FEST Engineering Ltd.

Technical Company for Engineering, Calculation and Design of Energy Facilities

ABOUT US

In operation since 2005, first as FEST Engineering s.r.o., now FEST Engineering Ltd., was

originally founded as an engineering and advisory service company providing technical

analysis, design and construction of piping systems, pressure vessels and steel structures.

We offer services as a subcontractor, as well as the execution of complete projects. Thanks to

our participation in international projects we have extensive experience in the field of piping

system analysis. We use the latest methods and technologies and adjust them to the

customer’s requirements.

We mainly participate in projects related to the construction of conventional and nuclear

power plants, as well as steel works and facilities for the chemical industry.

Permanent staff are highly qualified professionals with long-term experience in design,

construction and analysis of pipelines, steel structures and pressure vessels.

In February 2008, we were awarded the ISO 9001 certificate by TÜV SÜD.

ACTIVITIES – SPECIALIZATION For All Stages of Project - Basic, Detail and Workshop Documentation * by clicking on one of the items bellow, you will be forwarded to the specific item field

1. PIPING SYSTEM DESIGN AND CONSTRUCTION

2. DESIGN AND CONSTRUCTION OF PIPING SUPPORTS SYSTEM

3. STRESS ANALYSIS OF PIPING SYSTEMS

4. DIMENSIONING AND STRENGTH ANALYSIS OF PRESSURE TANKS, VESSELS, BOILERS AND PRESSURE PARTS

5. DESIGN AND CONSTRUCTION OF PRESSURE VESSELS, SILOS, AIR DUCTS AND CHIMNEYS

6. ANALYSIS AND DESIGN OF STEEL STRUCTURES

7. PREPARATION OF TECHNOLOGICAL SPECIFICATIONS

8. TECHNICAL ADVICE

9. BOILERS AND INDUSTRIAL EQUIPMENT

Main Software for Analysis & Design:

ROHR2 PROBAD CAESAR II VVD SCIA ENGINEER RFEM FEMAP (NX NASTRAN, ANSYS) INVENTOR AUTOCAD PDMS SOLID EDGE TEKLA

Main Industries:

• Energy • Chemical & Petrochemical • Pharmaceutical

• Machinery • Oil & Gas • Food

• Transportation & Engineering Constructions

• Metallurgical • Paper

PIPING SYSTEM DESIGN AND CONSTRUCTION

• DESIGN OF PIPE CLASSES

• PREPARATION OF 3D MODELS OF PIPING SYSTEMS, STEEL CONSTRUCTIONS AND DEVICES

• PREPARATION OF LOAD AND ANCHORAGE PLANS

• CONCEPT OF PIPING SUPPORTS SYSTEM

• PREPARATION OF ISOMETRICS

• CONSTRUCTION OF PIPING SYSTEM PARTS, SUPPORTS AND SUPPORTING CONSTRUCTIONS

• DESIGN OF COMPENSATORS

• CALCULATION OF PRESSURE DROP

DESIGN AND CONSTRUCTION OF PIPING SUPPORTS SYSTEM

• DESIGN AND OPTIMIZATION OF THE CONCEPT OF PIPING SUPPORTS SYSTEM

• DIMENSIONING OF PIPING SUPPORTS SYSTEM

• DESIGN OF PIPING SUPPORTS SYSTEM

• DETAILED DESIGN IN THE CAD PROGRAMS

STRESS ANALYSIS OF PIPING SYSTEMS

• LINEAR AND NON-LINER STATIC ANALYSIS

• DYNAMIC ANALYSIS INCLUDING EARTHQUAKE AND HYDRAULIC SHOCK, AND OSCILLATION ANALYSIS

• ANALYSIS OF UNDERGROUND PIPING SYSTEMS

We provide stress analysis for pipelines on the ground and underground.

For analysis and calculation, we use ROHR2, CAESAR II or according to the customer´s individual needs, specific softwares

as e.g. PIPESTRESS. Where it is not possible to calculate analysis with using of a wire frame model, we use finite elements

method in FEMAP, SCIA, RFEM or additional module ROHR2fesu.

It offers opportunity of a multitude of analysis types – static, dynamic (first-order, second-order theory for linear or non-

linear boundary conditions).

