gemini chemical injection system - ts&m supply

4
a division of DNOW Eliminate Over Injection Eliminate Emissions Improve Safety Reduce Maintenance Save Money Get Automated Enhance Production HOW TO SAVE MONEY Reduce maintenance expense No elastomers or packing to tighten Designed with chemical universality in mind. 100% Teflon based seals. Compatible with nealy all fluids. Secondary seal eliminates chemical leaks and clean up Same pump can be used in many applications Reduce chemical injected Accurate to extremely low rates ( <0.1 L/Dday 0.1 Q/day) One pump can inject two different chemicals accurately into multiple points. Reduce well downtime Quick removal and fluid-end replacement even in extreme weather TECHNICAL SPECIFICATIONS Pump and motor Class 1 Div. 1 exposion proof 1 HP motor, 230 VAC 3 phase Pump Type – positive displacemnt offset cam Pump rates 0.1 to 2000 L/day (2,113 Q/day) Maximum Output Pressure: 30 MPa (4,350 psi) Wetted Parts: Stainless steel (model dependent) Seal Material: Teflon only TS&M Head Office Box 28, 314 Kensington Ave. Estevan, SK S4A 2A2 Canada 306-634-6494 www.tsmsupply.com Comet pump and AC motor GEMINI CHEMICAL INJECTION SYSTEM

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Page 1: GEMINI CHEMICAL INJECTION SYSTEM - TS&M SUPPLY

a division of DNOW

• Eliminate Over Injection

• Eliminate Emissions

• Improve Safety

• Reduce Maintenance

• Save Money

• Get Automated

• Enhance Production

HOW TO SAVE MONEY

Reduce maintenance expense

• No elastomers or packing to tighten

• Designed with chemical universality in mind.

100% Teflon based seals. Compatible with nealy all fluids.

• Secondary seal eliminates chemical leaks and clean up

• Same pump can be used in many applications

Reduce chemical injected

• Accurate to extremely low rates ( <0.1 L/Dday 0.1 Q/day)

• One pump can inject two different chemicals accurately into

multiple points.

Reduce well downtime

• Quick removal and fluid-end replacement even in extreme

weather

TECHNICAL SPECIFICATIONS

• Pump and motor Class 1 Div. 1 exposion proof

• 1 HP motor, 230 VAC 3 phase

• Pump Type – positive displacemnt offset cam

• Pump rates 0.1 to 2000 L/day (2,113 Q/day)

• Maximum Output Pressure: 30 MPa (4,350 psi)

• Wetted Parts: Stainless steel (model dependent)

• Seal Material: Teflon only

TS&M Head Office Box 28, 314 Kensington Ave. Estevan, SK S4A 2A2 Canada 306-634-6494 www.tsmsupply.com

Comet pump and AC motor

GEMINI CHEMICAL INJECTION SYSTEM

Page 2: GEMINI CHEMICAL INJECTION SYSTEM - TS&M SUPPLY

a division of DNOW

GEMINI VARIABLE SPEED AC CONTROLLER

• Electronic speed control for your ac pump

• Direct control of volume in L/day or Q/day

• Save chemical and accurately change volume in seconds

• Inteface AC pump to SCADA system for ESD and on-off

• Auto-restart after power failure

• Operating temperature -40o C/F to +50o C/122o F

• 12” x 12” NEMA4 lockable enclosure is standard for indoor or

outdoor mounting locations

• Area Classification (Class 1 Division 2)

• 4-20 mA control

• RS85 MODBUS interface option

• Input power options: (into Control panel)

• A: 110-240 VCA 1ph

• B: 208-240 VCA 3ph

• C: 400-480 VCA 3ph

Set your controller to the rate you want … done!

No manual adjustments and wasted manpower.

