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Algaebasedwastewatertreatment
TECHNICALREPORT·JANUARY2015
DOI:10.13140/2.1.1241.8885
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ALGAE BASED WASTEWATER TREATMENT
A SEMINAR REPORT
of
MASTER OF TECHNOLOGY
in
CIVIL ENGINEERING
(With specialization in Environmental Engineering)
By
HARSHAD RATHOD
(Enrolment No: 13519016)
ENVIRONMENTAL ENGINEERING GROUP
DEPARTMENT OF CIVIL ENGINEERING
INDIAN INSTITUTE OF TECHNOLOGY ROORKEE
ROORKEE – 247 667, UTTARAKHAND, INDIA
AUGUST, 2014
i
CANDIDATE’S DECLARATION
I hereby declare that the work carried out in this seminar report entitled, “ALGAE BASED
WASTEWATER TREATMENT”, is being submitted in partial fulfillment of the
requirements for the award of degree of “Master of Technology” in Civil Engineering with
specialization in Environmental Engineering submitted to the Department of Civil Engineering,
Indian Institute of Technology, Roorkee, under the supervision of Dr.Raja chowdhury and
Dr.B.R.Gurjar, Department of Civil Engineering, IIT Roorkee.
I have not submitted the record embodied in this seminar report for the award of any other
degree or diploma.
Date: 29 August, 2014 (Harshad Rathod)
Place: Roorkee
CERTIFICATE
This is to certify that the above statement made by the candidate is correct to the best of our
knowledge and belief.
(Dr. Raja Chowdhury) (Dr. B.R.Gurjar)
Assistant Professor Professor
Department of Civil Engineering Department of Civil Engineering
Indian Institute of Technology, Roorkee Indian Institute of Technology,Roorkee
ii
ACKNOWLEDGEMENT
I would like to take this opportunity to express my profound sense of gratitude and sincere
thanks to my guides Dr.Raja Chowdhury and Dr.B.R.Gurjar, Department of Civil
Engineering, IIT Roorkee, for being helpful and a great source of inspiration. Their keen
interest and constant encouragement gave me the confidence to complete my work. I wish
to extend my sincere thanks for their excellent guidance and suggestions for the successful
completion of my seminar work.
Date: 29 August, 2014
Place: Roorkee
(Harshad Rathod)
iii
ABSTRACT
Organic and inorganic substances which were released into the environment as a result of
domestic, agricultural and industrial water activities lead to pollution. The normal primary and
secondary treatment processes of these wastewaters have been introduced in a growing number
of places, in order to eliminate the easily settled materials and to degrade the organic material
present in wastewater. The final result is a clear, apparently clean effluent which is discharged
into natural water bodies. This secondary effluent is, however, loaded with inorganic nitrogen
and phosphorus and causes eutrophication and long-term problems because of refractory
organics and heavy metals that are being discharged. Microalgae culture offers an interesting
step for wastewater treatments, because they provide a tertiary biotreatment coupled with the
production of potentially valuable biomass, which can be used for biofuel production.
Microalgae cultures offer an elegant solution to tertiary treatments due to the ability of
microalgae to use inorganic nitrogen and phosphorus for their growth. And also, for their
capacity to remove heavy metals, as well as some toxic organic compounds, In the current
review we highlighted the role of micro-algae in the treatment of wastewater and growth
parameters to be affected for the cultivation.
Key words: Microalgae, Wastewater, Inorganic carbon, Treatment
iv
CONTENTS
TITLE PAGE NO.
Candidate’s declaration i
Acknowledgement ii
Abstract iii
Contents iv
List of figures v
Abbreviations v
1. Introduction 1
2. Algal growth affecting parameters 2
2.1 Carbon and nutrients 2
2.1.1. (A) Cellular biochemistry towards lipid production 3
2.2 Light 6
2.3 Temperature 7
2.4 pH 7
2.5 Salinity 8
2.6 Inhibitory substances 8
2.7 Other Parameters 9
3. Cultivation Methods 9
3.1 Open Pond cultivation 9
3.2 closed photobioreactor 10
3.3 Immobilized cultivation 10
4. Harvesting Techniques 11
4.1 Filtration 11
4.2 Sedimentation and Floatation 11
4.3 Centrifugation 12
4.4 Biological Filtration 12
5. Recommendation on operation 12
6. Reference 13
v
LIST OF FIGURES
Photoautotrophic mode of nutrition (Page No.4 )
ABBREVIATIONS
1. TAG- Triacylglycerol
2. Co- A- Co enzyme
3. FAS- Fatty acid synthesis
4. ATP-Adenosine triphosphate
5. NADPH- Nicotinamide adenine dinucleotide phosphate
1
1. INTRODUCTION
Since hundreds of years, macroalgae have been one of the eminent sources as food, fodder,
nutraceuticals, and fertilizers. Ancient record shows that people collected macroalgae for food as
long as 500 B.C. in China and one thousands of years later in Europe. Currently, there are 42
countries in the world with reports of commercial macroalgae cultivation activity. China holds
first rank in macroalgae production, with Laminaria sp. accounting for most of its production
followed by North Korea, South Korea, Japan, Philippines, Chile, Norway, Indonesia, US and
India. These top ten countries contribute about 95% of the world’s commercial macroalgae based
products. About 90% macroalgae comes from culture based practices. The most cultivated
macroalgae is the kelp Laminaria japonica, which alone accounts for 60% of the total cultivated
macroalgae production (Laura and Paolo, 2006). The main use of kelp Laminaria japonica is to
prevent obesity and diabetes (Miyuki and Tomoyuki, 2011). A Laminaria stick can be used as an
osmotic dilator of the cervix when induction of pregnancy is necessary.
