK 250-10 for power chuck with quick change jaw system type KNCS-N-260/325 und KNCS-NB-260/325

    SMW Id-Nr: 012493 571340 3-JAW-CHUCK KNCS-NB 260/3 / A2-6

    WITH WIDE MASTER JAWS

    SMW-AUTOBLOK power chuck with quick change jaw system KNCS-NB-260-78-A06 (hydraulically operated). Through hole diameter 78 mm. Incl. 1 set of hardened base jaws GBKB 260 and hardened, reversible top jaws GUA 250, to mount on spindle nose A2-6 / M72x1,5 (DIN55026) with rotating thread ring incl. mounting key (nmax.: 4000 rpm)

    SMW Id-No: 162553 571341 SET OF 3 HARD BASE JAWS

    Set of hard base jaws type GBKB 260 for power chuck with quick change jaws SMW type KNCS-NB-260

    SMW Id-No: 039624 586550 SET OF 3 SOFT TOP JAWS

    Set of 3 soft top jaws type WAK 250-10 for power chuck with quick change jaw system type KNCS-N-260/325 und KNCS-NB-260/325

    SMW Id-No: 012493

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 57 of 106

    573 310 LIFE CENTRE MT4

    MK 4 / MT 4

    High-speed triple bearing live center for tailstock .

    574 630 GREASE GUN SMW INCL. 2 ADAPTORS

    Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RHM and SMW power chuckes.

  • EMCO HYPERTURN 65 (DT/TT) 25.04.2018 Page 58 of 106

    CLAMPING DEVICE FOR HT65 BIGBORE 77 (A2-8)

    586 590 POWER COLLET CHUCK 193E / A2-8

    SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-8 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 80-A08 (nmax.:4000 rpm), clamping range: 20-80 mm

    Collets refer to >spec_collets_en.doc< 586 595 REDUCTION SET 193E 185E / SMW

    Consisting of pressure sleeve and bayonet flange to reduce from collet size 193E to 185E, to be used with collet chuck 586 590, clamping range: 4-65

    440 830 SPANNTOP-NOVA -MODULAR COLLET

    CHUCK (A2-8) - BIG BORE

    HAINBUCH collet chuck (pull-back style) size BZI 80 for spindle nose size A2-8, max. bar capacity 76 (80) mm, no internal part-stop possible; collet changer 440 835 necessary, (nmax.: 5500 U/min), incl. draw adapter

    440 871 SPANNTOP-MINI-COMBI COLLET

    CHUCK (A2-8) - BIG BORE

    HAINBUCH collet chuck (pull-back style) size BZI 80 for spindle nose size A2-8, max. bar capacity 76 (80) mm, incl. internal part-stop, collet changer 440 835 necessary, (nmax.: 5500 U/min), incl. draw adapter

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    440 881 SPANNTOP-MINI-COMBI AXFIX COLLET CHUCK (A2-8) - BIG BORE

    HAINBUCH collet chuck (dead-length style) size BZI 80 for spindle nose size A2-8, max. bar capacity 76 (80) mm, incl. internal part-stop, collet changer 440 835 necessary, (nmax.: 5500 U/min), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

    010 630 COLLET SK 80 BZI - ROUND

    HAINBUCH Collet SK 80 BZI for round bar stock, total clamping range 5-80mm; 1mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth !

    010 635 COLLET SK 80 BZI HEXAGON

    HAINBUCH Collet SK 80 BZI for hexagon bar stock, total clamping range 7-68mm in 1mm steps, Please define the hexagon size to be clamped on.

    010 640 COLLET SK 80 BZI SQUARE

    HAINBUCH Collet SK 80 BZI for square bar stock, total clamping range 8-56mm in 1mm steps, Please define the square size to be clamped on.

    440 835 MANUAL COLLET CHANGER SIZE 80

    To change HAINBUCH collets BZI 80 (Hainbuch: MQ 80)

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    571 300 3-JAW CHUCK KFD-HS 250/3 - A2-8

    RHM power-chuck KFD-HS 250/3 hydraulic operated, for high spindle speed and with large through-hole (77), incl. 1 set hardened reversible jaws with a serration of 1/16x 90, to mount on spindle nose size A2-8 with thread size M85x2, (nmax.5000rpm)

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