Stress analysis of piping systems – codes and standards:

• ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.5, ASME B31.8

• ASME Class 1, ASME Class 2, ASME Class 3

• EN 13480 - 3

• EN 1591

• AGFW

• KTA 3211.2, KTA 3201.2

• BS 7159

• KRV

• WRC 537 (107)

• WRC 297

DIMENSIONING AND STRENGTH ANALYSIS OF

PRESSURE TANKS, VESSELS, BOILERS AND PRESSURE

PARTS

• INSIDE OVERPRESSURE ANALYSIS

• OUTSIDE OVERPRESSURE ANALYSIS

• DESIGN AND ANALYSIS OF FLANGED JOINTS

• FATIGUE ANALYSIS

• PLACEMENT AND ANCHORAGE STABILITY ANALYSIS

Stress analysis is carried out according to particular standards e.g. AD Merkblatt 2000, ASME VIII sec.1 and sec. 2, etc.

and also with FE method.

For standard calculations, VVD software is used. For FEM calculations, we use sw FEMAP with NX Nastran, or ANSYS.

Standards and Codes:

• EN 12952

• EN 13445

• ASME I

• ASME VIII.

• PD5500

• AD Merkblatt 2000

• FDBR standards

• CODAP

DESIGN AND CONSTRUCTION OF PRESSURE VESSELS,

SILOS, AIR DUCTS AND CHIMNEYS

• DIMENSIONING AND DESIGN

• CREATION OF 3D MODELS

• PREPARATION OF PRODUCTION DOCUMENTATION

• ANCHORAGE AND PLACEMENT DESIGN AND CONSTRUCTION

• REGULATIONS AND INSTRUCTIONS FOR TRANSPORT AND MANIPULATION

Documentation is custom-tailored. Complete documentation can consist of:

• general arrangement drawings

• detail workshop drawings

• inspection drawings

• assembly and transportation drawings and drafts

Standard part of documentation is parts list, bill of material and specification of material.

We use Inventor software for preparation of smart 3D model which can be further used as a reference model integrated

to a general model of an investment unit to indicate potential collisions or relevant revisions or modifications in different

3D software.

In cooperation with production, we can prepare lists of welds and non-destructive examinations of welds, guidelines

and instructions for operation and maintenance.

We design reactors, heat exchangers, supply tanks, vessels and tanks with mixing equipment, jacket, etc., and other

pressure vessels.

The documentation is also provable for authorization by the Notified Body and is in compliance with the PED or also

ASME U-Stamp.

ANALYSIS AND DESIGN OF STEEL STRUCTURES

• PREPARATION OF ANCHORAGE PLANS

• DESIGN OF STEEL STRUCTURES AND CONSTRUCTIONS

• DETAILED PREPARATION OF PRODUCTION DOCUMENTS FOR STEEL STRUCTURES, PIPE BRIDGES,

PLATFORMS AND SUPPORTING STRUCTURES

• STATIC AND DYNAMIC ANALYSIS OF STEEL STRUCTURES

We provide technical documentation from basic, detail design, optimization, incl. static, dynamic and seismic calculation

to workshop, assembly and as-built documentation for steel structures, constructions, technological facilities:

• primary steel structures and platforms

• service and access platforms

• elevator shafts

• primary and secondary staircases

• pipeline and cable bridges

• steel bridges and footbridges

• industrial halls (light, medium, heavy)

• structures for cladding and roofing

• craneways and lifting devices

• supporting structures

• air ducts, flue gas ducts

• anchoring and joints

• suspension and supporting of pipelines

• storage containers and silos

• masts

• steel chimneys

• transportation and lifting devices

We provide following documentation:

• feasibility studies

• as-built documentation

• foundation and anchoring drawings

• primary and secondary steel structures design

• workshop drawings, parts lists and material specification

• welding diagrams

• assembly documentation

• technical reports

• output data for NC machines

We also provide:

• authorization of documentation - CKAIT, SKSI and other EU countries

• visual diagnostics of structures and devices (residual life, recommended solution for reconstruction,

reinforcement, …)

• technical support and assistance during production and assembly

• technical support and assistance during commissioning and operation

We use TEKLA sw for preparation of smart 3D model which can be then optimized in SCIA ENGINEER or R-STAB sw (static calculation). By transferring the model to relevant formats, it can be further used as a reference model integrated to a general model of an investment unit to indicate potential collisions or relevant revisions or modifications.