The main difference between macroalgae and microalgae is the size and cell binding formation.
Normally, macroalgae called as “seaweed” and found in sea water. It is multicellular compound
made of holdfast, blade, frond, stipe, thallus, mid rib, air bladder etc. Microalgae are normally
unicellular called as phytoplankton. We cannot see by naked eye due to microscopic in size
(oilgae report, 2009).
If we consider present scenario, microalgae has been in news since last ten years in terms of the
capability of producing biofuels as well as treating or polishing municipal and dairy wastewater.
Extreme focus to be given on microalgae based treatment.
The term microalga refers to all algae too small to be seen properly without microscope, and
often includes both eukaryotic microalgae and the prokaryotic cyanobacteria (Soeder and C.J.,
1981). The most important common feature of all eukaryotic microalgae and cyanobacteria is
that they have oxygen evolving photosynthesis and that they use inorganic nutrients and carbon
as their source of nutrients. Research shows that wastewater that has been exposed with
microalgae shows a rapid decrease in level of metals, nitrates and phosphate. This shows the
possibility of microalgae to be commercialized for tertiary wastewater treatment solution.
Normally, wastewater comes from activated sludge effluent or anaerobic wastewater treatment,
can be effectively treated by means of microalgae. Before starting any kind of treatment by
algae, primary treatment must be required.
Wastewater that contains of carbon, nitrogen, phosphorous and other metals can be effectively
used by microalgae. The centrate, which is generated from activated sludge, is one of the viable
alternatives for the cultivation media of the microalgae (Esther et al., 2013). First, the
concentrations of carbon, nitrogen and phosphorus are higher in the centrate than in any other
wastewater streams obtained from a wastewater treatment plant, which can provide sufficient
nutrients for algae growth. Second, centrate contains a variety of minerals such as K, Ca, Mg, Fe,
Cu, and Mn, which are essential micronutrients for algae growth and metabolism. Third, the volume of the centrate produced daily is extremely large with no availability problem all year
2
round, and the centrate need to be recycled to the activated sludge process for further treatment
to avoid environmental contamination, which adds extra load for the treatment process,
especially the high concentration of phosphorus. Thus the use of the centrate for algae cultivation
could serve the dual role of waste reduction and biomass/bioenergy production.
After primary and secondary treatment of wastewater, effluent is discharged to the nearby water
bodies. However, the effluent still contains considerable nitrogen, phosphorus and pathogens.
Especially, in anaerobic wastewater treatment, nitrogen, and phosphorus are not removed much,
and raised concern in several places in India. These nutrients leads to eutrophication in lakes and
causes harmful microalgal blooms and have considered P and N to be the key elements behind
the eutrophication. In this regard polishing of anaerobically treated wastewater using algae can
absorb nitrogen and phosphorus from wastewater, increases the dissolved oxygen content and
helps to reduce pathogens present in the treated wastewater. Symbiotic association of algae and
microorganisms present in the effluent could satiate the mutual need of CO2 and O2 of algae and
microorganisms and thus reduces the need of external sources of CO2 or O2 for polishing the
wastewater. Alkaline pH of the algal culture due to limitation of CO2 transfer from air and from
microbial respiration could help to kill the pathogens. However, algal growth in the wastewater
is severally restricted due to light penetration (colored wastewater absorbs a part of the incident
light).
