industry practice(1)

8/2/2019 Industry Practice(1)

http://slidepdf.com/reader/full/industry-practice1 1/37

Industry Practice



C1 Achieve a recognised first aidcertificate

B1 Following on from the accidentinvestigation form accuratelycomplete the serious harmform

A1 Explain the legislationassociated with section 25H&S Employment Act 1992

C2 Create a poster identifyingtypes of fire extinguishers and

give relate to type of fire

B2 Create a safety data sheetinstructing how to safely lift

and secure a vehicle usingramp and jack with axle stands

A2 Identify and synthesiselegislation associated with

the storage of flammablechemicals within theworkplace

C3 For a given scenario completethe accident investigationform

B3 Relating to C5 create anitemised list detailing cost andequipment needed for theworkshop

C4 Create a series of informationsheets identifying the type,use and maintenance of PPEin Automotive

C5 For the given constraints plana workshop

C6 Calculate the outlay and profitmade from an oil servicepromotion

C7 Record and reflect on practicalactivities

C8 Give the attributes of differentforms of communication used

in the workplace



C9 From 10 March to 7 Aprilweekly blog your experiencesat UNITEC and wk placement

C10 Discuss the impact of thevehicle industry on the

environment and create aworkshop action planidentifying ways to protect theenvironment



Learning Time

Directed- SupervisedHrs

Self Directed-Unsupervised Hrs

Total Hrs

84 66 150

Course Aim: To develop students’ knowledge of industry commercialpractice



The fire triangle

Fire

The triangle shall be used to represent thethree elements of a fire.What are these elements and describe the

effect of removing an element?



FIRE AND EXPLOSION IN Motor Vehicle Repair (MVR)

Substance WHERE IS IT FOUND

Storage/handling in drums/cans, eg from drainingfuel tanks/lines, and when working on vehicles.

Storage in drums/tanks and or/ use in space heaters

Storage/use of paints, solvents, cleaning materials

Welding/cutting, equipment, LPG heaters, batterycharging, LPG-fuelled vehicles, some aerosols

Airbags-seat belt pre-tensioners

e.gExplosive dusts Sanding organic fillers, eg fibreglass



Fire ClassificationThere are various types of fires. They are separated into classes by a letter: Please complete the grid below

A

B

C

D

E



C2 Create a poster identifying types of fire extinguishersand their use for different fires. (Please do not forget thefire blanket).

https://www.youtube.com/watch?v=jQetHlv4y-8



What is accident investigation?

https://www.youtube.com/watch?v=qOGJmrsUt7I



C3 For the given scenario complete the accident investigation form

Watch the presentation. This is a representation of a severe workshop incident.

The object of the Health and Safety in Employment Act 1992 is to promote theprevention of harm to all people at work, and others in, or in the vicinity of,places of work.

The Act applies to all New Zealand workplaces and places duties on

employers, the self-employed, employees, principals and others who

are in a position to manage or control hazards.

The emphasis of the law is on the systematic management of health and safetyat work. It requires employers and others to maintain safe workingenvironments, and implement sound practice. It recognises that successfulhealth and safety management is best achieved through good faith co-operation in the place of work and, in particular, through the input of thosedoing the work.



Go to http://www.osh.dol.govt.nz/order/catalogue/forms.shtml and accurately complete theform. The form that you require is for accident accident investigation.

http://www.osh.dol.govt.nz/order/catalogue/forms.shtml

https://www.youtube.com/watch?v=6hNURx5tzZs



Personal Protective Equipment PPEComplete the grid

Changing a timing belt. VWGolf 2001

Replacing a corroded exhaustmuffler. Toyota Estima 2002

Fill and prep dented panel

SAAB 9-3 2001

Parts Wash cylinder head.BMW 320 1998

Mig weld Sill for WOF Nissan Avenir 2002

Remove and replace pads anddiscs 1996 Honda Prelude

Grinding an exhaust systemready for gas welding

Maneuvering a car around acrowded forecourt

Task PPE Required



C4 Create a series of information sheets identifying the type,use and maintenance of PPE in Automotive

https://www.youtube.com/watch?v=dqXGCSKFpVg



Hazard identification sheets

Automotive technicians deal with a variety of substances every day. Some of these substances are hazardous. Therefor it is important that shouldan accident involving a substance the correct treatment can be given. This is where the Material Data Sheet helps. A material safety data

sheet (MSDS) is a form with data regarding the properties of a particular substance. An important component of productstewardship and workplace safety, it is intended to provide workers and emergency personnel with procedures for handling or working with thatsubstance in a safe manner, and includes information such as physical data (melting point, boiling point, flash point, etc.), toxicity, healtheffects, first aid, reactivity, storage, disposal, protective equipment, and spill-handling procedures. MSDS formats can vary from source to sourcewithin a country depending on national requirements.

http://en.wikipedia.org/wiki/Material_safety_data_sheet

http://en.wikipedia.org/wiki/Reactivity_(chemistry)

http://en.wikipedia.org/wiki/First_aid

http://en.wikipedia.org/wiki/Health_effects

http://en.wikipedia.org/wiki/Health_effects

http://en.wikipedia.org/wiki/Toxicity

http://en.wikipedia.org/wiki/Flash_point

http://en.wikipedia.org/wiki/Boiling_point

http://en.wikipedia.org/wiki/Melting_point

http://en.wikipedia.org/wiki/Workplace_safety

http://en.wikipedia.org/wiki/Product_stewardship

http://en.wikipedia.org/wiki/Product_stewardship



Locate 10 Material Datasheets for common use substances

Download and save them.

