technical specification hyperturn...

EMCO GmbH. 28.11.2017 Salzburger Straße 80 A-5400 Hallein-Taxach AUSTRIA

TECHNICAL SPECIFICATION

HYPERTURN 45

MODULAR CNC-TURNING CENTRE FOR COMPLETE MACHINING OF COMPLEX PARTS

with SINUMERIK 840 D / SolutionLine

or FANUC 31i-B

EMCO HYPERTURN 45 28.11.2017 of 67

MACHINE CONCEPT:

The HYPERTURN 45 was designed to further increase productivity in the range of universal machine tools. Highly dynamical drive systems provide not only more productivity but also improve precision and rigidity for complex turned and milled components. The implemented Y-axis with broad-based, pre-stressed linear roller guide ways enables stable turning and milling operations. Depending on the machine type the machine concept offers a perfect foundation to produce precision turned and milled work pieces. Machine bed: The compact 72° slant bed unit is the base unit of the machine. Designed as a extremely stiff and compact welded steel construction it is the foundation for a robust and accurate lathe. Reinforcing steel plates internal guarantee additional rigidity at higher stressed zones. Steel instead of cast iron offers short warm-up periods and better rigidity. All linear axes are based on pre-loaded linear roller guide ways. The guide ways are mounted on precise machined surfaces to ensure the best guide characteristics. Covers mounted on each guide rail as well as stainless steel covers increase the reliability and the lifetime. Main and Counter spindle: Powerful integrated spindle motors on both spindles guarantee perfect conditions for machining steel but also aluminium parts. Precision spindle bearings and a symmetrical designed headstock body ensure a large speed range combined with minimal thermal displacements. Perfect roundness and high quality surfaces on machined parts are the result out of this. Three temperature sensors mounted on each headstock control the water cooling system.

At the HYPERTURN 45 the counter spindle is mounted on linear guide ways and travels in a range of 510mm. A coolant flooded part ejector tube is used to eject the finished part into the parts catcher. The stroke is monitored to guarantee a save process. On demand, the counter spindle actuator can be switched to a hollow clamping cylinder allowing long shafts up to ø45mm to be unloaded through the spindle.

Tool turret: The fast 12-station servo tool turret for VDI25 tools can be set-up with driven tools at every position (coupling style according to DIN 5480). The operator is able to control the indexing speed with the Override-switch at any time. The tools are mounted radial and this allows free access to the main and counter spindle. Bi-directional indexing with non-lifting turret disc makes the process safe and reduces cycle time. EMCO´s tool alignment system further improves the VDI quick change system. No alignment is necessary anymore. C-axis: The C-axis is part of the standard features of the machine. It allows to position the spindle within a resolution of 0,001°. The direct mounted, non-contact encoder, runs without belt, guarantees a precise C-axis need for any kind of milling and drilling operation.


Y-axis: The Y-axis is the highlight of the MAXXTURN series. It is designed into the machine as a key element. Broad based and pre-loaded linear roller guide ways are carrying the 90° saddle. Short overhangs ensure top stability for turning, milling and drilling operation. Better surface finish and longer tool life are a result of this formation. Feed drives: Highly dynamical synchronous motors in all linear axis with pre-tensioned ball-screws ensure high axis force and good repeatability. Measuring system: Incremental measuring systems in all axes ensure top precision. Positioning scatter Ps according to VDI3441 in X/Y/Z: 0,003/0,003/0,003mm Clamping system: All MAXXTURN version are set-up with an through hole clamping cylinder. The bar capacity is ø45mm. An analog clamping stroke monitoring system mounted at the actuator can be set easily within the Teach-In-Mode. No proximity switches need to be set at difficult reachable areas. Lubrication: Fully automated central lubrication with >oil saver logic<. Depending of the amount of stroke the lubrication is activated. The unit has a floater as well as a pressure switch for safety reasons.

Coolant system: The coolant system is a standard feature of the MAXXTURN. The line goes through the turret right to the tool nose. Additional coolant lines are mounted to keep the machine and the chucking system clean. Hydraulic unit: The compact hydraulic unit is built into the machine housing. The pump is cooled by the motor fan.

Machine covers: The machine is completely closed. The machine door is monitored with safety switches to prevent the operator from injuries. Into the machine door there is a large safety glass for an optimum sight into the machine.

Finished part catcher(option): The part catcher is mounted on pneumatic activated guide rods to unload the finished part either from the main or from the counter spindle. Parts are gently transferred to the finished part box or to an optional finished part conveyor. Max. part length:120mm; max. ø 45mm; max. weight: 2kg

Flexible automated solutions EMCO offers two type of bar loader system. One to load short bar stock up to 1 meter into the main spindle and another one to load 3 meter bar stock. For chucking parts EMCO offers the SWING LOADER to load and unload fully automatically.


Overview of the modular concept:

Content:

MAIN MACHINE OPTIONS ______________________________________________ 9

CONTROL LANGUAGES: _____________________________________________ 11

EMCOnnect for SINUMERIK 840D-sl ____________________________________ 13

OPTIONS FOR EMCOnnect /SINUMERIK 840D-sl __________________________ 13

CONTROL OPTIONS FOR FANUC 31i-B _________________________________ 18

MACHINE INSTALLATION KIT _________________________________________ 20

EMCO CPS-PILOT ___________________________________________________ 21

ESPRIT PROGRAMMING SYSTEM: _____________________________________ 22

ACCESSORIES FOR BAR MACHINING: __________________________________ 23

EMCO SHORT BAR LOADER: __________________________________________ 24

FURTHER MACHINE ACCESSORIES ____________________________________ 31

AUTOMATION (Only for machines w/ Siemens) ___________________________ 35

PACKING FOR GANTRY LOADER ______________________________________ 40

UNLOADING THROUGH THE COUNTER SPINDLE _________________________ 40

CLAMPING DEVICE / MAIN SPINDLE (A2-5) ______________________________ 41

CLAMPING DEVICES FOR BIGBORE – VERSION (A2-5) ____________________ 44

TOOL HOLDER: VDI25 ________________________________________________ 46

PACKING FOR MACHINE: _____________________________________________ 56

PACKING FOR MACHINE WITH SWING LOADER: _________________________ 56

TECHNICAL DATA FOR HYPERTURN 45 ________________________________ 57

CONTROL DESCRIPTION: 840D – Solution Line __________________________ 60

CONTROL DESCRIPTION: FANUC 31i-B _________________________________ 64


HYPERTURN 45 SM2 / SIEMENS with driven tools

S3A S02 HT 45 SM2 / SIEMENS with driven tools

CNC-turning center for complete machining of complex turned and milled parts with 2 spindles, 2 turrets, 5 linear axes and 2 rotation axes, integrated spindle motor (ISM) at main and counter spindle (water cooled), pre-loaded roller-type slide systems. Drive power:

Main spindle - 15 kW Counter spindle - 15 kW

Spindle speed: Main spindle 0 – 7000 rpm Counter spindle 0 – 7000 rpm

Spindle connection (DIN 55026): Main spindle: A2-5 (max. bar capacity ø 45mm) Counter spindle: A2-5

Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE

o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15” TFT colour display o 3D graphical simulation o etc.

2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. o Power max. 4kW @ 2080 rpm o Torque: max. 16 Nm o Speed range: 0-6000 rpm o C-axis at the main and counter spindle o TRANSMIT software for simple C-axis programming

Chip conveyor with a height of 1100mm ( hinged type ) Coolant tank well integrated to the chip conveyor

2 high pressure coolant pumps - 14 bar 2 standard pumps for flushing - 3,7 bar

Hydraulic unit Machine lamp Interface for foot pedal switch and chip conveyor Documentation


HYPERTURN 45 SM2Y / SIEMENS with driven tools and Y-axis

S3A S03 HT 45 SM2Y / SIEMENS with driven tools

and Y-axis





Y-axis:

Travel range: +40 / -30mm Rapid rate: 15m/min

Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Steuerung Sinumerik 840D-sl / OPERATE

o SHOPTURN conversational programming o USB-interface o Ethernet interface o 15” TFT colour display o 3D graphical simulation o etc.

2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. - Power max. 4kW @ 2080 rpm - Torque: max. 16 Nm - Speed range: 0-6000 rpm - C-axis at the main and counter spindle - TRANSMIT software for simple C-axis programming



Hydraulic unit Machine lamp Interface for foot pedal switch and chip conveyor Documentation

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Y


HYPERTURN 45 SM2 / FANUC with driven tools

S3C F02 HT 45 SM2 / FANUC 31i with driven tools





Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Fanuc 31i-B control

o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15” o 3D graphical simulation o Interface RS 232, etc.