The main objective of this literature review with respect to algae based wastewater treatment is:
1. Synthesizing the current knowledge and applications.
2. Evaluating nutrient removal performance.
3. Characterizing environmental variables affecting growth.
2. ALGAL GROWTH PARAMETERS
Successful treatment with the microalgae requires a thorough knowledge of various parameters
that affect the growth. If one of the factors varies drastically then the whole process can go
wrong in terms of algal productivity and treatment efficiency. The growth rate of the algae
depends on the various factors such as physical, chemical as well as the biological. Abiotic
factors such as light are one of the crucial parameter that algae survive. Examples of physical
factors are light and temperature. Chemical factors can be availability of nutrients and carbon
dioxide, and biological factors are e.g. competition between species, and virus infections.
Operational factors such as mixing, dilution rate, depth, addition of bicarbonate, harvesting
frequency also affect the growth.
2.1 Carbon and nutrients
Algae are autotrophs, i.e. they can synthesize organic molecules themselves from inorganic
nutrients. Some algae may be heterotroph as well as mixotroph depending upon nutrient and
light availability. A stoichiometric formula for the most common elements in an average algal
cell is C106H181O45N16P, and the elements should be present in these proportions in the medium
for optimal growth. Scenedesmus was grown in chemostat and found that optimal cell N: P 30,
growth was determined solely by N limitation and above 30, by P limitation (G-Yull Rhee,
1978). According to the ratios most often found in wastewater, phosphorus is rarely limiting
3
nutrient for algal growth. Though, since wastewater often exposes the algae to nutrient
concentrations of up to three orders of magnitude higher than under natural conditions, growth is
more likely limited by carbon and light (Joel et al., 1992)
The rate at which an algal cell takes up a specific nutrient depends on the difference between the
concentration inside and outside the cell, and also on the diffusion rates through the cell wall.
The thickness of the unstirred layer of water just outside the cell wall also plays a role, where
thicker layers give slower diffusion rates. To avoid such thick boundary layers in order to
enhance mass transfer rates of nutrients and metabolites, turbulence in the water is essential.
2.1.1 Carbon
Carbon is one of the important sources for microalgae for cell growth as inorganic carbon
dioxide, in autotrophic mode of cultivation. It would be organic carbon source for heterotrophic
and mixotrophic mode of cultivation. Heterotrophic algal cultivation has been reported to
provide not only a high algal biomass productivity, but high cellular oil content as well (Miao
and Wu 2004; Xu et al. 2006; Li et al. 2007). In the case of Chlorella protothecoides,
heterotrophic growth on corn powder hydrolysate results in a 3.4 times higher biomass yield than
that from autotrophic growth while the lipid content is increased by 4.2 times (Yanna et al.,
2009). Microalgae are considered as more photosynthetically efficient than terrestrial plants for
fixing CO2. In the process of fixation, microalgae use CO2 as an inorganic carbon source, while
water acts as an electron donor for production of glucose, which is further transformed to various
complex sugar forms such as carbohydrate, starch etc. (Figure 1). Many microalgae species are
able to utilize carbonates such as Na2CO3 and NaHCO3 for cell growth (Wang et al., 2009).
Some studies have indicated that about 25–50 % of the algal carbon in high rate algal ponds is
derived from heterotrophic utilization of organic carbon. The organic carbon sources can be
assimilated either chemo- or photoheterotrophically. In the first case, the organic substrate is
mused both as the source of energy (through respiration) and as carbon source, while in the
second case, light is the energy source. In several algal species, the mode of carbon nutrition can
be shifted from autotrophy to heterotrophy when the carbon source is changed; this is the case
with e.g. the green algae Chlorella and Scenedesmus (Becker and E.W., 1994)
2.1.1(A) Cellular biochemistry towards lipid production
Algae are diverse group of organisms that inhabit a vast range of ecosystems, from the extremely
cold (Antarctic) to extremely hot (desert) regions of the Earth (Guschina and Harwood, 2006;
Round, 1984). Algae account for more than half the primary productivity at the base of the food
chain (Hoek et al., 1995). Lipid metabolism (the biosynthetic pathways of fatty acids and
triacylglycerol, or TAG synthesis), particularly in algae, has been less studied than in higher
plants (Fan et al., 2011). It is generally believed that the basic pathways of fatty acid and TAG
biosynthesis in algae are directly analogous to higher plants (Fan et al., 2011). Algae fix CO2
during the day via photophosphorylation (thylakoid) and produce carbohydrate during the Calvin
cycle (in stroma), later carbohydrates converts into various products, including TAGs, depending
on the species of algae or specific conditions pertaining to cytoplasm and plastid (Liu and
Benning, 2012). Microalgae are proficient at surviving and functioning under phototrophic or
heterotrophic conditions or both.
