technical specification hyperturn...

Click here to load reader

Post on 09-Mar-2018

265 views

Category:

Documents

12 download

Embed Size (px)

TRANSCRIPT

  • EMCO GmbH. 28.11.2017 Salzburger Strae 80 A-5400 Hallein-Taxach AUSTRIA

    TECHNICAL SPECIFICATION

    HYPERTURN 45

    MODULAR CNC-TURNING CENTRE FOR COMPLETE MACHINING OF COMPLEX PARTS

    with SINUMERIK 840 D / SolutionLine

    or FANUC 31i-B

  • EMCO HYPERTURN 45 28.11.2017 Page 2 of 67

    MACHINE CONCEPT: The HYPERTURN 45 was designed to further increase productivity in the range of universal machine tools. Highly dynamical drive systems provide not only more productivity but also improve precision and rigidity for complex turned and milled components. The implemented Y-axis with broad-based, pre-stressed linear roller guide ways enables stable turning and milling operations. Depending on the machine type the machine concept offers a perfect foundation to produce precision turned and milled work pieces. Machine bed: The compact 72 slant bed unit is the base unit of the machine. Designed as a extremely stiff and compact welded steel construction it is the foundation for a robust and accurate lathe. Reinforcing steel plates internal guarantee additional rigidity at higher stressed zones. Steel instead of cast iron offers short warm-up periods and better rigidity. All linear axes are based on pre-loaded linear roller guide ways. The guide ways are mounted on precise machined surfaces to ensure the best guide characteristics. Covers mounted on each guide rail as well as stainless steel covers increase the reliability and the lifetime. Main and Counter spindle: Powerful integrated spindle motors on both spindles guarantee perfect conditions for machining steel but also aluminium parts. Precision spindle bearings and a symmetrical designed headstock body ensure a large speed range combined with minimal thermal displacements. Perfect roundness and high quality surfaces on machined parts are the result out of this. Three temperature sensors mounted on each headstock control the water cooling system. At the HYPERTURN 45 the counter spindle is mounted on linear guide ways and travels in a range of 510mm. A coolant flooded part ejector tube is used to eject the finished part into the parts catcher. The stroke is monitored to guarantee a save process. On demand, the counter spindle actuator can be switched to a hollow clamping cylinder allowing long shafts up to 45mm to be unloaded through the spindle. Tool turret: The fast 12-station servo tool turret for VDI25 tools can be set-up with driven tools at every position (coupling style according to DIN 5480). The operator is able to control the indexing speed with the Override-switch at any time. The tools are mounted radial and this allows free access to the main and counter spindle. Bi-directional indexing with non-lifting turret disc makes the process safe and reduces cycle time. EMCOs tool alignment system further improves the VDI quick change system. No alignment is necessary anymore. C-axis: The C-axis is part of the standard features of the machine. It allows to position the spindle within a resolution of 0,001. The direct mounted, non-contact encoder, runs without belt, guarantees a precise C-axis need for any kind of milling and drilling operation.

  • EMCO HYPERTURN 45 28.11.2017 Page 3 of 67

    Y-axis: The Y-axis is the highlight of the MAXXTURN series. It is designed into the machine as a key element. Broad based and pre-loaded linear roller guide ways are carrying the 90 saddle. Short overhangs ensure top stability for turning, milling and drilling operation. Better surface finish and longer tool life are a result of this formation. Feed drives: Highly dynamical synchronous motors in all linear axis with pre-tensioned ball-screws ensure high axis force and good repeatability. Measuring system: Incremental measuring systems in all axes ensure top precision. Positioning scatter Ps according to VDI3441 in X/Y/Z: 0,003/0,003/0,003mm Clamping system: All MAXXTURN version are set-up with an through hole clamping cylinder. The bar capacity is 45mm. An analog clamping stroke monitoring system mounted at the actuator can be set easily within the Teach-In-Mode. No proximity switches need to be set at difficult reachable areas. Lubrication: Fully automated central lubrication with >oil saver logic

  • EMCO HYPERTURN 45 28.11.2017 Page 4 of 67

    Overview of the modular concept:

    Content:

    MAIN MACHINE OPTIONS ______________________________________________ 9CONTROL LANGUAGES: _____________________________________________ 11EMCOnnect for SINUMERIK 840D-sl ____________________________________ 13OPTIONS FOR EMCOnnect /SINUMERIK 840D-sl __________________________ 13CONTROL OPTIONS FOR FANUC 31i-B _________________________________ 18MACHINE INSTALLATION KIT _________________________________________ 20EMCO CPS-PILOT ___________________________________________________ 21ESPRIT PROGRAMMING SYSTEM: _____________________________________ 22ACCESSORIES FOR BAR MACHINING: __________________________________ 23EMCO SHORT BAR LOADER: __________________________________________ 24FURTHER MACHINE ACCESSORIES ____________________________________ 31AUTOMATION (Only for machines w/ Siemens) ___________________________ 35PACKING FOR GANTRY LOADER ______________________________________ 40UNLOADING THROUGH THE COUNTER SPINDLE _________________________ 40CLAMPING DEVICE / MAIN SPINDLE (A2-5) ______________________________ 41CLAMPING DEVICES FOR BIGBORE VERSION (A2-5) ____________________ 44TOOL HOLDER: VDI25 ________________________________________________ 46PACKING FOR MACHINE: _____________________________________________ 56PACKING FOR MACHINE WITH SWING LOADER: _________________________ 56TECHNICAL DATA FOR HYPERTURN 45 ________________________________ 57CONTROL DESCRIPTION: 840D Solution Line __________________________ 60CONTROL DESCRIPTION: FANUC 31i-B _________________________________ 64

  • EMCO HYPERTURN 45 28.11.2017 Page 5 of 67

    HYPERTURN 45 SM2 / SIEMENS with driven tools

    S3A S02 HT 45 SM2 / SIEMENS with driven tools

    CNC-turning center for complete machining of complex turned and milled parts with 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, integrated spindle motor (ISM) at main and counter spindle (water cooled), pre-loaded roller-type slide systems. Drive power:

    Main spindle - 15 kW Counter spindle - 15 kW

    Spindle speed: Main spindle 0 7000 rpm Counter spindle 0 7000 rpm

    Spindle connection (DIN 55026): Main spindle: A2-5 (max. bar capacity 45mm) Counter spindle: A2-5

    Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE

    o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc.

    2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. o Power max. 4kW @ 2080 rpm o Torque: max. 16 Nm o Speed range: 0-6000 rpm o C-axis at the main and counter spindle o TRANSMIT software for simple C-axis programming

    Chip conveyor with a height of 1100mm ( hinged type ) Coolant tank well integrated to the chip conveyor

    2 high pressure coolant pumps - 14 bar 2 standard pumps for flushing - 3,7 bar

    Hydraulic unit Machine lamp Interface for foot pedal switch and chip conveyor Documentation

  • EMCO HYPERTURN 45 28.11.2017 Page 6 of 67

    HYPERTURN 45 SM2Y / SIEMENS with driven tools and Y-axis

    S3A S03 HT 45 SM2Y / SIEMENS with driven tools

    and Y-axis

    CNC-turning center for complete machining of complex turned and milled parts with 2 spindles, 2 turrets, 6 linear axes and 2 rotation axes, integrated spindle motor (ISM) at main and counter spindle (water cooled), pre-loaded roller-type slide systems. Drive power:

    Main spindle - 15 kW Counter spindle - 15 kW

    Spindle speed: Main spindle 0 7000 rpm Counter spindle 0 7000 rpm

    Spindle connection (DIN 55026): Main spindle: A2-5 (max. bar capacity 45mm) Counter spindle: A2-5

    Y-axis:

    Travel range: +40 / -30mm Rapid rate: 15m/min

    Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE

    o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15 TFT colour display o 3D graphical simulation o etc.

    2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. - Power max. 4kW @ 2080 rpm - Torque: max. 16 Nm - Speed range: 0-6000 rpm - C-axis at the main and counter spindle - TRANSMIT software for simple C-axis programming

    Chip conveyor with a height of 1100mm ( hinged type ) Coolant tank well integrated to the chip conveyor

    2 high pressure coolant pumps - 14 bar 2 standard pumps for flushing - 3,7 bar

    Hydraulic unit Machine lamp Interface for foot pedal switch and chip conveyor Documentation

    C C

    Y

  • EMCO HYPERTURN 45 28.11.2017 Page 7 of 67

    HYPERTURN 45 SM2 / FANUC with driven tools

    S3C F02 HT 45 SM2 / FANUC 31i with driven tools

    CNC-turning center for complete machining of complex turned and milled parts with 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, integrated spindle motor (ISM) at main and counter spindle (water cooled), pre-loaded roller-type slide systems. Drive power:

    Main spindle - 15 kW Counter spindle - 15 kW

    Spindle speed: Main spindle 0 7000 rpm Counter spindle 0 7000 rpm

    Spindle connection (DIN 55026): Main spindle: A2-5 (max. bar capacity 45mm) Counter spindle: A2-5

    Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Fanuc 31i-B control

    o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc.