2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. o Power max. 4kW @ 2080 rpm o Torque: max. 16 Nm o Speed range: 0-6000 rpm o C-axis at the main and counter spindle



Hydraulic unit Machine lamp Documentation


HYPERTURN 45 SM2Y / FANUC with driven tools and Y-axis

S3C F03 HT 45 SM2Y / FANUC 31i with driven tools

and Y-axis





Y-axis:

Travel range: +40 / -30mm Rapid rate: 15m/min

Includes: Through hole clamping cylinder for main spindle Draw tube for main and counter spindle Mechanical spindle brake (main/counter spindle) Part ejector and coolant through the counter spindle Fanuc 31i-B control

o SHOPTURN conversational programming o USB-interface o Ethernet interface o TFT colour display 15” o 3D graphical simulation o Interface RS 232, etc.

2x 12-station radial tool turret VDI 25 with bi-directional logic for up to 2x 12 driven tools positions! Turret indexing speed adjustable by the feed-override switch. - Power max. 4kW @ 2080 rpm - Torque: max. 16 Nm - Speed range: 0-6000 rpm - C-axis at the main and counter spindle



Hydraulic unit Machine lamp Documentation

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MAIN MACHINE OPTIONS

S4Y 020 SURCHARGE HYPERTURN 45 BigBore

Max. bar capacity 2 inch (ø50,8 mm) instead of ø45 mm. Spindle nose (DIN 55026): A2-5 Max. spindle speed: 7000 rpm Max. torque: 100 Nm Max. power: 15 kW Max. chuck size: ø175 mm

Factory installed only! S3Y 950 SURCHARGE HSC-TURRET HT45-UPPER

ONE

The standard upper tool turret will be replaced by the HIGH-SPEED-turret from SAUTER. Max. spindle speed: 8000 rpm Max. continuous speed: 6000 rpm Max. drive power: 4 kW Max. torque: 16 Nm Tool holder interface: VDI25 Attention: The turret disc is larger in diameter by 20 mm. Total height of tool holder max. 100 mm!

Factory installed only! S3Y 960 SURCHARGE HSC-TURRET HT45-LOWER

ONE

The standard lower tool turret will be replaced by the HIGH-SPEED-turret from SAUTER. Max. spindle speed: 8000 rpm Max. continuous speed: 6000 rpm Max. drive power: 4 kW Max. torque: 16 Nm Tool holder interface: VDI25 Attention: The turret disc is larger in diameter by 20 mm. Total height of tool holder max. 100 mm!

Factory installed only! R2Z 465W ANGULAR DRILLING/MILLING HOLDER

– LEFT/RIGHT FOR HSC-TURRET

For drilling, milling and synchronized tapping at the main or counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-13mm, max. 8000 rpm, external coolant supply, 75 mm long (total height: 98 mm) VDI 25 / coupling DIN 5480

WTO:420520012-25


R2Z 405W ANGULAR DRILLING/MILLING HOLDER

–DOUBLE FOR HSC-TURRET

For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-13mm, max. 8000 rpm, external coolant supply, 75 mm long (total height: 98 mm) VDI 25 / coupling DIN 5480

WTO: 420520016-25


CONTROL LANGUAGES: Standard-Languages:

DE6 400 Control language / GERMAN

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

EN6 400 Control language / ENGLISH

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.

TA6 400 Control language / ITALIAN

Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

Additional languages for extra costs:

FR6 400 Control language / FRENCH

Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

SP6 400 Control language / SPANISH


SE6 400 Control language / SCHWEDISH Additional control language, switchable to

English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.

CZ6 400 Control language / CZECH


DK6 400 Control language / DANISH



NL6 400 Control language / DUTCH


FI6 400 Control language / FINNISH


HU6 400 Control language / HUNGARIAN


PL6 400 Control language / POLISH


PT6 400 Control language / PORTUGUESE


RU6 400 Control language / RUSSIAN


TR6 400 Control language / TURKISH


CN6 400 Control language / CHINESE-SIMPLE



EMCOnnect for SINUMERIK 840D-sl

S3Z 580 EMCOnnect - Your „Control center " for the entire production process

EMCOnnect user interface for easier machine operation, including 22 "multi-touch screen, industrial PC and premium PC keyboard. EMCOnnect provides the necessary connectivity for networking the production environment and forms the basis for digital transformation. Basic functions: Dashboard, Docu-App, Remote Desktop, Calculator, MDE / BDE function, Cutting Data Calculator, Note-App, Tech-Sheet, and much more.

Factory installed only! Note: In conjunction with the EMCOnnect option, the SIEMENS control panel components OP15 (15 "screen) KB483 and MCP483 (NC keyboard and machine control panel) are no longer required. The control hardware base for the EMCOnnect option forms a 22 "Panel Industrial PC (IPC477: Intel Core i3-6102E / 3x Gigabit Ethernet (IE / PN) / 4GB Memory and HMI Operating System Windows 7 Ultimate / 240GB Solid-State Drive SATA ) and a customized Premium PC keyboard and machine control panel (MCP530). Networkable with CAD / CAM products. Open for forward-looking EMCOnnect APP extensions. Uniform surface for all new high-tech machines from EMCO.

OPTIONS FOR EMCOnnect /SINUMERIK 840D-sl

X3Z 610 ELECTRONIC HANDWHEEL – 840D-sl Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door. ATTENTION: For machines with gantry or swing loader, this hand-wheel is replaced by the operating and display element Siemens HT2.

Retrofit able through EMCO technician!


X3Z 161 EMCO TOOL LOAD MONITORING 840D-sl

This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

Retrofit able through EMCO technician ! X3Z 670 GEAR HOBBING – 840D-sl

Siemens software option „electronic gear shaft“ used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).

Factory installed only !! X3Z 710 BALANCE CUTTING / 840D-sl

Enables the simultaneous cutting of a contour with two cutting tools. The control software makes it possible to program this highly sophisticated machining task directly on the machine without the need for a CAD/CAM system.

Retrofitable through EMCO technician! X3Z 720 ALTERNATE SPINDLE SPEED / 840D-sl

When machining workpieces, vibrations can occur which can be reduced by permanent speed changes. With the simple input of 3 parameters in an input mask thus increased process reliability can be achieved.

Retrofitable through EMCO technician! X3Z 740 TAILSTOCK-FUNCTION FOR TURRET /

840D-sl

This cycle allows the use of a live-center mounted on the turret to support the workpiece. Therefore shaft parts can be supported and machined in machines without tailstock but with the help of the second turret. The max. feed force is limited to 50% of the max. axis force.

Retrofitable through EMCO technician!


X3Z 750 TAILSTOCK-FUNCTION FOR COUNTER

SPINDLE / 840D-sl

This cycle allows the use of the counter spindle with mounted live-center to support the workpiece. So shaft parts can also be supported and machined in machines without a tailstock but with the help of the counter spindle being used. The max. feed force is limited to 50% of the max. axis force.

Retrofitable through EMCO technician! X3Z 301 EMCO NETSERVICE / SIEMENS

Activation of the Netservice Function at the machine control and connection to a server. The period of use is limited to 12 months, but extendable by additional 12 months. Advantage: Online-Diagnoses, Online-Updates, Internet based, etc. Simple as a web-mail and safe as online-banking!

Retrofitable through EMCO technician! X3Z 690 SHOPTURN EXTENSION PACKAGE

Consisting of: Rest material removing cycle Monitoring function for simulation

Retrofitable through EMCO technician! X3Z 460 CAD-READER FOR SINUMERIK

Functions by the CAD Reader: Import DXF files Hide graphics layers Automatic contour trace Optional workpiece zero per contour/drill

point Several contours/drill points can be selected

simultaneously Create and convert contours or drill patterns

for ShopMill, ShopTurn, SINUMERIK Operate

Display existing contours/drill points in geometry processor/cycles support.

Available for HMI OPERATE 4.7 and higher!

Retrofitable through EMCO technician! X3Z 390 ENERGY CONTROL FOR SINUMERIK

A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.


Factory installed only !! S3Z 20S GLASS SCALE IN X1-AXIS-Siemens

Absolute, direct measuring system (HEIDENHAIN) for the X-axis including sealing air.

Factory installed only !! S3Z 21S GLASS SCALE IN Y1-AXIS-Siemens

Absolute, direct measuring system (HEIDENHAIN) for the Y-axis including sealing air.

Factory installed only !! S3Z 22S GLASS SCALE IN Z1-AXIS-Siemens

Absolute, direct measuring system (HEIDENHAIN) for the Z-axis including sealing air.

Factory installed only !! S3Z 23S GLASS SCALE IN X2-AXIS-Siemens


Factory installed only !! S3Z 24S GLASS SCALE IN Z2-AXIS-Siemens


Factory installed only !!