4
The biosynthetic pathway of lipid in algae occurs through four steps: carbohydrates
accumulating inside the cell, formation of acetyl- CoA followed by malony-CoA, synthesis of
palmitic acid, and finally, synthesis of higher fatty acid by chain elongation (Figure 1.)
Figure 1. Photoautotrophic mode of nutrition (source: S.Venkata et al., 2013)
Glucose accumulation inside the cell
Accumulation of energy-rich compounds is the primary step for microalgal lipid biosynthesis.
However, this carbon accumulation varies with both autotrophic and heterotrophic organisms.
Autotrophs synthesize their own carbon through photosynthesis, whereas heterotrophic
organisms assimilate it from outside the cell. In photoautotrophs, the chloroplast is the site of
photosynthesis where, light reaction takes place at the thylakoid followed by CO2 fixation to
carbohydrates in the stroma of the chloroplast. Heterotrophic nutrition is again light-dependent
and light-independent. (Ewald et al., 1983). However, carbon assimilation is more favorable in
the case of light-independent processes (dark heterotrophic) over light-dependent ones
(photoheterotroph). In dark heterotrophic algae, light inhibits the expression of the hexose/H+
symport system (Perez-Garcia et al., 2011), which decreases glucose transport inside the cell.
Algae can also accumulate carbon in the presence of light through photoheterotrophic nutrition.
CO2
Glucose
3PG
Pyruvate
Acetyl Co-A
Malony Co-A
Lipids
Calvin
Cycle
RR.
Fatty
acid
synth.
5
Once carbon enters the cytosol, it follows cytosolic conversion of glucose to pyruvate through
glycolysis and leads to the generation of acetyl-CoA, similar to photoautotrophs, followed by the
pathway of lipid biosynthesis. In mixotrophic nutrition, both the biochemical process of
autotrophs and heterotrophs occur simultaneously, and the preference of substrate uptake
depends on the substrate availability in addition to other environmental conditions.
Formation of Acetyl Co-A/Malony Co-A
CO2 fixation provides an endogenous source of acetyl-CoA by activated acetyl-CoA synthesize
in the stroma, from free acetate, or from the cytosolic conversion of glucose to pyruvate during
glycolysis (Somerville et al., 2000). This acetyl-CoA is preferentially transported from the
cytosol to the plastid, where it is converted to the fatty acid and subsequently to TAG, which
again is transported to the cytosol and forms the lipid bodies. The first reaction of the fatty acid
biosynthetic pathway towards the formation of malonyl-CoA from acetyl- CoA and CO2 is
catalyzed by the enzyme Acetyl-CoA carboxylase. During this process, seven molecules of
acetyl-CoA and seven molecules of CO2 form seven molecules of malonyl-CoA. This malonyl
Co-A undergoes synthesis of long carbon-chain fatty acids through repeating multistep
sequences. A saturated acyl group produced by this set of reactions becomes the substrate for
subsequent condensation with an activated malonyl group
7 Acetyl Co-A + 7CO2 + 7ATP → 7 Malony Co-A +7ADP + 7P
↓
Seven cycle condensation and reduction
Acetyl Co-A + 7 Malony Co-A + 14 NADPH + 14H+ → Palmitate + 7CO2 + 8Co-A+
14NADPH+ 6H2O
Overall reaction
8Acetyl Co-A+ 7ATP+14NADPH+14H+ → Palmitate+ 8Co-A+7ADP+
7P+14NADP
Synthesis of Palmitic acid
After the formation of seven malonyl-CoA molecules, a four-step repeating cycle (extension by
two carbons/cycle), i.e., condensation, reduction, dehydration, and reduction, takes place for
seven cycles and forms the principal product of the fatty acid synthase systems, i.e., palmitic
acid, which is the precursor of other long-chain fatty acids (Fan et al., 2011) With each course of
the cycle, the fatty acyl chain is extended by two carbons. When the chain length reaches 16
carbons, the product (palmitate) leaves the cycle (Liu and Benning, 2012). All the reactions in
the synthetic process are catalyzed by a multienzyme complex, i.e., fatty acid synthase (FAS).
6
2.1.2 Nitrogen and Phosphorous
After consideration of the Carbon, Nitrogen and Phosphorous are key components for the algae
for nutrient assimilation. The nitrogen mainly comes from the sewage by the metabolic
conversion and more than 50% phosphorous comes from the detergents. The principal forms in
which they occur in wastewater are NH4 (ammonia), NO2 (nitrite), NO3 (nitrate) and PO4
(orthophosphate). Together these two elements are known as nutrients and their removal is
known as nutrient stripping (Horan 1990).