HOW TO SAVE MONEY AND REDUCE OPERATOR TIME

• Elimnate chemical over injection

• No mechanical adjustments to set flow

• Direct rate input in L/day (Q/day)

• Analog/Digital input for control

• SCADA compatible

FEATURES

• Dual pump head with ability to pump one or two fluids at two

different rates with one pump

• Up to seven injection points are possible with a single pump

• Long life metal to metal check values - no soft seats to wear

out

• Designed with Chemical Universality in mind - 100% Teflon

based seals compatible with nearly every chemical.

• No elastomers

• Secondary seal on main piston. When the main seal starts to

TS&M Head Office Box 28, 314 Kensington Ave. Estevan, SK S4A 2A2 Canada 306-634-6494 www.tsmsupply.com

Flow Rate Options Single Head Dual Head

Single Range 5-35- L/day 10-700 L/day

Dual Range (Low Flow) 0-35 L/day, 5-350 L/day 0-70 L/day, 10-700 L/day

High Flow 20-2000 L/day

wear any drips that traditionally appear are

captured by a secondary seal on the piston

and returned to the suction side. The result is

that the main seal remains wet on both sides

creating long life and an environmental drip

free solution.

• Long life with with very low maintenance

• Optional power cord eliminates electrician

costs for portable applications

GEMINI CHEMICAL INJECTION SYSTEM

Page 3: GEMINI CHEMICAL INJECTION SYSTEM - TS&M SUPPLY

a division of DNOW

APPLICATIONS AND OPTIONS

• Change Chemical Volume based on changing well conditions (Pressure, Flow

Rate, pH, density, etc.)

• Monitor Temperature of a process choke, or valve and adjust chemical dose for

ice point control

• Eliminate freeze off in shallow gas wells by automatically increasing methanol,

based on ratio of wellhead temperature to ambient temperature.

• Optimize expensive H2S scavenger based on feedback control from an H2S

sensor.

• Batch chemical by having pump start when tank is full and stop when empty

• SCADA interface

• Flow verification indicates when fluid is moving into the process; while

monitoring injection pressure

• Shut pump down before tank is empty or reduce flow rate to delay running out

of chemical

The most environmentally friendly and complete chemical injection system available

• Certified and approved to CSA standards for the entire system.

• Our unique internal check values makes maintenance a breeze.

• Attention to detail - “Y” strainers and a presure relief on Comet, bottom fill

adapter, isolation valves the details that save time and money.

How to Reduce Environmental Disposal Costs

How to Reduce Environmental Clean Up Costs

SIRIUS CHEMICAL CONTAINMENT SYSTEM

• True secondary containment. Unlike dual walled tanks, the Stealth and Nova

contains the entire valving and pump inside the containment area, eliminating a

potential environmental clean up.

• With the Stealth and Nova any accidental overflows during filling are captured in

the secondary containment again preventing expensive clean ups.

• With the HardTopper over 90% of snow or rain is prevented from entering the

containment. This minimizes vacuum truck requirements and drastically reduces

environmental disposal acts.

• Stealth and Nova tanks are set up for easy mounting of chemical pumps and

controllers.

GEMINI CHEMICAL INJECTION SYSTEM

TS&M Head Office Box 28, 314 Kensington Ave. Estevan, SK S4A 2A2 Canada 306-634-6494 www.tsmsupply.com

Siruis Stealth Injection System

HardTopper over Stealth

Page 4: GEMINI CHEMICAL INJECTION SYSTEM - TS&M SUPPLY

a division of DNOW

DESIGN AND COMMON CONFIGURATIONS

AC Stinger 100G AC Dual Wall Poly Stealth with HardTopper

Dual Wall Steel Tank System 500G Dual Wall Poly 500G NOVA

Gemini GPMC

TS&M Head Office Box 28, 314 Kensington Ave. Estevan, SK S4A 2A2 Canada 306-634-6494 www.tsmsupply.com

For more information on these products, please contact your local

TS&M representative or email [email protected]

GEMINI CHEMICAL INJECTION SYSTEM