OPTIONS FOR SINUMERIK 840D-sl (without EMCOnnect)

X3Z 270 PC-KEYBOARD WITH USB-INTERFACE

PC-keyboard for comfortable programing at the Sinumerik control. American key assignment - QWERTY

Retrofit able through EMCO technician ! X3Z 435 MEMORY EXTENSION/SIEMENS 840D-sl

Programs can be stored on a Micro-USB-Stick with a memory capacity of 4 GB.

Retrofit able through EMCO technician !


CONTROL OPTIONS FOR FANUC 31i-B

X3Z 600 ELECTRONIC HANDWHEEL Portable electronic hand-wheel for SIEMENS or FANUC controls. Offers a convenient manual operation of the machine also with open machine door.

Retrofit able through EMCO technician ! X3Z 150 EMCO TOOL LOAD MONITORING-

FANUC 31i

This system is used to check the tool load during the machining. If the current load exceeds the set values for tool breakage, tool wear or tool missing, the machine will shut-off immediately.

Retrofit able through EMCO technician ! X3Z 335 MEMORY EXTENSION – FANUC 31i

Programs can be stored on a Compact Flash card with a memory of 2GB.

X3Z 380 ENERGY CONTROL FOR FANUC 31i

A simple to use energy control page enables the operator to switch-off auxiliary drives or the complete machine to stand-by mode after the production has stopped. The additional >Control-Energy< function makes it possible to analyze the electric energy consumption of each servo or of the hole machine.

Retrofit able through EMCO technician! X3Z 085 GEAR HOBBING – FANUC 31i

Fanuc software option „electronic gear shaft“ used for gear hobbing (gear machining). Enables an oriented synchronization of the leading spindle to the following spindle due to definition of the respective coupling factors. The achievable gear quality depends on the drive-train of the machine (main spindle drive system and milling spindle drive chain).



S3Z 26F GLASS SCALE IN X1-AXIS-FANUC


Factory installed only !! S3Z 21F GLASS SCALE IN Y1-AXIS-FANUC

Absolute, direct measuring system (HEIDENHAIN) for the Y-axis including sealing air.

Factory installed only !! S3Z 22F GLASS SCALE IN Z1-AXIS-FANUC


Factory installed only !! S3Z 23F GLASS SCALE IN X2-AXIS-FANUC


Factory installed only !! S3Z 24F GLASS SCALE IN Z2-AXIS-FANUC



Attention: Glass scales are only available for max. number of 4 axes – this is due to the FANUC SDU-Box, which can only handle 4 measuring inputs. More than 4 glass scales possible only on request!


MACHINE INSTALLATION KIT

S3Z 460 MACHINE INSTALLATION KIT – HT45

Consisting of: 4x vibration absorbing, height adjustable

levelling elements 4x angle plates to fasten the machine to

the floor 4x anchor bolts to lag the machine to the

floor

010 122 LASER MEASUREMENT AND PITCH

ERROR COMPENSATION

Measurement of the positioning tolerance to ISO 230 and VDI/DGQ 3441 made for all linear axis of the machine over the whole stroke including documentation for all measured axis. ATTENTION: The values can only be guaranteed under EMCO standardised environmental conditions. ONLY IN THE FACTORY



EMCO CPS-PILOT

224 530 EMCO CPS-PILOT FOR HYPERTURN Following native data formats can be imported: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

The EMCO CPS-PILOT is the virtual EMCO HYPERTURN running on a PC. The user is working on an external programming unit with the virtual copy of the machine. This enables to write, test and optimize NC-programs before setting up the machine. This all allows the user to reach up most machine running time and minimizes the machine set-up time to zero. Including ToolShapes to configure the tooling for the simulation. The advantages:

Siemens OPERATE user surface identical to the one of the machine

The user is working as usual on the Siemens-user surface

3D simulation behaves the same as the real machine Collision monitoring for chucking, work piece, tools, tool

holders and machine components. JOG and MDA mode as on the real machine Ideal for internal machining and operator training

► Increase of the real productivity! Automation equipment will not be simulated! Customer data: Company: . Address: . Tel.: Fax.: . Contact person: . E-Mail: . Customer P.O.-No.: ___ .

224 550 EMCO CPS-PILOT (ADDITIONAL MACHINE ADAPTATION WITH IDENTICAL SW-VERSION)

Additional machine adaptation for EMCO CPS-PILOT (224530) with the precondition, that the machine got the identical software version. (Example: Customer has a HYPERTURN 45 and wants to simulate a HYPERTURN 65-DUOTURN. In this case, both machines must have the identical Siemens software version (e.g. OPERATE 4.7).

010 255 BASIC TRAINING FOR EMCO CPS-PILOT

1 day training for EMCO CPS-PILOT. Max. number of persons: 2 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!) 2 days are generally enough!


ESPRIT PROGRAMMING SYSTEM:

224 510 EMCO-ESPRIT PACKAGE / HYPERTURN MCplus

ESPRIT reads data from the following native formats: ACIS, DXF, IGES, Inventor (*.ipt, *.iam), Parasolid (X_T, X_B), Solid Edge (*.par, *.psm,*.asm), SolidWorks (*.sldprt, *.sldasm), VDA; Feature transfer from Inventor, Solid Edge and SolidWorks Optional data readers are available for: CATIA, Pro/ENGINEER, SIEMENS NX, STEP, STL.

RRP LIST PRICE: 16.400,- EURO ATTENTION: SPECIAL PRICE ACCORDING TO OFFER ONLY IN CONNECTION WITH NEW MACHINE PURCHASE! The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. 3D dynamic solid simulation shows the work piece, chucks, tools and the working area of the machine. It eliminates the need for expensive dry runs on the NC machine and prevents machine crashes. The package supports programming of:

2 spindle 2 tool turret 1 steady-rest (not synchronized) C-axes Y-axis Driven tools

The package includes: ESPRIT Basis License, ESPRIT SolidTurn Production, ESPRIT SolidMillTurn Advanced, EMCO HYPERTURN standard postprocessor for

Siemens or Fanuc EMCO HYPERTURN machine-model simulation Incl. ToolShapes

Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.: ESPRIT Software-Maintenance contract not included.

010 250 BASIC TRAINING FOR ESPRIT CAD/CAM

3 days basic training for ESPRIT CAD/CAM software. Max. number of persons: 3 persons Location: EMCO in Hallein/Austria (Training at the customers facility on request!)

S3Z 003D 3D-MACHINE DATA/HT45

3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on USB-STICK. Copyright EMCO. Passing on to third parties is not permitted in any case!


ACCESSORIES FOR BAR MACHINING:

S3Z 700 PARTS CATCHER HYPERTURN 45

Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm (180 mm in combination with the optional conveyor) Max. finished part diameter: 45 (51) mm Max. finished part weight: 2kg

Factory installed only !! X1Z 140 EMCO BAR LOADER INTERFACE FOR

SECOND-PARTY BAR LOADERS

Bar loader interface to connect non EMCO bar loader systems. The programming is done via M-functions. The signal exchange from Machine to bar loader goes through 24-pin HARDING-plug. The bar loader manufacturer must adopt the wiring and signals according to EMCO´s standard pinning! NEW: Safety signals are carried out with two channels!

Retrofit able through EMCO technician! R9Z 030 MACHINE STATUS LAMP / LED

The machine status lamp is divided in 3 color ranges: Red ... Alarm Green ... Automatic mode White ... Material handling

Retrofit able through EMCO technician! R6Z 220 PLASTIC INSERT PUSHING SIZE 45

to be machine customised according to bar diameter. (Ø45,4-0,1 x 68,5+0,1 - 11 pieces required)

S4Z 270 PLASTIC INSERT PUSHING SIZE 52

to be machined customised according to bar diameter. (Ø51,4 -0,1 x 74 +0,1 – 10 pieces required)


S4Z 300 FINISHED PART CONVEYOR

Finished part conveyor belt to protect the parts from crashing into each other inclusive coolant recirculation and chip tray. It replaces the standard finished part box and is controlled via M-function. Effective surface for storage: 340 x 750mm


EMCO SHORT BAR LOADER:

S3Z 930 EMCO SL1200 FOR E45/E65/MT45/MT65/HT65-PM INCL. EMCO INTERFACE

Short bar loading magazine for automatic loading of short bar stock with a diameter from 8 to 95 mm and a length up to 1200mm. The loading magazine is very compact and space-saving and also very simple to be used. Including EMCO Interface!!