Microalgal culture offers a cost-effective approach for removing nutrients from wastewater
(tertiary wastewater treatment) (Evonne et al., 1997). Microalgae have a high capacity for
inorganic nutrient uptake and they can be grown in mass culture in outdoor solar bio-reactors
(Joel de et al., 1992). Biological processes appear to perform well compared to the chemical and
physical processes, which are in general, too costly to be implemented in most places and which
may lead to secondary pollution (Joel de et al., 1992).
The widely used microalgae cultures for nutrient removal are species of Chlorella (Lee and Lee,
2001; Gonzales et al., 1997), Scenedesmus (Martinez et al., 1999, 2000), and Spirulina (Olgun et
al., 2003). It was pointed out through research that Scenedesmus sp. is very common in all kinds
of fresh water bodies, which play an important role as primary producers and contributes to the
purification of eutrophic waters (Mohamed, 1994).
The interest in microalgal cultures stems from the fact that conventional treatment processes
suffer from some important disadvantages: (a) variable efficiency depending upon the nutrient to
be removed; (b) costly to operate; (c) the chemical processes often lead to secondary pollution;
and (d) loss of valuable potential nutrients (N, P) (De la.,1992). The last disadvantage is
especially serious, because conventional treatment processes lead to incomplete utilization of
natural resources (Guterstan and Todd, 1990).
2.2 Light
Microalgae are phototrophes, which mean that they obtain energy from light. However, some
algae are able to grow in the dark using simple organic compounds as energy and carbon source.
The light energy is converted to chemical energy in the photosynthesis, but large parts are lost as
heat. It was reported that in outdoor ponds, more than 90 % of the total incident solar energy can
be converted into heat and less than 10 % into chemical energy (Oswald and W.J.,1988). It was
also reported that the conversion efficiency of sunlight energy into chemical energy of only 2 %
(Fontes et al., 1987).
Light conditions affect directly the growth and photosynthesis of microalgae (Duration and
intensity). Microalgae needs a light/dark regime for productive photosynthesis, it needs light for
a photochemical phase to produce (ATP) Adenosine triphosphate (NADPH) Nicotinamide
adenine dinucleotide phosphate-oxidase) and also needs dark for biochemical phase synthesize
essential molecules for growth (Benjamas and Salwa, 2012). However, it is foremost important
to reach light for algae in mass culture production like raceway pond and algal pond. There are
several strategies used by microalgae to remain near the water surface in order to catch sufficient
7
light. These strategies aim to decrease the specific gravity and thereby minimize the sinking rate
(Fogg and G.E., 1975). Moreover, in dense cultures the algae themselves can decrease the light
availability due to internal shading (Borowitzka and M.A., 1998).
The easiest way to prevent algal cultures from light limitation is to decrease the depth of the
culture vessel. The productivity in light limited ponds is inversely correlated to the depth
.Generally, depths of between 15 and 50 cm are recommended. However, during winter
shallower depths are recommended due to the lower light conditions, and depths greater than 20
cm markedly decreases production (Fontes et al., 1987). However, even though light is most
often limiting the growth of microalgae, intense light may also cause lowered photosynthetic
efficiency, which is known as photoinhibition (Bo-Ping et al., 1999).
2.3 Temperature
Temperature is also one of the crucial parameter for the growth of algae in countries where
fluctuation of the temperature is high. Increased temperature is good for the growth of algae up
to certain range, after that critical temperature growth is ceased (Monique and Jean,2013).The
temperature at which culture are maintained should ideally be close as possible to the
temperature at which the organism were collected. Most commonly cultured species of
microalgae tolerate temperature between 16 and 27 degree celsius (Laura and Paolo, 2006).
Overheating of the algae can reduce growth rate especially in the humid country where
evaporation is inhibited. The effects of temperatures which exceed thresholds for optimal growth
are described as more deleterious than lower temperatures. Indeed, this is visualized by the
asymmetrical growth curve versus temperature. Beyond optimal temperatures, growth rate
decrease is linear and reaches critical temperatures more or less abruptly depending on the
species (Butter Wick et al., 2005). The occurrence of mortality when temperatures exceed
optimal is a reality, but the time over which these changes are experienced is an important factor
in order to define the extent of mortality.
The occurrence of mortality when temperatures exceed optimal is a reality, but the time over
which these changes are experienced is an important factor in order to define the extent of
mortality.