    2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. o Power max. 4kW @ 2080 rpm o Torque: max. 16 Nm o Speed range: 0-6000 rpm o C-axis at the main and counter spindle

    Chip conveyor with a height of 1100mm ( hinged type ) Coolant tank well integrated to the chip conveyor

    2 high pressure coolant pumps - 14 bar 2 standard pumps for flushing - 3,7 bar

    Hydraulic unit Machine lamp Documentation

  • EMCO HYPERTURN 45 28.11.2017 Page 8 of 67

    HYPERTURN 45 SM2Y / FANUC with driven tools and Y-axis

    S3C F03 HT 45 SM2Y / FANUC 31i with driven tools

    and Y-axis

    CNC-turning center for complete machining of complex turned and milled parts with 2 spindles, 2 turrets, 6 linear axes and 2 rotation axes, integrated spindle motor (ISM) at main and counter spindle (water cooled), pre-loaded roller-type slide systems. Drive power:

    Main spindle - 15 kW Counter spindle - 15 kW

    Spindle speed: Main spindle 0 7000 rpm Counter spindle 0 7000 rpm

    Spindle connection (DIN 55026): Main spindle: A2-5 (max. bar capacity 45mm) Counter spindle: A2-5

    Y-axis:

    Travel range: +40 / -30mm Rapid rate: 15m/min

    Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Fanuc 31i-B control

    o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15 o 3D graphical simulation o Interface RS 232, etc.

    2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. - Power max. 4kW @ 2080 rpm - Torque: max. 16 Nm - Speed range: 0-6000 rpm - C-axis at the main and counter spindle

    Chip conveyor with a height of 1100mm ( hinged type ) Coolant tank well integrated to the chip conveyor

    2 high pressure coolant pumps - 14 bar 2 standard pumps for flushing - 3,7 bar

    Hydraulic unit Machine lamp Documentation

    C C

    Y

  • EMCO HYPERTURN 45 28.11.2017 Page 9 of 67

    MAIN MACHINE OPTIONS

    S4Y 020 SURCHARGE HYPERTURN 45 BigBore

    Max. bar capacity 2 inch (50,8 mm) instead of 45 mm. Spindle nose (DIN 55026): A2-5 Max. spindle speed: 7000 rpm Max. torque: 100 Nm Max. power: 15 kW Max. chuck size: 175 mm

    Factory installed only! S3Y 950 SURCHARGE HSC-TURRET HT45-UPPER

    ONE

    The standard upper tool turret will be replaced by the HIGH-SPEED-turret from SAUTER. Max. spindle speed: 8000 rpm Max. continuous speed: 6000 rpm Max. drive power: 4 kW Max. torque: 16 Nm Tool holder interface: VDI25 Attention: The turret disc is larger in diameter by 20 mm. Total height of tool holder max. 100 mm!

    Factory installed only! S3Y 960 SURCHARGE HSC-TURRET HT45-LOWER

    ONE

    The standard lower tool turret will be replaced by the HIGH-SPEED-turret from SAUTER. Max. spindle speed: 8000 rpm Max. continuous speed: 6000 rpm Max. drive power: 4 kW Max. torque: 16 Nm Tool holder interface: VDI25 Attention: The turret disc is larger in diameter by 20 mm. Total height of tool holder max. 100 mm!

    Factory installed only! R2Z 465W ANGULAR DRILLING/MILLING HOLDER

    LEFT/RIGHT FOR HSC-TURRET

    For drilling, milling and synchronized tapping at the main or counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range 1-13mm, max. 8000 rpm, external coolant supply, 75 mm long (total height: 98 mm) VDI 25 / coupling DIN 5480

    WTO:420520012-25

  • EMCO HYPERTURN 45 28.11.2017 Page 10 of 67

    R2Z 405W ANGULAR DRILLING/MILLING HOLDER

    DOUBLE FOR HSC-TURRET

    For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range 1-13mm, max. 8000 rpm, external coolant supply, 75 mm long (total height: 98 mm) VDI 25 / coupling DIN 5480

    WTO: 420520016-25

  • EMCO HYPERTURN 45 28.11.2017 Page 11 of 67

    CONTROL LANGUAGES: Standard-Languages:

    DE6 400 Control language / GERMAN

    Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

    EN6 400 Control language / ENGLISH

    Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

    TA6 400 Control language / ITALIAN

    Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    Additional languages for extra costs:

    FR6 400 Control language / FRENCH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    SP6 400 Control language / SPANISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    SE6 400 Control language / SCHWEDISH Additional control language, switchable to

    English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    CZ6 400 Control language / CZECH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    DK6 400 Control language / DANISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

  • EMCO HYPERTURN 45 28.11.2017 Page 12 of 67

    NL6 400 Control language / DUTCH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    FI6 400 Control language / FINNISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    HU6 400 Control language / HUNGARIAN

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    PL6 400 Control language / POLISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    PT6 400 Control language / PORTUGUESE

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    RU6 400 Control language / RUSSIAN

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    TR6 400 Control language / TURKISH

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

    CN6 400 Control language / CHINESE-SIMPLE

    Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

  • EMCO HYPERTURN 45 28.11.2017 Page 13 of 67

    EMCOnnect for SINUMERIK 840D-sl

    S3Z 580 EMCOnnect - Your Control center " for the entire production process

    EMCOnnect user interface for easier machine operation, including 22 "multi-touch screen, industrial PC and premium PC keyboard. EMCOnnect provides the necessary connectivity for networking the production environment and forms the basis for digital transformation. Basic functions: Dashboard, Docu-App, Remote Desktop, Calculator, MDE / BDE function, Cutting Data Calculator, Note-App, Tech-Sheet, and much more.

    Factory installed only! Note: In conjunction with the EMCOnnect option, the SIEMENS control panel components OP15 (15 "screen) KB483 and MCP483 (NC keyboard and machine control panel) are no longer required. The control hardware base for the EMCOnnect option forms a 22 "Panel Industrial PC (IPC477: Intel Core i3-6102E / 3x Gigabit Ethernet (IE / PN) / 4GB Memory and HMI Operating System Windows 7 Ultimate / 240GB Solid-State Drive SATA ) and a customized Premium PC keyboard and machine control panel (MCP530). Networkable with CAD / CAM products. Open for forward-looking EMCOnnect APP extensions. Uniform surface for all new high-tech machines from EMCO.

    OPTIONS FOR EMCOnnect /SINUMERIK 840D-sl

    X3Z 610 ELECTRONIC HANDWHEEL 840D-sl Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. ATTENTION: For machines with gantry or swing loader, this hand-wheel is replaced by the operating and display element Siemens HT2.

    Retrofit able through EMCO technician!

  • EMCO HYPERTURN 45 28.11.2017 Page 14 of 67

    X3Z 161 EMCO TOOL LOAD MONITORING 840D-sl

    This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

    Retrofit able through EMCO technician ! X3Z 670 GEAR HOBBING 840D-sl

    Siemens software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).

    Factory installed only !! X3Z 710 BALANCE CUTTING / 840D-sl

    Enables the simultaneous cutting of a contour with two cutting tools. The control software makes it possible to program this highly sophisticated machining task directly on the machine without the need for a CAD/CAM system.

    Retrofitable through EMCO technician! X3Z 720 ALTERNATE SPINDLE SPEED / 840D-sl

    When machining workpieces, vibrations can occur which can be reduced by permanent speed changes. With the simple input of 3 parameters in an input mask thus increased process reliability can be achieved.

    Retrofitable through EMCO technician! X3Z 740 TAILSTOCK-FUNCTION FOR TURRET /

    840D-sl

    This cycle allows the use of a live-center mounted on the turret to support the workpiece. Therefore shaft parts can be supported and machined in machines without tailstock but with the help of the second turret. The max. feed force is limited to 50% of the max. axis force.

    Retrofitable through EMCO technician!

  • EMCO HYPERTURN 45 28.11.2017 Page 15 of 67

    X3Z 750 TAILSTOCK-FUNCTION FOR COUNTER

    SPINDLE / 840D-sl

    This cycle allows the use of the counter spindle with mounted live-center to support the workpiece. So shaft parts can also be supported and machined in machines without a tailstock but with the help of the counter spindle being used. The max. feed force is limited to 50% of the max. axis force.