TECHNICAL DATA: Bar length: 150 – 1200 mm Bar diameter: 8 – 95 mm Max. feed rate: 60 m/min Time for bar feed: approx. 3 sec Time for bar change: approx. 15 sec Bar storage surface: 560 x 1210 mm Storage capacity: 10 bars with ø 55 mm or 70 bars with ø 8 mm Bar in-feed side: Backside Power supply: 24 Volt DC (Interface) Air main supply: 6 bar Length: 1700 mm Width: 1250 mm Pusher rod/spindle height: 1090-1380 mm Weight: approx. 500 kg Safety features: according to CE Includes:

Push rod ø 15 mm Push rod ø 8 mm Fastening material Slide system to move the loader longitudinal

(approx. 400 mm) Documentation

Advantages:

Small foot print Simple to operate Simple and quick set-up change Possibility to load billets Easy adjustment of the diameter High-Speed function EMCO Design

Loading of hexagon and square bar stock not possible!!

Retrofit able through EMCO technician!


S3Z 450 SPINDLE EXTENSION FOR HT45

To be able to load and support bar stock up to a length of 1200 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Necessary in case a SL1200 is installed at the HT45 with standard 45er trough hole!

Nachrüstbar durch EMCO Fachpersonal ! S3Z 520 SPINDLE EXTENSION FOR

HT45-BIGBORE

To be able to load and support bar stock up to a length of 1200 mm through the spindle, this spindle extension is necessary. Includes 3 reduction bushings. The material must be supported very precisely with the reduction bushings to achieve a failure-free operation! Necessary in case a SL1200 is installed at the HT45 with BigBore 51 main spindle!

Nachrüstbar durch EMCO Fachpersonal !

ZVZ341875 STANDARD PACKING SL1200 For easy pick-up with the forklift.

Consisting of: pallet, Rolamit-cover

ZVP547220 CLIMATE PACKING SL1200 for transportation over-sea.

Consisting of: pallet, dehumidifier, aluminum-cover and miscellaneous

ZVP302145 WOODENBOX SL1200 Additional protection for critical transportation

DE 1200 SL1200 Instruction Manual / GERMAN EN 1200 SL1200 Instruction Manual / ENGLISH TA 1200 SL1200 Instruction Manual / ITALIAN

FR 1200 SL1200 Instruction Manual / FRENCH

SP 1200 SL1200 Instruction Manual / SPANISH SE 1200 SL1200 Instruction Manual / SCHWEDISH CZ 1200 SL1200 Instruction Manual / CZECH

DK 1200 SL1200 Instruction Manual / DANISH

NL 1200 SL1200 Instruction Manual / DUTCH

FI 1200 SL1200 Instruction Manual / FINNISH

HU 1200 SL1200 Instruction Manual / HUNGARIAN PL 1200 SL1200 Instruction Manual / POLISH

PT 1200 SL1200 Instruction Manual / PORTUGUESE RU 1200 SL1200 Instruction Manual / RUSSIAN TR 1200 SL1200 Instruction Manual / TURKISH CN 1200 SL1200 Instruction Manual / CHINESE-SIMPLE


EMCO TOP LOAD 8 - 42 / 3200:

S4Z 902 EMCO TOP LOAD 8-42/3200 INCLUSIVE EMCO BAR LOADER INTERFACE- NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 42mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø35 mm

> 35 mm to the front SERVO controlled feeding system

Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 1500 – 3200 mm Bar diameter: 8 – 42 mm Travelling speed: 0 - 30 m/min Storage capacity: approx. 235 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 790mm Total height: 1300-1650mm Weight: approx. 1200 kg Safety devices: CE compliant Includes:

Fastening material Slide system to move the loader longitudinal

(approx. 800mm) Conical centering sleeve 42 Clamping sleeve blank 42 (Polymer) 2x adapter (ø14/ø20mm)

Documentation

Retrofit able through EMCO technician ! 434 530 SEAWORTHY PACKING

TOP LOAD 8-42/3200 and 8-50/3200

The loader is packed with aluminium bandage, for transportation over-seas.


S4Z 912 EMCO TOP LOAD 8-42/3200 MULTI LEVEL

INCL. EMCO BAR LOADER INTERFACE- NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 42mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø35 mm


Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 2500 – 3200 mm Bar diameter: 8 – 42 mm Travelling speed: 0 - 30 m/min MULTI LEVEL bar storage: approx. 1000 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 925mm Total height: 1300-1650mm Weight: approx. 1400 kg Safety devices: CE compliant Includes:

MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal


Documentation


TOP LOAD 8-42/3200 and 8-50/3200



EMCO TOP LOAD 8 - 50 / 3200 FOR BIG BORE MACHINE:

S4Z 917 EMCO TOP LOAD 8-50/3200 INCLUSIVE EMCO BAR LOADER INTERFACE- NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 50mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø45 mm


Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 1500 – 3200 mm Bar diameter: 8 – 50 mm Travelling speed: 0 - 30 m/min Storage capacity: approx. 235 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 790mm Total height: 1300-1650mm Weight: approx. 1200 kg Safety devices: CE compliant Includes:

Fastening material Slide system to move the loader longitudinal


Documentation


TOP LOAD 8-42/3200 and 8-50/3200



S4Z 927 EMCO TOP LOAD 8-50/3200 MULTI LEVEL

INCL. EMCO BAR LOADER INTERFACE- NEW

Single channel Bar loader for automated loading of bar stock. Diameter range: 8 to 50mm Length: up to 3,2 meter. Economical facts: Inclusive EMCO bar loader interface Extended bar storage Compact and stable construction Slide system to move the loader longitudinal No reduction bushings necessary Easy and fast change over Perfect bar support Remnant unloading to the back side up to ø45 mm


Required bar quality: Max. deviation regarding straightness: 0,5 mm/m Bar ends must be free of burrs and may not be bent! TECHNICAL DATA: Bar length: 2500 – 3200 mm Bar diameter: 8 – 50 mm Travelling speed: 0 - 30 m/min MULTI LEVEL bar storage: approx. 1000 mm (at front) Power supply: 24 Volt DC (Interface) Air pressure: min. 6,5 bar Air supply rate: approx. 45 l/min Oil filling / Viscosity: 80 litre / ISO VG 100 Length: 4310mm Width: 925mm Total height: 1300-1650mm Weight: approx. 1400 kg Safety devices: CE compliant Includes:

MULTI LEVEL Material storage Fastening material Slide system to move the loader longitudinal


Documentation Retrofit able through EMCO technician !

434 530 SEAWORTHY PACKING TOP LOAD 8-42/3200 and 8-50/3200



ACCESSORIES FOR EMCO TOP LOAD:

CLAMPING SLEEVE (STEEL)

This clamping sleeve is made out of hardened steel and needs to be ordered according to the bar stock diameter. Clamping range: Nominal diameter +/-0,25mm 446 006 – Clamping sleeve (steel) ø6mm 446 007 – Clamping sleeve (steel) ø7mm 446 008 – Clamping sleeve (steel) ø8mm 446 009 – Clamping sleeve (steel) ø9mm 446 010 – Clamping sleeve (steel) ø10mm 446 011 – Clamping sleeve (steel) ø11mm 446 012 – Clamping sleeve (steel) ø12mm 446 013 – Clamping sleeve (steel) ø13mm 446 014 – Clamping sleeve (steel) ø14mm 446 015 – Clamping sleeve (steel) ø15mm 446 016 – Clamping sleeve (steel) ø16mm 446 017 – Clamping sleeve (steel) ø17mm 446 018 – Clamping sleeve (steel) ø18mm 446 019 – Clamping sleeve (steel) ø19mm 446 020 – Clamping sleeve (steel) ø20mm 446 021 – Clamping sleeve (steel) ø21mm 446 022 – Clamping sleeve (steel) ø22mm 446 023 – Clamping sleeve (steel) ø23mm 446 024 – Clamping sleeve (steel) ø24mm 446 025 – Clamping sleeve (steel) ø25mm 446 026 – Clamping sleeve (steel) ø26mm 446 027 – Clamping sleeve (steel) ø27mm 446 028 – Clamping sleeve (steel) ø28mm 446 029 – Clamping sleeve (steel) ø29mm 446 030 – Clamping sleeve (steel) ø30mm 446 031 – Clamping sleeve (steel) ø31mm 446 032 – Clamping sleeve (steel) ø32mm 446 033 – Clamping sleeve (steel) ø33mm 446 034 – Clamping sleeve (steel) ø34mm 446 035 – Clamping sleeve (steel) ø35mm 446 036 – Clamping sleeve (steel) ø36mm 446 037 – Clamping sleeve (steel) ø37mm 446 038 – Clamping sleeve (steel) ø38mm 446 039 – Clamping sleeve (steel) ø39mm 446 040 – Clamping sleeve (steel) ø40mm 446 041 – Clamping sleeve (steel) ø41mm 446 042 – Clamping sleeve (steel) ø42mm 446 045 – Clamping sleeve (steel) ø45mm

434 550 CLAMPING SLEEVE BLANK (POLYMER)

– 42

Needs to be machined according to the used bar stock diameter. Outside diameter 42mm. Absorbs vibration in a good way!! Tip: first into a freezer, than machining!