2.4 pH
pH is also an important factor that affects the growth of microalgae. In microalgae cultivation,
pH value usually increases because of the photosynthetic CO2 assimilation. pH value will affect
the availability of inorganic carbon (Y Azov, 1982). Absorption of nitrogen by microalgae also
increases the pH value of the medium, as every nitrate ion reduces to ammonia produces one
OH- ion (Xu et al., 2012). Higher pH value may cause precipitation of phosphate in the medium
but this can be avoided by reducing the pH value by the process of respiration where CO2 assimilation is not happen.it is studied the influence of pH on the microalgae in wastewater and
the result shows that the highest growth rate of microalgae when the medium at a constant pH
value of 7.0 (Gassan et al., 2009) Normally, microalgae use inorganic carbon and HCO3- for the
growth of the cell productivity. Depending on these parameters, pH may vary from low to high
8
in the alkaline region. Depending on the various forms of carbon available, pH variation can be
studied.
The pH range for most cultured algal species is between 7 and 9, with the optimum range being
8.2-8.7. Complete culture collapse due to the disruption of many cellular processes can result
from a failure to maintain an acceptable pH. The latter is accomplished by aerating or mixing the
culture. In the case of high-density algal culture, the addition of carbon dioxide allows to correct
for increased pH, which may reach limiting values of up to pH 9 during algal growth.
CO2 is provided by the buffer system of bicarbonate-carbonate for photosynthesis according to
the following reactions;
1. 2HCO3- ‹ › CO3
-2 + H2O + CO2
2. HCO3- ‹ › CO2 + OH
-
3. CO3-2
+ H2O ‹ › CO2 + OH-
2.5 salinity
Marine phytoplankton is extremely tolerant to changes in salinity. The best algae growing
conditions for most species is at a salinity level that is slightly lower than that of their native
habitat, which is obtained by diluting sea water with tap water. Salinities of 20-24 g/l have been
found to be optimum (Laura and Paolo, 2006). Lipids are vital to cell function as structural
component of cell membrane and storage products. The lipid content and composition of
microalgae have been shown to change in response to environmental variables such as light,
temperature and salinity. It is noted that the increase in salinity can increase the lipid content of
microalgae, but lowers the growth rate of a species (Asulabh et al., 2012). All species responded
to change in salinity by modifying their cellular fatty acid compositions. Significant positive
correlations were observed between increase in salinity and increase in the percentage of
hexadecenoic acid [16: 1(n-7)]( S. M. Renaud and D. L. Parry, 1994). The percentage of
saturated fatty acid in microalgae decreased as the concentration of NaCl increased, while the
percentage of highly unsaturated fatty acid increased (Kirrolia et al, 2011).The decrease in
photosynthetic activity commonly observed under salt stress may be due to limitations in
photosynthetic electron transport and partial stomatal closure (Zhang et al, 2010).
2.6 Inhibitory substance
Many substances behave like inhibitory in cell growth as well as photosynthetic efficiency.
Examples of such substances are heavy metals, herbicides, pesticides, substances in detergents,
some microbes, household cleaning products and personal care products. High concentrations of
ammonia act inhibitory on algal growth at high pH, and this toxicity is intensified at higher
temperatures when a higher proportion of the ammonia occurs as free ammonia which may
freely diffuse over membranes into the cells (Aharon and Yosef, 1976). As already mentioned,
total ammonium concentration should not Exceed 20 mg NH4-N. Too high levels of organic
compounds can inhibit the nutrient uptake by microalgae, and acetate can be toxic to some
species, due to the un-ionized molecule, which can penetrate the cell membrane and damage the
9
cell interior by ionization (Wood et al., 1998). Some algae also produce substances toxic to
themselves in the course of their metabolism. These eventually accumulate to concentrations
high enough to inhibit growth; a phenomenon called autoinhibition.
Some species inhibit the growth of others in mixed culture; e.g., some cyanobacteria can produce
inhibitory substances against the growth of eukaryotic algae and some eukaryotic algae can
produce antibacterial substances. The later may indirectly affect competition among algal species
by their effects on associated bacteria.
In pure monocultures, infections by parasites, predators or competing species can be deleterious,
and protozoa and rotifers present the greatest threat.
2.7 Other parameters
Apart from above mentioned growth parameters, appropriate mixing of cell, dilution rate of the
cell for the optimum growth, depth of the microalgae in water, distance between algae and light
source, optimum dilution ratio for the cell growth, addition of bicarbonate for the optimum pH
adjustment, harvesting frequency for the fatty acid production are all very crucial parameters
when we culturing microalgae on lab based as well as commercial level. So before starting any
types of algal culture straining, we have to think these hidden parameters for the growth of algae
as well.
3. CULTIVATION METHODS
There are three main groups of system for cultivation of microalgae. They are open system,
closed system and immobilized system. Open is simpler to conduct and cheaper. However, open
system is expose to the environmental factors such as temperature and light intensity. Closed
system cultivation is more complex to conduct but it allows condition control for cultivation. The
third is immobilized system where algae are trapped in a solid medium.