    Retrofitable through EMCO technician! X3Z 301 EMCO NETSERVICE / SIEMENS

    Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online-Updates, Internet based, etc. Simple as a web-mail and safe as online-banking!

    Retrofitable through EMCO technician! X3Z 690 SHOPTURN EXTENSION PACKAGE

    Consisting of: Rest material removing cycle Monitoring function for simulation

    Retrofitable through EMCO technician! X3Z 460 CAD-READER FOR SINUMERIK

    Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill

    point Several contours/drill points can be selected

    simultaneously Create and convert contours or drill patterns

    for ShopMill, ShopTurn, SINUMERIK Operate

    Display existing contours/drill points in geometry processor/cycles support.

    Available for HMI OPERATE 4.7 and higher!

    Retrofitable through EMCO technician! X3Z 390 ENERGY CONTROL FOR SINUMERIK

    A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

  • EMCO HYPERTURN 45 28.11.2017 Page 16 of 67

    Factory installed only !! S3Z 20S GLASS SCALE IN X1-AXIS-Siemens

    Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air.

    Factory installed only !! S3Z 21S GLASS SCALE IN Y1-AXIS-Siemens

    Absolute, direct measuring system (HEIDENHAIN) for the Y-axis including sealing air.

    Factory installed only !! S3Z 22S GLASS SCALE IN Z1-AXIS-Siemens

    Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air.

    Factory installed only !! S3Z 23S GLASS SCALE IN X2-AXIS-Siemens

    Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air.

    Factory installed only !! S3Z 24S GLASS SCALE IN Z2-AXIS-Siemens

    Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air.

    Factory installed only !!

  • EMCO HYPERTURN 45 28.11.2017 Page 17 of 67

    OPTIONS FOR SINUMERIK 840D-sl (without EMCOnnect)

    X3Z 270 PC-KEYBOARD WITH USB-INTERFACE

    PC-keyboard for comfortable programing at the Sinumerik control. American key assignment - QWERTY

    Retrofit able through EMCO technician ! X3Z 435 MEMORY EXTENSION/SIEMENS 840D-sl

    Programs can be stored on a Micro-USB-Stick with a memory capacity of 4 GB.

    Retrofit able through EMCO technician !

  • EMCO HYPERTURN 45 28.11.2017 Page 18 of 67

    CONTROL OPTIONS FOR FANUC 31i-B

    X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door.

    Retrofit able through EMCO technician ! X3Z 150 EMCO TOOL LOAD MONITORING-

    FANUC 31i

    This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

    Retrofit able through EMCO technician ! X3Z 335 MEMORY EXTENSION FANUC 31i

    Programs can be stored on a Compact Flash card with a memory of 2GB.

    X3Z 380 ENERGY CONTROL FOR FANUC 31i

    A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

    Retrofit able through EMCO technician! X3Z 085 GEAR HOBBING FANUC 31i

    Fanuc software option electronic gear shaft used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).

    Factory installed only !!

  • EMCO HYPERTURN 45 28.11.2017 Page 19 of 67

    S3Z 26F GLASS SCALE IN X1-AXIS-FANUC

    Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air.

    Factory installed only !! S3Z 21F GLASS SCALE IN Y1-AXIS-FANUC

    Absolute, direct measuring system (HEIDENHAIN) for the Y-axis including sealing air.

    Factory installed only !! S3Z 22F GLASS SCALE IN Z1-AXIS-FANUC

    Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air.

    Factory installed only !! S3Z 23F GLASS SCALE IN X2-AXIS-FANUC

    Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air.

    Factory installed only !! S3Z 24F GLASS SCALE IN Z2-AXIS-FANUC

    Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air.

    Factory installed only !! Attention: Glass scales are only available for max. number of 4 axes this is due to the FANUC SDU-Box, which can only handle 4 measuring inputs. More than 4 glass scales possible only on request!

  • EMCO HYPERTURN 45 28.11.2017 Page 20 of 67

    MACHINE INSTALLATION KIT

    S3Z 460 MACHINE INSTALLATION KIT HT45

    Consisting of: 4x vibration absorbing, height adjustable

    levelling elements 4x angle plates to fasten the machine to

    the floor 4x anchor bolts to lag the machine to the

    floor

    010 122 LASER MEASUREMENT AND PITCH

    ERROR COMPENSATION

    Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: The values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY

    Factory installed only !!

  • EMCO HYPERTURN 45 28.11.2017 Page 21 of 67

    EMCO CPS-PILOT

    224 530 EMCO CPS-PILOT FOR HYPERTURN Following native data formats can be imported: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

    The EMCO CPS-PILOT is the virtual EMCO HYPERTURN running on a PC. The user is working on an external programming unit with the virtual copy of the machine. This enables to write, test and optimize NC-programs before setting up the machine. This all allows the user to reach up most machine running time and minimizes the machine set-up time to zero. Including ToolShapes to configure the tooling for the simulation. The advantages:

    Siemens OPERATE user surface identical to the one of the machine

    The user is working as usual on the Siemens-user surface

    3D simulation behaves the same as the real machine Collision monitoring for chucking, work piece, tools, tool

    holders and machine components. JOG and MDA mode as on the real machine Ideal for internal machining and operator training

    Increase of the real productivity! Automation equipment will not be simulated! Customer data: Company: . Address: . Tel.: Fax.: . Contact person: . E-Mail: . Customer P.O.-No.: ___ .

    224 550 EMCO CPS-PILOT (ADDITIONAL MACHINE ADAPTATION WITH IDENTICAL SW-VERSION)

    Additional machine adaptation for EMCO CPS-PILOT (224530) with the precondition, that the machine got the identical software version. (Example: Customer has a HYPERTURN 45 and wants to simulate a HYPERTURN 65-DUOTURN. In this case, both machines must have the identical Siemens software version (e.g. OPERATE 4.7).

    010 255 BASIC TRAINING FOR EMCO CPS-PILOT

    1 day training for EMCO CPS-PILOT. Max. number of persons: 2 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!) 2 days are generally enough!

  • EMCO HYPERTURN 45 28.11.2017 Page 22 of 67

    ESPRIT PROGRAMMING SYSTEM:

    224 510 EMCO-ESPRIT PACKAGE / HYPERTURN MCplus

    ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

    RRP LIST PRICE: 16.400,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of:

    2 spindle 2 tool turret 1 steady-rest (not synchronized) C-axes Y-axis Driven tools

    The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for

    Siemens or Fanuc EMCO HYPERTURN machine-model simulation Incl. ToolShapes

    Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

    010 250 BASIC TRAINING FOR ESPRIT CAD/CAM

    3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!)

    S3Z 003D 3D-MACHINE DATA/HT45

    3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!

  • EMCO HYPERTURN 45 28.11.2017 Page 23 of 67

    ACCESSORIES FOR BAR MACHINING:

    S3Z 700 PARTS CATCHER HYPERTURN 45

    Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm (180 mm in combination with the optional conveyor) Max. finished part diameter: 45 (51) mm Max. finished part weight: 2kg

    Factory installed only !! X1Z 140 EMCO BAR LOADER INTERFACE FOR

    SECOND-PARTY BAR LOADERS

    Bar loader interface to connect non EMCO bar loader systems. The programming is done via M-functions. The signal exchange from Machine to bar loader goes through 24-pin HARDING-plug. The bar loader manufacturer must adopt the wiring and signals according to EMCOs standard pinning! NEW: Safety signals are carried out with two channels!

    Retrofit able through EMCO technician! R9Z 030 MACHINE STATUS LAMP / LED

    The machine status lamp is divided in 3 color ranges: Red ... Alarm Green ... Automatic mode White ... Material handling

    Retrofit able through EMCO technician! R6Z 220 PLASTIC INSERT PUSHING SIZE 45

    to be machine customised according to bar diameter. (45,4-0,1 x 68,5+0,1 - 11 pieces required)

    S4Z 270 PLASTIC INSERT PUSHING SIZE 52

    to be machined customised according to bar diameter. (51,4 -0,1 x 74 +0,1 10 pieces required)

  • EMCO HYPERTURN 45 28.11.2017 Page 24 of 67

    S4Z 300 FINISHED PART CONVEYOR

    Finished part conveyor belt to protect the parts from crashing into each other inclusive coolant recirculation and chip tray. It replaces the standard finished part box and is controlled via M-function. Effective surface for storage: 340 x 750mm

    Factory installed only !!