FURTHER MACHINE ACCESSORIES

S3Z 610 TOOL PRESETTER – HT45

To measure the tool length inside the machine. The tool measuring arm is manually mounted in the machine and can be used to set tool length on both turrets. After use the arm can be stored in a storage location inside the machine housing. Advantage: Quick change over Precise tool setting Adjustment gauge VDI25 (S3Z110) to be ordered separately !!

Retrofit able through EMCO technician ! S3Z 110 ADJUSTMENT GAUGE VDI 25 - RADIAL

Gauge to adjust the tool presetter S3Z 610 in the machine.

S4Z 140 COOLANT PISTOL / MULTIFLOW

To clean the machining area from chips with coolant (Note: never use air to clean the machine!)

Retrofit able through EMCO technician ! S3Z 640 FULL AUTOMATIC MACHINE DOOR-

HT45

Automatic servo driven machine door especially for manual loaded machines. Single key operation including door safety switch-bar. Time per stroke: approx. 2sec Attention: Not possible with gantry loader !

Factory installed only! S3Z 160 AIR CONDITIONING SYSTEM – HT45

used for electrical cabinet especially if the machine is located in dusty, oily and hot areas. No air exchange between outside and inside



S3Z 010 OIL MIST SEPARATOR

Mechanical oil mist separator (RECOJET® -2) for separation of water –based aerosols such as cooling lubricant or spray mist. Air through put: 1000 qm/h Wattage: 250 Watt Connection diameter: ø160 mm (When using oil instead of water soluble, heavy smoke can be generated during the operation. In this case we recommend the use of an electrostatic separator. In case of low smoke generation, a filter attachment can be mounted on top of it.)

Retrofit able through EMCO technician ! R9Z 025 FILTER ATTACHMENT FOR RECOJET-2

EUREVEN-F2011 filter top unit with moisture-repelling, synthetic filter material. Easy to clean. Suitable for low smoke generation. Can be easily mounted on top of the RECOJET 2 housing.

Retrofit able through customer! S3Z 070 CONNECTION NOZZLE/VACUUM SYSTEM

Connection nozzle ø 160 mm to connect the machine to a centralized air vacuum system.

Retrofit able through EMCO technician! 573 313 CHIP TIPCART- 400 LITER

Chip tipcart for emptying at ground level or with a fork truck. Safety chain at the backside. Welded sheet metal with reinforcement frame – watertight. 1 steerable roller and 2 fixed rollers made of rubber ø250mm. Incl. perforated steel plate and drain hole Color: RAL 9004 / black Filling volume approx. 400 Liter (H x W x D =1090 x 900 x 1330mm)

R3Z 580 FOOT PEDAL

to actuate chuck or tailstock (one foot pedal needed for each)



S3Z 080 24 BAR HIGH PRESSURE COOLANT

PUMP / HT45 - 50Hz

The standard pumps will be replaced by two high pressure coolant pumps with max. pressure of 24 bar. (Type. Grundfos MTR 3-36/36-50Hz)

Factory installed only!! S3Z 090 22 BAR HIGH PRESSURE COOLANT

PUMP/ HT45 - 60Hz (NORTH AMERICA)

The standard pumps will be replaced by two high pressure coolant pumps with max. pressure of 22 bar. (Type. Grundfos MTR 3-36/23-60Hz)

Factory installed only!! S3Y 300 SURCHARGE FOR PAPER BAND

FILTRATION UNIT INCL. CHIP CONVEYOR FOR HYPERTURN45 / BMF-BÜRENER

- Coolant tank capacity 600 Liter - Floor space LxWxH:1100x1100x800mm - Filter capacity: 150 l/min for water soluble - Average output purity: approx. 60- 40 µm - 2x screw spindle pumps MTS20-40 Delivery pressure: 25 bar Flow rate approx. 24 l/min Power: 3 kW - 2x immersion pumps (flushing) SPK2-23/15 Delivery pressure: 4,3 bar Flow rate approx. 35 l/min Power: 0,75 kW - 1 roll of filter paper - 1 unit hinge-type chip conveyor incl. pre- filtration, tank and lifting pump (delivery volume approx. 170 l/min) - Electrical a. mechanical adoption - PLC adaption / painting: Graphite grey RAL7024 This is replacing the standard chip conveyor including standard coolant pumps of the basic machine!

Factory installed only!


R2Z 670 TEST MANDREL-MAIN SPINDLE A2-5

Test mandrel (long) for main spindle A2-5 according to DIN 55026.

R6Z 620 TEST MANDREL - COUNTER SPINDLE

A2-5

Test mandrel (short) for counter spindle A2-5 according to DIN 55026.

R2Z 650 TEST MANDREL - VDI 25

Two test mandrels VDI 25 to check turret alignment and reference point of the machine. Consisting of: Test mandrel R2Z 640 010 Test mandrel R2Z 640 020

S4Z 630 TEST FLANGE A2-5

To check the alignment of the X and Y axes in relation to the spindle alignment.


AUTOMATION (Only for machines w/ Siemens)

SWING LOADER S3A M01 SWING LOADER HYPERTURN 45

Integrated loading and unloading system, programmable via Sinumerik 840D control. Two NC-servo axis guarantee a flexible and free programmable loading process. This process can be stored into the part program work-sheet. Change-over is only a matter of calling up a different work-piece. Raw parts can be stored in a gravity chute, chain-feeder or other solutions can be offered. Max. travelling speed: 60 m/min Max. swiveling speed: 180°/sec

Factory installed only!!

GREIFERSYSTEME:

010 760 2-FINGER-GRIPPER W/ 180° OPENING

Pneumatically operated toggle lever gripper for loading of shafts. The parts are fed in horizontally in a chute or on a conveyor. Parts can be swallowed by the chuck or clamped between centres. The unloading is done by the parts catcher. Max. part size: approx. ø30 x 200 mm Max. part weight: approx. 2 kg

Factory installed only!! 010 765 2-FINGER- GRIPPER W/ 180° OPENING

MOUNTED ON AN INDEXING UNIT

Pneumatically operated toggle lever gripper for loading of shafts. The parts are fed in horizontally or vertically. Parts can be swallowed by the chuck or clamped between centres. This gripper enables to flip the part for the 2nd operation. The unloading is done by the parts catcher. Max. part size: approx. ø60 x 100 mm Max. part weight: approx. 2 kg



010 770 2-FINGER-PARALLEL GRIPPER W/

90° INDEXING UNIT

Pneumatically operated parallel gripper to pick-up raw parts from a conveyor system. This enables oriented loading of casting and forgings. The unloading is done by the parts catcher. Max. part size: approx. ø60 x 100 mm Max. part weight: approx. 2 kg


FEED-IN / FEED-OUT SYSTEMS:

010 780 CHAIN FEEDER SYSTEM

Conveyor system to store and feed-in raw parts. Effective length: 1300mm Effective width: 567mm (Chain module: 27,1mm). The raw parts are stored in part specific fixtures. These fixtures need to be offered and clarified by the Automation Department of EMCO in Hallein.

Factory installed only!! On request! SINGLE/MULTIPLE FEED-IN CHUTE

This system is used to store and feed-in round components. The parts must roll down the chute to the pick-up position. Depending on the part length, the system can be extended to up to 10 chutes. Each single chute includes raw part sensor and pick-up logic to guarantee unmanned production. Effective width to use: 600mm

Factory installed only!! S3Z 700 PARTS CATCHER HYPERTURN 45

Standard parts catcher system to unload the components from the main or counter spindle into a standard part box or to the conveyor belt (optional). Max. finished part length: 120mm Max. finished part diameter: 45mm Max. finished part weight: 2kg



S4Z 300 FINISHED PART CONVEYOR

Finished part conveyor belt to protect the parts from crashing into each other inclusive coolant recirculation and chip tray. It replaces the standard finished part box and is controlled via M-function. Effective surface for storage: 340 x 750mm


GANTRY-LOADER (Only for machines w/ Siemens)

S3A M02 GANTRY LOADER HYPERTURN 45

Universal loading system for HT45. NC-controlled via the machine control Sinumerik 840D solutionline. The gripper head is mounted on a rotary servo driven axis. This enables to swing the head while the gantry loader is moving. Attention: Only left-hand setup possible Traverse rates: Horizontal: 120 m/min Vertical: 60 m/min Swivel module : 1 sec/90° Loading time depends on the used gripper system: Depending on loading sequence between 8 and 20sec. Time to prepare a new raw part: approx 15sec

Factory installed only! R7Y 600 WORKPIECE MAGAZINE HYPERTURN 45

Used to store raw or finished parts on 20 revolving pallets. Includes raw part recognition switch, safety guard, function control board and coolant pan. The magazine can be installed left or right. (Note in the P.O. necessary!!) Pallet size: 265x270mm Due to raw part specific fixture, the storage capacity can be increased considerable and raw parts can be pre-oriented. A finished part conveyor can be offered as an option.