3.1 open pond culture
Open system cultivation is the more preferable due to its low cost and can be done in large scale
cultivation and it is easier to manage. Moreover it is more durable than large closed reactors.
Open system cultivation can be carried out in natural or artificial lake and ponds. They are many
types of ponds that had been designed and experimented before for the optimum cultivation of
microalgae. Despite many types of open system (ponds) have been proposed before, only three
major designs have been developed and operated at relatively large scale. The three major
designs are raceway ponds, inclined system and circular ponds. Normally we prefer the entire
culture pond depending upon the culture condition. Due to high cell growth in raceway pond, we
discussed here more on this aspect.
10
3.1.1 Raceway pond
For commercial cultivation of algae, shallow raceway ponds and circular ponds with a rotating
arm to mix the cultures are usually used. The raceway pond is set in a meandering configuration
with paddle wheel mixers that exert low shearing forces. In this system, water level is kept no
less than 15 cm, and algae are cultured according to the optimum growth condition by supplying
needed nutrient to the medium. The raceways are typically made from poured concrete to
prevent the ground from soaking up the liquid. The fresh feed (containing nutrient including
nitrogen, phosphorus and inorganic salt) is added in front of the paddle wheel and algal broth is
harvested behind the paddle wheel. Although the open system is cost effective, it has some
disadvantages. Among the disadvantages are it requires large land areas for a considerable
biomass yield. Moreover, because this cultivation technology is carried out in the open air, the
water level can be effected by from evaporation and rainfall. Besides that, biomass productivity
is limited by contamination with unwanted algal species and organism that feed on algae.
Studied by Lee showed that some algal species like Dunalilla sp., Spirulina sp. Chlorella sp.are
resistance to the culture in open pond system (Lee Y.K., 2001).
3.2 closed photobioreactor
Closed photobioreactors can be grouped into two major classes: covered raceways and tubular
reactors (Richmond and A., 1990). Closed photobioreactors usually have better light penetrating
characteristics than open ponds; the light path is usually less than 30 mm, which make it possible
to sustain high biomass and productivity with less retention time than is possible in ponds
(Borowitza and M.A., 1998). However, since they are more technically complicated, often need
expert personnel and require more energy than open systems; the operating cost is higher
(Benjamin et al., 1997). Basically, these reactors are a closed system consisting of a clear tube
within which the algae grow. The algae are circulated by means of a pump and the system also
has a gas exchange unit where CO2 can be added and photosynthetically produced O2 is stripped
from the medium. If necessary, a heat exchanger is also added to either cool (in tropical areas) or
heat (in temperate areas) the culture.
3.3 Immobilized cultivation system
Immobilized system can be defined as the cell of the algae is trapped in a solid medium and is
prevented from moving independently. This system can solve the harvesting problem (P.S.Lau et
al., 1998). To immobilize the algae, algae cells are trapped in substances in wastewater diffuse
through the cell. The algae-medium mixture is often shaped as beads, but it can even cover
screens or surfaces. Immobilized system has been tested for several wastewater treatments and it
is proved that entrapped algae are able to efficiently remove nitrogen and phosphorus from
secondary effluent and be considered a tertiary wastewater treatment (Chevalier and de la.,
1985). It should be noted that almost of immobilization of algal cell have been done only in
small scale in the laboratory which will hinder our knowledge of how it will perform in the large
scale. It will be interesting to confirm the feasibility of using immobilized microalgae and
cyanobacteria for removing nitrate, ammonium, and phosphate from high volume effluent
discharges. It has been reported that Phormidium laminosum immobilized on polymer foam has
the potential to remove nitrate in a continuous-flow system with uptake efficiencies above 90%.
11
4. HARVESTING TECHNIQUES
Algae growing in open waste ponds can reach biomass levels of up to 300 mg dry weight per
liter. Harvesting of microalgae is therefore crucial for wastewater treatment in order to separate
both nutrients and BOD from the water. However, this is not easily achieved, and is
consequently a cost expensive part of the cultivating process. Even though harvesting effectively
can be accomplished by e.g. filtration or centrifugation, such methods may be too difficult or
costly to implement. Some studies have suggested that chemical flocculation with e.g. the
polysaccharide chitosan, biological filtration (see below) and even to use immobilized systems
should be more advantageous. There are some methods that are used for the harvesting of
microalgae as sedimentation, floatation, filtration, centrifugation, biological filtration etc.