    EMCO SHORT BAR LOADER:

    S3Z 930 EMCO SL1200 FOR E45/E65/MT45/MT65/HT65-PM INCL. EMCO INTERFACE

    Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used. Including EMCO Interface!! TECHNICAL DATA: Bar length: 150 1200 mm Bar diameter: 8 95 mm Max. feed rate: 60 m/min Time for bar feed: approx. 3 sec Time for bar change: approx. 15 sec Bar storage surface: 560 x 1210 mm Storage capacity: 10 bars with 55 mm or 70 bars with 8 mm Bar in-feed side: Backside Power supply: 24 Volt DC (Interface) Air main supply: 6 bar Length: 1700 mm Width: 1250 mm Pusher rod/spindle height: 1090-1380 mm Weight: approx. 500 kg Safety features: according to CE Includes:

    Push rod 15 mm Push rod 8 mm Fastening material Slide system to move the loader longitudinal

    (approx. 400 mm) Documentation

    Advantages:

    Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design

    Loading of hexagon and square bar stock not possible!!

    Retrofit able through EMCO technician!

  • EMCO HYPERTURN 45 28.11.2017 Page 25 of 67

    S3Z 450 SPINDLE EXTENSION FOR HT45

    To be able to load and support bar stock up to a length of 1200 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Necessary in case a SL1200 is installed at the HT45 with standard 45er trough hole!

    Nachrstbar durch EMCO Fachpersonal ! S3Z 520 SPINDLE EXTENSION FOR

    HT45-BIGBORE

    To be able to load and support bar stock up to a length of 1200 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Necessary in case a SL1200 is installed at the HT45 with BigBore 51 main spindle!

    Nachrstbar durch EMCO Fachpersonal !

    ZVZ341875 STANDARD PACKING SL1200 For easy pick-up with the forklift.

    Consisting of: pallet, Rolamit-cover

    ZVP547220 CLIMATE PACKING SL1200 for transportation over-sea.

    Consisting of: pallet, dehumidifier, aluminum-cover and miscellaneous

    ZVP302145 WOODENBOX SL1200 Additional protection for critical transportation

    DE 1200 SL1200 Instruction Manual / GERMAN EN 1200 SL1200 Instruction Manual / ENGLISH TA 1200 SL1200 Instruction Manual / ITALIANFR 1200 SL1200 Instruction Manual / FRENCHSP 1200 SL1200 Instruction Manual / SPANISH SE 1200 SL1200 Instruction Manual / SCHWEDISH CZ 1200 SL1200 Instruction Manual / CZECHDK 1200 SL1200 Instruction Manual / DANISHNL 1200 SL1200 Instruction Manual / DUTCHFI 1200 SL1200 Instruction Manual / FINNISHHU 1200 SL1200 Instruction Manual / HUNGARIAN PL 1200 SL1200 Instruction Manual / POLISHPT 1200 SL1200 Instruction Manual / PORTUGUESE RU 1200 SL1200 Instruction Manual / RUSSIAN TR 1200 SL1200 Instruction Manual / TURKISH CN 1200 SL1200 Instruction Manual / CHINESE-SIMPLE

  • EMCO HYPERTURN 45 28.11.2017 Page 26 of 67

    EMCO TOP LOAD 8 - 42 / 3200: S4Z 902 EMCO TOP LOAD 8-42/3200 INCLUSIVE

    EMCO BAR LOADER INTERFACE- NEW

    Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 42mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to 35 mm

    > 35 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 1500 3200 mm Bar diameter: 8 42 mm Travelling speed: 0 - 30 m/min Storage capacity: approx. 235 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 790mm Total height: 1300-1650mm Weight: approx. 1200 kg Safety devices: CE compliant Includes:

    Fastening material Slide system to move the loader longitudinal

    (approx. 800mm) Conical centering sleeve 42 Clamping sleeve blank 42 (Polymer) 2x adapter (14/20mm) Documentation

    Retrofit able through EMCO technician !

    434 530 SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200

    The loader is packed with aluminium bandage, for transportation over-seas.

  • EMCO HYPERTURN 45 28.11.2017 Page 27 of 67

    S4Z 912 EMCO TOP LOAD 8-42/3200 MULTI LEVEL

    INCL. EMCO BAR LOADER INTERFACE- NEW

    Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 42mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to 35 mm

    > 35 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 2500 3200 mm Bar diameter: 8 42 mm Travelling speed: 0 - 30 m/min MULTI LEVEL bar storage: approx. 1000 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 925mm Total height: 1300-1650mm Weight: approx. 1400 kg Safety devices: CE compliant Includes:

    MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal

    (approx. 800mm) Conical centering sleeve 42 Clamping sleeve blank 42 (Polymer) 2x adapter (14/20mm) Documentation

    Retrofit able through EMCO technician !

    434 530 SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200

    The loader is packed with aluminium bandage, for transportation over-seas.

  • EMCO HYPERTURN 45 28.11.2017 Page 28 of 67

    EMCO TOP LOAD 8 - 50 / 3200 FOR BIG BORE MACHINE: S4Z 917 EMCO TOP LOAD 8-50/3200 INCLUSIVE

    EMCO BAR LOADER INTERFACE- NEW

    Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 50mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to 45 mm

    > 45 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 1500 3200 mm Bar diameter: 8 50 mm Travelling speed: 0 - 30 m/min Storage capacity: approx. 235 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 790mm Total height: 1300-1650mm Weight: approx. 1200 kg Safety devices: CE compliant Includes:

    Fastening material Slide system to move the loader longitudinal

    (approx. 800mm) Conical centering sleeve 50 Clamping sleeve blank 50 (Polymer) 2x adapter (14/20mm) Documentation

    Retrofit able through EMCO technician !

    434 530 SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200

    The loader is packed with aluminium bandage, for transportation over-seas.

  • EMCO HYPERTURN 45 28.11.2017 Page 29 of 67

    S4Z 927 EMCO TOP LOAD 8-50/3200 MULTI LEVEL

    INCL. EMCO BAR LOADER INTERFACE- NEW

    Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 50mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to 45 mm

    > 45 mm to the front SERVO controlled feeding system Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 2500 3200 mm Bar diameter: 8 50 mm Travelling speed: 0 - 30 m/min MULTI LEVEL bar storage: approx. 1000 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 925mm Total height: 1300-1650mm Weight: approx. 1400 kg Safety devices: CE compliant Includes:

    MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal

    (approx. 800mm) Conical centering sleeve 50 Clamping sleeve blank 50 (Polymer) 2x adapter (14/20mm) Documentation

    Retrofit able through EMCO technician ! 434 530 SEAWORTHY PACKING

    TOP LOAD 8-42/3200 and 8-50/3200

    The loader is packed with aluminium bandage, for transportation over-seas.

  • EMCO HYPERTURN 45 28.11.2017 Page 30 of 67

    ACCESSORIES FOR EMCO TOP LOAD: CLAMPING SLEEVE (STEEL)

    This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Clamping range: Nominal diameter +/-0,25mm 446 006 Clamping sleeve (steel) 6mm 446 007 Clamping sleeve (steel) 7mm 446 008 Clamping sleeve (steel) 8mm 446 009 Clamping sleeve (steel) 9mm 446 010 Clamping sleeve (steel) 10mm 446 011 Clamping sleeve (steel) 11mm 446 012 Clamping sleeve (steel) 12mm 446 013 Clamping sleeve (steel) 13mm 446 014 Clamping sleeve (steel) 14mm 446 015 Clamping sleeve (steel) 15mm 446 016 Clamping sleeve (steel) 16mm 446 017 Clamping sleeve (steel) 17mm 446 018 Clamping sleeve (steel) 18mm 446 019 Clamping sleeve (steel) 19mm 446 020 Clamping sleeve (steel) 20mm 446 021 Clamping sleeve (steel) 21mm 446 022 Clamping sleeve (steel) 22mm 446 023 Clamping sleeve (steel) 23mm 446 024 Clamping sleeve (steel) 24mm 446 025 Clamping sleeve (steel) 25mm 446 026 Clamping sleeve (steel) 26mm 446 027 Clamping sleeve (steel) 27mm 446 028 Clamping sleeve (steel) 28mm 446 029 Clamping sleeve (steel) 29mm 446 030 Clamping sleeve (steel) 30mm 446 031 Clamping sleeve (steel) 31mm 446 032 Clamping sleeve (steel) 32mm 446 033 Clamping sleeve (steel) 33mm 446 034 Clamping sleeve (steel) 34mm 446 035 Clamping sleeve (steel) 35mm 446 036 Clamping sleeve (steel) 36mm 446 037 Clamping sleeve (steel) 37mm 446 038 Clamping sleeve (steel) 38mm 446 039 Clamping sleeve (steel) 39mm 446 040 Clamping sleeve (steel) 40mm 446 041 Clamping sleeve (steel) 41mm 446 042 Clamping sleeve (steel) 42mm 446 045 Clamping sleeve (steel) 45mm

    434 550 CLAMPING SLEEVE BLANK (POLYMER)

    42

    Needs to be machined according to the used bar stock diameter. Outside diameter 42mm. Absorbs vibration in a good way!! Tip: first into a freezer, than machining!