Factory installed only!


010 750 FINISHED PART CONVEYOR HT45

The conveyor system can be installed between machine and magazine table. Attention: Right-hand setup needs special chip conveyor layout. (Note in the P.O. necessary!!) Dimension: 550x1900mm

Factory installed only! S3Y 820 2x 3-JAW GRIPPER HEAD HT45

Four-faced gripper head PZN100 for gripper jaws with tongue and groove joint. Stroke: 10 mm Prehensile power: 1800 N Inclusive spring loaded pusher for raw part positioning. Raw part dimension: Max. diameter: 120 mm Max. length: 100 mm Max. weight: 5 kg

ZWZ 177 736 SOFT JAW (SBR100) - LONG

One soft jaw (SBR100) for gripper head PZN100 with tongue and groove joint. H=100mm L=51mm B=30mm

R7Y 830 020 SOFT JAW (SBR100) - SHORT

One soft jaw (SBR100) for gripper head PZN100 with tongue and groove joint. H=50mm L=51mm B=30mm

H

L

B

H

L

B


R7Y 810 170 JAW MACHINING ATTACHMENT

(SBR100)

Used to machine the soft jaws ZWZ 177 736 with tongue and groove joint.

R7Y 830 030 JAW ADAPTOR FOR SERATED JAWS

(RÖHM ø130)

Necessary when using standard jaws (433 011 or 433 012) with a serration of 1/16“x 90° together with four sided gripper head PZN100.

R7Y 830 040 T-NUT FOR R7Y 830 030

1 piece T-nut for R7Y 830 030

433 011 SET OF 3 HARD JAWS

Set of reversible hard jaws for RÖHM ø130 with a serration of 1/16“x 90°

433 012 SET OF 3 SOFT JAWS

Set of soft jaws for for RÖHM ø130 with a serration of 1/16“x 90°


ATTENTION: To ensure a quick and effective order-processing within the customers, our partners and EMCO, every automated project must go thru EMCO´s Automation department before order-acceptance. Therefore EMCO has setup a form „Catalogue of requirements – Special items description“ (VA03.0 099). This form must be filled and forwarded to department TSS. Raw part and finished part drawings including sample parts should be forwarded as well.

PACKING FOR GANTRY LOADER

ZVZ 344 900 STANDARD PACKING - GANTRY

LOADER HT65/MT65

For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover

ZVP 547 490 CLIMATE PACKING - GANTRY LOADER

HT65/MT65

for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous.

ZVP 304 900 WOODENBOX - GANTRY LOADER

HT65/MT65

Additional protection for critical transportation.

UNLOADING THROUGH THE COUNTER SPINDLE

Information PREPARATION TO UNLOAD SHAFTS

THROUGH THE COUNTER SPINDLE

The standard machine can be modified to enable the unloading of long shafts through the counter spindle. Therefore the solid clamping cylinder and part ejector gets replaced by a through hole clamping cylinder. Max. work piece diameter: ø45mm (ø50)


CLAMPING DEVICE / MAIN SPINDLE (A2-5)

575 003 POWER COLLET CHUCK 173E / A2-5

SMW- dead length collet chuck, complete with bayonet lock, for short taper A2-5 (DIN 55026), incl. mounting screws and draw tube adaptor, collets not included, Type KSZ-MB 40-A05 (nmax.:6000 rpm), clamping range: ø2-42 mm

Collets refer to >spec_collets_en.doc< 440 900 SPANNTOP-MODULAR COLLET CHUCK (A2-5)

HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø45 (ø52)mm, no internal part-stop possible; collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

440 911 SPANNTOP- COMBI COLLET CHUCK (A2-5)

HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø45 (ø52)mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

440 921 SPANNTOP- COMBI AXFIX COLLET CHUCK (A2-5)

HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø45 (ø52)mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!


010 600 COLLET SK 52 BZI - ROUND

HAINBUCH Collet SK 52 BZI for round bar stock, total clamping range ø 5-52mm; 0,5mm steps, To clamp on raw or finished surfaces with serrated or smooth clamping surface. Please define the clamping diameter and whether the clamping surface should be serrated or smooth!

010 605 COLLET SK 52 BZI - HEXAGON

HAINBUCH Collet SK 52 BZI for hexagon bar stock, total clamping range 7-45mm in 1mm steps, Please define the hexagon size to be clamped on.

010 610 COLLET SK 52 BZI - SQUARE

HAINBUCH Collet SK 52 BZI for square bar stock, total clamping range 8-36mm in 1mm steps, Please define the square size to be clamped on.

440 925 MANUAL COLLET CHANGER BZI 52

To change HAINBUCH collets BZI 42/52 (Hainbuch: MQ 42/52).

574 670 3 JAW CHUCK KFD-HS 160/3 - A2-5

RÖHM power-chuck KFD-HSø160/3 hydraulic operated, for high spindle speed and with large through-hole (ø46), incl. 1 set of hardened reversible jaws with a serration of 1/16“x 90°, to mount on spindle nose size A2-5, (nmax.:8000rpm)


574 700 3- JAW CHUCK KFD-HE 170 - A2-5

RÖHM power-chuck KFD-HE 170, hydraulic operated, with through hole (ø43), incl. set of soft jaws with a serration of 1/16“x 90° and draw tube adapt for EMCOTURN E45, for spindle nose size A2-5 (nmax. 6300rpm) smallest clamping diameter: 20mm


Set of reversible hard jaws for 574700 and 574670 with a serration of 1/16“x 90°

R3Y 230 SET OF 3 SOFT JAWS

Set of soft jaws for 574700 and 574670 with a serration of 1/16“x 90°

574 680 3-JAW-CHUCK KNCS-N 170/3 A2-5

SMW-AUTOBLOK® power chuck with quick change jaw system type KNCS-N-170-43-3-A05 (hydraulically operated). Through hole diameter 43mm, Incl. 1 set of hardened monobloc-step jaws ground when mounted on chuck, to mount on spindle nose A2-5 (DIN55026) (nmax.:6300 rpm)

574 685 SET OF 3 HARDENED BASE JAWS

Set of 3 hardened base jaws type GBK 160 for power chuck with quick change jaw system Type KNCS-N-170-43-3-A05 (574680)


574 690 SET OF 3 SOFT TOP JAWS

Set of 3 soft top jaws type WAK 160-10 for power chuck with quick change jaw system Type KNCS-N-170-43-3-A05 (574680)

574 630 GREASE GUN SMW INCL. 2 ADAPTORS

Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes.

CLAMPING DEVICES FOR BIGBORE – VERSION (A2-5)

440 940 SPANNTOP®-NOVA -MODULAR COLLET CHUCK (A2-5) BIG BORE

HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø52 mm, no internal part-stop possible; collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter

440 951 SPANNTOP®-NOVA - COMBI COLLET

CHUCK (A2-5) BIG BORE

HAINBUCH collet chuck (pull-back style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø52 mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter


440 961 SPANNTOP®-NOVA - COMBI AXFIX COLLET

CHUCK (A2-5) BIG BORE

HAINBUCH collet chuck (dead-length style) size BZI 52 for spindle nose size A2-5, max. bar capacity ø52mm, incl. internal part-stop, collet changer 440 925 necessary, (nmax.: 7000 rpm), incl. draw adapter Advantage: No axial collet stroke and therefore no unfavorable tension between both spindles during take over!

438 070R 3 JAW CHUCK KFD-HS 175/3 – A2-5

BIG BORE

RÖHM power-chuck KFD-HS ø175/3 hydraulic operated, for high spindle speed and with large through-hole (ø52), incl. 1 set hardened reversible jaws with a serration of 1/16“x 90°, to mount on spindle nose size A2-5 (nmax.7000rpm)


Set of reversible hard jaws for 438060 and 438 070R with a serration of 1/16“x 90°

R3Y 230 SET OF 3 SOFT JAWS

Set of soft jaws for 438060 and 438 070R with a serration of 1/16“x 90°

574 630 GREASE GUN SMW INCL. 2 ADAPTORS

Grease gun including: - Nosepiece for cone headed grease nipple - Nosepiece for funnel grease nipple - 500 g cartridge of special grease K05 Suitable for RÖHM and SMW power chuckes.