4.1 filtration
Filtration is the most simple and cost effective harvesting method. Filtration can be carried out
either in small or large scale. Filtration can be done by using filter paper in laboratory scale or
using coarse screening in a large scale harvesting of microalgae. Besides that, large colonial
algae such as Spirulina can be harvested by using basic principal of filtration called
microstraining. This process consist a rotating fine-mesh screen and backwash to harvest
microalgae. It is proved that, by using microstraining for harvesting microalgae, almost 20-fold
of concentration, or higher can be achieved (Benemann J.R., 1979). For the filtration harvesting
method, rotary vacuum and the chamber filter appears to be commonly employed type of filter in
fairly large size of microalgae (Mohn, 1980). The advantages of these filters are they can be used
in continuous operation and useful when sterility and contaminant is not reviewed. However,
filtration is only suitable for harvesting fairly large microalgae (e.g spirulina platensis) and not
succeeds to separate bacteria size microalgae like scenedesmus, dunaliella or chlorella species.
4.2 sedimentation and floatation
Using sedimentation or flotation, the biomass can be concentrated already in the water, which in
turn can be decanted. Sedimentation without addition of chemicals is the most common method
in full-scale facilities .Flotation processes operate more efficiently and rapidly than
sedimentation and achieve a higher solids fraction (up to 7 %) in the concentrate, but these on the
other hand can be more expensive (Borowitza and M.A.,1988).
To facilitate sedimentation or flotation, previous flocculation is desirable. Many algal species are
particularly difficult to sediment without treatment due to their natural tendency to float in order
to catch enough light. Flotation of unicellular algae without flocculation may also be very
difficult due to the hydrophilic cell surface on which air bubbles will not attach (personal
unpublished experiences). Algae can be flocculated by addition of various chemical flocculants
such as alum, lime, FeCl3, cationic polyelectrolytes, and Ca (OH)2 (de la et al.,1992) . A major
disadvantage of adding these chemicals, however, is that they can cause secondary pollution.
Some toxically safe flocculating agents recognized are e.g. potato starch derivatives and
chitosans, and these are suitable for initiating sedimentation.
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Some microalgae may flocculate naturally, so-called bioflocculation. The process is often
induced by turbulence stress and results in formation of biopolymers by extracellular enzymes.
The polymers can also be produced by bacteria associated with the algal cells, but in both cases
this leads to changes in the surface charge that in turn causes the cells to aggregate (Lincoln et
al., 1986). Especially, some species of cyanobacteria forms flocs spontaneously. This allows
easy harvesting of the biomass. Some cyanobacteria are also able to form gas vacuoles that
makes them accumulate at the surface, and some tend to settle under certain circumstances, and
both these features makes them easy to harvest.
4.3 centrifugation
Centrifugation harvesting method can be applied to almost every type of microalgae.
Centrifugation is using the same sedimentation principal but with addition with enhanced
gravitational force to increase the sedimentation rate (Knuckey et al., 1986) .There is some types
of centrifugation harvesting method and it is depending on the particle size ranges. Tubular bowl
centrifugation provides the most efficient result in harvesting but the capacity is very limited.
This type of method is more preferably done in small laboratory scale. However, there are some
disadvantages of centrifugation which is microalgal cells structure can damage due to the
exposure to high gravitational and shear forces.
4.4 biological filtration
Biological filtration means feeding of easily harvested filter feeders with algae, and is
consequently a form of aquaculture. Well known filter feeders are mussels and cladocerans like
Daphnia spp. (de la, 1992). Complete food chains starting with wastewater have been studied in
order to develop integrated systems able to generate useful biomass simultaneously with effluent
purification (Etnier and B., 1991). Pathogen safety of such biomass does not appear to be of
major concern although more complete and systematic monitoring of pathogens should be made
before the final edible biomass (fish in general) is available for human consumption (de
la.,1992).
5. RECOMMENDATION ON OPERATION
Wastewater is naturally abundance in nutrient that can be used for algal growth. From all the
factor that effecting algal growth and treatment efficiency, it is likely that the major factors is
carbon and light. Light is the important parameter to be consider and hence in open culture the
depth of culture and turbulence are major factors to obtain optimum performance. For the humid
climate like India, where rain may affect the performance of wastewater treatment and algal
growth, greenhouse would be recommended. By observing the properties and ability of the
microalgae in the uptake of carbon, nitrogen, phosphorus and heavy metal, microalgae show a
potential in wastewater treatment for various types of effluent.
It is recommended for starting a microalgae wastewater treatment by inoculating large variety of
algae because this will create a mixture of algae where the best suited species will strive and
grow faster and dominate the treatment steps. This approach requires less supervision and
operation than if a particular algal is chosen to be cultivated for any purpose.
13
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