Product Link to Material data sheet

WD40 http://www.wd40.com/files/pdf/msds-wd482671453.pdf



C5 For the given constraints plan a workshop

https://www.youtube.com/watch?v=nG7nXo8sCXc



Workshop Management

C6 Calculate the outlay and profit made from an oilservice promotion.



You run a good sized workshop

who’s major business is service.● Over the three months you have run a promotion

discounting engine lubrication system service. Thispromotion offers the filter for free with any oil change.



● You purchase oil at bulk trade rate.● 0W/40 Synthetic = $20 per litre.

● 5W/30 Semi Synthetic (diesel) = $15 per litre● 10W/30 Semi Synthetic = $12 per litre● 5W/30 Semi Synthetic = $11.50 per litre● 15W40 Mineral = $5 per litre



● Oil is stored in 25 litre drums. What is the cost of one drumfor each oil grade?

● You have purchased 6 drums of 0W/40

● 10 drums of 5W/30 diesel● 20 drums of 10W/30● 20 drums of 5W/30● 25 drums of 15W/40

1 What is the total cost of all the oil purchased?2 What is the average cost of all the oil per litre?



● The prices of each oil service is fixed. ● 0W/40 is set at $135● 5W/30 diesel $140● 10W/30 $110● 5W/30 $100

● 15W/40 $80



3 The average vehicle uses 4.5 litres of oil. How many servicescan be performed with the quantity of oil purchased?

● 0W/40● 5W/30 diesel● 10W/30● 5W/30

● 15W/40



4. Now that we know the price of the oil, have anindication of the overall number of services we can achieve.

We can now calculate how much money has been madefor:

● 0W/40● 5W/30 diesel

● 10W/30● 5W/30● 15W/40



5: Now work the difference between cost of purchasingthe oil and the money made selling, this is your profit. So:

● 0W/40● 5W/30 diesel● 10W/30● 5W/30● 15W/40



● You can choose to present data simply as a series of calculations or you can use a spreadsheet and presentdata in graphs. The decision is yours.

● Wait there is more, the filters cost you $1000.

6 Take that number from your overall profit.



https://www.youtube.com/watch?v=C6eTj3id6zg



● Labour rate averages $5 per service. We know thenumber of services completed so now we can

● 7: subtract the cost of labour from our profitOf course there are other considerations such as equipmentdepreciation, rates, business tax and any rental rates whichmay apply.



Task 01 Safely Jack and Secure Vehicle Certificate in Automotive and MechanicalEngineering

List of tools and Equipment used.

Health and Safety associated with the task. Consider Risk Assessment

Describe the process used in completing the task

Source of Technical Data What are the dangers in using only the vehicle jack?

C7 Record and reflect on

practical activities



C8 Give the attributes of different forms of communication usedin the workplace

Communication Methods Pros Cons

Memo

Email

Verbal

Notice board

Telephone



C9

From 10 March to 7 April weekly blog your experiences atUNITEC and work placement



C10

Discuss the impact of the vehicle industry on the environmentand create a workshop action plan identifying ways to protectthe environment



B1

Following on from the accident investigation form accurately

complete the serious harm form.

Go to http://www.osh.dol.govt.nz/order/catalogue/forms.shtml and accurately completethe form. The form that you require is Form of register or notification of circumstances of accident or serious harm.

http://www.osh.dol.govt.nz/order/catalogue/forms.shtml



B2

Create a safety data sheet instructing how to safely lift and

secure a vehicle using ramp and jack with axle stands.

You have already completed C7 Record and reflect on practicalactivities. Now you can revisit safe jacking and securing avehicle, this time use video or still photos to record your

practical activity and create either a instructional video, aninstructional data sheet or even a comic style informationsheet. The choice is yours.

Remember you are instructing not telling what you have done!

http://plasq.com/products/comiclife/win

http://plasq.com/products/comiclife/win



B3

Relating to C5 create an itemised list detailing cost andequipment needed for the workshop.

Think very carefully of the equipment that is required to set up

your shop (minimum 40 items). You may assume for thisexercise that the ramps and other stationary eqiupment isalready installed and paid for.Make sure that you cost your equipment and provide a finalgrand total.

Item Quantity required Cost

First Aid Kit 1 $61.00

Fire Extinguisher 2 $192.00



A1

Explain the legislation associated with section 25 H&S

Employment Act 1992. Now we are summarizing. You are required to look at the act and create a presentation aimed at garage apprentices

highlighting the main aspects with focus on roles andresponsibilities of the employer and employee.

http://www.osh.dol.govt.nz/law/hse.shtml



A2

Identify and synthesise legislation associated with the storageof flammable chemicals within the workplace.

Lets work smart. Consider building this into your presentation.

In vehicle repair we handle dangerous, flammable materials ona daily basis. In this case familiarity defiantly does breedcontempt and thats when accidents happen.

Your presentation can be included within this learning pack

or completely separate. One final note. You shall present to anumber of your peers.

industry practice(1)

Documents