RFEM and FEMAP with NX Nastran, or ANSYS software are used for FEM calculations.

Standards and codes:

• Eurocode 3 (from EN1993-1-1 to EN1993-1-12)

• ANSI/AISC 360-10 Specification for Structural Steel Buildings

PREPARATION OF TECHNOLOGICAL SPECIFICATIONS

• PREPARATION OF SUPPORTING DOCUMENTATION

• SPECIFICATIONS

• GUIDELINES

• OPERATIONAL GUIDELINES AND INFORMATION PROCESSING

TECHNICAL ADVICE

• QUALITY ASSURANCE

• DOCUMENTATION

BOILERS AND INDUSTRIAL EQUIPMENT * by clicking on one of the items bellow, you will be forwarded to the specific item field

1. PROCESS ENGINEERING

2. ANALYSES & CALCULATIONS

3. BOILER DESIGN & CONSTRUCTION

4. DESIGN OF FACILITIES

Our company is a main supplier and also subcontractor in all project phases.

• PROJECT STUDIES

• BASIC AND DETAIL DESIGN

• AS-BUILT DOCUMENTATION

• ANALYSES AND CALCULATIONS

• PRODUCTION AND WELDING CONTROL

• CUSTOMER-TAILORED SPARE PARTS DOCUMENTATION

Structures are designed in compliance with the following standards and codes:

• EN 12952, EN 13480, EN 13445

• AD 2000

• ASME B31.1, B31.3, ASME Sec.I, ASME Sec.VIII Div.1

• DGRL 97/23/EG, new DGRL 2014/68/EU

• GB Standard 150, GB 9222

• AS 1210, AS 1228

• IBR

• BS British Standard

• French Standard – Codeti-Code

Design of new equipment and optimization of existing equipment:

• Performance and efficiency optimization of existing equipment

• Modification of boiler hoppers

• Cleaning process optimization

• Custom-tailored spare parts modifications

1. PROCESS ENGINEERING

Process technology calculation and analysis:

• Thermal analysis

• Water circulation analysis (forced, natural water circulation)

• Pressure loss analysis

P&I diagrams:

• Intelligent P&I in PDMS

• Generation of pipelines list, fittings list, flanges list etc.

• Consistency of projects in PDMS for elimination of potential errors and risks.

2. ANALYSES & CALCULATIONS For designing and developing effective and efficient equipment, we use advanced and complex CFD and FEM software.

• Strength analysis of boiler parts, tanks and fittings (PROBAD, VVD)

• Final documentation of pressure parts for authorization by the Notified Body

• Static calculation of piping system (ROHR2 a CAESAR II)

• Piping supports system concept

• Finite Element Method calculation (FEM-ANSYS/FEMAP, Nozzle/PRO)

• Flow simulation for new and existing equipment (ANSYS)

3. BOILER DESIGN & CONSTRUCTION

We use modern technology processes according to the latest state of the art technology.

• Detail design drawings, bill of material for parts of boilers, strength analysis of pressure parts

• Workshop and assembly drawings

For better project complexity, our designers use 3D software for clash checking to enable clash-free production.

• 3D design in Autodesk Inventor

• Complex visualization of steel construction objects including pipeline systems and possibility of assembly

4. DESIGN OF FACILITIES

We use 3D visualization in facility modelling.

Documentation is created in Aveva PDMS, Autodesk Plant3D and Inventor:

• Detail drawings and bills of materials for piping and piping supports

• Checking of pipelines systems with using stress analysis in ROHR2, CEASAR II

• Inspection and survey on site

• 3D laser scanning and design according to actual survey data

• Pipe classes, equipment and catalogues preparation in PDMS

Contact: FEST Engineering Ltd. – sales department

Pardubicka 244

535 01 Prelouc, Czech Republic

tel.: +420 466 052 523; +420 601 187 713

email: business@fest-engineering.com