  • EMCO HYPERTURN 45 28.11.2017 Page 31 of 67

    FURTHER MACHINE ACCESSORIES

    S3Z 610 TOOL PRESETTER HT45

    To measure the tool length inside the machine. The tool measuring arm is manually mounted in the machine and can be used to set tool length on both turrets. After use the arm can be stored in a storage location inside the machine housing. Advantage: Quick change over Precise tool setting Adjustment gauge VDI25 (S3Z110) to be ordered separately !!

    Retrofit able through EMCO technician ! S3Z 110 ADJUSTMENT GAUGE VDI 25 - RADIAL

    Gauge to adjust the tool presetter S3Z 610 in the machine.

    S4Z 140 COOLANT PISTOL / MULTIFLOW

    To clean the machining area from chips with coolant (Note: never use air to clean the machine!)

    Retrofit able through EMCO technician ! S3Z 640 FULL AUTOMATIC MACHINE DOOR-

    HT45

    Automatic servo driven machine door especially for manual loaded machines. Single key operation including door safety switch-bar. Time per stroke: approx. 2sec Attention: Not possible with gantry loader !

    Factory installed only! S3Z 160 AIR CONDITIONING SYSTEM HT45

    used for electrical cabinet especially if the machine is located in dusty, oily and hot areas. No air exchange between outside and inside

    Retrofit able through EMCO technician !

  • EMCO HYPERTURN 45 28.11.2017 Page 32 of 67

    S3Z 010 OIL MIST SEPARATOR

    Mechanical oil mist separator (RECOJET -2) for separation of water based aerosols such as cooling lubricant or spray mist. Air through put: 1000 qm/h Wattage: 250 Watt Connection diameter: 160 mm (When using oil instead of water soluble, heavy smoke can be generated during the operation. In this case we recommend the use of an electrostatic separator. In case of low smoke generation, a filter attachment can be mounted on top of it.)

    Retrofit able through EMCO technician ! R9Z 025 FILTER ATTACHMENT FOR RECOJET-2

    EUREVEN-F2011 filter top unit with moisture-repelling, synthetic filter material. Easy to clean. Suitable for low smoke generation. Can be easily mounted on top of the RECOJET 2 housing.

    Retrofit able through customer! S3Z 070 CONNECTION NOZZLE/VACUUM SYSTEM

    Connection nozzle 160 mm to connect the machine to a centralized air vacuum system.

    Retrofit able through EMCO technician! 573 313 CHIP TIPCART- 400 LITER

    Chip tipcart for emptying at ground level or with a fork truck. Safety chain at the backside. Welded sheet metal with reinforcement frame watertight. 1 steerable roller and 2 fixed rollers made of rubber 250mm. Incl. perforated steel plate and drain hole Color: RAL 9004 / black Filling volume approx. 400 Liter (H x W x D =1090 x 900 x 1330mm)

    R3Z 580 FOOT PEDAL

    to actuate chuck or tailstock (one foot pedal needed for each)

    Retrofit able through EMCO technician !

  • EMCO HYPERTURN 45 28.11.2017 Page 33 of 67

    S3Z 080 24 BAR HIGH PRESSURE COOLANT

    PUMP / HT45 - 50Hz

    The standard pumps will be replaced by two high pressure coolant pumps with max. pressure of 24 bar. (Type. Grundfos MTR 3-36/36-50Hz)

    Factory installed only!! S3Z 090 22 BAR HIGH PRESSURE COOLANT

    PUMP/ HT45 - 60Hz (NORTH AMERICA)

    The standard pumps will be replaced by two high pressure coolant pumps with max. pressure of 22 bar. (Type. Grundfos MTR 3-36/23-60Hz)

    Factory installed only!! S3Y 300 SURCHARGE FOR PAPER BAND

    FILTRATION UNIT INCL. CHIP CONVEYOR FOR HYPERTURN45 / BMF-BRENER

    - Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx. 60- 40 m - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kW - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kW - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. pre- filtration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine!

    Factory installed only!

  • EMCO HYPERTURN 45 28.11.2017 Page 34 of 67

    R2Z 670 TEST MANDREL-MAIN SPINDLE A2-5

    Test mandrel (long) for main spindle A2-5 according to DIN 55026.

    R6Z 620 TEST MANDREL - COUNTER SPINDLE

    A2-5

    Test mandrel (short) for counter spindle A2-5 according to DIN 55026.

    R2Z 650 TEST MANDREL - VDI 25

    Two test mandrels VDI 25 to check turret alignment and reference point of the machine. Consisting of: Test mandrel R2Z 640 010 Test mandrel R2Z 640 020

    S4Z 630 TEST FLANGE A2-5

    To check the alignment of the X and Y axes in relation to the spindle alignment.

  • EMCO HYPERTURN 45 28.11.2017 Page 35 of 67

    AUTOMATION (Only for machines w/ Siemens)

    SWING LOADER S3A M01 SWING LOADER HYPERTURN 45

    Integrated loading and unloading system, programmable via Sinumerik 840D control. Two NC-servo axis guarantee a flexible and free programmable loading process. This process can be stored into the part program work-sheet. Change-over is only a matter of calling up a different work-piece. Raw parts can be stored in a gravity chute, chain-feeder or other solutions can be offered. Max. travelling speed: 60 m/min Max. swiveling speed: 180/sec

    Factory installed only!!

    GREIFERSYSTEME:

    010 760 2-FINGER-GRIPPER W/ 180 OPENING

    Pneumatically operated toggle lever gripper for loading of shafts. The parts are fed in horizontally in a chute or on a conveyor. Parts can be swallowed by the chuck or clamped between centres. The unloading is done by the parts catcher. Max. part size: approx. 30 x 200 mm Max. part weight: approx. 2 kg

    Factory installed only!! 010 765 2-FINGER- GRIPPER W/ 180 OPENING

    MOUNTED ON AN INDEXING UNIT

    Pneumatically operated toggle lever gripper for loading of shafts. The parts are fed in horizontally or vertically. Parts can be swallowed by the chuck or clamped between centres. This gripper enables to flip the part for the 2nd operation. The unloading is done by the parts catcher. Max. part size: approx. 60 x 100 mm Max. part weight: approx. 2 kg

    Factory installed only!!

  • EMCO HYPERTURN 45 28.11.2017 Page 36 of 67

    010 770 2-FINGER-PARALLEL GRIPPER W/

    90 INDEXING UNIT

    Pneumatically operated parallel gripper to pick-up raw parts from a conveyor system. This enables oriented loading of casting and forgings. The unloading is done by the parts catcher. Max. part size: approx. 60 x 100 mm Max. part weight: approx. 2 kg

    Factory installed only!!

    FEED-IN / FEED-OUT SYSTEMS:

    010 780 CHAIN FEEDER SYSTEM

    Conveyor system to store and feed-in raw parts. Effective length: 1300mm Effective width: 567mm (Chain module: 27,1mm). The raw parts are stored in part specific fixtures. These fixtures need to be offered and clarified by the Automation Department of EMCO in Hallein.

    Factory installed only!! On request! SINGLE/MULTIPLE FEED-IN CHUTE

    This system is used to store and feed-in round components. The parts must roll down the chute to the pick-up position. Depending on the part length, the system can be extended to up to 10 chutes. Each single chute includes raw part sensor and pick-up logic to guarantee unmanned production. Effective width to use: 600mm

    Factory installed only!! S3Z 700 PARTS CATCHER HYPERTURN 45

    Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm Max. finished part diameter: 45mm Max. finished part weight: 2kg

    Factory installed only !!

  • EMCO HYPERTURN 45 28.11.2017 Page 37 of 67

    S4Z 300 FINISHED PART CONVEYOR

    Finished part conveyor belt to protect the parts from crashing into each other inclusive coolant recirculation and chip tray. It replaces the standard finished part box and is controlled via M-function. Effective surface for storage: 340 x 750mm

    Factory installed only!!

    GANTRY-LOADER (Only for machines w/ Siemens)

    S3A M02 GANTRY LOADER HYPERTURN 45

    Universal loading system for HT45. NC-controlled via the machine control Sinumerik 840D solutionline. The gripper head is mounted on a rotary servo driven axis. This enables to swing the head while the gantry loader is moving. Attention: Only left-hand setup possible Traverse rates: Horizontal: 120 m/min Vertical: 60 m/min Swivel module : 1 sec/90 Loading time depends on the used gripper system: Depending on loading sequence between 8 and 20sec. Time to prepare a new raw part: approx 15sec

    Factory installed only! R7Y 600 WORKPIECE MAGAZINE HYPERTURN 45

    Used to store raw or finished parts on 20 revolving pallets. Includes raw part recognition switch, safety guard, function control board and coolant pan. The magazine can be installed left or right. (Note in the P.O. necessary!!) Pallet size: 265x270mm Due to raw part specific fixture, the storage capacity can be increased considerable and raw parts can be pre-oriented. A finished part conveyor can be offered as an option.