TOOL HOLDER: VDI25

442 731W Tool holder package HT 45 – VDI25

Tool holder package consisting of: Stationary tool holder: 2x Face and O.D. Turning holder M4 – left (R2Z410W) 1x Face and O.D. Turning holder M3 – left (R2Z420W) 2x Face and O.D. Turning holder M4 – right (R2Z230) 1x Face and O.D. Turning holder M3 – right (R2Z240) 1x Cut-off holder M3 - M4 (R2Z452W) 4x I.D. Turning holder – left (R2Z330W) 4x I.D. Turning holder – right (R2Z350W) 3x I.D. Turning holder – universal (R2Z310W) 5x Collet holder ER25 (R6Z360W) 2x Reduction bushing (ø20mm) (442560W) 2x Reduction bushing (ø16mm) (442550W) 2x Reduction bushing (ø12mm) (442540W) 2x Reduction bushing (ø10mm) (442530W) Driven tool holder: 2x Drilling/Milling holder straight – 73mm (R2Z471W) 2x Angular Drilling/Milling holder left (R2Z461) 2x Angular Drilling/Milling holder right (R2Z481) 1x Set of hand-tools (446305)

TOOL HOLDER FOR O.D. MACHINING – VDI25:

R2Z 415W Face and O.D. Turning holder - Universal

Single tool holder for machining at the main spindle or counter spindle. Shank 16 x 16 mm, Spindle direction M3 and M4 - VDI 25 (according to DIN 69880)

R2Z 410W Face and O.D. Turning holder M4 - left

Single tool holder for machining at the main spindle or between both spindles. Shank 16 x 16 mm, Spindle direction M4 - VDI 25 (according to DIN 69880)

R2Z 420W Face and O.D. Turning holder M3 - left

Single tool holder for machining at the main spindle or between both spindles. Shank 16 x 16 mm, Spindle direction M3 - VDI 25 (according to DIN 69880)


R2Z 230 RADIAL-TOOLHOLDER M4 RIGHT

Single tool holder to work at the counter spindle or between spindles, for shank 16x16mm M4 spindle direction -VDI 25 (According to DIN 69880)

R2Z 240 RADIAL-TOOLHOLDER M3 RIGHT

Single tool holder to work at the counter spindle or between spindles, for shank 16x16mm M3 spindle direction -VDI 25 (According to DIN 69880)

R2Z 810W Double Face and O.D. Turning holder

Double tool holder for machining on both spindles for shank 16 x 16 mm, Spindle direction M3/M4 - VDI 25 (according to DIN 69880)

442 770W Double facing and O.D. turning holder

offset in Y axes (VDI25)

4-fold tool holder for O.D. turning on main or counter spindle; Both spindle directions M3/M4 For square shank tooling 4x 16x16mm VDI 25

R2Z 430 Facing and I.D. Turning holder

Axial-tool holder for face machining at the main- or counter spindle for shank 16 x 16 mm, Spindle direction M3/M4 Inclusive EMCO adjustment plate – no alignment necessary !! - VDI 25 (according to DIN 69880)


R2Z 452W CUT-OFF HOLDER M3 - M4

VDI 25-Single tool holder for cut-off blades 26mm height , can be used for M3 or M4 spindle direction by changing set-up, following blades can be used: Sandvik No. 151.2-21-20 (2mm) No. 151.2-21-25 (2,5mm) No. 151.2-21-30 (3mm) No. 151.2-21-40 (4mm) Iscar: No. SGFH 26-1 (1,6mm) No. SGFH 26-2 (2,2mm) No. SGFH 26-3 (3mm) No. SGFH 26-4 (4mm)

TOOL HOLDER FOR I.D. TURNING – VDI25:

R2Z 310W I.D. Turning holder universal

For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate – no alignment necessary !! 75mm long - VDI 25

R2Z 315W I.D. Turning holder universal-long

For I.D. machining at the main or counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate – no alignment necessary !! 85mm long - VDI 25

R2Z 330W I.D. Turning holder left

For I.D. machining at the main spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate – no alignment necessary !! 75mm long - VDI 25


R2Z 350W I.D. Turning holder right

For I.D. machining at the counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate – no alignment necessary !! 75mm long - VDI 25

R2Z 320W Double I.D. Turning holder

For I.D. machining at the main and counter spindle with internal coolant supply, Clamping seat diameter ø25mm Inclusive EMCO adjustment plate – no alignment necessary !! 75mm long - VDI 25

442 760W Multiple I.D. Turning holder offset in Y

axes (VDI25)

Multiple tool holder for I.D. machining on the main or counter spindle with internal coolant supply; For shank diameter: 4x ø25mm Inclusive EMCO adjustment plate – no alignment necessary !! 75mm long - VDI 25

R6Z 360W Collet holder ER25

Collet holder ø25mm for ER25 collets; Clamping range ø1-16mm

442 520W Reduction bushing ø8mm

Reduction bushing ø25mm for boring bars ø8mm.










R1Z 410 FLOATING REAMER HOLDER

For ESX 16 collets, clamping range ø1-10mm, internal coolant supply.

R6Z 890 BAR STOP

Special made dampened bar stop with a ø25mm shank to be used with an I.D. Tool holder.

DRIVEN TOOL HOLDER VDI25

R2Z 471W DRILLING/MILLING HOLDER STAIGHT – 73 mm

For drilling, milling and synchronized tapping at the main or counter spindle, ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 8000 rpm, external coolant supply, 73 mm long - VDI 25/coupling DIN 5480

WTO: 420125010-25

ø25

ESX 16

ø25


R2Z 491W DRILLING/MILLING HOLDER STAIGHT –

57,5 MM

For drilling, milling and synchronized tapping at the main or counter spindle, ER 20 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-13mm, max. 8000 rpm, external coolant supply, 57,5 mm long - VDI 25/coupling DIN 5480

WTO: 420120010-25 R2Z 461W ANGULAR DRILLING/MILLING HOLDER

– LEFT

For drilling, milling and synchronized tapping at the main spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480

WTO:420525015-25L R2Z 481W ANGULAR DRILLING/MILLING HOLDER

– RIGHT

For drilling, milling and synchronized tapping at the counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480

WTO: 420525015-25R R2Z 401W ANGULAR DRILLING/MILLING HOLDER

– DOUBLE

For drilling, milling and synchronized tapping at the main and counter spindle, Inclusive EMCO adjustment plate – no alignment necessary! ER 25 collets or Quick Flex-Modular system, i=1:1, clamping range ø1-16mm, max. 6000 rpm, external coolant supply, 75 mm long (total height: 106 mm!) Not useable for ET332! VDI 25 / coupling DIN 5480

WTO: 420525017-25 ADDITIONAL TOOL HOLDERS ON REQUEST!


446305 SET OF SINGLE-HAND-WRENCH 25-25

Patented Single-hand-wrench size 25 for comfortable clamping and unclamping of Quick Flex-quick-change adaptors. Consisting of two wrenches.

446600 QUICKFLEX®-STARTERSET ER25 Quickflex® starter set size ER25 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; 107725000 Doppelschlüssel; 107525020 Clamping wrench ER25; 107525000 Weldon/Wistle-Notch-adaptor

ø16mm; 320125016 Milling arbor holder Ø16mm; 320225016 Collet adaptor ER25; 320025016

446605 QUICKFLEX®-STARTERSET ER20 Quickflex® starter set size ER20 to be used for several drilling and milling tool holders from WTO, consisting of: Single-hand wrench; 107720000 Clamping wrench; 107520020 Jaw spanner size 30; 107520000 Weldon/Wistle-Notch-adaptor

ø12mm; 320120012 Milling arbor holder Ø16mm; 320220016 Collet adaptor ER20; 320020013

ZETA Collet nut and spanner wrench:

442 410 COLLET NUT ER-25QF-A (WTO)

Collet nut ER-25QF-A short with external thread according to DIN6499. The ZETA®-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

WTO: 202125001


442 411 ZETA SCREW-ON-ADAPTER

ED32/ER25QF (WTO)

Screw-on-adapter for ZETA collet nuts ER25. With this hand adapter the collet nut can be easily crews into the holder and fastened hand-tight.

WTO: 107532104 442 415 SPANNER WRENCH E 32 ZETA/ER25

Spanner wrench for collet nut ER-25QF-A short. The ZETA®-Safety clamping system is a safe and trouble-free clamping system developed for machine tools.

WTO: 107532101


MANUALS: HYPERTURN 45 (840D-sl/31i-B) Standard-Languages: One set included – please confirm one of the standard languages for free.