    Factory installed only!

  • EMCO HYPERTURN 45 28.11.2017 Page 38 of 67

    010 750 FINISHED PART CONVEYOR HT45

    The conveyor system can be installed between machine and magazine table. Attention: Right-hand setup needs special chip conveyor layout. (Note in the P.O. necessary!!) Dimension: 550x1900mm

    Factory installed only! S3Y 820 2x 3-JAW GRIPPER HEAD HT45

    Four-faced gripper head PZN100 for gripper jaws with tongue and groove joint. Stroke: 10 mm Prehensile power: 1800 N Inclusive spring loaded pusher for raw part positioning. Raw part dimension: Max. diameter: 120 mm Max. length: 100 mm Max. weight: 5 kg

    ZWZ 177 736 SOFT JAW (SBR100) - LONG

    One soft jaw (SBR100) for gripper head PZN100 with tongue and groove joint. H=100mm L=51mm B=30mm

    R7Y 830 020 SOFT JAW (SBR100) - SHORT

    One soft jaw (SBR100) for gripper head PZN100 with tongue and groove joint. H=50mm L=51mm B=30mm

    H

    L

    B

    H

    L

    B

  • EMCO HYPERTURN 45 28.11.2017 Page 39 of 67

    R7Y 810 170 JAW MACHINING ATTACHMENT

    (SBR100)

    Used to machine the soft jaws ZWZ 177 736 with tongue and groove joint.

    R7Y 830 030 JAW ADAPTOR FOR SERATED JAWS

    (RHM 130)

    Necessary when using standard jaws (433 011 or 433 012) with a serration of 1/16x 90 together with four sided gripper head PZN100.

    R7Y 830 040 T-NUT FOR R7Y 830 030

    1 piece T-nut for R7Y 830 030

    433 011 SET OF 3 HARD JAWS

    Set of reversible hard jaws for RHM 130 with a serration of 1/16x 90

    433 012 SET OF 3 SOFT JAWS

    Set of soft jaws for for RHM 130 with a serration of 1/16x 90

  • EMCO HYPERTURN 45 28.11.2017 Page 40 of 67

    ATTENTION: To ensure a quick and effective order-processing within the customers, our partners and EMCO, every automated project must go thru EMCOs Automation department before order-acceptance. Therefore EMCO has setup a form Catalogue of requirements Special items description (VA03.0 099). This form must be filled and forwarded to department TSS. Raw part and finished part drawings including sample parts should be forwarded as well.

    PACKING FOR GANTRY LOADER

    ZVZ 344 900 STANDARD PACKING - GANTRY

    LOADER HT65/MT65

    For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover

    ZVP 547 490 CLIMATE PACKING - GANTRY LOADER

    HT65/MT65

    for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous.

    ZVP 304 900 WOODENBOX - GANTRY LOADER

    HT65/MT65

    Additional protection for critical transportation.

    UNLOADING THROUGH THE COUNTER SPINDLE

    Information PREPARATION TO UNLOAD SHAFTS

    THROUGH THE COUNTER SPINDLE

    The standard machine can be modified to enable the unloading of long shafts through the counter spindle. Therefore the solid clamping cylinder and part ejector gets replaced by a through hole clamping cylinder. Max. work piece diameter: 45mm (50)

  • EMCO HYPERTURN 45 28.11.2017 Page 41 of 67

    CLAMPING DEVICE / MAIN SPINDLE (A2-5)

    575 003 POWER COLLET CHUCK 173E / A2-5

    SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-5 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 40-A05 (nmax.:6000 rpm), clamping range: 2-42 mm

    Collets refer to >spec_collets_en.doc< 440 900 SPANNTOP-MODULAR COLLET CHUCK (A2-5)

    HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity 45 (52)mm, no internal part-stop possible; collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

    440 911 SPANNTOP- COMBI COLLET CHUCK (A2-5)

    HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity 45 (52)mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

    440 921 SPANNTOP- COMBI AXFIX COLLET CHUCK (A2-5)

    HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-5, max. bar capacity 45 (52)mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

  • EMCO HYPERTURN 45 28.11.2017 Page 42 of 67

    010 600 COLLET SK 52 BZI - ROUND

    HAINBUCH Collet SK 52 BZI for round bar stock, total clamping range 5-52mm; 0,5mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth!

    010 605 COLLET SK 52 BZI - HEXAGON

    HAINBUCH Collet SK 52 BZI for hexagon bar stock, total clamping range 7-45mm in 1mm steps, Please define the hexagon size to be clamped on.

    010 610 COLLET SK 52 BZI - SQUARE

    HAINBUCH Collet SK 52 BZI for square bar stock, total clamping range 8-36mm in 1mm steps, Please define the square size to be clamped on.

    440 925 MANUAL COLLET CHANGER BZI 52

    To change HAINBUCH collets BZI 42/52 (Hainbuch: MQ 42/52).

    574 670 3 JAW CHUCK KFD-HS 160/3 - A2-5

    RHM power-chuck KFD-HS160/3 hydraulic operated, for high spindle speed and with large through-hole (46), incl. 1 set of hardened reversible jaws with a serration of 1/16x 90, to mount on spindle nose size A2-5, (nmax.:8000rpm)

  • EMCO HYPERTURN 45 28.11.2017 Page 43 of 67

    574 700 3- JAW CHUCK KFD-HE 170 - A2-5

    RHM power-chuck KFD-HE 170, hydraulic operated, with through hole (43), incl. set of soft jaws with a serration of 1/16x 90 and draw tube adapt for EMCOTURN E45, for spindle nose size A2-5 (nmax. 6300rpm) smallest clamping diameter: 20mm

    574 675 SET OF 3 HARD JAWS

    Set of reversible hard jaws for 574700 and 574670 with a serration of 1/16x 90

    R3Y 230 SET OF 3 SOFT JAWS

    Set of soft jaws for 574700 and 574670 with a serration of 1/16x 90

    574 680 3-JAW-CHUCK KNCS-N 170/3 A2-5

    SMW-AUTOBLOK power chuck with quick change jaw system type KNCS-N-170-43-3-A05 (hydraulically operated). Through hole diameter 43mm, Incl. 1 set of hardened monobloc-step jaws ground when mounted on chuck, to mount on spindle nose A2-5 (DIN55026) (nmax.:6300 rpm)

    574 685 SET OF 3 HARDENED BASE JAWS

    Set of 3 hardened base jaws type GBK 160 for power chuck with quick change jaw system Type KNCS-N-170-43-3-A05 (574680)

  • EMCO HYPERTURN 45 28.11.2017 Page 44 of 67

    574 690 SET OF 3 SOFT TOP JAWS

    Set of 3 soft top jaws type WAK 160-10 for power chuck with quick change jaw system Type KNCS-N-170-43-3-A05 (574680)

    574 630 GREASE GUN SMW INCL. 2 ADAPTORS

    Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RHM and SMW power chuckes.

    CLAMPING DEVICES FOR BIGBORE VERSION (A2-5)

    440 940 SPANNTOP-NOVA -MODULAR COLLET CHUCK (A2-5) BIG BORE

    HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity 52 mm, no internal part-stop possible; collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

    440 951 SPANNTOP-NOVA - COMBI COLLET

    CHUCK (A2-5) BIG BORE

    HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity 52 mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

  • EMCO HYPERTURN 45 28.11.2017 Page 45 of 67

    440 961 SPANNTOP-NOVA - COMBI AXFIX COLLET

    CHUCK (A2-5) BIG BORE

    HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-5, max. bar capacity 52mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

    438 070R 3 JAW CHUCK KFD-HS 175/3 A2-5

    BIG BORE

    RHM power-chuck KFD-HS 175/3 hydraulic operated, for high spindle speed and with large through-hole (52), incl. 1 set hardened reversible jaws with a serration of 1/16x 90, to mount on spindle nose size A2-5 (nmax.7000rpm)

    574 675 SET OF 3 HARD JAWS

    Set of reversible hard jaws for 438060 and 438 070R with a serration of 1/16x 90

    R3Y 230 SET OF 3 SOFT JAWS

    Set of soft jaws for 438060 and 438 070R with a serration of 1/16x 90

    574 630 GREASE GUN SMW INCL. 2 ADAPTORS

    Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RHM and SMW power chuckes.

  • EMCO HYPERTURN 45 28.11.2017 Page 46 of 67

    TOOL HOLDER: VDI25

    442 731W Tool holder package HT 45 VDI25

    Tool holder package consisting of: Stationary tool holder: 2x Face and O.D. Turning holder M4 left (R2Z410W) 1x Face and O.D. Turning holder M3 left (R2Z420W) 2x Face and O.D. Turning holder M4 right (R2Z230) 1x Face and O.D. Turning holder M3 right (R2Z240) 1x Cut-off holder M3 - M4 (R2Z452W) 4x I.D. Turning holder left (R2Z330W) 4x I.D. Turning holder right (R2Z350W) 3x I.D. Turning holder universal (R2Z310W) 5x Collet holder ER25 (R6Z360W) 2x Reduction bushing (20mm) (442560W) 2x Reduction bushing (16mm) (442550W) 2x Reduction bushing (12mm) (442540W) 2x Reduction bushing (10mm) (442530W) Driven tool holder: 2x Drilling/Milling holder straight 73mm (R2Z471W) 2x Angular Drilling/Milling holder left (R2Z461) 2x Angular Drilling/Milling holder right (R2Z481) 1x Set of hand-tools (446305)

    TOOL HOLDER FOR O.D. MACHINING VDI25:

    R2Z 415W Face and O.D. Turning holder - Universal

    Single tool holder for machining at the main spindle or counter spindle. Shank 16 x 16 mm, Spindle direction M3 and M4 - VDI 25 (according to DIN 69880)

    R2Z 410W Face and O.D. Turning holder M4 - left

    Single tool holder for machining at the main spindle or between both spindles. Shank 16 x 16 mm, Spindle direction M4 - VDI 25 (according to DIN 69880)

    R2Z 420W Face and O.D. Turning holder M3 - left

    Single tool holder for machining at the main spindle or between both spindles. Shank 16 x 16 mm, Spindle direction M3 - VDI 25 (according to DIN 69880)

  • EMCO HYPERTURN 45 28.11.2017 Page 47 of 67

    R2Z 230 RADIAL-TOOLHOLDER M4 RIGHT

    Single tool holder to work at the counter spindle or between spindles, for shank 16x16mm M4 spindle direction -VDI 25 (According to DIN 69880)

    R2Z 240 RADIAL-TOOLHOLDER M3 RIGHT

    Single tool holder to work at the counter spindle or between spindles, for shank 16x16mm M3 spindle direction -VDI 25 (According to DIN 69880)

    R2Z 810W Double Face and O.D. Turning holder

    Double tool holder for machining on both spindles for shank 16 x 16 mm, Spindle direction M3/M4 - VDI 25 (according to DIN 69880)

    442 770W Double facing and O.D. turning holder

    offset in Y axes (VDI25)

    4-fold tool holder for O.D. turning on main or counter spindle; Both spindle directions M3/M4 For square shank tooling 4x 16x16mm VDI 25

    R2Z 430 Facing and I.D. Turning holder

    Axial-tool holder for face machining at the main- or counter spindle for shank 16 x 16 mm, Spindle direction M3/M4 Inclusive EMCO adjustment plate no alignment necessary !! - VDI 25 (according to DIN 69880)

  • EMCO HYPERTURN 45 28.11.2017 Page 48 of 67

    R2Z 452W CUT-OFF HOLDER M3 - M4

    VDI 25-Single tool holder for cut-off blades 26mm height , can be used for M3 or M4 spindle direction by changing set-up, following blades can be used: Sandvik No. 151.2-21-20 (2mm) No. 151.2-21-25 (2,5mm) No. 151.2-21-30 (3mm) No. 151.2-21-40 (4mm) Iscar: No. SGFH 26-1 (1,6mm) No. SGFH 26-2 (2,2mm) No. SGFH 26-3 (3mm) No. SGFH 26-4 (4mm)

    TOOL HOLDER FOR I.D. TURNING VDI25:

    R2Z 310W I.D. Turning holder universal

    For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter 25mm Inclusive EMCO adjustment plate no alignment necessary !! 75mm long - VDI 25

    R2Z 315W I.D. Turning holder universal-long

    For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter 25mm Inclusive EMCO adjustment plate no alignment necessary !! 85mm long - VDI 25

    R2Z 330W I.D. Turning holder left

    For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter 25mm Inclusive EMCO adjustment plate no alignment necessary !! 75mm long - VDI 25

  • EMCO HYPERTURN 45 28.11.2017 Page 49 of 67

    R2Z 350W I.D. Turning holder right

    For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter 25mm Inclusive EMCO adjustment plate no alignment necessary !! 75mm long - VDI 25

    R2Z 320W Double I.D. Turning holder

    For I.D. machining at the main and counter spindle with internal coolant supply, Clamping seat diameter 25mm Inclusive EMCO adjustment plate no alignment necessary !! 75mm long - VDI 25

    442 760W Multiple I.D. Turning holder offset in Y

    axes (VDI25)

    Multiple tool holder for I.D. machining on the main or counter spindle with internal coolant supply; For shank diameter: 4x 25mm Inclusive EMCO adjustment plate no alignment necessary !! 75mm long - VDI 25

    R6Z 360W Collet holder ER25

    Collet holder 25mm for ER25 collets; Clamping range 1-16mm

    442 520W Reduction bushing 8mm Reduction bushing 25mm for boring bars 8mm.

    442 530W Reduction bushing 10mm

    Reduction bushing 25mm for boring bars 10mm.

  • EMCO HYPERTURN 45 28.11.2017 Page 50 of 67

    442 540W Reduction bushing 12mm

    Reduction bushing 25mm for boring bars 12mm.

    442 550W Reduction bushing 16mm

    Reduction bushing 25mm for boring bars 16mm.

    442 560W Reduction bushing 20mm

    Reduction bushing 25mm for boring bars 20mm.

    R1Z 410 FLOATING REAMER HOLDER

    For ESX 16 collets, clamping range 1-10mm, internal coolant supply.

    R6Z 890 BAR STOP

    Special made dampened bar stop with a 25mm shank to be used with an I.D. Tool holder.

    DRIVEN TOOL HOLDER VDI25

    R2Z 471W DRILLING/MILLING HOLDER STAIGHT 73 mm

    For drilling, milling and synchronized tapping at the main or counter spindle, ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range 1-16mm, max. 8000 rpm, external coolant supply, 73 mm long - VDI 25/coupling DIN 5480

    WTO: 420125010-25

    25

    ESX 16

    25

  • EMCO HYPERTURN 45 28.11.2017 Page 51 of 67

    R2Z 491W DRILLING/MILLING HOLDER STAIGHT

    57,5 MM

    For drilling, milling and synchronized tapping at the main or counter spindle, ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range 1-13mm, max. 8000 rpm, external coolant supply, 57,5 mm long - VDI 25/coupling DIN 5480

    WTO: 420120010-25 R2Z 461W ANGULAR DRILLING/MILLING HOLDER

    LEFT

    For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range 1-16mm, max. 6000 rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480

    WTO:420525015-25L R2Z 481W ANGULAR DRILLING/MILLING HOLDER

    RIGHT

    For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range 1-16mm, max. 6000 rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480

    WTO: 420525015-25R R2Z 401W ANGULAR DRILLING/MILLING HOLDER

    DOUBLE

    For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range 1-16mm, max. 6000 rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480

    WTO: 420525017-25 ADDITIONAL TOOL HOLDERS ON REQUEST!

  • EMCO HYPERTURN 45 28.11.2017 Page 52 of 67

    446305 SET OF SINGLE-HAND-WRENCH 25-25

    Patented Single-hand-wrench size 25 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches.

    446600 QUICKFLEX-STARTERSET ER25 Quickflex starter set size ER25 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; 107725000 Doppelschlssel; 107525020 Clamping wrench ER25; 107525000 Weldon/Wistle-Notch-adaptor

    16mm; 320125016 Milling arbor holder 16mm; 320225016 Collet adaptor ER25; 320025016

    446605 QUICKFLEX-STARTERSET ER20 Quickflex starter set size ER20 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; 107720000 Clamping wrench; 107520020 Jaw spanner size 30; 107520000 Weldon/Wistle-Notch-adaptor

    12mm; 320120012 Milling arbor holder 16mm; 320220016 Collet adaptor ER20; 320020013

    ZETA Collet nut and spanner wrench:

    442 410 COLLET NUT ER-25QF-A (WTO)

    Collet nut ER-25QF-A short with external thread according to DIN6499. The ZETA-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

    WTO: 202125001

  • EMCO HYPERTURN 45 28.11.2017 Page 53 of 67

    442 411 ZETA SCREW-ON-ADAPTER

    ED32/ER25QF (WTO)

    Screw-on-adapter for ZETA collet nuts ER25. With this hand adapter the collet nut can be easily crews into the holder and fastened hand-tight.