DE 6450 HT45 Instruction Manual / GERMAN Includes information how to install, operate,

maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

EN 6450 HT45 Instruction Manual / ENGLISH

Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.

TA 6450 HT45 Instruction Manual / ITALIAN Includes information how to install, operate,


Additional languages for extra costs:

FR 6450 HT45 Instruction Manual / FRENCH


SP 6450 HT45 Instruction Manual / SPANISH


SE 6450 HT45 Instruction Manual / SCHWEDISH Includes information how to install, operate,


CZ 6450 HT45 Instruction Manual / CZECH


DK 6450 HT45 Instruction Manual / DANISH



NL 6450 HT45 Instruction Manual / DUTCH


FI 6450 HT45 Instruction Manual / FINNISH


HU 6450 HT45 Instruction Manual / HUNGARIAN


PL 6450 HT45 Instruction Manual / POLISH


PT 6450 HT45 Instruction Manual / PORTUGUESE


RU 6450 HT45 Instruction Manual / RUSSIAN


TR 6450 HT45 Instruction Manual / TURKISH


CN 6450 HT45 Instruction Manual / CHINESE-SIMPLE



ELECTRICAL DOCUMENTATION:

INCLUDED IN THE BASIC MACHINE!

PACKING FOR MACHINE:

ZVZ 342 741 STANDARD PACKING E45/MT25/MT45/HT45 For easy pick-up with the forklift.

Consisting of: pallet, rolamit-cover

ZVP 547 274 CLIMATE PACKING E45/MT25/MT45/HT45 for transportation over-sea.

Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

ZVP 547 375 CLIMATE PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE HT45

For transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

ZVP 302 741 WOODENBOX E45/MT25/MT45/HT45 Additional protection for critical transportation

ZVP 303 538 WOODENBOX PACKING FOR THE CHIP CONVEYOR AND SPINDLE COOLING UNIT OF THE HT45

Additional protection for critical transportation

PACKING FOR MACHINE WITH SWING LOADER:

ZVZ 343 223 STANDARD PACKING E45/MT45/HT45 WITH SWING LOADER

For easy pick-up with the forklift. Consisting of: pallet, rolamit-cover

ZVP 547 322 CLIMATE PACKING E45/MT45/HT45 WITH SWING LOADER

for transportation over-sea. Consisting of: pallet, dehumidifier, aluminium-cover and miscellaneous

ZVP 303 223 WOODENBOX E45/MT45/HT45 WITH SWING LOADER

Additional protection for critical transportation.


TECHNICAL DATA FOR HYPERTURN 45

Working range Swing over bed [mm] ø 430 Swing over cross slide (at Y=0) [mm] ø 300 Distance between spindle noses for counter spindle version [mm] 720 Max. turning diameter [mm] ø 300 Max. turning length [mm] 480 Max. bar work diameter (Option) [mm] ø 45 (51) Travel Travel in X / X2 [mm] 160 / 150 Travel in Z / Z2 / Z3 [mm] 510 / 510 / 510 Travel in Y [mm] +40 / -30 Main spindle (Spindle 1) Speed range [rpm] 0-7000 Max. torque [Nm] 100 Spindle nose according to DIN 55026 A2-5 Spindle bearing inner diameter [mm] ø 85 Spindle bore diameter [mm] ø 53 Max. chuck diameter [mm] ø 160 (175) Counter spindle (Spindle 2) Speed range [rpm] 0-7000 Max. torque [Nm] 100 Spindle nose according to DIN 55026 A2- 5 Spindle bearing inner diameter [mm] ø 85 Spindle bore diameter [mm] ø 53 Max. chuck diameter [mm] ø 160 C-axis ( spindle 1 + 2) Resolution [°] 0,001° Rapid speed [rpm] 1000 Drive power (max.) Main spindle @ 100/40% duty cycle [kW] 11 / 15 Counter spindle @ 100/40% duty cycle [kW] 11 / 15 Tool turret 1+2 Number of tool stations 12 Quick change tool shank according to DIN 55026 VDI 25 Tool shank size [mm] 16x16 Shank diameter for boring bars [mm] ø 25 Turret indexing time [sec] 0,2 Driven tools 1+2 / coupling DIN5480 Speed range [rpm] 0-6000 Torque of driven tools (@ 20% duty cycle) [Nm] 16 Power of driven tools (@ 20% duty cycle) [kW] 4 Number of driven tools (coupling DIN 5480) 2 x 12 Max. duty cycle @ max. speed or max. power [%] 25


Feed drives Rapid traverse speed in X / Y / Z [m/min] 30 / 15 / 45 Feed force in X-axes and Y-axis [N] 4000 Feed force in Z-axes [N] 5000 Feed force in Z-axis counter spindle [N] 6000 Positioning variation Ps in X / Y / Z (VDI 3441) [µm] 3 / 3 / 3 Coolant system Tank capacity [l] 300 2 Pumps for the turrets [bar] 14 2 pumps to clean work area [bar] 3,7 Delivery @ 14bar/6bar [l/min] 15/40 Hydraulic unit Multi-circuit hydraulic system for power chuck and turrets Oil tank capacity [l] 11 Max. pressure for work holding [bar] 60 Pneumatic unit Air pressure required [bar] 6 Air volume required [l/min] 5 Quality according to DIN ISO 8573-1 Class 4 Lubrication system Guide ways and ball screw (featuring oil saver logic) autom. central oil lubrication

Main spindle, counter spindle (free of maintenance) Grease lubrication Chip conveyor 10-pin Harting plug is includes „Coolant Saver Logic“ software. Parts-catcher Pneumatically operated [bar] 6 Max. finished part length [mm] 120 (180) Max. finished part diameter [mm] ø 45 (51) Max. finished part weight [kg] 2,0 Painting – Texture Paint Red RAL No. 3020 Light - Grey RAL No. 7035 Graphite - Grey RAL No. 7024 Black RAL No. 9004 Power supply Voltage [V] 3x400 / PE

Max. voltage fluctuations [%] +/-10 Frequency [Hz] 50/60 Connected load value [kVA] 30 Min. main fuse for machine [A gG,gL] 80 Required short circuit power [kVA] 1100 Operable temperature range [°C] +10 bis +35


Dimensions / weight Spindle height above floor [mm] 1126 Machine total height [mm] 1985 Floor space W x D (without chip conveyor) [mm] 2650 × 1950 Total weight of the machine [kg] 4200 Sound intensity level Average sound emission level [db(A)] 78 According to the following conditions: Measuring method: enveloping surface according to DIN 45 635 Measured point: 1m distance and 1,6 m above the floor Operating mode: max. spindle speed w/ no load

SUBJECT TO TECHNICAL CHANGES !


CONTROL DESCRIPTION: 840D – Solution Line

CNC control / drives 840D SolutionLine, Sinamics S120

Machine tool control with high sophisticated technology functions using digital drives for standard and complex machining, such as turning, milling, drilling, rigid tapping, polygon turning, ... High dynamical and precise digital drives (SINAMICS S120) offer functions such as:

Spindles with C-axis functionality Synchronous spindles Exact Stop and retract function High-speed process signals ...

Highlights Modern, colorful and clear user surface Technology overlapping programming (turning, milling,

drilling, tapping,...) Contextual help function and support 3D Graphics and 3D simulation Animated support graphics Simple programming via NC Programmer Calculator function Program preview, USB-port, etc.

Data in/out Via CNC full keyboard at the operator panel, USB-PORT and Ethernet.

Programming -Text editor with edit functions (select, copy, delete) or according to DIN 66025 including CNC high level language. -Standard cycles, supported by graphics, are used for repeating machining operations. Parameters can be filled out fully conversational.

Display operator panel incl. 15“ TFT- colour monitor

CNC user memory Min. 3 MByte

Program storage Work piece / part program / sub program directories with

alpha-numeric character (max. 24) are used for user friendly and transparent handling.

Sub-program maximum 11- Subroutine levels,

Math. calculation functions +,-,,, cos, sin, tan, e-function, In, =, >,<,, etc. System of units Metric or inch (reversible)

Smallest increment unit 0,001mm (0,00001inch) or 0,001°

Input dimension incremental or absolute dimension

Feedrate One to one in mm/rev or mm/min

Override Spindle override: 50% to 120% Feed override: 0% to 120% Rapid override: 0% to 120%

Feedrate range 0,001mm/rev to rapid traverse rate

Threading operation Longitudinal, transversal or tapered with constant or linear in/decreasing lead, single or multiple threads with angular approach or run-out path.

Synchronous tapping Taps can be machined with any spindle without compensation holder. Speed and feedrate is fully synchronised.

technical specification hyperturn...

Documents