    WTO: 107532104 442 415 SPANNER WRENCH E 32 ZETA/ER25

    Spanner wrench for collet nut ER-25QF-A short. The ZETA-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

    WTO: 107532101

  • EMCO HYPERTURN 45 28.11.2017 Page 54 of 67

    MANUALS: HYPERTURN 45 (840D-sl/31i-B) Standard-Languages: One set included please confirm one of the standard languages for free.

    DE 6450 HT45 Instruction Manual / GERMAN

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    EN 6450 HT45 Instruction Manual / ENGLISH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    TA 6450 HT45 Instruction Manual / ITALIAN Includes information how to install, operate,

    maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    Additional languages for extra costs:

    FR 6450 HT45 Instruction Manual / FRENCH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    SP 6450 HT45 Instruction Manual / SPANISH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    SE 6450 HT45 Instruction Manual / SCHWEDISH Includes information how to install, operate,

    maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    CZ 6450 HT45 Instruction Manual / CZECH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    DK 6450 HT45 Instruction Manual / DANISH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

  • EMCO HYPERTURN 45 28.11.2017 Page 55 of 67

    NL 6450 HT45 Instruction Manual / DUTCH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    FI 6450 HT45 Instruction Manual / FINNISH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    HU 6450 HT45 Instruction Manual / HUNGARIAN

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    PL 6450 HT45 Instruction Manual / POLISH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    PT 6450 HT45 Instruction Manual / PORTUGUESE

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    RU 6450 HT45 Instruction Manual / RUSSIAN

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    TR 6450 HT45 Instruction Manual / TURKISH

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

    CN 6450 HT45 Instruction Manual / CHINESE-SIMPLE

    Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

  • EMCO HYPERTURN 45 28.11.2017 Page 56 of 67

    ELECTRICAL DOCUMENTATION:

    INCLUDED IN THE BASIC MACHINE!

    PACKING FOR MACHINE:

    ZVZ 342 741 STANDARD PACKING E45/MT25/MT45/HT45 For easy pick-up with the forklift.

    Consisting of: pallet, rolamit-cover

    ZVP 547 274 CLIMATE PACKING E45/MT25/MT45/HT45 for transportation over-sea.

    Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

    ZVP 547 375 CLIMATE PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE HT45

    For transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

    ZVP 302 741 WOODENBOX E45/MT25/MT45/HT45 Additional protection for critical transportation

    ZVP 303 538 WOODENBOX PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE HT45

    Additional protection for critical transportation PACKING FOR MACHINE WITH SWING LOADER:

    ZVZ 343 223 STANDARD PACKING E45/MT45/HT45 WITH SWING LOADER

    For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover

    ZVP 547 322 CLIMATE PACKING E45/MT45/HT45 WITH SWING LOADER

    for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

    ZVP 303 223 WOODENBOX E45/MT45/HT45 WITH SWING LOADER

    Additional protection for critical transportation.

  • EMCO HYPERTURN 45 28.11.2017 Page 57 of 67

    TECHNICAL DATA FOR HYPERTURN 45 Working range Swing over bed [mm] 430 Swing over cross slide (at Y=0) [mm] 300 Distance between spindle noses for counter spindle version [mm] 720 Max. turning diameter [mm] 300 Max. turning length [mm] 480 Max. bar work diameter (Option) [mm] 45 (51) Travel Travel in X / X2 [mm] 160 / 150 Travel in Z / Z2 / Z3 [mm] 510 / 510 / 510 Travel in Y [mm] +40 / -30 Main spindle (Spindle 1) Speed range [rpm] 0-7000 Max. torque [Nm] 100 Spindle nose according to DIN 55026 A2-5 Spindle bearing inner diameter [mm] 85 Spindle bore diameter [mm] 53 Max. chuck diameter [mm] 160 (175) Counter spindle (Spindle 2) Speed range [rpm] 0-7000 Max. torque [Nm] 100 Spindle nose according to DIN 55026 A2- 5 Spindle bearing inner diameter [mm] 85 Spindle bore diameter [mm] 53 Max. chuck diameter [mm] 160 C-axis ( spindle 1 + 2) Resolution [] 0,001 Rapid speed [rpm] 1000 Drive power (max.) Main spindle @ 100/40% duty cycle [kW] 11 / 15 Counter spindle @ 100/40% duty cycle [kW] 11 / 15 Tool turret 1+2 Number of tool stations 12 Quick change tool shank according to DIN 55026 VDI 25 Tool shank size [mm] 16x16 Shank diameter for boring bars [mm] 25 Turret indexing time [sec] 0,2 Driven tools 1+2 / coupling DIN5480 Speed range [rpm] 0-6000 Torque of driven tools (@ 20% duty cycle) [Nm] 16 Power of driven tools (@ 20% duty cycle) [kW] 4 Number of driven tools (coupling DIN 5480) 2 x 12 Max. duty cycle @ max. speed or max. power [%] 25

  • EMCO HYPERTURN 45 28.11.2017 Page 58 of 67

    Feed drives Rapid traverse speed in X / Y / Z [m/min] 30 / 15 / 45 Feed force in X-axes and Y-axis [N] 4000 Feed force in Z-axes [N] 5000 Feed force in Z-axis counter spindle [N] 6000 Positioning variation Ps in X / Y / Z (VDI 3441) [m] 3 / 3 / 3 Coolant system Tank capacity [l] 300 2 Pumps for the turrets [bar] 14 2 pumps to clean work area [bar] 3,7 Delivery @ 14bar/6bar [l/min] 15/40 Hydraulic unit Multi-circuit hydraulic system for power chuck and turrets Oil tank capacity [l] 11 Max. pressure for work holding [bar] 60 Pneumatic unit Air pressure required [bar] 6 Air volume required [l/min] 5 Quality according to DIN ISO 8573-1 Class 4 Lubrication system Guide ways and ball screw (featuring oil saver logic) autom. central oil lubrication Main spindle, counter spindle (free of maintenance) Grease lubrication Chip conveyor 10-pin Harting plug is includes Coolant Saver Logic software. Parts-catcher Pneumatically operated [bar] 6 Max. finished part length [mm] 120 (180) Max. finished part diameter [mm] 45 (51) Max. finished part weight [kg] 2,0 Painting Texture Paint Red RAL No. 3020 Light - Grey RAL No. 7035 Graphite - Grey RAL No. 7024 Black RAL No. 9004 Power supply Voltage [V] 3x400 / PE Max. voltage fluctuations [%] +/-10 Frequency [Hz] 50/60 Connected load value [kVA] 30 Min. main fuse for machine [A gG,gL] 80 Required short circuit power [kVA] 1100 Operable temperature range [C] +10 bis +35

  • EMCO HYPERTURN 45 28.11.2017 Page 59 of 67

    Dimensions / weight Spindle height above floor [mm] 1126 Machine total height [mm] 1985 Floor space W x D (without chip conveyor) [mm] 2650 1950 Total weight of the machine [kg] 4200 Sound intensity level Average sound emission level [db(A)] 78 According to the following conditions: Measuring method: enveloping surface according to DIN 45 635 Measured point: 1m distance and 1,6 m above the floor Operating mode: max. spindle speed w/ no load

    SUBJECT TO TECHNICAL CHANGES !

  • EMCO HYPERTURN 45 28.11.2017 Page 60 of 67

    CONTROL DESCRIPTION: 840D Solution Line CNC control / drives 840D SolutionLine, Sinamics S120

    Machine tool control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning, ... High dynamical and precise digital drives (SINAMICS S120) offer functions such as:

    Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals ...

    Highlights Modern, colorful and clear user surface Technology overlapping programming (turning, milling,

    drilling, tapping,...) Contextual help function and support 3D Graphics and 3D simulation Animated support graphics Simple programming via NC Programmer Calculator function Program preview, USB-port, etc.

    Data in/out Via CNC full keyboard at the operator panel, USB-PORT and Ethernet.

    Programming -Text editor with edit functions (select, copy, delete) or according to DIN 66025 including CNC high level language. -Standard cycles, supported by graphics, are used for repeating machining operations. Parameters can be filled out fully conversational.

    Display operator panel incl. 15 TFT- colour monitor CNC user memory Min. 3 MByte Program storage Work piece / part program / sub program directories with

    alpha-numeric character (max. 24) are used for user friendly and transparent handling.

    Sub-program maximum 11- Subroutine levels, Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,